boom! audio navigation interface module kit - Harley
Contents
1. 275A NOTE Be sure to check that all socket terminals are fully seated and locked into the 35 way socket housing 28B before plugging back into the radio 6 Plug connector 28B into the back of the radio 7 If an iPod Interface Module is also installed see the instructions in that kit for detailed mounting and electrical connections If an iPod Interface Module is not installed insert the cavity seal plugs 4 into the loose eight way housing 3 from the kit Install the eight way housing on the unused pin housing 274B of the iPod NIM harness 8 Ifthe Zumo is not intended to be used as an audio device MP3 or XM then the audio Y harness cable is not required Skip Steps 9 through 14 and connect the single pin connector on the NIM module directly to the AUDIO OUT socket connector coming from the Zumo mount If the Zumo will be used as an audio device proceed to Step 9 NOTE The audio Y harness should be doubled back on itself at each of the three connection points to act as a Strain relief 9 Plug the single pin connector on the NIM module into one of the socket connectors on the audio Y harness cable 5 The pin will lock to the cable port with an audible click 10 Route the remaining audio Y harness cable socket con nector and connect it to the audio cable from the Zumo GPS Kit 11 Route the audio Y harness cable pin connector and con nect it to the AUDIO OUT socket connector coming from the Z2. bracket and hold pressure for about 60 seconds After releasing pressure avoid direct contact with the module for about 20 minutes See the wiring diagrams in the service manual appendix Locate the Audio Harness connector 6 near the back of the radio and separate the six way connector halves 6A and 6B Models WITHOUT 35 way connector on back of radio Get the Connector Kit Part No 69200033 sold separ ately and install the wire terminals and seal plugs per the instructions in that kit Models WITH 35 way connecior on back of radio See Figure 4 and Figure 5 Unplug the 35 way connector 28B from the back of the radio Follow instructions in the ser vice manual appendix to remove the seal pins from cavities 4 8 19 27 and 31 2 of 4 Insert the five terminated wires from the iPod Navigation Interface Module NIM harness 2 into connector 28B as follows e Insert the red blue wire terminal into cavity 4 e Insert the tan red wire terminal into cavity 8 e Insert the violet gray wire terminal into cavity 19 e Insert the black blue wire terminal into cavity 27 e Insert the tan blue wire terminal into cavity 31 4 For ALL installations Mate the six way connectors 6A and 6B of the iPod NIM harness to connectors 6B on the vehicle interconnect harness and 6A on the vehicle audio harness 5 Plug the six way connector 275B of the iPod NIM harness into the NIM interface module 1 connector
3. 11A 2 Harness iPod NIM 76477 10 2 Pm housing eight way Deutsch DTM black 74108 98BK 4 Seal pin 8 74195 98 5 Y Harness audio 69200023 6 Cable strap 4 10006 7 Bracket NIM mounting FLH models 76455 06 8 Bracket NIM mounting FLT models 83277 11 J05169 4 of 4
4. G The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer J05169 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Electrical Overload NOTICE It is possible to overload your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 0021 1c WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failur
5. cMOTOR HARLEY DAVIDSON WY J05169 INSTRUCTIONS REV 2011 09 23 BOOM AUDIO NAVIGATION INTERFACE MODULE KIT GENERAL Kit Number 76000024 76000024A Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only A Road Tech Zumo 665 GPS Kit Part No 76000014 is required This item is available from a Harley Davidson dealer This kit can be used with a Road Tech Zumo 660 GPS Kit Part No 92115 09 after a software update to 3 70 or later s The software version can be found at the upper right corner of the Zumo screen by selecting Tools gt Set tings gt System gt About e Go to www harley davidson com zumo and click on Road Tech zumo 660 GPS Navigator and then the Downloads tab to obtain the latest version e Go to zumo 660 software updates and use the Web Updater link This kit is not compatible with the Advanced Audio Bluetooth Hands Free Cell Phone Interface Part No 76408 06 Installation Requirements FLHT models will require prior installation of an Advanced Audio AM FM CD Radio Kit Part No 76412 06 and an AM FM Antenna Kit Part No 76325 06 or 7631 7 06 FLHT C FLHX FLTR X and FLHXXX Models WITHOUT Non Ultra Overlay Harness Part No 70169 06 installed will require separate purchase of a Connector Kit Part No 69200033 These items are available from a Harley Davidson dealer WARNIN
6. es which could result in death or serious injury 00310a The Navigation Interface Module NIM requires up to 30 milli amps additional current from the electrical system Kit Contents See Figure 5 and Table 1 PREPARATION NOTE For vehicles equipped with security siren e 2007 and later Verify that the Hands Free Fob is present e 2006 and earlier Disarm the siren with the key fob e ALL vehicles Turn the ignition key switch to IGNITION WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 See the service manual and remove the main fuse 2 Remove the outer fairing and windshield per the service manual 1 of 4 Please dispose of materials responsibly MOUNTING BRACKET INSTALLATION FLH Models Except Trike 1 See Figure 1 Remove the fairing mounting screw 4 at the top of the right side fairing support bracket 3 isO6571 Gene gt Gr Navigation module Unused connector if equipped Right side fairing support bracket Fairing mounting screw OPeNnsa Navigation module mounting bracket Figure 1 Module Bracket Installation FLH Models Clip the module bracket 5 over the top edge of the sup port bracket Fasten the module bracket through the support bracket to the inner fairing with the screw removed earlier Tighten to 20 30 in Ib 2 3 3 4 Nm FLT Models 1 See Figure 2 Rem
7. ove the right side radio mounting screws 4 Position the module bracket 5 to the side of the radio carrier bracket 3 lining up the two holes in the module bracket with the radio mounting holes is06573 D d Navigation module Unused connector if equipped Radio carrier bracket Radio mounting screw 2 Navigation module mounting bracket mRNT Figure 2 Module Bracket Installation FLT Models J05169 3 Fasten the module bracket through the radio carrier bracket to the radio with the screws removed earlier Tighten to 35 45 in Ib 4 0 5 1 Nm Trike Models te See Figure 3 Locate the module mounting bracket 4 attached to the right side fairing support bracket 3 is06576 Navigation module Unused connector if equipped Right side fairing support bracket Navigation module mounting bracket EONA Figure 3 Module Installation Trike Models NAVIGATION INTERFACE MODULE INSTALLATION He See Figure 1 Figure 2 or Figure 3 Install the Navigation Interface Module NIM 1 on the underside of the module bracket a Clean the underside of the module bracket with a 50 50 mixture of isopropyl alcohol and distilled water Allow to dry thoroughly b Remove the liner from the adhesive backing of the module Carefully position the module to the module bracket with the six way connector toward the front of the vehicle Press the module squarely and firmly onto the
8. r s manual for information on setting the navigation volume level Bluetooth Settings for Zumo Device The Zumo s Bluetooth and Audio Out settings should be handled in this manner e When a BT headset is paired with the zumo select Main Menu gt Volume gt Audio Output gt Headphone e When no BT headset is paired with the zumo disable the BT pairing even for mobile phones by selecting Main Menu gt Tools gt Settings gt Bluetooth gt Disabled the speaker selector switch should be in the a illuminated rearward position to hear navigation prompts over the vehicle speakers 3of4 FI is06564 oo JO om bo D JO mb oh 10 10 ml 12 12 13 113 14 14 15 15 16 16 17 17 18 18 19 19 20 20 a1 21 22 2 VW fo ee 23 23 24 24 25 25 26 26 27 27 274B 12345678 28 28 29 29 30 30 6 31 31 5 NS 32 32 4 AY 33 33 3 SR 34 34 4 35 35 2 1 28B 6B 6A 6B 6A Figure 4 Wiring Diagram iPod Navigation Interface Module SERVICE PARTS isO6568 CS 274B Ze 6A Lid E 6B sp Figure 5 Service Parts Navigation Interface Module Table 1 Service Parts ltem Description Quantity Part Number 1 Module Navigation Interface NIM 83537
9. umo mount 12 Use cable straps 6 from the kit to fasten the iPod NIM harness and the NIM cable to the vehicle harnesses inside the fairing J05169 13 Route the audio cable from the Zumo GPS Kit out of the inner fairing through the hole for the handlebars Use a clip from the Zumo kit to retain the cable along the inner fairing NOTE When installing the jack plug to the radio port socket e Roll back the outer lip of the rubber seal e Install the plug into the AUX port on the front of the radio unit e Gently roll the seal back to its original shape to form a seal over the radio unit port This will help eliminate spring back of the plug out of the socket 14 Plug the 3 5 mm stereo jack with rubber boot attached on the audio cable into the AUX port on the front of the radio RETURN TO SERVICE NOTE To prevent possible damage to the sound system verify that the ignition key switch is in the OFF position before installing the main fuse 1 See the service manual and install the main fuse 2 Plug the NIM cable connector into the NIM 3 Turn the ignition key switch ON and test the NIM for proper operation 4 Install the outer fairing and windshield per service manual instructions IN USE WARNING Set volume levels and other controls on audio and elec tronic devices before riding Distractions can lead to loss of control resulting in death or serious injury 00088b See the Zumo owne
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