SR600 & SR100 Series Service Manual - Tool
Contents
1. 1 M25460030 2 M25460030 3 15 6174100006 3 INSULATOR TUBE SR622 SR632 6174100007 3 INSULATOR TUBE SR623 SR633 6174100008 3 INSULATOR TUBE SR624 SR634 6174100010 3 INSULATOR TUBE SR626 SR636 SR634GC 6174100009 3 INSULATOR TUBE SR134 6174100011 3 INSULATOR TUBE SR132 6174100013 3 INSULATOR TUBE SR134GC 6174100018 3 INSULATOR TUBE SR133 16 00030P01 11 2 SCREW HEX HD CAP SR134GC SR634GC 17 00160P0025 2 NUT HEX SR134GC SR634GC 18 00101P0030 2 WASHER LOCK SR134GC SR634GC 19 H96210002 1 RING GROUND CHECK SR134GC SR634GC 20 H97620002 1 ASSEMBLY BRUSH HOLDER SR134GC SR634GC 21 H98110001 1 BRUSH MOUNTING SR134GC SR634GC w A Woodhead Industries Inc Subsidiary Aero Motive Company AKAPP Electro Industrie Aero Motive UK Limited Woodhead Asia PTE LTD w A Woodhead Industries Inc Subsidiary w A Woodhead Industries Inc Subsidiary w A Woodhead Industries Inc Subsidiary PO Box 2678 Kalamazoo MI 49003 2678 616 337 7700 800 999 8559 FAX 800 333 6119 SM9530 02A Nijverheidsweg 14 Box 54 NL 3771 ME Barneveld NL 3771 AB Barneveld Holland 011 31 3420 14022 FAX 011 31 3420 92384 Rassau Industrial Estate Ebbw Vale Gwent NP3 5SD United Kingdom 0495 350436 FAX 0495 350877 Page 4 of 4 401 Commonwealth Drive 04 04 Haw Par Technocentre Singapore 0314 65 479 6533 FAX 65 479 3588 Woodhead Canada LTD w A Woodhead Industries Inc Subsidiary 10902. 34GC SR134 SR134GC 5 6195700000 1 ASSEMBLY PLATE BEARING 6 5852300000 9 INSULATOR SR622 SR632 12 INSULATOR SR623 SR633 15 INSULATOR SR624 SR634 21 INSULATOR SR626 18 INSULATOR SR634GC 36 INSULATOR SR636 7 M83430002 15 INSULATOR SLEEVE SR134 4 9 INSULATOR SLEEVE SR132 M83430002 4 8 5852600000 6 COLLECTOR RING Required Per Conductor SR636 SR626 2 COLLECTOR RING Required Per Conductor SR622 SR632 SR132 3 COLLECTOR RING Required Per Conductor SR623 SR633 SR133 4 COLLECTOR RING Required Per Conductor SR624 SR634GC SR634 SR134 SR134GC 9 C22020312 8 NUT 3 8 16 HEX HD 10 00051P0022 2 SCREW SET SR622 SR623 SR624 SR626 00051P0024 2 SCREW SET SR632 SR633 SR634 SR634GC SR636 SR132 SR133 SR134 SR134GC 11 6183500000 1 HUB SLIP RING SR622 SR623 SR624 SR626 6183400000 1 HUB SLIP RING SR632 SR633 SR634 SR634GC SR636 SR134 SR134GC 12 6195600000 1 ASSEMBLY END PLATE BEARING 6195600001 1 ASSEMBLY END PLATE BEARING 13 00053P0703 AR SCREW 20X SET Required Per Conductor 14 M25460030 3 STUD BRUSH SR634GC 4 3 STUD BRUSH SR622 SR632 M25460030 3 STUD BRUSH SR623 SR633 5 3 STUD BRUSH SR624 SR634 M25460030 3 STUD BRUSH SR626 SR636 6 3 STUD BRUSH SR132 M25460030 3 STUD BRUSH SR133 7 3 STUD BRUSH SR134 SM9530 02A Page 3of 4 OAero Motive Aug 01 M25460030 3 STUD BRUSH SR134GC 8 M25460030 0 M25460030
3. Brevik Place Mississauga Ontario L4W 3Y5 Canada 905 624 6518 FAX 905 624 9151 Aero Motive Aug 01
4. SR600 amp SR100 Series Service Manual Aero Motive Company w A Woodhead Industries Inc Subsidiary IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions A DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death A CAUTION Hazards or unsafe practices which MAY result in minor personal injury or product or property damage INSTALLATION Lock out all electrical power before opening any enclosures Fuse protection should be A WARNING provided Hazards or unsafe practices COULD result in severe personal injury or death Mount the slip ring by sliding the mounting hub over the mounting shaft snug against the drum plate of the reel and securing it tightly with two set screws The mounting hub on model SR62X has a 2 diameter bore and 2 628 depth The models SR63X amp SR100 have a 3 diameter bore and 2 562 depth The drive stud customer supplied or mounted on the reel must protrude through the hole on the drive plate allowing a 5 8 minimum cleara
5. ly to lock brush holder securely in place MAINTENANCE The air gap slip ring requires no lubrication or maintenance other than periodic inspection NOTE Never treat ring surface with any type of lubricant or cleaner REPLACEMENT PARTS RING INSTALLATION MODEL SR132 amp SR134 Reference Part EPU E paypaq V T e G a eh SM9530 02A Page 2 of 4 OAero Motive Aug 01 Number Number Qty Description 1 00032P01 19 3 BOLT SR622 SR632 00032P0138 3 BOLT SR623 SR633 00032P0139 3 BOLT SR624 SR634 6174800003 3 BOLT SR626 SR636 6174800004 3 BOLT SR134 6174800005 3 BOLT SR134GC 6174800007 3 BOLT SR634GC 6174800008 3 BOLT SR132 6174800009 3 BOLT SR133 2 00101P0021 11 WASHER 3 8 LOCK 3 M83200300 2 INSULATOR TUBE SR622 SR632 M83200301 2 INSULATOR TUBE SR623 SR633 M83200302 2 INSULATOR TUBE SR624 SR634 M83200303 2 INSULATOR TUBE SR626 SR636 M83200299 2 INSULATOR TUBE SR634GC M83200295 2 INSULATOR TUBE SR132 M83200296 2 INSULATOR TUBE SR133 M83200297 2 INSULATOR TUBE SR134 M83200298 2 INSULATOR TUBE SR134GC 4 5860500000 6 ASSEMBLY BRUSH HOLDER Required Per Conductor SR626 SR636 2 ASSEMBLY BRUSH HOLDER Required Per Conductor SR622 SR632 SR132 3 ASSEMBLY BRUSH HOLDER Required Per Conductor SR623 SR633 SR133 4 ASSEMBLY BRUSH HOLDER Required Per Conductor SR624 SR634 SR6
6. nce to the first brush holder in line in order to avoid electrical contact Drive stud should not exceed 77 diameter WIRING The wires coming through the main shaft are connected to the slip ring To connect ring closest to the hub pull wire from shaft completely through slip ring assembly and slide wire back inside the ring assembly Then slide wire into terminal of the slip ring and tighten screw by reaching between rings with hex key Connect remaining wires directly to terminal of the slip ring and tighten set screw Out going wires are connected to terminals on the brush m a M holder assembly Always check continuity before connecting power Always provide slip ring with fuse Caution I j d DE protection Hazards or unsafe practices MAY result in minor personal injury or product or property damage rou er iH n P S ET a B S ALLLLIEOIEaeEe S IAXAXIeMXLLLL A RE r rr rc r SM9530 02A Page 1 of 4 OAero Motive Aug 01 SERVICE A CAUTION During disassembly and assembly of slip ring always be careful to install parts in their i proper places as illustrated below Hazards or unsafe practices MAY result in minor personal injury or product or property damage All parts illustrated below are available as repair parts should they require replacement The brush holder assembly should always be centered on the rings Be sure that the brush surface makes complete contact with ring Tighten screw on brush holder assemb
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