Installation Instructions
Contents
1. 7 an all a tie a a 3 i r le 1 7 i F L en 1 hd g 5 i ol on i 1 T z R 0 r 3 AN L eg al 2 Install the valve into the rear of the supercharger 1315 6F066 using two 2 M6 x 1 0 x 35 5 mm Bolts N808429 found in Hardware Kit B 1315 TVSHKB Torque bolts to 8 12 Nm 1315 P1CALIM BA 10082015 49 800 59 ROUSH SECTION C SUBASSEMBLY R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 3 Connect the Supercharger Boost Bypass Actuator 5 Connect the Supercharger Bypass Reference Jen Fers rouna 7 hn SED Vacuum Line 7R3V 9E498 to the bottom fitting 1315 to the top port on the actuator on the supercharger bypass actuator and route to the small port on the supercharger o NOTE This line will later be routed underneath the heater hose and fuel line 4 Connect the brake boost hose to the 90 degree tube at the rear of the supercharger and secure it with the clamp This is hose 1 created from the brake boost vacuum and aspirator assembly modification process 6 Install the supercharger badge 1315 6FO66BDG onto the top of the supercharger FUEL RAIL ASSEMBLY 1 Carefully install the eight 8 new Anti Rotation Fuel Injector Clips 1311 9C995 onto the new Fuel Injectors 13119F593K Fuel Injector Kit 1315 P1CALIM BA 10082015 50 800 59 ROUSH SECTION C SUBASSEMBLY PER FORM AN CE 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 2 Apply2. 5 yo Fv ME ETE GN A kl a oe gt Hr ha Di a 11127083 hl mr 7 Install two 2 Idler Pulleys 953045 onto the machined posts of the Upper FEAD Bracket Secure the pulleys using two 2 M8 x 1 25 x 28 mm Idler Bolts R18020060 with washers found in Hardware Kit C 1815 TVHSKC Torque bolts to 25 Nm 13 mm socket 1315 P1CALIM BA 10082015 63 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION D INSTALLATION 9 Loosely install the FEAD Tensioner Bracket 10 Install one 1 M8 x 1 25 x 41 mm Bolt W705128 Assembly 13118B603 onto the front cover using found in Hardware Kit C 1315 TVSHKC to two 2 M8 x 1 25 x 120 mm Bolts N811329 fasten the Tensioner Bracket to the Upper FEAD found in Hardware Kit C 1315 TVSHKO Bracket Torque all three 8 Tensioner Bracket NOTE Install the lowest bolt into the casting prior to bolts to 25 Nm positioning in vehicle in order to clear the sway bar 11 Using a 17 mm socket rotate the new tensioner clockwise to install the belt on to the supercharger pulley Inspect each pulley to ensure the belt is properly seated Ensure all supercharger pulley bolts have been torqued to 10 Nm 1315 P1CALIM BA 10082015 64 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH SECTION D INSTALLATION USE THIS NUTTO ROTATETHE INSTALL THE FEAD BELT INTERCOOLER LOW TEMPERATURE RADIATOR LTR ASSEMBLY 1 Raise the vehic
3. 015 2016 5 0L Mustang Phase 171 ROUSHcharger Kit l fsie gt tH 18 ela leit ae leir elal P N 421823 R1315 P1CAL ED D 41 8 25 EO not applicable with MY2016 SN lt VF ed m Pt NJ ROUSHCHARGED PERF ORM AN CE 39555 Schoolcraft Rd Plymouth MI 48170 800 59 ROUSH E ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 2015 5 0L Mustang Phase 1 ROUSHcharger Kit Installation Instructions P N 42168623 R1515 P1GCGAL J EO D 41 68 25 EO not applicable with MY201 6 T 3 m Pj Application 2015 2016 Ford Mustang GT with 5 0L 4 Valve Engine Important Notes e Before installing your Mustang ROUSHcharger Kit please read the installation manual and verify that all items are present If you are missing hardware or have any questions please contact ROUSH Performance at 1 800 59 ROUSH e Premium fuel 91 octane or higher is required to prevent spark knock or detonation under certain operating conditions e The use of fuel additives i e octane boosters is not recommended There is a possibility that these chemicals can damage your engine and cause drivability issues with your vehicle e Operating your engine without the Roush PCM recalibration will result in engine damage or failure and will void your warranty e Not recommended for vehicles equipped with adaptive cruise control option 1315 P1CALIM BA 10082015 1 800 59 ROUSH E ROUSH 2015 2016 5 0L Mustan
4. Secure sensors to the engine block 10 mm socket If it in place with zip ties as necessary necessary one 1 of the bolts and sensors can be removed for this modification process 3 Peel back the tape from the connectors and remove the convolute approximately 1 1 2 past where they meet at the harness 10 Zip tie the excess harness out of the way and secure it to a safe location KNOCK SENSOR ORIENTATION ADJUSTMENT The knock sensors must be reoriented and the harnesses rewrapped to accommodate the new fuel charging assembly It will be necessary to split the two 2 sensor wires further up the harness in order to gain the necessary slack for proper sensor positioning towards the side of the engine valley 1 Remove the 90 degree plastic wiring retainer clipped to the connector and taped to the wiring convolute 1315 P1CALIM BA 10082015 45 800 59 ROUSH 4 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit PERFORMANCE SECTION B MODIFICATIONS 4 Temporarily fit the sensors as follows to determine where to rewrap the wires Install and rotate the RH and LH knock sensors as far as possible to the outside of the valley of the block Check that the sensors lay low on the engine valley so they will not interfere with the fuel charging assembly once it is installed 3 Remove the eight 8 fasteners holding the coil on plug assemblies in place 8 mm socket Save the fasteners for re use 5 Reinsta
5. Secure the hose to the pump using one 1 Clamp CT19X12 from Hardware Kit G 1815 TVSHKG Secure the hose to the LTR inlet using one 1 Clamp CT19X12 from Hardware Kit G 1315 TVSHKG ji Jf f ots n i b T E E S CLAMP SECURING HOSE TO IC PUMP 7 Connect the intercooler pump harness electrical connecter to the intercooler pump and secure it with a zip tie to the bracket 800 59 ROUSH ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit PERFORMANCE SECTION D INSTALLATION ELECTRIC FAN INTERCOOLER RESERVOIR AND HOSES 1 Install the electric fan in position and secure it with the two 2 mounting bolts previously removed Torque to 10 Nm S v TA ht o 8 Collect the excess intercooler pump harness and secure it with zip ties as needed NOTE Route all intercooler hoses very carefully It is critical for intercooler performance that these hoses are not kinked once installed into the vehicle Fan electrical connector 1315 P1CALIM BA 10082015 70 800 59 ROUSH SECTION D INSTALLATION 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 3 Ensure that the Clip 20860 installed during the electric fan modification is in place at the bottom of the Intercooler Degas Bottle 1315 8D080 nt ee Pea T se ee 7 Install the hose 1315 8D029 from the bottom of the intercooler degas bottle to the intercooler y ae pump inlet Secure th
6. on each side of the connector pair should align Route the harness along the main wiring harness to the rear of the passenger side cam cover Use tape or zip ties to secure the extension harness to the main harness ii i Jk E a Eti 1315 P1CALIM BA 10082015 39 800 59 ROUSH SECTION B MODIFICATIONS R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit KO Ter TPS ETC AND EECPV HARNESS ROUTING 1 Remove the wiring retainer and clip on the engine harness 2 Route both extension harnesses along the engine harness Secure them in place with zip ties 1315 P1CALIM BA 10082015 40 800 59 ROUSH PER FORM AN C 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ROUSH SEGTION B MODIFIGATIONS ENGINE HARNESS GROUND WIRE 1 Pry up the engine harness retainers at the RH front and side of the engine C AR Pa 7 i L gt UE a mg P al a y z fr sr nm 3 When complete the secured harnesses will look similar to this Trim the excess length from the zip ties oe p fe 4 Wrap electrical tape around the two 2 blue CMCV connectors at the rear of the cylinder head as shown Peel back the insulation at the base of the ground wire that was attached to the stud on the front cover Trim back part of the insulation until the ar ground wire is exposed EL Y CMCV connectors taped up 1315 P1CALIM BA 10082015 41 800 59 ROUSH E
7. 14 Decals Labels Instructions Hardware Kit F Decals 1315 TVSHKF Decal Premium Fuel Only Fuel Door 13109A095 Decal 2011 Belt Routing and Vacuum 13116E072 Decal POM S O Decal POM Intercooler System Tubes Hoses and Clamps 3 4 Hose Assembly Intrclr Resvr Inlet 3 4 Hose Assembly Intrclr Pmp Inlet Clamps 3 4 Hoses Constant Tension CT19x12 BO 9 1315 P1CALIM BA 10082015 4 800 59 ROUSH IB ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit Description Part Number Quantity Intercooler System Miscellaneous Band Clamp 5 8 1 4 x 5 16 Bott LTR Bracket to Chassis N804394 5439 wosa e J Clip M8 Sho ooo O R Decal Premium Fuel Cluster Decal EO D 418 25 EO not applicable with MY2016 D41825 9A025EO If you are missing any items please call us toll free at 1 800 59 ROUSH 1315 P1CALIM BA 10082015 5 800 59 ROUSH E ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit EQUIPMENT And SUPPLIES REQUIRED e 1 4 and 3 8 Drive Ratchets with Extensions e Metric and Standard Socket Sets short and deep recommended e Metric and Standard Wrench Sets e 3 8 Drive Torque Wrench 7 35 ft lb range e 6 Scale Tape Measure or Other Measuring Device e Assembly Lubricant White Lithium Grease or Petroleum Jelly e Electrical Tape e Sharp Knife or Razor Blade e Medium Strength Thread Locker Loctite 242 blue or equivalent e 1 20 Torx Bit Screwdriver or Socket e 5
8. BA 10082015 ROUSH PER FORM AN CE TA E 7 ae a E oe i an Fa E A y F P il aa A AN No 32 Connect the PCV Purge Line 13116K817 to the PCV Valve on the RH cam cover and the port on the RH side of the supercharger N j gt sY fa FEAD ASSEMBLY 1 Remove the four 4 bolts and one 1 stud from the front cover as shown ONE OFTHESE C TWO BOLTS hh WILL BE AM k Zj f REUSED 800 59 ROUSH R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION D INSTALLATION 4 Install the thermostat housing and hose assembly and secure it with the clamp PT 3 Install the water pump on the front cover and install the three 3 bolts only Leave out the bolt 5 Install the two 2 thermostat housing mounting at the 10 o clock position Torque the bolts to 25 bolts and torque to 10 Nm 1315 P1CALIM BA 10082015 62 800 59 ROUSH SECTION D INSTALLATION 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 6 Install the Upper FEAD Bracket 1314 8B653U using one 1 M8x1 25x57 bolt that was removed in the step 1 of this section three 3 black M8x1 25x60 bolt 11127083 and two 2 M8x1 25x84 Bolts W704752 from Hardware Kit C 1815 TVSHKC Torque bolts to 25 Nm a hh a 8 Route the FEAD Belt KO60806 as route the belt onto the supercharger pulley hl i Je Se gje Ma xX D R BOLT HERE
9. Flash document and the Voucher Card in the shipping box along with the PCM 800 59 ROUSH SECTION A DISASSEMBLY PERF ORM AN CE 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ROUSH e Ship the PCM and contents to ATTN PCM FLASH 39555 Schoolcraft Rd Plymouth MI 48170 Upon receipt of the PCM a customer service representative will contact you to arrange payment Once you receive your ROUSH flashed PCM reverse step 8 for PCM installation If flashing the vehicle using RDT proceed with step 9 9 Raise the front of the vehicle using the Ford recommended lifting points and place onto safety stands With the tires lifted off of the ground remove the front wheels 11 Remove the nineteen 19 lower close out panel bolts and the two 2 pushpins Remove the lower close out panel from the vehicle 7 mm socket 10 Note the position of the fourteen 14 small medium and large pushpins on the inner wheel well splash shields so they can be reinstalled in the same position Remove the pushpins then remove the inner wheel well splash shields MAN So i fia as amp J a fr Mt AG Ge REN 12 With the engine cool remove the cap on the engine coolant degas bottle and drain the coolant using the petcock located on the lower passenger side of the radiator Save the coolant for reuse 1315 P1CALIM BA 10082015 11 800 59 ROUSH SECTION A DISASSEMBLY R ROUSH 2015 2016 5 0L
10. ROUSH 3 Separate the ground wire further back into the harness This will create slack necessary for relocating the ground 4 Rewrap the ground wire with electrical tape Fo Ena mE F Fr i r j EN r gt 1 F med i i a i i 3 ag wi T ir pp hited HE el LL airy z 5 i V ri a i F Pissis ii la i 1 Bi Pi 5 Use snips to cut off the bent metal tab on the end of the ground tab 1315 P1CALIM BA 10082015 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION B MODIFICATIONS 6 Using a step bit drill the hole on the tab to enlarge the opening The hole must be larger to accommodate a larger bolt TIP Hold the tab with pliers when drilling to keep the tab stationary T Pie Thi ae i m a ie i INTERCOOLER PUMP WIRING 1 Lift up the fuse box by releasing the two 2 retaining tabs and locate the hole underneath the fuse box near the PCM The intercooler pump relay will be attached at this location 2 Install the relay and fuse from the Intercooler Pump Wiring Harness 1315 8W501 through the hole and secure it with one 1 M6 x 14 Bolt N605771 and one 1 M6 Nut W520412 These parts can be found in Hardware Kit E 1315 TVSHKE 800 59 ROUSH SECTION B MODIFICATIONS 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH a fi ii Hdg Relay bolt front side 4 Route the intercooler pump wire harness in back of the cylinder
11. assembly lube to the injector O rings and install the injectors into the new Fuel Rail 1315 19F792 NOTE Verify that the anti rotation clips are properly AIRBOX ASSEMBLY aligned and fully engaged into the fuel rail injector CUPS 1 Insert the Dirty Air Duct 1315 9F763 and install it into the Lower Airbox Tray 1315 9A612 as shown NOTE These may be separated if needed to ease installation to the vehicle de Insert the two 2 J Clips W520823 from Hardware Kit A 1315 TVSHKA onto the airbox tray as shown 1315 P1CALIM BA 10082015 51 800 59 ROUSH PERFORMANCE SECTION C SUBASSEMBLY ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 3 Place the MAF Tube Assembly 1315 12B579HC through the opening of the airbox tray from the inside 5 Install the Filter 1315 9601R onto the MAF tube and secure it with the supplied clamp Torque clamp to 3 5 Nm 4 Align the holes on the MAF tube assembly with the J Clips on the airbox tray Install two 2 Bolts W500224 M8 X 25 from Hardware Kit A 1315 TVSHKA and torque to 10 Nm 10 mm socket 6 Remove the MAF sensor from the factory airbox lid Retain the bolts for reuse 1315 P1CALIM BA 10082015 de 800 59 ROUSH SECTION C SUBASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 9 Remove the grommets and sleeves from the factory lower airbox Install the grommets and sleeves onto the new airbox assembly TIP Rem
12. ccccssceceeeeeeeeeeceeeesaeeeseeeeseneesaeeees 54 Fead FS Mare ce terete va onstrate uber le 61 Intercooler Low Temperature Radiator LTR Assembly ccccecccceececeeeeceeeeceeeesaeeeaueeeseeeesaeeesaueesageeseneesaneees 65 Intercooler Pump Mounting Bracket and HOS6S rarrennnvennnnrnnnnrnnnnrennnrennnrennneennnnennnnennnnennnnennnnennnneennnennnnsennnnen 68 Electric Fan Intercooler Reservoir and HOS6S ararnnnnnnvnnnnnnnnnnnnnvnnnnenennnnennnnnnenennenenennnnenennnnnnnnnnnennunnueuennnunuenene 70 Radiator Hoses Engine Degas Bottle and HOSES arurnnnnnnnnnvnnnnvnnnrennnnennnvennnnrnnnnrennnrennnrnnnnrennneennnvennnnennnennnseen 72 FAI er 74 FET vvs re 76 Section E Final At ote eee en ee ee ee ee ees 77 PAGINA UNV saeco trea ns cere tae oats sn ees aqiemecethneciomen E E E 78 1315 P1CALIM BA 10082015 2 800 59 ROUSH Description Part Number Quantity Air Induction 1315 9643 1315 12B579HC 1315 9A612 1315 9F763 1315 9R504 1315 9601R 1315 TVSHKA Hose Clamp R07130015 13 Screw Sel TappingM x2smm fwsose 6 Intake Manifold Hardware Manf Assembly Fuel Charging Osor 1 Supercharger Assembly less puly f181s er6 I Badge Supercharger Roush FRD 11915 6F06680G 1 Pulley 6K Grooved 85mm 191368 Fastener Pulley to Supercharger M6 x 1 0 x 16 w500013 6 Cip Fuelinjestor 19119000 8 Spark Pug 0 9mm gap CYFS12Y bomas 8 Screw and Washer T B
13. exposed when the resonance tube was removed AT Ci r 1 Grind area if intake won t seat af var 3 Install the engine harness ground wire tab at the RH front of the intake manifold using one 1 of NOTE If the ROUSH boost gauge kit is going to be the M6 x 1 0 x 40 mm Bolts R18020004 found installed onto the vehicle the above grommet can in Hardware Kit B 1315 TVSHKB Do not tighten be left out as the boost gauge kit has a pre installed the fastener down until the next step Zip tie the grommet on the vacuum line that will go in this ground wire to the engine harness location INTAKE MANIFOLD FUEL RAILS SUPERCHARGER SPACER AND THROTTLE BODY 1 Remove the tape from the cylinder heads and clean the cylinder head to intake manifold mating surfaces i 2 Install the Fuel Charging Assembly 1315 9H487 and check to make sure it is seated completely sii a m If not remove it and grind the modified area in latin sat ma p the engine valley again until the manifold seats resins properly a i ie 1315 P1CALIM BA 10082015 04 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH SEGTION D INSTALLATION 4 Install the other five 5 M6 x 1 0 x 40 mm Bolts R18020004 found in Hardware Kit B 1315 TVSHKB in the positions shown Torque all six 6 bolts to 8 12 Nm following the sequence shown Reinstall the engine wiring harness retention clips at the rear of the in
14. step wire connector and harness at the front of the passenger side cylinder head Using a proper de pinning tool pop out the locking tab and remove the connector from the harness lin j T 3 Populate the new connector such that the yellow with violet wire is in position 1 the blue with green wire is in position 2 the brown wire is in position 3 the blue with orange wire is in position 4 the yellow wire is in position 5 and the green with violet wire is in position 6 Install the red plastic lock into the connector to secure the wires in place 1315 P1CALIM BA 10082015 37 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION B MODIFICATIONS EVAPORATIVE EMISSIONS CANISTER PURGE VALVE WIRING 1 Locate the Evaporative Emissions Canister Purge Valve electrical connector 2 wire at the front of the passenger side cylinder head Use a proper de pinning tool to remove the connector from the harness a dn GA 4 Connect the TPS ETC Extension Harness 131114A595 from Hardware Kit E 1315 TVSHKE to the newly installed connector The wire colors on each side of the connector pair should align Route the harness along the main wiring harness to the rear of the driver side cam cover Use tape or zip ties to secure the ee extension harness to the main harness had dk D g g Selling G ae i li 7 2 Depress the locking tab and separate the empty AY PASS f
15. the arm door of the fuel filler door as shown 13 Place the PREMIUM FUEL R07110004 Clear Decal with white lettering on the instrument cluster bezel on the flat area below the small center gauges as shown 14 Place the E O decal D41825 9A025E0 in a visible location under the hood Top of airbox lid or side of strut tower 800 59 ROUSH E ROUSH 15 If performing the PCM Flash procedure proceed to the PCM Flashing section If the PCM was sent to ROUSH for the Optional ROUSH Performed Flash and it has been reinstalled start the engine and check for unusual noise dash service lights and or unusual operation If problems are detected immediately stop the engine or vehicle diagnose and repair the problem PCM FLASHING 1 If equipped with a SAE J2534 pass through device refer to the RDT CALIM manual found on our website The RDT CALIM manual will guide you through the ROUSH Diagnostic Tool RDT software installation process and the ROUSH PCM flashing procedure OPERATING THE ENGINE WITHOUT THE RECALIBRATED PCM WILL RESULT IN ENGINE DAMAGE OR FAILURE AND WILL VOID THE WARRANTY NOTE Make sure to skip the ICM flash step as detailed in RDT CALIM 2i Once the PCM has been successfully re calibrated start the engine and check for unusual noises dash service lights and unusual operation If problems are detected immediately stop the engine or vehicle diagno
16. the fitting on the clean air tube K BRACE 1 Once the supercharger installation process is complete lift up the cowl trim panel and slide the modified K brace underneath Reinstall the K brace over the studs and into position on the vehicle oz Install the nuts on the studs and torque to 25 Nm using a 15 mm socket Install the five 5 mounting bolts and torque to 25 Nm using a 13 mm socket Reinstall the six 6 pushpin retainers on the cowl trim panel 1315 P1CALIM BA 10082015 76 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION D INSTALLATION 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SEGTION E FINAL ASSEMBLY SEGTION E FINAL ASSEMBLY 1 Fill the engine cooling system using a proper coolant mixture to the marked level on the radiator degas bottle Using the same coolant mixture fill the intercooler system The coolant should be approximately one inch below the top of the cap IMPORTANT Both coolant systems can trap a large amount of air It is very important to verify that the air is purged and that coolant is flowing properly through both systems ROUSH recommends vacuum filling both systems to properly evacuate the trapped air 3 10 Reinstall lower close out panel and inner fenders by reversing the removal procedures Reinstall the front wheels tires Torque wheel lugs to the factory Ford specifications Inspect all underhood wiring harnesses
17. vehicle BRAKE BOOSTER VACUUM AND ASPIRATOR HOSE ASSEMBLY MODIFICATION 1 Retrieve the brake vacuum hose and aspirator assembly and place it on a work bench 2 Disassemble the vacuum hose assembly and lay it out on the bench as shown in the following steps SECTION A HOSE 1 SECTION B 3 Release the clamp and remove Section A hose 1 from the brake booster hose and aspirator assembly 4 Release the clamp and remove the check valve from the straight end of hose 1 STRAIGHT END CURVED END 1315 P1CALIM BA 10082015 Connect the 1 2 to 3 8 Hose Reducer Plastic Fitting 1315 3XWD9 found in Hardware Kit D 1315 TVSHKD into the straight end of hose 1 Secure it with the clamp Turn hose 1 to the other end Cut 1 off the curved end of hose 1 Remove convolute as necessary dis a Ma 1 AE AVON 38V La Return to Section B of the hose tube assembly Carefully remove the foam sleeve from the brake aspirator 800 59 ROUSH PER FORM AN CE SECTION B MODIFICATIONS 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ROUSH 10 Remove the convolute from the curved nylon tube hose 5 8 Remove the convolute 11 Cut and remove the curved nylon tube from the brake aspirator 9 Release the clamp and separate Section B hose 2 from the steel tube 12 Install the Cap Plug CS2575 found in Hardware Kit D 1315 TVSHKD on the now open port of the brake aspirator 131
18. 16 Drill Bits and Drill motor e Coolant meeting Factory Ford specification for 2015 Mustang GT e 1 2 Drive Ratchet or Breaker Bar e Short Phillips head Screwdriver e 5 8 Fuel Line Removal Tool e Solder and Soldering Iron e Heat Gun or Small Torch for Heat Shrink Tubing e Tie Straps Zip Ties e Trim Pad Tool for pushpin removal e Fender Cover 2 GLOSSARY OF TERMS Air Charge Temperature ACT Sensor From the factory this function is integrated into the MAF sensor With this kit a Separate ACT sensor is installed into the intake manifold Electronic Throttle Control ETC Mass Air Flow MAF Sensor Powertrain Control Module a k a ECM ECU PCU EEC Positive Crankcase Ventilation PCV Throttle Position Sensor TPS ROUSH Diagnostic Tool RDT Vapor Management Valve or Evaporative Emissions Canister Purge Valve EECPV Breakout Point A place in an electrical harness where the wiring for an individual component leaves breaks out of the main harness to attach to an individual component 1315 P1CALIM BA 10082015 6 800 59 ROUSH IB ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit INFORMATION ABOUT THE SUPERCHARGER BYPASS OPERATION There is a great deal of misinformation about the function of supercharger bypass systems The supercharger is a positive displacement pump that is so long as it Is rotating it is always pumping air During low demand or high vacuum operation i e idle deceleratio
19. 5 P1CALIM BA 10082015 29 800 59 ROUSH PERFORMANCE SECTION B MODIFICATIONS ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 13 On hose 4 remove the convolute off of the curved end 16 Remove the dual clamp from the severed hose Cut the clamp in half to become a single clamp Trim the excess metal Transfer the single clamp to the remaining hose end 14 Loosen the clamp and rotate the curved hose 17 On hose 2 mark and cut 2 from the end of the hose 4 end 180 degrees Reinstall the clamp hose 15 On the hose just rotated mark a line 2 from the bend coming from the aspirator as shown and cut the hose 1315 P1CALIM BA 10082015 30 800 59 ROUSH SECTION B MODIFICATIONS PERFORMANCE 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 18 Insert the brake booster check valve on the end of hose 2 and secure it with the clamp 20 Re wrap the foam sleeve on the modified brake booster hose and aspirator assembly as shown 19 On hose 3 trim 3 4 past the radius on the bend shown This hose will connect to the clean air tube EVAPORATIVE EMISSIONS CANISTER PURGE LINE 1 Remove the convolute and carefully cut the quick connect fittings from both ends of the old EECPV line 1315 P1CALIM BA 10082015 31 800 59 ROUSH E ROUSH 2 Install the Protective Hose Sleeve 1150 18K579SLV found in Hardware Kit D 1315 TVSHKD over the 36 length of 3 8 Rubber Hose 1315 9
20. G272 3 Install one 1 Clamp 7329K11 found in Hardware Kit D 1315 TVSHKD onto each end of the new line Install the quick connect fittings on the ends of the new line using the orientation shown Secure the fittings with the clamps 1315 P1CALIM BA 10082015 2015 2016 5 OL Mustang Phase 1 ROUSHcharger Kit SEGTION B MODIFIGATIONS K BRACE MODIFICATION 1 As described previously mark the K brace where it meets the windshield wiper close out panel 2 Use a suitable tool to cut the K brace in the area marked 3 Use a suitable tool to file the sharp end where the brace was cut Exposed point on modified K brace shown installed 4 Paint the cut area with suitable material to prevent corrosion ELECTRIC FAN SHROUD MODIFICATION 1 Place the IC degas bottle template 1315 DGSTMPL on the top of the fan shroud and align it with the shroud features Use a spring loaded punch or other suitable tool to mark the fan shroud for modification Remove the template 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH SECTION B MODIFICATIONS 4 Insert the Clip 20860 found in Hardware Kit H 1315 TVSHKH onto the tab on the bottom of the Intercooler Degas Bottle 1315 8D080 2 Use a dremel or other suitable tool to remove material in the three 3 rectangular areas marked as well as the two 2 holes gt 5 Position the intercooler degas bottle to the fan shroud and c
21. Heater Hose Assembly 1315 18K579 to the heater tube near the front of the LF cylinder head 27 Install the heater hose connector to the bottom port heater outlet at the RH firewall 25 Route the line around the front of the engine underneath the snout of the supercharger towards the heater core Remove the top intercooler tube bolt and install the P clamp tab using the fastener on the intercooler coolant inlet i ie i J kM JE s F h 1 at t 5 af L 2 lj i 28 Install the 424mm length of protective hose sleeve 1311 18K579 found in hardware kit D 1315 TVSHKD over the RH factory heater hose and secure with tape on either end of the sleeve Reinstall the RH factory heater hose to the tube at the RH front of the engine 26 Route the hose along the RH fuel rail and down to the heater outlet at the firewall 1315 P1CALIM BA 10082015 60 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION D INSTALLATION Outlet hose moved to show hose plug underneath 29 Route the hose along the top of the RH fuel rail and connect it to the top heater core port inlet on the RH firewall 30 Secure the heater inlet hose to the new heater outlet hose assembly with zip ties 31 Install the end of the PCV Purge Hose 13116K817 from the hose section previously disassembled onto the bottom rear fitting of the intake manifold Install the clamp 1315 P1CALIM
22. ION Outlined below are the instructions for returning your stock powertrain control module PCM to Roush Performance Products so we can install our calibration to make the engine run properly with the new components Please complete the Base Limited Warranty Registration card and include it along with the PCM the Optional Roush PCM Flash request document and the Voucher Card Once we receive your PCM we will reprogram and return it back to you the same day for next day delivery Operating your engine without our calibration will result in engine damage or failure and will void all warranty NOTE It is important to reinstall the PCM in the vehicle it came from to prevent setting a trouble code and having to relearn the anti theft code which can only be performed using specialized Ford Service Bay tools e If you haven t already done so write your vehicle identification number VIN and phone number on the PCM using a permanent marker e Using bubble wrap or another appropriate packing material wrap and package the PCM to help prevent it from being damaged during shipping e Place the wrapped PCM in an appropriate shipping box e Complete the WARRANTY REGISTRATION CARD 1315 P1TVSCAL e Complete the Optional ROUSH PCM Flash request document PCM FLASHDOC and attach the flash VOUCHER CARD P1315 P1 to the document e Include the Warranty Registration Card Optional ROUSH PCM
23. ION A DISASSEMBLY A N C E PERFO ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit A Bre gt 26 Unlock the green connector and disconnect T gt O JE the evaporative emission canister purge valve ET tim EECPV tube and electrical connector green Remove the EECPV tube retainer from the front left hand cam cover Disconnect the remainder of the tube at the fitting located behind the inner fender pry from retainer below the brake booster Remove from vehicle and set it aside The quick connect green locking connectors must be transferred to the new line in Hardware Kit E lay ha EE q tile j ak ri J rt HE SS Sears 24 Disconnect the brake aspirator i amie uJ 4 25 Disconnect the throttle body electrical connector Pull the red locking tab back press the black release tab to disengage the lock r PL i il t e JR 44 I d hs aL la Mmm Prrstkkpbpen 4 i i ef a a mL 6 bprrb ER T LE EECPV tube quick connector with green lock 1315 P1CALIM BA 10082015 16 800 59 ROUSH SECTION A DISASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH Remove retainer on cam cover 27 Remove the PCV Purge line from the intake manifold and RH cam cover This line will not be reused Remove tube from retainer x 28 Disconnect the fuel supply hose from the fuel rail NOTE Use a rag to catch any excess fuel during di
24. MOVE MATERIAL OFF OF BOSS C UNTIL THE 20 MM HEIGHT IS ACHIEVED 1315 P1CALIM BA 10082015 35 800 59 ROUSH PERFORMANCE SECTION B MODIFICATIONS ROUS l 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit _ S T AE f pE SU Nr Li p a j i un ie ol 4 Remove the wiring retention clip from the feature i ja on the front cover and set aside 6 Deburr any rough edges on the cover and remove the retention harness from the wire harness nn i SG NE INtAKE VALLEY MODIFICATION j Ka Th n ee ti A E AL 1 Mark the boss in the intake valley behind the gt i i water pump mounting location as shown 5 Using a suitable cutting tool remove the mounting tab Follow the edge of the part Use caution as to not contact the cam covers dv 2 Use a grinder or suitable tool to grind the boss down across the entire length Make sure to take off material uniformly along the angle If high spots are left the intake manifold will not seat properly on the engine 1315 P1CALIM BA 10082015 36 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH SECTION B MODIFICATIONS Md T er ey be a 7 3 Are L 3 Vacuum out metal shavings 2 Depress the locking tab and separate the empty female 1 x 6 connector from the new TPS ETC TPS ETC WIRING Extension Harness 131114A595 It will be used 1 Locate the Throttle Position Sensor TPS 6 in the next
25. Mustang Phase 1 ROUSHcharger Kit Tip Connect a 3 8 hose to the drain fitting next to the petcock and run into a clean drain pan or bottle Use a 3 4 wrench to open petcock and allow coolant to drain out of the fitting TO h 14 Lift up and remove the engine appearance cover The cover cannot be reused after the supercharger has been installed ra I 13 If equipped remove the four 4 nuts and the EEN strut tower cross brace 15 mm socket The strut de tower cross brace cannot be reused after the Gr supercharger has been installed Discard the nuts 1315 P1CALIM BA 10082015 12 800 59 ROUSH SECTION A DISASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 15 Mark a cut line on the LH side of the K brace using the wiper cowl as a guide as shown Remove the six 6 pushpin retainers on the cowl trim panel Lift up the cowl trim panel and remove the two 2 nuts and five 5 bolts from the K brace Slide the K brace out from the cowl trim panel and remove it from the vehicle Showing nut at firewall 17 Disconnect the brake aspirator line from the clean air tube 16 Pry up the pushpin securing the induction resonance tube to the strut tower Remove the mounting nut at the base of the induction resonance tube at the firewall 10 mm If necessary remove the dipstick to gain access to the nut Remove the induction resonance tube from the cowl The inducti
26. ORM AN CE 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 5 Release the 8 push pin retainers by pulling the center pin and remove the radiator trim cover ee 5 EE Before continuing refer to the CALKIT found on our website under product ID 421823 Determine the PCM flash method you will be using If performing the PCM flash yourself or at a preferred ROUSH dealer proceed to step 9 If sending the PCM to ROUSH for a ROUSH performed PCM flash continue with step 6 1315 P1CALIM BA 10082015 9 800 59 ROUSH E ROUSH 6 Depress the tabs on the fuse box and lift it up to access the PCM underneath 7 Disconnect the two 2 PCM Powertrain Control Module connectors by lifting the grey levers over the connector back shell and lifting the connectors from their sockets Far com E F MR s kat A j a 4 i aie 1315 P1CALIM BA 10082015 At 2015 2016 5 OL Mustang Phase 1 ROUSHcharger Kit SECTION A DISASSEMBLY 8 Remove the PCM by removing two 2 10 mm bolts and pulling the PCM forward and lifting out of the engine compartment Follow the instructions on the next page as soon as possible to help minimize the amount of time you are without a PCM IMPORTANT Be sure to write your VIN number and phone number in case we need to contact you for additional vehicle information on the PCM using a permanent marker INSTRUCTIONS FOR RETURNING THE PCM TO ROUSH FOR CALIBRAT
27. ainst the frame behind the wiper fluid reservoir mounting bracket as shown Mark the holes for drilling and remove the intercooler pump bracket NOTE The bracket is placed on the outside of the frame behind the wiper pump reservoir bracket to make it easy to drill the holes When installed the intercooler pump and bracket will be mounted on the INSIDE of this section of the frame F Va Hj geil b me i B ji 7 Tan si wy 3 Install the Intercooler Pump F8YH 8501 into the Pump Retainer RO7070065 4G and onto the intercooler pump bracket Secure the pump and retainer to the bracket using one 1 M6 x 16 Bolt N605891 Torque the bolt to 10 Nm 2 Start by drilling two 2 pilot holes Then drill out two 2 3 8 holes 1315 P1CALIM BA 10082015 68 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SEGTION D INSTALLATION 4 Place the intercooler pump assembly and bracket in mounting position with the pump in board to the vehicle Install two 2 Bolts W500224 M8 x 25 into the weld nuts Torque to 25 Nm i TJ ri 5 Install the intercooler pump outlet hose 1315 8K236 from the pump outlet over the side of the frame rail and to the inlet on the lower RH side of LTR E i rrer LTR RADIATOR 7 f t ME F 1 bal ad i i i F i A r i Pump hose outlet connection view 1315 P1CALIM BA 10082015 E ROUSH Pump hose to LTR connection 6
28. csesceceeeeeeeeceeesaeeessaeeeeneeeeeseaeeessaeeesseeeeeneneeess 38 Air Charge Temperature ACT Wiring cccsecccsececeeseceeeeceeeeeseeeceeeecaueesaueeseaeesaeeseueessueeeseeeesaeeesueesseeeseeeesseeees 39 TPS ETC and EECPV Harness Routing cccccscccsssccesesececseececseeceeseeeessseeeesseeeesasececeueeeeeaeeesteueeeseaeeessaseessanees 40 Engine Harness Ground Wire siscs cesses devoreestts incsaucnceaventhasdswexnouicectenaebacnsnnesbaasevesaintsectpeaebodewelaset eek densudabdssknhene 41 HE PT INN 42 Knock Sensor Orientation ACjUStMENT ccccceccceseecesceceececeeeecsaeeceeeceaseceueeesaeeesaeeessesessaeessueessueesaeesaeeessaeesses 45 Changing the Factory Spark PIUQS re rnnnennnnnnrnnnnnennnnnennnnnnnnnnnvennnnnennnnnnnnnnnennnnuernnnnernnnnvennnnuernnnnnnnnnnnennnnvernnunesene 46 Section C Subassembly Lar 49 Intercooler Low Temperature Radiator LIR cccccssecceeeeeceeeeceeeeceeeeceeeeseueeseueeseueeeaueeeseeeesaueesaeeeseeeesseeeseneess 49 Intake Manifold Buildup cccccccsecceececeeeceecececeseecaseeceeecaeecaeeeuseesaeesaeesaueeseeesaseseueecseeseeeseeeseaeesseeteeseeeesserses 49 oUperc nager BUNGU arve 49 FRANS 50 MX NNN 51 SECTION D Insallanon eniris aaa Ea ee 54 Induction Resonance Tube Delete Grommet ccccssecceeeeeceeeeceeeecaececeueeseueesaueesaueeseueesseeessaeeesaueeseeeeseneesaeeess 54 Intake Manifold Fuel Rails Supercharger Spacer and Throttle Body
29. de of the cylinder head 35 Remove the two 2 nuts and support bracket that retained the RH heater hose above the RH fuel rail This hardware will not be reused Remove the support bracket and fuel rail cover from the RH cylinder head 36 Disconnect the heater feed and return hoses located at the front of both the LH and RH cylinder head intake flanges Disconnect and remove the hoses from the ports on the RH firewall 1315 P1CALIM BA 10082015 19 800 59 ROUSH E BD E O E RF O q RO US H P RM AN CE 37 Disconnect the clamps on the hose ends and remove the 3 8 engine coolant degas hose from both the engine and the degas bottle 38 Remove the four 4 fuel rail bolts These bolts will be reused NOTE It is not necessary to remove the fuel rail from the intake manifold assembly 1315 P1CALIM BA 10082015 2015 2016 5 OL Mustang Phase 1 ROUSHcharger Kit SECTION A DISASSEMBLY 39 Disconnect the eight 8 fuel injector electrical connectors four 4 on each side sd TT nn Fan TRE PENNE p RH shown 40 Remove the line from retainer near the front of the RH cylinder head gg hj via i bey LJAN a arr ii ie o 4 20 800 59 ROUSH SECTION A DISASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 41 Remove the six 6 intake manifold mounting bolts 42 Lift the intake manifold and fuel
30. e hose using 1 Clamp 4 Install the Intercooler Pump Inlet Hose 1315 CT19X12 from Hardware Kit G 1315 TVSHKG 8D029 to the bottom of the intercooler degas ee Pr bottle and secure it with the Clamp CT19X12 rP 1 pae FRE g E per OWE i J senn I 17 4 f I s kj Ni er nr 5 i z j re k J x p 1 8 Install the Intercooler Degas Bottle Inlet Hose 1315 8D031 to the outlet on the intercooler 5 Install the intercooler degas bottle with Intercooler Degas Bottle Cap 9C3Z 8101 onto the fan shroud J Clips Push the bottle into position The clip on the bottom should retain the degas bottle in place 6 Install two 2 M6 x 1 0 x 22 mm Mounting Bolts N605891 found in Hardware Kit H 1315 TVSHKH and torque to 10 Nm 1315 P1CALIM BA 10082015 71 800 59 ROUSH ROUSH PERFORMANCE e M INTERCOOLER J OUTLET CONNECTION N 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SEGTION D INSTALLATION inng ger ya hose Pre at top port of intercooler RADIATOR HOSES ENGINE DEGAS 9 Install the hose to the intercooler degas bottle BOTTLE AND HOSES inlet using 1 Clamp CT19X12 from Hardware Kit G 1315 TVSHKG 10 Install the hose to the intercooler cooler outlet using 1 Clamp CT19X12 from Hardware Kit G 2 Reconnect the other end of the coolant hose to 1315 TVSHKG 1315 P1CALIM BA 10082015 rt 1 Reconnect the coolant ho
31. emale 1 x 2 connector from the Evaporative Emissions Canister Purge Valve Extension Harness 13119G866 This connector replaces the connector removed in the previous step Carefully pull the white locking tab forward to allow wires to be installed into the connector Populate the new connector such that the white with brown wire is in position 1 and the green wire is in position 2 Depress the white locking tab to secure the wires TT 1315 P1CALIM BA 10082015 38 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH SEGTION B MODIFIGATIONS vw u re Su Je AIR CHARGE TEMPERATURE ACT WIRING 1 Locate the IMRC sensor connector light grey at the rear of the passenger side cylinder head 2 Connect the IMRC sensor connector into the ACT Wiring Harness 1315 12A690 found in Hardware Kit E 1315 TVSHKE JJ TIL ILLER a id gr i Hd j P _ m i ar i wi F AT ie g E F ii A F i co ba Ore eW TT he gf re i ur 3 Route the extension wiring harness to the RH side cylinder head 4 Install the Connector Block 1315 14A464 found EG in Hardware Kit E 1315 TVSHKE into the IMRC 3 Connect the Evaporative Emissions Canister 3 pin sensor connector dark grey located at the Purge Valve Extension Harness 13119G866 to rear of the driver side cylinder head the newly installed connector The wire colors
32. ess to the body Fa ee i i m am ET F 7 1 2 Install the Dirty Air Duct 1315 9F 763 at the LH side of the radiator 3 Lower the airbox assembly into mounting position Align the airbox assembly opening with the dirty air duct and press it into the dirty air tube until properly installed A snap will be heard when properly seated 1315 P1CALIM BA 10082015 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION D INSTALLATION en Install the Clean Air Tube 1315 9R504 in the vehicle using two 2 Hose Clamps R07130015 from Hardware Kit A 1315 TVSHKA Torque clamps to 3 Nm 800 59 ROUSH SECTION D INSTALLATION 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 7 Route the MAF wire harness around the airbox assembly and connect the harness to the MAF sensor Make sure the red lock is engaged on the connector 8 Connect the open end of the Supercharger Bypass Reference Line 7 R3V 9E498 to the fitting on the clean air tube f FT H l a a rn Pye te o Eg N Eu gt EN 6 Install the PCV Fresh Air Inlet Tube 1315 6758 by connecting the 90 degree fitting to the driver side cam cover and angled fitting to the PCV fitting in the clean air tube i j iey a tig Lipa dh yy i BI TE ra F af 1315 P1CALIM BA 10082015 75 800 59 ROUSH E ROUSH 9 Connect the brake aspirator hose assembly hose 3 to
33. for potential interference issues Use zip ties to safely position the harness away from any areas of concern Reinstall the radiator trim cover by reversing the removal instructions If the PCM was removed and shipped to ROUSH for a ROUSH performed flash reinstall it once the PCM is returned from ROUSH If you are equipped with a SAE J2534 pass through device refer to the PCM Flashing instructions found on our website when the installation is complete DO NOT ATTEMPT TO REINSTALL THE PCM AND START THE VEHICLE IF THE PCM IS NOT EQUIPPED WITH A ROUSH CALIBRATION OPERATING THE ENGINE WITHOUT THE RECALIBRATED PCM WILL RESULT IN ENGINE DAMAGE OR FAILURE AND WILL VOID THE WARRANTY Reinstall the battery connections by connecting the positive cable first then connecting the negative cable Reinstall the battery cover panel with pushpins Reconnect the fuel pump control module electrical connector located under the backseat on the driver side Place the Belt Routing Diagram 13116E072 found in Hardware Kit F 1315 TVSHKF on the underside of the hood on the driver side opposite of the factory Vehicle Emission Control Information decal 1315 P1CALIM BA 10082015 El ROUSH ri PLACE DECAL 11 Place the PCM Decal R07100008 found in Hardware Kit F 1315 TVSHKF in a visible location 12 Place the PREMIUM FUEL ONLY Decal 13109A095 white decal with black lettering found in Hardware Kit F 1315 TVSHKF on
34. g Phase 1 ROUSHcharger Kit TABLE OF CONTENTS Packing List for 421823 R1315 P1CAL Roushcharger Kit rrunannnnnnnnnennnnnennnnnvnnnnnrennnnrennnnnrnnnnnrnnnnnrnnnnnrennnnnennnnnen 3 Equipment and Supplies Required anrnnnnrnnnnnnnnnnvnnnrnnnnnnnnnnnnnnnrnnnnrrnnnrennnrnnnnrennnsnnnnnennnsennnnrnnnnrnnnnrsnnnennnnrennnnennnsennn 6 Eee EE EN EE NE ial enereneeamennntsoeaes 6 Information About the Supercharger Bypass Operation rnarrnnnnnrnnnnrnnnnvnnnrennnnnnnnnennnnrnnnnrrnnnrnnnnrnnnnrennnennnnnennnsennn 7 Mare od Eee S A SNS TOU EEE EE NR NM EE 7 MSU NNN 7 Secon A DisaSsemMDIy ees ciao ence Sacer e eects cecee sec ees scneceuet Eaa 8 Instructions For Returning The PCM To Roush For Callibration ccccccccseecceseeceeeeeeeeeeseeeesaeeesaeeesaneesaneesaneees 10 Secon B Moda ae 28 Brake Booster Vacuum and Aspirator Hose Assembly MOdifiCation cccccsccceeeceeeeeeeeseeeeeeceeeeseeeseeeseeeenaes 28 Evaporative Emissions Canister Purge Line ccccccsssecceeseeeeeeeeecseeceeseeeeeeeeceessaeeeesaeeeensueeessaeeessaeeeenaneeeseneeess 31 FSS AG SIV OIG 00 EEE EE ES 32 Electric Fan Sliroud Mode aadnk 32 Front CO VCE DAO CIC ATION EE EEE E EEEE EEE EE EEEa 33 Intake Valley Modification cccceccceececeecceeecaeeecaceneeecaeeeseeesaeecaeeeaueesaeecauecaueesseesauesaueeseeetaeessueeeeeeseeeteeseeeseeeses 36 IPO ETO INN 37 Evaporative Emissions Canister Purge Valve Wir lng ccsssccccsssec
35. he J Clip through the hole in the frame LH bracket 6 Temporarily install the LTR Outlet Hose 1315 8D030 on the upper LH side of the LTR radiator and route it to the intake manifold Mark the LH radiator close out panel where the hose should pass through Use snips to cut a notch in the close out panels as required for the hose to pass through 1315 P1CALIM BA 10082015 66 800 59 ROUSH SECTION D INSTALLATION 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ROUSH 4 3 Fe ae ar JET Eom z ir r p pt 7 Reinstall the hose onto the LTR outlet and recheck the hose fit Adjust as necessary until the hose passes through the close out panel without being kinked 8 Once a proper fit is obtained ensure the close out panel is secure in place 1315 P1CALIM BA 10082015 67 PERF ORM AN CE 9 Install the LTR outlet hose through the close out panel to the intake manifold 10 Install the hose onto the LTR outlet and secure it with the Clamp CT19X12 from Hardware Kit G 1315 TVSHKG AA De T EN 11 Install the hose onto the intake manifold inlet and secure it with the Clamp CT19X12 from Hardware Kit G 1315 TVSHKG Je 2 800 59 ROUSH SECTION D INSTALLATION R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit INTERCOOLER PUMP MOUNTING BRACKET AND HOSES 1 Using the Intercooler Pump Bracket 1315 8C4191 as a template place the pump bracket ag
36. head along the RH engine harness to the area near the fuse box Relay mounting nut as viewed from inside the wheel well M lt T opening i 3 Lay the intercooler pump wire harness along the 5 Install the intercooler pump harness red power engine harness in back of the cylinder head to wire to the first post in the fuse box Tighten the the driver side inboard cylinder head Disconnect nut to 10 Nm the radio capacitor and plug the intercooler pump harness in line with this connector 1315 P1CALIM BA 10082015 43 800 59 ROUSH SECTION B MODIFICATIONS R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 6 Install the ground wire with the existing ground wire near the RH strut tower and retighten the bolt to 10 Nm Coil up the extra wire slack rense fr ey bok 4S l F 7 Route and tuck the intercooler pump harness under the engine harness and down the RH coil cover towards the fuse box as shown Secure it in place with zip ties gr a ne n he A tee i fi 8 Retain the engine harness to the front cover using the zip tie with fur tree 156 00329 found in Hardware Kit E 1315 TVSHKE 1315 P1CALIM BA 10082015 44 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION B MODIFICATIONS E ROUSH i GR 9 Route the intercooler pump wire harness over the 2 Loosen the two 2 bolts which retain the knock top and in front of the wiper washer bottle
37. heck the fit but do not install Remove additional material as required so the bottle fits properly FRONT COVER MODIFICATION Wear safe eye protection when grinding to prevent serious personal injury 1 If not already done so clean the engine surfaces with brake clean and dry with shop air 2 Block off the grinding area to prevent debris and metal shavings from spreading through the engine ET compartment 3 Install two 2 J Clips N623332 M6 found in a Hardware Kit H 1315 TVSHKH in the two 2 3 Using a grinder or cut off wheel modify the front areas on the edge of the shroud cover in the areas shown The two 2 bosses located at A and B need to be reduced in height HRK q g such that they are flush or lower than the height E EUNT TAT of the nearby rib structure The boss located at C at a needs to be reduced in height and cut in half 1315 P1CALIM BA 10082015 33 800 59 ROUSH PERFORMANCE SECTION B MODIFICATIONS ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit After Surfaces A and B must be lower than or equal to the adjacent rib height Cut in half and remove material off of boss C until flush Refer to the following closeup example views for detail 1315 P1CALIM BA 10082015 34 800 59 ROUSH SECTION B MODIFICATIONS 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH Crosshatched surfaces A and B must be lower than or equal to this rib height EEE RE
38. le 2 If you have a performance pack car remove the two 2 outboard bolts on the factory radiator support bracket as viewed from below the vehicle 12 Re install the water pump pulley using the three 3 removed bolts Torque the bolts to 25 Nm 13 Re install the stock FEAD Belt by rotating the tensioner counter clockwise and routing the belt as per the stock Ford belt routing 3 Install the Low Temperature Radiator LTR Assembly 1315 8K229 and secure the low temp radiator into position with the two M8 x 16 mm bolts included in hardware kit H 1315 P1CALIM BA 10082015 65 800 59 ROUSH SECTION D INSTALLATION R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 5 Install the RH LTR Support Bracket 1315 8K245 and LH LTR Support Bracket 1315 8K244 found in Hardware Kit H 1315 TVSHKH on the lower tabs Make sure to install the LH and RH in the correct position with the correct orientation Secure each bracket at the radiator using a Bolt W705128 and Nut W520413 Secure each bracket to the chassis using a Bolt W705128 vi the J Clip Torque to 25 Nm Fag oy j mf L i mb EEE ay ver i F Lee Ta dm ki aee r rer a RAS EEE AE i 5 rer re TEN d i Li E a ee ee ere ja mA ai i PL i Lar vi ra LA J TUTE oe a 4 Install two 2 J Clips W520823 on both frame rail ends as shown Some trimming of the J Clip may be required to install t
39. ll the convolute and rewrap the wires with electrical tape as required 6 Install the knock sensors in position Install the bolts and torque them to 20 30 Nm CHANGING THE FACTORY SPARK PLUGS 1 Remove the coil covers by gently pulling up on them Remove the oil cap prior to removing the RH coil cover 4 Remove the coil on plug assemblies and label them so they can be reinstalled in their original position A slight twisting motion will break the seal and ease removal 2 Disconnect the electrical connectors for each ignition coil eight 8 places 1315 P1CALIM BA 10082015 46 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION B MODIFICATIONS jr 3 i gt a i j a i 5 Use a 5 8 spark plug socket and 6 extension to remove the eight 8 factory spark plugs and set aside These will not be re used NOTE Use a universal swivel socket at the rear RH plug 6 Unpack the eight 8 provided Spark Plugs BL3E 12405 which are pre gapped to 0 9 mm Check to ensure the gap is intact and none are damaged 1315 P1CALIM BA 10082015 E ROUSH 7 Install the new spark plugs using a 5 8 spark plug socket and 6 extension Torque to 14 Nm NOTE Use a universal swivel socket for the RH rear plug 8 Apply a small amount of dielectric grease to the inside of the coil on plug boots before attaching to the spark plugs Install the ignition coil on plugs in their original p
40. n and light throttle cruise the pumping action is undesirable as it creates unwanted heat and noise The bypass circuit when open prevents any pressure buildup across the supercharger and allows air to circulate through the rotors allowing the supercharger to idle freely during these conditions This results in reduced noise and by reducing heat buildup in the intake significantly improves street and strip performance As throttle demand increases the bypass circuit is closed resulting in full performance from the supercharger The bypass circuit is never used to limit or control boost during full throttle operation and defeating or altering the bypass function will not result in improved performance in any condition and will result in poor drivability LIMIT OF LIABILITY STATEMENT The information contained in this publication was accurate and in effect at the time the publication was approved for printing and is subject to change without notice or liability Roush Performance Products reserves the right to revise the information presented herein or to discontinue the production of parts described at any time SAFETY PRECAUTIONS CAREFULLY READ THE IMPORTANT SAFETY PRECAUTIONS and WARNINGS BEFORE PROCEEDING WITH THE INSTALLATION Appropriate disassembly assembly methods and procedures are essential to ensure the personal safety of the individual performing the kit installation Improper installation due to the failure to correctly f
41. ody and Supercharger to Spacer M6 x 1 0 x 32 5 R18020009 00 8 Upper Airbox Cover Lid MAF Tube Assembly Lower Airbox Tray Dirty Air Duct Tube Assembly Clean Air w fittings Filter w Clamp Red dry Hardware Kit A Air Induction ee ee de Bolt Intake to Cylinder Head M6 x 1 x 40 R18020004 00 6 Bolt Supercharger to Intake Manifold Upper M8 x 1 25 x 53 N808130 Screw and Washer EECPV to Supercharger M6 x 1 0 x 35 5 N808429 FEAD Bracket Upper FEAD Tensioner Bracket Assembly Serpentine FEAD Belt 1st Sheave 6K Hardware Kit C FEAD Pulley Idler B S 76 mm Double Flanged Bolt Idler M8 x 1 25 x 28 large washer Bolt Upper Bracket to Engine and Upper Intake M8 x 1 25 x 84 W704752 1315 P1CALIM BA 10082015 3 800 59 ROUSH J ROUSH 2015 2016 5 OL Mustang Phase 1 ROUSHcharger Kit Description Part Number Quantity Bolt Upper Bracket to Engine M8 x 1 25 x 60 W705128 Bolt Lower Bracket to Engine M8 x 1 25 x 120 PCV and Vacuum EECPV Extension Hose 36 Length 3 8 ID 1315 9G272 Vacuum Hose Supercharger Bypass 0 6 FT Clamps 5 8 Hoses Constant Tension Hose Reducer 1 2 to 3 8 brake aspirator connector Protective Hose Sleeve for EECPV Length 975 mm 38 5 pre cut Protective Hose Sleeve for Heater Hose Length 424 mm Vacuum Harness Supercharger Bypass Reference 7R8V 9E498 1311148595 Nut I C Relay Mounting M6 x 1 0 Bolt I C Relay Mounting M6 x 1 0 x
42. ollow these instructions could cause personal injury or death Read each step of the installation manual carefully before starting the installation e Always wear safety glasses for eye protection e Place the ignition switch in the OFF position e Always apply the parking brake when working on the vehicle e Block the front and rear tire surfaces to prevent unexpected vehicle movement e Operate the engine only in well ventilated areas to avoid exposure to carbon monoxide e Do not smoke or use flammable items near or around the fuel system e Use chemicals and cleaners only in well ventilated areas e Batteries can produce explosive hydrogen gas which can cause personal injury Do not allow flames sparks or flammable sources to come near the battery e Keep hands and any other objects away from the radiator fan blades e Keep yourself and your clothing away from moving parts when the engine is running e Do not wear loose clothing or jewelry that can be caught in rotating or moving parts 1315 P1CALIM BA 10082015 7 800 59 ROUSH 4 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION A DISASSEMBLY SECTION A DISASSEMBLY The following section will guide you through the disassembly of the stock components Special care should be taken to label fasteners and parts that are taken off during this procedure since many will be reused 1 Cover both fenders with fender covers to protect the vehicle finish 2 Release
43. on resonance tube will not be reused 1315 P1CALIM BA 10082015 13 800 59 ROUSH P ER FORM AN C SECTION A DISASSEMBLY ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 18 Disconnect the vacuum line from the air cleaner tube 19 Disconnect the positive crankcase ventilation PCV tube from the clean air tube 20 Disconnect the PCV Fresh Air Inlet tube from the left hand cam cover and remove the tube from the vehicle 1315 P1CALIM BA 10082015 21 ime wr u Loosen the clamps securing the clean air tube at the airbox and throttle body Remove the clean air tube from the throttle body and airbox lid The clean air tube will not be reused Clamp at throttle body 800 59 ROUSH SECTION A DISASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 22 Remove the MAF mass air flow sensor connector by pulling the red locking tab back and pressing the black release tab Release the two 2 locking tabs securing the upper airbox lid to the lower airbox Disconnect the MAF wiring harness retainer from the front edge of the upper airbox lid Remove the lid from the vehicle and set it aside The MAF sensor will be reused and the airbox lid will be discarded 23 Remove the filter from the airbox Remove the mounting bolt at the side of the airbox 10 mm socket Pull up and remove the lower airbox from the vehicle 1315 P1CALIM BA 10082015 15 800 59 ROUSH SECT
44. onnect the clamp on the end of the upper the belt Set the belt aside as it will be reused radiator hose at the radiator Use a rag to catch OE Fr excess coolant On the thermostat housing end mp ip il of the hose push the clip down on the connector sg SE and remove the upper radiator hose from the vehicle Some coolant will still be inside the hose Use a rag to catch coolant when removing the hose 1315 P1CALIM BA 10082015 23 800 59 ROUSH PERFORMANC SECTION A DISASSEMBLY ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit r z Pa 50 Disconnect the electric fan harness connector on the cooling module Remove the two 2 bolts 10 mm socket securing the shroud to the cooling module then remove the electric fan and shroud assembly from the vehicle RH bolt 1315 P1CALIM BA 10082015 24 800 59 ROUSH SECTION A DISASSEMBLY PERFORMANCE 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ROUSH NOTE Make sure to remove coolant to keep components clean as you continue procedures 53 Unclip the engine electrical harness retention clips that retain the engine harness to the top corners of the RH passenger side front cover 51 Remove the three 3 bolts securing the water pump pulley to the engine and remove the water pump pulley 52 Cut and remove the A C compressor belt Discard belt y 3 harness clip points Mi 4 i 54 Loosen the clamp and disconnect the c
45. oolant hose at the outlet neck at P 75 s AT yas gt Vg P SS h m a ff Pa PG 5 1315 P1CALIM BA 10082015 25 800 59 ROUSH SECTION A DISASSEMBLY R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 57 Remove the four 4 water pump mounting bolts 10 mm socket and remove the water pump Set both aside for re use 55 Remove the two 2 bolts from the thermostat housing 8 mm socket 56 Remove the thermostat housing assembly and set it aside 1315 P1CALIM BA 10082015 26 800 59 ROUSH PERF ORM AN CE SECTION A DISASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ROUSH 59 Cap or tape off the PCV port heater feed tube and the heater core ports on the firewall PM i TF Jr i T i il f ree 61 Tape off and block the thermostat housing ports Use care to prevent coolant from leaking from the housing and hose 60 Tape off the radiator hose port and inlet port 1315 P1CALIM BA 10082015 27 800 59 ROUSH SECTION B MODIFICATIONS R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SEGTION B MODIFIGATIONS The following section will guide you through the required modifications of existing components and build up of the assemblies used to complete the installation With the exception of the wiring modifications and intercooler pump bracket mounting all of this work can be performed away from the
46. osition Install the coil on plug bolts and torque to 6 Nm 800 59 ROUSH PERFORMANCE SEGTION B MODIFIGATIONS ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ar Y 4 AG M F 9 Connect the electrical connectors for each ignition coil eight 8 places eee gt A ae st l Ja f er 10 Re install the coil on plug covers Reinstall the oil cap after the RH cover is installed 1315 P1CALIM BA 10082015 48 800 59 ROUSH SECTION C SUBASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH SECTION C SUBASSEMBLY INTERCOOLER LOW TEMPERATURE RADIATOR LTR 1 Insert one 1 Rubber Grommet R07060107 found in Hardware Kit H 1315 TVSHKH into each lower tab on the Low Temperature Radiator LTR Assembly 1315 8K229 2 Attach the rubber hose section from the PCV Purge Hose to the bubbler fitting 3 8 barb on the bottom rear of the intake manifold 1315 9H487 and secure it with the supplied clamp 2 Push one 1 Sleeve RO7060108 found in Hardware Kit H 1315 TVSHKH into each of the rubber grommets SUPERCHARGER BUILDUP 1 Remove the two 2 bolts and the Evaporative Emission Canister Purge Valve from the stock intake manifold 8 mm socket Discard the bolts i INTAKE MANIFOLD BUILDUP 1 Remove the PCV Purge Hose 13116K817 from the packaging Release the clamp and separate the rubber section of hose as shown
47. ove the center bushing while installing the rubber grommet through the hole in the tab Re install the center bushing once the grommet is fully seated 7 Transfer and install the factory MAF sensor into the MAF tube assembly using the original MAF sensor bolts M4 X 0 7 X 10 and tighten with a I 20 Torx bit Torque the screws to 1 8 2 2 Nm Be careful not to over tighten these screws Wiggle the MAF sensor to ensure that it is properly fastened 10 Remove the rubber mounting isolator from the bottom of the factory airbox and install it onto the mount on the bottom of the new airbox in the same orientation 8 Install the Upper Airbox Cover 1315 9643 on the airbox tray Using a T 30 Torx head bit install six 6 Bolts W506976 from Hardware Kit A 1315 TVSHKA 1315 P1CALIM BA 10082015 53 800 59 ROUSH SECTION D INSTALLATION R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SEGTION D INSTALLATION The following section will guide you through the final installation of the kit into the vehicle If you need to stop during any part of the installation make sure you cover any open ports in the cylinder heads or intake manifold to prevent foreign material from contaminating your engine INDUCTION RESONANCE TUBE DELETE GROMMET 1 Obtain the Induction Resonance Tube Delete Grommet W651016 from Hardware Kit A 1315 TVSHKA 2 Install the Induction Resonance Tube Delete Grommet in the hole that was
48. rail assembly straight up and pull it forward to access the harness connectors at the rear Disconnect the CMCV harness connector Cut the retaining clip to remove the harness Use care Do not cut the harness Disconnect the four 4 harness connectors Release remove the two 2 pushpins at ay E 7 ial T pr min a Y pr jah 17 i 1 wan a Harness push pin retainer points on rear of intake 1315 P1CALIM BA 10082015 21 800 59 ROUSH 4 PERFORMANCE 2015 2016 5 OL Mustang Phase 1 ROUSHcharger Kit SECTION A DISASSEMBLY Pin retainers on harness 43 Remove the intake manifold and fuel rail assembly from the vehicle This hardware will not be reused n aft pa hake se amp 1 00 44 Clean the intake mounting surfaces and apply tape over the open intake ports to prevent engine contamination 1315 P1CALIM BA 10082015 Te Ed L ml 45 Disconnect the vent hose from the engine coolant degas bottle and at the water pump inlet Degas vent 800 59 ROUSH SECTION A DISASSEMBLY 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH Degas hose from bottom of bottle 46 Remove the two 2 mounting bolts 10 mm socket and remove the engine coolant degas bottle F 48 Loosen the water pump bolts 49 Remove the Front End Accessory Drive FEAD belt Rotate the FEAD Tensioner counter clockwise to release the belt tension and remove 47 Disc
49. rdware Kit B 1315 TVSHKB Apply a small amount of blue thread locking compound to each bolt and torque to 8 12 Nm HINT You may need to torque the supercharger pulley bolts once the FEAD belt is installed I z P i e 4 y x 14 Inspect the installation of the brake boost vacuum and aspirator assembly in the vehicle to ensure there are no pinched hoses and the convolute is positioned to prevent hose abrasion from other components 15 Install the Spacer To Supercharger Gasket 1315 9E152 found in Hardware Kit B 1315 TVSHKB on the Throttle Body Spacer 1315 9P697 as shown ai j 12 Install the brake aspirator hose assembly Connect the hose with 1 2 barbed fitting from the supercharger to the 1 2 brake line and secure it with the attached clamp 16 Install the Spacer To Throttle Body Gasket RO7060153 13 found in Hardware Kit B 1315 TVSHKB as shown 13 Connect the check valve on the brake vacuum and aspirator assembly to the brake booster 1315 P1CALIM BA 10082015 57 800 59 ROUSH SECTION D INSTALLATION R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 19 Install the Throttle Body Assembly RO7060150 on the throttle body spacer Use four 4 M6 x 32 5 mm Bolts R18020009 found in Hardware Kit B 1315 TVSHKB to secure the throttle body assembly to the spacer Torque bolts to 10 Nm ae i 1 1 q I i i en bo E T 5 LE Pi ek 17 Moun
50. sconnection Use a cap tape or other suitable method to block the rail opening from contaminants LJ Li JE pa Disconnect green quick connect fitting 1315 P1CALIM BA 10082015 17 800 59 ROUSH SECTION A DISASSEMBLY R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit HHF 29 Disconnect the brake booster vacuum hose from 32 Disconnect the brake boost vacuum hose from the intake manifold This port is located directly the port at the firewall behind the throttle body F 5 a i E T a p 1 er of j LJ z Eo fn za 4 i a i re poe 5 a i L p h N rii F F d w ori k a rae i Pi Pe oo aoe ae Te k R me at sj El f i ep j ma q arh Be Se a p j e i ar _ i eii Al LETT um ete ee i J rae n z r F ae j m a ar s i r a E ril r a 1 5 f l gt i i e i 30 Move the LH hea 33 Remove the brake boost vacuum hose line from ter hose aside from the support the vehicle and set it aside This line will be bracket on top of the LH cylinder head modified 31 Remove the two 2 nuts that secure the brake boost vacuum hose and heater hose support SECTION A bracket to the LH cylinder head HOSE 1 SECTION B 1315 P1CALIM BA 10082015 18 800 59 ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH SECTION A DISASSEMBLY 34 Remove the LH heater hose support bracket and fuel rail cover from the LH si
51. se and repair the problem 1315 P1CALIM BA 10082015 78 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit SECTION E FINAL ASSEMBLY 800 59 ROUSH
52. se to the outlet on thermostat housing we the upper RH inlet of the radiator Secure it with the clamp 72 800 59 ROUSH SECTION D INSTALLATION PERFORMANCE 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit ROUSH 5 Transfer the hose clamp from the bottle end of the factory degas hose to new 3 8 Engine Degas Hose 1315 8276 Install the hose clamp 62002 onto the other end of the engine degas hose 6 Install the 3 8 Engine Bottle Degas Hose from the engine degas bottle to the fitting by the driver side cylinder head on the coolant outlet neck Tighten worm gear clamp torque to 3 Nm e F Sates i Y F i Er ak dta SA q _ i a j ae iia 4 fa Pi P a gt t r z wr SF 3 Reinstall the factory degas bottle onto the fan shroud and torque the bolts to 10 Nm TA sa ir a i J JE 7 Install the other end of the hose to the engine degas bottle as shown Secure the constant tension clamp 4 Install the engine degas bottle hose on the rear of the bottle and to the upper LH radiator Secure both ends of the hose with the clamps 8 Ensure that all intercooler hoses the degas hose and all clamps and wiring have been installed to provide maximum clearance to the supercharger belt 1315 P1CALIM BA 10082015 73 800 59 ROUSH ROUSH AIR INDUCTION SYSTEM 1 Remove the old MAF wire harness clip christmas tree that retained the harn
53. t the Throttle Body Spacer 1315 9P697 using four 4 M6 x 32 5 Fasteners R18020009 These parts can be found in Hardware Kit B 1315 TVSHKB Torque the fasteners to 10 Nm dn 5 i yy m a ze a it 20 Install the ETC and TPS electrical connectors to the throttle body is T A a i if i j al hi Ta 18 Connect the fuel supply line to the fuel rail and lock it into position sr ME n 1315 P1CALIM BA 10082015 58 800 59 ROUSH SECTION D INSTALLATION R FORM AN CE 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit OUSH TPS 21 Plug the Evaporative Emission Canister Purge Valve Extension Harness 13119G866 electrical connector into the relocated Evaporative Emission Canister Purge Valve on the back of the supercharger 23 Connect the new Evaporative Emission Canister Purge Valve Line 1315 9G271 to the relocated Evaporative Emission Canister Purge Valve on the back of the supercharger Slide the green clip to lock the connector p i a s f k l Th i 22 Install the Evaporative Emission Canister Purge Valve Line to the body line tube below the brake booster Slide the green clip to lock the connector Route the rest of the line behind the cylinder head to the RH rear of the supercharger 1315 P1CALIM BA 10082015 59 800 59 ROUSH PERFORMANC SECTION D INSTALLATION R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit 24 Connect the
54. take manifold WIRE 7 Lube the lower fuel injector O rings with assembly lube Install the fuel rail and injectors into the intake manifold Be sure each injector is properly seated into the intake manifold Install the previously removed fuel rail mounting bolts Tighten the bolts to 8 12 Nm using the pattern shown 5 Check that the hose in back of the intake manifold is routed around the electrical harness and towards the RH cam cover 6 Connect the ACT sensor from ACT Harness 1315 12A690 to the intake manifold 1315 P1CALIM BA 10082015 95 800 59 ROUSH R ROUSH 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit PERFORMANCE SECTION D INSTALLATION 10 Install the ten 10 M8 x 1 25 x 53 Fasteners N808130 provided found in Hardware Kit B 1315 TVSHKB into the mounting holes Torque fasteners to 25 Nm in the sequence shown 10 mm socket 8 Connect the eight 8 fuel injector electrical connectors 9 Carefully place the Supercharger Assembly 1315 6F066 on top of the intake manifold Ensure that the supercharger is fully seated on the intake mounting dowels Remove protective shipping covers 1315 P1CALIM BA 10082015 06 800 59 ROUSH SECTION D INSTALLATION 2015 2016 5 0L Mustang Phase 1 ROUSHcharger Kit R ROUSH 11 Install the 85 mm Supercharger Pulley 1313 6K85 onto the hub of the supercharger using the six 6 M6 x 16 Bolts W500013 found in Ha
55. the fuel system pressure NOTE The following procedure is taken directly from the Ford Service Manual Fuel in the fuel system remains under high pressure even when the engine is not running c Start the engine and allow it to idle until it Before working on or disconnecting any of the fuel Stalls lines or fuel system components the fuel system d After the engine stalls crank the engine for pressure must be relieved Failure to do so can approximately 10 seconds to make sure the result in personal injury fuel injector supply manifold pressure has been released A WARNING e Turn the ignition switch to the OFF position 3 Open the hood Remove the push pins from the battery cover panel located on the passenger side of the engine bay and remove the panel Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components Highly flammable mixtures are always present and can be ignited resulting in personal injury a Open the vehicle doors and lift the bottom cushion of the back seat It is held in place by a push tab in the center of each cushion 4 Loosen the Saning nuts and disconnect the negative and positive connections to the battery Stow the cables out of the way b Disconnect the Fuel Pump Control Module electrical connector located under the driver side back seat 1315 P1CALIM BA 10082015 8 800 59 ROUSH SECTION A DISASSEMBLY PERF
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