X-Change Transmission Service Schedules
Contents
1. VOITH Voith Turbo Servicing Schedule DIWA Transmissions Oil and Filter Change MIGNE 5 Oil and Filter Change Intervals Standard Oil and Filter Change Interval Notice Standard oil and filter change intervals commence after the initial filter change period as outlined in Section 2 Important Only use oils that are tested and approved by Voith Approved 36 000 mile 58 000 km oils are listed in Voith DIWA Service Bulletin DSB 118 Voith s standard fluid and filter change interval is 36 000 miles 58 000 km or one 1 year whichever comes first Use Genuine Voith Parts Genuine Voith oil filter ensures proper oil filtration and protection of your transmission Extended Oil and Filter Change Interval Notice Extended oil and filter change intervals commence after the initial filter change period as outlined in Section 2 Important Only use oils that are tested and approved by Voith Approved 72 000 mile 116 000 km oils are listed in Voith DIWA Service Bulletin DSB 118 e Change the transmission oil and filter every 72 000 miles 116 000 km or two 2 years whichever comes first Use Genuine Voith Parts Genuine Voith oil filter ensures proper oil filtration and protection of your transmission NOTICE IMPORTANT NOTICE IMPORTANT Oil and Filter Change Intervals Voith Turbo Servicing Schedule DIWA Transmissions IMPORTANT NOTICE Approval Number is the licensing number p2. Press the N key to bring the transmission to its neutral position Start the engine and let it run at idle speed e Withdraw the dipstick from its guide tube and clean it Briefly insert the dipstick to prevent false oil level readings from oil splash Read the oil level The oil level must be between the two nominal marks max and min The difference in quantity between min and max is about 2 6 qts 2 5 Notice Low oil Transmission malfunction Consequence clutch damage High oil Consequences higher fuel consump tion oil escapes at the breather Weekly Maintenance NOTICE AA DANGER NOTICE Instructions for Changing the Transmission s Oil and Filter NOTICE Notice Drain oil at operating temper ature only A DANGER Danger Scalding by hot oils NOTICE NOTICE Stop the engine Remove the drain plug 1 in the oil pan allen wrench 12 mm and drain the oil Remove the drain plug 2 from the con verter oil and drain the oil The plug is accessible through the oil pan drain hole Install drain plugs with new copper seals Tighten drain plug 2 to 37 ft Ibs 50 Nm and drain plug 1 to 73 ft Ibs 100 Nm Fill in transmission oil Notice If the used filter element is very dirty drop the oil pan and check the clutch disks Notice Use only Voith approved oils see Voith Service Bulletin 13xx Quantity Ap
3. a e Voith X Change Transmissions Initial Oil and Filter Change Important Only use oils that are tested and approved by Voith Approved oils are listed in Voith DIWA Service Bulletin DSB 13 Change the transmission oil and filter at 2 500 miles 4 000 km or upon delivery Refer to Section 4 for Oil and Filter change instructions Second Oil and Filter Change Important Only use oils that are tested and approved by Voith Notice Oil selection for this service interval will determine your next oil change interval standard or extended Refer to Section 5 Change the transmission oil and filter at 11 500 miles 18 500 km Refer to Section 4 for Oil and Filter change instructions After the second oil change proceed to the oil and filter change intervals as outlined in Section 5 VOITH Voith Turbo Servicing Schedule DIWA Transmissions 3 Weekly Maintenance Check the Transmission Oil Level Weekly Procedure Bring the transmission to operat ing temperature i e the oil tem perature must then be at least 140 F 60 C Notice The transmission oil tempera ture is about the same as the cooling water temperature The cooling water temperature indicator can be used for determining the transmission oil temperature e Place the vehicle in a level position Danger Apply the parking brake before performing further maintenance work on the bus
4. Ea i Ka Ea Ka Ea 1 Berl ac EE Me 8 8 Bill EJE a ae 8 Hdl Bille Bl Mill a AEA a Ball al Oo Shell Oil Products SOPUS ie 04 23 11 36 000 DIWA SB013X S Page 5 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com 7 s e s e s a e s s s SN nll saad VO i T H Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 01 3W Revised Date June 17 2009 Shell Oil Products SOPUS il 06 05 11 72 000 Warren Synthetic 12 20 09 36 000 Blend Costal Multi 12 20 09 36 000 vehicle Synthetic Service Pro 12 20 09 36 000 Premium Universal Synnthetic Blend LL LL IMPORTANT NOTICE END USERS ARE NOT AUTHORIZED OR INSTRUCTED TO USE ANY OF THE ABOVE DESCRIBED OILS IF ANY PORTION OF THE APPLICABLE OIL IS MODIFIED AS A RESULT OF A CHANGE IN THE BASE OIL AN ADDITIVE PACKAGE OR ADDED COMPONENTS Note All products that carried the GM G approval rating have been moved to the INACTIVE list with the exception of TranSynd and BP Autran 295 Do not go by product name when buying an automatic transmission fluid always refer to the GM Mercon approval number DIWA SB013X P f1
5. SAUTS This is an electronically controlled document printed copies are UNCONTROLLED age Sorig Before use of printed copy verify revision level at http www voithusa com VOITH Service Bulletin 013X Voith Turbo DIWA Service Bulletin Replaces Service Bulletin 013W Issued Date June 8 2009 Revised Date June 17 2009 Appendix B Inactive Approved Oils For the Voith DIWA Transmission For Voith Transmissions DIWA 2 DIWA 2W7 DIWA 3 DIWA 3W7 DIWA 3E GM Approval Transfer Drain Oil Manufacturer Oil Brand Number Date Interval 1 Amsoil Amsoil ATF E25112 07 11 05 72 000 2 Aamaco Aamco Synthetic Blend ATF H36304 04 19 06 36 000 3 Citgo Petroleum Corp Transguard Dexron Ill Mercon G34059 07 11 05 36 000 4 Coastal Unilube Inc Coastal Dexron Ill Mercon F30310 07 11 05 36 000 5 Cofram Sintofluid 46 GL4 07 11 05 36 000 6 Delta Petroleum Co Mercon V2000 G34095 02 21 06 36 000 7 Exxon Mobil Corp Fairfax Va Mobil Delvac H34799 11 18 07 36 000 8 Exxon Mobil Corp Super flow Synthetic ATF G34015 07 11 05 36 000 9 Exxon Mobil Corp Mobil ATF 220 D21611 07 11 05 36 000 10 Exxon Mobil Corp Mobil Multi purpose ATF G34019 07 11 05 36 000 11 H36304 Exxon Mobil Corp Mobil Multi Vehicle ATF M031202 12 05 06 36 000 12 Exxon Mobil Corp Mobil 1 Synthetic ATF G34036 07 11 05 36 000 13 Fuchs Lubricants Co Sinto
6. 000 12 20 09 36 000 12 20 09 36 000 12 20 09 36 000 END USERS ARE NOT AUTHORIZED OR INSTRUCTED TO USE ANY OF THE ABOVE DESCRIBED OILS IF ANY PORTION OF THE APPLICABLE OIL IS MODIFIED AS A RESULT OF A CHANGE IN THE BASE OIL AN ADDITIVE PACKAGE OR ADDED COMPONENTS Blend Coastal Multi Vehicle Synthetic Blend Lubriguard Synthetic Blend ATF 47 Service Pro Premium Synthetic Blend ATF IMPORTANT NOTICE DIWA 581168 Page 6 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VOITH Service Bulletin 1181 Replaces Service Bulletin 118H DIWA Service Bulletin Voith Turbo Issued Date June 8 2009 Appendix B Inactive Approved Oils For the Voith DIWA Transmission For Voith Transmission DIWA 5 Revised Date June 17 2009 GM Approval Transfer Drain Oil Manufacturer Oil Brand Number Date Interval 1 BP Lubricants USA Inc Castrol Ltd Multi Vehicle ATF H36311 01 31 07 36 000 M040503 2 Conoco Phillips Company Conoco VersaTrans ATF H36327 12 31 08 36 000 Conoco M5040902 3 Conoco Phillips Company 76 VersaTrans Synthetic Blend ATF H36327 12 31 08 36 000 76 Lubricants M5040902 4 Conoco Phillips Company Phillips 66 VersaTrans ATF H36327 12 31 08 36 000 Phillips 66 M5040902 5 Conoco Phillips Company Kendall Versa
7. ATF e Vehicle ATF V ATF M5040301 ATF nie M5040301 Conoco Phillips 76 Lubrican 76 VersaTrans ATF M5080602 02 25 11 36 000 DIWA SB013X Page 4 of 10 This is an electronically controlled document printed copies are UNCONTROLLED 9 Before use of printed copy verify revision level at http www voithusa com VO I T H Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 013W Revised Date June 17 2009 COMPANY NAME Marketer BRAND NAME Approval Number Conoco Phillips Kendall Mercon V ATF H36011 M5040301 Conoco Phillips Kendall endall VersaTrans M5080602 ATF onoco Phillips Phillips 66 Mercon V ATF H36011 M5040301 Conoco Phillips Phillips 66 Phillips 66 M5080602 VersaTrans ATF Emguard ATF 2801 elta Petroleum Dexron III Mercon Multipurpose ATF Deutsche Pentosin Werke Pentosin ATF1 Esso ATF LT 71141 71141 Titan ATF 3000 Dexron II D Titan ATF 4000 Titan ATF 5000 SL 1110 214541115 25112 etro Canada Lubricants H36006 J 6001 etro Canada Lubricants H36007 ATF M5970801 etro Canada Lubricants DDHDATF Synthetic ATF Shell Oil Products SOPUS Shell Oil Products SOPUS H36464 Vehicle ATF Shell Oil Products SOPUS H36307 Shell Oil Products SOPUS Vehicle ATF Shell Oil Products SOPUS Shell Oil Products SOPUS Quaker State Multi Vehicle ATF M Eg Ea Le Ea
8. Transmissions D 854 5 D 864 5 Introduction Table of Contents Introduction Thank you for choosing Voith This service document will provide you with important information necessary to main tain the operation of your Voith DIWA transmission Depending on your oper ating conditions and environment you may elect to perform some of the main tenance and inspections earlier than recommended by Voith This service document applies to Voith DIWA transmissions operating in North America This Service document covers Voith Transmission Types DIWA 5 Maintenance Validation The maintenance steps outlined in this document must be followed during the transmission s base warranty and if applicable extended warranty period Failure to follow these maintenance steps may limit your warranty It is the owner s responsibility to ensure that proper records are documented for the outlined maintenance requirements Failure to maintain these records could limit the warranty coverage on the transmission For details on Voith s warranty coverage please refer to Warranty document G1939 VTI VOITH Voith Turbo Servicing Schedule DIWA Transmissions Table of Contents 1 Initial Checks 3 New Transmissions Rebuilt Transmissions X Change Transmissions 2 Transmission Break In Procedures 4 Initial Oil Filter Change Using Petro Canada Oil 3 Weekly Maintenance 5 Oil Level Check Procedure 4 Instruct
9. UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO i T fel Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 2 The oil manufacturer must submit a one pint base sample of the oil that is being evaluated 3 The oil manufacturer must submit a laboratory analysis report for the one pint base sample The analysis must cover the following criteria e Acid Number ASTM D664 mod e Viscosity at 40 and 100 deg C e Element data in ppm Fe Al Cr Cu Pb Sn Ni Ag Si Na B Zn P Ca Mg Ba Mo K e IF analysis report of sample 4 After its review of the information submitted by the oil manufacturer Voith Turbo will notify the oil manufacturer whether the oil will be described on Appendix A OTHER SERVICE BULLETINS This service bulletin does not supersede or otherwise affect any service bulletins regarding any other subject End users should review and comply with all other service bulletins relating to DIWA transmissions Without limitation end users should review and comply with the Servicing Schedule for DIWA Transmissions contained in Service Manual DIWA 5 15000024710_en which contains important operating maintenance and_ service instructions regarding oil and filter changes IMPORTANT NOTICE The information contained in this service bulletin including the appendices is current as of
10. VO I T H Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 013W Revised Date June 17 2009 30 Warren Oil Coastal Universal Synthetic H36366 09 01 07 72 000 31 Warren Oil Lubriguard Synthetic Blend H36366 9 01 07 72 000 M041209 32 Warren Oil Warren Synthetic Blend ATF H36366 09 01 07 72 000 M041209 IMPORTANT NOTICE END USERS ARE NOT AUTHORIZED OR INSTRUCTED TO USE ANY OF THE ABOVE DESCRIBED OILS IF ANY PORTION OF THE APPLICABLE OIL IS MODIFIED AS A RESULT OF A CHANGE IN THE BASE OIL AN ADDITIVE PACKAGE OR ADDED COMPONENTS Appendix C Change List Approved Oils for the Voith DIWA Transmission For Voith Transmissions DIWA 2 DIWA 2W7 DIWA 3 DIWA 3W7 DIWA 3E GM Approval Drain Transfer A Oil Manufacturer Oil Brand Number Interval Date Description of Transfer DIWA SB013X Page 8 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO i T fel Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 013W Revised Date June 17 2009 Important Warranty requirement for fluid intervals beyond 36 000 miles For units that are covered by Voith warranty and are using fluids that have a drain interval in excess of 36 000 miles Voith
11. Voith s maintenance schedule for Initial Oil amp Filter Changes Section 2 Transmission Break In Procedures Voith Turbo Servicing Schedule DIWA Transmissions IMPORTANT IMPORTANT VOITH 2 Transmission Break In Procedures Valid for e Voith X Change Transmissions Initial Oil and Filter Change Important Only use oils that are tested and approved by Voith Approved oils are listed in Voith DIWA Service Bulletin DSB 13 Change the transmission oil and filter at 2 500 miles 4 000 km or upon delivery Refer to Section 4 for Oil and Filter change instructions Second Oil and Filter Change Important Only use oils that are tested and approved by Voith Notice Oil selection for this service interval will determine your next oil change interval standard or extended Refer to Section 5 Change the transmission oil and filter at 11 500 miles 18 500 km Refer to Section 4 for Oil and Filter change instructions After the second oil change proceed to the oil and filter change intervals as outlined in Section 5 Instructions for Changing the Transmission s Oil and Filter NOTICE AA DANGER NOTICE E 4 Instructions for Changing the Transmission s Oil and Filter VOITH Voith Turbo Servicing Schedule DIWA Transmissions Notice Drain oil at operating temper ature only Danger Scalding by hot oils Stop the engine Remove the drain plug 11 in
12. after the initial oil and filter change period as outlined in Section 2 NOTICE Important Only use oils that are tested and approved by Voith Approved 72 000 mile 116 000 km oils are listed in Voith DIWA Service IMPORTANT Bulletin DSB 13 Voith s extended fluid change interval is 72 000 miles 116 000 km or two 2 years whichever comes first Voith s filter change interval is 18 000 miles 29 000 km or one 1 year whichever comes first Use Genuine Voith Parts Genuine Voith oil filter ensures proper oil filtration and protection of your transmission Oil and Filter Change Intervals Voith Turbo Servicing Schedule DIWA Transmissions IMPORTANT NOTICE Approval Number is the licensing number provided by GM or Ford Mercon V VOITH Important Warranty Requirement for any fluid operated beyond 36 000 miles 1 Oil sampling and analysis of the Automatic Transmissions Fluid from each transmission at 18 000 mile 29 000 km intervals Notice Samples are always taken before an oil change For direction or procedures of how to take an oil sample contact your oil analysis company or refer to Voith DIWA Service Bulletin DSB 25xx 2 Analysis results are compared to the standards as established in Voith DIWA Service Bulletin DSB 4 If irregularities are found in the oil sample results that is the results are outside the limits set forth in Voith DIWA Service Bulletin DSB 4 you will need
13. has the following requirements in order to maintain the existing warranty 1 Oil sampling and analysis of the ATF from each unit under warranty must occur at 18 000 mile 29 000 KM intervals with the samples being taken prior to the oil change Note these procedures are outlined in Voith Service Bulletin 25 2 Analysis results must be compared to the standards set in Voith Service Bulletin 4x If irregularities are found in the oil sample results that is the results are outside the limits set forth in Voith DIWA Service Bulletin 4x you will need to decrease your drain intervals 3 If irregularities continue in future oil samples your oil analysis company will suggest a course of action These suggestions should be followed and you should also contact the DIWA service department for additional information and direction This may include pulling the oil pan and conducting a bottom end inspection of the transmission or other diagnostic measures 4 In the event there is a warrantable failure of the transmission Voith Turbo Inc may require the following information for failure evaluation and warranty claim processing e A copy of the current oil analysis report along with copies of the past three analysis reports Voith may also require copies of ALL oil analysis reports e Information regarding oil type Company name Product name and approval number The approval number is the licensing number provided by GM or Ford Mercon V e If the
14. level at http www voithusa com VO i T fel Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 Change List End users should review Appendix C Change List Approved Oils for the Voith DIWA Transmission Appendix C describes the oils if any that Voith Turbo has removed from Appendix A or Appendix B since the date of the previous update to this service bulletin Impact on Warranty End users are instructed to avoid the use of any type of oil that is not described on Appendix A or Appendix B in connection with the DIWA transmissions Neither Voith Turbo nor any of its affiliates will have any liability or responsibility for any damage loss or other claim arising from the use of any oil that is not described on Appendix A or Appendix B in connection with the DIWA transmission Oil Supply The oil market is subject to rapid changes due to frequent changes of approval numbers and the associated reformulations of oils End users should note that Voith Turbo may remove oils from Appendix A and or Appendix B for any or no reason including as a result of changes in the oil market when end users are making decisions regarding oil supply or purchase commitments Neither Voith Turbo nor any of its affiliates will have any liability or responsibility for any loss or other claim arising from any change made to Appendix A and or Appendix B including an
15. the date of this service bulletin or update to this service bulletin Voith Turbo reserves the right to modify the contents of this service bulletin including the appendices at any time DIWA 58118 Page 3 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO I T H Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 Appendix A Preferred Approved Oils for the Voith DIWA Transmission For Voith Transmission DIWA 5 COMPANY NAME Marketer BRAND NAME Approval Number GM Mercon ATF NA NA NA 1888 H36161 510134 1888 H36161 510134 M Le 01 23 10 172 000 05 21 10 172 000 i a 01 31 10 136 000 05 21 10 172 000 i ee 10 02 10 136 000 he 10 02 10 136 000 7 Chevron Products Company Chevron Synthetic H36048 06 1 09 72 000 ATF HD M5050801 Chevron Products Company Texaco Synthetic H36048 06 1 09 72 000 ATF M5050801 Chevron Products Company Caltex Synthetic H36048 06 1 09 72 000 ATF M5050801 Chevron Texaco Global Chevron ATF H36440 01 23 10 36 000 Lubricants MERCON V M5050901 Chevron Texaco Global Texaco Havoline H36440 01 23 10 36 000 Lubricants ATF MERCON V M5050901 Chevron Texaco Global Chevron Multi H36440 01 23 10 36 000 Lubricants vehicle ATF M5050901 Chevron Texaco Global Texaco Havol
16. the oil pan allen wrench 12 mm and drain the oil Remove the drain plug 12 from the converter and drain the oil The plug is accessible through the oil pan drain hole e Install drain plugs with new copper seals Tighten drain plug 12 to 37 ft Ibs 50 Nm and drain plug 11 to 73 ft Ibs 100 Nm Unscrew and remove the access cover 10 filter cover 15 of the oil pan filter 14 width across flats 36 e Replace oil filter element 17 and sealing ring 18 Notice If the used filter element is very dirty remove the oil pan and check the clutches Install cover 15 with oil filter element 17 and sealing ring 18 and tighten to 18 ft lbs 25 Nm Install access cover 10 with new sealing ring 16 and tighten to 18 ft Ibs 25 Nm Fill the transmission with oil Notice Use only Voith approved oils see Voith DIWA Service Bulletin DSB 13 Quantity Approx 22 24 qts 21 23 liters approx 26 29 qts 25 28 liters for first filling Check the dipstick reading e Check the oil level and especially the cover 10 of the oil pan for leaks e Check the oil hoses 13 Replace if found porous cracked or chafed VOITH Voith Turbo Servicing Schedule DIWA Transmissions Oil and Filter Change MIGNE 5 Oil and Filter Change Intervals Standard Oil and Filter Change I
17. types of oil in connection with the DIWA transmissions may result in damage to the transmissions and related equipment This service bulletin provides important instructions with respect to the selection and use of proper types of oils in connection with the DIWA transmissions Preferred Oils End users should use the oils described on Appendix A Preferred Approved Oils for the Voith DIWA Transmission in connection with the DIWA transmissions Voith Turbo approved the use of the oils described on Appendix A based on information submitted by the oil manufacturer within the two year period preceding the date of this service bulletin or update to this service bulletin Permitted Oils If the use of the oils described on Appendix A is not feasible then end users may use the oils described on Appendix B Inactive Approved Oils for the Voith DIWA Transmission The oils described on Appendix B were previously listed on Appendix A but have been removed from Appendix A because either a Voith Turbo has learned that the oils are no longer produced by the applicable oil manufacturer or b the applicable oil manufacturer has not completed the recertification process with respect to the oils within the two year period preceding the date of this service bulletin or update to this service bulletin DIWA 58118 Page 1 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision
18. 1 installed All Voith 3 and 3E units are affected This software upgrade includes many enhanced features that increase the operational life of the Voith transmission Software 18 27 1 is needed for all units in and out of warranty The loading of units under warranty will be handled by the Cummins Distributor in your area Please contact Cummins to schedule your units The customer is responsible for loading non warranty units All files and software are provided by Voith free of charge Please confirm that you have loaded the 18 27 1 software upgrades You may find the current ECU information in the A screen of DIWAgnosis Failure to comply with this requirement could result in limited base warranty coverage and limited extended warranty coverage including request for policy This requirement is also applicable to all X Change transmission customers 18 27 1 must be in use to activate X Change transmission warranty coverage If there are any concerns regarding the software of your transmission ECU please contact the Voith Turbo Inc Road Service Group at VTlroadservice voith com DIWA SB123 Page 1 of 1 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VOITH J AUTOMATIC Voith Turbo Inc Road Service Group 25 Winship Road York PA 17406 Phone 717 767 3200 Telefax 717 767 3210 VOITH UNTERNEHMENSGRUPP
19. E This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com BasicSvcs htm
20. Trans ATF H36327 12 31 08 36 000 Kendall M5040902 6 Fuchs Lubricants Co Sintofluid IlI MTA H36310 12 31 08 72 000 NA 7 Delta Petroleum Co Multi Purpose MERCON V Dexron III H_ H36043 09 01 07 36 000 M040620 8 Exxon Mobil Corp Mobil Delvac Synthetic ATF H34799 12 18 07 72 000 NA 9 Exxon Mobil Corp Aamaco Synthetic Blend ATF H36304 06 01 06 36 000 10 Exxon Mobil Corp Mobil Multi Vehicle ATF H36304 12 05 06 36 000 M031202 11 Lubrication Engineering Inc 1150 Trans All EHP ATF H36309 5 22 08 72 000 NA 12 Shell Oil U S A Quaker State Mercon V ATF H36007 06 01 06 72 000 13 Warren Oil Coastal Universal Synthetic Blend ATF H36366 M041209 12 31 07 72 000 14 Warren Oil Lubriguard Synthetic Blend ATF H36366 11041209 12 31 07 72 000 15 Warren Oil Warren Synthetic Blend ATF H36366 11041209 12 31 07 72 000 DIWA 581181 Page 7 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO i T H Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 IMPORTANT NOTICE END USERS ARE NOT AUTHORIZED OR INSTRUCTED TO USE ANY OF THE ABOVE DESCRIBED OILS IF ANY PORTION OF THE APPLICABLE OIL IS MODIFIED AS A RESULT OF A CHANGE IN THE BASE OIL AN ADDITIVE PACKAGE OR ADDED COMPONENTS Appendix C Change List A
21. Turbo must have a signed agreement that Petro Canada will be used for the duration of the warranty period Please contact your Regional Sales Manager for further details about the the Voith Petro Canada cooperation VOITH Voith Turbo Servicing Schedule DIWA Transmissions 3 Weekly Maintenance Check the Transmission Oil Level Weekly Procedure Bring the transmission to operat ing temperature i e the oil tem perature must then be at least 140 F 60 C Notice The transmission oil tempera ture is about the same as the cooling water temperature The cooling water temperature indicator can be used for determining the transmission oil temperature e Place the vehicle in a level position Danger Apply the parking brake before performing further maintenance work on the bus Press the N key to bring the transmission to its neutral position Start the engine and let it run at idle speed e Withdraw the dipstick from its guide tube and clean it Briefly insert the dipstick to prevent false oil level readings from oil splash Read the oil level The oil level must be between the two nominal marks max and min The difference in quantity between min and max is about 2 6 qts 2 5 Notice Low oil Transmission malfunction Consequence clutch damage High oil Consequences higher fuel consump tion oil esca
22. VOITH X Change Transmission Service Schedules Factory Remanufactured Transmissions VOITH DIWA TRANSMISSIONS FOR TRANSIT BUSES Go To Voith Road Service Web Page http www voithusa com BasicSvcs_Road asp Register X Change Warranty Online Accessing the Warranty Certificate Form and Filling Out All the Required Information After Installation Failure to do so will limit your warranties VOITH TURBO INC 2009 08 07 Voith Turbo Servicing Schedule DIWA Transmissions D 851 2 D 851 3 D 854 3 D 863 2 D 863 3 D 863 2 W7 D 864 2 D 864 3 VOITH Initial Checks for New Voith Turbo Servicing Schedule DIWA Transmissions Rebuilt and X Change Transmissions 1 Initial Checks for X Change Transmissions Voith X Change Transmissions Confirm that the transmission oil level is between the minimum and maximum values on the transmission dipstick e Confirm that a new Cable 1 that connects to the transmission to the electronic control unit has been installed Voith supplies a new Cable 1 with each X Change transmission e Check that all electrical connections are secure Complete and return the Certificate of Warranty Document Follow Voith s maintenance schedule for Initial Oil amp Filter Changes Section 2 Transmission Break In Procedures Voith Turbo Servicing Schedule DIWA Transmissions IMPORTANT IMPORTANT VOITH 2 Transmission Break In Procedures Valid for ee
23. bility to provide these records may limit your warranties Oil type Company Name Product Name amp Approval Number VOITH Voith Turbo Servicing Schedule DIWA Transmissions Required Maintenance Inspections 6 Required Maintenance Inspections Transmission inspections are a vital part of maintaining proper operation Failure to perform these procedures may limit warranty coverage Transmission Oil Pan Sump Inspection Initially after two 2 years of operation and then every year thereafter if a 36 000 mile ATF is used If a 72 000 mile ATF is used pan inspection may be performed at 2 year interval after the initial pan inspection Provided oil analysis is preformed every 18 000 miles Warning Danger of scalding with hot oil A WARNING 1 Drain the fluid from the transmission by removing the drain plug 2 Drain the torque converter 3 Remove the oil pan Inspect the oil sump for an accumulation of material Excess debris indicates that further internal inspection should be performed i e clutch plates maybe burnt warped or damaged A CAUTION 4 Remove the suction strainer Caution The suction strainer is filled with oil that can be hot A WARNING Warning Danger of scalding with hot oil e Inspect the strainer screen for debris Excess debris indicates that further internal inspection should be performed e Inspect the strainer for damage replace if necessary e Wash the strainer in a suitable c
24. ections are secure e If anew main transmission cable has not been installed refer to the Section 6 Transmission Electrical System Inspection Follow Voith s maintenance schedule for Initial Filter Changes Section 2 Voith X Change Transmissions e Confirm that the transmission oil level is between the minimum and maximum values on the transmission dipstick e Confirm that Cable 1 connections to the transmission are clean and free of oxidation e Check that all electrical connections are secure Complete and submit the Online Certificate of Warranty Document Follow Voith s maintenance schedule for Initial Filter Changes Section 2 Transmission Break In Procedures Voith Turbo Servicing Schedule DIWA Transmissions IMPORTANT IMPORTANT NOTICE VOITH 2 Transmission Break In Procedures Valid for Giza D Voith X Change Transmissions Initial Filter Change Important Only use oils that are tested and approved by Voith Approved oils are listed in Voith DIWA Service Bulletin DSB 118 Change the transmission oil filter at 10 000 miles 16 000 km Refer to Section 4 for Oil and Filter change instructions Using Petro Canada Important Using Petro Canada oil must be installed prior to delivery or at PDI Notice To participate in the Petro Canada extended standard warranty program or five 5 year warranty rebate Petro Canada product H36007 must be installed at PDI Voith
25. erify revision level at http www voithusa com VO i T fel Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 013W Revised Date June 17 2009 2 The oil manufacturer must submit a one pint base sample of the oil that is being evaluated 3 The oil manufacturer must submit a laboratory analysis report for the one pint base sample The analysis must cover the following criteria e Acid Number ASTM D664 mod e Viscosity at 40 and 100 deg C e Element data in ppm Fe Al Cr Cu Pb Sn Ni Ag Si Na B Zn P Ca Mg Ba Mo K e IF analysis report of sample 4 After its review of the information submitted by the oil manufacturer Voith Turbo will notify the oil manufacturer whether the oil will be described on Appendix A OTHER SERVICE BULLETINS This service bulletin does not supersede or otherwise affect any service bulletins regarding any other subject End users should review and comply with all other service bulletins relating to DIWA transmissions Without limitation end users should review and comply with the Servicing Schedule for DIWA Transmissions contained in Service Bulletin G1734 and or G1735 which contains important operating maintenance and service instructions regarding oil and filter changes IMPORTANT NOTICE The information contained in this service bulletin including the appendices is current as of the date of this service bulletin or update
26. fluid Ill MTA H36310 12 29 08 72 000 14 Cognis Corp Emgard 2803 Synthetic ATF G34494 07 11 05 36 000 15 Chevron Texaco Global Chevron ATF MERCON V G34555 02 01 06 36 000 16 Chevron Texaco Global Texaco Havoline ATF MERCON V G34555 02 01 06 36 000 17 Chevron Texaco Global Chevron Multi vehicle ATF G34555 02 01 06 36 000 18 Chevron Texaco Global Texaco Havoline Multi vehicle G34555 02 01 06 36 000 ATF 19 Chevron Texaco Global Chevron Synthetic ATF Heavy G34090 02 10 06 36 000 Lubricants Duty 20 Chevron Texaco Global Texaco Synthetic ATF Heavy G34090 02 10 06 36 000 Lubricants Duty 21 Conoco Phillips Kendall Kendall VersaTrans H36327 12 29 08 36 000 M5040902 22 Conoco Phillips 76 Lubricants 76 VersaTrans ATF H36327 12 29 08 36 000 M5040902 23 Conoco Phillips Conoco Conoco VersaTrans H36327 12 29 08 36 000 M5040902 24 Conoco Phillips Phillips 66 Phillips 66 VersaTrans ATF H36327 12 29 08 36 000 M5040902 25 Lubrication Engineering Inc 1150 Trans All EHP ATF H36309 05 16 08 72 000 26 Shell Canada Donax TG G34026 02 21 06 36 000 27 Schaeffer Mfg 204SAT All Trans Supreme H36319 05 16 08 36 000 M040610 28 Shell USA Shell Formula Shell Mercon V H36007 06 01 06 72 000 29 Shell USA Quaker State Mercon V H36007 06 01 06 72 000 DIWA SB013X Page 7 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com
27. ine H36440 01 23 10 36 000 Lubricants Multi vehicle ATF M5050901 Chevron Products Company Volvo Ultra ATF ETL 10116 04 24 11 36 000 Citgo Petroleum Corp Quatra Syn FP 6751 EE 10 10 10 136 000 Citgo Petroleum Corp Transguard Multi DF 3383 9 06 15 11 36 000 Vehicle ATF 17 Citgo Petroleum Corp Transguard Mercon DF 3383 4 Le 06 15 11 36 000 V Conoco Phillips Company Conoco MERCON V H36011 aan 01 31 10 136 000 Conoco ATF M5040301 Ooo DIWA 58118 Page 4 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO I T H Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 COMPANY NAME Marketer BRAND NAME Approval Class Recertification Drain Number Base Synthetic S or Mineral Mercon M i M5040301 Phillips 66 MERCON V ATF M5040301 Kendall ATF M5040301 Conoco Trans 76 Lubricants Conoco Phillips Company Phillips 66 Versa Phillips 66 Trans ATF Trans ATF ell Delta Petroleum Dexron III Mercon a Multipurpose ATF N o c oy O 9 6 Deutsche Pentosin Werke Pentosin ATF1 02 26 09 72 000 GmbH Esso ATF LT 71141 71141 04 24 10 72 000 Titan ATF 4000 pe 06 02 11 36 000 Titan ATF 5000 SL 06 02 11 72 000 25112 Titan ATF 5005 89 06 02 11 72 000 e
28. ions for Changing the Transmission s Oil and Filter 6 5 Oil and Filter Change Intervals 7 Standard Interval Extended Interval 6 Required Maintenance Inspections 9 Sump Pan Diagnostics and Operating Pressure Electrical System Oil Hoses 7 Appendix A B C 11 Transmission Heat Exchanger Coolant Requirements Transmission Oil Fill Capacities Engine Transmission Stall Tests VOITH Initial Checks for New Voith Turbo Servicing Schedule DIWA Transmissions Rebuilt and X Change Transmissions 1 Initial Checks for New Rebuilt and X Change Transmissions New Transmissions If the transmission is equipped with a secondary dipstick one that is provided by the vehicle manufacturer confirm that the secondary dipstick is calibrated to match the Voith factory dipstick For example if the Voith factory dipstick reads maximum the secondary dipstick should also read maximum See oil level check procedure Section 3 e Confirm that the transmission oil level is between the minimum and maximum values See oil level check procedure Section 3 e Have your Voith dealer complete a Pre Delivery Inspection PDI to confirm proper operation of the transmission Follow Voith s maintenance schedule for Initial Filter Changes Section 2 Rebuilt Transmissions e Confirm that the transmission oil level is between the minimum and maximum values on the transmission dipstick e Check that all electrical conn
29. l Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 013W Revised Date June 17 2009 Change List End users should review Appendix C Change List Approved Oils for the Voith DIWA Transmission Appendix C describes the oils if any that Voith Turbo has removed from Appendix A or Appendix B since the date of the previous update to this service bulletin Impact on Warranty End users are instructed to avoid the use of any type of oil that is not described on Appendix A or Appendix B in connection with the DIWA transmissions Neither Voith Turbo nor any of its affiliates will have any liability or responsibility for any damage loss or other claim arising from the use of any oil that is not described on Appendix A or Appendix B in connection with the DIWA transmissions Oil Supply The oil market is subject to rapid changes due to frequent changes of approval numbers and the associated reformulations of oils End users should note that Voith Turbo may remove oils from Appendix A and or Appendix B for any or no reason including as a result of changes in the oil market when end users are making decisions regarding oil supply or purchase commitments Neither Voith Turbo nor any of its affiliates will have any liability or responsibility for any loss or other claim arising from any change made to Appendix A and or Appendix B including any loss or other claim relating to any end use
30. leaning agent and reinstall 5 Check all visible hydraulic line connections for tightness 6 Check all visible clutch plates to determine if they are burnt warped or damaged 7 Check all visible electrical connection and cables for signs of abrasion or cracks 8 Reinstall the oil pan using a new pan gasket and converter plug seals 9 Install a new oil filter and fill with new oil 10 VOITH Required Maintenance Inspections Voith Turbo Servicing Schedule DIWA Transmissions Transmission Diagnostic Check Every one 1 year of operation and then every year thereafter 1 Check transmissions ECU for event memory and correct any priority level one 1 or level two 2 events using the Voith ALADIN program if any Transmission Operating Pressure Check Initially after two 2 years of operation and then every year thereafter 1 Check both the operating and converter pressure as outlined in Voith s Fault Finding Manual 150000245 Adjust as necessary Transmission Electrical System Inspection Initially after two 2 years of operation and then every year thereafter 1 Inspect the transmission cables for abrasive rubbing or cracks Replace as necessary to insure cable integrity Transmission Oil Hose Check If used Initially after two 2 year of operation and then every year thereafter 1 Check external oil lines Replace if found to be porous brittle or chafed 2 Voith recommends that oil hoses be replaced after
31. missions may result in damage to the transmissions and related equipment This service bulletin provides important instructions with respect to the selection and use of proper types of oils in connection with the DIWA transmissions Preferred Oils End users should use the oils described on Appendix A Preferred Approved Oils for the Voith DIWA Transmission in connection with the DIWA transmissions Voith Turbo approved the use of the oils described on Appendix A based on information submitted by the oil manufacturer within the two year period preceding the date of this service bulletin or update to this service bulletin Permitted Oils If the use of the oils described on Appendix A is not feasible then end users may use the oils described on Appendix B Inactive Approved Oils for the Voith DIWA Transmission The oils described on Appendix B were previously listed on Appendix A but have been removed from Appendix A because either a Voith Turbo has learned that the oils are no longer produced by the applicable oil manufacturer or b the applicable oil manufacturer has not completed the recertification process with respect to the oils within the two year period preceding the date of this service bulletin or update to this service bulletin DIWA SB013X ae Page 1 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO i T fe
32. nterval Notice Standard oil and filter change intervals commence after the initial oil and NOTICE filter change period as outlined in Section 2 NOTICE Important Only use oils that are tested and approved by Voith Approved 36 000 mile 58 000 km oils are listed in Voith DIWA Service IMPORTANT Bulletin DSB 13 Voith s standard fluid and filter change interval is 36 000 miles 58 000 km or one 1 year whichever comes first Use Genuine Voith Parts Genuine Voith oil filter ensures proper oil filtration and protection of your transmission Extended Oil and Filter Change Interval Notice Extended oil and filter change intervals commence after the initial oil and NOTICE filter change period as outlined in Section 2 Important Only use oils that are tested and approved by Voith IMPORTANT Approved 72 000 mile 116 000 km oils are listed in Voith DIWA Service Bulletin DSB 13 e Change the transmission oil and filter every 72 000 miles 116 000 km or two 2 years whichever comes first Use Genuine Voith Parts Genuine Voith oil filter ensures proper oil filtration and protection of your transmission Oil and Filter Change Intervals Voith Turbo Servicing Schedule DIWA Transmissions IMPORTANT NOTICE Approval Number is the licensing number provided by GM or Ford Mercon V VOITH Important Warranty Requirement for any fluid operated beyond 36 000 miles 1 Oil sampling and analysis of the Automa
33. pes at the breather Weekly Maintenance NOTICE AA DANGER NOTICE Instructions for Changing the Transmission s Oil and Filter NOTICE VOITH Voith Turbo Servicing Schedule DIWA Transmissions 4 Instructions for Changing the Transmission s Oil and Filter Notice Drain oil at operating temper ature only A DANGER Danger Scalding by hot oils NOTICE i Stop the engine Remove the drain plug 4 in the oil pan allen wrench 12 mm and drain the oil Remove the drain plug 2 from the converter and drain the oil The plug is accessible through the oil pan drain hole Install drain plugs with new copper seals 1 3 Tighten drain plug 2 to 37 ft Ibs 50 Nm and drain plug 4 to 73 ft Ibs 100 Nm lt Unscrew and remove the filter cover 7 width across flats 36 Replace oil filter element 5 and sealing ring 6 Notice If the used filter element is very dirty remove the oil pan and check the clutches Install cover 7 with oil filter element 5 and sealing ring 6 and tighten to 18 ft lbs 25 Nm Fill the transmission with oil Notice Use only Voith approved oils see Voith DIWA Service Bulletin DSB 118 Quantity Approx 22 24 qts 21 23 liters approx 26 29 qts 25 28 liters for first filling Check the dipstick reading e Check the oil level and especially the filter cover 7 for leaks
34. pproved Oils for the Voith DIWA Transmission For Voith Transmission DIWA 5 DIWA SB118l Page 8 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO i T fel Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 Important Warranty requirement for fluid intervals beyond 36 000 miles For units that are covered by Voith warranty and are using fluids that have a drain interval in excess of 36 000 miles Voith has the following requirements in order to maintain the existing warranty 1 Oil sampling and analysis of the ATF from each unit under warranty must occur at 18 000 mile 29 000 KM intervals with the samples being taken prior to the oil change Note these procedures are outlined in Voith Service Bulletin 25 2 Analysis results must be compared to the standards set in Voith Service Bulletin 4x If irregularities are found in the oil sample results that is the results are outside the limits set forth in Voith DIWA Service Bulletin 4x you will need to decrease your drain intervals 3 If irregularities continue in future oil samples your oil analysis company will suggest a course of action These suggestions should be followed and you should also contact the DIWA service department for additional information and direction Thi
35. prox 22 24 qts 21 23 liters approx 26 29 qts 25 28 liters for first filling The dipstick reading counts in any case e Check the oil level and especially oil filter for leaks e Check the oil hoses Replace if found porous cracked or chafed VOITH Voith Turbo Servicing Schedule DIWA Transmissions 4 Instructions for Changing the Transmission s Oil and Filter VOITA 90 4399 11 INSTALLATION ARN VOITH Voith Turbo Servicing Schedule DIWA Transmissions Oil and Filter Change MIGNE 5 Oil and Filter Change Intervals Standard Oil and Filter Change Interval Notice Standard oil and filter change intervals commence after the initial oil and NOTICE filter change period as outlined in Section 2 NOTICE Important Only use oils that are tested and approved by Voith Approved 36 000 mile 58 000 km oils are listed in Voith DIWA Service Bulletin DSB 13 IMPORTANT Voith s standard fluid change interval is 36 000 miles 58 000 km or one 1 year whichever comes first Voith s standard filter change interval is 18 000 miles 29 000 km or one 1 year whichever comes first Use Genuine Voith Parts Genuine Voith oil filter ensures proper oil filtration and protection of your transmission Extended Oil and Filter Change Interval Notice Extended oil and filter change intervals commence
36. r s purchase of oils that are removed from Appendix A and or Appendix B Oil Changes If an end user wishes to change the type of oil that it is using in connection with a DIWA transmission to an oil described on Appendix A or Appendix B then the end user should cause all storage tanks and associated fluid handling equipment to be thoroughly cleaned to remove all traces of the previously used oil APPROVAL RECERTIFICATION PROCESS Set forth below is an overview of the approval recertification process that Voith Turbo generally will use to determine whether an oil may be described on Appendix A If an end user wishes to use an oil that is not described on Appendix A or Appendix B then the end user may request the applicable oil manufacturer to comply with the process described below and Voith Turbo will determine whether it is willing to add the oil to Appendix A Importantly Voith Turbo will move an oil from Appendix A to Appendix B if an oil manufacturer fails to comply with the process described below with respect to the oil at least once during every two year period 1 The oil manufacturer must fill out Appendix D Data Sheet for Automatic Transmission Oils Note All Information must be filled out completely or the application will be returned without further action on the part of Voith Turbo DIWA SB013X ae Page 2 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy v
37. rovided by GM or Ford Mercon V VOITH Important Warranty Requirement for any fluid operated beyond 36 000 miles 1 Oil sampling and analysis of the Automatic Transmissions Fluid from each transmission at 18 000 mile 29 000 km intervals Notice Samples are always taken before an oil change For direction or procedures of how to take an oil sample contact your oil analysis company or refer to Voith DIWA Service Bulletin DSB 25xx 2 Analysis results are compared to the standards as established in Voith DIWA Service Bulletin DSB 4 If irregularities are found in the oil sample results that is the results are outside the limits set forth in Voith DIWA Service Bulletin DSB 4 you will need to decrease your oil drain intervals Continued Oil and Filter Change Intervals Requirements for 72 000 mile 116 000 km oil change intervals Continued 3 If irregularities continue in future oil samples your oil analysis company will recommend the course of action This may include pulling the oil pan and conducting a bottom end inspection of the transmission 4 In the event that there is a warrantable problem with the transmission Voith Turbo Inc will require the following information for evaluation A copy of the current oil analysis report along with copies of the past three analysis reports for comparison and evaluation All oil analysis sheets must be available for evaluation by Voith Your ina
38. s may include pulling the oil pan and conducting a bottom end inspection of the transmission or other diagnostic measures 4 In the event there is a warrantable failure of the transmission Voith Turbo Inc may require the following information for failure evaluation and warranty claim processing e copy of the current oil analysis report along with copies of the past three analysis reports Voith may also require copies of ALL oil analysis reports e Information regarding oil type Company name Product name and approval number The approval number is the licensing number provided by GM or Ford Mercon V If these records or the required information can not or will not be presented to Voith upon request Voith reserves the right to limit or deny warranty coverage on the unit in question This limitation or revocation of warranty coverage may also include the entire fleet DIWA 58118 Page 9 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO i T H Voith Turbo DIWA Service Bulletin Service Bulletin 123 Issued Date April 8 2009 Replaces Service Bulletin N A Revised Date April 8 2009 Transmissions DIWA 3 and 3E Subject Software Level Requirements 18 27 1 Purpose Inform customers of the required software for all transmissions Reference N A This is a notification that your fleet should have the software 18 27
39. se records or the required information can not or will not be presented to Voith upon request Voith reserves the right to limit or deny warranty coverage on the unit in question This limitation or revocation of warranty coverage may also include the entire fleet DIWA SB013X ae Page 9 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO i T fel Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 Subject Oils Approved for Use with the following DIWA Transmissions DIWA 5 Purpose This service bulletin provides certain operating maintenance and service instructions relating to the oils that must be used in connection with the DIWA transmissions described above Note This service bulletin addresses DIWA transmissions operated by end users within North America This service bulletin does not affect any of the matters described in the following Voith Turbo documents which address matters relevant for certain transmissions operated by end users outside of North America 55 6335 32 amp 55 6336 32 amp G607 This service bulletin refers to DIWA Transmission DIWA 5 This service bulletin supersedes all previous service bulletins regarding the same subject matter SELECTION AND USE OF PROPER TYPES OF OILS General The use of certain
40. six 6 years of service VOITH Voith Turbo Servicing Schedule DIWA Transmissions Appendix A B C 7 Appendix A B C Appendix A Transmission Heat Exchanger Coolant Requirements Coolant used with the Voith heat exchanger should comply with SAE ASTM criteria for aluminum corrosion and cavitation protection per ASTM standards D2809 D2570 D43401 D1384 Coolant must be compatible with silumin PH value 6 5 8 5 at 20 C 68 F Anti freeze 50 Water hardness 5 20 dH Corrosion inhibitor 1 Chloride ions max 100 mg 1 Water 49 Avoid floating particles especially those containing copper in the water Use clean and if possible not too hard water Normally drinking water is suitable Anti freeze Glycol Ethylene must be used Deviations from the above require immediate notification to Voith or nearest author ized Voith representative stating the exact details of water anti freeze and corro sion inhibitor data Failure of notification can result in the termination of all applica ble warranty conditions in respect to transmission and any consequential damage cause by a defective cooling system Appendix B Transmission Oil Fill Capacities Transmission Model Complete New Filling For Oil Change Approximately D854 5 D864 5 25 26 quarts 24 25 liters 23 quarts 22 liters Notice Use only Voith approved Automatic Transmission Fluid ATF per Voith NOTICE Turbo Inc Service Bulletin 118 Failure
41. tic Transmissions Fluid from each transmission at 18 000 mile 29 000 km intervals Notice Samples are always taken before an oil change For direction or procedures of how to take an oil sample contact your oil analysis company or refer to Voith DIWA Service Bulletin DSB 25xx 2 Analysis results are compared to the standards as established in Voith DIWA Service Bulletin DSB 4 If irregularities are found in the oil sample results that is the results are outside the limits set forth in Voith DIWA Service Bulletin DSB 4 you will need to decrease your oil drain intervals Continued Oil and Filter Change Intervals Requirements for 72 000 mile 116 000 km oil change intervals Continued 3 If irregularities continue in future oil samples your oil analysis company will recommend the course of action This may include pulling the oil pan and conducting a bottom end inspection of the transmission 4 In the event that there is a warrantable problem with the transmission Voith Turbo Inc will require the following information for evaluation A copy of the current oil analysis report along with copies of the past three analysis reports for comparison and evaluation All oil analysis sheets must be available for evaluation by Voith Your inability to provide these records may limit your warranties Oil type Company Name Product Name amp Approval Number Voith Turbo Servicing Schedule DIWA 5
42. to decrease your oil drain intervals 3 If irregularities continue in future oil samples your oil analysis company will recommend the course of action This may include pulling the oil pan and conducting a bottom end inspection of the transmission 4 In the event that there is a warrantable problem with the transmission Voith Turbo Inc will require the following information for evaluation A copy of the current oil analysis report along with copies of the past three analysis reports for comparison and evaluation All oil analysis sheets must be available for evaluation by Voith Your inability to provide these records may limit your warranties Oil type Company Name Product Name amp Approval Number Voith Turbo Servicing Schedule DIWA Transmissions D 851 3 E D 854 3 E D 863 3 E D 864 3 E VOITH Initial Checks for New Voith Turbo Servicing Schedule DIWA Transmissions Rebuilt and X Change Transmissions 1 Initial Checks for X Change Transmissions Voith X Change Transmissions Confirm that the transmission oil level is between the minimum and maximum values on the transmission dipstick e Confirm that a new Cable 1 that connects to the transmission to the electronic control unit has been installed Voith supplies a new Cable 1 with each X Change transmission e Check that all electrical connections are secure Complete and return the Certificate of Warranty Document Follow
43. to this service bulletin Voith Turbo reserves the right to modify the contents of this service bulletin including the appendices at any time DIWA SB013X Page 3 of 10 This is an electronically controlled document printed copies are UNCONTROLLED 9 Before use of printed copy verify revision level at http www voithusa com VO I T H Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 013W Revised Date June 17 2009 Appendix A Preferred Approved Oils for the Voith DIWA Transmission For Voith Transmissions DIWA 2 DIWA 2W7 DIWA 3 DIWA 3W7 DIWA 3E COMPANY NAME Marketer BRAND NAME Approval Syn S Recertification Drain Number Min M Date GM Mercon American Agip HD Synthetic Blend H36381 01 23 10 72 000 ATF NA BP Oil and Exploration Autran Syn 295 G36746 05 21 10 72 000 NA BP USA Castrol Ltd Multi H36311 01 31 10 36 000 Vehicle ATF M040503 05 21 10 72 000 10 02 10 36 000 10 02 10 36 000 06 01 09 72 000 01 23 10 36 000 NA sem 188 H 36161 510134 ae 188 H 36161 510134 1 ATF HD M5050801 Te ATF MERCON V M5050901 o ATF HD M5050801 iee S e ATF HD M5050801 Chevron Products Company Chevron Multi H36440 01 23 10 36 000 Chevron Products Company 2 sosooor Oe Multi vehicle ATF M5050901 eee A sti es Synthetic
44. to use approved oil could lead to transmis sion damage and possible voiding of warranty coverage Appendix C Engine Transmission Stall Tests Warning Stalling the Voith transmission more than 15 seconds will cause damage A WARNING to the transmission and will limit warranties VO i T fel Voith Turbo DIWA Service Bulletin Service Bulletin 013X Issued Date June 8 2009 Replaces Service Bulletin 013W Revised Date June 17 2009 Subject Oils Approved for Use with the following DIWA Transmissions DIWA 2 DIWA 2W7 DIWA 3 DIWA 3W7 and DIWA 3E Purpose This service bulletin provides certain operating maintenance and service instructions relating to the oils that must be used in connection with the DIWA transmissions described above Note This service bulletin addresses DIWA transmissions operated by end users within North America This service bulletin does not affect any of the matters described in the following Voith Turbo documents which address matters relevant for certain transmissions operated by end users outside of North America 55 6335 32 amp 55 6336 32 amp G607 This service bulletin refers to DIWA Transmissions DIWA 2 DIWA 2W7 DIWA 3 DIWA 3W7 and DIWA 3E as the DIWA transmissions This service bulletin supersedes all previous service bulletins regarding the same subject matter SELECTION AND USE OF PROPER TYPES OF OILS General The use of certain types of oil in connection with the DIWA trans
45. tro Canada Lubricants Dexron VI ATF H36006 01 09 09 36 000 J 6001 etro Canada Lubricants PC HD Syn Blend H36007 03 31 10 72 000 ATF M5970801 etro Canada Lubricants DuraDrive HD DDHDATF 04 24 11 36 000 Synthetic ATF Shell Oil Products SOPUS Pe e 05 16 10 36 000 Shell Oil Products SOPUS D 21666 04 23 00 36 000 Shell Oil Products SOPUS 727 95 06 05 11 72 000 Shell Oil Products SOPUS Formula Shell Multi H36464 03 17 11 36 000 Vehicle ATF v ol Uv 17 21 513 53 12 199 Ss 7 _ DIWA 58118 Page 5 of 10 This is an electronically controlled document printed copies are UNCONTROLLED Before use of printed copy verify revision level at http www voithusa com VO I T H Voith Turbo DIWA Service Bulletin Service Bulletin 118l Issued Date June 8 2009 Replaces Service Bulletin 118H Revised Date June 17 2009 COMPANY NAME Marketer BRAND NAME Approval Class Recertification Drain Number Base Synthetic S or Mineral Mercon M Shell Oil Products 90805 Pennzoil Mercon H 36307 ma 03 17 11 36 000 Shell Oil Products SOPUS Pennzoil Multi 03 17 11 36 000 Vehicle ATF Shell Oil Products SOPUS Quaker State Multi 03 17 11 36 000 Vehicle ATF Shell Oil Products SOPUS Quaker State 4X4 H36606 03 17 11 36 000 NA Shell Oil Products SOPUS 11281112011 Mercon V 03 02 11 36 000 ATF H36307 Valvoline ee 784 M5070801 a 02 29 10 36 000 Warren Synthetic 12 20 09 36
46. y loss or other claim relating to any end user s purchase of oils that are removed from Appendix A and or Appendix B Oil Changes If an end user wishes to change the type of oil that it is using in connection with a DIWA transmission to an oil described on Appendix A or Appendix B then the end user should cause all storage tanks and associated fluid handling equipment to be thoroughly cleaned to remove all traces of the previously used oil APPROVAL RECERTIFICATION PROCESS Set forth below is an overview of the approval recertification process that Voith Turbo generally will use to determine whether an oil may be described on Appendix A If an end user wishes to use an oil that is not described on Appendix A or Appendix B then the end user may request the applicable oil manufacturer to comply with the process described below and Voith Turbo will determine whether it is willing to add the oil to Appendix A Importantly Voith Turbo will move an oil from Appendix A to Appendix B if an oil manufacturer fails to comply with the process described below with respect to the oil at least once during every two year period 1 The oil manufacturer must fill out Appendix D Data Sheet for Automatic Transmission Oils Note All Information must be filled out completely or the application will be returned without further action on the part of Voith Turbo DIWA 58118 Page 2 of 10 This is an electronically controlled document printed copies are
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