Sportster Mustache Engine Guard Instruction Sheet - Harley
Contents
1. ade of plastics and metals which can be recycled Figure 2 Lower Frame threaded Crossmember 2 See Figure 1 Remove the two screws with washers 2 securing the upper tie link assembly 1 and horn bracket if present to the upper front frame crossmember 3 Leave tie link assembly in position Discard screws and washers 1 of 3 Please dispose of materials responsibly 3 See Figure 5 Obtain two 3 8 16 X 1 1 2 inch screws 1 two flat washers 3 and engine guard from kit 4 NOTE For Step 4 note that upper section of engine guard must be mounted between horn bracket and upper tie link bracket See Figure 3 noting that illustration does not show the horn mounting bracket 4 Figure 3 illustrates mounting without horn bracket and horn in place Place flat washers on screws Obtain horn bracket with horn if present While holding engine guard and horn bracket in place at upper crossmember install screws with washers 2 through horn bracket upper engine guard mount 1 tie link mounting bracket and thread into holes in upper frame crossmember Tighten just enough to hold the assembly snug and in place 5 See Figure 5 Obtain two 3 8 16 X 3 4 inch screws 2 and two flat washers from kit 3 6 See Figure 4 Install flat washers onto screws Install screws 2 through lower engine guard mount 1 holes and thread into lower crossmember holes Tighten until snug only 7 By sight carefully center the engine guard2. and hold in position 8 Tighten the upper mounting screws to 25 35 ft lbs 34 47 Nm 9 Tighten the lower mounting screws to 25 35 ft lbs 34 47 Nm 10 Turn handlebars fully to the right and left and inspect for adequate clearance between the engine guard and the clutch and brake cables J05592 Rf 1 Upper engine guard mount 2 Screws and washers Figure 3 Mount Upper Section of Engine Guard F is01089 1 Lower engine guard mount 2 Screws and washers Figure 4 Mount Lower Section of Engine Guard 20f3 SERVICE PARTS is07398 ge RUE DAVIDSON me Figure 5 Sportster Mustache Engine Guard Table 1 Service Parts Table ltem Description Quantity Part Number 1 Screw 3 8 16 x 1 1 2 inch 2 4721 2 Screw 3 8 16 x 3 4 inch 2 4713W 3 Washer flat 3 8 inch 4 6026 4 Assembly engine guard chrome Not Sold Separately Assembly engine guard black Not Sold Separately 5 Foot pad service kit not shown 49000034 J05592 3 of 3
3. cMOTOR HARLEY DAVIDSON WY J05592 INSTRUCTIONS REV 2012 07 24 SPORTSTER MUSTACHE ENGINE GUARD GENERAL Kit Number 49000005 chrome 49000006 black Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only AWARNING The front and or rear guard s can provide limited leg and cosmetic vehicle protection under unique circumstances Fall over while stopped very slow speed slide It is not made or intended to provide protection from bodily injury in a collision with another vehicle or any other object 00022a NOTE A service manual for your model motorcycle is available from a Harley Davidson Dealer Kit Contents See Figure 5 and Table 1 INSTALLATION NOTES Cover front fender with a clean rag to protect it from scratches during installation procedures When performing the following steps you may also be removing the horn mounting bracket 1 Models with horn mounted between down tubes Note location of horn wires and remove the two horn connectors from the back of the horn J05592 is01085 1 Tie Link mounting bracket shown without horn mounting bracket 2 Screws with washers 3 Threaded crossmember upper Figure 1 Remove upper Tie Link to Frame Hardware XL 1200 Custom Shown 1 Threaded crossmember amp Many Harley Davidson Parts amp Accessories are m
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