3 - Birota
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1. designed to break in during your first few rides about 20 hours total riding time Prior to break in you may notice your fork feels tight and slight ly notchy Following the break in period your fork will feel much smoother and will react to bumps much better than when you first put it on your bike After 20 hours you may want to recheck adjustments where applicable to fine tune the fork completely FORK INSTALLATION 1 Remove the old fork from your bicycle 2 Measure and cut the steerer tube to fit your bicycle head tube see WARNING above You can use your old fork as a guide for cutting the steerer tube length 3 Remove the headset crown race from the old fork Install headset and fork per headset manufacturer s instructions 5 Install the handlebars and stem to the stem and handlebar manufacturer s instructions 6 Install the brakes per the brake manufacturer s instructions 7 To install the front wheel adjust the front wheel quick release to clear the sec ondary dropout safety tabs Secure wheel per quick release manufacturer s instructions 8 Install the brake cable per brake manufacturer instructions Ensure that the front brake cable is properly routed Make sure the brake line is not crimped or contacts the tire as the fork moves through its travel gt ANNIE WHEN INSTALLING THE WHEEL WITH A PROPERLY INFLAT ED TIRE CHECK TO MAKE SURE THE FORK ACHIEVES MINIMUM TIRE CLEARANCE 1 MEASURE FROM THE HI2. GHEST POINT ON THE TIRE TO THE BOTTOM OF THE BRAKE ARCH SEE FIGURE A SEE TABLE 1 FOR MINIMUM BRAKE ARCH CLEARANCE 2 MEASURE THE TIRE AT MAXIMUM WIDTH SEE FIGURE B SEE TABLE 1 FOR MAXIMUM TIRE WIDTH TABLE 1 WHEEL CLEARANCE MINIMUM BRAKE ARCH CLEAR MAXIMUM ANCE TIRE WIDTH See Figure A See Figure B 5mm 55 mm IMPORTANT Failure to properly route and securely attach the front brake cable to the fork can cause serious injury or death This fork should not be used if any parts appear to be or are damaged Contact your local dealer or Answer Products for replacement parts INITIAL SET UP MEASURING TRAVEL To determine which travel your fork is in simply measure the distance from the top of the seal area on the lowers or the bottom of the fork boot to the bottom of the crown See Table 2 to determine travel TABLE 2 TRAVEL MEASUREMENT SEAL TO CROWN FORK TRAVEL MEASUREMENT 80 mm Around 96 mm 100 mm Around 116 mm MEASURING SAG You ll need a tape measure a pencil a piece of paper and a helper 1 Measure the distance from the front axle s centerline to the bottom of the upper crown when no one s sitting on the bike and write this distance down Remember the exact locations of the two points because you ll need to use them later 2 Have the rider sit on the bike and measure the distance between the same two points as in step one It s important to be in the normal riding po
3. IBLE DEATH PRIOR TO RID ING YOUR BICYCLE YOU SHOULD INSPECT YOUR SUSPENSION FORK TO ENSURE THAT NO DAMAGE HAS OCCURRED DURING THE COURSE OF PREVIOUS RIDING OR ASSEMBLY DO NOT RIDE YOUR BICYCLE IF THE FORK SHOWS ANY SIGNS OF BENDING CRACKING CREAKING LEAKING OR IF IT IS MISSING ANY OF THE ORIGINALLY SUPPLIED COMPONENTS ANY FALL FROM YOUR BICYCLE CAN RESULT IN SERIOUS INJURY OR EVEN DEATH FOLLOWING THESE INSTRUC TIONS CAN HELP YOU REDUCE THE RISK OF BEING INJURED IF YOU ARE A MOD ERATE OR AGGRESSIVE OFF ROAD RIDER OR RIDE AT LEAST THREE TIMES A WEEK OVER ROUGH TERRAIN ANSWER RECOMMENDS RETURNING YOUR SUS PENSION FORK EVERY 2 YEARS FOR A THOROUGH INSPECTION AND UPDATE TAKE YOUR FORK TO A MANITOU AUTHORIZED DEALER WHO CAN ARRANGE FOR SHIPMENT TO ANSWER PRODUCTS OR YOU MAY CALL ANSWER TO HAVE YOUR FORK SHIPPED DIRECTLY AT 800 423 0273 IMPORTANT The Manitou fork is an off road fork and as such does not come with proper reflectors for on road use Have your dealer or mechanic install proper reflectors to meet the Consumer Product Safety Commission s C P S C Requirements for Bicycles if the fork is going to be used on public roads at any time If you have questions regarding C P S C Standards contact your dealer CONSUMER SAFETY INFORMATION Never remove or have the steerer tube or stanchions removed from the crown The steerer tube and stanchions inner legs are press fit at the factory Press fit inner legs have higher
4. Knob Kit 85 5585 SKAREB Platinum Knob Kit 85 5265 SKAREB Seal Kit 85 5266 Air Piston Kit 85 5267 SKAREB Bumper Kit 85 5268 SKAREB O Ring Kit 85 5320 End cap Assembly Left leg 85 5887 SKAREB SPV Assembly 04 SKAREB Ride Kits Rider Weight Range 85 5573 SKAREB Ride Kit X Soft 100 125 Ibs 85 5575 SKAREB Ride Kit Soft 125 150 Ibs 85 5577 SKAREB Ride Kit Medium 150 190 Ibs 85 5579 SKAREB Ride Kit Firm 190 215 Ibs 85 5581 SKAREB Ride Kit X Firm 215 235 Ibs 04 SKAREB Compression Rods 85 5264 SKAREB Compression Rod Assembly 80 mm 85 5583 SKAREB Compression Rod Assembly 100 mm 85 4439 Air Push Rod Assembly 80 or 100 mm
5. P N 042114 mantou 2004 OWNERS MANUAL Skareb Platinum Skareb Super Skareb Elite Skareb Comp 28209 Avenue Stanford Valencia California 91355 661 257 4411 fax 661 294 4179 www answerproducts com MANITOU SUSPENSION FORKS CONGRATULATIONS ON CHOOSING THE LATEST IN SUSPENSION TECHNOLOGY AVAILABLE A 2004 MANITOU FORK This fork is fully assembled and ready to be installed onto your bicycle It comes equipped with a 1 e inch threadless steerer tube and may also be available in a disc brake only version A handlebar mounted reflector must be used for on road use which is not included with your fork 2004 MANITOU SKAREB FORK LINE SKAREB COMP 80 OR 100 MM TRAVEL AIR SPRING FLUID FLOW DAMPING REBOUND ADJUST SOLID CROWN RA CASTING SKAREB ELITE 80 OR 100 MM TRAVEL AIR SPRING FLUID FLOW DAMPING REBOUND ADJUST HOLLOW CROWN RA SKAREB SUPER 80 OR 100 MM TRAVEL AIR SPRING TPC LOCKOUT HOLLOW CROWN RA CASTING SKAREB PLATINUM 80 OR 100 MM TRAVEL AIR SPRING AIR VOLUME ADJUST TPC LOCKOUT HOLLOW CROWN RA CASTING You can also download this manual at www answerproducts com A feat PRI c ia tel BICYCLING IS A HAZARDOUS ACTIVITY THAT REQUIRES THAT THE RIDER STAY IN CONTROL OF HIS OR HER BICYCLE AT ALL TIMES READING THIS MANUAL ENTIRELY AND PROPERLY MAINTAINING YOUR BICYCLE AND SUSPENSION FORK WILL REDUCE THE POSSIBILITY OF INJURY OR POSS
6. and reduce the performance Too much oil will restrict travel and may cause damage to the system and create an unsafe riding condition Finish reading this entire section prior to altering the oil level To check the oil level remove the compression assembly located in the top of the right leg as you are looking at the fork from the rider s position Leave the left side spring stack in place to keep the fork fully extended Use a tape measure or dip stick to measure from the top of the fork crown down to where the oil sits Figure C For the correct oil level see Table 4 TABLE 4 OIL LEVEL HEIGHT FORK MODEL SKAREB OIL LEVEL 110 120 mm 4 33 4 72 NOTE Use SAE 5WT suspension fork oil only If you have any questions regarding your 2004 Manitou suspension fork in the U S contact the Answer Customer Service Department at 800 423 0273 For information outside of the U S contact your authorized Manitou dealer or distrib utor You can also log on to www answerproducts com and download this manual or see detailed instructions on how to service your suspension fork 04 SKAREB SERVICE PART KITS 04 SKAREB Damping Assemblies 85 5558 SKAREB Comp Elite Compression Damping Assembly 85 5559 SKAREB Super Platinum Compression Damping Assembly 85 4876 SRAREB Comp Elite Super Platinum 80 mm Rebound Damping Assembly 85 5308 SKAREB Comp Elite Super Platinum 100
7. ctions found weeks per directions found on web site on web site Disassemble fork per Disassemble fork per Service Manual clean out Service Manual clean out casting and replace Semi casting and replace Semi Bath oil every 4 months Bath oil every 3 months Service FFD TPC and SPV Service FFD TPC and SPV Severe damping systems by chang damping systems by chang Conditions 9 the damper oil every ing the damper oil every year Grease spring stack as needed On air fork models check the oil level sitting on top of the air piston every 4 weeks per directions found on web site IMPORTANT Before every ride you should 1 Ensure that quick release skewers are properly adjusted and tight per quick release manufacturer s instructions NOTE Forks with standard dropouts are equipped with dropout safety tabs to retain the wheel in the fork in the event the quick release comes loose 2 Wipe the inner legs and clean the fork Check the entire fork for any obvious damage Do not use the fork if any parts are broken bent cracked or you suspect may be damaged 3 Check the headset for proper adjustment per headset manufacturer s instruc ions 4 Ensure that the front brake cable is properly routed and check brake adjust ment CHECKING OIL LEVEL IMPORTANT Setting the proper oil level in your damped suspension fork is critical The damping is located in the right leg of your fork Not enough oil will allow foaming
8. e suspension more linear in compression damping and have a softer finish Refer to the website for specific tuning information about your SPV suspension MAINTENANCE Your fork requires periodic maintenance cleaning and inspection This is because moisture and contamination may build up inside the fork depending on the severity of riding conditions To maintain top performance it is recommended that the fork be periodically disassembled cleaned dried and re lubricated You can download service and tuning instructions on the web at www answerprod ucts com Short Sporadic Rides SUGGESTED SERVICE INTERVALS FOR SKAREB FORKS Long Frequent Rides Disassemble fork per Service Manual clean out casting and replace Semi Bath oil every 6 months Service FFD TPC and SPV damping systems by chang Disassemble fork per Service Manual clean out casting and replace Semi Bath oil every 4 months Service FFD TPC and SPV damping systems by chang year Grease spring stack as needed On air fork models check the oil level sitting on top of the air piston every 6 weeks per directions found on web site da ing the damper oil every ing the damper oil every year Grease spring stack as year Grease spring stack as needed On air fork models needed On air fork models check the oil level sitting on check the oil level sitting on top of the air piston every 2 top of the air piston every 6 months per dire
9. mm Rebound Damping Assembly 04 SKAREB Air Cap Assemblies 85 5271 SKAREB Comp Elite Super Air Cap Assembly 85 5588 SKAREB Platinum Air Cap Assembly 04 SKAREB Crown Steer Leg Assemblies 85 5560 26 SKAREB Crown Steer Assembly 80 mm Travel Steel 85 5561 26 SKAREB Crown Steer Assembly 100 mm Travel Steel 85 5562 26 SKAREB Crown Steer Assembly 80 mm Travel Blk Alloy 85 5563 26 SKAREB Crown Steer Assembly 100 mm Travel Blk Alloy 85 4449 26 ae Crown Steer Assembly 80 mm Travel BIk Alloy 85 4455 26 re Crown Steer Assembly 100 mm Travel Blk Alloy 04 SKAREB Outer Leg Assemblies 85 5101 26 SKAREB Outer Leg Assembly Silver 85 5108 26 SKAREB Outer Leg Assembly CDY Blue 85 5107 26 SKAREB Outer Leg Assembly CDY Red 85 5564 26 SKAREB Outer Leg Assembly Silk Blue 85 5112 26 SKAREB Outer Leg Assembly Silver No Boss 85 5119 26 SKAREB Outer Leg Assembly CDY Blue No Boss 85 5118 26 SKAREB Outer Leg Assembly CDY Red No Boss 85 5567 26 SKAREB Outer Leg Assembly Silk Blue No Boss 04 SKAREB Sticker Knob Seal Bumper Air Piston 0 Ring Kits 85 5544 SKAREB Comp Sticker Kit Silver 85 5545 SRAREB Comp Sticker Kit Black 85 4420 SKAREB Elite Sticker Kit Silver 85 5392 SKAREB Elite Sticker Kit Black 85 4436 SKAREB Super Sticker Kit Silver 85 4435 SKAREB Super Sticker Kit Black 85 4438 SKAREB Platinum Sticker Kit Silver 85 4437 SKAREB Platinum Sticker Kit Black 85 5584 SKAREB
10. ompression damping and activates the lockout while turning the knob counter clockwise decreases compression damping and deactivates the lockout The last 1 2 turn of the knob activates the lockout while the initial part of the knob s travel increases or decreases compression damping SPV DAMPING ADJUSTMENT With SPV damping your suspension s compression damping characteristics and position sensitivity can be set with an SPV pump Manitou part 85 4161 For proper function of your SPV damping system use the following procedure 1 Start by removing the red air cap located on the top of the right leg from the rider s perspective and using a dedicated SPV pump Manitou part 85 4161 inflate the fork to 50 psi 2 Check sag per procedure above 3 Adjust SPV pressure More pressure will create more compression damping hold the bike up more and pedal better Less pressure will create less com pression damping allow more sag and be more responsive and supple Do not run SPV pressure below 30 psi or above 100 psi 4 Adjust SPV volume With a 16 mm socket wrench or the SPV 16 mm volume adjust socket part 85 3007 you can adjust the air volume in your SPV suspension The volume adjust hex is colored red and located on top of the right leg Turning the volume adjuster inwards will create a more progressive damping effect and make the suspension firmer from mid stroke to bottom out Turning the volume adjuster outwards will make th
11. performance versus bolt in inner legs but can not be pressed out Pressing them out will permanently damage the crown beyond repair and render it unsafe for any continued use Never attempt to thread a threadless steerer tube Cutting threads will weaken the steerer tube and cause an unsafe condition The only safe thing to do is to obtain the proper crown steerer from your dealer or contact Answer Customer Service at 800 423 0273 Any other alteration or modification to your fork should be considered unsafe Contact Answer Customer Service prior to modifying your fork in any way for safety infor mation Do not use the fork if any parts are broken bent cracked or you suspect may be damaged Contact your dealer or Answer Products Customer Service at 800 423 0273 if you have any questions concerning the integrity or condition of your fork Answer Products recommends that you periodically inspect your fork for wear and damage Inspect the crown inner legs outer legs dropouts and brake arch areas for cracks or damage WARRANTY INFORMATION Any Answer Products fork found by the factory to be defective in materials and or workmanship within one year from the date of purchase or two years in EU coun tries will be repaired or replaced at the option of the manufacturer free of charge when received at the factory freight prepaid This warranty does not cover break age bending or damage that may result from crashes or falls Thi
12. s warranty does not cover any fork that has been subject to misuse or whose serial number has been altered defaced or removed This warranty does not cover paint damage Any modifications made by the user will render the warranty null and void This warranty is expressly in lieu of all other warranties and any implied are limited in duration to the same duration as the expressed warranty herein Answer Products shall not be liable for any incidental or consequential damages If for any reason warranty work is necessary return the fork with original purchase receipt to the place of purchase At that time instructions for repair return or replacement shall be given Customers in countries other than USA should contact their dealer or local distributor INSTALLATION INSTRUCTIONS The steerer tube may need to be cut to length to fit your bicycle head tube If you are not familiar with this procedure or do not have the proper tools to cut the steerer tube it is recommended that you seek a dealer with a qualified bicycle mechanic to perform installation AI THE STEERER TUBE AND STANCHIONS INNER LEGS ARE A ONE TIME PRECISION PRESS FIT AT THE FACTORY AND CANNOT BE REMOVED FROM THE CROWN REPLACEMENT OF THE ENTIRE CROWN STEERER ASSEMBLY MUST BE DONE TO INCREASE STEERER TUBE LENGTHS OR CHANGE DIAMETERS REMOVING AND REPLACING THE STEERER TUBE OR STANCHIONS WILL RESULT IN AN UNSAFE CONDITION AND SHOULD NEVER BE DONE BREAK IN Your new fork is
13. sition weight centered with your feet on the pedals 3 Subtract the second measurement from the first The resulting measurement is the static sag See Table 3 4 On all SKAREB forks remove the air cap located on the top of the left leg and using a dedicated shock pump Manitou part 85 4069 inflate the fork with the desired pressure 75 of rider weight for 80 mm travel forks or 50 of rider weight for 100 mm Be aware that sometimes air systems lose a small amount of pressure when the pump is removed so you may want to check exactly how much your pump loses by reinstalling it after you have set and checked pressure 5 If adjusting the preload or air pressure does not provide the proper sag you may require a new ride kit Please see recommended ride kits below TABLE 3 SAG MEASUREMENT FORK TRAVEL SAG 80 mm 12 16 mm 100 mm 18 24 mm REBOUND DAMPING ADJUSTMENT Rebound adjusters on Manitou forks are located on the bottom of the right fork leg Turning the knob clockwise as you are looking at the fork from the bottom increases rebound damping while turning the knob counterclockwise decreases rebound damping COMPRESSION DAMPING ADJUSTMENT TPC LOCKOUT For TPC with lockout forks a simple turn of the knob located on top of the right leg is all that is needed to add compression damping and activate the lockout Turning the knob clockwise as you are looking from a rider s position increases c
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