Mitsubishi TritonMN 2.5L Diesel Models726.56 KB
Contents
1. Item 2 Install the Air ram assembly onto the snorkel body Align the air ram assembly and tighten the black hose clamp Item 24 It is the installer s responsibility to ensure that all connections are water tight Copyright Safari Automotive Pty Ltd Installation Guide Safari SS661HF Page 9 of 92. Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com S5661HF MITSUBISHI TRITON ML amp MN SERIES 3 2L DiD 4M41 Engine amp SNORKEL 2 5L DI D Common Rail 4D56 Engine Installation Guide L Special Tools ibli e 95mm hole saw e 102mm hole saw 2 Sight and SIE 3 5mm 5 0mm amp 8mm drill bits Fitting Time gt Stp erl e pop rivetgun 180min e Loctite thread lock e Sikaflex 227 adhesive sealant e touch up paint Prior to commencing the installation it is the installer s responsibility to verify that all components and particularly the template Item 25 are correct 2 Remove the following in accordance with the factory service manual e RHS Mud flap If fitted to vehicle e RHS Inner guard liner e RHS Flare If fitted to vehicle e Air cleaner assembly 3 Remove and discard air cleaner entry duct and radiator overflow bottle retain coolant 4 Align Align Tape the template Item 25 to the rear upper edges and front of the right hand side guard panel as shown With the template correctly aligned on the guard panel use a felt tip pen to mark all hole positions Remove the Template Copyright Safari Automotive Pty Ltd Installation Guide Safari SS661HF Page 2 of 9 Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com 5 Drill a pilot hole for each marked hole position 95mm Hole Using the 95mm hole saw 4 drill the main hole square to th
3. Hose Installation Guide Safari SS661HF Page 6 of 9 Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com 17 Install the air entry hose Item 11 through the inner guard hole Position a 80 100mm hose clamp Item 14 at each end of the hose Install the overflow bottle Air Entry Overflow Screws into position and route the Hose Bottle extension hose Item 22 under the air entry hose and out towards the front of the engine bay Install the air cleaner base A and fasten with the original mounting bolts 6 Loosely install the air entry hose Item 11 onto the air cleaner adaptor Item 12 7 Secure the overflow bottle into position with two self tapping screws Item 19 Secure the air conditioning pipe back into the pipe support clips 18 Standard Overflow Hose Overflow Extension Hose Cable Tie Route the overflow extension hose to meet with the standard overflow hose Trim the standard overflow hose to the required length and join the two hoses together with the plastic adaptor Item 21 Secure the overflow extension hose with cable ties Item 23 Adaptor Copyright Safari Automotive Pty Ltd Installation Guide Safari SS661HF Page 7 of 9 Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com 19 With the air entry hose 20 Item 11 positioned loosely carefully guide the snorkel body outlet snout into the air entry hos
4. Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com S5661HF MITSUBISHI TRITON ML amp MN SERIES 3 2L DiD 4M41 Engine amp SNORKEL 2 5L DI D Common Rail 4D56 Engine FI 3 3 2010 Parts List ITEM PART NO DESCRIPTION 925 133 000 BODY SNORKEL SS660HF 2 000 135 800 3 AIR RAM ASSEMBLY 1 3 525 032 000 BRACKET UPPER MOUNTING 1 4 000 002 100 BOLT HEX 6mm x 1 0 x 14mm SEMS 3 5 000 951 SCREW S T 4 2mm x 13mm 3 6 000 960 INSERT PLASTIC 3 7 000 110 STUD S S 8mm x 1 25 x 25mm O L 8 8 000 352 WASHER BODY 8mm x 45mm S S 4 9 000 311 300 WASHER BODY 8 5mm x 32mm S S 4 10 000 205 300 NUT NYLOC 8mm x 1 25 S S 8 11 525 024 200 HOSE AIR ENTRY 1 12 525 023 200 ADAPTOR AIR CLEANER 1 13 000 958 300 POP RIVET 4 8mm x 12mm 3 14 000 909 CLAMP HOSE 80 100mm 2 15 525 098 200 BOTTLE RADIATOR OVERFLOW PLASTIC 1 16 525 098 300 CAP OVERFLOW BOTTLE 38mm ID WHITE 1 17 525 096 000 BRACKET OVERFLOW BOTTLE MOUNTING 2 18 000 1018 300 BOLT B H 5mm x 0 8 x 8mm S S 2 19 000 951 500 SCREW S T 4 8mm x 16mm 2 20 000 917 100 CLAMP SPRING 5 16 1 21 000 530 ADAPTOR HOSE 8mm 8mm 1 22 000 838 035 HOSE RADIATOR OVERFLOW EXTENSION 1 23 000 987 100 CABLE TIE 2 5mm x 100mm 3 24 000 914 B CLAMP HOSE SIZE 56 BLACK 1 25 525 017 000 TEMPLATE SNORKEL BODY 1 Copyright Safari Automotive Pty Ltd Installation Guide Safari SS661HF Page 1 of 9
5. e and install the snorkel body to the guard panel Align the snorkel body to the upper mounting bracket and the guard panel When correctly aligned fasten the snorkel body to the guard panel with body washers Item 8 on the upper mounting studs amp Item 9 on the lower mounting studs and Nyloc nuts Item 10 Fasten the snorkel body to the upper mounting bracket with 6mm x 14mm hex bolts Item 4 Ensure that the air entry hose is correctly positioned onto the snorkel body snout and air cleaner adaptor Orientate the 80 100mm hose clamps Item 14 into position and tighten Copyright Safari Automotive Pty Ltd Position amp Secure Snorkel Body a gt Air Enrty Hose Hose Clamp Hose Clamp Installation Guide Safari SS661HF Page 8 of 9 Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com 21 22 23 NB Install the genuine air cleaner element air cleaner housing lid and connect the air mass sensor wiring plug Refill the overflow bottle with the radiator coolant retained previously and top MMA up if necessary Install the Ma overflow bottle cap Item 16 Install RHS inner guard liner RHS Flare If fitted to vehicle and any other items that may have been removed during the snorkel installation process Air Ram Black Hose Clamp Snorkel Body Loosely install the black hose clamp Item 24 to the base of the air ram assembly
6. e guard panel surface e hole saw cutting on both N top and bottom surfaces of the guard panel Using the step drill drill the Ge 8 mounting hole positions to 16mm Deburr and paint holes to 16mm Holes prevent rust 5 Use the overflow bottle front mounting hole as a centering guide for drilling the inner guard hole Tap in 102mm Diameter Front Mounting Hole g Use the 102mm hole saw to drill the inner guard hole and internal panel Deburr holes then gentiv tap the two sharp edges created using a piece of timber and a hammer as shown to prevent anv damage occurring to the air entrv hose when installed Paint holes to prevent rust Fasten the Upper Mounting Bracket Item 3 to the f Snorkel Body Item 1 and secure with 3 x 6mm Hex Bolts Item 4 Apply Loctite to all 8 mounting studs Item 7 and a si install studs finger tight into a the snorkel bodv Item 1 J mounting inserts jA Copvright Safari Automotive Ptv Ltd Installation Guide Safari SS661HF Page 3 of 9 Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com 7 10 Place a strip of masking tape along the A Pillar panel Upper Mounting Bracket A Pillar Carefully install the snorkel body Item 1 onto the guard panel With the snorkel body correctly positioned mark the position of the three upper mounting bracket hole isiingie positions on the A Pillar Remo
7. r cleaner inlet snout Insert all three pop rivets Item 13 and then secure the air cleaner adaptor to the air cleaner housing Clean up any excessive sealant to produce a neat finish Copyright Safari Automotive Pty Ltd 7 AR Trim AN Mark amp Drill Holes Pop Rivets mi Sikaflex Sealant Air Cleaner Adaptor Installation Guide Safari SS661HF Page 5 of 9 Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com 14 15 16 Install the two overflow bottle mounting brackets Item 17 to the radiator overflow bottle Item 15 note orientation of brackets and secure with button head bolts Item 18 Unclip the air conditioning pipe from the panel support clip and move any wiring that may be in the way Place the overflow bottle assembly against the engine bay panel and guide the overflow bottle mounting lug into the mounting lug hole With the overflow bottle correctly positioned mark the mounting bracket hole positions onto the panel Remove the overflow bottle and drill the two hole positions with a 3 5mm drill bit Install the spring clamp Item 20 over the end of the overflow extension hose Item 22 and install the extension hose onto the overflow bottle Item 15 Copyright Safari Automotive Pty Ltd Mounting Brackets Bolts Marked Hole Positions Mark Mounting Lug Hole kg lm Spring Clamp
8. ve the snorkel body Item 1 from the vehicle Remove the upper mounting bracket Item 3 from the snorkel body Drill a pilot hole for each of the three marked hole positions on the A Pillar Drill each hole to 8mm diameter SS A Pillar 8mm Holes _ NB Extreme care must be taken when drilling the 3 A Pillar mounting hole positions Ensure that the drill bit is just long enough to drill through the thickness of the A Pillar panel and no further Deburr and paint the holes Install the plastic inserts Item 6 into the upper mounting bracket holes in the A Pillar Secure the upper mounting bracket Item 3 to the A Pillar using 3 x self tapping screws Item 9 Copvright Safari Automotive Ptv Ltd Installation Guide Safari SS661HF Page 4 of 9 Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com 11 12 13 Use a sharp knife to trim three of the front air cleaner housing ribs to approximately 12mm in length as shown This will ensure that the air cleaner adaptor Item 12 sits flat against the air cleaner housing Position and align the air cleaner adaptor Item 12 over the air cleaner inlet snout and mark the 3 hole positions Remove the air cleaner adaptor and drill the three marked hole positions with a 5mm drill bit Apply a liberal amount of adhesive sealant to the air cleaner adaptor flange Item 12 and around the external surface of the ai
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