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AV Series Operator`s Manual

1. 3 years CORPORATION BALDOR 18 months gege A MEMBER OF THE ABB GROUP POWER SYSTEMS 18 36 months 1 year Ramteq Pressure Washers 14275 NORTHWEST FREEWAY MHOUSTON TX 77040 713 983 6000 WFAX 713 983 6405 1 13
2. QUALITY PRESSURE WASHERS OPERATOR S MANUAL AV SERIES Electric Motor Diesel fired READ THIS MANUAL This manual contains important information for the use and safe operation of your RAMTEQ machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS ALSO DAMAGE TO THE MACHINE OR TO OTHER PROPERTY RAMTEQ 14275 NORTHWEST FREEWAY m HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL PAGE 2 Table of Contents SECTION 1 OPERATOR S MANUAL KEISER Gesten EC geg Eege 2 m SAFETY INSTRUCTIONS AND WARNINGS 3 OPERATING INSTRUCTIONS 4 MAINTENANCE NSTRUCTIONS 5 SECTION 2 PARTS AND SERVICE MANUAL m PARTS 7 HosE WAND amp GUN eg eege Ce AER 8 PUPS RR 8 BURNER 9 m CONTROL BOX ASSEMBLY cene nennen 9 m PLUMBING DIAGRAMS cnm Immer 10 m WIRING DuaGpaMS Imm mereri 12 TpoupLESnOOTmNG men mener neminem nennen 13 WARRANTY E 14 Unpacking Instructions INSPECTION Carefully unpack your new RAMTEQ equipment by removing the banding and card
3. Coupling Fan Wheel 3 44 X 4 25 Motor 115v 60 1 AV150 AV200 AV230 Motor 208 230v 60 1 AV30OO AVS500 Filter Fuel Inline Clamp Hose Hose Inlet Outlet Fuel Line Burner Assembly Complete 250 00001 01 250 00008 01 AV Control Box Assembly Ref Z Part 180 00027 01 180 00027 02 305 00006 01 305 00022 01 450 00001 01 573 00001 01 505 00001 01 508 00002 01 180 00150 01 450 02 LO N Wayne Burner Vertical 115v Wayne Burner Vertical 230v Description Control Box Panel AV150 Control Box Panel AV200 230 300 500 Label Control Box Small Label Ramteq Small Pump Burner Switch On Off AV150 Thermostat Assembly 1 4 X 20 Thumb Screw Tinnerman Control Box Rotary Switch AV200 230 300 500 PAGE 9 Qty N l d l l ed l ed el h eh l mal Qty A ANNAA Ad RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 mm FAX 713 983 6405 Wm 300 00001 01 8 05 OPERATOR S MANUAL PAGE 10 AV 150 200 230 300 Base Plumbing Base PIu m Ding AN 1 O ANI gt O O ANI Z2 5 ANI O O HIGH PRESSURE HOSE 3 8 1 0 X 13 280 00001 02 HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE 282 00001 01 ELBOW PLATED STEEL 3 8 NPTF X 1 2 NPTF 528 00003 01 NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 526 00005 01 Base PIu m Din g ANTY O O HIGH PRESSURE HOSE 3 8 1 0 X 13 UNLOADER HOSE
4. FEMALE X 1 4 BARB LOW PRESSURE HOSE 1 2 I D X 35 DETERGENT LINE 1 4 1 0 TUBE X 50 ELBOW BRASS 2 PL 1 4 NPTM X 1 4 BARB 8 05 OPERATOR S MANUAL PAGE 12 AV Wiring Diagrams PUMP SWITCH BURNER SWITCH THERMOSTAT PRESSURE N C SWITCH Burner Motor Ignitor Transformer Fuel Solenoid Solenoid N L1 GND ete AV 200 230 300 500 AV200 115V 1Phase e AV230 115V 1Phase AV300 230V 1Phase D AV500 230V 1Phase TIT D ROTARY SWITCH L1 1 Eo PRESSURE SWITCH Burner Motor Fuel Ignitor Transformer RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL problem Low Water Pressure No Chemical Flow Burner Not Igniting Excessive Burner Smoke Pressure Relief Valve Leaks Pump Mlotor Not Running Pump Noisy Water In Oil Water Dripping Pump Oil Dripping Fluctuating Pressure Pump Head Overheating Troubleshooting cause Insufficient water source Old or incorrect nozzle Plumbing or hose leak Obstruction in spray nozzle Chemical valve open Unloader valve worn Pump valves dirty or worn Detergent valve closed Low detergent level Chemical screen dirty No fuel Burner switch turned off Thermostat set too low Clogged fuel filter Defective pressure switch Clogged burner nozzle Fuel pump malfunction Improper electrode sett
5. STREET BUSHING PLATED STEEL 3 8 NPT X 1 4 NPT TEE PLATED STEEL 1 4 NPT STREET DETERGENT INJECTOR JE ADAMS 7655 CLAMP BAND 91 4 5 8 NIPPLE BRASS 3 8 NPT CLOSE HEX BUSHING BRASS 1 2 NPTM X 3 8 NPTF 1 2 NPT PLUG CONNECTOR BRASS 3 8 BARB X 3 8 NPTM TEE PLATED STEEL 3 8 NPT BRANCH GARDEN HOSE CONNECTOR LOW PRESSURE HOSE 3 4 SWIVEL X 3 8 NPTM 3 8 I D X 13 RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 m PHONE 713 983 6000 mm FAX 713 983 6405 Wm 300 00001 01 8 05 OPERATOR S MANUAL AV 150 200 NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 Upgrade Piumbing ANT 1 O ANT Z O O ANI 2 5 O AR O O PAGE 11 230 300 Upgrade Plumbing RELIEF VALVE AV150 amp AV230 JE ADAMS 7415 1500 PSI 569 00003 01 RELIEF VALVE AV200 amp AV300 JE ADAMS 7416 2000 PSI 569 00003 02 QUICK CONNECT COUPLER 3 8 NPTM X 3 8 MALE MANIFOLD THERMOSTAT HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE HIGH PRESSURE HOSE 3 8 1 0 X 13 UNLOADER HOSE END HIGH PRESSURE SUTTNER ST 280 3 8 NPTM SWIVEL X 3 8 HOSE PRESSURE SWITCH CONNECTOR BRASS 8 FLARE X 1 2 NPTM 554 00005 01 BULKHEAD FITTING HU 1 2 NPTF I D rA TO COIL INLET LOW PRESSURE 1 3 8 I D X 13 Q y CLAMP BAND 5 PL ELBOW PLATED STEEL 91 4 5 8 HOSE END SWIVEL 3 8 NPTF X 1 2 NPTF 8 JIC FEMALE X 3 8 BARB NIPPLE GALVANIZED STEEL 1 2 NP
6. 01 170 00001 01 180 00171 01 180 00171 02 250 00001 01 250 00008 01 180 00173 01 180 00004 01 567 00015 01 155 00001 01 155 00002 01 191 00006 01 191 00007 01 180 00015 01 180 00015 02 191 00003 01 180 00071 01 180 00016 01 180 00016 02 180 00152 01 200 00001 01 200 00002 01 200 00003 01 200 00014 01 220 00001 01 220 00052 01 220 00002 01 220 00005 01 180 00174 01 567 00001 01 140 00001 01 190 00002 01 170 00002 01 Not Shown 439 00001 01 439 00002 01 305 00005 01 305 00041 01 305 00004 01 305 00002 01 Description Wheel Pneumatic Axle Two and Four Wheel Configuration Bushing Wheel Collar 5 8 Wheel Solid Core Chassis AV Series Pneumatic Pnuematic Chassis AV Series Pneumatic Caster Burner Assy Oil 115v Vertical AV150 AV200 AV230 Burner Assy Oil 230v Vertical AV300 AV500 Universal Wand Bracket Handle Grommet Rubber Wand Holder Coil Schedule 80 AV150 AV200 AV230 Coil Schedule 80 AV300 AV500 Insulation Blanket 1 Thick 4 Insulation Blanket 1 2 Thick 4 Shell SS Removable 16 Short AV150 AV200 AV230 Shell SS Removable AV300 AV500 Insulation Cap 16 X 10 Cap Coil 16 OD x 10 ID W Ring Painted Shell SS Stationary 16 Short AV150 AV200 AV230 Shell SS Stationary AV300 AV500 Plate Burner AV Series Motor 1 5hp 115 60 1 Baldor PCL1319M AV150 Motor 2 0hp 115 60 1 Baldor PCL1322M AV200 AV230 Motor 3 0hp 208 230 60 1 Baldor
7. 2 SOx NL Ref Z Part Description Qty 1 220 00001 01 T9051EB F Triplex Plunger Pump Complete AV150 AV200 1 1 220 00052 01 TT9111EB F Triflex Plunger Pump Complete AV230 1 1b 220 00002 01 TT9071EB F Triplex Plunger Pump Complete AV300 1 1c 220 00005 01 TT2035EB F Triplex Plunger Pump Complete AV500 1 2 221 00001 07 Manifold Alum Head T9051 TT9071 1 2 221 00001 01 Manifold Brass Head TT2035EF B 1 Pump Repair Kits 221 00002 01 Check Valve Assembly Kit Z1 All AV Series 1 221 00003 01 Oil Seal Kit 83 All AV Series 3 221 00004 01 Oil Ring and Valve Cap 6 221 00006 01 Head Packing Complete One Cylinder Kit 96 All AV Series 1 j u u a Fr s RY RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL Part 252 00002 01 252 00002 01 256 00001 01 245 00006 11 245 00006 12 245 00006 12 258 00002 01 252 00001 06 252 00001 07 253 00001 01 253 00002 01 254 00001 01 254 00001 02 577 00002 01 557 00001 01 280 00003 01 Ref oo 2O ee ep oi Description Fuel Pump Solenoid AV150 AV200 AV230 Fuel Pump Solenoid AV300 AV500 Main Burner Gasket Nozzle Fuel 1 35 125psi AV150 AV200 AV230 Nozzle Fuel 1 G5 140psi AV300 Nozzle Fuel 1 50 125psi AV500 Electrode Pair RH amp LH Transformer 115v AV150 AV200 AV230 Transformer 230v AV300 AV500
8. END HIGH PRESSURE SUTTNER ST 280 3 8 NPTM SWIVEL X 3 8 HOSE TO COIL INLET o l ELBOW PLATED STEEL 3 8 NPTF X 1 2 NPTF NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 INTEGRATED UNLOADER PRESSURE SWITCH NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 526 00005 01 RELIEF VALVE AV150 amp AV230 JE ADAMS 7415 1500 PSI 569 00003 01 RELIEF VALVE AV200 amp AV300 JE ADAMS 7416 2000 PSI 569 00003 02 QUICK CONNECT COUPLER 3 8 NPTM X 3 8 MALE 552 00002 01 MANIFOLD 185 00001 01 THERMOSTAT 573 00001 01 HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE 282 00001 01 PRESSURE SWITCH 574 00002 01 ELBOW BRASS 45 1 4 NPTM X 1 4 NPTF ELBOW BRASS ELBOW PLATED STEEL 3 8 NPTF X 3 8 NPTF DETERGENT INJECTOR JE ADAMS 7655 579 00001 01 NIPPLE BRASS 3 8 NPT CLOSE HEX 526 00007 01 1 2 NPT PLUG GARDEN HOSE CONNECTOR 3 4 SWIVEL X 3 8 NPTM 542 00002 01 AV 500 Base Plumbing NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 RELIEF VALVE JE ADAMS 7420 2500 PSI QUICK CONNECT COUPLER 3 8 NPTM X 3 8 MALE MANIFOLD THERMOSTAT HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE ELBOW PLATED STEEL 3 8 NPT STREET HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB ELBOW BRASS 3 8 NPT PLUG 8 FLARE X 3 8 NPTM 1 4 NPT PLUG NIPPLE PLATED STEEL 1 4 NPT CLOSE HEX 3 8 NPT PLUG q Cu CR ELBOW PLATED STEEL 1 4
9. injury or death DO NOT operate this machine while under the influence of alcohol drugs or while fatigued DO NOT direct discharge stream at yourself or others Risk of injection or injury may occur Never put your hand or fingers over the spray tip Do not try to stop or deflect leaks with your hand or body Always face nozzle and wand to the ground when testing i DO NOT operate this machine WITHOUT wearing protective Eye Wear Gloves Hard Hat Mask Ear Plugs amp Steel Toe Work Boots are also recommended DO NOT wear loose clothing Keep your body and clothing clear of the engine and discharge stream when the machine is running DO NOT tie back or block trigger gun in OPEN position Never leave the pressure washer unattended once you have started it If you leave shut down machine completely DO NOT overreach or stand on an unstable support while operating this machine Maintain good footing and balance DO NOT permit this machine to run while unattended or for extended periods of time with trigger gun closed Damage to pump may occur DO NOT operate this machine in an unsafe manner or around unsupervised children Keep all other personnel clear while operating this machine This product should only be operated by trained personnel DO NOT alter original factory settings prior to operating this machine Risk of injury to yourself or other persons may occur 3 e NOT remove hoses guns nozzles or any component
10. repairs B Turn burner switch to ON Check gor buner ignition Adjust thermostat to desired temperature appropriate to the task Maximum temperature setting may not be needed B Insert detergent siphoning tube into a DOT approved container and open the metering valve for detergent application WASHING TECHNIQUES Washing from bottom up increases dwell time of soap and lessens vertical streaks B Turn soap metering valve OFF to purge system of soap B Rinsing with cold water from top down will retard detergent reaction which will enhance the rinsing performance Wash at 30 to 60 degree angles to prevent splashback STOPPING THE MACHINE B urn burner switch to OFF Allow water to discharge for a few minutes while cooling down B Turn pump switch to OFF Disconnect water source B Pull gun trigger to release water pressure from system Disconnect wand amp gun assembly m Wind up pressure hose on hose reel RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL PAGE 5 Maintenance Instructions MAINTENANCE PRECAUTIONS Do not permit acidic caustic or abrasive fluids to be pumped through system Periodically clean detergent inlet screen This will ensure proper flow of water to the pump High mineral content in water may adversely affect your machine may require the use of a water softener to ensure proper opera
11. ENT RAMTEQ sets oil burners at sea level Air bands may need adjustment at higher elevations to offer enhanced performance of the burner and extended life of the machine m Adjustment of burner is done with pump motor and thermostat Lock Screw set to maximum Loosen locking screw on air band then close Adjustable Burner band until black smoke vents up exhaust vent Take careful note Air Shutter of air band position when black smoke is first noticed Slowly open air band until white smoke vents then turn air band halfway back to where black smoke was first noted Tighten air band To Open locking screw When properly set the unit should NOT have either Air Band black smoke or white smoke during operation Adjustable Locking Air Band Screws UNLOADER ADJUSTMENT w All RAMTEQ machines have the unloader Generi Pulsar correctly set at the the factory Setting an nloader Unloader unloader is a difficult job without the proper equipment and training Should the need arise to change the unloader settings please contact e your local distributor Fh cas Deg CHANGING THE UNLOADER SETTINGS WITHOUT THE PROPER EQUIPMENT AND TRAINING MAY RESULT IN NON WARRANTY WARNING DAMAGE TO THE PUMP RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL Hetz EES Part 170 00006 01 175 00001 01 516 00001
12. PCL1326M AV 300 Motor 5 0hp 208 230 60 1 AV 500 Pump General T9051EBF AV150 AV200 Pump General TT9111EBF AV230 Pump General TT9071 AV300 Pump General TT2035 AV500 Plate Power Grommet Nozzle Holder Cap Fuel Gauge Diesel Black Fuel Tank 9 Gallon Green Wheel Caster Power Cord 36 GFCI 20amp AV150 AV200 AV230 Power Cord 36 GFCI 30amp AV300 AV500 Label Fuel Diesel Label RAMTEQ Quality Pressure Washers Label Operating Instructions Vertical Label Warning Electrical Vertical Qty 2 4 N N AAN sch sch sch ech sch sch ld sch sch ech sch sch ech sch sch lA UI sch sch sch cll N sch eb P PAGE 7 j u u a Fr s RY RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL PAGE 8 Hose Wand amp Gun Ref Part Description Qty 1 270 00002 02 Nozzle 4 0 15 1 4 AV150 1 270 00001 02 Nozzle 3 5 15 1 4 AV200 1 270 00006 02 Nozzle 6 0 15 1 4 AV230 1 270 00004 02 Nozzle 5 0 15 1 4 AV300 1 270 00005 02 Nozzle 5 5 15 1 4 AV500 1 2 265 00001 01 36 Wand Insulated 1 3 275 00001 01 ST1500 Trigger Gun 1 4 552 00004 03 3 8 Quick Connect Plug 1 5 284 00001 01 Hose 3 8 X 50 3000 PSI Swivel Ends 1 AV Direct Drive Pumps General Pump TT9111EBF T9051EBF TT9071EBF TT2035EBF Triplex Pump 1
13. RE SUTTNER ST 280 3 8 NPTM SWIVEL X 3 8 HOSE PRESSURE SWITCH CONNECTOR BRASS 8 FLARE X 1 2 NPTM 554 00005 01 BULKHEAD FITTING 1 2 NPTF I D TO COIL INLET LOW PRESSURE HOSE 3 8 1 0 X 13 CLAMP BAND 5 PL ELBOW PLATED STEEL 91 4 5 8 HOSE END SWIVEL 3 8 NPTE X 1 2 NPTF 8 JIC FEMALE X 1 2 BARB NIPPLE GALVANIZED STEEL 1 2 NPT X 2 5 CONNECTOR BRASS 3 8 BARB X 3 8 NPTM LOW PRESSURE HOSE 1 4 I D X 16 ELBOW POLYPROPYLENE 3 8 BARB X 3 8 BARB LOW PRESSURE HOSE 3 8 I D X 10 5 COUPLER UNIVERSAL 3 8 NPTF X 3 8 NPTF GARDEN HOSE CONNECTOR 3 4 SWIVEL X 3 8 NPTM ELBOW BRASS 1 4 NPTM X 1 4 BARB RAMTEQ 14275 NORTHWEST FREEWAY m HOUSTON TX 77040 m PHONE 713 983 6000 mm FAX 713 983 6405 300 00001 01 CONNECTOR BRASS 3 8 BARB X 3 8 NPTM METER VALVE ELBOW PLATED STEEL 3 8 NPT STREET HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB ELBOW BRASS 8 FLARE X 1 4 NPTM 3 8 NPT PLUG 3 8 NPT PLUG 1 4 NPT PLUG NIPPLE PLATED STEEL 1 4 NPT CLOSE HEX BUSHING PLATED STEEL 3 8 NPT X 1 4 NPT ELBOW PLATED STEEL 1 4 NPT STREET TEE PLATED STEEL 1 4 NPT STREET TEE BRASS 3 8 NPT STREET ELBOW BRASS I 3 8 NPTM X 8 FLARE E _ HOSE END SWIVEL ss 8 FEMALE X 1 2 BARB ELBOW BRASS 1 4 NPTM X 4 FLARE 1 2 NPT PLUG TEE PLATED STEEL 3 8 NPT BRANCH HOSE END SWIVEL 4
14. T X 2 5 CONNECTOR BRASS 3 8 BARB X 3 8 NPTM LOW PRESSURE HOSE 1 4 I D X 16 ELBOW POLYPROPYLENE 3 8 BARB X 3 8 BARB LOW PRESSURE HOSE 3 8 I D X 10 5 COUPLER UNIVERSAL 3 8 NPTF X 3 8 NPTF GARDEN HOSE CONNECTOR 3 4 SWIVEL X 3 8 NPTM ELBOW BRASS 1 4 NPTM X 1 4 BARB Pod EE ua CH ZA CONNECTOR BRASS 3 8 BARB X 3 8 NPTM METER VALVE ELBOW PLATED STEEL 3 8 NPT STREET HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB ELBOW BRASS 8 FLARE X 1 4 NPTM 3 8 NPT PLUG 3 8 NPT PLUG 1 4 NPT PLUG NIPPLE PLATED STEEL 1 4 NPT CLOSE HEX BUSHING PLATED STEEL 3 8 NPT X 1 4 NPT ELBOW PLATED STEEL 1 4 NPT STREET TEE PLATED STEEL 1 4 NPT STREET TEE BRASS 3 8 NPT STREET ELBOW BRASS 3 8 NPTM X 8 FLARE HOSE END SWIVEL 8 JIC FEMALE X 3 8 BARB ELBOW BRASS 1 4 NPTM X 4 FLARE 1 2 NPT PLUG TEE PLATED STEEL 3 8 NPT BRANCH HOSE END SWIVEL 4 JIC FEMALE X 1 4 BARB LOW PRESSURE HOSE 3 8 1 0 X 35 DETERGENT LINE 1 4 1 D TUBE X 50 ELBOW BRASS 1 4 NPTM X 1 4 BARB AV 500 Upgrade Plumbing NIPPLE GALVANIZED STEEL 1 2NPT X 2 5 Upgrade PIu m Din g ANT O O RELIEF VALVE JE ADAMS 7420 2500 PSI QUICK CONNECT COUPLER 3 8 NPTM X 3 8 MALE MANIFOLD THERMOSTAT HOSE END HIGH PRESSURE 3 8 NPTM SWIVEL X 3 8 HOSE HIGH PRESSURE HOSE 3 8 I D X 13 UNLOADER HOSE END HIGH PRESSU
15. antifreeze Place the wand into the antifreeze container and start engine machine until antifreeze appears from the end of the wand Turn engine OFF and replace pressure nozzle Coil up hose and move machine to storage area m Float Tank Machines Pour antifreeze into float tank and remove water nozzle from end of wand and carefully insert into opening of float tank Start machine and run until water mixture has circulated throughout the machine returning back to the oat tank PUMP MAINTENANCE m Fil crankcase to dot on oil gauge window per specifications with the specific oil created by the pump manufacturer i e General Pump Oil Ensure the right oil for specific pump as it may vary m Change oil after 40 Hour Break in Period m Change oil every Three Months or at 500 Hour Intervals thereafter j Fr gt RNC AN ter y RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL PAGE 6 Maintenance Instructions ELECTRODE SETTINGS SUPPORT OPE m inspection of all wires spring contacts and electrodes should be done periodically s 1 8 L FLAMELOCK HEAD NOZZLE FACE TO FACE BURNER AIR TPE OF INNER AIR CONE IF BLACK OR WHITE SMOKE VENTS FROM EXHAUST PORT UPON STARTING EQUIPMENT DISCONTINUE USE WARNING AND ADJUST AIR BANDS BEFORE RESTARTING OIL BURNER AIR BAND ADJUSTM
16. board box from pallet Remove the pressure washer from the pallet and check for any physical damages that may have occurred during shipment Check for all parts specified and shown below INCLUDED PARTS e Pallet e Packing Material Outer Box e AV Series Machine Operator s Manual e Wand Trigger Gun e Nozzle 15 1 e Hose 3 8 X 50 NOTICE Information in this operator s manual is subject to change without notice RAMTEQ SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s manual contains information protected by copyright No part of this operator s manual may be photocopied or reproduced in any form without prior written consent from RAMTEQ RAMTEQ 2005 rights reserved Printed in USA j u u a Fr s RY RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL PAGE 3 Safety Guidelines READ THIS FIRST FAILURE TO READ AND OBSERVE ALL WARNING STATEMENTS COULD RESULT IN SEVERE BODILY INJURY OR DEATH POSSIBLE INJURY TO OTHER PERSONS WARNING DAMAGE TO MACHINE OR OTHER PROPERTY i DO NOT operate this machine in areas where open flames are not permitted DO NOT store or use combustible materials on or near this machine Use this equipment only in well ventilated areas Failure to follow this warning may cause carbon monoxide build up fire or explosion and possible
17. ing Improper fuel being used Water contamination in fuel Improper air band adjustment Low fuel pressure Air leaks in fuel lines Soot on coils burner assembly Misaligned electrodes Dirty burner nozzle Nozzle is dirty Defective relief valve Unloader adjusted incorrectly Restriction on discharge hose Scale restricting flow in coil Pump motor switch off GFCI tripped No voltage to machine Clogged water nozzle Insufficient voltage amperage Air in suction line Pump valves dirty Check valve springs worn Low pump oil Pump bearings are worn Incoming water too hot High humidity environment Oil seal worn Plunger packing worn Plunger packing is worn Plunger retainer oil ring worn Cracked ceramics Oil seal worn Cracked manifold Unloader not adjusted Valves worn Dirt or blockage in valves Pump sucking air Worn plunger packing Extended period in bypass PAGE 13 action Check hose size water source Replace nozzle Tighten repair or replace leak Clean or replace nozzle Close valve or submerge hose Replace unloader Clean or replace packing valves Open detergent valve Fill detergent container Clean detergent screen Fill fuel tank with proper fuel Turn burner switch on Reset thermostat Replace fuel filter Replace pressure switch Replace burner nozzle Replace fuel pump Clean reset to specifications Use Diesel 1 2 or Kerosene Drain fuel and replace with new Readjust air band altitude Ad
18. itation of Remedy RAMTEQ IS NOT LIABLE FOR ANY DAMAGES CAUSED BY THE PRODUCT OR FAILURE OF THE PRODUCT TO PERFORM INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES THIS LIMITATION APPLIES WHETHER DAMAGES ARE SOUGHT OR A CLAIM MADE AS A CONTRACT CLAIM AS A TORT CLAIM OR ANY OTHER CLAIM THIS LIMITATION OF LIABILITY HOWEVER WILL NOT APPLY FOR PERSONAL INJURY U S A State Laws Some states do not allow limitation on how long an implied warranty lasts In such states the limitations or exclusions of this Limited Warranty may not apply to you Some states do not allow the exclusion or limitation in incidental or consequential damages for consumer products In such states the exclusion may not apply to you This limited warranty gives you specific legal rights You may also have other rights that may vary from state to state You are advised to consult applicable state laws for a full determination of your rights How to Obtain Warranty Service TO OBTAIN WARRANTY SERVICE YOU MUST CONTACT RAMTEQ or an AUTHORIZED RAMTEQ RESELLER j mu gt I h v n IIrm FF M RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 1 13 RANTEQ RAMTEQ Manufacturers Warranty Period Click on pictures to open manufacturers website KOHLER ENGINES 3 years LEGENDARY RELIABILITY ADVANCED PERFORMANCE BRIGGSSSTRATION 3 years 3 years M amp M Manufacturing Co Inc
19. just to specifications Check for air leaks or bubbles Clean coils burner assembly Realign to specifications Clean or replace burner nozzle Clean or replace nozzle Replace relief valve Adjust unloader valve Remove nozzle and flush line Clean coil Turn on pump motor switch Reset and test GFCI Check power source Clean water nozzle Use proper drop cord Check inlet water fittings Clean replace pump valves Replace check valves Add SEA 30wt non detergent Replace rebuild pump Reduce temperature ambient Change oil frequently Check and replace oil seal Check and replace packing Install new packing kit Replace oil ring Replace ceramics Check and replace oil seals Replace manifold Adjust to specifications Replace with valve kit Clean or replace valve Check water detergent supply Replace packing kit Pull trigger gun for water flow j ui M s ri RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 Limited One Year WARRANTY Ramteq Incorporated RAMTEQ warrants that the Product you have purchased from RAMTEQ or from an Authorized RAMTEQ Reseller is free from defects in materials or workmanship under normal use for a period of one 1 year from the date of purchase This warranty extends only to you the original Purchaser It is not transfer able to anyone who subsequently purchases the Products from you This warranty specificall
20. s while this machine is still hot or while it is running DO NOT attempt to service this machine before reading the service manual DO NOT use water with a temperature over 140 degrees Fahrenheit DO NOT use any electrical outlet that is not properly grounded or does not comply with all federal state and local laws and or electrical codes DO NOT put diesel fuel in to a gasoline tank or gasoline into a diesel tank Observe correct markings on fuel tanks before filling DO NOT operate this machine without knowing how to stop and bleed water pressures Know all controls before using this machine DO NOT spray caustic acids or abrasive fluids through this machine DO NOT permit water to freeze inside this machine Pump and plumbing damage may occur m Use only recommended RAMTEQ parts when servicing this machine B RAMTEQ will not be held liable for any unauthorized modifications made to this machine Any such action will void the warranty j u u a Fr s RY RAMTEQ 14275 NORTHWEST FREEWAY Wm HOUSTON TX 77040 m PHONE 713 983 6000 m FAX 713 983 6405 m 300 00001 01 8 05 OPERATOR S MANUAL PAGE 4 Operating Instructions LOCATION GUIDELINES Locate the machine on a solid and level surface so that engine and pump crankcase oil lubricate components properly Avoid areas where water can build up in the working area Possible injury can occur caused by the surface becoming slippery from water build up m Loca
21. te the machine in a well ventilated area and away from flammable materials or fumes Be sure ventilation warnings are observed Keep pressure washer at least 18 away from flamable materials Locate the machine so the operator has easy access to the pressure washer and its controls Locate the machine so that itis protected from external damage Jo prevent damage and excessive hose wear locate the pressure washer so that the hose does not cross traffic areas STARTING THE MACHINE Following the steps below will insure successful operation Read this manual completely before attempting to start the machine B Check that the Motor Burner switches are in the OFF position B Check the diesel tank and fill with a good grade of diesel fuel 1 2 or kerosene m Check the pump oil level and fill with SAE 30w non detergent oil if needed B Connect water hose to pump or float tank if equipped Turn on water source B Connect the power cord to a properly grounded power source m Attach high pressure hose to base of spray gun Install water nozzle at the end of wand making sure it is clear of any obstructions B Turn pump switch to ON Pull trigger on gun until a steady stream of water comes out the nozzle This purges any air in the system m Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly Repair any leaks and correct unloader adjustment if needed Turn off machine before attempting any
22. tion NEVER run the pump dry under any circumtances Doing so will cause exteme damage to the pump FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY RESULT IN A STEAM EXPLOSION WHICH MAY CAUSE SERIOUS INJURY OR DEATH WARNING HEAT EXCHANGER COIL MAINTENANCE m Hard water conditions may eventually cause clogging in the heat exchanger coil if left unattended ocale deposits will compromise the heating efficiency and produce an unsafe condition over time It may be necessary to descale coil m Scale buildup from certain detergents may eventually clog up the heat exchanger coil causing an unsafe condition Use only recommended detergents for better cleaning efficiency m Black carbon deposits that collect on the outside wall of the heat exchanger coil may be a result of using a poor grade of fuel or improper burner operation Heating fuel should be void of water and Sediments to eliminate the possibility of sooting and compromising the efficiency of the coil MOVING STORAGE m Place machine in covered area when not in use to protect from elements Protect machine from freezing in cold temperatures by storing in a heated location WINTERIZING m Non float Tank Machines To protect the machine from freezing temperatures while storing or transporting connect short length of garden hose approximately 3 ft to water inlet connection on machine Remove the pressure nozzle from the wand and insert the short garden hose end into a container of
23. y excludes expendable items including but not limited to hoses seals nozzles and gunjets RAMTEQ manufacturers warrant certain com ponents of the Products for periods greater than one 1 year MOTORS GENERATORS PUMPS COILS BURNERS AND ENGINES ARE WARRANTED BY THEIR RESPECTIVE MANUFACTURERS AND SERVICED THROUGH THESE MANUFACTURERS LOCAL AUTHORIZED SERVICE CENTERS Specific warranty details can be found on the indi vidual manufacturers website RAMTEQ CANNOT PROVIDE WARRANTY ON THESE ITEMS During the warranty period RAMTEQ will repair or replace defective parts at the option of RAMTEQ This limited warranty does not extend to any Product not purchased from RAMTEQ or from an Authorized RAMTEQ Reseller This limited warranty also does not extend to any Product that has been damaged or rendered defective a as a result of accident misuse or abuse b by operation outside the specifications in the intended applications c by the use of parts not sold or manufactured by d by the modification of the Product Warranty Disclaimer EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY RAMTEQ MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE RAMTEQ EXPRESSLY DISCLAIMS ALL AND ANY WARRANTIES NOT STATED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTIES THAT MAY HAVE BEEN IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS EXPRESS LIMITED WARRANTY Lim

AV Series Operator`s Manual

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