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Service Instructions - FMC Technologies Chile Ltda
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1. placed in the spring cavity first then the other springs will have a spacer on ONLY ONE SIDE Insert these springs so the spacer side will contact the plain side of the previously placed spring 6 With all springs installed and resting on the alignment bars W check alignment of armature bracket F The armature bracket should not be twisted within the base casting The core and armature pole faces should be parallel to each other 7 Replace the center clamp blocks Q and center spring clamping bolt K 8 Replace the end clamp blocks P and tighten the end clamp bolts enough to hold the spring stack in position PMC Technologies 10 11 12 Torque center and the end spring clamping bolts N alternately to equalize the pressure across the springs Remove wooden wedges and replace trough if removed Adjust the air gap to 085 See the Air Gap section of Service Manual SM0560 or SM0571 for procedure Reconnect the power supply After the unit has been operating for several hours check clamping bolts for tightness A CAUTION Never oil the spring assembly TORQUE SPECIFICATIONS ITEM TORQUE VALUE DRY TORQUE VALUE LUBRICATED C 730 Ft Lbs 540 Ft Lbs E 35 Ft Lbs mene M 375 Ft Lbs 281 Ft Lbs KN mm 2000 Ft Lbs PMC Technologies PARTS LIST ITEM A B UZA DESCRIPTION Set Screw Sq Hd Cup Pt 3 4 10 x 3 Hex Nut 3 4 10 Core Assembly Core Clamping B
2. 301 H0117310 B 129493 B B 129493 A B 26536 A 29159 H0310201 HO1 13204 B 29160 H0307201 H0113001 H0524101 H0117762 A17809 A 27851 A 18841 C A 74575 A A 74575 B A 74575 C A 34790 C A 19090 A A 19090 B B 212023 A A 72634 B 212022 A PMC Technologies PARTS LIST cont ITEM T DESCRIPTION Base Casting ABase Casting Cable Grip Bracket Cap Screw Hex Hd 1 2 13 x 1 Lockwasher 1 2 aName Plate Drive Screw P K Ty U 2 x 3 16 Bottom Cover Bottom Cover Gasket Cap Screw Hex Hd 1 2 13 x 1 Lockwasher 1 2 Cap Screw Hex Hd 1 2 13 x 4 1 2 Hex Nut 1 2 13 Lockwasher 1 2 Spring Aligning Bar Cap Screw Hex Hd 3 8 16 x 1 Lockwasher Ext Tooth 3 8 ASide Cover ASide Cover Gasket ACap Screw Hex Hd 3 8 16 x 1 ALockwasher 3 8 Spring Spacer Block Spring Spacer Block Spring Spacer Block Spring Spacer Block 2 Tk 11 2 Tk 1 Tk 1 1 4 Tk AUsed on Dust Tight Units Only E lt PART NO D 122367 B D 122367 A 0102X072 A 73726 H0315001 H0113601 A 97298 H0430600 A 79566 A 79568 H0315001 H0113601 H0316801 H0104001 H0113601 B218286 001 H0310201 H0113204 B 75040 A 95696 H0310201 H0113204 A 91381 A If Req d A 91381 B A 91381 C A 91381 D O 3 lt gt gt N N RS RS NININ IN amp SIIKRK ZA AK AI IN IN NN m Do not remove or paint over safety labels Should safety label
3. NIC Technologies Service Instructions Syntron Electromagnetic Vibratory Feeder Model F 480 D HP PMC Technologies Syntron Electromagnetic Vibratory Feeder Model F 480 D HP Spring Replacement Parts List Coil and or Core Replacement Operating Specifications SPRING REPLACEMENT GUIDE W WARNING Before performing any maintenance work the electrical supply must be disconnected at safety disconnect switch and locked out CAUTION If the trough must be removed to gain access to the spring clamping bolts first provide a means of supporting the trough and drive unit The trough can be removed by removing the mounting bolts M located on the side of the wing plates 1 Remove side covers X remove back cover V If the springs are replaced without separating the drive unit from the trough slit the diaphram G to gain access to install hardwood wedges 2 Hold armature bracket in alignment with the base casting by driving hardwood wedges between the armature bracket F and the base casting T This will ensure correct alignment of the replacement springs on the spring alignment bar W 3 Loosen the spring clamping bolts K amp N enough to permit removal of the clamping blocks P amp Q If necessary use penetrating oil 4 With the clamp blocks removed the leaf springs R amp S can be removed and examined 5 When installing new springs the starter spring with spacers on BOTH SIDES must be
4. Technisys 479 West 900 North North Salt Lake UT 84054 Tel 801 296 9500 Fax 801 296 9601 Email mhsol info fmcti com We put you first And keep you ahead PMC Technologies Syntron Products Heavy Duty Vibrating Feeders Vibrating Screens Grizzly Bar Screens Vibrating Conveyors Light Duty Vibrating Feeders Vibra Drive Units Volumetric Feeder Machines Screening Feeders Bin Vibrators Packing Tables Paper Joggers Syntron Component Parts FMC Technologies Inc 2 Road No 1 Changshu Export Processing Zone Changshu Jiangsu China 215513 Tel 86 0512 52299002 Fax 86 0512 52297228 Email mhsolchina info fmcti com www fmctechnologies com materialhandling FMC Technologies Chile Ltda Callao 2970 Office 704 Las Condes Santiago Chile Tel 56 2 234 4418 56 2 246 4361 Fax 56 2 232 0825 Email fmc entelchile net GEMENT Syg he 08 N 2011 FMC Technologies Inc Form No SM3203 Printed in U S A EA A au ea 7 afte amp lt INT
5. ar Cap Screw Hex Hd Gr 5 1 14 x 5 1 2 Lockwasher 1 Plainwasher H S 1 Cable Clamp Cap Screw Hex Hd 5 16 18 x 1 2 Lockwasher 5 16 Ground Jumper Wire Ties Mach Screw Rd Hd Br 1 4 20 x 1 2 Lockwasher Ext Tooth 1 4 Coil and Cable Assembly 460V 60 Cy Cap Screw Hex Hd 1 2 13 x 6 Lockwasher Ext Tooth 1 4 Locknut ESNA 1 2 13 Plain Washer 1 2 x 1 3 8 O D Plain Washer 1 2 x 1 1 16 O D Armature and Bracket Assembly AArmature and Bracket Assembly ADiaphram ADiaphram Clamp Base Casting ACap Screw Hex Hd 3 8 16 x 1 ALockwasher Ext Tooth 3 8 ADiaphram Clamp Armature Assembly ACap Screw Hex Hd 5 16 18 x 1 ALockwasher 5 16 Structural Bolt Hvy Hex 3 4 10 x 1 3 4 Plain Washer H S 3 4 Center Clamping Screw End Clamping Screw End Clamp Block End Spacer Block 2 Thk End Spacer Block 1 1 2 Thk End Spacer Block 1 Thk Center Clamp Block Center Spacer Block 1 Thick Center Spacer Block 2 Thick Leaf Spring 5 8 Tk Leaf Spring tuning 1 2 Tk End Leaf Spring 5 8 Tk o lt O NIN N Ni 0Q s n BK RS SIN N N lt NN oo PART NO H0404000 H0105401 B 129484 A 52563 H0326001 H0114401 H0117962 0198X036 H0306401 H0113001 B 192419 E 0038X354 H0300802 H0114904 C 192463 K H0317001 H0114904 H0104005 H0117
6. cable grip and reconnect cable leads to the power supply Ensure ground connection between core and base casting is securely connected Adjust air gap to 085 See The Air Gap section of Service Manual No SM0560 or SMO571 for procedure Torque the core clamping bolts as shown on page 3 Replace the back cover and bottom cover Check trough stroke maximum allowable is 080 PMC Technologies Material Handling Solutions FMC Technologies Inc 2730 Hwy 145 South Saltillo MS 38866 Phone 662 869 5711 Fax 662 869 7402 Toll Free 800 356 4898 www fmctechnologies com materialhandling Email mhsol info fmcti com FMC Technologies Inc reserves the right to alter at any time without notice and without liability or other obligations on its part materials equipment specifications and models FMC Technologies Inc also reserves the right to discontinue the manufacture of models parts and components thereof FMC Technologies Inc SM3203_032911 All Rights Reserved Printed in USA Link Belt Products Belt Conveyor Idlers Idler Rolls Screw Conveyors Bucket Elevators Link Belt Component Parts Heavy Duty Vibrating Feeders Vibrating Screens Grizzly Bar Screens Vibrating Conveyors FMC Technologies Inc Material Handling Solutions PO Box 1370 Tupelo MS 38802 Tel 662 869 5711 Fax 662 869 7493 Toll Free 800 356 4898 Email mhsol info fmcti com Material Handling Solutions
7. s require replacement contact FMC Technologies Material Handling Equipment Division Tupelo MS at 662 869 5711 for an additional supply free of charge eP MIC Technologies OPERATING SPECIFICATIONS Maximum trough weight 999 Lbs 1000 to 1155 Lbs Trough stroke range 075 TO 080 070 TO 075 Max Trough Weight Minimum Natural Frequency 4000 VPM 60 Cy 4000VPM 60 Cy Maximum Current Rating nameplate 31 5 Amps 460V 60 Cy 31 5 Amps 460V 60 Cy 25 5 Amps 575V 60 Cy 25 5 Amps 575V 60 Cy Nominal Static Air Gap 085 085 When reading the current of the unit by using a tong meter the meter reading must always be multiplied by a value of 1 7 A tong meter does not reveal the same current as stamped on the equipment nameplate due to the waveform characteristics of the feeder when operating Therefore the 1 7 multiplier must be used All current readings must be taken at the controller COIL AND OR CORE REPLACEMENT All wARNING Before performing any maintenance work the electrical power supply must be disconnected at he safety disconnect switch and locked out 1 2 Remove back cover V and bottom cover U Loosen hex nut on set screw A and remove set screws Disconnect cable assembly from the power supply loosen cable grip T and pull cable through cable grip into the base casting Remove the four 4 core clamping bolts from core assembly B and core clamping bar Caref
8. ully removing the core and coil as a single unit CAUTION The magnet assembly weighs approximately 300 pounds Use a lifting device To safely remove core lifting lugs are provided Observe size and location washers used to attach the coil and connect the ground wire Larger diameter washers are used on underside of coil Remove the coil E from the core B With the core upright and all washers and in their original location lower the replacement coil onto the core If either coil mounting lug shows a space between it and the washer s add extra washer s shim to close the space MIC Technologies 10 11 12 13 14 15 16 17 18 19 Attach the coil to the core using existing bolts washers and locknuts Torque locknuts to specifications on page 3 Connect the green ground lead to core at its original location Be sure to locate the shakeproof lockwasher between the terminal and the core Replace core and coil into the base casting Insure ground connection between core and base casting is securely connected Replace core mounting bolts and core mounting bars Close air gap so that pole faces of magnet and armature are in contact Snug down the clamping bolts to hold the core in place to offer some resistance when turning in the set screws to adjust the air gap Check from both top and bottom that core and armature faces are parallel Insert cable through cable grip tighten
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