HV Series
Contents
1. QUALITY PRESSURE WASHERS OPERATOR S MANUAL HV SERIES Electric Motor NG LP fired READ THIS MANUAL This manual contains important information for the use and safe operation of your RAMTEQ machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS ALSO DAMAGE TO THE MACHINE OR TO OTHER PROPERTY RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 WB PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL PAGE 2 Table of Contents SECTION 1 OPERATOR S MANUAL ridiani 2 SAFETY QUIDELINES rere rore 3 B INSTALLATION INSTRUCTIONS c een meme nennen 4 B OPERATING emere 5 MAINTENANCE 5 SECTION 2 PARTS AND SERVICE MANUAL PARTS DIAGRAM seine scende ko a o t cg Pu 7 PARTS LIST TREES 7 HOSE WAND amp 11 WIRING DIAGRAM nmm mem m mener nene 12 B GAS PLUMBING 13 m HV BURNER SCHEMATIC ccseee Hmmm nemen nnne 13 ROUBLESHOOTING e IRI Im mene mene nemen nennen 14 MEL I up Ea 15 Unpacking Ins2. 1500 1 1c 270 0001 1 03 Nozzle Water 9 0 25 HW 1000 1500 1 1d 270 0001 1 O4 Nozzle Water 9 0 40 CHV 1000 1500 1 270 00017 01 Nozzle VVater 11 0 O CHV 2000 1 1f 270 0001 7 O2 Nozzle VVater 11 0 15 CHV 2000 1 4g 270 OOO17 O3 Nozzle Water 11 0 25 CHV 2000 1 2 70 OOO17 O4 Nozzle Water 11 0 40 CHV 2000 1 2 2265 00001 0O1 36 Wand Insulated 1 3 2 7 5 1 ST1500 Trigger Gun 1 4 552 O0002 01 3 78 Quick Connect Male 1 5 284 00004 01 Hose 3 8 X 50 1 D M GC HC UR GE ee RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 12 OPERATOR S MANUAL 00Z LO OL 9 234J3 M N MS LN3983 13d MS MS dWfd 09r pue oec s0c T ni pi o SLINN 3SVHd 2 jJ34dH l ANY 3 IDNIS TIV MS 30155359 LWLSOWYSHL ne yo one E y SVD d1 DN 531935 AH JILVW3HDS 1v2IH12313 er NOWWOD 310W3H gt E Y4AMOd AvZ 310W3M NO 1N3OH313G SHUN Hd L 20 peppy NO 3LOW3H NO 3LOW3H 3dlu LsKaau yrig L1 nig AO C 80C 310W3H YAWOLSND AINO LD ANIWA Lol 1N499414Q poc d3MOd 4NI H LIMS MS d3QVO INn 19 LS E n Wg 9m uk Y HM x19 Y 1O ld ca i Hong MHL OND QND Ado AW Ave AW 1985 TI3MA
3. Replace nozzle Tighten repair or replace leak Clean or replace nozzle Close valve or submerge hose Replace unloader Clean or replace packing valves Open detergent valve Fill detergent container Clean detergent screen Ensure proper gas flow Turn burner switch on Reset thermostat Replace pressure switch Burner should fire only when trigger pulled Turn gas valve on Check voltage between valves Remove orifice amp clean Check voltage to amp through module Replace transformer Replace thermostat Replace switch Test for spark and continuity between ignition wire and ground WARNING High voltage ignitor can cause electrical shock If no voltage at the valve replace module If voltage replace valve Assure good ground Replace module Protect from windy conditions Replace thermostay Clean or replace spray nozzle Descale coil Check and lower gas pressure Replace spray nozzle with proper size Increase gas pressure Prevent down draft with installation ofdraft diverter Replace pressure switch Replace main gas valve Clean or replace nozzle Replace relief valve Adjust unloader valve Remove nozzle and flush line Clean coil Turn on pump motor switch Reset and test GFCI Check power source Clean water nozzle Use proper drop cord Check inlet water fittings Clean replace pump valves Replace check valves Add SEA 30wt non detergent Replace rebuild pump Reduce temperature ambient Change oil fre
4. 00001 03 513 00009 03 513 00004 01 HV Reinforcement Plate Bolt SS Carriage 3 8 16x1 Nut SP Hex 3 8 16 Washer SS 5 16 ID 875 OD 083 THK Washer SS Helical spring lock 3 8 SAE Powerplate Mounting Bar To Frame 180 0021 5 01 504 00002 23 513 00009 03 513 00003 01 509 00001 02 Control Box Assembly Control Box 180 0021 7 01 508 00002 08 504 00002 23 508 00001 02 513 00003 01 513 00009 O3 HV Powerplate Mounting Bar Bolt countersunk 5 16 18x 1 Washer SS 5 16 ID 875 OD 083 THK Washer SS Helical spring lock 5 16 SAE Nut SS Hex 5 16 18 Control Box Nut SP Cage 1 4 20 125 156 Scr cap cntrsnk hex sckt 5 16 18x1 bIk Nut SPHex 5 16 18 Washer SS Hel Sprg Lk 5 16 SAE Washer SS 5 16 ID Control Box Components 180 0021 7 01 571 00001 02 505 00007 05 513 00007 01 513 00001 02 508 00001 04 456 00001 01 505 00008 02 512 00005 01 513 00001 03 508 00001 06 450 0000 01 450 00007 01 455 00008 01 571 00006 01 451 0001 6 01 451 0001 3 01 573 00004 01 574 00002 01 580 00001 02 580 00001 03 Ignition Control Assembly Control Box Timer shutdown for NG TSB2190O Bolt SS Hex No 10 24x1 25 Washer SS Plain No 10O Washer SS Hel Sprg Lk No 10 24 SAE Nut SP 10 24 Terminal Block 600A GP 12 Screw SS Pan head slotted No 6 32x 75 VWasher SPBFlat No 6 SAE Washer SS Helical spring lock No 6 32 SAE Nut SP 44 40 Switch rocker low amp Switch momentar
5. 508 00001 03 513 00009 03 513 00004 01 Pump Plumbing and 557 00001 03 280 00002 05 530 0001 4 04 582 00004 04 530 00004 04 5577 00001 02 281 00004 01 284 0001 2 02 528 00002 02 517 00002 01 574 00002 01 574 00008 01 230 00011 01 Chemical Injection 557 00001 01 554 00003 07 530 00002 02 285 00002 01 570 00002 01 513 00019 01 567 00018 02 569 00026 01 Coil Plumbing 524 00004 01 536 00006 05 554 00007 04 284 000 3 0O1 524 00002 05 5577 00001 02 230 0001 1 01 280 00002 02 530 00003 04 518 00004 01 540 00004 02 528 00006 02 513 00022 02 524 00012 03 Fitting 1 2nptf I D float tank bulkhead Nipple close brs 1 2 nptm Fitting inlet strainer Plug brs 3 8 nptm hex MODIFIED Conn brs 1 2nptm x 3 Abarb Tee branch brs 1 2 npt Bushing brass 1 2 mpt x 1 4 fpt Connector brass 1 4 mpt x 1 4 hb Elbow brass street 1 2 90 Bracket float tank HV Bolt SS Carriage 3 8 16x1 Nut SP Hex 3 8 16 Washer SS 5 16 ID Washer SS Helical spring lock 3 8 SAE Components Hose clamp SS 122 Hose low pressure 3 4 ID 200PSI black Elbow brass street 3 4 Bushing brass 3 Anptm x 1 2nptf Elbow brs 1 2 nptm x 1 2 barb 90 Hose clamp SS 0 40 0 90 diam Swivel brs 8jic fem x1 2 barb 1 2 Hose 40 long crimmped fittings Elbow street sp 3 8nptm x 3 8nptf 90 Bushing SP 3 8 nptm x 1 4 nptf Pressure switch GP Phoenix Valve Flow Switch GP100329 Pulsar Unloader
6. Hose clamp SS 0 25 0 63 diam 1 4 npt x 1 4 hose barb BRASS Elbow brs 1 4nptm x 1 4 barb 90 Tubing clear 1 4 ID 3 8 OD Check valve plastic 25 w screen 1 2 flat washer Grommet 11 16 ID Valve Soap control Inlet and Outlet Pipe nipple galv 1 2nptm x 2 5 long Tee box SP 1 2nptf QC coupler socket brs 1 2 nptf 1 2 high pressure hose 24 long crimped fittings Nipple SP 1 2 mpt Clamp hose 400 900 Pulsar unloader less outlet checkvalve Hose low pressure 3 8 Elbow brass 3 8 mpt x 3 8 hb x 90 Plug brs 3 8nptm hex Coupling SP 1 2 Elbow Street SP 1 2 Washer SS 7 8 ID Flat Nipple Sch 80 1 2 close galv Qty 4 NNNNHAABaAaAaA aA MEM V aa 0 4 0 22a aa gaaiaaoif a Ul PAGE 8 SSS SS see GC HC UR GE ee a M RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL PAGE 9 Part Part 7 Description Qty Burner Ring Components 7 Burner Assembly 504 00007 02 U bolt 1 5 wide x 2 long 5 16 18 un 513 00003 01 Washer Helical spring 5 16 513 00009 O3 Washer SS 5 16 ID 508 00001 02 Nut SP Hex 5 16 18 180 00102 O2 Pilot bracket for round ring burner for X88 569 00009 01 Pilot Burner assbly Q379A1015 501 00004 01 Scr SS Slot Cap No 12x32 250 285 00004
7. THESE ITEMS During the warranty period RAMTEQ will repair or replace defective parts at the option of RAMTEQ This limited warranty does not extend to any Product not purchased from RAMTEQ or from an Authorized RAMTEQ Reseller This limited warranty also does not extend to any Product that has been damaged or rendered defective a as a result of accident misuse or abuse b by operation outside the specifications in the intended applications c by the use of parts not sold or manufactured by RAMTEQ d by the modification of the Product Warranty Disclaimer EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY RAMTEQ MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE RAMTEQ EXPRESSLY DISCLAIMS ALL AND ANY WARRANTIES NOT STATED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTIES THAT MAY HAVE BEEN IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS EXPRESS LIMITED WARRANTY Limitation of Remedy RAMTEQ IS NOT LIABLE FOR ANY DAMAGES CAUSED BY THE PRODUCT OR FAILURE OF THE PRODUCT TO PERFORM INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES THIS LIMITATION APPLIES WHETHER DAMAGES ARE SOUGHT OR A CLAIM MADE AS A CONTRACT CLAIM AS A TORT CLAIM OR ANY OTHER CLAIM THIS LIMITATION OF LIABILITY HOWEVER WILL NOT APPLY FOR PERSONAL INJURY U S A State Laws Some states do not allow limitation on how long an implied warranty lasts In such states the limitations o
8. for BTU rating of the burner m is incoming gas supply pressure between 6 and 14 water column Has the proper gas regulator been installed with proper pressure and volume Is machine properly vented allowing adequate air flow Are the propane tanks large enough to prevent freezing m Have gas lines been checked for gas leaks UR GE NE gt a M LN DX C enJf RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL PAGE 5 Operating Instructions STARTING THE MACHINE Following the steps below will insure successful operation Read this manual completely before attempting to start the machine B Check that the Motor Burner switches are in the OFF position B Check the pump oil level and fill with SAE 30w non detergent oil if needed B Connect water hose to pump or float tank if equipped Turn on water source B Connect the power cord to a properly grounded power source Turn the manual gas valve to ON position Adjust incoming gas to 12 wc minimum for LP unit 5 wc minimum for NG maximum14 wc or 1 2psi The correct operating manifold pressure for natural gas is 3 5 wc and 11 wc for propane Attach high pressure hose to base of spray gun Install water nozzle at the end of wand making sure it is clear of any obstructions B Turn pump s
9. permitted DO NOT store or use combustible materials on or near this machine Use this equipment only in well ventilated areas Failure to follow this warning may cause carbon monoxide build up fire or explosion and possible injury or death DO NOT operate this machinery unless the gas installation has been done by a competent professional and the installation meets all federal state and local codes DO NOT operate this machine while under the influence of alcohol drugs or while fatigued DO NOT direct discharge stream at yourself or others Risk of injection or injury may occur Never put your hand or fingers over the spray tip Do not try to stop or deflect leaks with your hand or body Always face nozzle and wand to the ground when testing DO NOT operate this machine WITHOUT wearing protective Eye Wear Gloves Hard Hat Mask Ear Plugs amp Steel Toe Work Boots are also recommended DO NOT wear loose clothing Keep your body and clothing clear of the engine and discharge stream when the machine is running DO NOT tie back or block trigger gun in OPEN position Never leave the pressure washer unattended once you have started it If you leave shut down machine completely DO NOT overreach or stand on an unstable support while operating this machine Maintain good footing and balance DO NOT permit this machine to run while unattended or for extended periods of time with trigger gun closed Damage to pump may occu
10. worn Detergent valve closed Low detergent level Chemical screen dirty No fuel Burner switch turned off Thermostat set too low Defective pressure switch Trigger not pulled Gas valve turned off No voltage to valve Pilot orifice plugged Defective ignition module Defective transformer Defective thermostat Faulty rocker switch Igniter not working Check for 24v between main valve and pilot valve Check for continuity between ignition cable and ground wire Faulty ignition module Excess draft Faulty thermostat Water restriction Incoming gas pressure too high Worn spray nozzle Gas pressure too low Draft under burner manifold Faulty pressure switch Main gas valve stuck open Nozzle is dirty Defective relief valve Unloader adjusted incorrectly Restriction on discharge hose Scale restricting flow in coil Pump motor switch off GFCI tripped No voltage to machine Clogged water nozzle Insufficient voltage amperage Air in suction line Pump valves dirty Check valve springs worn Low pump oil Pump bearings are worn Incoming water too hot High humidity environment Oil seal worn Plunger packing worn Plunger packing is worn Plunger retainer oil ring worn Cracked ceramics Oil seal worn Cracked manifold Unloader not adjusted Valves worn Dirt or blockage in valves Pump sucking air Worn plunger packing Extended period in bypass PAGE 14 action Check hose size water source
11. your local distributor General Unloader CHANGING THE UNLOADER SETTINGS WITHOUT THE PROPER EQUIPMENT AND TRAINING MAY RESULT IN NON WARRANTY WARNING DAMAGE TO THE PUMP RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL Part Part 7 5554 5555 oO 55585 EO ex ESSE Os CY C Co E 5555555559 Description Pump Motor and Power Plate Assembly Pump Pulley and Belts 1 584 00003 01 516 00004 01 586 00003 32 Pump Assembly 220 00025 01 500 0001 1 05 513 00001 04 Pulley 2TB8O Bushing SP split taper Q1 24mm Belt B59 Pump AR XWAS8G30N SX left handed shaft Screw Black oxide Hex recess 10 1 5x18mm Washer SS Helical spring lock 10mm Belt Tensioner Assembly 585 00015 01 513 00004 01 505 00003 04 Fenner drive belt tensioner FSO108 Washer Helical spring lock 3 8 SAE Bolt SS Hex 3 8 16x1 25 Motor Pulley Assembly 584 00003 01 516 00006 01 Pulley 2TB80 Motor Bushing Q1 1 5 8 Motor and Power Plate Components 200 00008 01 580 0000 1 03 505 0001 0 05 513 00019 01 513 00021 01 508 0000 1 08 180 0021 7 01 180 0021 1 01 505 00006 O9 505 00003 O9 508 00001 03 513 0001 0 04 513 00004 01 Motor 15 0HP 230 60 3 Baldor M2513T 1 Romex Cable clamp 1 2 13 x 1 50 hex bolt 1 2 flat washers 1 2 lock washers 1 2 nuts HV Powerplate Sheet metal f
12. 01 Tubing coiled aluminum 3003 fo 250 00015 01 517 00005 01 524 00006 02 524 00011 01 528 00010 02 560 00002 01 524 00011 04 524 00011 05 528 00008 12 569 00021 01 180 00209 01 505 00006 03 513 00009 03 513 00004 01 508 00001 03 X 88 Solarflo Gas Burner Ring 52 spuds 1 1 4 to 1 bushing steel 1 close pipe nipple Black Pipe Nipple Black pipe 1 npt x 1 5 Elbow Black pipe 1 Union Black pipe 1 Nipple Black pipe 1 npt x 5 Nipple Black pipe 1 npt x 6 Ell Street 45 1 Valve Regulator NG LP Robertshaw 453501532 HV Gas pipe bracket Bolt SS Carriage 3 8 16 x 1 Washer SS 5 16 Washer SS Helical spring lock 3 8 Nut SP 3 8 16 Burner Roof Components 8 Roof Panel Hardware 180 00212 01 HV Coil Roof 1 505 00006 03 Bolt SS Carriage 3 8 16x1 8 508 00001 03 Nut SS Hex 3 8 16 8 513 0O0009 O3 Washer SS Plain 5 16 wide 8 513 00004 01 Washer SS Helical spring lock 3 8 SAE 8 Coil Assembly 9 Coil Hardware 155 00007 01 HV 23 Dia Coil 30 tall 6 pancake 1 180 00037 01 Bracket Coil Universal 3 505 00003 09 Bolt SS Hex 3 8 16x2 5 2 505 00003 03 Bolt SS Carriage 3 8 16 x 1 1 508 00001 03 Nut SP Hex 3 8 16 3 513 00010 04 Washer SS 3 8 ID 1 OD 083 THK 6 513 00004 01 Washer SS Helical spring lock 3 8 SAE 3 191 00006 01 Insulation blanket 1 24 wide 4 x 6 25 1 191 00006 01 Insulation blanket 1 6 wide 4 x 6 25 1 180 00215 01 HV Coil Cap 1 191 00006 01
13. 3NOH 7 06 RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 OPERATOR S MANUAL PAGE 13 HV Gas Plumbing T 4 H L Y 4 ae dip E aa Gas Valve NN WE Robert Shaw 453501532 a T Part 569 00021 01 ni E Hn lt A 1 5 x 1 adaptor 1 nipple 4 long 1 close nipple 1 nipple 6 long 1 90 elbow H 1 45 elbow 1 nipple 2 long pilot line 30 long 1 pipe union HV Burner Schematic x rJ C ovr mv my H SNO pw Adv Pas fl i RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 WB PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL problem Low Water Pressure No Chemical Flow Pilot will not light Burner will not fire Pilot lights but burner will not fire Burner fires but goes out Discharge water temperature too high Discharge water temperature not reaching maximum temp setting Burner continues to fire even when water not being sprayed Pressure Relief Valve Leaks Pump Motor Not Running Pump Noisy Water In Oil Water Dripping Pump Oil Dripping Fluctuating Pressure Pump Head Overheating Troubleshooting cause Insufficient water Source Old or incorrect nozzle Plumbing or hose leak Obstruction in spray nozzle Chemical valve open Unloader valve worn Pump valves dirty or
14. 7 06 OPERATOR S MANUAL PAGE 4 Installation Instructions LOCATION amp INSTALLATION GUIDELINES Locate the machine on a solid and level surface so that engine and pump crankcase oil lubricate components properly Avoid areas where water can build up in the working area Possible injury can occur caused by the surface becoming Slippery from water build up Locate the machine in a well ventilated area and away from flammable materials or fumes Be sure ventilation warnings are observed Keep pressure washer at least 18 away from flamable materials Locate the machine so the operator has easy access to the pressure washer and its controls Locate the machine so that it is protected from external damage Confer with local gas company and with proper municipal officials regarding any specific code or regulations governing this installation Installation must conform with all local codes prior to operation of machine A draft diverter hood must be installed and vented to the outside B Check gas union located under burner ring prior to operation Soap test gas pipe fittings for leaks once pressurized B o prevent damage and excessive hose wear locate the pressure washer so that the hose does not cross traffic areas m The gas line should be a separate supply direct from the meter to the burner New pipe is recommended to be used and located so that a minimum amount of work will be required in future servicing The piping s
15. Insulation blanket 1 24 wide 4 2 180 00203 01 HV Galvanized Coil Wrap 1 500 00004 01 10 self drilling sheetmetal screws 5 Panels and Frame Assembly 10 Stainless Panels and Hardware 180 00207 01 HV closeout panel large 3 505 00001 03 Bolt SS Hex 1 4 20 1 24 513 00008 01 Washer SS Plain 1 4 Narrow 24 180 00208 01 HV closeout panel small 1 505 00001 O3 Bolt SS Hex 1 4 20 1 8 513 00008 01 Washer SS Plain 1 4 Narrow 8 Corner Post Pre Assembly 180 00201 02 HV corner posts with openings 2 180 00201 01 HV corner posts without Openings 2 508 00002 08 Nut SP Cage 1 4 20 125 156 39 567 00027 01 Plug dome nylon 2 5 heyco 2790 1 Crossbar Pre Assembly 180 00206 01 HV Crossbar 9 Crossbars to Cornerposts 505 00006 07 Bolt SS Carriage 3 8 16x2 0 18 508 00001 03 Nut SP Hex 3 8 16 18 SSS SS see GC HC UR GE ee a M RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL PAGE 10 Part Part Panels and Frame Assembly Continued 513 00010 04 Washer SS 3 8 ID 1 OD 083 THK 18 513 00004 01 Washer SS Helical spring lock 3 8 SAE 18 Leveler Bolts to Reinforcement Plates Description Qty 505 0001 2 11 508 00009 05 513 0001 1 01 5 8 13 x 3 00 hex bolt 5 8 13 Jam nuts Washer SS 5 8 ID Reinforcement Plates to Crossbars amp Crossbeam 180 00205 01 505 00006 03 508
16. hould be so installed as to be durable substantial and gas tight It should be clear and free from cutting burrs and defects in structure of threading Cast iron fittings or aluminum tubing should not be used for the main gas circuit Joint compounds pipe dope should be used sparingly on male threads only and be approved for all gases m The following pipe sizes should be used between the meter and the machine Natural Gas Distance from Meter Pipe Size 0 50 1 1 2 1 PS 50 100 2 1 5 100 200 2 1 2 1 PS Liquid Propane Distance from Meter Pipe Size 0 50 1 1 PS 50 100 1 1 2 1 PS 100 200 1 3 4 1 PS m Venting A vented draft diverter hood should be used with all indoor installations Poor draft will cause the machine to soot and not operate efficiently Positioning of the machine should be in such a manner so that the stack is as straight as possible and have suffecient height to eliminate downdraft Natural Gas amp LP Installation Checklist Checked m Has gas supply been inspected by an authorized contractor and meets all local codes m is machine protected from downdraft and excessive wind m is machine shielded from moisture of water spray m is voltage correct and circuit breaker adequate according to specifications and serial plate notations m is the machine electrically grounded m Have all flammable liquids or gases been removed from location m is there adequate gas supply
17. machine from freezing in cold temperatures by storing in a heated location WINTERIZING Non float Tank Machines To protect the machine from freezing temperatures while storing or transporting connect short length of garden hose approximately 3 ft to water inlet connection on machine Remove the pressure nozzle from the wand and insert the short garden hose end into a container of antifreeze Place the wand into the antifreeze container and start engine running machine until antifreeze appears from the end of the wand Turn engine OFF and replace pressure nozzle Coil up hose and move machine to storage area m Float Tank Machines Pour antifreeze into float tank and remove water nozzle from end of wand and carefully insert into opening of float tank Start machine and run until e water mixture has circulated throughout the machine returning back to the oat tank PUMP MAINTENANCE m Fill crankcase to dot on oil gauge window per specifications with the specific oil created by the pump manufacturer i e General Pump Oil Ensure the right oil for specific pump as it may vary Change oil after 40 Hour Break in Period Change oil every Three Months or at 500 Hour Intervals thereafter UNLOADER ADJUSTMENT m All RAMTEQ machines have the unloader correctly set at the the factory Setting an unloader is a difficult job without the proper equipment and training Should the need arise to change the unloader settings please contact
18. quently Check and replace oil seal Check and replace packing Install new packing kit Replace oil ring Replace ceramics Check and replace oil seals Replace manifold Adjust to specifications Replace with valve kit Clean or replace valve Check water detergent supply Replace packing kit Pull trigger gun for water flow D see ee ee ed RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 Limited One Year WARRANT Y Ramteq Incorporated RAMTEQ warrants that the Product you have purchased from RAMTEQ or from an Authorized RAMTEQ Reseller is free from defects in materials or workmanship under normal use for a period of one 1 year from the date of purchase This warranty extends only to you the original Purchaser It is not transfer able to anyone who subsequently purchases the Products from you This warranty specifically excludes expendable items including but not limited to hoses seals nozzles and gunjets RAMTEQ manufacturers warrant certain com ponents of the Products for periods greater than one 1 year MOTORS GENERATORS PUMPS COILS BURNERS AND ENGINES ARE WARRANTED BY THEIR RESPECTIVE MANUFACTURERS AND SERVICED THROUGH THESE MANUFACTURERS LOCAL AUTHORIZED SERVICE CENTERS Specific warranty details can be found on the indi vidual manufacturers website RAMTEQ CANNOT PROVIDE WARRANTY ON
19. r DO NOT operate this machine in an unsafe manner or around unsupervised children Keep all other personnel clear while operating this machine This product should only be operated by trained personnel DO NOT alter original factory settings prior to operating this machine Risk of injury to yourself or other persons may occur 3 e NOT remove hoses guns nozzles or any components while this machine is still hot or while it is running DO NOT attempt to service this machine before reading the service manual DO NOT use water with a temperature over 140 degrees Fahrenheit DO NOT use any electrical outlet that is not properly grounded or does not comply with all federal state and local laws and or electrical codes DO NOT operate this machine without knowing how to stop and bleed water pressures Know all controls before using this machine DO NOT spray caustic acids or abrasive fluids through this machine DO NOT permit water to freeze inside this machine Pump and plumbing damage may occur B Use only recommended RAMTEQ parts when servicing this machine RAMTEQ will not be held liable for any unauthorized modifications made to this machine Any such action will void the warranty UR GE NE gt a M LN DX C enJf RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01
20. r exclusions of this Limited Warranty may not apply to you Some states do not allow the exclusion or limitation in incidental or consequential damages for consumer products In such states the exclusion may not apply to you This limited warranty gives you specific legal rights You may also have other rights that may vary from state to state You are advised to consult applicable state laws for a full determination of your rights How to Obtain Warranty Service TO OBTAIN WARRANTY SERVICE YOU MUST CONTACT RAMTEQ or an AUTHORIZED RAMTEQ RESELLER M l M GE CX XOT EO E ee RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 W PHONE 713 983 6000 FAX 713 983 6405 300 00001 01 1 13 RAMTEQ RAMTEQ Manufacturers Warranty Period Click on pictures to open manufacturers website KOHLER ENGINES 3 years LEGENDARY RELIABILITY ADVANCED PERFORMANCE BRIGGSSSTRATION 3 years 3 years M amp M Manufacturing Co Inc 3 years CORPORATION BALDOR 18 months p A MEMBER OF THE ABB GROUP POWER SYSTEMS 18 36 months 1 year Ramteq Pressure Washers 14275 NORTHWEST FREEWAY MHOUSTON TX 77040 713 983 6000 WFAX 713 983 6405 1 13
21. rame Power Plate HV Bolt SS Carriage 3 8 16x2 5 Bolt SS Hex 3 8 16x2 5 Nut SP Hex 3 8 16 Washer SS 3 8 ID 1 OD 083 THK Washer SS Helical spring lock 3 8 SAE PAGE 7 Qty l Ah K OooNARHAHAHRALAH RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL Part Part Description Float Tank and Pump Plumbing Float Tank Inlet Plumbing 6 190 00001 01 180 001 75 01 518 00002 01 565 00001 01 522 00010 01 515 00002 01 557 00001 03 280 00002 05 535 0001 1 01 531 00006 05 569 00030 01 280 00002 03 557 00001 01 530 00002 04 518 00001 01 HV Float Tank modified diesel tank Strap Tank Torsion 304SS ga 244 Fitting 1 2 fpt ID x float tank bulkhead O ring 2 120 70 durometer nitrile Connector Garden hose 3 4 swivel x 1 2 mpt close Washer rubber for 3 4 ghf Hose clamp SS 126 Hose low pressure 3 4 ID two pieces 6 Y connector 3 4 YA 34 Hose barb 3 4HB x 90 x 3 4FPT gray PVC Valve Float High Capacity diaphragm type 3 4 Hose low pressure 1 2 ID Hose Clamp SS 0 25 0 63 diam Elbow brs 1 4mpt x 90 x 3 8hb Plug brs 1 4nptm hex Float Tank Outlet Plumbing to Pump 518 00002 01 526 00001 03 554 00002 01 518 00004 02 554 00003 05 538 00007 01 582 00003 02 554 00003 07 530 0001 4 06 Float Tank Bracket 180 0021 4 01 505 O0006 O3
22. sure proper flow of water to the pump High mineral content in water may adversely affect your machine and may require the use of a water softener to ensure proper operation B NEVER run the pump dry under any circumtances Doing so will cause exteme damage to the pump SSS SS see GC HC UR GE ee a M RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL PAGE 6 FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY RESULT IN A STEAM EXPLOSION WHICH WARNING MAY CAUSE SERIOUS INJURY OR DEATH EXCHANGER COIL MAINTENANCE m Hard water conditions may eventually cause clogging in the heat exchanger coil if left unattended ocale deposits will compromise the heating efficiency and produce an unsafe condition over time It may be necessary to descale coil m Scale buildup from certain detergents may eventually clog up the heat exchanger coil causing an unsafe condition Use only recommended detergents for better cleaning efficiency m Black carbon deposits that collect on the outside wall of the heat exchanger coil may be a result of using a poor grade of fuel or improper burner operation Heating fuel should be void of water and sediments to eliminate the possibility of sooting and compromising the efficiency of the coil MOVING STORAGE Place machine in covered area when not in use to protect from elements Protect
23. tructions INSPECTION Carefully unpack your new RAMTEQ equipment by removing the banding and cardboard box from pallet Remove the pressure washer from the pallet and check for any physical damages that may have occurred during shipment Check for all parts specified and shown below INCLUDED PARTS e Pallet e Packing Material Outer Box e HV Series Machine e Operator s Manual e Wand Trigger Gun e Nozzles 0 15 25 40 e Hose 3 8 X 50 e QC Hose Fittings NOTICE Information in this operator s manual is subject to change without notice RAMTEQ SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s manual contains information protected by copyright No part of this operator s manual may be photocopied or reproduced in any form without prior written consent from RAMTEQ RAMTEQ 2005 rights reserved Printed in USA UR GE NE gt a M LN DX C enJf RAMTEQ 14275 NORTHWEST FREEWAY HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 7 06 OPERATOR S MANUAL PAGE 3 Safety Guidelines READ THIS FIRST FAILURE TO READ AND OBSERVE ALL WARNING STATEMENTS COULD RESULT IN SEVERE BODILY INJURY OR DEATH POSSIBLE INJURY TO OTHER PERSONS WARNING DAMAGE TO MACHINE OR OTHER PROPERTY DO NOT operate this machine in areas where open flames are not
24. witch to ON Pull trigger on gun until a steady stream of water comes out the nozzle This purges any air in the system Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly Repair any leaks and correct unloader adjustment if needed Turn off machine before attempting any repairs B Turn burner switch to ON Check for buner ignition B Adjust thermostat to desired temperature appropriate to the task Maximum temperature setting may not be needed B Insert detergent siphoning tube into a DOT approved container and open the metering valve for detergent application WASHING TECHNIQUES Washing from bottom up increases dwell time of soap and lessens vertical streaks B urn soap metering valve OFF to purge system of soap B Rinsing with cold water from top down will retard detergent reaction which will enhance the rinsing performance Wash at 30 to 60 degree angles to prevent splashback STOPPING THE MACHINE B urn burner switch to OFF Allow water to discharge for a few minutes while cooling down B urn pump switch to OFF Disconnect water source Pull gun trigger to release water pressure from system Disconnect wand amp gun assembly Wind up pressure hose on hose reel Maintenance Instructions MAINTENANCE PRECAUTIONS Do not permit acidic caustic or abrasive fluids to be pumped through system Periodically clean detergent inlet screen This will en
25. y Carlingswitch 24WV3 Pulse relay C BATES S89R5ABD1 24 Hourmeter Hobbs 24V BRACKET MT Contactor 1 3PH ABB B40C F Overload thermal ABBZT75DUA42 Thermostat 250 degree Pressure switch Conn SP cable grip 3 4 1 Homex connector Control Box and Components 430 0001 3 01 455 00003 01 180 00102 01 505 00001 01 459 00003 01 505 00008 02 512 00005 01 513 00001 03 508 00001 06 580 00001 04 567 0001 1 01 505 00003 03 513 0001 0 04 513 00004 01 508 00001 0O3 430 0001 6 02 Cable Pilot ignition 394800 30 Controller S8600M1013 Pilot bracket for round ring burner Bolt SS Hex 1 4 20 5 Enclosure Vnykier VM775CT Screw SS Pan head slotted No 6 32x 75 Wshr SP Flat No 6 SAE Wshr SS Helical spring lock No 6 32 SAE Nut SP Hex 4 40 1 2 cable grips Nut nylon 1 2 heyco 8463 Bolt SS Hex 3 8 16x1 Washer SS 3 8 ID 1 OD 083 THK Washer SS Helical spring lock 3 8 SAE Nut SP Hex 3 8 16 High temp ground lead 22 GA SSS SS see GC HC UR GE ee a M RAMTEQ 14275 NORTHWEST FREEWAY WM HOUSTON TX 77040 PHONE 713 983 6000 FAX 713 983 6405 300 00004 01 ALALOH QanhHAAKAAKRLAA ANY Aaa NNNANWBAAAHKRHLAN AAA OPERATOR S MANUAL PAGE 11 Hose Wand amp Gun Ref Part Description Qty la 270 0001 1 071 Nozzle VVater 9 0 O CHV 1000 1500 1 1b 270 0001 1 02 Nozzle Water 9 0 15 CHV 1000
Download Pdf Manuals
Related Search