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Model SL-412 Parts and Operations Manual

1. O o 5 Otje Toro O O O O O O O O O O O O O O TOHLNOO ASSY AH 98402 310 9 91 96 31892 1041 02 07402 LIM NOILO3NNOO 13 8 01802 2 v FIOSNOD INNON 310NVH JOMINOO 60402 JIQNVH TOMLNOD MIYA a10W34 80d07 C C nam 13 988 INDON FATWA 3NO 419530 ALO 1511 ac RC OULNOD 1SIOH OMp GHO6 1d 86 01 60 91 70 2 7 SL 412 INS 09 2014 Attach the control cables to the control levers and route the cable through the holes in the cab Install the control levers in the console Levers should be installed such that when the levers are pushed forward the control cable 18 extended See Drawing No 90H57 Manual Control Assembly for control lever orientation Route the cables to the control valve location and attach them to the control valve with the bonnet connection kits provided Pt No 20P10 See the following inst
2. ITEM QTY P N DESCR 1 Pri E rior to any welding consult the truck 2 ONE CENTER PLATE 27 33 manufacture for any special precautions 5 6 0044 3 8 16 1 2 007 that may need to be taken Typically the 122 batteries must be disconnected and the SEI OMNE Sr ground lead from the welder should be 7 8 oopst 48 32 x 1 RND HD SCR as close to the part being welded to E avoid the possibility of arcing across 9 8 00P83 8 LOCK WASHER 10 ONE 40P39 LIGHT KIT ASSEMBLY 23 00 bearings gears eic 11 REF 40P41 LEFT TAIL LIGHT MODULE WITH HARNESS 12 REF 40P40 RIGHT TAIL LIGHT MODULE WITH HARNESS JR 40 42 SIDE MARKER LAMP _ 4 IR 0 45 STOP TURN TAIL LAMP S R 45 BACK UP LAMP _ 16 R 40P 32 LICENSE LAMP ASSEMBLY _ WITHOUT HARNESS 17 REF 4 LICENSE LAMP _ 18 REF LICENSE LAMP HARNESS _ 19 REF 40P35 IDENTIFICATION LIGHT BAR RAIL _ 20 REF 40P46 ID LIGHT BAR LAMP _ 21 REF 40P 37 ID LIGHT BAR HARNESS _ 22 REF 40P38 JUNCTION BOX ASSEMBLY _ TOTAL 68 74 U S A LTD N An EFCO Company 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 e Fax 515 313 4426
3. O TUN y IL 2 w 102 TO 114 Figure A Note The above specifications are a minimum requirement It is the responsibility of the owner operator to ensure the completed chassis meets or exceeds all federal state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any of the individual components of the completed chassis tires axles suspension etc The clear frame dimension indicated in the picture above allows for the overall length of the hoist plus 5 inches for cab clearance and rear light bar mounting Extra frame length may be needed to allow for mounting additional accessories e g Cab Guard Tarper Light Kit Stabilizer etc For example when mounting a light kit on a truck with a long CA check that the hoist and the light kit are positioned far enough back to eliminate any interference between the fender and the light kit You should also consider the final weight distribution with regard to the bridge code when positioning the hoist SL 412 INS 2 2 09 2014 2 The SL 412 features chassis mount brackets Pt No 88H21 that bolt to the mainframe of the hoist and the chassis of the tru
4. INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting fender installation 2 Center fender above tire using block to maintain the proper height Fender should be approximately 6 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldments Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis Approximately 6 48 MAX E I HOIST MAINFRAME REF B TRUCK FRAME REF TIRE REF TRUCK AI Figures are for Illustration Purposes Only 10 05 09 INSTALLATION INSTRUCTIONS continued 4 Mark mounting holes through the fender bracket weldment onto the fender Remove the bracket and drill 7 16 dia Holes in fender See FIG 3 5 Attach fender bracket weldments to fender using fasteners provided 6 Weld mounting plates Part No 21H37 to fende
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8. DANGER Do not go under raised hoist IT MAY DROP AND KILL YOU 90P11 HOIST FALLING gt oz PELIGRO iNo caminar bajo el Gancho de Lavante PODRIA CAER Y OCASIONAR LA MUERTE 90 11 SWAPLOADER SAFETY INSTRUCTIONS 1 Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual 2 Do not operate this equipment on uneven ground 3 Do not drive with the container in a dump position or with the hook to the rear 4 Do not exceed 1 500 engine R P M when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container spedfications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform periodic inspections and maintenace as required by the maintenance sedion of the operators manual 7 Make sure work area is clear of people and obstacles prior to dumping or unloading containers AVOID OVERHEAD POWER LINES as contact can result in serious injury or death 8 DO NOT allow any person to work on orbe underthe hoist in a raised position without first instaling adequate safety blocks to eliminate all possibility of the Roist accidently lowering 9 Itis the responsibility
9. SINIOd 90416 Z 21 01713 33155384 H9H 9 d06 __ or __ 3NWA 33034 91406 6 __ 5 71806 Z 8 SNOLLONYULSNI AL33VS 61406 Z 21406 9 ONINSVM 406 6 S AiumevWAVIS 10 0106 9345 10 60406 AGOG LSIOH 80406 Z 35 2 4390 70906 2 e a m 4 9530 1 230 86 did SLYVd l yd ALO Wall S6HEV 21 15 ACIS 4441 434 ASSY M3ino NO 433 ASSY II III IV TABLE OF CONTENTS INTRODUCTION V Letter to Customer Warranty Statement Safety Suegestions INSTALLATION Initial Inspection Hoist Installation Controls Installation Hydraulic Tank Installation P T O Selection Pump Installation Start Up Procedure 400 Series Subframe Dimensions 300 Series Subframe Dimensions Stabilizer Installation Optional VI Accessory Installation Bumper Assembly Bumper Assembly w Extension Bumper Assembly Folding Bumper Assembly Drop Down Cab Guard Assembly Fender Assembly Tandem Axle Rear Light Bar Assembly Roller amp Roller Mount Toolbox Assembly OPERATION Loading a Container Dumping a Contai
10. WT Ib 52H12 REAR BUMPER WDMT 95 66 VERTICAL CHANNEL REAR BUMPER EXTENSIONS I TRUCK FRAME TOTAL REF 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 e Fax 515 313 4426 e Toll Free 888 767 8000 E Mail sales swaploader net e Web Site www swaploader com 11 24 14 U S A LTD BUMPER ASSEMBLY DROP DOWN 9411144 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting bumper installation Typically a drop down bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24 See Fig 1 Office of Motor Carrier Safety OMCS Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 1 BUMPER DROP DOWN INSTALLATION INSTRUCTIONS continued 2 Position drop down bumper on the longsills of the sub frame See Fig 2 amp 3 The mount brackets Part No 51H17 need to be positioned correctly to allow for sufficient room for bumper cradles Part No 51H19 See Fig 2 Weld mount brackets onto the longsills of the sub frame 3 Position bumper cradles Part No 51H19 on the longsills of the sub frame Check bumper c
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13. INTRODUCTION 1 5 09 2009 CAUTION This hoist MUST BE used with containers that properly fit the front hook and rear holddowns The container specifications MUST MATCH hoist specifications NON COMPLIANCE COULD RESULT IN DAMAGE TO EQUIPMENT AND OR INJURY TO PERSONS COMPLIANCE IS THE OPERATOR OWNER S RESPONSIBILITY 90P08 HOIST BODY SPECIFICATIONS CUIDADO Este Gancho de Levante DEBE SER usado con contenedores que se ajusten apropiadamente al gancho y al sistema de enganche posterior Las especificaciones del contenedor DEBEN COINCIDIR con las especificaciones del Gancho de Levante EL NO CUMPLIMIENTO PUEDE OCASIONAR DA OS EN EL EQUIPO Y O LESIONES PERSONALES EL CUMPLIMIENTO DE ESTA Y TODAS LAS NORMAS DE SEGURIDAD ES RESPONSABILIDAD DEL OPERADOR PROPIETARIO HYDRAULIC OIL SPECIFICATION Refer to the maintenance section of the operation and service manual for hydraulic oil specifications 90P09 HYDRAULIC OIL SPECIFICATIONS ESPECIFICACI N DEL ACEITE HIDR ULICO Referirse al secci n de mantenimiento en el manual de operaci n y servicio para especificaci nes del aceite hidr ulico 90P09 J A DANGER Hydraulic oil is FLAMMABLE Keep sparks and open flame away 90P10 HYDRAULIC OIL FLAMMABLE A PELIGRO El aceite hidr ulico es INFLAMABLE Mantener alejado de chispas y fuego
14. CONNECTION BAR SPRING TAKE UP LATCH BAR MAST LOCK CLEARANCE MAST LOCK ADJUSTMENT ILLUSTRATION SHOWN WITH THE JIB RETRACTED SL 412 MAI 4 7 11 2014 ADJUSTMENT If after inspecting all mast lock components and making any necessary repairs the gap between the mast lock and latch bars on the pivot joint is still incorrect then an adjustment will need to be made l 2 Please complete following steps Retract the telescopic j b until the cylinder completely bottoms out fully retracted Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 1f not proceed to steps 3 5 Loosen the jam nut on the adjustment bolt Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap Once the 1 4 clearance 18 achieved then tighten the jam nut Make sure to hold the adjustment bolt from turning when tightening the jam nut Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SL 412 MAI 4 8 11 2014 IB LOCKOUT VALVE INSPECTION amp ADJUSTMENT INSTRUCTIONS SwapLoader hook lift hoists have a jib lockout valve see illustration below to prevent accidental operation of the telescopic jib while the hoist 15 up in a dump mode Because the jib lockout valve can block the flow of hydraulic oil to the jib cylinder should the valve come o
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16. 2 ROWER AK wor 726 2 _ os 2 weneromeasezenk 2 00755 GNBDIALOCKWASHER o 7 western EXISTING CROSS MEMBERS REF FABRICATE EXCEEDS 6 ROLLER MOUNT MODIFY TO FIT SWAPLOADER E Des Moines im U S A SWAPLOADER U S A LTD TOOLBOX Aluminum 10H92 7 Steel 440042 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting toolbox installation 2 Position toolbox brackets Part No 10H88 on truck chassis NOTE toolbox has an envelope of 18 x18 x36 See Fig 1 for hole dimensions 3 Mark position of mounting holes through brackets onto truck chassis Remove brackets and drill 9 16 dia holes 4 Mount toolbox brackets using fasteners provided See Fig 1 5 Position toolbox Part No 90P27 or 90P37 on brackets NOTE toolbox hinge should be on the forward bottom edge 6 Mark position of mounting holes through brackets onto toolbox Remove toolbox and drill 9 16 dia holes 7 Mount toolbox to brackets using fasteners provided See Fig 1 TOOLBOX Aluminum 10192 Steel 111112 Eee PER EA i 2 toes TOOLBOXBRACKET 1134 22H71 TOOLBOX RUBBER SPACER 27 ALUMINUM TOOLBOX ONLY 18 X 18 X 36 TOOLBOX
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19. 21 0020 T T 1 Dimensions assume 6 tall longsills For 8 tall longsills add 2 14 to the dimension shown All Figures are for Illustration Purposes Only 11 24 14 DIM A CHARI SEE 1 24114 TO 16 MINIMUM Un Un REAR BUMPER ASSY WU EX 5211 wich 5213 Extensions INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 amp 3 ADDITIONAL NOTES 1 Prior to any welding consult the truck manufacture for any special 7 precautions that may need to be NN taken Typically the batteries must be L Lu B s cz disconnected and the ground lead N from the welder should be as close to the being welded to avoid a possibility of arcing across bearings 3 gears etc 2 All welds should be done utilizing a low hydrogen welding process
20. BAR 4 X 1 X LENGTH SUPPLIED BY INSTALLER SUB FRAME REF SWAPLOADER 1800 N E Broadway Avenue Box D Des Moines U S A 50316 0386 U S A LTD Telephone 515 266 3042 Fax 515 266 3042 U S A LTD CAB GUARD ASSEMBLY 50H99 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting cab guard installation 2 Position cab guard weldment Part No 50H95 on frame with sufficient clearance between cab and cab guard See Fig 1 3 Determine location for mounting holes Mounting holes should not be located within 2 3 8 of the truck frame edge See Fig 1 Drill 21 32 dia mount holes through cab guard channels GUARD ASSEMBLY 80H99 INSTALLATION INSTRUCTIONS continued 4 Mark mounting holes through the cab guard weldment onto truck frame Remove cab guard weldment and drill 21 32 dia holes in truck frame S Attach cab guard weldment to truck frame using fasteners provided See Fig 2 MATERIAL LIST een ee EA 1 1 sos cascuarowowr 29536 DIEI 1 ess sem tocino nexnur lee roman 1800 N E Broadway Avenue Box D Des Moines gr 1 5 a en A Telephone 515 266 3042 U 5 LTD eam An EFCO Company U S A LTD
21. IRUCK FRAME REF N ES gt 12 3 GROUND 2222 Yj 2 77 7 CLEARANCE Also you will need to check that when the roller is up in the transport position it does not interfere with any part of the rear axle rear suspension or brake components If some interference will occur you may slant the stabilizer mounting back from the vertical position until you leave sufficient clearance This can be achieved by cutting the truck chassis frame rails off at an angle before installing the stabilizer mounts Do not slant the mounting more than eight degrees about a 14 2 pitch SL 412 INS 2 22 09 2014 21 Once the required position of the stabilizer has been determined install as shown on drawing 42H62 in the Options section of the hoist manual Field weld locations and size requirements are also indicated on drawing 42H62 in the Options section of the hoist manual Note Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low alloy steel Use an appropriate welding process 4 Install the hydraulic adapter
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23. dav GAH AGO NOILO3S 2 A N3dO LHOd 15 3AV31 Z p 006 TAS 8 ASSY 1 7 A TOMLNOD AGNL NO HSNd SSvug J LSIOH S 434 46408 TOMLNOO SLIM L3IHS 434 88402 ASSY 3A TIVA 1OULNOD 9 1d 8C GI 60 91 70 2 12 SL 412 INS 09 2014 HYDRAULIC TANK INSTALLATION I Select a location to mount the hydraulic tank Reference Figure F or Drawing No 90H57 for the suggested location of the hydraulic tank to the rear of the control valve assembly on the left hand side of the truck The hydraulic hoses have been sized for the tank to be mounted in this general area The tank can be located on the right hand side or behind the cab if necessary which means longer hoses may be required 3 Drill four 4 holes for 5 8 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the control valve assembly as shown on Drawing No 91H13 The hose length can be shortened if necessary Secure the hose to the barb fittings with the hose clamps provided
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26. Changing Hook Height from 54 to 61 3 4 Continued 3 Tilt the telescopic arm rearward left control lever backward See Fig A Pg 3 1 Continue to tilt telescopic arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin Lock pin secured with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is in the 54 hook position and the telescopic arm is tilted rearward as shown Possible property damage and or personal injury may result SL 412 OPE 3 6 11 2014 CHANGING HOOK HEIGHTS 61 3 4 to 54 Jib Height Adjustment Procedure CAUTION The following is the recommended procedure for changing hook heights on the adjustable jib from 61 3 4 to 54 heights Failure to follow and adhere to this procedure may result in possible property damage and or personal injury A WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable I With the telescopic arm in full load unload position as shown remove the hitch pin from the lock pin Then pull the
27. Install the hydraulic pump and the plumbing from the pump to the hydraulic tank control valve assembly 6 Fill the hydraulic tank with oil bleed the air from the pump suction line and start up the unit Although SwapLoader attempts to include the mounts and attaching fasteners with each hoist unit your particular installation may require some additional mounts or modifications If you have problems with your installation please contact SwapLoader at 1 888 767 8000 as we may be aware of another customer who has installed a SwapLoader on a similar truck chassis SL 412 INS 2 1 09 2014 HOIST INSTALLATION TO TRUCK CHASSIS 1 Place the SL 412 hoist assembly on the truck chass s The truck chass s mounting surface should be flat without any steps or protrusions If necessary shim bars need to be added to ensure a flat surface on which to support hoist The truck chass s should meet the following minimum specifications See Figures A RBM for each frame channel 2 000 000 n Ib Total RBM 4 000 000 in Ib Minimum clear frame rail for mounting 169 See Fig A Front Axle Cap 12 000 Ib Min Total Rear Axle Capacity 34 000 Ib Min CA Dim 102 to 114 114 preferred 169 CLEAR FRAME RAIL 01
28. SL 412 OPE 3 8 11 2014 MAINTENANCE MAINTENANCE INSTRUCTIONS WEEKLY SERVICE 50 OPERATIONS I Lubricate with grease Refer to Lubrication Diagram Lifting hook on j b J b slide top bottom and side guides 2 Check hydraulic level With the hotst in the transport position l ft cylinders retracted and Jib cylinder extended see diagram on front cover the oil level the tank should read approximately one Inch below the top of the glass s ght on the temperature sight gauge see diagram gt I Check hydraulic hose and fittings for leaks Also check hydraulic hose for wear Repair and or retighten as necessary MONTHLY SERVICE 200 OPERATIONS 1 Lubricate with grease Refer to Lubrication Diagram Fittings on lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 21 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection amp Adjustment Instructions on page 4 7 of the maintenance section 4 Check adjustments on the jib lockout valve Refer to the Jib Lockout Valve Inspection amp Adjustment Instructions on page 4 9 of the maintenance section YEARLY SERVICE l Check for proper gapping on outer tube clamp assembly Refer to the Outer Tube Clamp Inspection amp Adjustment Instructi
29. 15 ONE 00 55 5 8 11 LOCKING HEX NUT 0 11 GR8 16 4 o0P98 5 320 x 1 1 2 COTTER PIN 001 ONE 18 4 90 03 1 8NPTZERKSR 00 TRUCK FRAME REF STABILIZE R FINAL ASSEN BLY 1111 An EFCO Company SWAPLOADER U S A LTD 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com
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31. 9 0 M3HSVM 2201 8 5 56100 00 YIHSYM 91 5 25100 9 70 0 dAV 9 ISOH 9980 S 910 1108 2 1 8 5 96400 91 y 105 3X0VM8 INNON SISSVHO liches 8 MIB8Nn3ssv 1v2030 86H v dO 9 SIMVdl66H v 1 NOILAINOSIQ ALO Wall M3d SLYVd o L 4 2 4 SL 412 INS 09 2014 CONTROLS INSTALLATION MANUAL 1 Attach the valve mount bracket Pt No 41H01 to the mainframe as indicated Dwg No 90H57 with the fasteners provided See Drawing 43H97 2 Mount the hydraulic control valve assembly Pt No 20P88 to the valve mount bracket as shown on Drawing No 90H57 with the fasteners provided X Install the hydraulic adapters connect the hydraulic tubing Pt No 13P11 and connect the hydraulic hose assemblies Pt Nos 11P98 and 11P99 to the control valve assembly as indicated on Drawing No 91H13 The clamp assemblies that are provided in the Loose Parts Box should support the tubing See Drawing 43H31 4 Determine the best location In the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers Assemble and install the contr
32. NO PERMITIR el acceso de trabajadores sobre o bajo el Gancho de Levante cuando est levantado sin antes instalarlos elementos de seguridad necesarios ara eliminar cualquier posibilidad de que el Gancho de Levante accidentalmente se caiga 9 Es responsabilidad del propietario y o del usuario investigar y asegurar el cumplimiento de cualquier especificaci n o regulaci n de seguridad adicional local soia IMPORTANT NOTICE Do not tamper with the main hydraulic relief valve setting Warranty is expressly voided if seal has been broken AVISO IMPORTANTE No forzar la v lvula principal de alivio hidr ulico iLa garant a se pierde si el sello est roto 90P18 RELIEF VALVE 90P18 INTRODUCTION 1 6 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID INTRODUCTION 09 2009 Hoist Prop Operation 1 Unload Container From Hoist 2 Raise Hoist And Rotate Prop Into Upright Position 3 Slowly Lower Hoist Until It Just Contacts Top Of Prop Make Sure Prop Is Inserted Into Retaining Pocket On Hoist 4 DO NOT POWER HOIST DOWN ONTO PROP 5 See Operations Manual For Additional Information Regarding Operation WARNING Avoid contact with high pressure fluids Escaping fluid under pressure can penetrate the skin causing serious injury SEEK MEDICAL ATTENTION IMMEDIATELY ADVERTENCIA Evitar
33. Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist i e Hydraulic tank hydraulic tubing or hose hydraulic valve etc When the SL 412 hoist is equipped with a standard 61 3 4 fixed jib see subframe Drawing No S 936 otherwise when equipped with the optional 61 3 4 to 53 7 8 adjustable dual height jib see subframe Drawing No s S 936 or S 935 SL 412 INS 2 19 09 2014 LSIOH 966 5 1411 MOOH N3HM H3NIV LNOO AGOS IHL lt 9868 18 6 A1H3dOHd HOIHM ALIOVdVO 1431013315 JO S3Nvad ans S3ld3S 007 SAWVYS ENS Salsas oor 3NWVy3 9NS v JQIAOUd OL ALFTISISNOdS3UH 71380 MOOH 3NVud 8ns JHL SI LSIOH 131 OOH 5 JHL HLIMALI TIS V L VdWOO SNOISN3WIQ an vsn 3WVt3 gnS TVOLLIHO SIHL 16 4 SI LNOtid Y3NIVLNOO 3HL 318 SV SV Q31V901 12 1 air TWHNLONELSY E J Eun ww 0221 8y lt 2661 Z T SS9 0S9 1S 0201 8y vutu 9666 8 St S 90t S0t 1S 5767 96 80161 8 SZT 00 0 lt 15 usse 287315 __ v WnmvivaNoo1sio
34. Rollers should be positioned as far back and as wide as possible for stability For hoist and folding bumper clearance do not place brackets any closer than 11 to the subframe longsill See Fig 1 Also the roller axle center line should be approximately 1 11 16 below the bottom of the subframe longsill for roller clearance See Fig 1 CROSS MEMBER 2 REF ROLLER MOUNT SS 31255 1525 31 13 SUS 131155 1 1133 11 15 338 12211 1183 3 31515 11 11511513 SSE 1 0 1153 113331 SUBFRAME LONGSILL REF CROSS MEMBER REF AS WIDE AS POSSIBLE FOR STABILITY FOR FOLDING BUMPER ROLLER MOUNT CLEARANCE THIS DIM SHOULD MODI NOT BE LESS FIG 1 a THAN 11 ROLLER ROLLER MOUNT 10H90 amp 10H91 INSTALLATION INSTRUCTIONS continued 3 Some modification to the roller mount bracket may be required for the roller mount to fit properly If the existing container cross members are wider than 6 a fabricated support member of 1 2 plate or thicker will need to be added See Fig 2 4 Once the mount brackets are located on the container weld the roller mount brackets in place See Fig 1 5 nstall the roller Part No 10H12 between the brackets with the roller axle Part No 10H31 and the fasteners provided See Fig 3 Grease the rollers before use MATERIAL LIST ME oaa NI a ROWEREAR nes ron ___
35. WITH ENGINE OPERATING 1000 RPM RECORD THE FOLLOWING INFORMATION Cycle time for dump mode Up Sec Down Sec Cycle time for load unload mode Unload Sec Load Sec Filter pressure PSI Main pressure controls in neutral PSI Main relief pressure when extending jib cylinder bottomed out PSI Main relief pressure when extending lift cylinders bottomed __ PSI NOTE Connect pressure gauge to fitting provided on inlet section of Hyd Control Valve Ref Pt No 10P37 fitting on Hyd Pump Circuit Drawing found in the Parts List section of the Hoist Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extended Parts and operators manual in cab Lubricate sliding jib and all grease zerks per installation instructions VI DECALS All safety decals and product decals installed per enclosed decal drawing found attached to the inside of the hoist operations manual cover or at the back of the Parts List section of the hoist operations manual ADDITIONAL COMMENTS SEND COMPLETED FORM TO SWAPLOADER U S A LTD 1800 N E BROADWAY AVENUE DES MOINES IOWA 50313 2644 RETAIN ONE COPY FOR YOUR FILE ALL MODEL PRE PAGE 2 06 2006 86 Hetr ON SNIMYAG A 18W3SSV 1voaad ar YSN FIL 5
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37. Filter Part Number 0180MA010P SPE60 10 Wik Brand of Element supplied from factory on hoist SL 412 MAI 4 3 11 2014 PT NO 22P24 22P43 22 41 21 11 22P15 22P19 22P25 22P42 21217 20P87 21P03 20P41 20P61 20P66 20P64 20P86 21P16 20P96 SL 412 MAI 11 2014 GENERAL MAINTENANCE PARTS LIST DESCRIPTION HYDRAULIC CYLINDER 60 X 56 Lift Dump LINE ASS Y HYDRAULIC CYLINDER SEAL KIT HYDRAULIC CYLINDER HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE SPHERICAL BEARING 3 ID SNAP RING FOR BEARING CK xK k HYDRAULIC CYLINDER 40 X 30 Jib SEAL KIT HYDRAULIC CYLINDER HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE lt lt HYDRAULIC GEAR 3 83 L H Optional HYDRAULIC PUMP GEAR 3 83 ROT Optional SEAL KIT HYDRAULIC PUMP kK HYDRAULIC FILTER ASSEMBLY 60 HYDRAULIC FILTER ELEMENT INDICATOR GAUGE FILTER x HYDRAULIC 30 GALLON LS STRAINER TANK MOUNTED 50 GPM SIGHT GAUGE HYDRAULIC TANK 4 4 20P97 20 88 21P04 21P28 21P38 90P71 00755 14 00 68 80H35 00 68 87H44 87H45 00P79 60H11 61H90 1 51 SL 412 MAI 11 2014 BREATHER CAP ASSEMBY HYDRAULIC TANK lt lt k HYDRAULIC CONTROL VALVE 2 5 HYDRAULIC RELIEF VALVE
38. and instructions for the efficient operation and maintenance of your SwapLoader Each section 15 clearly identified so you can easily find the information that you need Read the Table of Contents to learn where each section is located All instructions are recommended procedures only Throughout this manual you will come across Dangers Warnings or Cautions which will be carried out bold type and preceded by the symbol as indicated to the left Be certain to carefully read the message that follows to avoid the possibility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is SwapLoader s policy to constantly strive to improve SwapLoader products The information specifications and illustrations in this publication are based on the information in effect at the time of approval for printing and publishing SwapLoader therefore reserves the right to make changes in design and improvements whenever it 1s believed the efficiency of the unit will be improved without incurring any obligations to incorporate such improvements in any unit which has been shipped or is in service It is recommended tha
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41. suction hose at the pump Pull the hose back off the fitting till the air 1s bled from the line Push the hose back on the fitting and retighten the clamp 3 Engage the P T O and run the pump at idle 700 to 900 RPM Operate the cylinders at full stroke five to ten times to bleed the air from the lines and cylinders The cylinders were filled with oil during testing at the factory but some seepage may have occurred during shipping and installation Refill the hydraulic tank if needed during this sequence and do not let the pump run without oil 4 Check for leaks and tighten fittings as necessary Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below FRONT LOWER LOAD EXTEND LIFT JIB Y Y RAISE UNLOAD RETRACT 6 Install all safety decals and product decals per Drawing No 43H98 after final installation and painting have been completed 7 out pre delivery checklist and warranty card and mail to SwapLoader U S A Ltd NOTE Failure to fill out and return warranty card within 15 days of installation may possibly void the warranty SL 412 INS 2 18 09 2014 CAUTION The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold downs See figure S288 If possible pick up one of the containers that will actually be used with the SwapLoader hoist and verify the following
42. sure work area is clear of people and obstacles prior to dumping or unloading containers SwapLoader strongly recommends that a back up alarm be installed on the truck chassis The operation of the hook hoist is that the truck is backed up to the body to pick it up and so there is a potential pinch point between the body and the hook 4 Retract the lift cylinders left control lever forward making sure the curved lifting bar is securely attached to the hook Release the brakes of the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 3 When the container is resting on the frame extend the j b forward all the way to ensure the container is held the body locks right control lever forward Disengage the P T O E ne Hs SO 2 DUMPING I Move the j b forward right control forward to ensure that the container ts locked 2 Extend the main lift cylinders left control backward CAUTION DO NOT RETRACT THE JIB WHILE DUMPING Retracting the Jib during dumping may unlock the mechanical jib latches which could allow the container to crash down onto the hoist and or SL 412 OPE 3 2 11 2014 PLACING A CONTAINE
43. 67 8000 E Mail sales swaploader net e Web Site www swaploader com 11 02 99 U S A LTD 58 SWAPLOADER 1 5 15 REAR LIG D 3 14455 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting rear light bar installation 2 Trim truck frame to indicated dimensions See Fig 1 This step may have already been preformed if a bumper was previously installed 3 Position center plate Part No 63H08 on the rear of the main frame Weld center plate to truck frame See Fig 2 amp Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided See Fig 3 5 Attach the tail light module to the stub l
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45. 8 brackets to the support bars Be sure to maintain the dimensions as indicated so that the bumper folds properly See Fig 2 amp 3 4 Weld the Pivot arms 62H84 to the Bumper Tube Weldment 51H46 Be sure to maintain the width dimension that was used to locate the support bars in Step 2 5 Assemble the Bumper Assembly to the Front and Rear Brackets See Fig 3 Refer to the Typical Bolted Connection See Fig 4 for all connections 6 Raise the bumper into the folded position several times to ensure the mecha nism works smoothly and freely n Tex ome surance em senmenn ae 3 2 pworarm 247 FT e ADDITIONAL NOTES 1 Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arcing across bearings gears etc 2 During installation s es ofthe bumper check to make sure Sette posten the bumper does not e 0115 05 interfere with the load o 2o ing and unloading of 10 se sapa riarwasner os fuekbodes TOTAL 177 53 TYPICAL BOLTED CONNECTION
46. An EFCO Company SWAPLOADER Ww HOOKED ON QUALITY U S A LTD Model SL 412 Parts and Operations Manual N 4 s cq T Hoist Serial Number SWAPLOADER U S A LTD 1800 N E BROADWAY AVENUE DES MOINES IA 50313 WARRANTY REGISTRATION CARD Model Serial No MOUNTED ON VEHICLE Manufacturer Model Year Wheel Base Chassis Serial PTO Type PTO Rat o DISTRIBUTOR Name print Address City State Zip The unit has been checked and serviced according to the Pre delivery Inspection report The proper mechanical operation of the unit as described in the written operational instructions provided by SwapLoader U S A Ltd has been discussed with the customer Date Installed Customer Name please print Date Inspected Address please print City State Zip please print Customer Phone Number required Customer Signature Distributor Signature Type of Application SwapLoader hoist will be used in Waste Industry Land
47. CARTRIDGE 3 500 PSD RES HYDRAULIC VALVE 2 WAY SEAL KIT FOR 21P28 kK kK k WEAR PAD 12 Z CHANNEL 3 8 LOCK WASHER 3 8 16 HEX NUT 3 8 16 x 1 1 4 FL HD SCREW SST kK CLAMP LINER OUTER 3 8 16 x 1 1 4 FL HD SCREW BRASS kK k CLAMP LINER OUTER SIDES WEAR BLOCK SHIM 3 8 16 x 3 4 FL HD SCREW BRASS CK CK WEAR BLOCK WEAR BLOCK SPACER 3 8 16 x 1 FL HD SCREW BRASS lt lt k 4 5 PT NO 41H99 50P20 42H10 50P20 80 09 23H07 SL 412 MAI 11 2014 REPLACEMENT BEARING LIST DESCRIPTION PIVOT PIN FOR 43H69 PIVOT JOINT SUB ASSEMBL Y ALUMINUM BRONZE BEARING QTY 1 PER PIN k MAIN PIVOT PIN FOR 43H69 PIVOT JOINT SUB ASSEMBLY ALUMINUM BRONZE BEARING QTY 1 PER PIN lt lt k ROLLER ASSEMBLY FOR 43H69 PIVOT JOINT SUB ASSEMBLY BRONZE BEARING 1 PERROLLER CK lt lt x 4 6 MAST LOCK INSPECTION amp ADJUSTMENT INSTRUCTIONS SwapLoader hook lift hoists come with a mast lock safety latch assembly that 1s located on the bottom side of the outer tube When the j b Is extended the mast lock then engages the latch bars forks on the pivot joint making the jib outer tube and pivot joint into a continuous member for raising the container or body up into a dump mode With the
48. Fig 1 the vertical channel P N 63H94 may need to be modified in length to meet the Office of Motor Carrier Safety OMCS regulations Regulation 393 86 requires that bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the bottom of the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location chart This is crucial in order to ensure that the container longsills do not contact the bumper during the dump cycle See Fig 1 amp 2 EAR OF HOIST E BUMPER LOCATION CHART DIM B Max 1 DIM A SL 180 SL 220 222 SL 330 amp SL 406 amp SL 105 SL 145 SL 2418 SL 400 SL 412 SL 650 amp SL 185 amp SL 240 SL 505 545 All Figures are for Illustration Purposes Only CHARI DIM A SEE 14 16 MINIMUM 02 08 11 REA LEAL Cy ER A
49. I 1 ALO OrdOr MS VL VL VL VL N d MS 31000W LHSIT LHOIN nr Z V er FT JINON LHOM AVL 1437 _ _ _ _ LM HX Xr S u 1 4015 WL NUAL dOLS 4 0 8 E WL 9 01 4015 VL 1 4015 gu Der LL d LL LL x Pun P 1 yy yy a tat amp 1 1 1 1 L 1 ANNE L i d 5 Fre E T z Ee 2 2 lt u 5 S 9 LE 2 E dm x A ores ut L a a OL ANNO 8 40b N d MS gs Ls 18 1355 NOILONNF x pa INNOYD N 1 1 m NOY Y m zn 4015 1713 N3339 J EX 4015 1711 MOTI3A i ATBNISSV MV8 1H97 ASSY 1497 ie p FINGON LH9l 3015 M35N3SSVd 1115 M3AIMQ e E _ EOS EOS E fe 250031 Ns uf bw SISSVHO OL 1 5 15 LOADER U S A LTD ROLLER amp ROLLER MOUNT 40590 10H91 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting the roller and roller mount installation 2 Locate position for roller mount brackets Part No 32H03 between cross sills of the container
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51. R ON THE GROUND Move the sl ding j b all the way back right control backward until mechanical j b latches unlock ni sr lt 0 2 Extend the lift cylinders left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Extend the lift cylinders till the container lays flat on the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND SL 412 0PE 3 3 11 2014 WARNING CONTINUED 3 DON T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK OPERATING THE STABILIZER If loading or unloading a heavy container that would cause the front end of the truck to lift off the ground then a stabilizer should be utilized if the unit is equipped with one When Loading a Container the stabilizer should be lowered between steps 3 amp 4 while when Placing the Container on the Ground the stabilizer should be lowered between steps 1 amp 2 see the previous operating instructions on pages 3 1 to 3 3 FRONT LOWER LOWER LOAD E
52. SS 4 521812 INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 4 3 ADDITIONAL NOTES 1 Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 2 All welds should be done utilizing a low hydrogen welding process MATERIAL LIST TRUCK FRAME REF FIG 2 FIG 3 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 e Fax 515 313 4426 e Toll Free 888 767 8000 E Mail sales swaploader net e Web Site www swaploader com 02 08 11 a EFCO Company U S A LTD Un e Un BAN RS X with 52713 Extensions INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting bumper installation 2 Trim truck frame to indicated di
53. SwapLoader Pressure Flow Rate 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SL 412 MAI 4 10 11 2014 PRESSURE CHECK INSTRUCTIONS When performing a pressure check on a SwapLoader hook lift hoist we recommend that you use a calibrated pressure gauge that reads pressures up to 3 500 PSI a 0 to 5 000 PSI range gauge 18 recommended As a minimum the gauge should have 100 PSI graduation marks 50 PSI is preferred and a 3 inch diameter dial size 4 inch dial 18 preferred The pressure gauge should be outfitted with a female 4 hydraulic adapter preferably located at the end of a 3 8 inch diameter high pressure hydraulic hose that is 2 to 3 foot in length see illustration below Hydraulic Adapter FMJIC Swivel x Hydraulic Hose Assembly Pressure Gauge recommended 0 to 5 000 PSI Range 4 Dia Dial Size 50 PSI Graduation Marks High Pressure 3 8 Dia 2 to 3 in length RECOMMENDED PRESSURE GAUGE ILLUSTRATION Should you not be able to source a hydraulic gauge locally SwapLoader can provide one at a reasonable cost Hyd Pressure Gauge amp Hose Ass y Part No 22 10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the ho
54. TS Hoist 20P71 REF CONTROL STABILIZER r CONTROL HANDLE ASS Y 3 SECTION AIR 20P73 REF LEAVE EXHAUST PORT OPEN BRASS ADP PUSH ON TUBE MP 4 2 BRASS ADP PUSH ON TUBE MP SVL 90 4 2 RC j BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK ro O ON TUBE C 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP 4 4 AIR PRESS PROTECTION VALVE 8 20P74 REF Pana NOTE 1 4 1 FITINGS AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT 2 THE 12P94 AIR LINE KIT CONTAINS FITTINGS 21 FOR MULTIPLE PLUMBING CONFIGURATIONS AND NOT ALL FITTINGS MAY BE UTILIZED SWAPLOADER U S A LTD AIR CIRCUIT CONTROL VALVE 3 SECTION SL 650 90H45 REV B 07 16 09 10 58 PT 42H62 dwg PARIS LIST DESCRIPTION WT Ib REMARKS STABLIZER MOUNT 180 02 STABILIZER ARM 64 65 EJ E EA UPPER CYLINDER 155 LOWR CYLINDER PIN 08 UPPER SHAFT 3598 LOWRSHAT 26205 8 2 86H69 SHAFT RETAINER 07 9 2 86H70 MOUNT GUSSET 374 P N LONE 42463 ONE 42H64 42H65 STABILIZER ROLLER 7810 LONE 8665 LONE 86H66_ LONE 86H67 86H68 1 4 1 9 GROUND CLEARANCE ____ 2 10 ONE 21 84 HYDRAULIC CYLINDER 30 x6 3500
55. Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke 6 Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble back onto the Threaded Hub until it 1s flush with the valve face When turning on the Flange Sleeve Assembly make sure that the control head remains in neutral 7 Thread the 750 16 UNF Jam Nut back over Threaded Hub and tighten against the Sleeve to lock in position 8 Bring Flange into position on bolt assembly to valve housing NOTE FOR WORK SECTION NEXT TO INLET COVER USE SPACER KIT 7 RETURN NUT 5 ALIGN HOLES AND SCREW NUT BACK INSERT PIN TUNE FACE OF VALVE een EB RS EEE ae anasu IT nun SCREW TERMINAL EYE BOLT FLANGE IO VALVE BODY VALVE SCREW NUT ON ROD SL 412 INS 2 9 09 2014 CONTROLS INSTALLATION AIR SHIFT OPTION 1 Attach the valve mount bracket Pt No 41H01 to the mainframe as indicated on Drawing No 90H58 with the fasteners provided See Drawing 43 31 2 Mount the hydraulic control valve assembly Pt No 20P88 to the valve mount bracket as shown on Drawing No 90H58 with the fasteners provided Attach the airshift kits Pt No 20P95 to the hydraulic control valve Reference installation instructions included with the airshift kits 3 Install the hydraulic adapters and connect the
56. XTEND STABILIZER LIFT JIB RAISE RAISE UNLOAD RETRACT To lower the stabilizer push forward on the left control lever until the roller is all the way down When finished with loading or unloading the container the stabilizer roller should be raised prior to disengaging the P T O To raise the stabilizer push backward on the left control lever until the roller 18 all the way up SL 412 0PE 3 4 11 2014 CHANGING HOOK HEIGHTS 54 to 61 3 4 Jib Height Adjustment Procedure CAUTION The following is the recommended procedure for changing hook heights on the adjustable jib from 54 to 61 3 4 heights Failure to follow and adhere to this procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable jib I With the telescopic arm n the transport position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the j b arm Lock pin secured gt with hitch pin SL 412 0PE 3 5 11 2014
57. bove Looking at the rear of the pump if the suction largest port 18 to the left side then the pump 15 a CCW or left hand rotation If the suction largest port 1s on the right side then the pump Is CW or right hand rotation PUMP INSTALLATION SL 412 INS 2 15 09 2014 SL 412 INS 09 2014 Install the hydraulic pump to the P T O Bolts are not provided Install the hydraulic fittings into ports on the hydraulic pump as shown on Drawing No 91H04 Connect the suction hose assembly to the hydraulic tank 1 1 2 I D hose and route to the hydraulic pump in as short and straight line as possible Be sure to route the hose clear of exhaust components and of the drive shaft Extra hose is provided so the hose can be shortened to an appropriate length Install the hose on the hose barb fittings at the tank and at the pump and secure with the hose clamps provided NOTE Prior to startup this hose must be filled with oil The pressure hose the hydraulic pump to the control valve assembly is not supplied with the hoist as it must be made to the proper length This hose must be purchased from a local hydraulic hose assembly supplier per the following specifications Hose I D 3 4 inch Working Pressure 3500 PSI Hose Fitting Threads SAE 37 JIC 1 1 16 12 Install the pressure hose as indicated Tie up the pressure and suction hoses as necessary Again be sure the hoses are routed to avoid exhaust components and to stay clear of the
58. ck CHASSIS MOUNT BRACKE q o of 25 29 1 2 53 in 51 Figure B Bolt the mount brackets to the side of the hoist as indicated in Figure B Adjust locations as necessary to miss chassis suspension brackets etc When positioning the brackets allow for mounting the control valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be at least 2 34 from the top of the truck chassis rails Reference figure C Once the locations of the mount brackets have been determined use the mount brackets as a template for marking the mounting holes in the truck chassis frame rails Drill the 21 32 diameter holes required and attach the brackets to the truck chassis with the 5 8 inch diameter bolts washers and locking hex nuts provided Torque to 220 ft lbs Bolt the mount brackets to the hoist mainframe as indicated on Figures C thru E You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets stepped channels etc FRAME
59. days of Retail Sale of SwapLoader hoist to SwapLoader Des Moines Iowa If unit has not been registered then the warranty start date will revert to the original factory invoice date Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the product registration form included in the SwapLoader hoist manual If the owner is not sure that product registration is completed then SwapLoader encourages them to contact us at 888 767 8000 to confirm Defective parts must be reported to SwapLoader within 30 days of discovery SwapLoader warranty claim report form A Return Goods Authorization RGA number must be issued to the claiming party prior to the return of any defective part to be considered for warranty e Warranty service must be performed by a distributor or service center authorized by SwapLoader to sell and or service SwapLoader products which will use only new or remanufactured parts or components furnished by SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once warranty is approved credit will be issued to the appropriate accoun
60. der the 51H17 brackets to get the dimension 1800 N E Broadway Avenue Box D Des Moines Iowa U S A 50316 0386 U S A LTD Telephone 515 266 3042 Fax 515 266 3042 POLDING BUMPER 51111414 FOLDING BUMPER 81H44 INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting bumper installation Typically a folding bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24 See Fig 1 Office of Motor Carrier Safety OMCS Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 1 The folding bumper will need to be used in conjunction with the Roller Assembly 10H90 and Roller Mount Brackets Assembly 10H91 for the container to function properly 2 Locate the best position for the support bars between the cross members Fabricate four support bars out of 4 x 1 bar cut to the length needed to fit between the cross members See Fig 3 Figure 3 shows a width dimension of 56 1 2 This width can be adjusted if interference occurs with other items on the container but cannot exceed the width of the bumper tube Weld the four bars between the cross members 3 Weld the front 62H87 and rear 62H8
61. e needed Perform periodic inspections and maintenance as required by the maintenance section of the operator s manual INTRODUCTION 1 3 09 2009 7 Make sure work area 18 clear of people and obstacles prior to dumping or unloading containers SwapLoader strongly recommends that a back up alarm be installed on the truck chassis The operation of the hook hoist is that the truck is backed up to the body to pick it up and so there 15 a potential pinch point between the body and the hook 5 Any container which is on the hoist MUST be unloaded prior to performing any repairs or maintenance to the hoist Also DO NOT allow any person to work on or be under the hoist in a raised position without first installing adequate safety blocks to eliminate all possibility of the hoist accidentally lowering SwapLoader strongly recommends that if possible the container should be dismounted from the hoist prior to performing any maintenance to the hoist 9 It is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avo
62. el contacto con fluidos a alta presi n El fluido lanzado a alta presi n puede penetrar por la piel causando lesiones graves 151 OCURRE BUSCAR ASISTENCIA M DICA INMEDIATAMENTE 90P78 1 7 INSTALLATION INITIAL INSPECTION When the SwapLoader hoist 1s received from the factory you should inspect the hoist for damage which may have occurred in shipment If damage has occurred you should contact the shipper immediately Be sure to note any damage or missing items on bill of Lading You should then check the hoist to insure you have received all the parts as indicated by the Packing List and the Ship Loose Box List If you have any problems shortages or questions please contact SwapLoader U S A Ltd immediately GENERAL INSTALLATION PROCEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps l Install hoist assembly onto truck chassis 2 Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders Then install the control levers In the cab and route the control cables or air lines to the hydraulic control value assembly Install the hydraulic tank hydraulic filter hydraulic plumbing between hydraulic tank and the control valve assembly 4 Select and install the on the truck transmission Note This can be done prior to hoist installation on the truck chassis
63. he outer tube clamp assembly back to recommended specifications see Drawing No 43H29 in the Parts List pages of the manual 1 16 TO 1 8 GAP N Y 2 LI LI 27 22 S MPR CLAMP L Lt u D CLAMP LINER 5 8 DIA BOLT OUTER TUBE WEAR PAD amp LOCK WASHER SECTION VIEW A A 99 OUTER TUBE CLAMP ASSEMBLY 400 SERIES HOIST CLAMP ASSEMBLY ILLUSTRATION SL 412 MAI 4 13 11 2014 PARTS LIST dif Tav M A T8N3SSV LSIOH 4578 SIP IM asvg 21 16 228017 W101 200 NMOHSION 9Vl WiM3S 6046 L 9Z0 8 HD SOHHab L ZX ONN v 600 8 91 02400 v 800 8 ONN 11 8 _ v NMOHSION 3SV8ASSV HhS GAH ZIHI6 ENTM 169602 01189 898 6 _ 19066 Alawassv ans SENLYALNO 09 6020 L 3 Ad wau tL OW 11 uo
64. hydraulic hose assemblies Pt Nos 11P98 and 1 1P99 and the hydraulic tubing Pt No 13P11 to the control valve assembly as indicated on Drawing No 91H13 The clamp assemblies that are provided in the Loose Parts Box should support the tubing See Drawing 43H31 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 Is provided to facilitate the mounting of the control handles See diagram below HANDLE ASS ROL HANDLE CONSULE 5 Install the air fittings and hose as shown on Drawing No 90H60 Air Circuit Control Valve An air pressure protection valve Pt No 20P74 is provided so you can tap into the truck s air supply without jeopardizing the integrity of the air system The air hose 18 provided in bulk length which you can cut to length as required for running the air lines Take care in routing the air lines and avoid hot areas such as exhaust pipes etc SL 412 INS 2 10 09 2014 Add 89H06 7 907 007 0 15 NOILOAS ASSY IOHLNOO wiavolaums s AWVSOVIO ld f ALON HAS LIM 14185 404 09H06 335 LIM LAHS AHL 0300110 SNOILONALSNI NOILV TIVISNI 30 394438 15 ISIOH
65. id contact with high pressure fluids Escaping fluid under pressure can penetrate the skin causing serious injury Avoid hazardous conditions by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard while protecting hands and body from the high pressure fluids 12 It s the responsibility of the owner to provide proper maintenance of the Safety Decals Regular inspection and replacing of Safety Decals that have any fading or damage which would impair their function should be done See the illustration on the following page for location of Safety Decals INTRODUCTION 1 4 09 2009 SIDE The following 16 a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals AWARNING not operate or sevice this equipment until you 90P07 OPERATIONS amp SERVICE MANUAL
66. ight bar weldments with the fasteners provided See Fig 3 6 Mount the identification light bar at top center of the center plate Part No 63H08 using the fasteners provided See Fig 3 7 Mount license lamp right of the license plate See Fig 2 using the fasteners provided See Fig 3 TRUCK FRAME CENTER R EF CENTER INDENTIFICATION LIGHT RAIL LICENSE PLATE REF JUNCTION BOX BEYOND HT MODULE FIG 2 All Figures are for Illustration Purposes Only 1 5 15 AR LIGERA BAR ASSEMBLY LED UB 8 Mount junction box on the back left side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram See Fig 4
67. ist hydraulic control valve see illustration below 10 37 SWL P N 10P38 Hydraulic Adapter Herode 2 MP MJIC 90 4 4 E Cap 20 th Hyd Tubing Ass y to rear of hoist ab Hyd Control Valve Ass y H n Hyd Hose Ass y to front of hoist PRESSURE CHECK HYDRAULIC ADAPTER LOCATION ILLUSTRATION RE This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist SL 412 MAI 4 11 11 2014 parts amp operations manual 2 Remove the female JIC 4 cap from the male JIC 4 adapter and attach the pressure gauge to the hydraulic control valve see illustration below SWL P N 10P37 Hydraulic Adapter MP MJIC 90 4 4 a Pressure Gauge os 3 PRESSURE GAUGE TO HYDRAULIC ADAPTER ILLUSTRATION Hyd Control Valve Ass y 3 Start the truck and engage the P T O 4 Push the lift dump circuit lever forward until the lift dump c
68. jib fully retracted the mast lock then disengages the latch bars on the pivot joint allowing the hook lift to enter into the mount dismount cycle by pivoting around the front pins of the pivot joint A properly adjusted mast lock will function smoothly and clear the latch bars on the pivot joint approximately a 1 4 see illustrations below INSPECTION The mast lock assembly comes adjusted from the factory and should provide years of trouble free operation however there may come a time when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as ears or pins Finally inspect the safety latch see illustration below again make sure there are no missing or bent components such as ears pins etc Repair or replace any missing or bent components prior to making any adjustment to the mast lock assembly refer to the mast lock safety latch assembly drawing for proper part numbers and identification of the components See Drawing No 43H02 in the Part List pages of the manual ADJUSTMENT TUBE OUTER TUBE WELDMENT PIVOT JOINT WELDMENT ADJUSTMENT BOLT RELEASE LEVER Tei 1 1 1
69. lddNS 89 14 01 41 60 91 20 07 16 09 15 28 PT 90H60 dwg LEAVE EXHAUST PORT OPEN BRASS ADP PUSH ON TUBE MP SVL 90 4 2 k n 1 4 O D NYLON TUBE BLACK AIR PRESS PROTECTION VALVE 20P74 REF HYD CONTROL VALVE ASS Y 20P88 REF JIB W AIR SHIFT KITS CONTROL 20P95 REF HOIST CONTROL CONTROL HANDLE ASS Y 8 re A 2 SECTION AIR al 20P72 REF 4 Ob Bi iO O 4 9 BRASS ADP PUSH ON TUBE MP 4 2 HYD ADP MP FMP 4 2 BRASS ADP PUSH ON TUBE MP 4 2 i O D NYLON TUBE BLACK wm ADP PUSH ON TUBE MP 4 4 1 4 18 PORT AIR SUPPLY Z BRASS ADP PUSH ON TUBE MP SVL 90 4 2 HYD ADP MP FMP 4 2 1 1 FITTINGS AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT 2 THE 12P94 AIR LINE KIT CONTAINS FITTINGS FOR MULTIPLE PLUMBING CONFIGURATIONS AND NOT ALL FITTINGS MAY BE UTILIZED ER AIR CIRCUIT CONTROL VALVE 2 SECTION SL 330 400 406 90H60 d Add 89H06 9 15 NOILO3S ASSY 14101 6899 110896 NOLO3S ASSV FATWA 684142 3N0 9 oz 91 96 35v OrdoZ 5 09 ID NOLO3NNOO 13NNO8 0190 6 05802 3YINVH 1031NOO 92902 3NO 082 3IONVH T
70. lock pin loose from the j b arm a Lock pin secured with hitch pin o e e o 2 o 2 Tilt the telescopic arm toward the cab left control lever forward See Fig A Pg 3 1 SL 412 0PE 3 7 11 2014 Changing Hook Height from 61 3 4 to 54 Continued 3 Extend the j b toward the cab right control lever forward See Fig A Pe 3 1 4 With the telescopic jib fully extended in the transport position as shown replace the lock pin and secure with hitch pin Lock pin secured SES with hitch pin i WARNING Do not remove lock pin on the adjustable jib while jib is up in the 61 3 4 hook position and telescopic arm in transport position as shown Possible property damage and or personal injury may result 2 eS
71. mensions See Fig 1 These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted 3 Measure the distance from the bottom of the truck frame to the ground NOTE This should be performed on a level surface Based this measurement and the dimensions in Fig 1 the vertical channel P N 63H94 may need to be modified in length to meet the Office of Motor Carrier Safety OMCS regulations Regulation 393 86 requires that no bumper be located more than 30 off the ground when the truck is empty and the end of the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location chart This is crucial in order to ensure that the container longsills do not contact the bumper during the dump cycle See Fig 1 amp 2 BUMPER LOCATION CHART DIM B Max DIM A SL 180 amp SL 220 222 SL 3 406 amp SL 105 L P 185 E SL 240 SEDE SL SL 412 22 Sat FAR OF SEE s 5 nc vs wx low om Dose
72. mi 2 5 4 7 2 3 43 SECTION Figure F SL 412 INS 2 13 09 2014 P T O SELECTION The next step is to select and install a direct drive type P T O to the transmission Please contact your local truck equipment representative for the correct unit sized on the following criteria P T O Torque Rating 200 ft Ibs See Note 1 Power at 1500 RPM 57 H P See Note 1 Mount Flange For Driveline Installation SAE B 4 Bolt Hydraulic Pump Keyed Shaft Specifications 7 8 13T 16 32 DP Hydraulic Pump Rotation L H or R H Available See Note 2 NOTE 1 NOTE 2 NOTE 3 NOTE 4 SL 412 INS 09 2014 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less P T O output rotation will need to be R H clockwise as viewed looking at output flange of P T O for a L H Pump Do not operate pump at speeds over 1500 R P M Always disengage the P T O after each operating cycle 2 14 HOW TO IDENTIFY WHAT PUMP IS NEEDED The optional SwapLoader factory supplied pump s a bushing style gear pump because of the pressure requirements of the SwapLoader hooklift hoist By design the bushing style pumps are single rotation rotation specific Most manual transmission applications require a CCW left hand rotation pump For most aut
73. n SNOISN3WNIG 3IA VH 3 8f1S 531435 009 ww 7501 ww 11 L un 8 9 Lp 61 ul y ww at ____ 31V ld HOLVI 30 401 SNOISN3IAIG 1921142 IWNVAaJ aNSs 531435 007 8 6 86 000 ul 8 5 GE K A TS ___ a Q causes z ww 79 6951 ul P E 19 01 8 utc Le use E pem HV8 1411 dO WOLLOS 01 VE 1411 JO MOVE 9 V aLi YSN Auedwo 0233 966 5 2 20 SL 412 INS 09 2014 SS6 S LSIOH 1311 1 H3NIV LNOO AQOS 3HL 224000 2865 18 4406 ATH3dOtid HOIHM ALIOVdVO 1931013315 JO SdId3S 007 T AWVYS ENS v OL ALFTISISNOdS3U SYINIAANS M H SINV43 4NS 531435 00 3NVy43 9NS JHL SI 1SIOH 1411 Y3QVOTdVYMS JHL SNOISN3NWIG 5 3H1 9 MagVvOTduMMS SI LNOY4 Y3NIVLNOO 3H1 NO 318 11 SV Q NI Z L SV Q31V901 LNIOd LOVLNOO IVENLONYLS V 1 9L S 91 ESTSN 1v13 ul p L Z 6121 gr
74. ner Placing a Container on the Ground Operating the Stabilizer Changing Hook Heights Adjustable Jib Optional MAINTENANCE Weekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection amp Adjustment Instructions Pressure Check Instructions PARTS LIST Adjustable Jib Base Hoist Assembly Fixed Jib Base Hoist Assembly Mainframe Subassembly Adjustable Jib Assembly Fixed Jib Assembly Rear Pivot Subassembly Telescopic Jib Subassembly Mast Lock Safety Latch Assembly Hoist Installation Kit Assembly Manual Control Assembly 2 Section Hyd Sub Ass y Base Cylinder Circuit Hyd Sub Ass y Chass s Tank Circuit Hydraulic Sub Assembly Pump Circuit Decal Assembly OPTIONS Air Shift Control Assembly 2 Section Air Circuit 2 Section Manual Control Assembly 3 Section Air Shift Control Assembly 3 Section Air Circuit 3 Section Stabilizer Final Assembly Stabilizer Sub Assembly Hyd Sub Assembly Stabilizer Circuit SL 412 Rev 11 2014 INTRODUCTION SWAPLOADER U S A LTD TO THE CUSTOMER Your new SwapLoader Hoist was carefully designed and manufactured to give years of dependable service To keep it operating efficiently read the instructions in this manual thoroughly It contains detailed descriptions
75. of the owner and or installer to investigate and insure compliance with any additional safety specifications as may be required by state or local codes 90 13 SWAPLOADER SAFETY INSTRUCTIONS INSTRUCCIONER DE SEGURIDAD 1 Este equipo no debe ser operado ni puesto en servicio hasta que el operador haya sido entrenado e instruido apropiadamente en su uso haya le do el manual de operaci n y servido 2 No operar el equipo en terreno desnivelado 3 No conducir el veh culo con el contenedor en posici n de volteo o con el contenedor en posid n de levante 4 No exceder 1500 Revoluciones Por Minuto R P M en el motor cuando se opere la de Fuerza Nunca dejar la Toma de Fuerza P T O engranada durante el transporte 5 El Gancho de Levante debe ser usado con contenedores que se ajusten apropiadamente al gancho y al sistema de enganche posterior Las especificaciones del contenedor deben coincidir con las especificadones del Gancho de Levante 6 Mantenerlos contenedores y Gancho de Levante en buenas condiciones de trabajo NO USAR si se necesitan reparaciones Realizar inspecciones peri dicas y mantenimiento cuando se requiera de acuerdo con la secci n de mantenimiento en el manual de operaci n 7 Asegurarse que en el rea de trabajo no haya personas ni obst culos antes de voltear o descargarlos contenedores EVITAR L NEAS EL CTRICAS A REAS a que el contacto con elas puede causarlesiones graves o induso la muerte 8
76. ol lever console See diagram below Typically the console is fastened to the floor of the cab and the control cables are routed through additional holes drilled in the floor Your particular installation may require that additional brackets be fabricated or other modifications made CONTROL LEVER ZOFOS CONTROL LEVER CONSULE 2009 CONTROL HOLE IN CAB FLOOR SL 412 INS 2 5 09 2014 olv 1S IAOW 81 16 SNIMV IQ MNV L ASSV ANS GAH 371 111 ai VS n 93MO NOINA 8l 80776 17101 00 7 1V9 O GAH 93400 8l 08v GAH 19402 Ll jonv9 79400 9I 9 8 1 GAH 0245 Sl 09 0 X di ISOH 1242 090 106 880 SNI 3SOH dav 9 d 050 43 GAH 0442 cl 050 SNI 3SOH dav 6140 Orl 84 X dH 2 1 ASSY ISOH 86d 0 EZ X 2 1 dH ASSY 3SOH 8046 6 0 0 dW GAH ddy
77. omatic transmission applications a CW right hand rotation pump 18 needed call SwapLoader for price and availability NOTE Consult the PTO supplier whenever uncertain about the correct pump rotation for a particular application The table below lists the SwapLoader part number for both left and right hand rotation pumps for the SL 412 hoist model L H Rotation R H Rotation mo Pump manual Pump automatic SL 412 20 87 21P03 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and s forced out through the outlet exhaust port Oil enters and exits the pump in the direction of its rotation LEFT HAND ROTATION 1 LEFT HAND ROTATION PUMP ON PUMP PUMP FLOW A FLOW FLOW O OUT n SUCTION O O EXHAUST OPPOSITE ENGINE ROTATION PTO VIEW PUMP OPPOSITE ENGINE ROTATION PTO VIEW FROM 5 VIEW FROM FRONT OF VEHICLE REAR OF VEHICLE ENGINE ROTATION ENGINE ROTATION PTO piu BELLY DOWN EN 2 0 PUNP PUNP ow IN EXHAUST O O SUCTION RIGHT HAND ROTATION PUMP RIGHT HAND ROTATION PUMP Determine pump rotation by positioning the pump belly side down see illustration a
78. ons on page 4 13 of the maintenance section 2 Change hydraulic oil replace hydraulic filter element and wash out suction strainer gt Check main relief valve setting Refer to the Pressure Check Instructions on page 4 11 of the maintenance section Pressure should be 3 500 PSI minimum SL 412 MAI 4 1 11 2014 LUBRICATION DIAGRAM GM GREASE MONTHLY GW GREASE WEEKLY SL 412 MAI 4 2 11 2014 HYDRAULIC OIL SPECIFICATION amp INTERCHANGE CHART Select an ISO grade of Premium Anti Wear Hydraulic Oil that is optimum for your location HYDRAULIC OIL SELECTION CHART Ambient Temperature ISO Grade Range Viscosity SUS E 100 F 10 to 85 23 to 29 150 170 10 10 110 12 to 43 195 240 NOTE 1 Always consult your local hydraulic oil supplier for more Information NOTE 2 Use caution when operating at or beyond the recommended temperature extremes NOTE 3 Do not operate the hooklift hoist when hydraulic oil temperature on tank gauge exceeds 160 F 71 C as damage to hydraulic components can occur ISO Grade 32 ISO Grade 46 Brand Name amp Company Castrol BP Castrol BP DTE 24 DTE 13 DTE 25 DTE 15 Sun Vis 706 816 WR Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS amp INTERCHANGE CHART Element Size 5 10 10 9 Mounting Thread 1 1 2 16 UN 2B Filtration Rating 10 micron Nominal Flow Rating 60 GPM Company BT 388 10 RSE60 10N Company
79. r mamana mei s ss maras 1 2 13 UNC X 1 3 4 MEX HEAD BOLT 12 13 UNC METAL LOCKING NUT 7 00 75 12443 UNC UTTON HEAD BOLT 00P76 1 2 DIA NYLON FLAT WASHER ALUMINUM TOOLBOX ONLY TRUCK FRAME REF ALUMINUM TOOLBOX TOTAL 76 38 STEEL TOOLBOX TOTAL Tool Box Hinge 9 169 Hole E Broadway Avenue Box D Des Moines ne Ts 515 266 3042 2 25 06 3042 U S A LTD OPERATION OPERATING INSTRUCTIONS During all operations of the SwapLoader the speed of the engine should be maintained at 1 000 to 1 200 RPM assuming the ratio of the Power Take is about 100 LOADING A CONTAINER 1 Engage P T O Refer to P T O manual for operation FRONT d N LOWER LOAD EXTEND JIB Y RAISE UNLOAD RETRACT 2 Retract jib right control lever backward Then extend the lift cylinders left control lever backward er Make sure the work area front of the container 18 clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather extend the dump cylinders to align the jib hook to the lift bar SL 412 0PE 3 1 11 2014 WARNING Make
80. r tubes Part No 21H61 7 Position fender tubes with mount plates on hoist mainframe align with fender bracket weldments NOTE Fender tube length may need to be modified to fit specific application MATERIAL LIST WT Ib 8 Weld fender tubes to hoist mainframe If Te ory em DESCRIPTION penea attaching the fender tubes to the truck 5 19878 FENDER BRACKET WDMT 805 chassis an additional mount plate may 6 21987 0 PLATE 108 need to be fabricated so the assembly can 3 21892 RueBERSPACER be bolted to the truck chassis 4 e 21m61 FENDERTUBE 18 9 Attach fender bracket weldment Part No 10H74 to mounting plate Part No 21H37 s a ew or using fasteners provided See FIG 3 s i ora 09 6 2 N 5 u HOIST 1 MAINFRAME ea REF ADDITIONAL NOTE Prior to any welding consult the truck manulacturer for any special pre cautions that may need to be taken Typically the batteries must be dis connected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings MOS gears etc 6 2X4 2 2 SPACER 0 716 DIA HOLE 1800 NE Broadway Avenue Des Moines lowa U S A 50313 2644 Phone 515 266 3042 e Fax 515 313 4426 e Toll Free 888 7
81. radles for squareness with respect to each other The bumper tube Part No 51H16 should come to rest within the bumper cradles when the container rests on the ground See Fig 2 8 3 Weld bumper dles into place on longsills 3 17 32 1 Prior to any welding consult the truck manu facturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possi ble to the part being welded to avoid the possi bility of arcing across bearings gears etc 2 During installation of the bumper check to make sure that the position of the bumper does not interfere with the loading and unloading of truck bodies MATERIAL LIST uo PER 3 1 54 SHORTPIOTARMRH aso 4 isis SHORTPIVOTARMLH 849 seme sumer tse maos e 1994 7 4 BUMPERPN 442 fe 2 simo euwercrane 2 suwemmouen 2707 3 410 HEXNUT 2 m 12 13 a 00009 14 4 00755 seoa os 15 10 20 vazscreasezerk 0 16 2 90P33 11180DX10SPRING lt Note If width of the Longsills is under 41 5 8 add shims un
82. ruction sheet for installation procedures The control cables supplied are 96 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path 18 essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radius Protect the cable from heat above 225 degrees F and avoid hot areas such as exhaust pipes etc Protect the cable from physical damages such as pinching or crushing and do not use cable supports which may crush or deform the cable Allow room for flexing where the cable is attached to moving parts of the equipment so that the cable 15 neither kinked nor stretched SL 412 INS 2 8 09 2014 INSTALLATION PROCEDURE FOR A HYDRAULIC CONTROL CABLE TO HYDRAULIC VALVE WITH BONNET CONNECTION KIT 1 Turn 750 16 UNF Jam Nut entire length of Threaded Hub back over the Cable Place Flange onto Sleeve 2 Turn Flange Sleeve Assembly entire length of Threaded Hub back over the Cable 3 Turn 250 28 UNF Jam Nut onto Threaded Rod until it bottoms 4 Turn Terminal Eye onto Treaded Rod until it bottoms against Jam Nut Minor adjustments may be necessary to al gn Terminal Eye with spool yoke 5 Slide the Terminal Eye Into yoke on spool and alien the holes Insert Clevis Pin through yoke and
83. s and hoses from the three section hydraulic control valve to the hydraulic cylinder Pt No 21P84 shown on drawings 42H62 amp 90H83 in the Option section of the manual Tie up all loose hoses as required Be sure the hoses are routed to avoid exhaust components and all moving components of the rear axles 5 After the start procedure has been completed on the hotst verify that the movement of each control lever corresponds to the movement of the cylinders per the figure below FRONT LOWER LOWER LOAD EXTEND STABILIZER LIFT JIB RAISE RAISE UNLOAD RETRACT Operate the stabilizer through 5 to 8 cycles to remove the air from the hydraulic cylinders and lines SL 412 INS 2 23 09 2014 eam An EFCO Company U S A LTD REAR BUMPER ASSEMBLY SARA INSTALLATION INSTRUCTIONS 1 Review all directions and diagrams provided before starting bumper installation 2 Trim truck frame to indicated dimensions See Fig 1 These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted 3 Measure the distance from the top of the truck frame to the ground NOTE This should be performed on a level surface Based on this measurement and the dimensions in
84. scaping Public Works Construction Tree Nursery General Construction Recycling Roofing Other 20070CT30 PREDELIVERY CHECK LIST SWAPLOADER ALL MODEL HOIST INSTALLATION Conducted by Date Dealer Customer I COMPONENT INFORMATION Hoist Serial No Truck Identification No Chassis GVW Distance from rear of cab to the Center Line of Rear Axle Tandem CA CT Distance From Center Line of Rear Axle Tandem to Rear of Hoist AF e y r A e m PE m PTO Make Model Serial No of Engine RPM Hyd Pump Make Model Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please Include photos of the hoist installed on the truck chassis Be sure to Include at least one photo from each side CONTROLS Controls easy to reach from driver s seat Movement of controls correct per installation instructions ALL MODEL PRE PAGE 1 06 2006 PREDELIVERY CHECK LIST SWAPLOADER ALL MODEL HOIST INSTALLATION IV HYDRAULICS INSTALLATION Correct hydraulic oil level in reservoir Check for leaks Any abnormal noise during operation YES NO If yes explain
85. t expedient means possible Expedited freight delivery will be at the expense of the owner e Warranty is expressly void if serial number plate or stamping is tampered with IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT THERE ARE NO WARRANTIES MADE BY THE MANUFACTURER OR ITS AGENTS REPRESENTATIVES OR DISTRIBUTORS EITHER EXPRESSED IMPLIED OR IMPLIED BY LAW EXCEPT THOSE EXPRESSLY STATED ABOVE IN THIS STANDARD LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP THE MANUFACTURER AND ITS AGENTS REPRESENTATIVES AND DISTRIBUTORS SPECIFICALLY DISCLAIM ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE SWL Warranty 083109 INTRODUCTION 1 2 09 2009 SAFETY SUGGESTIONS I Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual 2 Do not operate this equipment on uneven ground not drive with the hotst In the dump posttion or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Oft P T O Never leave the P T O In gear while transporting The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs ar
86. t for the approved warranty costs which may include parts labor and or freight e warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear and tear accident mishap untrained operators or improper or unintended use The owner has the obligation of performing routine care and maintenance duties as stated in SwapLoader s written instructions recommendations and specifications Any damage resulting from owner operator failure to perform such duties shall void the coverage of this warranty The cost of labor and supplies associated with routine maintenance will be paid by the owner e Inno event will SwapLoader the SwapLoader distributor or any company affiliated with SwapLoader be liable for business interruptions costs of delay or for any special indirect incidental or consequential costs or damages Such costs may include but are not limited to loss of time loss of revenue loss of use wages salaries commissions lodging meals towing hydraulic fluid travel mileage or any other incidental costs e SwapLoader is not responsible for the removal or replacement of accessories fenders toolbox etc e Warranty shall not apply if the equipment is operated at capacities in excess of factory recommendations e Warranty is expressly void if the seal on the main relief control valve has been broken e SwapLoader will ship the replacement part by the most economical ye
87. t users contact an authorized SwapLoader Distributor for the latest revisions INTRODUCTION 1 1 09 2009 SWAPLOADER U S A LTD 1800 N E BROADWAY DES MOINES IOWA 50313 LIMITED WARRANTY STATEMENT Effective September 1 2009 SwapLoader U S A Ltd SwapLoader warrants to the original purchaser of any new SwapLoader product sold by an authorized SwapLoader distributor or service center that such products are free of defects In material and workmanship All SwapLoader products with an original factory invoice date of September 1 2009 or later qualify for warranty as defined in this Limited Warranty Statement e Repair or replacement of parts on SwapLoader products are covered under warranty for forty eight 48 months from date of Retail Sale by an authorized SwapLoader Distributor or service center subject to any applicable federal state or local taxes and not to extend beyond s xty 60 months from the original factory invoice date SwapLoader will at its discretion either repair the defective parts or replace them with equivalent parts subject to the conditions below e Labor charges authorized by the SwapLoader Warranty Department are covered under warranty for a period of twelve 12 months from the date of Retail Sale by an authorized SwapLoader Distributor or service center and not to extend beyond twenty four 24 months labor from the original factory invoice date e Warranty Registration Card must be returned within 15
88. ut of adjustment the telescopic jib may experience a reduction in extension or retraction speed to the point of stalling out End Cap SN Roller JIB LOCKOUT VALVE ILLUSTRATION Spring Cap INSPECTION When a noticeable loss in extension or retraction speed of the telescopic j b Is experienced the first step should be to inspect the jib lockout valve and valve mount ramp to ensure that they are adjusted properly and In good working order The jib lockout valve is located on the inside rail of the hoist mainframe approximately two thirds of the way back on the driver side of the hoist see Drawing No 43H27 n the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repair as needed With the jib lockout valve roller and valve ramp in good condition the next step 1s to check that the valve is positioned correctly with respect to the valve ramp While looking at the roller end of jib lockout valve notice that the roller moves in and out of an end cap With the hoist pivot joint in the down position or horizontal to the hoist mainframe the valve ramp should be in contact with the jib lockout
89. valve roller The roller should be depressed by the valve ramp so that 1 8 to 3 16 of the roller 18 exposed from the end cap see illustrations above and on next page SL 412 MAI 4 0 11 2014 Mainframe Ref Valve Mount Valve Ramp Base 1 8 to 3 16 of Mainframe l Roller Exposed Adjustment Screw U Valve Mount Ref Bracket Pass Valve Ramp Bm n c Jib Lockout 1 Side valve F Zi O Ll Mount Bracket Jib Lockout E Screw 2 Typ Mount Bracket Valve Pivot Joint View View Screw 2 Typ Valve Mount Ref Bracket TOP VIEW SIDE VIEW JIB LOCKOUT VALVE ADJUSTMENT ILLUSTRATION ADJUSTMENT Should the j b lockout valve need adjustment the first step will be to loosen the mount bracket screws see illustration above Reposition the jib lockout valve with respect to the valve ramp by turning the adjustment screw on the valve mount bracket as follows Clockwise Adjustment Moves the jib lockout valve closer to the valve ramp Counter Clockwise Adjustment Moves the j b lockout valve away from the valve ramp Once the valve has been moved back into proper adjustment then tighten up the mount bracket Screws PART NUMBER amp SPECIFICATION
90. ylinders bottom out see illustration below Continue to push the lever forward until steps 5 6 are complete FRONT LOWER LOAD EXTEND JIB Y Y RAISE UNLOAD RETRACT lt 5 Check the gauge for the maximum developed system pressure The SL 412 should have a reading of 3 500 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SL 412 MAI 4 12 11 2014 OUTER TUBE CLAMP ASSEMBLY INSPECTION INSTRUCTIONS SwapLoader hooklift hoists come equipped with an outer tube clamp assembly located on the bottom of the outer tube at the opening where the jib telescopes 1n and out see illustration below On SwapLoader 400 series hoist models the outer clamp assembly 18 fixed in height INSPECTION The illustration below 16 a typical hoist clamp assembly for the SwapLoader 400 series hoist models For optimum performance out of your SwapLoader SL 406 hooklift the gap between the top of the Jib horizontal tube and the top inside surface of the outer tube should be kept between 1 16 to 1 8 see Section View A A below When a gap greater than 1 8 exists since the clamp assembly has a fixed elevation inspect the clamp liner clamp plate and fasteners for excessive wear or damage see Section View A A below Replace parts as needed to bring t

Model SL-412 Parts and Operations Manual

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