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1. 3 VY Reinstall service valve caps JSIIA0859GB 1 HA 30 Maintenance of Lubricant 2 HA 34 Refrigerant Leakages 3 HA 36 Inspection Quantity 4 HA 33 Inspection 5 HA 12 FOR USA AND CANADA Working with HFC 134a R 134a FOR USA AND CANADA or HA 18 FOR MEXICO Working with HFC 134a R 134a FOR MEXICO Revision 2008 January HA 41 2008 Rogue COMPRESSOR lt ON VEHICLE REPAIR gt COMPRESSOR Exp loded View INFOID 0000000001 722457 SEC 274 0 30 9 3 2 23 JSIIA0922GB 1 Compressor Refer to Gl 4 Components for symbols in the figure Re Mm oval a nd n stal latio n INFOID 0000000001722458 REMOVAL 1 Use a refrigerant collecting equipment for HFC 134a to discharge the refrigerant 2 Remove drive belt Refer to EM 15 Exploded View 3 Remove mounting nut A and then disconnect low pressure flexible hose 1 from compressor 2 CAUTION Cap or wrap the joint of the A C piping and compressor with suitable material such as vinyl tape to avoid the entry of air 4 Remove mounting bolt B and then disconnect high pressure flexible hose 3 from compressor CAUTION Cap or wrap the joint of the A C piping and compressor with suitable material such as vinyl tape to avoid the entry of air 5 Disconnect compressor magnet clutch connector C 6 Remove alternator CHG 19 Exploded View 7 Remove mounting bolts A from compressor 1 8 Remove compr
2. SEC 270 271 274 276 fy 4 4 0 45 39 JSIIA0814GB 1 A C unit assembly 2 O ring 3 High pressure pipe 4 Condenser 5 High pressure flexible hose 6 Compressor 7 Low pressure flexible hose 8 Evaporator 9 Evaporator pipe assembly 10 Expansion valve Refer to Gl 4 Components for symbols in the figure Re Mm oval a nd n stal lat i O n INFOID 0000000001722470 REMOVAL 1 Use a refrigerant collecting equipment for HFC 134a to discharge the refrigerant 2 Remove mounting bolt A and then disconnect high pressure flexible hose 1 from condenser CAUTION Cap or wrap the joint of the A C piping and condenser with suitable material such as vinyl tape to avoid the entry of air JSIIA08212Z Revision 2008 January HA 46 2008 Rogue HIGH PRESSURE FLEXIBLE HOSE lt ON VEHICLE REPAIR gt 3 Remove mounting bolt A and then remove high pressure flex ible hose 1 from compressor 2 CAUTION Cap or wrap the joint of the A C piping and compressor with suitable material such as vinyl tape to avoid the entry of air JSIIA0822ZZ INSTALLATION Installation is basically the reverse order of removal CAUTION e Replace O rings with new ones Then apply compressor oil to them when installing e Check for leakages when recharging refrigerant Revision 2008 January HA 47 2008 Rogue HIGH PRESSURE PIPE lt ON VEHICLE REPAIR gt HIGH PRESSURE PIPE Exp loded View INFOID 000
3. NO gt gt Repair or replace the parts according to the inspection results Performance Chart INFOID 0000000001722441 TEST CONDITION Testing must be performed as per the following Vehicle condition Indoors or in the shade in a well ventilated place Doors Closed Door windows Open Hood Open TEMP Max COLD Mode switch Ventilation set Intake switch CE Recirculation set Fan blower speed Max speed set Engine speed Idle speed Operate the air conditioning system for 10 minutes before taking measurements TEST READING Recirculating to discharge Air Temperature Table Inside air Recirculating air at A C unit assem bly inlet Discharge air temperature at center ventilator Relative humidity Air temperature C F C F 25 77 8 8 11 2 48 52 50 60 30 86 12 9 15 9 55 61 35 95 17 0 20 4 63 69 25 77 11 2 13 8 52 57 60 70 30 86 15 9 18 9 61 66 35 95 20 4 24 0 69 75 Revision 2008 January HA 33 2008 Rogue REFRIGERATION SYSTEM lt ON VEHICLE MAINTENANCE gt Ambient Air Temperature to operating Pressure Table Ambient air F i High pressure Discharge side Low pressure Suction side ies MUTINY A kPa bar kg cm psi kPa bar kg cm psi 25 77 900 1 105 175 220 9 00 11 05 9 18 11 3 130 5 160 2 1 75 2 20 1 8 2 2 25 4 31 9 30 86 1 100 1 3
4. Disconnect INFOID 0000000008248842 NOTE e This Procedure is applied only to models with Intelligent Key system and NVIS IVIS NISSAN INFINITI VEHICLE IMMOBILIZER SYSTEM NATS e Remove and install all control units after disconnecting both battery cables with the ignition knob in the LOCK position Always use CONSULT III to perform self diagnosis as a part of each function inspection after finishing work If DTC is detected perform trouble diagnosis according to self diagnostic results For models equipped with the Intelligent Key system and NVIS IVIS an electrically controlled steering lock mechanism is adopted on the key cylinder For this reason if the battery is disconnected or if the battery is discharged the steering wheel will lock and steering wheel rotation will become impossible If steering wheel rotation is required when battery power is interrupted follow the procedure below before starting the repair operation OPERATION PROCEDURE 1 Connect both battery cables NOTE Supply power using jumper cables if battery is discharged 2 Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position At this time the steering lock will be released 3 Disconnect both battery cables The steering lock will remain released and the steering wheel can be rotated 4 Perform the necessary repair operation 5 When the repair work is completed return the ignition switch to the
5. FLUORESCENT LEAK DETECTOR n spect i O n INFOID 0000000001 722446 CHECKING SYSTEM FOR LEAKAGES USING THE FLUORESCENT LEAK DETECTOR 1 Check A C system for leakages using the UV lamp and safety goggles SST J 42220 in a low sunlight area area without windows preferable Illuminate all components fittings and lines The dye appears as a bright green yellow area at the point of leakage Fluorescent dye observed at the evaporator drain open ing indicates an evaporator core assembly tubes core or expansion valve leakage 2 Use an adjustable mirror or wipe the area with a clean shop rag or cloth with the UV lamp for dye residue if the suspected area is difficult to see 3 Remove any residual dye using dye cleaner SST J 43872 to prevent future misdiagnosis after the leak age is repaired 4 Perform a system performance check and verify the leakage repair with an approved electrical leak detec tor NOTE Other gases in the work area or substances on the A C components for example anti freeze windshield washer fluid solvents and lubricants may falsely trigger the leak detector Make sure the surfaces to be checked are clean Clean with a dry cloth or blow off with shop air Do not allow the sensor tip of the detector to contact with any substance This may also cause false readings and may damage the detector DYE INJECTION This procedure is only necessary when recharging the system or when the compressor has seized and w
6. IVIS NISSAN INFINITI VEHICLE IMMOBILIZER SYSTEM NATS e Remove and install all control units after disconnecting both battery cables with the ignition knob in the LOCK position e Always use CONSULT III to perform self diagnosis as a part of each function inspection after finishing work If DTC is detected perform trouble diagnosis according to self diagnostic results Revision 2008 January HA 17 2008 Rogue PRECAUTIONS lt PRECAUTION gt For models equipped with the Intelligent Key system and NVIS IVIS an electrically controlled steering lock mechanism is adopted on the key cylinder For this reason if the battery is disconnected or if the battery is discharged the steering wheel will lock and steering wheel rotation will become impossible If steering wheel rotation is required when battery power is interrupted follow the procedure below before starting the repair operation OPERATION PROCEDURE 1 Connect both battery cables NOTE Supply power using jumper cables if battery is discharged 2 Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position At this time the steering lock will be released 3 Disconnect both battery cables The steering lock will remain released and the steering wheel can be rotated 4 Perform the necessary repair operation 5 When the repair work is completed return the ignition switch to the LOCK position before connecting the batte
7. LOCK position before connecting the battery cables At this time the steering lock mechanism will engage 6 Perform a self diagnosis check of all control units using CONSULT III Revision 2008 January HA 11 2008 Rogue PRECAUTIONS lt PRECAUTION gt FOR USA AND CANADA Precaution for Procedure without Cowl Top Cover INFOID 0000000003248350 When performing the procedure after removing cowl top cover cover the lower end of windshield with urethane etc PIIB3706J FOR USA AND CANADA Precautions For Xenon Headlamp Service INFOID 0000000003248355 WARNING Comply with the following warnings to prevent any serious accident Disconnect the battery cable negative terminal or the power supply fuse before installing remov ing or touching the xenon headlamp bulb included The xenon headlamp contains high voltage generated parts Never work with wet hands e Check the xenon headlamp ON OFF status after assembling it to the vehicle Never turn the xenon headlamp ON in other conditions Connect the power supply to the vehicle side connector Turning it ON outside the lamp case may cause fire or visual impairments Never touch the bulb glass immediately after turning it OFF It is extremely hot CAUTION Comply with the following cautions to prevent any error and malfunction e Install the xenon bulb securely Insufficient bulb socket installation may melt the bulb the connec tor the housing etc by high
8. MPa 36 bar 36 7 kg cm 522 psi Revision 2008 January HA 4 2008 Rogue REFRIGERATION SYSTEM lt FUNCTION DIAGNOSIS gt Component Parts Location INFOID 0000000001722422 ENGINE COMPARTMENT JSIIA0834ZZ 1 Expansion valve 2 Compressor 3 Condenser 4 Refrigerant pressure sensor 5 Liquid tank PASSENGER COMPARTMENT Revision 2008 January HA 5 2008 Rogue REFRIGERATION SYSTEM lt FUNCTION DIAGNOSIS gt 1 Evaporator JSIIA0835ZZ 2 Blower motor Component Description INFOID 00000000 722425 Component Description Compressor Intakes compresses and discharges refrigerant to circulate refrigerant inside the refrigerant cycle Condenser Cools refrigerant discharged from compressor and transforms it to liquid refrigerant Liquid tank Eliminates foreign matter in refrigerant and stores temporarily liquid refrigerant Refrigerant pressure sensor Refer to EC 434 Description FOR CALIFORNIA EC 865 Description FOR USA FEDERAL AND CANADA or EC 1222 Description FOR MEXICO Expansion valve Transforms high pressure liquid refrigerant to mist form low pressure liquid refrigerant by drawing function Evaporator The mist form liquid refrigerant transforms to gas by evaporation by the air conveyed from blower motor The air is cooled by the heat by evaporation Blower m
9. leak detector should be used in conjunction with an electrical leak detector SST J 41995 to pin point refrigerant leakages Read and follow all manufacture s operating instructions and precautions prior to performing the work for the purpose of safety and customer s satisfaction A compressor shaft seal should not necessarily be repaired because of dye seepage The compres sor shaft seal should only be repaired after confirming the leakage with an electrical leak detector SST J 41995 Remove always any remaining dye from the leakage area after repairs are completed to avoid a mis diagnosis during a future service Never allow dye to come into contact with painted body panels or interior components Clean imme diately with the approved dye cleaner if dye is spilled Fluorescent dye left on a surface for an extended period of time cannot be removed Never spray the fluorescent dye cleaning agent on hot surfaces engine exhaust manifold etc Never use more than one refrigerant dye bottle 1 4 ounce 7 4 cc per A C system Leak detection dyes for HFC 134a R 134a and CFC 12 R 12 A C systems are different Never use HFC 134a R 134a leak detection dye in CFC 12 R 12 A C system or CFC 12 R 12 leak detection dye in HFC 134a R 134a A C system or A C system damage may result The fluorescent properties of the dye remains for three years or a little over unless a compressor malfunction occurs IDENTIFICATION NOTE Vehicles with
10. or of quality recycle recharge equipment FOR MEXICO FOR MEXICO Precaution for Supplemental Restraint System SRS AIR BAG and i S EAT B E LT P R E T E N S IO N E R INFOID 0000000003248337 The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision Information necessary to service the system safely is included in the SRS AIRBAG and SEAT BELT of this Service Manual WARNING To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN INFINITI dealer Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS AIRBAG Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or har ness connectors FOR MEXICO Precaution Necessary for Steering Wheel Rotation After Battery Dis CO n n ect INFOID 0000000003248344 NOTE e This Procedure is applied only to models with Intelligent Key system and NVIS
11. oz 0 2 Imp fl oz of lubricant when replacing the compressor only Lubricant adjusting procedure for compressor replacement Recovery Old New Recycling compressor compressor equipment Record amount Drain lubricant from new compressor into clean container l l j Reinstall ML Yme of new lubricant Now lubricant New compressor l Add another 5m2 0 2 US fl oz 0 2 Imp fl oz of new lubricant when replacing liquid RJIA3578E Revision 2008 January HA 32 2008 Rogue REFRIGERATION SYSTEM lt ON VEHICLE MAINTENANCE gt REFRIGERATION SYSTEM Inspection INFOID 0000000001 722440 1 CHECK BLOWER MOTOR OPERATION Check blower motor operation Refer to HAC 28 Component Function Check Is the inspection result normal YES gt GOTO 2 NO gt gt Repair or replace the parts according to the inspection results 2 CHECK COMPRESSOR OPERATION Check compressor operation Refer to HAC 32 Component Function Check Is the inspection result normal YES gt gt GOTO3 NO gt gt Repair or replace the parts according to the inspection results 3 CHECK REFRIGERANT CYCLE PRESSURE Connect refrigerant recovery recycling recharging equipment to the vehicle and perform the diagnosis with the gauge pressure Refer to HA 7 Trouble Diagnosis For Unusual Pressure Is the inspection result normal YES gt gt Perform the performance test Refer to HA 33 Performance Chart
12. the refrigerant Replace always used O rings Apply lubricant to circle of the O rings shown in illustration when connecting tube Be careful not to apply lubricant to threaded portion Name Nissan A C System Oil Type S O ring must be closely attached to the groove portion of tube Be careful not to damage O ring and tube when replacing the O ring Connect tube until a click can be heard Then tighten the nut or bolt by hand Check that the O ring is installed to tube correctly Perform leakage test and make sure that there is no leakage from connections after connecting line Disconnect that line and replace the O ring when the refrigerant leaking point is found Then tighten connections of seal seat to the specified torque Torque wrench weber ed N JA Apply lubricant Do not apply E lubricant to p thread ER EE an Pan La ep On oo Gn HR RHA861F FOR USA AND CANADA Service Equipment INFOID 0000000001722434 Inflated portion RECOVERY RECYCLING EQUIPMENT Be certain to follow the manufacturer s instructions for machine operation and machine maintenance Never introduce any refrigerant other than that specified into the machine ELECTRICAL LEAK DETECTOR Be certain to follow the manufacturer s instructions for tester operation and tester maintenance VACUUM PUMP Revision 2008 January HA 15 2008 Rogue PRECAUTIONS lt PRECAUTION gt The lubricant contained inside the vacuum pum
13. 00000003248884 The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag modules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SRS AIRBAG and SEAT BELT of this Service Manual WARNING To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be performed by an authorized NISSAN INFINITI dealer Improper maintenance including incorrect removal and installation of the SRS can lead to personal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS AIRBAG Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or har ness connectors FOR USA AND CANADA Precaution Necessary for Steering Wheel Rotation After Battery
14. 0000001 766060 Refer to HA 13 FOR USA AND CANADA Refrigerant Connection FOR USA AND CANADA or HA 19 FOR MEXICO Refrigerant Connection FOR MEXICO SEC 270 271 274 276 fy 4 4 0 45 39 4 4 0 45 39 JSIIA0814GB 1 A C unit assembly 2 O ring 3 High pressure pipe 4 Condenser 5 High pressure flexible hose 6 Compressor 7 Low pressure flexible hose 8 Evaporator 9 Evaporator pipe assembly 10 Expansion valve Refer to Gl 4 Components for symbols in the figure Re Mm oval a nd n stal lat i O n INFOID 0000000001 722472 REMOVAL 1 Use a refrigerant collecting equipment for HFC 134a to discharge the refrigerant 2 Remove cowl top cover Refer to EXT 20 Exploded View Revision 2008 January HA 48 2008 Rogue HIGH PRESSURE PIPE lt ON VEHICLE REPAIR gt 3 Remove mounting nut A and lower dash insulator 1 a posi tion without the hindrance for work as shown in the figure 4 Remove mounting bolt A and then disconnect high pressure pipe 1 from expansion valve CAUTION Cap or wrap the joint of the A C piping and expansion valve with suitable material such as vinyl tape to avoid the entry of air 5 Remove high pressure pipe 1 from vehicle clips A 6 Remove mounting bolt A and then remove high pressure pipe 1 from condenser CAUTION Cap or wrap the joint of the A C piping and condenser with suitable material such as vinyl tape to avoid the en
15. 08 January HA 29 2008 Rogue LUBRICANT lt ON VEHICLE MAINTENANCE gt ON VEHICLE MAINTENANCE LUBRICANT Maintenance of Lubricant Quantity INFOID 0000000001722439 The lubricant in the compressor circulates through the system the refrigerant Add lubricant to compressor when replacing any component or after a large refrigerant leakage occurred It is important to maintain the specified amount If lubricant quantity is not maintained properly the following malfunctions may result e Lack of lubricant May lead to a seized compressor e Excessive lubricant Inadequate cooling thermal exchange interference LUBRICANT Name NISSAM A C System Oil Type S LUBRICANT RETURN OPERATION Adjust the lubricant quantity according to the test group shown below 1 CHECK LUBRICANT RETURN OPERATION Can lubricant return operation be performed e A C system works normally e There is no evidence of a large amount of lubricant leakage CAUTION Never perform the lubricant return operation if excessive lubricant leakage is noted Is it successful YES gt gt GOTO2 NO gt gt GO TO 3 2 PERFORM LUBRICANT RETURN OPERATION PROCEEDING AS PER THE FOLLOWING 1 Start the engine and set to the following conditions Engine speed Idling to 1 200 rpm A C switch ON Blower speed Max position Temp control Optional Set so that intake air temperature is 25 to 30 C 77 to 86 F Intake position Recirculation REC 2 Perform
16. 2 with a wrench B CAUTION Be careful not to damage liquid tank JSIIA0075ZZ INSTALLATION Installation is basically the reverse order of removal CAUTION Apply compressor oil to O ring of refrigerant pressure sensor when installing e Check for leakages when recharging refrigerant Revision 2008 January HA 53 2008 Rogue lt ON VEHICLE REPAIR gt EVAPORATOR Exploded View SEC 270e271 1 Intake door motor bracket 4 Intake door 7 _ Intake sensor bracket 10 Expansion valve packing 13 Adaptor packing 16 Evaporator 19 Heater pipe flange 22 Case bracket 25 Ventilator door lever 28 Foot door lever 31 Ventilator door 34 Attachment panel Revision 2008 January 11 14 17 20 23 26 29 32 35 EVAPORATOR Intake door motor Blower motor Evaporator pipe assembly Expansion valve grommet In cabin microfilter Heater packing Heater pipe clamp Mode door motor Foot door link Distributor module case Foot door Attachment panel packing HA 54 12 15 18 21 24 27 30 33 36 INFOID 0000000001 754026 JSIIA0788GB Intake door lever Intake sensor Expansion valve Grommet adaptor Filter cover Heater adapter Heater core Main link Defroster door lever Defroster door Adaptor duct Air mix door motor 2008 Rogue EVAPORATOR lt ON VEHICLE REPAIR gt 37 Side case 38 Main case RH 39 Lower case 40 O ring 41 Air mix door Slide door 42 Fancon
17. 45 220 270 ET 11 00 13 45 11 2 13 7 159 5 195 0 2 20 2 70 2 2 2 8 31 9 39 2 35 95 1 310 1 605 270 325 13 10 16 05 13 4 16 4 190 0 232 7 2 70 3 25 2 8 3 3 39 2 47 1 40 104 1 480 1 810 315 375 14 80 18 10 15 1 18 5 214 6 262 5 3 15 3 75 3 2 3 8 45 7 54 4 Refrig e rant Leakag es INFOID 0000000001 722442 Perform a visual inspection of all refrigeration parts fittings hoses and components for signs of A C lubricant leakage damage and corrosion A C lubricant leakage may indicate an area of refrigerant leakage Allow extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak detector SST J 42220 Confirm the leakage with an electrical leak detector if dye is observed It is possible a prior leakage was repaired and not properly cleaned Do not stop when one leakage is found but continue checking for additional leakages at all system compo nents and connections when searching for leakages Move the probe along the suspected leakage area at 1 to 2 inches per second and no further than 1 4 inch from the component when searching for refrigerant leakages using an electrical leak detector CAUTION Moving the electrical leak detector probe slower and closer to the suspected leakage area improves the chances of finding a leakage Revision 2008 January HA 34 2008 Rogue FLUORESCENT LEAK DETECTOR lt ON VEHICLE MAINTENANCE gt
18. 50 5 03 5 3 Capacity m US fl oz Imp fl oz Compressor service part charging 150 5 03 5 3 amount Ref r i g e ra nt INFOID 0000000001 722494 Type HFC 134a R 134a Capacity kg Ib 0 50 1 11 Engine Idling Speed INFOID 0000000001722495 Refer to EC 491 Idle Speed FOR CALIFORNIA EC 920 Idle Speed FOR USA FEDERAL AND CAN ADA or EC 1274 Idle Speed FOR MEXICO Be It Te n S i O n INFOID 0000000001722496 Refer to EM 15 Tension Adjustment Revision 2008 January HA 58 2008 Rogue
19. 7 1 4 ounce bottle SHA440F For injecting 1 4 ounce of fluorescent leak detection dye into A C system J 43872 Refrigerant dye cleaner SHA441F For cleaning dye spills J 39183 Manifold gauge set with hoses and couplers RJIAO196E Identification e The gauge face indicates HFC 134a R 134a Fitting size Thread size e 1 27 16 ACME Service hoses e High pressure side hose J 39501 72 e Low pressure side hose J 39502 72 e Utility hose J 39476 72 Revision 2008 January S NT201 HA 27 Hose color e Low pressure side hose Blue with black stripe e High pressure side hose Red with black stripe e Utility hose Yellow with black stripe or green with black stripe Hose fitting to gauge 1 2 16 ACME 2008 Rogue PREPARATION lt PREPARATION gt Tool number Kent Moore No Description Tool name Service couplers e High pressure side coupler Hose fitting to service hose J 39500 20 M14 x 1 5 fitting is optional or permanently e Low pressure side coupler attached J 39500 24 S NT202 For measuring of refrigerant ee ES Fitting size Thread size efrigerant weight scale 1 2 16 ACME S NT200 Capacity e Air displacement 4 CFM e Micron rating 20 microns e Oil capacity 482 g 17 oz Fitting size Thread size 1 2 16 ACME J 39649 Vacuum pump Including the isolator valve Sp S NT203 Commercial Service Tool iter To
20. ECTRICAL LEAK DETECTOR lt ON VEHICLE MAINTENANCE gt 5 2 OO DO 57 9 ON 11 12 13 14 15 16 Verify at least once by blowing compressed air into area of suspected leakage then repeat check as out lined above if a leak detector detects a leakage Do not stop when one leakage is found Continue checking for additional leakages at all system compo nents Perform steps 7 10 if no leakages is found Start the engine Set the A C control as per the following A C switch ON Air flow VENT Ventilation Intake door position Recirculation REC Temperature setting Max cold Fan speed High Run engine at 1 500 rom for at least 2 minutes Stop the engine and perform leakage check again following Pressure in high steps 4 through 6 above pressure line Refrigerant leakages should be checked immediately after stop ping the engine Begin with the leak detector at the compressor The pressure on the high pressure side drops gradually after refrigerant circulation stops and pressure on the low pressure side rises gradually as shown in the graph Some leakages is more easily detected when pressure is high o 5 N n o i a pressure line t Time Compressor Compressor starts stops SHA839E Check recovery recycling recharging equipment gauges before connecting recovery recycling recharging equipment to vehicle No refrigerant pressure should be displayed Recover refrigerant from equi
21. Exploded View Revision 2008 January HA 50 2008 Rogue CONDENSER lt ON VEHICLE REPAIR gt 5 Remove mounting bolts A and then remove condenser upper bracket LH RH 1 iO D E l Niz M 6 Disconnect connector from refrigerant pressure sensor 1 JSIIA0827ZZ 7 Remove condenser 1 between radiator and radiator core sup port as shown in the figure CAUTION Be careful not to damage core surface of condenser and the radiator JSIIA0829ZZ INSTALLATION Installation is basically the reverse order of removal CAUTION Replace O rings with new ones Then apply compressor oil to them when installing Check for leakages when recharging refrigerant Revision 2008 January HA 51 2008 Rogue LIGUID TANK lt ON VEHICLE REPAIR gt LIQUID TANK Exp loded View INFOID 0000000001 766523 A ec 0 10 8 1 1 8 pa ol 5 9 0 6 52 MN fe 5 9 0 6 52 d EE sd e H m ee ao uL 9 3 38 0 34 30 AAMT Hl 9 4 4 0 45 39 JSIIA0826GB 1 Seal 2 Condenser upper bracket RH 3 Condenser 4 O ring 5 Bracket 6 Liquid tank bracket 7 Liquid tank 8 Refrigerant pressure sensor 9 Condenser upper bracket LH Refer to Gl 4 Components for symbols in the figure Re Mm oval a nd n stal lat i O n INFOID 0000000001 722482 REMOVAL 1 Remove condenser Refer to HA 50 Exploded View 2 Clean liquid tank and its surrounding a
22. ORESCENT LEAK DETECTOR uui BE PRECAUTIONS Eie 11 General Precautions nanne 25 FOR USA AND CANADA nanne ennn eenen 11 PREPARATION nnee ennen 26 FOR USA AND CANADA Precaution for Supple mental Restraint System SRS AIR BAG and PREPARATION EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE 26 SEAT BELT PRE TENSIONER aan 11 Special Service Tool RE AE OE 26 FOR USA AND CANADA Precaution Necessary Commercial Service TOOL EE e 28 for Steering Wheel Rotation After Battery Discon Sealant or and Lubricant nanne 28 MBC zons AE RE N EE kaan dale VEE 11 FOR USA AND CANADA Precaution for Proce ON VEHICLE MAINTENANCE naaaaaanannnnnnnn 30 dure without Cowl Top Cover nnen ee 12 vEUBRIGANT ae se GE SR pressions 30 FOR USA AND CANADA Precautions For Xenon Maintenance of Lubricant Quantity esse ene 30 Headlamp Service EES EE 12 Lubricant Adjusting Procedure for Components FOR USA AND CANADA Working with HFC Replacement Except Compressor 30 1344 R13 RE N EE 12 Lubricant Adjusting Procedure for Compressor FOR USA AND CANADA General Refrigerant Replacement sdi wint inant 31 Precaution nnen Ee AA AR ee ee de ee 13 REFRIGERATION SYSTEM sees ee ee ees see 33 HA 1 Revision 2008 January 2008 Rogue INSPEC ON EE RR eaten eed 48 CONDENSER etiese es Mee ius ee Sessie 50 Performance Chart ereen eneen 33 Exploded VI W eiseres see see ee EER EE ER ee KAR ke ER ee KERE EE 50 Refrigerant Leakages n
23. RNING Never breath A C refrigerant and lubricant vapor or mist Exposure may irritate eyes nose and throat Use only approved recovery recycling equipment to discharge HFC 134a R 134a refrigerant Ventilate work area before resuming service if accidental system discharge occurs Additional health and safety information may be obtained from refrigerant and lubricant manufacturers Never release refrigerant into the air Use approved recovery recycling equipment to capture the refrigerant each time an air conditioning system is discharged Wear always eye and hand protection goggles and gloves when working with any refrigerant or air conditioning system Never store or heat refrigerant containers above 52 C 126 F Never heat a refrigerant container with an open flame Place the bottom of the container in a warm pail of water if container warming is required Never intentionally drop puncture or incinerate refrigerant containers Keep refrigerant away from open flames poisonous gas is produced if refrigerant burns Refrigerant displaces oxygen therefore be certain to work in well ventilated areas to prevent suffo cation Never pressure test or leakage test HFC 134a R 134a service equipment and or vehicle air condi tioning systems with compressed air during repair Some mixtures of air and HFC 134a R 134a have been shown to be combustible at elevated pressures These mixtures if ignited may cause injury or property damage Addition
24. VENTILATION HEATER amp AIR GONDITIONER SECTION H A HEATER amp AIR GONDITIONING SYSTEM BASIC INSPECTION en 3 FOR USA AND CANADA Refrigerant Connec HON RE OE N N N EE 13 DIAGNOSIS AND REPAIR WORKFLOW 3 FOR USA AND CANADA Service Equipment 15 WOK FOW AE RR EE ER at 3 FOR MEXICO i e se ee EE eke ed RS Ee Sk ee ee dek ee ee ge de 17 FUNCTION DIAGNOSIS ee eek kk Rea ee ee 4 FOR MEXICO Precaution for Supplemental Re straint System SRS AIR BAG and SEAT BELT REFRIGERATION SYSTEM nnn 4 PRE TENSIONER nennen 17 System Diagram EE EE Or Ee N 4 FOR MEXICO Precaution Necessary for Steer System Description or EE EE eet 4 ing Wheel Rotation After Battery Disconnect Component Parts Location annen 5 FOR MEXICO Precaution for Procedure without Component Description naren ER Ek enen ER Ge 6 Cowl Top GOED en rn et FOR MEXICO P ti For X Head SYMPTOM DIAGNOSIS nar ne FOR MEXICO Working with HFC 134a R 134a 18 REFRIGERATION SYSTEM SYMPTOMS 7 Trouble Diagnosis For Unusual Pressure 7 POR MEXICO General poigerant Pregaurior le Symptom Table 7 FOR MEXICO Refrigerant Connection iese 19 ymptom Table ee ee se RR Ge RR GR Re RA RA ee FOR MEXICO Service Equipment soran naaa 5 ai SYSTEM SYMPTOMS 5 i COMPRESSOR senen eee 24 Pee se eet een ase es mag res General Precautions ie ee ee RR Re ene 24 PRECAUTION 55 esse seen NES nee N eek Se ew Gawe ie 11 FLU
25. al health and safety information may be obtained from refriger ant manufacturers FOR MEXICO Refrigerant Connection INFO1D 0000000003248367 A new type refrigerant connection has been introduced to all refrigerant lines except the following location e Expansion valve to evaporator e Refrigerant pressure sensor to liquid tank Revision 2008 January HA 19 2008 Rogue PRECAUTIONS lt PRECAUTION gt O RING AND REFRIGERANT CONNECTION F Former type refrigerant connection N mt O ring size CAUTION New type refrigerant connection JSIIA0836ZZ The new and former refrigerant connections use different O ring configurations Never confuse O rings since they are not interchangeable Refrigerant may leak at the connection if a wrong O ring is installed O Ring Part Numbers and Specifications Connection type Piping connection point Part number QTY O ring size Low pressure flexible hose to expansion valve 92473 N8210 1 16 Compressor to low pressure flexible hose 92474 N8210 1 19 Compressor to high pressure flexible hose 92472 N8210 1 12 N Condenser to high pressure flexible hose 92472 N8210 1 12 ew Condenser to high pressure pipe 92471 N8210 1 8 High pressure pipe to expansion valve 92471 N8210 1 8 Inlet 1 Liquid tank to condenser 92471 N8210 8 Outlet 1 Refrigerant pre
26. ant from a sealed container Reseal immediately containers of lubricant Lubricant becomes moisture saturated and should not be used without proper sealing Never allow lubricant Nissan A C System Oil Type S to come in contact with styrene foam parts Damage may result CONTAMINATED REFRIGERANT Take appropriate steps shown below if a refrigerant other than pure HFC 134a R 134a is identified in a vehicle Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant into the atmosphere Explain that recovery of the contaminated refrigerant could damage service equipment and refrigerant sup ply Suggest the customer return the vehicle to the location of previous service where the contamination may have occurred In case of repairing recover the refrigerant using only dedicated equipment and containers Never recover contaminated refrigerant into the existing service equipment Contact a local refrigerant prod uct retailer for available service if the facility does not have dedicated recovery equipment This refrigerant must be disposed of in accordance with all federal and local regulations In addition replacement of all refrigerant system components on the vehicle is recommended The air conditioner warranty is void if the vehicle is within the warranty period Please contact Nissan Cus tomer Affairs for further assistance FOR MEXICO General Refrigerant Precaution inFo10 0000000008248965 WA
27. anty period Please contact Nissan Cus tomer Affairs for further assistance FOR USA AND CANADA General Refrigerant Precaution INFOID 0000000001722432 WARNING Never breath A C refrigerant and lubricant vapor or mist Exposure may irritate eyes nose and throat Use only approved recovery recycling equipment to discharge HFC 134a R 134a refrigerant Ventilate work area before resuming service if accidental system discharge occurs Additional health and safety information may be obtained from refrigerant and lubricant manufacturers Never release refrigerant into the air Use approved recovery recycling equipment to capture the refrigerant each time an air conditioning system is discharged Wear always eye and hand protection goggles and gloves when working with any refrigerant or air conditioning system Never store or heat refrigerant containers above 52 C 126 F Never heat a refrigerant container with an open flame Place the bottom of the container in a warm pail of water if container warming is required Never intentionally drop puncture or incinerate refrigerant containers Keep refrigerant away from open flames poisonous gas is produced if refrigerant burns Refrigerant displaces oxygen therefore be certain to work in well ventilated areas to prevent suffo cation Never pressure test or leakage test HFC 134a R 134a service equipment and or vehicle air condi tioning systems with compressed air during repair Some mixture
28. as replaced 1 Check A C system static at rest pressure Pressure must be at least 345 kPa 3 45 bar 3 52 kg cm 50 psi Pour one bottle 1 4 ounce 7 4 cc of the A C refrigerant dye into the injector tool SST J 41459 Connect the injector tool to the A C low pressure side service valve Start the engine Then switch A C ON Inject one bottle 1 4 ounce 7 4 cc of fluorescent dye through the low pressure service valve using dye injector tool SST J 41459 refer to the manufacture s operating instructions when the A C operating compressor running 6 Disconnect the injector tool from the service valve with the engine still running CAUTION Be careful when replacing the A C system or a component pour the dye directly into the open sys tem connection and proceed with the service procedures 7 Operate the A C system for a minimum of 20 minutes to mix the dye with the system oil Depending on the leakage size operating conditions and location of the leakage it may take from minutes to days for the dye to penetrate a leakage and become visible 8 Attach a blue label if necessary AR Ee ND Revision 2008 January HA 35 2008 Rogue ELECTRICAL LEAK DETECTOR lt ON VEHICLE MAINTENANCE gt ELECTRICAL LEAK DETECTOR n S pect i O n INFOID 0000000001 722447 PRECAUTIONS FOR HANDLING LEAK DETECTOR Use an electrical leak detector SST J 41995 or equivalent when performing a refrigerant leakage check Ensure that th
29. bracket 4 Intake door 7 _ Intake sensor bracket 10 Expansion valve packing 13 Adaptor packing 16 Evaporator 19 Heater pipe flange 22 Case bracket 25 Ventilator door lever 28 Foot door lever 31 Ventilator door 34 Attachment panel Revision 2008 January 11 14 17 20 23 26 29 32 35 EXPANSION VALVE Intake door motor Blower motor Evaporator pipe assembly Expansion valve grommet In cabin microfilter Heater packing Heater pipe clamp Mode door motor Foot door link Distributor module case Foot door Attachment panel packing HA 56 12 15 18 21 24 27 30 33 36 INFOID 0000000001 754027 JSIIA0788GB Intake door lever Intake sensor Expansion valve Grommet adaptor Filter cover Heater adapter Heater core Main link Defroster door lever Defroster door Adaptor duct Air mix door motor 2008 Rogue EXPANSION VALVE lt ON VEHICLE REPAIR gt 37 Side case 38 Main case RH 39 Lower case 40 O ring 41 Air mix door Slide door 42 Fancontrol amp 43 Main case LH 44 Intake box case Refer to Gl 4 Components for symbols in the figure Removal and Installation INFOID 0000000001 722488 REMOVAL 1 Use a refrigerant collecting equipment for HFC 134a to discharge the refrigerant 2 Remove cowl top cover Refer to EXT 20 Exploded View 3 Remove mounting nut A and lower dash insulator 1 a posi tion without the hindrance for work as shown in th
30. display the markings described Hose fittings to colored hose with black stripe All hoses must equip positive shut nC RCE eng off devices either manual or automatic near the end of the hoses opposite to the manifold gauge M14 x 1 5 fitting optional Hose may be permanently attached RHA272D SERVICE COUPLERS Revision 2008 January HA 16 2008 Rogue PRECAUTIONS lt PRECAUTION gt Never attempt to connect HFC 134a R 134a service couplers to a Shut off CFC 12 R 12 A C system The HFC 134a R 134a couplers do not properly connect to the CFC 12 R 12 system However if an Pa improper connection is attempted discharging and contamination EE may occur M14 x 1 5 fitting optional Hose may be Shut off valve rotation A C service valve permanently a attached to Clockwise Open coupler Counterclockwise Close RHA273D REFRIGERANT WEIGHT SCALE Verify that no refrigerant other than HFC 134a R 134a and speci fied lubricants have been used with the scale The hose fitting must Refrigerant container be 1 2 16 ACME if the scale controls refrigerant flow electronically HFC 134a Hose fittings 1 2 16ACME FF To manifold gauge Weight scale RHA274D CHARGING CYLINDER Using a charging cylinder is not recommended Refrigerant may be vented into air from cylinder s top valve when filling the cylinder with refrigerant Also the accuracy of the cylinder is generally less than that of an electronic scale
31. e figure 4 Remove mounting bolt A and then disconnect low pressure flexible hose 1 and high pressure pipe 2 from expansion valve CAUTION Cap or wrap the joint of the A C piping with suitable mate rial such as vinyl tape to avoid the entry of air 5 Remove mounting bolts A and then remove expansion valve 1 CAUTION Cap or wrap the joint of the A C piping with suitable mate rial such as vinyl tape to avoid the entry of air JSIIA0830ZZ INSTALLATION Installation is basically the reverse order of removal CAUTION Replace O rings new ones Then apply compressor oil to them when installing e Check for leakages when recharging refrigerant Revision 2008 January HA 57 2008 Rogue SERVICE DATA AND SPECIFICATIONS SDS lt SERVICE DATA AND SPECIFICATIONS SDS SERVICE DATA AND SPECIFICATIONS SDS SERVICE DATA AND SPECIFICATIONS SDS Co m p resso r INFOID 0000000001722492 Model VALEO THERMAL SYSTEMS JAPAN make oue DCS 17D Type Fixed displacement swash plate Displacement Max 175 10 7 cm cu in rev Cylinder bore x stroke Max 30 5 1 21 x 24 0 0 95 mm in Direction of rotation Clockwise viewed from clutch Drive belt Poly V Disc to pulley clearance Standard 0 3 0 7 mm 0 012 0 028 in L u b r i ca n t INFOID 0000000001722493 Model VALEO THERMAL SYSTEMS JAPAN make Ys DCS 17D Name Nissan A C System Oil Type S DH PS Total in system 1
32. e instrument is calibrated and set properly per the operating instructions The leak detector is a delicate device Read the operating instruc tions and perform any specified maintenance for using the leakage detector properly AHA281A 1 Position probe approximately 5 mm 3 16 in away from point to Approx be checked 5 mm 3 16 in 2 Circle each fitting completely with probe when testing SHA706E 3 Move probe along component approximately 25 to 50 mm 1 to 2 in sec SHA708EA CHECKING PROCEDURE Check that there is no refrigerant vapor shop chemicals or cigarette smoke in the vicinity of the vehicle to pre vent inaccurate or false readings Perform the leakage test in calm area low air wind movement so that the leaking refrigerant is not dispersed 1 Stop the engine Revision 2008 January HA 36 2008 Rogue ELECTRICAL LEAK DETECTOR lt ON VEHICLE MAINTENANCE gt 2 Connect a suitable A C manifold gauge set SST J 39183 to the A C service valves 3 Check if the A C refrigerant pressure is at least 345 kPa 3 45 bar 3 52 ko cm 50 psi above 16 61 F Recover evacuate and recharge the system with the specified amount of refrigerant if less than specification NOTE Leakages may not be detected since the system may not reach 345 kPa 3 45 bar 3 52 kg cm 50 psi at temperatures below 16 C 61 F 4 Perform the leakage test from the high pressure side compressor discharge a to evaporator inlet
33. e to the manifold gauge M14 x 1 5 fitting optional Hose may be permanently attached RHA272D SERVICE COUPLERS Revision 2008 January HA 22 2008 Rogue lt PRECAUTION gt PRECAUTIONS Never attempt to connect HFC 134a R 134a service couplers to a CFC 12 R 12 A C system The HFC 134a R 134a couplers do not properly connect to the CFC 12 R 12 system However if an improper connection is attempted discharging and contamination may occur Shut off valve rotation A C service valve Clockwise Open Counterclockwise REFRIGERANT WEIGHT SCALE Close Verify that no refrigerant other than HFC 134a R 134a and speci fied lubricants have been used with the scale The hose fitting must be 1 2 16 ACME if the scale controls refrigerant flow electronically CHARGING CYLINDER Shut off ag M14 x 1 5 fitting optional Hose may be permanently attached to coupler RHA273D Refrigerant container HFC 134a Hose fittings 1 2 16ACME To manifold gauge Weight scale RHA274D Using a charging cylinder is not recommended Refrigerant may be vented into air from cylinder s top valve electronic scale or of quality recycle recharge equipment when filling the cylinder with refrigerant Also the accuracy of the cylinder is generally less than that of an ma HA Revision 2008 January HA 23 2008 Rogue COMPRESSOR lt PRECAUTION gt COMPRESSOR General Precautions ber
34. en CAUTION Plug all openings to prevent moisture and foreign matter from entering Store it in the same way at it is when mounted on the car when the compressor is removed Follow LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT exactly when replacing or repairing compressor Refer to HA 30 Maintenance of Lubricant Quantity Keep friction surfaces between clutch and pulley clean Wipe it off by using a clean waste cloth moistened with thinner if the surface is contaminated with lubricant Turn the compressor shaft by hand more than five turns in both directions after compressor service operation This distributes equally lubricant inside the compressor Let the engine idle and operate the compressor for one hour after the compressor is installed Apply voltage to the new one and check for normal operation after replacing the compressor magnet clutch Revision 2008 January HA 24 2008 Rogue FLUORESCENT LEAK DETECTOR lt PRECAUTION gt FLUORESCENT LEAK DETECTOR General Precautions wb CAUTION The A C system contains a fluorescent leak detection dye used for locating refrigerant leakages An ultraviolet UV lamp is required to illuminate the dye when inspecting for leakages Wear always fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of the fluorescent dye The fluorescent dye leak detector is not a replacement for an electrical leak detector SST J 41995 The fluorescent dye
35. er is mixed with refrigerant Leave the system at rest until no frost is present Start it again to check whether or not the mal function is caused by water or foreign particles e Cooling is initially okay if wa ter is the cause Then the wa ter freezes causing a r aR blockage Drain water from High pressure side isclosed refrigerant or replace refriger Liquid tank or front rear side and refrigerant does not flow ant 9 P 9 of expansion valve s pipeis 4 j frosted or wet with dew Expansion valve or liguid tank EI SAPAND vave and isifrosted remove the particles with dry and compressed air not shop air if due to foreign particles AGE e Replace expansion valve if either of the above methods cannot correct the malfunc tion Replace liquid tank e Check lubricant for contami nation Low pressure side becomes nega tive Revision 2008 January HA 9 2008 Rogue Symptom Table COMPRESSOR SYSTEM SYMPTOMS lt SYMPTOM DIAGNOSIS gt COMPRESSOR SYSTEM SYMPTOMS INFOID 0000000001 722426 Follow the next table and perform trouble diagnosis if there is a compressor unit malfunction internal noise insufficient cooling Symptom Inspection method Check list Result Action Noise from compressor unit When A C is ON rattling or rolling sound Cooker system in ternal pressure Check with manifold gauge Both high and low pressure sides are high 2 Rec
36. erant identifier Connect Recovery Recycling Recharging equipment to vehicle Confirm refrigerant purity in vehicle A C system using Recovery Recycling Recharging equipment with identifier o ee Set the Recovery Recycling Recharging equipment Refer to CONTAMINATED REFRIGERANT 5 Refer to CONTAMINATED REFRIGERANT 5 Note 1 Before charging refrigerant ensure engine is off Befofe checking for leakages start engine to activate air conditioning system then turn engine off Service valve caps must be installed to prevent leakage Note 2 Discharge refrigerant into Recovery Recycling Recharging equipment Repair or replace parts e Re Evacuate over 25 minutes NE EN Check air tightness OK Repair NG Note 1 Partial charging approx 200 g Refer to Inspection 4 7 05 02 EE Preliminary refrigerant leakages check Refer to Refrigerant leakages 2 Ps Complete charging specified amount less partial charge amount Refer to SDS J Check for refrigerant leakages Refer to CHECKING PROCEDURE Check for A C operation and A C cooling performance Y Remove service couplers from A C service valves Recover refrigerant in charging hoses Remove service tools NG
37. essor from top of the vehicle INSTALLATION Installation is basically the reverse order of removal CAUTION e Replace O rings with new ones Then apply compressor oil to them when installing Revision 2008 January HA 42 2008 Rogue COMPRESSOR lt ON VEHICLE REPAIR gt e Check for leakages when recharging refrigerant Inspection INFOID 0000000001 722459 CHECK DISC TO PULLEY CLEARANCE Check the clearance B between pulley assembly 1 and clutch disc 2 along the entire periphery with a feeler gauge A Standard Refer to HA 58 Compressor Replace compressor if specified clearance is not obtained SJIA1918E Revision 2008 January HA 43 2008 Rogue LOW PRESSURE FLEXIBLE HOSE lt ON VEHICLE REPAIR gt LOW PRESSURE FLEXIBLE HOSE Exp loded View INFOID 0000000001 766057 Refer to HA 13 FOR USA AND CANADA Refrigerant Connection FOR USA AND CANADA or HA 19 FOR MEXICO Refrigerant Connection FOR MEXICO SEC 270 271 274 276 fy 4 4 0 45 39 4 4 0 45 39 JSIIA0814GB 1 A C unit assembly 2 O ring 3 High pressure pipe 4 Condenser 5 High pressure flexible hose 6 Compressor 7 Low pressure flexible hose 8 Evaporator 9 Evaporator pipe assembly 10 Expansion valve Refer to Gl 4 Components for symbols in the figure Re Mm oval a nd n stal lat i O n INFOID 0000000001722464 REMOVAL 1 Use a refrigerant collecting equipment for HFC 134a
38. factory installed fluorescent dye have a green label Vehicles without factory installed fluorescent dye have a blue label IDENTIFICATION LABEL FOR VEHICLE Vehicles with factory installed fluorescent dye have the identification label on the front side of hood Revision 2008 January HA 25 2008 Rogue PREPARATION lt PREPARATION gt PREPARATION PREPARATION Special Service Tool iwro1o 0000000001625161 The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here HFC 134a R 134a Service Tool and Equipment e Never mix HFC 134a R 134a refrigerant and or its specified lubricant with CFC 12 R 12 refrigerant and or its lubricant e Separate and non interchangeable service equipment must be used for handling each type of refrigerant lubricant e Refrigerant container fittings service hose fittings and service equipment fittings equipment which handles refrigerant and or lubricant are different between CFC 12 R 12 and HFC 134a R 134a This is to avoid mixed use of the refrigerants lubricant e Never use adapters that convert one size fitting to another refrigerant lubricant contamination occurs and compressor malfunction may result Tool number Kent Moore No Description Tool name ACR2005 NI ACR5 A C Service Center Function Refrigerant recovery recycling and recharging WJIA0293E J 41995 Electrical leak detector Power supply DC 12 V Battery ter
39. h to the low pressure side evaporator drain hose i to shaft seal m Perform a leakage check for the following areas carefully Clean the component to be checked and move the leakage detected probe completely around the connection component High pressure Low pressure service valve service valve alll lL pressure sensor Drain hose O Refrigerant leak checking order JSIIA0831GB Compressor Check the fitting of high and low pressure flexible hoses relief valve and shaft seal Condenser Check the fitting of high pressure flexible hose and pipe Liquid tank Check the fitting of condenser and refrigerant pressure sensor Service valves Check all around the service valves Ensure service valve caps are secured on the service valves to pre vent leakages NOTE Wipe any residue from valves to prevent any false readings by leak detector after removing A C manifold gauge set from service valves Cooling unit Evaporator Turn blower fan on High for at least 15 seconds to dissipate any refrigerant trace in the cooling unit with engine OFF Wait a minimum of 10 minutes accumulation time refer to the manufacturer s recommended procedure for actual wait time before inserting the leak detector probe into the drain hose Keep the probe inserted for at least 10 seconds Use caution not to contaminate the probe tip with water or dirt that may be in the drain hose Revision 2008 January HA 37 2008 Rogue EL
40. harge with proper amount of refrigerant High low pressures hunt 2 Replace compressor only Check compressor oil condition Sample compressor oil and judge Insufficient cooling Compressor body Check rotation of compressor If sized or stuck sample com pressor oil and judge Cooler system inter nal pressure Check with a manifold gauge Sample compressor oil and judge if the difference between high pressure and low pres sure is small or if they are al most the same Refer to the criteria shown in compressor lubricant Diagnostic result 1 Replace compressor only Diagnostic result 2 Replace compressor and liquid tank Outlet air temperature rises temporarily while driving 2 1 First conduct inspection according to trouble diagnosis for each malfunction 2 Applicable to variable capacity compressor only Compressor oil judgment figure C D Almost clear no foreign material Grayish clear no foreign material Light gray Gray no foreign material foreign material Black Replace compressor only foreign material Revision 2008 January Judgment result 1 HA 10 Judgment result 2 JSIIA0927GB 2008 Rogue PRECAUTIONS lt PRECAUTION gt PRECAUTION PRECAUTIONS FOR USA AND CANADA FOR USA AND CANADA Precaution for Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TENSIONER INFO1D 00
41. ickly drops by approximately 196 kPa 1 96 bar 2 kg cm 28 psi It then decreases gradually thereafter Poor heat exchange in con denser After compressor operation stops high pressure decreas es too slowly Air in refrigeration cycle Evacuate repeatedly and re charge system Engine tends to overheat Engine cooling systems mal function Check and repair each engine cooling system An area of the low pressure pipe is colder than areas near the evaporator outlet e Low pressure pipe is some times covered with frost e Excessive liquid refrigerant on low pressure side e Excessive refrigerant dis charge flow e Expansion valve is open a lit tle compared with the speci fication J Improper expansion valve ad justment Replace expansion valve High pressure side is too high and low pressure side is too low AC360A Revision 2008 January Upper side of condenser and high pressure side are hot however liquid tank is not so hot High pressure tube or parts lo cated between compressor and condenser are clogged or crushed HA 7 e Check and repair or replace malfunctioning parts e Check lubricant for contami nation 2008 Rogue REFRIGERATION SYSTEM SYMPTOMS lt SYMPTOM DIAGNOSIS gt Gauge indication Refrigerant cycle Probable cause Corrective action High pressure side is too low and low pressure side is too high High and l
42. lubricant return operation for approximately 10 minutes 3 Stop the engine gt gt GO TO 3 3 CHECK REPLACEMENT PART Should the compressor be replaced YES gt gt Refer to HA 31 Lubricant Adjusting Procedure for Compressor Replacement NO gt gt Refer to HA 30 Lubricant Adjusting Procedure for Components Replacement Except Compres sor Lubricant Adjusting Procedure for Components Replacement Except Compressor INFOID 0000000001871831 Add the correct amount of lubricant to the system after replacing any of the following major components Amount of lubricant to be added Revision 2008 January HA 30 2008 Rogue LUBRICANT lt ON VEHICLE MAINTENANCE gt Lubricant to be added to system Part replaced Amount of lubricant Remarks m US fl oz Imp fl oz Evaporator 75 2 5 2 6 Condenser 35 1 2 1 2 Liquid tank 10 0 3 0 4 30 1 0 1 1 Large leakage In case of refrigerant leakage Small leakage 1 No addition of lubricant is needed if the refrigerant leakage is small Lubricant Adjusting Procedure for Compressor Replacement INFOID 0000000001871832 1 Check recovery recycling recharging equipment gauges before connecting recovery recycling recharging equipment to vehicle No refrigerant pressure should be displayed Recover refrigerant from equipment lines if NG Connect recovery recycling recharging equipment to vehicle Confirm refrigerant purit
43. lve closes a little compared with the specifica tion L 1 Improper expansion valve adjustment 2 Malfunctioning expansion valve 3 Outlet and inlet may be clogged e Remove foreign particles by using compressed air e Replace expansion valve e Check lubricant for contami nation An area of the low pressure pipe is colder than areas near the evaporator outlet Low pressure pipe is clogged or crushed e Check and repair malfunc tioning parts e Check lubricant for contami nation Revision 2008 January Air flow volume is not enough or is too low Evaporator is frozen HA 8 e Check intake sensor circuit Refer to HAC 36 Diagnosis Procedure e Replace compressor e Repair evaporator fins e Replace evaporator e Check blower motor circuit Refer to HAC 28 Diagnosis Procedure 2008 Rogue REFRIGERATION SYSTEM SYMPTOMS lt SYMPTOM DIAGNOSIS gt Gauge indication Refrigerant cycle Probable cause Corrective action Low pressure side sometimes be ate comes negative e Air conditioning system does not function and does not cyclically cool the com partment air Moisture is frozen at expansion or replace refrigerant ae system constantly valve outlet and inlet e Replace liquid tank functions for a period of time after compressor is stopped and restarted Refrigerant does not discharge cyclically e Drain water from refrigerant Wat
44. minal SS EE gt NZ AHA281A GAN P AI 77 AA Go A Z J 43926 Whe AA Refrigerant dye leak detection kit UV lamp Kit includes wishield e Carrying case j SS J 42220 Refrigerant 5 A N Ai UV lamp and UV safety goggles dye ensf j J 41459 ie Ee _ goggles HFC 134a R 134a dye injector x SS SS Power supply Use with J 41447 1 4 ounce Refrigerant aye Fe Str DC 12 V Battery terminal bottle identification label es Refrigerant dye J 41447 ERE 24 botties HFC 134a R 134a fluorescent PO leak detection dye 5 Box of 24 1 4 ounce bottles K Taen MADE E J 43872 Refrigerant dye cleaner ZHA200H Revision 2008 January HA 26 2008 Rogue lt PREPARATION gt PREPARATION Tool number Kent Moore No Tool name Description J 42220 UV lamp and UV safety goggles SHA438F Power supply DC 12 V Battery terminal For checking refrigerant leakage when flu orescent dye is equipped in A C system Includes UV lamp and UV safety goggles J 41447 HFC 134a R 134a fluorescent leak detection dye Box of 24 1 4 ounce bottles Refrigerant dye 24 bottles SHA439F Application For HFC 134a R 134a PAG oil Container 1 4 ounce 7 4 cc bottle Includes self adhesive dye identification labels for affixing to vehicle after charging system with dye J 41459 HFC 134a R 134a dye injector Use with J 4144
45. nen 34 Removal and Installation annen 50 FLUORESCENT LEAK DETECTOR ese 35 LIQUID TANK is Ee ee Ee ben Wee Ge DE 52 IMSPOCHON OR EE OE 35 Exploded RE EE EE EE iniaiaiai 52 R l lation EN 52 ELECTRICAL LEAK DETECTOR uu ees ees 36 EE EE INSPECUONS OE EE IR EE EE 36 REFRIGERANT PRESSURE SENSOR 53 Exploded View ioeina 53 ON VEHICLE REPAIR eeuse sesse sesse see ges ee 39 Removal and Installation ee ee ee ee ee 53 REFRIGERATION SYSTEM nnn 39 EVAPORATOR nnie 54 Exploded View ee ese eke eke BERE BE REKE R GER ER GER SR ee 39 Exploded VIEW ankeren naa 54 Inspection After Installation eek EER ee 39 Removal and Installation nanne 55 COMPRESSOR ET N dende eat 42 EXPANSION VALVE Eie 56 Exploded View nnee vennen 42 Exploded VIEW ii anversaireisrsendendscden dere ke se sede 56 Removal and Installation ee nonnen 42 Removal and Installation nen 57 INSPECHION re aran a ite trent meen enabled 43 SERVICE DATA AND SPECIFICATIONS LOW PRESSURE FLEXIBLE HOSE 44 SDS 58 Exploded View Ee EE ER eg ee ie AE OME ER ED N EG AAEE Removal and Installation nennen 44 SERVICE DATA AND SPECIFICATIONS HIGH PRESSURE FLEXIBLE HOSE thas Mia ten ate 46 a EEEN 58 Exploded NE DO Ee N AA 00 46 OMPTESSOF eer EER EER GER RR GER RR EER Re Re 58 EE ER AE esn 46 Lubricant EE EE EE OE vs 58 oie EA AE N N 58 HIGH PRESSURE PIPE EE EE EE ER 48 Engine Idling ee E E EE 58 Exploded View sars EE Ee ee 48 Belt TOMSION sciivesiaticses
46. nimize the entry of moisture into system Use only the specified lubricant from a sealed container Reseal immediately containers of lubricant Lubricant becomes moisture saturated and should not be used without proper sealing Never allow lubricant Nissan A C System Oil Type S to come in contact with styrene foam parts Damage may result CONTAMINATED REFRIGERANT Take appropriate steps shown below if a refrigerant other than pure HFC 134a R 134a is identified in a vehicle e Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant into the atmosphere Revision 2008 January HA 12 2008 Rogue PRECAUTIONS lt PRECAUTION gt Explain that recovery of the contaminated refrigerant could damage service equipment and refrigerant sup ply Suggest the customer return the vehicle to the location of previous service where the contamination may have occurred In case of repairing recover the refrigerant using only dedicated equipment and containers Never recover contaminated refrigerant into the existing service equipment Contact a local refrigerant prod uct retailer for available service if the facility does not have dedicated recovery equipment This refrigerant must be disposed of in accordance with all federal and local regulations In addition replacement of all refrigerant system components on the vehicle is recommended The air conditioner warranty is void if the vehicle is within the warr
47. nt to threaded portion Name Nissan A C System Oil Type S O ring must be closely attached to the groove portion of tube Be careful not to damage O ring and tube when replacing the O ring Connect tube until a click can be heard Then tighten the nut or bolt by hand Check that the O ring is installed to tube correctly Perform leakage test and make sure that there is no leakage from connections after connecting line Disconnect that line and replace the O ring when the refrigerant leaking point is found Then tighten connections of seal seat to the specified torque Torque wrench a gt OK gt NG Apply lubricant Do not apply lubricant to p hj EES ef ep Inflated portion in NG RHA861F FOR MEXICO Service Equipment INFOID 0000000008248368 RECOVERY RECYCLING EQUIPMENT Be certain to follow the manufacturer s instructions for machine operation and machine maintenance Never introduce any refrigerant other than that specified into the machine ELECTRICAL LEAK DETECTOR Be certain to follow the manufacturer s instructions for tester operation and tester maintenance VACUUM PUMP Revision 2008 January HA 21 2008 Rogue PRECAUTIONS lt PRECAUTION gt The lubricant contained inside the vacuum pump is not compatible EE EE with the specified lubricant for HFC 134a R 134a A C systems Hose fittings The vent side of the vacuum pump is exposed to atmospheric pres ga 1 2 16ACME sure So the vacuum p
48. ol name Description Checking for refrigerant purity and Refrigerant identifier equipment system contamination RJIAO197E Power tool For loosening bolts and nuts PBICO190E Sealant or and Lubricant INFOID 0000000001825153 HFC 134a R 134a Service Tool and Equipment e Never mix HFC 134a R 134a refrigerant and or its specified lubricant with CFC 12 R 12 refrigerant and or its lubricant e Separate and non interchangeable service equipment must be used for handling each type of refrigerant lubricant Revision 2008 January HA 28 2008 Rogue PREPARATION lt PREPARATION gt e Refrigerant container fittings service hose fittings and service equipment fittings equipment which handles refrigerant and or lubricant are different between CFC 12 R 12 and HFC 134a R 134a This is to avoid mixed use of the refrigerants lubricant e Never use adapters that convert one size fitting to another refrigerant lubricant contamination occurs and compressor malfunction may result Tool name Description Container color Light blue Container marking HFC 134a R 134a Fitting size Thread size Large container 1 2 16 ACME HFC 134a R 134a refrigerant S NT196 Type Polyalkylene glycol oil PAG O type S DH PS l A Application een System Oil Type S O HFC 134a R 134a swash plate com Ere pressors Nissan only ED Capacity 40 m 1 4 US fl oz 1 4 Imp fl oz S NT197 Revision 20
49. or or mist Exposure may irritate eyes nose and throat Remove HFC 134a R 134a from A C system using certified service equipment meeting requirements of SAE J 2210 HFC 134a R 134a recycling equipment or J 2209 HFC 134a R 134a recovery equip ment Ventilate work area before resuming service if accidental system discharge occurs Additional health and safety information may be obtained from refrigerant and lubricant manufacturers Revision 2008 January HA 39 2008 Rogue REFRIGERATION SYSTEM lt ON VEHICLE REPAIR gt JSIIA0238ZZ 1 Shut off valve 2 A C service valve 3 Recovery Recycling Recharging equipment Evacuating System and Charging Refrigerant JSIIA0239ZZ 1 Shut off valve 2 A C service valve 3 Recovery Recycling Recharging equipment 4 Refrigerant container HFC 134a 5 Weight scale J 39650 6 Vacuum pump J 39649 7 Manifold gauge set J 39183 Preferred best method B Alternative method C For charging Revision 2008 January HA 40 2008 Rogue REFRIGERATION SYSTEM lt ON VEHICLE REPAIR gt Check Recovery Recycling Recharging gauges before connecting Recovery Recycling Recharging equipment to Recovered lubricant Refer to LUBRICANT RETURN OPERATION 1 vehicle No refrigerant pressure should be displayed Recover refrigerant from equipment lines if OK Confirm refrigerant purity in supply tank using Recovery Recycling Recharging equipment with refrig
50. otor Revision 2008 January Takes in air in the vehicle or fresh outside air provides it forcedly to the air conditioner and conveys it inside the vehicle HA 6 2008 Rogue REFRIGERATION SYSTEM SYMPTOMS lt SYMPTOM DIAGNOSIS gt SYMPTOM DIAGNOSIS REFRIGERATION SYSTEM SYMPTOMS Trouble Diagnosis For Unusual Pressure INFOID 0000000001 722424 Diagnose using a manifold gauge whenever system s high and or low side pressure s is are unusual The marker above the gauge scale in the following tables indicates the standard usual pressure range Refer to above table Ambient air temperature to operating pressure table since the standard usual pressure how ever differs from vehicle to vehicle Symptom Table Gauge indication Refrigerant cycle Probable cause INFOID 0000000001 722425 Corrective action Both high and low pressure sides are too high AC359A The pressure returns to nor mal is reduced soon after wa ter is splashed on condenser Excessive refrigerant charge in refrigeration cycle Reduce refrigerant until speci fied pressure is obtained Air suction by cooling fan is in sufficient Insufficient condenser cooling performance L 1 Condenser fins are clogged 2 Improper fan rotation of cooling fan e Clean condenser e Check and repair cooling fan if necessary e Low pressure pipe is not cold When compressor is stopped high pressure reading qu
51. ow The refrigerant flows from the compressor through the condenser with liquid tank through the evaporator and back to the compressor The refrigerant evaporation in the evaporator is controlled by an externally equalized expansion valve located inside the evaporator case Freeze Protection To prevent evaporator from freezing up the evaporator air temperature is monitored and the voltage signal to the A C amp makes the A C relay go OFF and stop the compressor REFRIGERANT SYSTEM PROTECTION Refrigerant Pressure Sensor The refrigerant system is protected against excessively high or low pressures by the refrigerant pressure sen sor located on the liquid tank The refrigerant pressure sensor detects the pressure inside the refrigerant line and sends the voltage signal to the ECM if the system pressure rises above or falls below the specifications ECM makes the A C relay go OFF and stops the compressor when pressure on the high pressure side detected by refrigerant pressure sensor is over approximately 3 120 kPa 31 20 bar 31 8 kg cm 452 psi or below approximately 140 kPa 1 40 bar 1 4 kg cm 20 psi Pressure Relief Valve The refrigerant system is also protected by a pressure relief valve located in the rear head of the compressor The release port on the pressure relief valve automatically opens and releases refrigerant into the atmosphere when the pressure of refrigerant in the system increases to an unusual level more than 3 6
52. ow pressure sides become equal soon after compressor operation stops Compressor pressure opera tion is improper Damaged inside compressor packings Replace compressor AC356A No temperature difference be tween high and low pressure sides Compressor pressure opera tion is improper Damaged inside compressor packings Replace compressor e There is a big temperature difference between liquid tank outlet and inlet Outlet temperature is extremely low e Liquid tank inlet and expan sion valve are frosted Liquid tank inside is slightly clogged e Replace liquid tank e Check lubricant for contami nation e Expansion valve inlet tem perature is extremely low as compared with areas near liquid tank e Expansion valve inlet is frosted Temperature difference oc curs somewhere in high pressure side High pressure pipe located be tween liquid tank and expan sion valve is clogged e Check and repair malfunc tioning parts e Check lubricant for contami nation Both high and low pressure sides are too low Expansion valve and liquid tank are warm or slightly cool when touched Low refrigerant charge 4 Leaking fittings or components Check refrigerant for leaks Re fer to HA 34 Refrigerant Leak ages AC353A There is a big temperature dif ference between expansion valve inlet and outlet while the valve itself is frosted Expansion va
53. p is not compatible EE EE with the specified lubricant for HFC 134a R 134a A C systems Hose fittings The vent side of the vacuum pump is exposed to atmospheric pres ga 1 2 16ACME sure So the vacuum pump lubricant may migrate out of the pump into the service hose This is possible when the pump is switched OFF after evacuation vacuuming and hose is connected to it To prevent this migration use a manual valve placed near the hose to pump connection as per the following e Vacuum pumps usually have a manual isolator valve as part of the pump Close this valve to isolate the service hose from the pump e Use a hose equipped with a manual shut off valve near the pump end for pumps without an isolator Close the valve to isolate the hose from the pump e Disconnect the hose from the pump if the hose has an automatic shut off valve As long as the hose is connected the valve is open and lubricating oil may migrate Some one way valves open when vacuum is applied and close under no vacuum condition Such valves may restrict the pump s ability to pull a deep vacuum and are not recommended RHA270DA MANIFOLD GAUGE SET Be certain that the gauge face indicates HFC 134a or R 134a Be sure the gauge set has 1 2 16 ACME threaded connections for ser vice hoses Confirm the set has been used only with refrigerant HFC 134a R 134a and specified lubricants 1 2 1GACME sites SERVICE HOSES Be certain that the service hoses
54. pment lines if pressure is displayed and then check refrigerant purity Confirm refrigerant purity in supply tank using recovery recycling recharging equipment and refrigerant identifier Confirm refrigerant purity in vehicle A C system using recovery recycling recharging equipment and refrig erant identifier Discharge A C system using approved refrigerant recovery equipment Repair the leaking fitting or com ponent if necessary Evacuate and recharge A C system and perform the leakage test to confirm no refrigerant leakages Perform A C performance test to ensure system works normally Revision 2008 January HA 38 2008 Rogue REFRIGERATION SYSTEM lt ON VEHICLE REPAIR gt ON VEHICLE REPAIR REFRIGERATION SYSTEM Exp loded View INFOID 0000000001 722450 Refer to HA 13 FOR USA AND CANADA Refrigerant Connection FOR USA AND CANADA or HA 19 FOR MEXICO Refrigerant Connection FOR MEXICO SEC 270 271 274 276 fy 4 4 0 45 39 JSIIA0814GB 1 A C unit assembly 2 O ring 3 High pressure pipe 4 Condenser 5 High pressure flexible hose 6 Compressor 7 Low pressure flexible hose 8 Evaporator 9 Evaporator pipe assembly 10 Expansion valve Refer to Gl 4 Components for symbols in the figure n spect i O n After n stal lat i O n INFOID 0000000001849301 SETTING OF SERVICE TOOLS AND EQUIPMENT Discharging Refrigerant WARNING Never breath A C refrigerant and lubricant vap
55. r put oil and grease on it Dispose of the used xenon bulb after packing it in thick vinyl without breaking it Never wipe out dirt and contamination with organic solvent thinner gasoline etc FOR MEXICO jk Working with HFC 134a R 1 34a INFOID 0000000003248364 CAUTION e CFC 12 R 12 refrigerant and HFC 134a R 134a refrigerant are not compatible Compressor mal function is likely to occur if the refrigerants are mixed refer to CONTAMINATED REFRIGERANT Revision 2008 January HA 18 2008 Rogue PRECAUTIONS lt PRECAUTION gt below To determine the purity of HFC 134a R 134a in the vehicle and recovery tank use Refriger ant Recovery Recycling Recharging equipment and Refrigerant Identifier Use only specified lubricant for the HFC 134a R 134a A C system and HFC 134a R 134a compo nents Compressor malfunction is likely to occur if lubricant other than that specified is used The specified HFC 134a R 134a lubricant rapidly absorbs moisture from the atmosphere The fol lowing handling precautions must be observed Cap seal immediately the component to minimize the entry of moisture from the atmosphere when removing refrigerant components from a vehicle Never remove the caps unseal until just before connecting the components when installing refrig erant components to a vehicle Connect all refrigerant loop components as quickly as possible to minimize the entry of moisture into system Use only the specified lubric
56. rea Then remove dust and rust from liquid tank CAUTION Be sure to clean carefully 3 Remove mounting bolts A and then remove liquid tank 1 CAUTION Cap or wrap the joint of condenser and liquid tank with suit able material such as vinyl tape to avoid the entry of air JSIIA03182Z INSTALLATION Install liquid tank and then install liquid tank bracket on condenser CAUTION e Check that liquid tank bracket is securely installed at protrusion of condenser Check that liquid tank bracket does not move to a position below center of liquid tank e Replace O rings with new ones Then apply compressor oil to them when installing e Check for leakages when recharging refrigerant Revision 2008 January HA 52 2008 Rogue REFRIGERANT PRESSURE SENSOR lt ON VEHICLE REPAIR gt REFRIGERANT PRESSURE SENSOR Exp loded View INFOID 0000000001 766524 ODE 10 8 1 1 8 fg 5 9 0 6 52 es Se fw 5 9 0 6 52 11 _ me Ky 3 38 0 34 30 9 4 4 0 45 39 JSIIA0826GB 1 Seal 2 Condenser upper bracket RH 3 Condenser 4 O ring 5 Bracket 6 Liquid tank bracket 7 Liquid tank 8 Refrigerant pressure sensor 9 Condenser upper bracket LH Refer to Gl 4 Components for symbols in the figure Removal and Installation INFOID 0000000001 722484 REMOVAL 1 Remove liquid tank Refer to HA 52 Exploded View 2 Fix the liquid tank 1 with a vise A Remove the refrigerant pressure sensor
57. ry cables At this time the steering lock mechanism will engage 6 Perform a self diagnosis check of all control units using CONSULT III FOR MEXICO Precaution for Procedure without Cowl Top Cover INFOID 0000000003248352 When performing the procedure after removing cowl top cover cover the lower end of windshield with urethane etc PIIB3706J FOR MEXICO Precautions For Xenon Headlamp Service INFO1D 0000000003248389 WARNING Comply with the following warnings to prevent any serious accident Disconnect the battery cable negative terminal or the power supply fuse before installing remov ing or touching the xenon headlamp bulb included The xenon headlamp contains high voltage generated parts Never work with wet hands e Check the xenon headlamp ON OFF status after assembling it to the vehicle Never turn the xenon headlamp ON in other conditions Connect the power supply to the vehicle side connector Turning it ON outside the lamp case may cause fire or visual impairments Never touch the bulb glass immediately after turning it OFF It is extremely hot CAUTION Comply with the following cautions to prevent any error and malfunction Install the xenon bulb securely Insufficient bulb socket installation may melt the bulb the connec tor the housing etc by high voltage leakage or corona discharge Never perform HID circuit inspection with a tester Never touch the xenon bulb glass with hands Neve
58. s of air and HFC 134a R 134a have been shown to be combustible at elevated pressures These mixtures if ignited may cause injury or property damage Additional health and safety information may be obtained from refriger ant manufacturers FOR USA AND CANADA Refrigerant Connection INFOID 0000000001722433 A new type refrigerant connection has been introduced to all refrigerant lines except the following location e Expansion valve to evaporator e Refrigerant pressure sensor to liquid tank O RING AND REFRIGERANT CONNECTION Revision 2008 January HA 13 2008 Rogue PRECAUTIONS lt PRECAUTION gt F Former type refrigerant connection N New type refrigerant connection Fi O ring size CAUTION JSIIA0836ZZ The new and former refrigerant connections use different O ring configurations Never confuse O rings since they are not interchangeable Refrigerant may leak at the connection if a wrong O ring is installed O Ring Part Numbers and Specifications Connection type Piping connection point Part number QTY O ring size Low pressure flexible hose to expansion valve 92473 N8210 1 16 Compressor to low pressure flexible hose 92474 N8210 1 19 Compressor to high pressure flexible hose 92472 N8210 1 12 N Condenser to high pressure flexible hose 92472 N8210 1 12 ew Condenser
59. seckecsessessssseneanietecenbeseutceapesnece 58 Removal and Installation nennen 48 Revision 2008 January HA 2 2008 Rogue DIAGNOSIS AND REPAIR WORKFLOW lt BASIC INSPECTION gt BASIC INSPECTION DIAGNOSIS AND REPAIR WORKFLOW Wo rk Flow INFOID 0000000001 722419 DETAILED FLOW LISTEN TO CUSTOMER COMPLAINT Listen to customer complaint Get detailed information about the conditions and environment when the symp tom occurs gt gt GO TO 2 2 VERIFY THE SYMPTOM WITH OPERATIONAL CHECK Verify the symptom with operational check Refer to HAC 4 Description amp Inspection gt gt GO TO 3 3 GO TO APPROPRIATE TROUBLE DIAGNOSIS Go to appropriate trouble diagnosis Refer to HAC 63 Diagnosis Chart By Symptom below gt gt GO TO 4 4 REPAIR OR REPLACE Repair or replace the specific parts gt gt GOTO 5 5 FINAL CHECK Final check Is the inspection result normal YES CHECK OUT NO gt gt GO TO 3 Revision 2008 January HA 3 2008 Rogue REFRIGERATION SYSTEM lt FUNCTION DIAGNOSIS gt FUNCTION DIAGNOSIS REFRIGERATION SYSTEM Syste Mm D lag ram INFOID 0000000001 722420 Pressure relief valve Z High pressure q Low pressure LA gas AN liquid High pressure Low pressure Compressor H liquid gas Refrigerant pressure Outside air Ju Liquid tank Blower motor Expansion valve at System Description INFOID 0000000001722421 RJIA1552E REFRIGERANT CYCLE Refrigerant Fl
60. ssure sensor to liquid tank J2476 89956 1 10 Former High pressure side 92475 71L00 1 12 Evaporator pipe assembly Low pressure side 92475 72L00 1 16 WARNING Revision 2008 January HA 20 2008 Rogue PRECAUTIONS lt PRECAUTION gt Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is less than atmospheric pressure Then gradually loosen the discharge side hose fitting and remove it CAUTION Observe the following when replacing or cleaning refrigerant cycle components Store it in the same way at it is when mounted on the car when the compressor is removed Failure to do so causes lubricant to enter the low pressure chamber Use always a torque wrench and a back up wrench when connecting tubes Plug immediately all openings to prevent entry of dust and moisture after disconnecting tubes Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle Never remove the seal caps of pipes and other components until just before required for connection Allow components stored in cool areas to warm to working area temperature before removing seal caps This prevents condensation from forming inside A C components Remove thoroughly moisture from the refrigeration system before charging the refrigerant Replace always used O rings Apply lubricant to circle of the O rings shown in illustration when connecting tube Be careful not to apply lubrica
61. to discharge the refrigerant 2 Remove cowl top cover Refer to EXT 20 Exploded View Revision 2008 January HA 44 2008 Rogue LOW PRESSURE FLEXIBLE HOSE lt ON VEHICLE REPAIR gt 3 Remove mounting nut A and lower dash insulator 1 a posi tion without the hindrance for work as shown in the figure 4 Remove mounting bolt A and then disconnect low pressure flexible hose 1 from expansion valve CAUTION Cap or wrap the joint of the A C piping and expansion valve with suitable material such as vinyl tape to avoid the entry of air 5 Remove mounting bolt A from low pressure flexible hose bracket 1 6 Remove mounting nut A and then disconnect low pressure flexible hose 1 from compressor 2 CAUTION Cap or wrap the joint of the A C piping and compressor with suitable material such as vinyl tape to avoid the entry of air 7 Remove low pressure flexible hose JSIIA0820ZZ INSTALLATION Installation is basically the reverse order of removal CAUTION Replace O rings with new ones Then apply compressor oil to them when installing e Check for leakages when recharging refrigerant Revision 2008 January HA 45 2008 Rogue HIGH PRESSURE FLEXIBLE HOSE lt ON VEHICLE REPAIR gt HIGH PRESSURE FLEXIBLE HOSE Exp loded View INFOID 0000000001 766058 Refer to HA 13 FOR USA AND CANADA Refrigerant Connection FOR USA AND CANADA or HA 19 FOR MEXICO Refrigerant Connection FOR MEXICO
62. to high pressure pipe 92471 N8210 1 8 High pressure pipe to expansion valve 92471 N8210 1 8 Inlet 1 Liquid tank to condenser 92471 N8210 8 Outlet 1 Refrigerant pressure sensor to liquid tank J2476 89956 1 10 Former High pressure side 92475 71L00 1 12 Evaporator pipe assembly Low pressure side 92475 72L00 1 16 WARNING Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is less than atmospheric pressure Then gradually loosen the discharge side hose fitting and remove it Revision 2008 January HA 14 2008 Rogue PRECAUTIONS lt PRECAUTION gt CAUTION Observe the following when replacing or cleaning refrigerant cycle components Store it in the same way at it is when mounted on the car when the compressor is removed Failure to do so causes lubricant to enter the low pressure chamber Use always a torque wrench and a back up wrench when connecting tubes Plug immediately all openings to prevent entry of dust and moisture after disconnecting tubes Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle Never remove the seal caps of pipes and other components until just before required for connection Allow components stored in cool areas to warm to working area temperature before removing seal caps This prevents condensation from forming inside A C components Remove thoroughly moisture from the refrigeration system before charging
63. trol amp 43 Main case LH 44 Intake box case Refer to Gl 4 Components for symbols in the figure Removal and Installation INFOID 0000000001 722486 REMOVAL 1 Remove A C unit assembly Refer to VTL 32 Exploded View 2 Remove air conditioner filter cover 1 3 Remove mounting screws A and then remove lower case 2 JSIIA0348ZZ 4 Remove mounting screws A and then remove side case 1 5 Remove evaporator 2 JSIIA0349ZZ 6 Cut upper insulator 1 and remove mounting bolts A expan sion valve 2 and evaporator pipe assembly 3 from evapora tor 4 CAUTION Cap or wrap the joint of A C piping evaporator and expan sion valve with suitable material such as vinyl tape to avoid the entry of air JSIIA04282Z INSTALLATION Installation is basically the reverse order of removal CAUTION e Replace O rings with new ones Then apply compressor oil to them when installing O rings differ from high pressure pipe low pressure pipe or low pressure flexible hose and evapo rator pipe assembly Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sensor can be located in the same position Check for leakages when recharging refrigerant NOTE Refer to CO 10 Refilling when filling radiator with engine coolant Revision 2008 January HA 55 2008 Rogue lt ON VEHICLE REPAIR gt EXPANSION VALVE Exploded View SEC 270e271 1 Intake door motor
64. try of air JSIIA0825ZZ INSTALLATION Installation is basically the reverse order of removal CAUTION Replace O rings with new ones Then apply compressor oil to them when installing Check for leakages when recharging refrigerant Revision 2008 January HA 49 2008 Rogue CONDENSER lt ON VEHICLE REPAIR gt CONDENSER Exp loded View INFOID 0000000001 722477 OH 10 8 1 1 8 fe 5 9 0 6 52 es La Y fw 5 9 0 6 52 ia fo g 3 38 0 34 30 TTT Lm 9 4 4 0 45 39 JSIIA0826GB 1 Seal 2 Condenser upper bracket RH 3 Condenser 4 O ring 5 Bracket 6 Liquid tank bracket 7 Liquid tank 8 Refrigerant pressure sensor 9 Condenser upper bracket LH Refer to Gl 4 Components for symbols in the figure Removal and Installation INFOID 0000000001 722478 REMOVAL 1 Use a refrigerant collecting equipment for HFC 134a to discharge the refrigerant 2 Remove mounting bolt A and then disconnect high pressure flexible hose 1 from condenser CAUTION Cap or wrap the joint of the A C piping and condenser with suitable material such as vinyl tape to avoid the entry of air 3 Remove mounting bolt A and then disconnect high pressure pipe 1 from condenser CAUTION Cap or wrap the joint of the A C piping and condenser with suitable material such as vinyl tape to avoid the entry of air JSIIA08252Z 4 Remove air duct Refer to EM 27
65. ump lubricant may migrate out of the pump into the service hose This is possible when the pump is switched OFF after evacuation vacuuming and hose is connected to it To prevent this migration use a manual valve placed near the hose to pump connection as per the following e Vacuum pumps usually have a manual isolator valve as part of the pump Close this valve to isolate the service hose from the pump e Use a hose equipped with a manual shut off valve near the pump end for pumps without an isolator Close the valve to isolate the hose from the pump e Disconnect the hose from the pump if the hose has an automatic shut off valve As long as the hose is connected the valve is open and lubricating oil may migrate Some one way valves open when vacuum is applied and close under no vacuum condition Such valves may restrict the pump s ability to pull a deep vacuum and are not recommended RHA270DA MANIFOLD GAUGE SET Be certain that the gauge face indicates HFC 134a or R 134a Be sure the gauge set has 1 2 16 ACME threaded connections for ser vice hoses Confirm the set has been used only with refrigerant HFC 134a R 134a and specified lubricants 1 2 1GACME sites SERVICE HOSES Be certain that the service hoses display the markings described Hose fittings to colored hose with black stripe All hoses must equip positive shut nC RCE eng off devices either manual or automatic near the end of the hoses opposit
66. voltage leakage or corona discharge Never perform HID circuit inspection with a tester Never touch the xenon bulb glass with hands Never put oil and grease on it Dispose of the used xenon bulb after packing it in thick vinyl without breaking it Never wipe out dirt and contamination with organic solvent thinner gasoline etc FOR USA AND CANADA Working with HFC 134a R 134a INFOID 0000000001848760 CAUTION e CFC 12 R 12 refrigerant and HFC 134a R 134a refrigerant are not compatible Compressor mal function is likely to occur if the refrigerants are mixed refer to CONTAMINATED REFRIGERANT below To determine the purity of HFC 134a R 134a in the vehicle and recovery tank use Refriger ant Recovery Recycling Recharging equipment and Refrigerant Identifier Use only specified lubricant for the HFC 134a R 134a A C system and HFC 134a R 134a compo nents Compressor malfunction is likely to occur if lubricant other than that specified is used The specified HFC 134a R 134a lubricant rapidly absorbs moisture from the atmosphere The fol lowing handling precautions must be observed Cap seal immediately the component to minimize the entry of moisture from the atmosphere when removing refrigerant components from a vehicle Never remove the caps unseal until just before connecting the components when installing refrig erant components to a vehicle Connect all refrigerant loop components as quickly as possible to mi
67. y in supply tank using recovery recycling recharging equipment and refrigerant identifier Refer to HA 12 FOR USA AND CANADA Working with HFC 134a R 134a FOR USA AND CANADA or HA 18 FOR MEXICO Working with HFC 134a R 134a FOR MEXICO if NG Confirm refrigerant purity in vehicle A C system using recovery recycling recharging equipment and refrig erant identifier If NG refer to HA 12 FOR USA AND CANADA Working with HFC 134a R 134a FOR USA AND CANADA or HA 18 FOR MEXICO Working with HFC 134a R 134a FOR MEXICO Discharge refrigerant into the refrigerant recovery recycling equipment Measure lubricant discharged into the recovery recycling equipment Drain the lubricant from the old removed compressor into a graduated container and recover the amount of lubricant drained Drain the lubricant from the new compressor into a separate Then clean container Measure an amount of new lubricant installed equal to amount drained from old compressor Add this lubricant to new compressor through the suction port opening Measure an amount of new lubricant equal to the amount recovered during discharging Add this lubricant to new compressor through the suction port opening Add another 5 m 0 2 US fl oz 0 2 Imp fl oz of lubricant at this time if the liquid tank also needs to be replaced Revision 2008 January HA 31 2008 Rogue LUBRICANT lt ON VEHICLE MAINTENANCE gt Do not add this 5 m 0 2 US fl

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