INSTRUCTIONS - Harley
Contents
1. INSTRUCTIONS J03025 REV 7 22 03 Kit Number 27689 04 HARLEY DAVIDSON SCREAMIN EAGLE PERFORMANCE INTAKE MANIFOLD KIT Flange chamfer General This Kit is designed for use with the stock 40mm CV Screamin Eagle 44mm CV or Screamin Eagle 42mm Flatslide carburetors on 2004 and later XL models See Service Parts Illustration for kit contents CAUTION This Screamin Eagle performance intake manifold kit is intended for high performance applications only This engine related performance part is not legal for use on pollution controlled motor vehicles Use of this Screamin Eagle intake manifold may reduce or void the Limited Warranty coverage Engine related performance parts are intended for the experienced rider only The rider s safety depends upon the correct installation of this kit Follow the procedures listed in this instruction sheet and in the appropriate Service Manual If the proce dures are not within your capabilities or if you do not have the correct tools have your Harley Davidson Dealer perform the installation Failure to follow instructions could result in death or serious injury CAUTION Read this entire Instruction Sheet before beginning If any procedures are not within your capabilities or you do not have the correct tools have your Harley Davidson Dealer perform the installation NOTE A Service Manual for your motorcycle is available from your Harley Davidson Dealer2. Refer to the applicable Harley Davidson Service Manual for detailed instructions to remove necessary components Figure 2 Flange and Tapered Seal installed Installation h Remove air cleaner carburetor and manifold i01736 according to Service Manual instructions 2 Remove the MAP sensor and the manifold flanges from the stock intake manifold 3 Position clip in the slot on MAP sensor and install TORX screw in the new Screamin Eagle Manifold Tighten screw to 25 30 in lbs 2 8 4 0 Nm NOTE The flanges are marked F front and R rear These letters designate to which cylinder head the flange should be bolt Manifold seal ring ed and cross section of ring installed Figure 3 Manifold Assembly typical 1 of 2 4 See Figures 1 2 and 3 Assemble the manifold as follows e With the carburetor mounting spigot facing you and the map sensor mounting hole facing up the F flange goes on the right side of the manifold and the R flange goes on the left e The flanges have a chamfer and the seals are tapered to fit into the chamfer Place the flanges on the manifold so the chamfer faces outward Install seal rings NOTE The slotted bolt holes of the manifold flanges are positioned to the bottom bolt holes of the cylinder head intake ports 5 Position the manifold assembly to the intake ports of the cylinder heads Install the socket head screws and washers Do not tighten at this time SM
3. OTOR 7 Service Parts 05913 5 Brown Smaller ID inside Diameter For installation on 40mm CV and 42mm Flatslide Carburetors 4 ee Gray For installation on 44mm CV Carburetors Item Description Manifold intake Screw hex socket head 4 Seal 2 Manifold seal ring gray 44mm CV O APON Washers 4 Not Shown J03025 Manifold seal ring brown 40mm CV and 42mm Flatslide NOTE For 44mm CV carburetors use Gray Manifold Seal Ring For 40mm CV and 42mm Flatslide carburetors use Brown Manifold Seal Ring 6 Plug connector into MAP sensor 7 Install the carburetor and air cleaner Refer to the Instruction Sheet included with the Carburetor and Air Cleaner Kit Support Bracket Adapter Kit or applicable Service Manual 8 Tighten all screws Part No 27689 04 Date 7 03 SE Performance Intake Manifold Kit 2 Jf V7 Part No Not sold 3201WA 26995 86B 29639 99 27642 00 6771A 2of2
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