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1. 9 S 2008 09 10 CAMSHAFT VALVE Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref No 22 14929 MBB 000 TAPPET 14950 MBB 000 TAPPET 14951 MBB 000 TAPPET 14952 MBB 000 TAPPET 14933 000 14934 000 14935 000 14936 000 14937 000 14938 000 14939 000 14940 000 14941 000 14942 000 14943 000 14944 000 14945 000 14946 000 14947 000 14948 000 14949 000 14950 000 14951 000 14901 000 14902 000 14903 000 14904 000 14905 000 14906 000
2. O 9 2008 09 10 CAMSHAFT VALVE Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref No 23 14907 000 TAPPET 14908 000 14909 000 14910 MBB 000 TAPPET 14911 MBB 000 TAPPET 14912 MBB 000 TAPPET 14913 000 14914 000 14915 000 14916 000 14917 000 14918 000 14919 000 14920 000 14921 000 14922 000 14923 000 14924 000 14925 000 14926 000 14927 000 14928 000 14929 000 14930 000 1
3. 93913 14110 SCREW TAPPING 4X10 2008 09 10 E FRONT BRAKE CALIPER Description CRF450X Serial No 900 Ref No L O N Relative ref Number Description 4 711115 5 711101 11 711130 12 711160 SET BRAKE FRONT 1 PISTON FRONT BRAKE CALIPER INCLUDES Bleed brakes NOTE Same time for two units CALIPER FRONT BRAKE INCLUDES Bleed brakes BRACKET FRONT CALIPER Parts catalogue code 06431 5 405 43352 568 003 43353 461 771 45105 6 405 45105 6 415 45107 KZ4 J31 45108 MY 1 006 45112 56 701 45131 5 672 45132 166 016 45133 MA3 006 45150 006 45190 006 45203 MG3 016 45215 HA5 672 90110 KZ4 J40 SEAL SET PISTON SCREW BLEEDER NISSIN CAP BLEEDER PAD SET FR SPRING PAD RETAINER BOLT A PIN BOOT PIN BUSH NISSIN CALIPER SUB ASSV L FR BRAKE NISSIN BRACKET SUB ASSV L FR CALIPER PLUG PIN PIN HANGER BOLT FLANGE 8X40 2008 09 10 E Reqd QTY CRF450X 6 7 Description Serial No MEY3F 1000A Relative ref Number LON Description 710151 AXLE FRONT WHEEL 710103 HUB FRONT WHEEL 7101D4 FRONT WHEEL 710109 RIM WHEEL FRONT 11 710159 FRONT 11 710140 TUBE FRONT
4. 9 2008 09 10 CAMSHAFT VALVE Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref No 23 14965 MEB 670 SHIM TAPPET 14966 MEB 670 SHIM TAPPET 14967 MEB 670 SHIM TAPPET 14968 MEB 670 SHIM TAPPET 14969 MEB 670 SHIM TAPPET 14970 MEB 670 SHIM TAPPET 14971 MEB 670 SHIM TAPPET 14972 MEB 670 SHIM TAPPET 14973 MEB 670 SHIM TAPPET 90006 MEB 670 BOLT SOCKET 8X45 90444 611 920 WASHER A TACHOMETER gt 0 gt
5. A CODE NO 13 505 CRF450X 2272 PARTS CATALOGUE NEWS w HONDA PARTS Honda Motor Co Ltd Service Division CATALOGUE NEWS PARTS CATALOGUE CORRECTED Printed in Japan NEWS NO 001 Read QTY poek dd Note Part No Description Serial No Parts catalogue code 4 CRF450x 14 CRANKCASE 20 i gt E 14 32 D 91053 719 005 BEARING NEEDLE 12 16 10 NTN 2 2 2 2 2 NOTE A PART NO CHANGE D NEWLY PROVIDED E PART NO DELETION K REQUIRED NO CORRECTION L APPLICATION SERIAL NO CORRECTION T APPLICATION CORRECTION Z REMARKS CHANGE 1 1 November 30 2008 CODE NO 13MEY505 PARTS CATALOGUE NEWS CREASOK 450 5 6 7 8 9 HONDA PARTS Honda Motor Co Ltd Service Division CATALOGUE NEWS Printed in Japan NEWS NO 002 Read QTY Block Ref Note Part No Description Serial No Parts catalogue code No No CRF450X 6 7 8 1 1 T 06113 MEY 670 GASKET SHEET KIT A COMPONENT PARTS 1 1 1 1 1 T 12191 MEY 671 GASKET CYLINDER 1 1 1 1 1 T 12251 MEY 671 GASKET CYLINDER HEAD 1 1 1 1 1 T 12391 MEB 670 GASKET HEAD COVER 1 1 1 1 1 T 14560 MEN 671 GASKET TENSIONER LIFTER 1 1 1 1 1 T 18291 MEB 670 GASKET EX PIPE 1 1 1 1 1 2 T 06114 MEN 670 WASHER O RING KIT A COMPONENT PARTS 1 1 1 1 1 T 12226 MEB 670 SEAL RING 1 1 1 1 1 T 90442 397 000 WASHER SEALING 6MM 4o 1 o1 T
6. I I 9 I I NNNNNNNND 91003 008 BEARING RADIAL BALL 6904 91102 KGB 611 ROLLER 3 5X12 8 94520 42120 CIRCLIP INTERNAL 42MM 14103 MEY A20 SHAFT DECOMPRESSION 14213 MEY A20 PLUNGER DECOMPRESSION 112A 112A m Ew 2008 09 10 E CHAIN TENSIONER Relative ref Number Description 14 SPROCKET CAM 3 110140 CHAIN CAM 4 111130 TENSIONER CAM CHAIN 6 7 111133 LIFTER TENSIONER 8 111139 GUIDE CAM CHAIN 111184 MEY3EO400A Ref No Serial No Part No Description CRF450X Parts catalogue code 7 8 COON O UBWN 14321 MEB 671 14322 MN1 670 14401 MEB 671 14510 MEB 670 14515 000 14520 671 14560 671 14620 671 90004 GHB 600 90004 GHB 670 90088 670 90442 397 000 90482 567 000 14320 20 SPROCKET 361 BOLT SPECIAL KNOCK 7X10 4 CHAIN CAM 112L BORG WARNER TENSIONER COMP CAM CHAIN COLLAR TENSIONER 6X9 LIFTER ASSY TENSIONER GASKET TENSIONER LIFTER GUIDE CAM CHAIN BOLT FLANGE 6X10 NSHF BOLT FLANGE 6X25 NSHF BOLT FLANGE 6X25 WASHER SEALING 6MM WASHER SPECIAL 6MM SPROCKET COMP CAM 36T 2008 09 10 E CYLINDER Ref LON Relative ref Number No Description 5 1111A5 CYLINDER 6 111102 GASKET CYLINDER MEX3 EO500 Reqd QTY
7. 2008 09 10 E Ref No Part No STARTING CLUTCH Reqd QTY Description CRF450X MEY3E1300A Serial No Ref No L O N Relative ref Number Description 110183 211105 612120 612131 612125 6121A2 612145 GEAR BALANCER DRIVE GEAR PRIMARY DRIVE 16 GEAR STARTER DRIVEN OUTER STARTING CLUTCH 3 GEAR STARTER REDUCTION CLUTCH STARTING ONE WAY 10 11 HOLDER STARTER DRIVE GEAR Parts catalogue code O xO OO ON 13415 670 23121 MEV 670 28102 9 000 28110 MEV 670 28115 MEV 670 28120 MEV 671 28125 MEV 671 28127 52 612 28130 MEV 670 28141 MEV 670 28150 670 90013 MEY 670 90017 MEY 670 90018 MEY 670 90402 KW6 960 91012 PN6 701 GEAR BALANCER DRIVE 40T GEAR PRIMARY DRIVE 23T PIN 10X44 GEAR COMP STARTING DRIVEN OUTER STARTING CLUTCH GEAR COMP STARTER REDUCTION 9T 19T CLUTCH ONE WAY RING FRICTION HOLDER COMP STARTER GEAR GEAR STARTER IDLE 23T GEAR COMP STARTER REDUCTION 13T 43T BOLT SPECIAL 12X47 BOLT FLANGE 7X28 BOLT FLANGE 7X38 5 WASHER PLAIN 12MM BEARING NEEDLE 31X36X18 5 2008 09 10 E Description CRANKCASE Reqd QTY CRF450X 7 MEY3E1400A Serial No Ref LON Relative ref Number No Description 1 110120 CRANKCASE RIGHT INCLUDES Engine removal installation CRANKCASE
8. 45 without an LON setting within a same block How to refer to service item by using sample Includes Valve clearance adjustment camshaft replacement 22 Open to page of the block where the camshaft s spare illustration is shown Reference No of the illustration of part that shows location 4 1 of the replacement work Look for the camshaft illustration and refer to the ser 2 FRT an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the camshaft replacement and FRT4 5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2008 09 10 E Indication mark for the listing of service items that continues to the following page Ref No L O N Relative ref Number Description F R T 2 111118 CAMSHAFT 4 5 e e a indicated at the last line Indication of t
9. 2008 09 10 Ref LON Relative ref Number No Description 2 410180 BAR SIDE STAND 3 410182 SPRING SIDE STAND MEY3 F2000 Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 6 7 8 9 50500 KA3 820 STAND COMP MAIN 1 1 1 1 50530 MEY 670 BAR SIDE STAND 1 1 1 50540 KSC 000 SPRING ASSY SIDE STAND 1 1 50543 MM4 000 TUBE SIDE STAND SPRING 1 1 90108 MEY 670 BOLT SIDE STAND PIVOT 1 1 Ref No 90304 GE8 003 NUT U 1 1 2008 09 10 E Description SWINGARM MEY3F2100A Reqd QTY 6 CRF450X 7 Serial No 8 Ref No L O N Relative ref Number Description 1 213165 7 5121B1 5121B2 512168 4101E2 4101E5 4101E4 4101E3 5121B0 5121 8 5121 9 5121D0 CHAIN DRIVE COLLAR SWINGARM PIVOT LEFT COLLAR SWINGARM PIVOT RIGHT COLLAR SWINGARM PIVOT BOTH 12 37 38 GUIDE DRIVE CHAIN SLIDER CHAIN ROLLER CHAIN TENSIONER ROLLER CHAIN LOWER SWINGARM ASSEMBLY BEARING SWINGARM PIVOT LEFT BEARING SWINGARM PIVOT RIGHT BEARING SWINGARM PIVOT BOTH Parts catalogue code ax k a a zS Y NO CON O T Or 06405 KSC 005 40545 KSC 005 45468 MCJ 000 45468 MEB 000 43469 000 52101 KZ4 J40 52141 MEN 710 52142 KZ4 J40 52143 KZ3 860 52143 KZ4 J40 52146 KRN 711 52147 KRN 710 52148 000 52160 000 52170 0
10. 91201 148 003 OIL SEAL 12 22 5 91520 KE1 000 DOWEL PIN 8X7 91355 759 003 O RING 21 8 2 4 96001 06020 00 BOLT FLANGE 6X20 96001 06028 00 BOLT FLANGE 6X28 96001 06085 00 BOLT FLANGE 6X85 2008 09 10 E CRANKCASE COVER Relative ref Number Description 16 1101A6 COVER CRANKCASE LEFT 3 1101 3 GASKET CRANKCASE COVER LEFT 15 113126 VALVE RELIEF 1 6 17 113127 ELEMENT OIL FILTER 8 2131A4 COVER DRIVE SPROCKET 1000 Ref No Part No Description CRF450X Serial No Parts catalogue code 11333 MEB 670 COVER OIL FILTER 11340 MEY 670 COVER COMP L CRANKCASE 11395 MEY 670 GASKET L COVER 15220 MEB 770 VALVE ASSY RELIEF 15412 MEN 671 FILTER COMP ENGINE OIL 15414 MEB 670 SPRING OIL FILTER 15650 MEY 670 GAUGE OIL LEVEL 23810 MEN 730 COVER COMP DRIVE SPROCKET 23810 MEV A30 23812 MEV 670 GUIDE DRIVE CHAIN FRAME NO 5K001154 NO 23812 MEV 671 FRAME NO 1 s 5 001155 1 90023 MEN 670 BOLT FLANGE 8X35 90084 8 010 14MM 90401 670 WASHER 13X24X1 6 90474 333 000 WASHER SEALING 8MM 90602 MEB 670 SPECIAL INTERNAL 24MM 90751 GK1 003 91204 KRN 671 91204 HP1 601 91302 PA9 003 O RING 39 8 2 2 91303 377 000 O RING 13 8X2 5 91307 035 000 O RING 18X3 2008 09 10 E COVER 1000 Reqd QTY 454
11. Description CRF450X Serial No Parts catalogue code No 11102 MEB 670 COLLAR WATER PASS 18MM 11105 MEY 670 TUBE A BREATHER 11107 MEY 670 TUBE BREATHER 11108 MEY 670 TUBE C BREATHER 12100 MEY 670 CYLINDER COMP 12191 MEY 671 GASKET CYLINDER 16961 MCT 010 JOINT THREE WAY 94501 14200 DOWEL PIN 14X20 95002 02100 CLIP TUBE 810 96001 06028 00 BOLT FLANGE 6X28 O 2008 09 10 E CRANKCASE COVER Ref LON Relative ref Number No Description 2 110159 COVER CRANKCASE RIGHT 3 4 212121 COVER CLUTCH 5 110158 GASKET CRANKCASE COVER RIGHT 10 112105 OIL SEAL KICK STARTER SPINDLE MEY3E0600A Reqd QTY Description CRF450X Serial No Parts catalogue code No 11102 MEB 670 COLLAR WATER PASS 18MM 11331 MEY 670 COVER CRANKCASE 11351 MEY 670 COVER CLUTCH 11351 30 11352 671 GASKET CLUTCH COVER 11394 MEY 670 GASKET R COVER 15611 KAL 710 OIL FILLER 16240 730 CLAMPER COMP AIR VENT TUBE 90087 3 000 CAP 30MM 90465 ML7 000 WASHER SEALING 6 5MM 91204 KFO 003 OIL SEAL 20X28X5 CON ON WN 91256 383 721 O RING 17 8X2 4 SHOWA 91305 KFO 003 O RING 27X2 ARAI 91307 035 000 O RING 18X3 91410 679 000 CLIP 2X60 92501 06010 0 BOLT RECESSED 6X10 94301 08140 DOWEL 96001 06025 00 BOLT FLANGE 96001 06028 00 BOLT FLANGE 96001 06035 00 BOLT FLANGE
12. DWH WA wr 95003 60xxx 60 95003 60001 60M lt 95003 60003 60M gt 27 0 wa wal wal wal Wa wal 0 4 wal wal wal wal wal wal 2008 09 10 E General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 1 1xxx 3x 95005 11001 30M 11 0 95005 1 1xxx 5x 95005 11001 50M 11 0 95005 12xxx 1x 95005 12001 10M lt 95005 12003 10M gt 12 0 95005 12 2 95005 12001 20 12 0 95005 12 95005 12001 30M 12 0 95005 12xxx 5x 95005 12001 50M 12 0 95005 14xxx 1x 95005 14001 10M 14 0 95005 14xxx 2x 95005 14001 20M lt 95005 14003 20M gt 14 0 95005 14xxx 3x 95005 14001 30M 14 0 95005 14xxx 5x 95005 14001 50M 14 0 95005 17xxx 1x 95005 17001 10M 17 0 95005 17 2 95005 17001 20 17 0 95005 17 95005 17001 30M 17 0 95005 17xxx 5x 95005 17001 50M 17 0 95005 30xxx 3x 95005 30001 30M 3 0 95005 30xxx 5x 95005 30001 50M 3 0 95005 35xxx 1x 95005 35001 10M lt 95005 35003 10M gt lt 95005 35008 10M gt 3 5 95005 35xxx 2x 95005 35001 20M 3 5 95005 35xxx 3x 95005 35001 30M 3 5 95005 35xxx 4x 95005 35001 10M lt 95005 35003 10M gt lt
13. INCLUDES Engine removal installation GASKET CRANKCASE INCLUDES Engine removal installation CRANKCASE LEFT INCLUDES Engine removal installation CRANKCASE BOTH INCLUDES Engine removal installation ONE WAY VALVE CRANKCASE INCLUDES Engine removal installation LEVER CLUTCH BEARING CRANKSHAFT RIGHT INCLUDES Engine removal and installation BEARING CRANKSHAFT LEFT INCLUDES Engine removal and installation 1101A2 110110 110115 1101A2 1101L3 2121A7 1101B7 1101B6 Parts catalogue code 1 NO Oo O UP 11100 MEY 670 11100 MEV 671 11100 20 11191 670 11200 671 11200 20 11210 KRN 730 18601 MBW 003 22810 MEV 670 22813 MEB 670 22838 MEV 670 90003 KRN 670 90001 850 90031 670 90441 KRN 670 90474 333 000 90488 425 000 90604 670 90610 670 91001 MEV 671 91002 MEV 671 91022 4 740 91201 671 91202 MEY 671 91203 KA4 771 GASKET CRANKCASE CRANKCASE COMP L JET COMP PISTON 80 VALVE COMP REED LEVER COMP CLUTCH LIFTER PLATE CLUTCH LEVER RECEIVER CLUTCH CABLE SCREW SPECIAL FLAT 6X12 SCREW SPECIAL FLAT 6X17 BOLT STUD 12X148 PLATE BEARING HOLDER WASHER SEALING WASHER SEALING 6MM CIRCLIP SPECIAL 33MM GUIDE COMP TUBE BEARING RADIAL BALL 30X76X19 BEARING SPECIAL ROLLER NTN BEARING SHELL 33X38X8 NTN OIL SEAL 38X52
14. 10 77100 20 77100 0 77101 MEY 670 LEATHER COMP SEAT NO LETTERS PRINTED 11 1 3 0 111 19 l 77101 MEY A10 77101 MEY A20 77101 MEY A30 83510 MEY 670 83510 MEY A30 83610 MEY 670 83610 MEY A30 90102 MEN 710 N T1211 11 1 51 11 1 1 51 21 1 51 Nj 11 1 1 1 1 111 90105 710 2008 09 10 E Ref No Part No AIR CLEANER MEY3F1600B Description Serial No Relative ref Number Description 312102 3121C6 312105 3121A8 4131A0 3121A5 3121B6 45 COVER AIR CLEANER CASE STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE AIR CLEANER ELEMENT MUDGUARD AIR CLEANER CASE CASE AIR CLEANER TUBE AIR CLEANER CONNECTING Parts catalogue code 22 15771 551 000 17207 MEV 670 17212 MEN 670 17213 KSC 000 17214 MEN 670 17217 MEB 770 17218 5 000 17218 KZ3 860 17218 MEN A20 17219 MEV 670 17221 MEV 670 17221 30 17223 MEV 670 17224 KN5 670 17225 KN5 670 17231 MEY 670 17250 MEY 670 17253 MEV 670 17291 5 000 17316 MN1 670 17316 611 000 17358 0 680 17359 1 780 17370 419 700 CLIP OIL DRAIN TUBE COVER AIR CLEANER STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE ASSV ELEMENT PLATE AIR CLEANER CASE FR SEAL AIR CLEANER CASE MUDGUARD AIR CLEANER CASE SEAL AIR CLEANER COVER COVER R SIDE GUARD HEAT WASHER AIR
15. A hollow arrow a indicates the block No for the parts en closed within a dotted line i solid arrow t indicates the block No the part in question is connected to 2008 09 10 E When the parts were revised Be sure to check the serial number Reqd QTY Description CB400 Serial No 156 MCE O00 CLAMPER R FR BRAKE HOSE 157 000 CLAMPER L FR BRAKE HOSE 100 0007 FENDER COMP FR NHA11M FORCE SILVER METALLIC 100 00028 PB284C CANDY PHOENIX BLUE 101 000 PLATE FR FENDER 101 MCE 010 102 MCE 300 SHION FR FENDER U B 105 000 STAY FR FENDER MOUNTING 61107 MR7 O00 COLLAR 6 5 96001 06020 00 BOLT FLANGE 6X20 The number has been When shown at the left side When shown at the right side used from the initial model it is applicable to the models it is applicable to the models without revision of No 1008001 and the up to No 1008000 subsequent numbers The parts listed with at the end of the parts name have limited supply period parts not for sale 2008 09 10 RIGHT is abbreviated as R L stands L or R in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat e The following abbreviations are used in this parts catalogue Anti lock brake
16. 2008 09 10 E FRAME GROUP FRONT BRAKE CALIPER FRONT WHEEL REAR BRAKE CALIPER RR BRAKE MASTER CYLINDER REAR WHEEL SEAT SIDE COVER AIR CLEANER 2008 09 10 E FRAME GROUP 5 ums J EXHAUST MUFFLER PEDAL KICK STARTER ARM x 8 ad rt 3j 13 12321 amp 10 16 SWINGARM REAR CUSHION REAR FENDER TAILLIGHT BATTERY 2008 09 10 E FRAME GROUP WIRE HARNESS RADIATOR FRAME BODY CAUTION LABEL IMPORTANT INFORMATION 8 2 2 uai 5 TONDA 3 Z SS DRIVE CHAIN a _ MARK CRF450X9 1 2008 09 10 E CYLINDER HEAD COVER Ref LON Relative ref Number No Description 2 111164 COVER CYLINDER HEAD 4 1 111102 GASKET CYLINDER HEAD COVER MEY3 E0100 Reqd QTY Description CRF450X Serial No Parts catalogue code No 12226 MEB 670 SEAL 12310 MEY 670 COVER COMP CYLINDER HEAD 12310 MEY A30 12316 MEN 730 PLATE BREATHER 12391 MEB 670 GASKET HEAD COVER 90001 MEB 670 BOLT HEAD COVER 90002 MEB 670 BOLT HEAD COVER 90543 MV9 670 RUBBER MOUNTING 96300 06012 00 BOLT FLANGE 6X12 CON URW N gt 2008 09 10 E CYLINDER HEAD Ref LON Relative ref Number No Description 1 111106 HEAD CYLINDER INCLUDES Valve adjust and reface 1111L9 G
17. 710145 GEARBOX ASSY SPEEDOMETER 26 711120 DISC FRONT BRAKE 413195 COVER FRONT DISC 5 710115 BEARING FRONT WHEELCONE 7101156 Replace 1 bearing add Parts catalogue code NO NO 06440 KZ24 J40 42714 710 44301 KSC 000 44311 KZ4 J40 44620 MAC 680 44635 KSC 000 44650 KSC 000 44650 KSC A20 44701 005 44701 MEN A11 44711 MEY 641 44711 004 44711 901 44712 KA3 711 44712 400 004 44713 MG7 003 44713 KS6 641 44715 770 44800 KSC 003 45351 KZ4 J30 SPOKE SET FR 240MM 36 36 3 CAP VALVE AXLE FR WHEEL COLLAR L FR WHEEL COLLAR FR DISTANCE HUB SUB ASSY FR WHEEL SUB ASSY FR FR BRIDGESTONE 90 90 21 M C 54R FR DUNLOP 80 100 21 M C 51M TIRE BRIDGESTONE TIRE DUNLOP 80 100 21 TIRE BRIDGESTONE FLAP TIRE DUNLOP 80 100 21 STOPPER BEAD 1 60 BOX ASSY SPEEDOMETER GEAR DISK FR BRAKE 51614 KZ4 J41ZA COVER FR DISK TNATURAL 2008 09 10 E WORN FRONT WHEEL MEY3F 1000A Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 90105 MAC 680 BOLT DISK 6X19 90114 MAC 780 BOLT FR DISK COVER 90301 KZ4 J40 FR AXLE 90301 473 003 NUT U 6MM 91062 MAC 681 BEARING RADIAL BALL 6904 91201 KS6 004 OIL SEAL 26X37X7 ARAI 91251 KSC 003 DUST SEAL 46X58X7 91319 ME5 003 O RING 5 5 1 4
18. Description CRF450X Serial No Parts catalogue code 5 6 7 8 9 No 94301 08140 DOWEL PIN 8X14 1 94301 10160 DOWEL PIN 10X16 1 94520 14000 CIRCLIP INTERNAL 14MM 1 96001 06016 00 BOLT FLANGE 1 96001 06030 07 BOLT FLANGE 2 96001 06032 00 BOLT FLANGE 6 96001 06040 00 BOLT FLANGE 96001 06075 00 BOLT FLANGE 2008 09 10 E Ref No Part No GENERATOR Reqd QTY 1100 Description CRF450X Serial No Ref LON Relative ref Number No Description 1 613105 ROTOR OR FLYWHEEL 2 6131A3 STATOR Parts catalogue code 31110 MEY 671 31120 MEV 672 32171 GF9 621 90005 896 000 90116 KCY 671 90437 611 000 94050 12000 FLYWHEEL COMP STATOR COMP LOCK PURSE BOLT FLANGE 5X16 BOLT SOCKET 5X20 WASHER PLAIN 12MM NUT FLANGE 12MM 2008 09 10 E STARTING MOTOR Ref LON Relative ref Number No Description 1 612105 MOTOR STARTING 2 6121A4 TERMINAL BRUSH STARTER 3 6121A5 HOLDER BRUSH STARTER 1200 Description CRF450X Serial No Parts catalogue code 7 Ref No 31200 MEV 671 MOTOR ASSV STARTER 31201 MEV 671 TERMINAL SET BRUSH 31204 KG8 004 SPRING CARBON BRUSH 31205 MEV 671 BOLT SETTING 31206 MEV 671 HOLDER BRUSH 31207 MEV 671 90071 0 000 NUT WASHER 6MM 91309 425 003 O RING 24 4 3 1 91320 MBO 000 O RING 96001 06025 00 BOLT FLANGE 6X25 O
19. Reqd QTY CRF450X Serial No Parts catalogue code 7 87126 6707 87127 6707 87130 GEL AQOZA 87126 007 87127 007 87126 107 87127 MEY A10ZA 61139 MEN A10ZA 87126 207 87127 207 87130 GEL AQOZA 87130 KCZ 64OZA MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD MARK TYPE1 CHONDA MARK RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPET MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPET MARK STEERING DAMPER TYPE1 MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPET 103 2008 09 10 E MARK CRF450X9 Ref LON Relative ref Number No Description NO INFORMATION MEV3F3101 Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 8 Ref No 1 61139 MEN ATOZA MARK STEERING DAMPER TYPE1 2 87126 MEY A30ZA MARK RADIATOR SHROUD TYPET 3 87127 MEY A30ZA MARK L RADIATOR SHROUD 4 87130 KSC A30ZA MARK TYPE1 CHONDA 5 87130 KSC C30ZA MARK TYPE1 CHONDA 2008 09 10 E Number Address Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 06000 06113 MEY 670 06114 MEN 670 06115 MEY 670 06116 MEY 670 06116 MEY 770 06405 KSC 005 06420 000 06421 000 06431 MA3 405 06
20. 2 3131C1 ARRESTER SPARK MEY3F1700A Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref No 18291 MEB 670 GASKET EX PIPE 18292 MV4 000 GASKET MUFFLER 18293 MCA A20 RUBBER PROTECTOR PACKING 18300 MEY 670 MUFFLER ASSY 18300 MEY A20 18320 MEY 670 1am a3 01 1m 18323 MEV 670 18323 30 18325 MEY 670 GUARD MUFFLER HEAT 18560 MEY 670 ARRESTER ASSY 18340 MEY A20 ARRESTER COMP MUFFLER 18375 MEN 670 BAND RR MUFFLER 18375 MEN AOO BAND MUFFLER JOINT 18392 MEB 670 PACKING MUFFLER 18392 MEY 670 ON FWD 5K000005 5K000004 31 31 3 31 31 1 1 31 3 31 1 11 31 3 31 1 1 31 31 31 19508 KA3 710 NUT SPRING 6MM 83512 KA4 700 RUBBER SIDE COVER 90101 000 BOLT FLANGE 6X10 90123 KZ4 J40 BOLT FLANGE 90123 MEN 670 BOLT FLANGE 90101 KZ3 J50 BOLT FLANGE PANE I NANU I NANU 90170 MEB 670 BOLT SPECIAL 6MM 94050 08000 NUT FLANGE MM 94102 08800 WASHER PLAIN 8MM 94102 08800 WASHER PLAIN 8MM 94101 08000 nmU r Q 2008 09 10 E PEDAL KICK STARTER ARM Ref LON Relative ref Number No Description 1 4101A1 PEDAL GEAR CHANGE 2 19 112107 ARM KICK STARTER 6 810160 PEDAL REAR BRAKE MEY3 F1800A Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref
21. 90022 MG8 000 90022 5 000 90023 MEN 670 90031 MEB 670 90038 KY4 900 90071 MB0 000 90071 MF5 000 90084 MN8 010 90087 KW3 000 114 114 14 14 114 114 105 105 104 104 102 102 91 91 102 102 3 11 11 4 5 1 1 36 37 2 2 90101 MEN 670 90102 MEN 710 90102 MEV 670 90102 SP1 005 90105 KRN 000 90103 MEB 670 90103 MEN 710 90104 670 90105 MAC 680 90105 000 90105 MEN 730 90106 MJ0 000 90107 KZ4 J40 90108 KZ4 J40 90108 MEY 670 90110 KZ4 J40 90111 MEB 003 90111 MR5 000 90112 413 000 90113 KZ3 000 90113 MAC 780 90113 MEN 670 90113 90113 10 90114 166 006 90114 780 90115 KV3 700 90116 671 90122 KRN 000 90122 MEN 670 90123 KZ4 J40 90123 MEN 670 90124 KZ4 J40 90124 MEB 770 90125 4 000 90125 20 90130 KZ4 J20 90130 KZ4 J40 90130 MEN 840 90131 MEN 840 90131 000 90145 MS9 612 52479 MEY 000 13 52479 MEY A20 14 52486 KZ3 J21 14 52487 KA4 831 I4 52487 MEN A11 G7 53782 MEV A20 53783 MEV A20 87126 MEY A10ZA 115 87126 MEY A20ZA 115 87126 MEV A3OZA 116 87127 6707 115 87127 007 115 87127 107 115 87127 207 115 87127 MEY A30ZA 116 90088 670 90101 000 90101 KRN 730 90147 KPB J10 90152 MEB 750 90153 KZ4 710 90170 MEB 670 90201 MEB 670 90204 634 000 90206 3 000 61000 90101 KZ3 J50 61110 MEN 670 61139 MEN A10ZA 115 116 G10 66 1
22. Ref No Part No Description CRF450X Serial No Parts catalogue code 45468 KS7 830 50130 20 52487 11 53100 MEN 670 53121 MEN 671 53132 KZ4 J20 53132 KA3 831 53133 3 832 53300 20 53700 21 53701 21 53711 11 53712 MEN A11 53721 21 53731 MEN A11 53754 11 53755 11 53756 MEV A21 53757 11 53758 21 53782 20 53783 20 86150 KPG 901 90106 MJ0 000 90107 KZ24 J40 GUIDE FR BRAKE HOSE STAY COMP COUPLER RING STOPPER PIPE STEERING HANDLE PROTECTOR HANDLE CUSHION HANDLE PIPE BRIDGE COMP FORK TOP DAMPER ASSY STEERING CASE DAMPER BOLT COMP PLUG PIECE ADJUST ROD COMP PISTON BEARING COMP PISTON FREE COLLAR STEERING DAMPER TOP EMBLEM PRODUCT MARUI BOLT FLANGE 6X16 BOLT FLANGE 8X45 2008 09 10 E HANDLE PIPE TOP BRIDGE CRF450X8 9 f 37 SS Q 1 Description CRF450X Serial No Parts catalogue code 90124 KZ4 J40 BOLT FLANGE 8X35 90125 MEY A20 BOLT 7X35 0 90304 KZ4 J30 NUT STEERING STEM 90306 24 711 NUT U 10MM 90503 KZ4 J40 WASHER STEERING STEM 90507 3 830 WASHER PLAIN 10MM 90651 11 CIRCLIP 23 5 90652 11 CIRCLIP 17 3 91258 KZ25 B01 O RING 18 8X1 9 91551 MEN A11 O RING 9 5X1 5 91352 MEN A11 O RING 11X1 9 91353 MEN A11 O R
23. f HONDA MEM CHF450X GRFAJ0K 11025116 CRFASO0X 11800116 CRF450Xs PARTS CATALOGUE 13MEY505 Honda Motor Co Ltd 2008 CRF450X5 FOREWORD INDEX aa ENGINE GROUP 2 FRAME GROUP PART NAME INDEX 5 Instruction for use of parts catalogue This parts catalogue has been created as of September 10 2008 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after September 10 2008 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distribu
24. FCRO4A FCRO4A 5 001810 5 001811 5 001854 5 001855 1511121 1121 1 1 1 I 1 1 11 311 1 1 1 11 311 I FCRO4A FCRO4A FCRO4A FCRO4A FCRO4A FCRO4A 2008 09 10 CARBURETOR 2000 Description CRF450X Serial No Parts catalogue code 16197 MEB 671 TUBE AIR VENT 16198 671 16199 MEB 671 TUBE AIR VENT 01 55 gt gt gt 9 16199 MEY 671 TUBECAV 16203 MEY 671 NEEDLE SET JET 16203 MEV D11 16203 MEV D21 93892 04008 18 SCREW WASHER 4X8 93892 04014 18 SCREW WASHER 4X14 95002 02079 CLIP TUBE 7 99101 357 1420 JET MAIN 142 99101 357 1450 JET MAIN 145 99103 440 0450 JET SLOW 45 99104 MEB 1000 JET SLOW AIR 100 99108 KRN 0700 JET 99108 KSE 0600 JET 99112 0700 JET BY STARTER 70 II gt gt le la EN 22112232 16072 MEN 731 TOP SET CARBURETOR NO 1 FCRO4A B 16014 11 16088 MEN 731 CARBURETOR NO FCRO4A B 1 16076 ND5 004 O RING 1 3 4 3 2008 09 10 E GASKET KIT Ref LON Relative ref Number No Description NO INFORMATION ENG1X0001B Ref Reqd QTY Description CRF450X Serial No Parts catalogue code 6 7 8 1 06113 MEY 670 GASKET SHEET KIT A COMPONENT PARTS 12191 MEV 671 GASKET C
25. G7 G9 G5 65 65 65 65 65 65 65 65 69 14 70 14 26 1 O N O 2 AWD ANNAA gt gt gt gt 50540 KSC 000 50543 4 000 50603 24 0 50610 671 50611 MEV 670 50616 MEN 670 50617 24 0 50618 KE8 000 50618 24 0 50642 670 51000 51401 MEV 003 51401 21 51402 MEV 003 51402 MEV A21 51403 MEV 003 51403 MEV A21 51410 MEV 003 51412 KRN 711 51414 23 01 51415 23 01 51420 003 51420 21 51430 003 51430 21 51431 23 01 51437 KZ3 J41 51440 KRN 711 51447 KZ3 003 51450 005 51450 21 51451 23 01 51453 73 01 51456 KZ3 J41 51476 MEV 003 51480 MEV 003 51480 21 51490 KSC 005 51520 003 51520 21 51580 003 51580 21 15 H15 H14 H14 H14 H14 H14 111 H14 H14 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 612 612 612 612 612 G12 612 612 612 612 612 51610 0007 612 51614 KZ4 J41ZA 614 51620 0007 612 52000 52101 24 0 52141 710 52142 KZ4 J40 52143 KZ3 860 52143 KZ4 J40 52146 KRN 711 52146 MEN J00 52147 KRN 710 52147 MEN J00 I ON Ov Ui UNI Q ODONOUPPPPPP 107 Number Address Ref Part Number Address Page Ref PART NO INDEX Ad
26. JOINT DRIVE CHAIN JOINT KICK ARM JOINT THREE WAY WATER JOINT THREE WAY JOINT K KEY SPECIAL WOODRUFF 25X14 CL LABEL DRIVE CHAIN LABEL RR DAMPER WARNING LEATHER COMP SEAT LEVER COMP CLUTCH LIFTER LEVER SET PUMP LEVER SET R HANDLE LEVER HOT STARTER LEVER L STEERING HANDLE LIFTER ASSY TENSIONER LIFTER VALVE LOCK PURSE MAINSHAFT COMP 2008 09 10 E 73 CAUTION L RADIATOR SHROUD R RADIATOR SHROUD MARK STEERING DAMPER METER ASSY TRIP MOTOR ASSV STARTER MUDGUARD AIR CLEANER CASE MUFFLER ASSY NEEDLE SET JET NUT WASHER 6MM NUT NUT ADJUSTER NUT BEAM ADJUSTING NUT NUT CLIP 6MM NUT FLANGE 10MM NUT NUT FLANGE 12MM FLANGE 6MM NUT NUT NUT HEX NUT HEX NUT HEX 6MM NUT NUT NUT LOCK 14MM NUT SPECIAL 6MM NUT SPECIAL 6X7 NUT SPECIAL 8MM NUT SPRING 6MM NUT SQUARE 5MM NUT STEERING STEM NUT TAPPET ADJUSTING NUT 103 104 102 103 FORA gt gt WONUOKDKFAWONUNNUR AW Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Ref NUT NUT NUT NUT NUT NUT OIL OIL OIL OIL OIL OIL OIL OIL OIL OIL OIL O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI O RI HEX Co SEAL SET SEAL 1
27. PLUG BREATHER TUBE PLUG PIN PLUG SPARK PLUNGER DECOMPRESSION PLUNGER PAWL PROTECTOR EX PIPE PROTECTOR HANDLE PROTECTOR L FR FORK PROTECTOR R FORK CR 1 RADIATOR L RADIATOR R RATCHET KICK STARTER RECEIVER CLUTCH CABLE RECTIFIER COMP REGULATOR RETAINER EX VALVE SPRING RETAINER IN VALVE SPRING RETAINER RR WHEEL BEARING RIM FR WHEEL RIM RR WHEEL RING RING FRICTION RING OIL SEAL STOPPER RING RING STOPPER RING WEAR ROD COMP ROD COMP PISTON ROD COMP PUSH 116 Address Page Ref PART NAME INDEX Part name Address Ref Part name Address Page Ref ROD SUB ASSY CUSHION CONNECTING 13 ROD CLUTCH LIFTER ROLLER ROLLER COMP CHAIN ROLLER COMP CHAIN LOWER ROLLER 3 17 8 ROLLER 3 5 12 8 ROLLER 4X8 ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER RUBBER BATTERY RUBBER LIGHT FOAM RUBBER MOUNTING RUBBER PROTECTOR PACKING RUBBER RADIATOR MOUNTING RUBBER RESERVE TANK RUBBER SEAT RAIL RUBBER RUBBER SIDE COVER RUBBER SILENCER RUBBER STOPPER RUBBER TANK MOUNTING RUBBER TANK MOUNTING FR RUBBER TANK SIDE MOUNTING cs SCREEN SET FUEL STRAINER SCREW WASHER 4X14 SCREW WASHER 4X8 SCREW WASHER 5X14 SCREW SET A SCREW SET B SCREW SET JET NEEDLE SCREW 5X12 SCREW BLEEDE
28. 1x 95003 07001 10M lt 95003 07003 10M gt lt 95003 07008 10M gt 4 0 7 0 95003 19 95003 19001 60 lt 95003 19003 60 gt lt 95003 19008 60 gt 7 0 95003 39xxx 1x 95003 39001 10M lt 95003 39003 10 gt 14 0 95003 07 20 95003 07001 10M lt 95003 07003 10M gt lt 95003 07008 10M gt 4 0 7 0 95003 19 60 95003 19001 60 lt 95003 19003 60 gt lt 95003 19008 60 gt 7 0 95003 39xxx 20 95003 39001 10M lt 95003 39003 10M gt 14 0 95003 07xxx 3x 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21xxx 1x 95003 21001 10M lt 95003 21003 10 gt 8 0 95003 40 20 95003 40001 10 lt 95003 40003 10 gt 16 0 95003 07 60 95003 07001 60 lt 95003 07003 60 gt lt 95003 07008 60 gt 4 0 7 0 95003 21xxx 20 95003 21001 10M lt 95003 21003 10M gt 8 0 95003 40xxx 3x 95003 40001 60M lt 95003 40003 60M gt 16 0 95003 07xxx 7x 95003 07001 70M lt 95003 07003 70M gt lt 95003 07008 70M gt 4 0 7 0 95003 23xxx 1x 95003 23001 10M lt 95003 23003 10M gt 8 0 95003 40xxx 60 95003 40001 60M lt 95003 40003 60M gt 16 0 95003 23xxx 20 95003 23001 10M lt 95003 23003 10M gt 8 0 95003 43xxx 1x 95003 43001 10M lt 95003 43003 10 gt lt 95003 43008 10 gt 15 0 95003 08xxx 1x 95
29. 60M gt lt 95001 75008 60M gt 7 5 95001 45xxx 4x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 4x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 7 5 95001 75xxx 5x 95001 75001 50M lt 95001 75003 50M gt 7 5 95001 45xxx 5x 95001 45001 50M lt 95001 45003 50M gt 4 5 95001 45xxx 6x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 6x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 7 5 95001 80xxx 2x 95001 80001 50M 8 0 95001 55xxx 2x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt OWA OW DW WA WA WA WA WA WA gt 95001 80xxx 3x 95001 80001 60M 8 0 95001 80xxx 4x 95001 80001 60M 8 0 95001 80xxx 5x 95001 80001 50M 8 0 2008 09 10 95001 80xxx 6x 95001 80001 60M 8 0 ala OWA WA 0u DW 00u 00 00 E Vinyl tube Vinyl tube Vinyl tube Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm 95003 01xxx 3x 9500
30. 6163A0 HEADLIGHT AIMING 1130A2 OIL STRAINER CLEANING 2133A0 DRIVE CHAIN ADJUSTMENT 3120 0 CLEANER ELEMENT CLEANING 3113A3 THROTTLE OPERATION ADJUSTMENT 7110A0 FRONT BRAKE AIR BLEEDING 7110A1 REAR BRAKE AIR BLEEDING 1151E7 RADIATOR COOLANT CHANGE 2008 09 10 E CYLINDER HEAD COVER ENGINE GROUP CYLINDER HEAD CAMSHAFT VALVE CAM CHAIN TENSIONER CYLINDER MEY3 E0500 R CRANKCASE COVER MEY3 E0700A 6 013 OIL PUMP 5 A T 10 9 2008 09 10 800 WATER PUMP 13 2 6 1 33 3 1 E p T get 2 5 OD ENGINE GROUP NEN i 182 CRANKCASE COVER GENERATOR STARTING MOTOR STARTING CLUTCH CRANKCASE CRANKSHAFT PISTON BALANCER TRANSMISSION GEARSHIFT DRUM 2008 09 10 E a 2 O c O Lu 2 2 GASKET CARBURETOR KICK STARTER SPINDLE GASKET KIT B E 2008 09 10 FRAME GROUP HANDLE LEVER SWITCH CABLE HEADLIGHT HANDLE PIPE TOP BRIDGE HANDLE PIPE TOP BRIDGE CRF450X8 9 CRF450X5 6 7 FR BRAKE MASTER CYLINDER p wi MEY3 F0500 G10 STEERING STEM FRONT FENDER FRONT FORK MEY3 F0600
31. 90004 GHB 600 BOLT FLANGE 6X10 NSHF 2008 09 10 E CLUTCH Ref LON Relative ref Number No Description 1 2121A0 OUTER CLUTCH 3 212112 CENTER CLUTCH 4 5 6 2121A1 DISC CLUTCH FRICTION NOTE Same time for two units or more 8 16 17 2121 3 PLATE CLUTCH PRESSURE 212107 SPRING CLUTCH NOTE Same time for two units or more 8 16 17 2121B6 ROD CLUTCH LIFTER MEY3 E0700A Description CRF450X Serial No Parts catalogue code No 22100 MEY 670 OUTER COMP CLUTCH 22106 MEY 670 COLLAR CLUTCH OUTER 22120 MEY 670 CENTER CLUTCH 22201 MEB 670 DISK CLUTCH FRICTION 22201 MEN 670 DISK B CLUTCH FRICTION 22321 KZ3 690 PLATE B CLUTCH 22351 MEY 670 PLATE CLUTCH PRESSURE 22352 KAE 770 PIECE CLUTCH LIFTER 22401 MEN 670 SPRING CLUTCH 22851 MEY 670 ROD CLUTCH LIFTER SO NO URW N Omnmoaoa AN gt SA pm 4 gt O0 4 ONN gt O 1 1 1 2 6 7 1 1 6 1 1 1 1 1 1 1 2 2 2 90022 MM5 000 BOLT WASHER 6X25 90235 KA4 000 NUT 18MM 90421 HA2 010 WASHER THRUST 23X48 90451 MEN 730 WASHER 18X27 5X2 90461 KZ3 J10 WASHER LOCK 18MM 3330 gt 4 gt S 90608 072 000 WASHER 12MM 91001 147 003 BEARING NEEDLE 12MM NTND 91104 KCW 003 BEARING NEEDLE 28X32X17 2008 09 10 E OIL PUMP Ref LON Relative ref Number No Description 3 1131C4 GEAR OIL PUMP DRIVEN 4 7 8 1131B6 STRA
32. 91312 KE7 003 O RING 19X3 NOK 1 1 1 1 1 1 2 1 if 06115 MEV 670 GASKET SHEET KIT B COMPONENT PARTS 1 1 1 1 1 T 11191 MEY 670 GASKET CRANKCASE A ee ki 1 T 11352 MEB 671 GASKET CLUTCH COVER Ao Te T 11394 670 GASKET R COVER 1 1 1 1 1 NOTE A PART NO CHANGE D NEWLY PROVIDED E PART NO DELETION K REQUIRED NO CORRECTION L APPLICATION SERIAL NO CORRECTION T APPLICATION CORRECTION Z REMARKS CHANGE 1 2 PARTS CATALOGUE NEWS BOOKNo 13MEV505 Read QTY Note Part No Description Serial No Parts catalogue code T 11395 670 GASKET L COVER 1 1 1 1 1 T 19226 MEB 670 GASKET WATER PUMP COVER 1 1 1 1 1 2 E 06116 MEY 670 PARTS NO DELETION E 06116 MEY 770 PARTS NO DELETION T 90447 1 000 WASHER SEALING 7MM 1 1 1 1 1 T 90463 7 000 WASHER SEALING 6 5MM 2 2 2 2 2 T 90474 333 000 WASHER SEALING 8 2 2 2 2 2 T 90488 425 000 WASHER SEALING 6MM 3 3 3 3 3 T 90751 GK1 003 O RING 8 5 1 7 1 1 1 1 1 T 91201 ML3 873 D RING 23 75MM 91256 383 721 O RING 17 8X2 4 SHOWA 11111 T 91302 9 003 O RING 39 8 2 2 qp ele M T 91303 377 000 O RING 13 8X2 5 11111 91305 000 PARTS NO DELETION T 91307 035 000 O RING 18X3 2 22 2 2 T 91309 425 003 O RING 24 4X3
33. 95005 35008 10M gt 3 5 95005 35xxx 5x 95005 35001 50M 3 5 95005 45xxx 1x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 2x 95005 45001 20M 4 5 95005 45xxx 3x 95005 45001 30M 4 5 gt ow Ow OW 3 SB a a General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 45xxx 4x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 5x 95005 45001 50M 4 5 95005 50xxx 3x 95005 50001 30M lt 95005 50003 30M gt 5 0 95005 50xxx 5x 95005 50001 50M 5 0 95005 55xxx 1x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 55xxx 2x 95005 55001 20M lt 95005 55003 20M gt 5 3 95005 55xxx 4x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 65xxx 1x 95005 65001 10M lt 95005 65003 10M gt 6 5 95005 65xxx 2x 95005 65001 20M 6 5 95005 70xxx 3x 95005 70001 30M lt 95005 70003 30M gt 7 0 95005 70xxx 5x 95005 70001 50M 7 0 95005 75xxx 1x 95005 75001 10M lt 95005 75003 10 gt 7 3 95005 75xxx 2x 95005 75001 20M 7 3 95005 80xxx 1x 95005 80001 10M lt 95005 80003 10M gt 8 0 95005 80xxx 2x 95005 80001 20M 8 0
34. 96001 06010 00 96001 06012 00 96001 06012 07 96001 06014 00 H11 H2 G2 65 18 H12 E1 H12 H12 H14 11 G4 G15 H13 H14 D3 D11 D16 D16 D3 D10 E5 12 15 15 016 08 H11 G8 112 015 5 11 112 H11 H8 15 85 109 110 Number Address Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 96001 06016 00 96001 06020 00 96001 06020 07 96001 06022 00 96001 06025 00 96001 06028 00 96001 06030 00 96001 06030 07 96001 06032 00 96001 06035 00 96001 06040 00 96001 06045 00 96001 06050 00 96001 06065 00 96001 06075 00 96001 06085 00 96211 08000 96220 30178 96220 40080 96300 06012 00 96300 08025 00 96300 08065 00 98000 98200 31500 99000 99101 357 1420 99101 357 1450 99103 440 0450 99104 1000 99108 KRN 0700 99108 KSE 0600 99112 MEV 0700 D16 38 23 E5 43 26 G10 66 4 78 27 26 2008 09 10 E Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref ADJUSTER COMPRESSION DAMPING FORCE 13 ADJUSTER SPRING ARM ASSY KICK STARTER ARM COMP EX ROCKER ARM SET LINK ARM SUB ASSY CUSHION ARM DECOMPRESSION LIFTER ARM STEP ARM R STEP ARRESTER ASSY ARRESTER COMP MUFFLER AXLE FR WHEEL
35. BEARING RADIAL BALL 62030 91001 ML3 873 BEARING RADIAL BALL 24 56 14 91003 MBN 671 BEARING BALL 5205A 91006 MEV 671 BEARING BALL 5203U 91007 MEN 731 BEARING NEEDLE 19X22X9 8 91012 KA3 710 PLATE COUNTERSHAFT BEARING 91201 ML3 873 D RING 23 75MMCARAI 91207 ML3 871 OIL SEAL 31X40X7 ARAI 95600 06012 0 SCREW FLAT 6X12 23432 HN1 A40 COLLAR 28 25 10 5 25482 MEN A00 COLLAR 25 28 10 2008 09 10 E Ref No Part No GEARSHIFT DRUM MEY3 E1800 Reqd QTY CRF450X Serial No Description Relative ref Number Description 210112 2101A9 2101B2 2101B3 2101B4 210125 210122 2 3 4 5 FORK GEARSHIFT INCLUDES Engine removal and installation Same time for two units or more DRUM GEARSHIFT INCLUDES Engine removal and installation CENTER GEARSHIFT DRUM 11 12 13 15 SHIFTER GEARSHIFT DRUM PLATE GUIDE 17 STOPPER OR SPRING SHIFT DRUM 19 25 28 SPINDLE GEARSHIFT Parts catalogue code NO Oo O 24211 670 24221 MEV 671 24231 MEV 671 24241 MEV 670 24242 MEN 730 24311 MEV 670 24312 KA3 741 24315 0 000 24321 MEB 670 24322 4 000 24324 711 24325 KA3 711 24326 KBH 901 24328 MEB 670 24329 740 24430 740 24435 4 770 24610 MEV 670 24651 MEB 670 24652 0 000 90022 68 000 90071 5 000 90435 HB3 000 90441 KA4 700 90451 155 000 FORK R GEARSHIFT
36. COVER SETTING BOLT STEP 12MM BOLT STOPPER BOLT STUD 12X148 BOLT STUD 8X22 BOLT UBS 8X33 BOLT WIRE ADJUSTING BOOT COMP BOOT PIN BUSH BOX ASSY SPEEDOMETER GEAR 614 BRACKET SUB ASSY L FR CALIPER G13 BRACKET SUB ASSY RR BRACKET L HANDLE LEVER 17 BRACKET L BRACKET R BRIDGE COMP FORK TOP BULB HEADLIGHT BUSH B SLIDER BUSH C SLIDER BUSH GUIDE BUSH SLIDER 00 4 gt OO UNI L C 1 CABLE ASSY SPEEDOMETER CABLE ASSY THROTTLE CABLE COMP A THROTTLE CABLE COMP B THROTTLE CABLE COMP CABLE COMP HOT STARTER CABLE COMP THROTTLE CABLE BATTERY EARTH CABLE INNER CABLE STARTER MAGNETIC POW WNUUN IN UTD CABLE STARTER MOTOR CALIPER SUB ASSY L CALIPER SUB ASSY BRAKE CAMSHAFT COMP CAP ASSY FUEL TANK P002 CAP ASSY CAP ASSY CAP COMP CAP COMP CAP CAP CAP AIR VALVE CAP BLEEDER p NOISE SUPPRESSOR RESERVE TANK CHAMBER RADIATOR N OO N N AO OO O N ON CAP CAP MASTER CYLINDER ARR CAP OIL FILLER CAP RIM HOLE CAP n CARBURETOR ASSY CASE COMP AIR CLEANER CASE COMP DAMPER CASE COMP ROD GUIDE CASE DAMPER CENTER CLUTCH CENTER GEARSHIFT DRUM CHAIN SET DRIVE CHAIN CAM CHAMBER SET FLOAT CIRCLIP 2008 09 10 CIRCLIP CIRCLIP CIRCLIP EXTERNAL CIRCLIP EXTERNAL CIRCLIP EXTERNAL C
37. FORK L GEARSHIFT FORK CENTER GEARSHIFT SHAFT A GEARSHIFT FORK SHAFT B SHIFT FORK DRUM GEARSHIFT CENTER GEARSHIFT DRUM PIN SHIFTER SHIFTER DRUM COLLAR SHIFTER PAWL A RATCHET PAWL B RATCHET PLUNGER PAWL PLATE GUIDE SPRING PAWL PLUNGER STOPPER COMP DRUM SPRING SHIFT DRUM STOPPER SPINDLE COMP GEARSHIFT SPRING GEARSHIFT RETURN PIN GEARSHIFT RETURN SPRING PIVOT SHIFT DRUM STOPPER ARM BOLT FLANGE SOCKET 6X14 WASHER 6 1MM PLATE BEARING HOLDER WASHER 14MM 2008 09 10 E GEARSHIFT DRUM MEY3 E1800 Ref Reqd QTY No Part No Description CRF450X Serial No i 7 Parts catalogue code 26 91008 MEY 671 BEARING BALL 6805LU 27 95301 06016 0 BOLT HEX 6X16 28 94510 14000 CIRCLIP EXTERNAL 14MM 29 96220 40080 ROLLER 4X8 2008 09 10 E STARTER SPINDLE Relative ref Number Description 2 1121A0 PINION KICK STARTER 6 1121A1 RATCHET KICK RECOIL STARTER 8 12 15 612135 GEAR STARTER IDLE 9 1121A2 SPINDLE KICK STARTER 11 112103 SPRING KICK STARTER RETURN FR MEY3 E1900 Ref No Part No Description CRF450X Serial No Parts catalogue code 15201 MEV 670 PLATE OIL GUIDE 23472 KY4 900 COLLAR 20X22X10 28211 MEY 670 PINION KICK STARTER 34T 28215 MEB 670 PLATE KICK STOPPER 28221 MEB 770 RATCHET KICK STARTER 28225 KA4 740 SPRING KICK STARTER RATCHET 28231 MEY 670 GEAR KICK STARTER IDLE 29T 28232 KZ3 L20 COLLAR
38. JH2PE06A 6K100001 6K199999 FCRO4A C European direct sales PEO6E 5200001 5299999 JH2PE06A 7K200001 7K299999 CRF450X7 FCRO4B A Australia 6 5200001 5299999 JH2PE06U 7K100001 7K299999 European direct sales 5300001 5399999 JH2PE06A 8K300001 8K399999 CRF450Xs Australia PEO6E 5300001 5399999 JH2PE06U 8K200001 8K299999 FCRO4C A European direct sales JH2PE06A 9K400001 CRF450Xo Australia JH2PE06U 9K300001 Of carburetor throttle body identification numbers only the portions underlined in the example below are used for registration FCRO4A KC 7 2008 09 10 Fuel hose general purpose hoses and vinyl hose standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue underneath the part gt are available in 3 m and 8 m lengths When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part The list below is a catalogue of the standard part numbers and bulk part numbers Not
39. KAE 771 33113 MBW D21 33117 KBR 730 33130 KSC A21 33130 MEV 670 33150 KSC 673 33150 KSC A21 33701 MEY 670 34000 34901 GJ1 003 35000 35130 KSC 670 35130 20 35150 KSC 671 35150 20 18 QON NO Ut P UN OS UN ON ON Ui 35340 ML4 005 35850 000 35856 000 37000 37200 MN1 731 37215 KAF 008 40000 40545 KSC 005 41000 41201 MEY 000 41203 KZ3 J20 41203 KZ4 J30 41231 KZ4 J20 42000 42301 KZ4 J40 42305 KZ4 J40 42306 KZ4 J20 42311 KZ4 J40 42620 KZ4 J20 42635 KRN 710 42650 KSC A20 42650 000 42701 KSC 003 42701 5 21 42711 004 42711 MEV 641 42712 7 641 42712 MEV 641 42713 300 003 42713 300 004 42714 KA3 710 42715 0 770 42717 329 000 43000 43108 KZ4 J41 43112 KZ4 J41 43131 KW3 006 43150 KRN 711 43190 KRN 711 43215 KZ4 J41 43310 MEB 003 59 95 95 G16 G16 G16 G16 G16 H1 43330 KZ4 J40ZA 616 43340 0007 G16 43351 KZ4 J40 43351 10 43352 568 003 43353 461 771 H4 G13 G16 G13 10 8 9 43468 MCJ 000 45468 000 45469 000 43500 MEY 006 43500 MEY 016 43504 MB2 006 43513 KZ4 J41 43514 KS6 701 43520 KZ4 J42 43520 KZ4 J43 43521 KZ4 J41 43522 KZL J41 43530 KZL J41 44000 44301 KSC 000 44311 KZ4 J40 44620 MAC 680 44635 5 000 44650 KSC 000 44650 KSC A20 44701 MEN 005 44701 11 44711 MEN 004 44711 MEN JO1 44711 MEV 6
40. LOWER 8101B9A Replace 1 handle holder add 6 510110 BRIDGE FORK TOP Parts catalogue code 45468 57 830 53100 670 53121 MEN 670 53121 MEN 671 53132 KZ4 J20 53132 KA3 831 53133 3 832 53300 5 000 86150 KPG 901 90106 MJ0 000 90107 KZ24 J40 90124 K24 J40 90304 KZ4 J30 90306 KZ4 711 90503 KZ4 J40 90507 KA3 830 95014 22100 GUIDE FR BRAKE HOSE PIPE STEERING HANDLE PROTECTOR HANDLE BRIDGE COMP FORK TOP EMBLEM PRODUCT MARUI BOLT FLANGE BOLT FLANGE BOLT FLANGE NUT STEERING NUT U 10MM WASHER STEERING STEM WASHER PLAIN 10MM HOLDER B1 HANDLE PIPE UPPER 01 ANNI I I I gt o LE RRO oo 70101366 70201084 2008 09 10 7K101365 U 70201083 ED HANDLE PIPE TOP BRIDGE CRF450X8 9 25 37 7 SS Q Ref No L O N Relative ref Number Description 4 6 8 9 10 13 14 15 810100 8101B9 8101B9A 510110 5101C4 510164 510163 510162 5101G2A 510165 PIPE STEERING HANDLE HOLDER HANDLE LOWER Replace 1 handle holder add BRIDGE FORK TOP DAMPER STEERING CASE STEERING DAMPER ROD ASSV STEERING DAMPER BEARING STEERING DAMPER Replace 1 bearing add 11 12 34 35 PISTON STEERING DAMPER n n a 3a 3 0c 03 4 UN 1
41. MEV 671 24241 MEV 670 24242 MEN 730 24311 MEV 670 24312 KA3 741 24515 HA0 000 24321 MEB 670 24522 4 000 24524 711 24325 3 011 24326 KBH 901 24328 MEB 670 24329 KA3 740 24430 KA3 740 24435 KA4 770 24610 MEV 670 24651 MEB 670 24652 000 24700 MEY 670 28000 28102 9 000 28110 MEV 670 28115 MEV 670 28120 671 28125 MEV 671 28127 52 612 28130 MEV 670 28141 MEV 670 28150 MEY 670 28211 MEY 670 28215 MEB 670 28221 MEB 770 28223 4 740 28231 MEV 670 28232 KZ3 L20 28251 MEN 670 28261 MEB 670 28282 MEB 670 28300 671 28500 MEY A00 28302 MEB 671 28306 MEN 670 28333 000 30000 50401 KRN 000 30410 MEV 671 30500 MEB 671 D15 D15 D15 Ui F UI SO P O OO ON Ut UNI O IOO Number Address Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 30700 671 31000 31110 MEV 671 31120 MEV 672 31200 MEV 671 31201 MEV 671 31204 KG8 004 31205 MEV 671 31206 MEV 671 31207 MEV 671 31500 KGB 901 31501 MEV 670 31505 KSC 000 31600 MEV 671 31918 MEB 671 31918 MEB 672 31919 MEB 671 31919 MEB 672 32000 32100 MEV 670 52100 20 32171 GF9 621 32401 MEY 670 32410 MEV 670 32411 253 000 52414 000 52601 670 52601 20 32925 958 000 33000 33103 KSC 670 33107 KAE 770 33107
42. RING 42 5X2 0 RING STOPPER OIL SEAL SET NUT HEX 12MM ADJUSTER COMPRESSION DAMPING BLADDER RING STOPPER CAP COMP CHAMBER RING STOPPER COLLAR C CUSHION ARM COLLAR D CUSHION ARM COLLAR B CUSHION ARM SUB ASSY CUSHION COLLAR D CUSHION ARM SIDE COLLAR A CONNECTING ROD COLLAR LINK SIDE WASHER THRUST ROD SUB ASSY CUSHION CONNECTING ROD SUB ASSY CUSHION CONNECTING SEAT SPRING RING STOPPER LABEL RR DAMPER WARNING LABEL RR DAMPER WARNING FRENCH BOLT LINK BOLT LINK BOLT LINK BOLT LINK BOLT CUSHION UPPER 10X53 BOLT CUSHION LOWER 10X43 5 NUT U NUT U WASHER PLAIN 12MM WASHER PLAIN 12MM BEARING NEEDLE 20X26X15 BEARING NEEDLE 20X26X14 BEARING NEEDLE 20X26X15 BEARING NEEDLE 19X26X13 BEARING SPHERICAL 10 O RING 21 5X1 5 O RING 26 2X1 9 2008 09 10 E REAR CUSHION Ref No Part No Reqd QTY Description CRF450X Serial No 7 Parts catalogue code 53 91262 KZ3 731 54 91351 KRN 711 55 91351 KZ3 731 56 91351 MAC 671 57 90130 MEN 840 DUST SEAL 25X32X4 DUST SEAL 17 5X26X3 DUST SEAL RR CUSHION PIVOT DUST SEAL 16X26X3 BOLT LINK 12X82 2008 09 10 E Ref No Part No Description REAR FENDER Reqd QTY CRF450X 2300 Serial Ref LON Relative ref Number No Description 2 413102 FENDER REAR Parts catalogue code 61304 958 003 NUT S
43. SPRING RR CUSHION SHOWA 53 9N MM 5 5KGF MM SPRING RR CUSHION SHOWA 52 0N MM 5 3KGF MM SPRING RR CUSHION SHOWA 55 9N MM 5 7KGF MM SPRING RR CUSHION SHOWA 57 9N MM 5 9KGF MM SPRING RR CUSHION SHOWA 53 9N MM 5 5KGF MM SPRING RR CUSHION SHOWA 55 9N MM 5 7KGF MM SPRING RR CUSHION SHOWA 52 0N MM 5 5KGF MM DAMPER COMP RR STOPPER SPRING SEAT ROD COMP PISTON ADJUSTER SPRING NUT ADJUSTER CASE COMP DAMPER CAP AIR VALVE ROD COMP 1 1 1 1 1 1 1 1 1 1 1 1 2008 09 10 E REAR CUSHION Reqd QTY Description CRF450X Serial No Parts catalogue code 52427 KZ3 891 52428 KRN 711 52429 KZ3 J41 52431 KZ3 J31 52434 KZ3 J21 52434 KZ3 J31 52435 KZ3 J21 52436 MEN 671 52438 4 741 52440 671 52451 KZ3 891 52452 7 831 52453 KRN 711 52455 KZ3 J21 52463 KZ4 J40 52464 KRN 710 52464 KZ4 J20 52465 MEY 000 52466 KRN 710 52473 KZ4 J20 52475 KZ4 J20 52476 KZ4 J20 52479 000 52479 20 52486 KZ3 J21 52487 4 831 87516 KZ1 600 87516 KZ1 881 90130 KZ4 J20 90131 MEN 840 90130 KZ4 J40 90131 MEV 000 90152 MEB 750 90153 KZ4 710 90306 KBP 901 90306 KZ4 711 90501 KRN 710 90501 KZ4 J40 91051 5 003 91053 24 121 91051 KSC 005 91074 KRN 711 91074 MAC 741 91256 KZ3 731 91257 KZ3 891 RUBBER STOPPER PLATE END CASE COMP ROD GUIDE RING PISTON O RING 3 5 43 7 O
44. STARTER IDLE GEAR 28251 MEN 670 SPINDLE KICK STARTER 28261 MEB 670 SPRING KICK STARTER NO CON O 28282 MEB 670 COLLAR KICK SPRING 90446 357 000 WASHER THRUST 17 2MM 90554 728 940 WASHER THRUST 20MM 93301 06016 0 BOLT HEX 6X16 94510 17000 CIRCLIP EXTERNAL 17MM 94510 19000 CIRCLIP EXTERNAL 19MM 2008 09 10 E CARBURETOR Relative ref Number Description 2 311120 FLOAT OR FLOAT VALVE 3111A6 CHAMBER FLOAT 511160 VALVE SET HOT START 3111F4 PUMP SET ACCELERATOR 311125 VALVE STARTER 3111B5 CARBURETOR ASSEMBLY 14 26 3111A8 VALVE THROTTLE 42 45 3111A4 HOLDER NEEDLE JET 11 3111A3 NEEDLE JET 3111D4 JET MAIN NW ON WN 2000 CRF450X Serial No 7 8 Parts catalogue code 16010 MEN 671 16010 MEN 851 16011 KZ3 J11 16011 851 16013 MEB 671 FLOAT SET 16014 MEN 731 TOP SET CARBURETOR NO ve FCRO4A A 16014 MEN 732 CARBURETOR NO 16015 KRN 731 CHAMBER SET FLOAT CARBURETOR NO FCRO4A B 16015 MEN 851 FCRO4A C 1 I 16015 KSC A11 16016 KSC 671 16018 MEB 671 16018 11 16019 671 16021 771 16021 01 16028 671 16028 01 16029 671 16029 11 16052 671 SCREW SET ARM SET LINK START SET HOT DIAPHRAGM SET PUMP 1 1 3 31 Po 3 3 3 oa
45. 0 53192 MEN 670 53214 KZ3 861 53214 KZ4 701 53219 MEV 000 53219 MEV A20 53229 74 130 53300 5 000 53300 20 53700 21 53701 MEV A21 53711 11 53712 11 55721 21 53731 11 53754 11 53755 11 53756 MEV A21 53757 11 53758 MEV A21 61300 5 0007 G1 61300 202 G1 61300 MEY A30ZA G1 61302 5 20 61304 958 003 64000 64308 662 000 64508 KV3 000 77000 77100 670 77100 MEY A10 77100 MEY A20 77100 MEY A30 77101 MEV 670 77101 MEY A10 77101 MEY A20 77101 MEY A30 80000 G1 15 80101 MEY 6702A 15 80101 MEY A30ZA 15 80103 GJ5 000 80130 KSC 000 83000 83501 MG7 000 83510 MEV 670 83510 MEV A30 83512 4 700 83610 670 83610 MEY A30 84000 84706 415 000 86000 86150 KPG 901 87000 87126 6707 115 87126 007 115 G2 16 MPP DP gt gt gt 87130 GEL AOOZA 115 87130 7 64073 115 87130 KSC A30ZA 116 87130 KSC C30ZA 116 87507 KZ3 B10 87507 KZ3 B90 87516 KZ1 600 87516 KZ1 881 87560 GBF 770 87560 ML3 970 89000 89201 KS6 810 89212 KZ4 J40 89216 MEB 670 89301 KA4 811 90000 90001 GB4 000 90001 MEB 670 90001 MEN 850 90002 MEB 670 90002 MEB 770 90003 KRN 670 90003 MEB 770 90004 GHB 600 90004 GHB 670 90005 896 000 90005 MCJ 000 90006 MEB 670 90012 MEB 670 90013 MEV 670 90017 MEV 670 90018 MEV 670 90018 ZA5 000
46. 0 90512 KZ4 J20 90543 MV9 670 90545 500 000 90554 728 940 90554 5 680 90602 259 010 90602 MEB 670 90603 MEB 670 90604 MEB 670 90608 072 000 90610 MEB 670 90650 KV6 005 90651 6 51 90651 6 003 90651 5 671 90651 11 90652 4 900 90652 11 90661 GHB 610 90705 PFF 300 90751 GK1 003 91000 91001 147 003 91001 4 003 91001 KSK 671 91001 MEY 671 91001 ML3 873 91002 MEV 671 91003 008 H4 76 015 4 F2 09 4 F2 G1 11 H11 14 E9 H6 H8 14 G4 15 G6 G8 112 91003 MBN 671 91004 MEB 671 91005 MEB 671 91006 MEV 671 91007 MEN 731 91008 MEV 671 91011 GCT 003 91012 KA3 710 91012 6 701 91015 74 701 91022 4 740 91051 KSC 003 91051 KZ4 J21 91052 KZ4 J21 91053 KZ4 J21 91062 MAC 681 91071 MJO 003 91072 KZ3 861 91074 KRN 711 91074 MAC 741 91102 KGB 611 91104 KCW 005 91201 148 003 91201 56 004 91201 671 91201 ML3 873 91202 MEV 671 91203 KA4 771 91205 671 91204 1 601 91204 003 91204 KRN 671 91205 MEB 671 91207 ML3 871 91251 444 000 91251 KSC 003 91251 KZ4 J21 91253 KZ3 861 91254 KSC 003 91256 383 721 91256 KZ3 731 91256 KZ3 A71 91257 KZ3 891 91257 MEB 751 91258 73 801 91262 KZ3 731 91283 ML7 003 91301 73 711 91302 PA9 003 91303 377 000 91305 000 91305 003 91305 2 003 E10 E7 E7 E10 E10 E12 11 E10 E3 G9 E4 14 14 615 11 11 14 14 08 012 014 6
47. 00 52171 KR6 000 52175 MEN 000 52176 MEN 710 52200 MEY 000 52200 MEY A20 90105 MEN 000 90115 KV3 700 90124 MEB 770 CHAIN SET DRIVE DID520MXV 120L STANDARD LINK 1141 JOINT DRIVE CHAIN GUIDE BRAKE HOSE GUIDE RR BRAKE HOSE GUIDE BRAKE HOSE SHAFT SWINGARM PIVOT COLLAR SWINGARM 46MM COLLAR SWINGARM SIDE 54MM WASHER SWINGARM SIDE COLLAR SWINGARM PIVOT SIDE GUIDE CHAIN PLATE CHAIN GUIDE COLLAR CHAIN GUIDE COLLAR CHAIN TENSIONER SLIDER CHAIN WASHER CHAIN SLIDER ROLLER COMP CHAIN 42MM ROLLER COMP CHAIN LOWER SWINGARM SUB ASSV RR SCREW PAN 5X8 BOLT FLANGE 8X32 saqsa gt 1 NN I m Nw Bolo gt gt 22 gt 3 RY IE 4 5 Bao 1 eN N gt r SN NS ss j Si 2008 09 10 E SWINGARM MEY3F2100A Part No Description CRF450X Serial No Parts catalogue code 7 90301 473 003 NUT U 6 90305 KZ3 B01 U 90309 357 000 HEX 8MM NAW NAW NAW 90501 GBL 730 WASHER 14MM 91011 GCT 003 BEARING RADIAL BALL 60800 91071 MJO 003 BEARING NEEDLE 22X29X30 NTN 91072 KZ3 861 BEARING NEEDLE THRUST 91253 KZ3 861 DUST SEAL 30X37X4 91283 ML7 003 DUST SEAL 22 29 4 95500 05008 0A SCREW PAN 5X8 93500 05008 0G SCREW PAN 5X8 94103 05700 WASHER PLAIN 5MM 96001 06012 00 BOLT FLANG
48. 00 14751 9 751 11596 9 000 14751 2 000 11631 MCE 000 14751 000 11691 9 000 14761 000 Description 68450 Parts catalogue code Part name Address Page Ref SFX SFY 45136 000 CLAMPER FR BRAKE HOSE CLAMPER L FR BRAKE HOSE BOE CONNECT 61100 0001 FENDER COMP FR BOLT 4 DISK 6 XNHATIMXFORCE SILVER METALLIC 3J 4J BOLT DISK 8 lt 3 BOLT DRAIN 61100 0007 xPB284C CANDY PHOENIX BLUE BOLT FLANG E 61101 000 PLATE FR FENDER BOLT FLANGE 61101 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK BOLT CHANG ADJUSTER CHAIN ARM COMP GEA R CHANGE RM L MAIN STEP RM L PILLI amp STEP RM R MAIN STEP RM R PILLIG amp STEP AUTO ASSY FUEL AXLE WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 STAY FR FEND B BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT 7 FLANGE 96001 06020 00 BOLT FLANGE 6X20 Grou BAG AIR PRESSUR E GAUGE BAG SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL BAN D A INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND WIRE 2000 09 01 2008 09 10 E Address number Part catalogue structure Address No is provided in place of the page No to help you refer to
49. 003 08001 10M lt 95003 08003 10M gt lt 95003 08008 10M gt 45 6 5 95003 23xxx 3x 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 43xxx 20 95003 43001 10M lt 95003 43003 10M gt lt 95003 43008 10M gt 15 0 95003 09xxx 3x 95003 09001 60M lt 95003 09003 60M gt 45 8 0 95003 09 60 95003 09001 60 lt 95003 09003 60 gt 45 8 0 95003 23xxx 60 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 45xxx 1x 95003 45001 10M lt 95003 45003 10 gt lt 95003 45008 10 gt 18 0 95003 10 1 95003 10001 10M lt 95003 10003 10M gt 5 0 8 0 95003 25xxx 1x 95003 25001 10M lt 95003 25003 10M gt 9 0 95003 45xxx 20 95003 45001 10M lt 95003 45003 10M gt lt 95003 45008 10M gt 18 0 95003 10xxx 20 95003 10001 10M lt 95003 10003 10M gt 5 0 8 0 95003 25xxx 20 95003 25001 10M lt 95003 25003 10M gt 9 0 95003 50xxx 1x 95003 50001 10M lt 95003 50003 10M gt 19 0 95003 10 95003 10001 60 lt 95003 10003 60 gt 5 0 8 0 95003 25xxx 3x 95003 25001 60M lt 95003 25003 60M gt 9 0 95003 50xxx 20 95003 50001 10M lt 95003 50003 10M gt 19 0 95003 10xxx 60 95003 10001 60M lt 95003 10003 60M gt 5 0 8 0 95003 25xxx 7x 95003 25001 70M lt 95003 25003 70M gt 9 0 95003 50xxx 3x 95
50. 003 50001 60M lt 95003 50003 60M gt 19 0 95003 1 1xxx 3x 95003 11001 60M lt 95003 11003 60 gt lt 95003 11008 60 gt 5 0 9 0 95003 27xxx 1x 95003 27001 10M lt 95003 27003 10M gt 9 0 95003 55xxx 1x 95003 55001 10M lt 95003 55003 10 gt 20 5 95003 27xxx 20 95003 27001 10M lt 95003 27003 10M gt 9 0 95003 55xxx 20 95003 55001 10M lt 95003 55003 10M gt 20 5 95003 1 1xxx 60 95003 11001 60M lt 95003 11003 60 gt lt 95003 11008 60 gt 5 0 9 0 95003 27 95003 27001 60 lt 95003 27003 60 gt 9 0 95003 60 1 95003 60001 10 lt 95003 60003 10 gt 27 0 95003 12 1 95003 12001 10 lt 95003 12003 10 gt lt 95003 12008 10 gt 5 0 7 0 95003 27xxx 60 95003 27001 60M lt 95003 27003 60M gt 9 0 95003 60xxx 20 95003 60001 10M lt 95003 60003 10M gt 27 0 95003 12xxx 20 95003 12001 10M lt 95003 12003 10M gt lt 95003 12008 10M gt lt gt WA WA WA WA gt 0000 wa 95003 33xxx 1x 95003 33001 10M lt 95003 33003 10M gt 95003 60xxx 3x 95003 60001 60M lt 95003 60003 60M gt 27 0 95003 33xxx 20 95003 33001 10M lt 95003 33003 10M gt WA WA WA WA WA WA WA WA WA WA OWA aa
51. 03 104 90101 KZ4 J40 90101 MAC 680 108 2008 09 10 E Number Address Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 90231 KY4 900 90235 KA4 000 90301 088 660 90301 473 003 90301 782 000 90301 KZ4 J40 90302 KZ3 J40 90305 000 90304 6 8 003 90304 KZ4 J30 90305 6 8 000 90305 KZ3 B01 90305 KZ4 J20 90306 KBP 901 90306 KZ4 711 90309 357 000 90309 ML3 791 90380 KSC 000 90401 HP1 670 90401 KZ4 J20 90401 MEV 670 90402 KW6 960 90403 KA3 830 90410 HC4 000 90421 HA2 010 90433 MEV 670 90435 3 000 90437 611 000 90441 4 700 90441 KRN 670 90442 397 000 90444 430 000 90444 611 920 90445 ML3 871 90446 357 000 90446 4 740 90446 ML3 870 90447 1 000 90451 155 000 90451 2 000 90451 MEN 730 90451 MEV 670 90452 323 000 90453 KCV 670 90459 357 000 90461 KZ3 J10 90463 ML7 000 E7 012 18 615 11 G4 G15 112 19 H15 56 G8 H11 11 14 G6 G8 14 11 16 9 015 E3 110 112 12 E7 45 34 71 76 A 12 19 90465 4 000 90474 553 000 90482 567 000 90488 425 000 90501 124 000 90501 GBL 730 90501 KRN 000 90501 KRN 710 90501 KSC 670 90501 KZ4 J20 90501 KZ4 J40 90501 MEN 670 90501 MEY 670 90503 KZ4 J40 90503 MEV 670 90504 MEV 670 90506 430 000 90507 KA3 830 90512 KRN 73
52. 0X21X5 SEAL SEAL SEAL 14X22X5 SEAL 20X28X5 SEAL SEAL SEAL SEAL SEAL NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG NG O RING 8 5X1 7 O RING 9 5X1 5 O RING 9 8X1 9 OUTER COMP CLUTCH OUTER STARTING CLUTCH P PACKING PACKING PACKING PAD SET FR PAD SET RR PAWL A RATCHET PAWL B RATCHET PEDAL COMP CHANGE PEDAL COMP RR BRAKE PIECE ADJUST PIECE CLUTCH LIFTER PINION KICK STARTER PIN D JOINT PIN PIN BRAKE LOCK LEVER PIVOT GEARSHIFT RETURN SPRING PIN HANGER PIN PISTON PIN SHIFTER PIN SNAP 8MM PIN SPLIT 2 0X12 PIN SPLIT 2 5X15 PIN STEP JOINT PIN VISOR HINGE PIPE COMP EX PIPE COMP L SLIDE PIPE COMP R SLIDE PIPE CP PIPE STEERING HANDLE PISTON PISTON SET MASTER CYLINDER PISTON FREE PIVOT SHIFT DRUM STOPPER ARM PLATE B CLUTCH PLATE AIR CLEANER CASE FR PLATE BEARING HOLDER PLATE BREATHER PLATE PLATE CAM CHAIN GUIDE PLATE CHAIN GUIDE 2008 09 10 E 15 2 34 N oa O UU U u GO EDO gt UN CON QI T PLATE CLUTCH LEVER PLATE CLUTCH PRESSURE PLATE CLUTCH SWITCH PLATE COUNTERSHAFT BEARING PLATE DIAPHRAGM PLATE PLATE PLATE PLATE L HEAD HANGER PLATE OIL GUIDE PLATE OIL PIPE SETTING PLATE R HEAD HANGER PLATE PLATE WEIGHT SETTING
53. 1 0 3 Sani 1 0 1 1 A 1 II r Il l l l ll 1 2008 09 10 E Ref No Part No HEADLIGHT MEY3F0100B Reqd QTY CRF450X Serial No Description Ref No L O N Relative ref Number Description 6 6161B1 7 6161A7 8 616118 9 4111L3 SOCKET HEADLIGHT HEADLIGHT UNIT BULB HEADLIGHT 14 COWL FRONT CENTER Parts catalogue code UP WN 18293 GZ5 000 33103 KSC 670 33107 KAE 770 33107 KAE 771 33113 MBW D21 33117 KBR 730 33130 MEV 670 33130 KSC A21 33150 KSC 673 33150 KSC A21 34901 GJ1 003 61300 5 0007 83501 67 000 90147 KPB J10 90501 124 000 93911 25120 61300 207 61300 307 61302 5 20 RUBBER PROTECTOR PACKING SCREW PAN 4X55 SPRING BEAM ADJUSTING PIPE CP NUT BEAM ADJUSTING BULB HEADLIGHT 12V 35 36 5W VISOR SET FR WL BOLT FLANGE 6X16 WASHER FR COVER SETTING SCREW TAPPING 5X10 PO VISOR SET FR WL ROSS WHITE ROSS WHITE 2008 09 10 E Ref LON Relative ref Number No Description 1 8121F4 METER ASSY TRIP 2 811160 CABLE SPEEDOMETER 3 8111B2 CABLE SPEEDOMETER INNER MEY3F0200A Ref Reqd QTY Description CRF450X Serial No Parts catalogue code 5 1 1 1 1 1 2 2 37200 1 731 METER ASSY TRIP KM 44850 KSC 000 CABLE ASSY SPEEDOMETER 44831 KSC 300 CABLE INNER 50130 KSC 000 STAY COUPLE
54. 1 ARAI 1 1 1 1 1 T 91355 759 003 O RING 21 8X2 4 1 hee Gb D 06116 MEY 671 WASHER O RING KIT B 15 528 eve mi je C IE ED D O6LIGSMEY 771 anser a A as U ES bia LES q 55 D 91305 KF0 003 O RING 27X2 ARAI fo 1 1 1 1 NOTE A PART NO CHANGE D NEWLY PROVIDED E PART NO DELETION K REQUIRED NO CORRECTION L APPLICATION SERIAL NO CORRECTION T APPLICATION CORRECTION Z REMARKS CHANGE 2 2
55. 14964 670 14965 670 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D8 14966 MEB 670 14967 670 14968 670 14969 670 14970 670 14971 670 14972 670 14973 670 15000 15111 670 15133 MEB 670 15150 MEB 670 15201 MEV 670 15220 MEB 770 15331 958 000 15332 958 000 15412 MEN 671 15414 670 15432 MEB 670 15433 KGB 610 15434 MEB 670 15611 4 710 15650 670 15707 634 000 15771 551 000 16000 16010 671 16010 851 16011 KZ3 J11 16011 851 16013 671 16014 731 16014 732 16014 11 16015 KRN 731 16015 5 11 16015 851 16016 5 671 16018 671 16018 11 16019 671 16021 771 16021 01 16028 671 16028 01 16029 671 16029 11 16032 KSC D21 16032 MEB 671 16032 MEV D11 16033 MEB 671 16033 01 16037 MEB 671 16038 KRN 671 16038 671 8 8 8 8 8 8 8 8 N O OO N gt AUN ONNDAUUUNRRWND gt gt 105 106 Number Address Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Ad
56. 15 4 E10 F2 E4 E4 E5 D15 D11 D15 E5 E10 2008 09 10 E 33 7 8 34 35 26 27 36 16 91307 035 000 91307 611 000 91309 425 003 91312 003 91319 5 003 91320 1 000 91320 0 000 91351 711 91351 KZ3 731 91351 MAC 671 91351 11 91352 11 91353 11 91355 759 003 91356 73 003 91356 0 003 91410 679 000 91540 S30 003 91560 58 600 92000 92301 06010 0 92900 08022 0 93000 95301 06016 0 95401 04016 00 95401 05010 00 95404 06020 00 93500 04012 1A 95500 04014 06 95500 05008 0 95500 05008 06 95500 05010 0 95600 04012 16 95600 06012 0 95892 04008 18 95892 04014 18 95892 05014 07 93903 24380 93903 25380 93911 25120 93913 14110 93913 25410 94000 94001 06000 05 94001 08000 05 011 015 F2 110 E2 F2 D3 F1 G15 D14 E2 I5 I5 I5 G8 G8 G8 D14 F2 G12 G12 D11 18 H6 H8 13 19 2 25 8 2 25 2 23 11 9 54 55 56 34 35 36 12 94002 05070 05 94002 06000 05 94021 05000 05 94050 06000 94050 08000 94050 12000 94101 08000 94102 08800 94105 05700 94111 04000 94111 08000 94201 20120 94201 25150 94301 08100 94301 08140 94301 10160 94301 14200 94510 14000 94510 17000 94510 19000 94520 14000 94520 42120 94540 05010 95000 95002 02079 95002 02100 95002 02120 95002 02130 95002 50000 95005 50300 30 95014 22100 95015 54000 95018 60321 95701 06010 00 96000
57. 2 BACK UP GUIDE SLIDER PIPE COMP SLIDE IN I NIN IN I NIN INIONNN NIN BUSH B SLIDER COLLAR REBOUND NEEDLE BOLT COMP CENTER RING OIL SEAL STOPPER BOLT ASSV FR FORK I NNNNN I NNNNN I NNNNN NINNNN NI gt INNN NN 1 97 NINNNN 2 I I rN roro NN I 2008 09 10 E FRONT FORK Ref LON Relative ref Number No Description 24 5111F5 PROTECTOR FRONT FORK RIGHT 0 2 25 5111F4 PROTECTOR FRONT FORK LEFT 0 3 5111H6 PROTECTOR FRONT FORK BOTH 0 3 F R T Reqd QTY Part No CRF450X Serial No Parts catalogue code 7 51451 KZ3 B01 NUT LOCK 51453 KZ3 B01 BUSH C SLIDER 51456 KZ3 J41 BOLT PLUG 51476 MEY 003 RING WEAR 51480 MEY 003 FORK SUB ASSY R 51480 21 51490 KSC 003 SEAL SET FR FORK 51520 MEY 003 PIPE COMP L SLIDE 51520 21 51580 003 51580 21 51610 0007 TNATURAL 51620 0007 PROTECTOR L TNATURAL gt 90108 KZ4 J40 BOLT FLANGE 8X40 90113 23 000 BOLT FLANGE 6MM 90113 MAC 780 BOLT PROTECTOR 91254 KSC 003 DUST SEAL 91256 KZ3 A71 O RING 26 7X3 5 91257 MEB 751 O RING 27 7 1 9 91258 23 801 O RING 18 8X1 9 91301 KZ3 711 O RING 3 5X1 5 91356 KZ3 003 O RING 44 7X2 4 91356 MWO 003 O RING 37 2X2 4 SHOWA NNAN amp
58. 3 01001 60M 95003 01003 60M 2 9 6 8 95003 14xxx 1x 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 01xxx 60 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 20 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 36xxx 1x 95003 36001 10M lt 95003 36003 10 gt lt 95003 36008 10 gt 11 0 13 0 95003 03xxx 3x 95003 03001 60M lt 95003 03003 60M gt 3 0 6 0 95003 14xxx 3x 95003 14001 60M lt 95003 14003 60M gt 6 0 9 0 95003 36xxx 20 95003 36001 10M lt 95003 36003 10M gt lt 95003 36008 10M gt 13 0 95003 03xxx 60 95003 03001 60M lt 95003 03003 60M gt 3 0 6 0 95003 17xxx 1x 95003 17001 10M lt 95003 17003 10M gt 7 0 95003 37xxx 3x 95003 37001 60M 95003 37003 60M gt 15 0 95003 05xxx 3x 95003 05001 60M 95003 05003 60M 95003 05008 60M 3 5 6 5 95003 19xxx 1x 95003 19001 10M lt 95003 19003 10 gt lt 95003 19008 10 gt 7 0 95003 37 60 95003 37001 60 lt 95003 37003 60 gt 15 0 95003 05 60 95003 05001 60 lt 95003 05003 60 gt lt 95003 05008 60 gt 3 5 6 5 95003 19 20 95003 19001 10 lt 95003 19003 10 gt lt 95003 19008 10 gt 7 0 95003 38xxx 1x 95003 38001 10M lt 95003 38003 10 gt 13 0 95003 38xxx 20 95003 38001 10M lt 95003 38003 10M gt 13 0 95003 07xxx
59. 41 44712 400 004 44712 KA3 711 44713 KS6 641 44713 MG7 003 44715 MAQ 770 44800 KSC 005 44830 KSC 000 44831 KSC 300 44832 MEV 670 44832 MEV AQO 44832 01 45000 45105 6 405 45105 6 415 45107 KZ4 J31 45107 006 45108 1 006 45111 MAJ G41 45112 KS6 701 45125 5 11 45125 MEV 003 45131 5 672 45132 166 016 45133 3 006 45150 006 45190 006 45203 MG3 016 G16 H16 H16 H16 H1 H1 H1 H1 H11 H1 H1 H1 H1 H1 2008 09 10 E Ui Ui GI PD Un P Q O O O O 00 00 45215 HA5 672 45351 KZ4 J30 45351 10 45461 000 45461 MEY 670 45462 000 45468 57 830 45504 5 006 45510 671 45513 KCE 671 45517 GW0 751 45518 KA3 731 45520 731 45523 KA3 731 45523 MEB 003 45530 KCE 671 46000 46182 500 013 46182 MEL D21 46504 KZ4 J41 46510 MEV 670 46511 KZ4 J00 46513 MEY 670 46515 1 670 46525 KK0 005 50000 50100 MEY 670 50100 MEY A20 50129 KSC 000 3 50129 10 s WOSORAANRAWUR 50130 KSC 000 50130 KSC 010 50130 20 50131 MEV 670 50131 MEV A20 50132 MEV A20 50170 MEY 670 50171 MEV 670 50180 MEN 730 50180 20 50200 MEY 670 50200 MEY A20 50283 KSC 300 50283 MEV 670 50283 MR7 300 50356 MEV 670 50357 MEV 670 50360 670 50407 MEV 670 50408 MEV 670 50410 MEN 670 50500 820 50530 MEY 670 G13 G14 G15 G11 G11 G11 G6
60. 435 KRN 711 06435 KRN 712 06440 KZ4 J40 06451 72 405 11000 11100 670 11100 671 11100 20 11102 670 11105 670 11107 670 11108 670 11191 MEY 670 11200 MEV 671 11200 20 11206 MEY 670 11210 KRN 730 11331 MEY 670 11333 MEB 670 11340 MEY 670 11351 MEY 670 11351 MEY A30 11352 MEB 671 11394 MEY 670 11395 MEY 670 12000 12100 MEY 670 12191 MEV 671 12200 MEV 671 12204 12205 12206 881 310 12209 GB4 682 12209 KL4 005 12226 670 12240 770 12240 MEB 771 a 55 55 AD 1 1 1 1 1 2 3 4 2 1 3 3 1 4 2 1 2 3 3 4 1 5 1 3 1 PRN AN AWN 2 2 12251 MEY 671 12310 MEY 670 12310 MEV A30 12316 MEN 730 12391 MEB 670 13000 13000 MEY 670 13000 MEY A20 13011 670 13101 MEN 730 13111 MEN 730 13112 MAT 000 13115 156 000 13331 360 000 13415 MEY 670 13420 MEY 670 13422 MEN A00 13422 MEY 670 14000 14100 HP1 670 14100 HP1 671 14102 HP1 670 14103 670 14103 MEV A20 14105 MEB 670 14106 MEB 672 14106 MEB 673 14110 MEV 670 14110 MEV A20 14120 MEB 770 14130 MEN 670 14133 MEB 670 14213 MEV A20 14320 MEV A20 14321 MEB 671 14322 MN1 670 14401 MEB 671 14440 MEB 671 14451 MEB 670 14510 MEB 670 14515 000 14520 MEN 671 14560 671 14620 671 14711 MEY 670 14721 MEY 670 14731 MEB 670 14751 MEB 670 14752 MEY 670 14771 MEB 670 14
61. 4931 000 14932 000 14933 000 14934 000 14935 000 14936 000 14937 000 14938 000 14939 000 14940 000 14941 000 14942 000 14943 000 14944 000 14945 000 14946 000 14947 000 14948 000 14949 000 14950 000 14951 000 14952 670 14953 MEB 670 TAPPET 14954 670 14955 670 14956 670 14957 670 14958 670 14959 670 14960 670 14961 670 14962 670 14963 MEB 670 TAPPET 14964 670 0
62. 516 MEN 730 BAND TANK RR 17517 MEN 730 RUBBER TANK MOUNTING CON O eA WN 17518 KZ4 710 COLLAR SEAT FR 17521 MEN 730 TUBE COMP FUEL CAP BREATHER 17522 MEN 730 RUBBER TANK SIDE MOUNTING 17620 MEN 730 CAP ASSY FUEL TANK 17624 KT1 780 PACKING FUEL CAP 17682 MEN 730 TUBE B FUEL 17685 MEY 670 TUBE A FUEL 19071 6707 SHROUD SET RADIATOR TYPET CUL 19071 007 19071 107 19072 MEV 670ZA SHROUD SET L RADIATOR TYPET WL 19072 007 19072 107 2008 09 10 FUEL TANK CRF450X5 6 7 Part No CRF450X Serial No Parts catalogue code 84706 415 000 COLLAR 90018 7 5 000 BOLT STATOR COVER SETTING 90101 KRN 730 BOLT SPECIAL 5X9 90105 MEN 730 SCREW 5X12 90501 K24 J20 COLLAR A 91560 MS8 600 CABLE 95002 02120 CLIP TUBE B12 96001 06016 00 BOLT FLANGE 6X16 96001 06030 00 BOLT FLANGE 6X30 200 ur SOR ur 2008 09 10 E FUEL TANK CRF450X8 9 Ref LON Relative ref Number No Description 1 310110 COCK ASSY FUEL 2 310115 SCREEN FUEL STRAINER 3 510105 JOINT FUEL TANK 6 310100 TANK FUEL 17 1151A0 SHROUD RADIATOR RIGHT 18 115126 SHROUD RADIATOR LEFT 1151A5 SHROUD RADIATOR BOTH Reqd QTY Description CRF450X Serial No Parts catalogue code No 16950 KSC A21 COCK ASSV FUEL 16952 671 SCREEN SET FUEL STRAINER 1
63. 6955 KSC A21 JOINT ASSV FUEL 16997 467 000 O RING 11 8X3 55 17509 23 800 COLLAR TANK SETTING 17510 MEY A20 TANK COMP FUEL 17516 MEN 730 BAND TANK RR 17517 MEN 730 RUBBER TANK MOUNTING 17518 KZ4 710 COLLAR SEAT FR 17521 MEN 730 TUBE COMP FUEL CAP BREATHER CON O 17620 750 55 FUEL TANK 17624 KT1 780 PACKING FUEL CAP 17682 MEY A20 TUBE B FUEL 17685 MEY A20 TUBE A FUEL MAIN 17686 MEY A20 TUBE A FUEL RESERVE 18334 ML3 680 RUBBER SILENCER 19071 MEY A20ZA SHROUD SET R RADIATOR TYPET WL 19071 MEV A3OZA 19072 MEY A20ZA SHROUD SET L RADIATOR TYPET WL 19072 MEY A30ZA 90018 7 5 000 BOLT STATOR COVER SETTING 90101 KRN 730 BOLT SPECIAL 5X9 90105 MEN 730 SCREW 5X12 2008 09 10 E FUEL TANK CRF450X8 9 Ref Reqd QTY No Part No Description CRF450X Serial No Parts catalogue code 6 22 90501 KZ4 J20 COLLAR A 25 90651 6 51 CLAMP TUBE 12 0 24 91560 MS8 600 TY RAP CABLE 25 96001 06014 00 BOLT FLANGE 6X14 26 96001 06016 00 BOLT FLANGE 6X16 27 96001 06030 00 BOLT FLANGE 6X30 2008 09 10 E SEAT SIDE COVER Ref LON Relative ref Number No Description 1 413150 3 4111H9 COVER SIDE RIGHT 4 4111H8 COVER SIDE LEFT 4111J0 COVER SIDE BOTH e 6 MEY3 F1500A Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref No 1 77100 670 77100
64. 772 670 14775 KGB 610 F1 D1 D1 D1 D1 F1 NN UU Oo O Ui P O Q rS gt sO Oo ON Un 1 amp 781 MAT 000 14781 670 14901 MBB 000 14902 MBB 000 14903 MBB 000 14904 MBB 000 14905 MBB 000 14906 MBB 000 14907 MBB 000 14908 MBB 000 14909 MBB 000 14910 MBB 000 14911 MBB 000 14912 MBB 000 14913 MBB 000 14914 MBB 000 14915 MBB 000 14916 MBB 000 14917 MBB 000 14918 MBB 000 14919 MBB 000 14920 MBB 000 14921 MBB 000 14922 MBB 000 14923 MBB 000 14924 MBB 000 14925 MBB 000 14926 MBB 000 14927 MBB 000 14928 MBB 000 14929 MBB 000 D4 D5 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 06 2008 09 10 14930 MBB 000 14931 000 14932 000 14933 000 14934 000 14935 000 14936 000 14937 000 14938 000 14939 000 14940 000 14941 000 14942 000 14943 000 14944 000 14945 000 14946 000 14947 000 14948 000 14949 000 14950 000 14951 000 14952 670 14953 670 14954 670 14955 670 14956 MEB 670 14957 MEB 670 14958 MEB 670 14959 MEB 670 14960 MEB 670 14961 MEB 670 14962 MEB 670 14963 MEB 670
65. 90105 MAC 680 90125 KA4 000 90301 473 003 90305 KZ4 J20 90309 ML3 791 90401 KZ4 J20 90465 MC4 000 91051 KZ4 J21 91052 KZ4 J21 91251 24 121 94001 08000 0 94111 08000 43351 10 FLAP TIRE BRIDGESTONE 2 15 18 gt FLAP TIRE DUNLOP 1 85 2 15 18 I 1 CAP VALVE STOPPER BEAD 2 15 CAP RIM HOLE DISK RR BRAKE BOLT DISK 6X19 NUT U 6 NUT U NUT U WASHER 22X35X2 A gt SQlS2RQ WASHER 8MM BEARING RADIAL BALL 69052RS BEARING RADIAL BALL 6905RS DUST SEAL 32X43X7 NUT HEX 8MM gt o o gt o WASHER SPRING 8MM DISK RR BRAKE 1 I gt 2008 09 10 FUEL TANK CRF450X5 6 7 Ref LON Relative ref Number No Description 1 310110 COCK ASSY FUEL 2 310115 SCREEN FUEL STRAINER 3 510105 JOINT FUEL TANK 6 310100 TANK FUEL 18 1151 0 SHROUD RADIATOR RIGHT 19 115126 SHROUD RADIATOR LEFT 1151A5 SHROUD RADIATOR BOTH Ref No Part No Description CRF450X Serial No Parts catalogue code 8 16950 KSC 003 COCK ASSY FUEL 16952 HM8 003 SCREEN SET FUEL STRAINER 16955 MEY 670 JOINT ASSY FUEL 16955 MEV 671 16997 467 000 O RING 11 8X3 55 17509 23 800 COLLAR TANK SETTING 17510 MEY 670 TANK COMP FUEL 17514 MEB 670 RUBBER TANK MOUNTING FR 17515 MEN 730 STAY FR TANK 17
66. 94001 08000 05 NUT HEX 8MM 94111 08000 WASHER SPRING 8MM 45351 MEN A10 DISK FR BRAKE 2008 09 10 E REAR BRAKE CALIPER Ref LON Relative ref Number No Description 1 711140 SHOE PAD SET BRAKE REAR 6 711155 CALIPER REAR BRAKE INCLUDES Bleed brakes 7 7111C1 BRACKET REAR CALIPER 9 4131A7 COVER REAR DISC 10 7111C9 GUARD REAR CALIPER 13 2 711105 PISTON REAR BRAKE CALIPER INCLUDES Bleed brakes 1100 Reqd QTY vi Part No FAN Serial No Parts catalogue code 7 8 06435 KRN 711 06435 KRN 712 06451 MZ2 405 SEAL SET PISTON 43108 KZ4 J41 SPRING PAD 43112 KZ4 J41 RETAINER BRACKET 43131 KW3 006 BOLT PIN 43150 KRN 711 CALIPER SUB 55 RR BRAKE NISSIN 43190 KRN 711 BRACKET SUB ASSY RR 43215 KZ4 J41 PIN HANGER 43330 KZ4 J40ZA COVER RR DISK TNATURAL NATURAL 43340 MEY O00ZA GUARD RR CALIPER TNATURAL NATURAL OON 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45107 006 PISTON 22 A 45111 MAJ G41 RING STOPPER 45132 166 016 BOOT PIN BUSH NISSIN 45133 MA3 006 90004 GHB 600 BOLT FLANGE 6X10 NSHF 2008 09 10 E RR BRAKE MASTER CYLINDER Ref LON Relative ref Number No Description 1 712130 HOSE REAR BRAKE INCLUDES Bleed brakes 2 712125 CYLINDER REAR BRAKE MASTER INCLUDES Bleed brakes 5 7121HO PISTON SET REAR BRAKE MASTER 0 5 INCLUDES Bleed
67. 95005 80xxx 3x 95005 80001 30M 8 0 95005 80xxx 5x 95005 80001 50M 8 0 95005 91 xxx 3x 95005 91001 30M 12 0 95005 91 xxx 5x 95005 91001 50M 12 0 95005 92xxx 3x 95005 92001 30M 12 0 a oa ala a 3a wa wal wal wal ow ow 95005 92xxx 5x 95005 92001 50M 12 0 NOTE X is displayed to represent the omitted numerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2008 09 10 E Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code hose type fuel hose and general purpose hose Change code for added hose Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code Fuelhose 2 Red outside braid Vinyl hose 1 Clear General hose 1 Ash gray 3 mm inside dia only 2 Black Ash gray 3 5 Black Black 5 Black inside braid 3 Light red 3 Red 3 mm inside dia only 6 Li
68. AINSHAFT TRANSMISSION INCLUDES Engine removal and installation Replace countershaft add 4 6 7 9 12 14 35 40 COUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation Replace mainshaft add SPROCKET DRIVE BEARING MAINSHAFT LEFT INCLUDES Engine removal and installation BEARING COUNTERSHAFT LEFT INCLUDES Engine removal and installation BEARING MAINSHAFT RIGHT INCLUDES Engine removal and installation BEARING MAINSHAFT BOTH INCLUDES Engine removal and installation BEARING COUNTERSHAFT RIGHT Parts catalogue code 23210 MEV 670 23210 20 23221 MEV 670 23221 MEV 671 23221 20 23225 MEN 730 23411 MEV 670 23421 MEV 670 23431 MEV 670 23432 MEV 670 23441 MEV 670 23441 MEY A20 23451 MEV 671 23451 MEV 672 23451 MEY A20 23461 MEV 670 23462 MEV 670 23471 MEV 670 23481 MEV 671 23481 MEY A20 MAINSHAFT COMP 13T COLLAR COUNTERSHAFT GEAR COUNTERSHAFT LOW 29T GEAR MAINSHAFT SECOND 16T GEAR COUNTERSHAFT SECOND 26T COLLAR COUNTERSHAFT SECOND GEAR GEAR MAINSHAFT THIRD 17T GEAR MAINSHAFT FOURTH 19T COLLAR MAINSHAFT FOURTH GEAR GEAR COUNTERSHAFT FOURTH 19T GEAR MAINSHAFT FIFTH 23T r UT Wisa pn a 12A a 3551 1 35353111141 2008 09 10 TRANSMISSION Ref LON Relative ref Number No
69. ANKSHAFT INCLUDES Engine removal and installation 2 4 5 RING PISTON AND OR PISTON Parts catalogue code 13000 MEY 670 13000 20 13011 MEB 670 13101 MEN 730 13111 MEN 730 13112 MAT 000 13331 360 000 RING SET PISTON PISTON PIN PISTON CLIP PISTON PIN 19MM KEY SPECIAL WOODRUFF 25X14 2008 09 10 E Ref LON Relative ref Number No Description 1 110185 SHAFT BALANCER 2 110115 GEAR BALANCER DRIVEN 7 110163 BEARING BALANCER SHAFT LEFT INCLUDES Engine removal and installation 8 1101G4 BEARING BALANCER SHAFT RIGHT INCLUDES Engine removal and installation 1101G5 BEARING BALANCER SHAFT BOTH INCLUDES Engine removal and installation MEY3 E1600 Reqd QTY Description CRF450X Serial No Parts catalogue code No 13420 MEY 670 SHAFT COMP BALANCER 13422 MEY 670 GEAR BALANCER DRIVEN 40 13422 00 90038 4 900 HEX 6X16 90231 KY4 900 LOCK 14MM 90433 MEY 670 WASHER 14 2X24 90441 KA4 700 PLATE BEARING HOLDER 91004 MEB 671 BEARING SPECIAL ROLLER 20X32X14 91005 MEB 671 BEARING RADIAL BALL 6003 NO URW n 2008 09 10 E Description TRANSMISSION CRF450X 7 MEV3E1700B Serial No 8 Relative ref Number Description 210141 210141A 210142 210142A 213135 2101 2 2101 7 210165 210166 210168 5 8 10 11 13 M
70. AR MAINSHAFT THIRD GEAR OIL PUMP DRIVEN GEAR PRIMARY DRIVE GEAR STARTER IDLE GRILLE L RADIATOR GRILLE R RADIATOR GRIP COMP THROTTLE GRIP L HANDLE GRIP R HANDLE GROMMET ENGINE COVER GROMMET OIL SCAVENGING PIPE GROMMET SIDE COVER GUARD CENTER ENGINE GUARD GUARD L ENGINE GUARD MUFFLER HEAT GUARD RR CALIPER GUARD R ENGINE GUIDE COMP CLUTCH CABLE GUIDE COMP TUBE GUIDE BRAKE HOSE GUIDE BREATHER GUIDE CAM CHAIN GUIDE GUIDE GUIDE GUIDE GUIDE CLUTCH CABLE DRIVE CHAIN EX VALVE FR BRAKE HOSE GUIDE GUIDE GUIDE MAIN HARNESS GUIDE RR BRAKE HOSE GUIDE SPEEDOMETER CABLE FUEL TUBE CH J HARNESS WIRE HEADLIGHT UNIT COMP HEAD COMP CYLINDER HOLDER HANDLE PIPE UPPER HOLDER COMP CAMSHAFT HOLDER COMP STARTER GEAR HOLDER HOLDER HANDLE UNDER HOLDER L LEVER BRACKET HOLDER MASTER CYLINDER HOLDER NEEDLE JET HOLDER HOSE B WATER HOSE COMP FR BRAKE Q 2 USO UI I wa VUONKNRUORNUANNO HOSE COMP RR BRAKE HOSE D WATER HOSE E WATER HOSE RESERVE TANK HOUSING UNDER THROTTLE HOUSING UPPER THROTTLE HUB SUB ASSY FR HUB SUB ASSY RR I IMPELLER WATER PUMP INSULATOR CARBURETOR J JET COMP PISTON JET BY STARTER JET SLOW AIR JET SLOW JOINT ASSY FUEL JOINT SET FUEL JOINT BRAKE ROD JOINT BREATHER THREE WAY JOINT BREATHER TUBE
71. ASHER 112 ASHER 112 ASHER 012 SSY FR 611 PIN 613 611 PLUG 67 ET ADJUSTING 65 112 68 E15 CUSHION LOWER 10 43 5 14 CUSHION UPPER 10X53 14 DISK 6X19 615 H4 ELEMENT SETTING H10 FLANGE SOCKET 6X14 E9 E11 FLANGE 10X126 111 FLANGE 10X132 111 FLANGE 10X172 111 FLANGE 10X26 111 112 FLANGE 5X16 E1 FLANGE 612 FLANGE 6X10 D9 D11 G8 G9 616 H12 112 FLANGE 6X12 D1 013 5 H11 11 FLANGE 6X14 FLANGE 6X16 2008 09 10 E FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 23 111 112 Address Page Ref PART NAME INDEX Part name Address Ref Part name Address Ref BOLT FLANGE 8X45 BOLT FLANGE 8X65 BOLT FR DISK COVER BOLT BOLT BOLT BOLT HEX 8X47 5 BOLT KICK ARM BOLT KICK JOINT BOLT LINK BOLT LINK BOLT LINK BOLT LINK BOLT LINK BOLT OIL 10X22 BOLT BOLT BOLT PROTECTOR BOLT RECESSED 5X28 BOLT RECESSED 6X10 BOLT SEALING 16MM BOLT SETTING BOLT SIDE STAND PIVOT BOLT SOCKET 5X20 BOLT SOCKET 5X9 BOLT SOCKET 8X45 BOLT SPECIAL KNOCK 7X10 4 BOLT SPECIAL 12X47 BOLT SPECIAL 5X9 BOLT SPECIAL 6MM BOLT SPECIAL 8MM BOLT STATOR
72. ATTERY TERMINAL BATTERY SWITCH ASSY STARTER MAGNETIC RUBBER SHOCK BOLT SOCKET 5X9 BAND BATTERY FUSE BLADE 15A 2008 09 10 E WIRE HARNESS Ref LON Relative ref Number No Description 2 6141A1 IGNITION CONTROL MODULE 3 614105 COIL IGNITION 5 6131B2 RECTIFIER REGULATE 12 611100 HARNESS WIRE MEY3F 26004 Reqd QTY Description CRF450X Serial No Parts catalogue code No 30401 000 CUSHION C D I UNIT 30410 671 C D I UNIT 30500 671 COIL ASSY IGNITION 30700 671 CAP ASSY NOISE SUPPRESSOR 31600 671 RECTIFIER COMP REGULATOR 32100 MEY 670 HARNESS WIRE 90301 088 660 NUT SPECIAL 6MM 90650 KV6 003 BAND WIRE 95MM 90651 KV6 003 BAND WIRE 165MM 94050 06000 NUT FLANGE 6MM 96001 06020 00 BOLT FLANGE 6X20 32100 20 HARNESS WIRE 91540 S30 003 CLIP HARNESS BAND NATURAL 151 5 O 2008 09 10 RADIATOR Ref LON Relative ref Number No Description 115102 RADIATOR RIGHT 115101 RADIATOR LEFT 1151A2 RADIATOR BOTH 1151B3 GRILLE RADIATOR RIGHT 1151B2 GRILLE RADIATOR LEFT 1151G3 GRILLE RADIATOR BOTH 1151B8 CAP RADIATOR 114131 HOSE B WATER 1151J7 HOSE CROSS WATER UPPER 1151H6 HOSE CROSS WATER 115110 TANK RADIATOR RESERVE mm DB uu MEY3F2700A Reqd QTY Description CRF450X Serial No Parts cat
73. AXLE RR WHEEL B BALL STEEL BAND B INSULATOR BAND AIR CLEANER CONNECTING TUBE H11 BAND BATTERY BAND INSULATOR BAND MUFFLER JOINT BAND RR MUFFLER BAND BAND WIRE 165MM BAND WIRE 95MM BAR SIDE STAND BASE ASSY ELEMENT BASE DECOMPRESSION BEARING COMP BEARING BALL 5203U BEARING BALL 5205A BEARING BALL 6805LU BEARING HEAD PIPE BEARING NEEDLE THRUST BEARING NEEDLE BEARING NEEDLE 19X22X9 8 BEARING NEEDLE 19 26 13 BEARING NEEDLE 20X26X14 BEARING NEEDLE 20X26X15 BEARING NEEDLE 22X29X30 BEARING NEEDLE 28X32X17 BEARING NEEDLE 31X36X18 5 BEARING RADIAL BALL 24X56X14 NTN E10 BEARING RADIAL BALL 12X28X7 014 BEARING RADIAL BALL 30X76X19 E4 BEARING RADIAL BALL 6003 E7 BEARING RADIAL BALL 60800 11 BEARING RADIAL BALL 6203U E10 00 gt gt N 10 9 IN O0 N NO I SO SO BEARIN BEARIN BEARIN BEARIN BEARIN BEARIN BEARIN BINDER BLADDE BODY C BODY C BOLT W BOLT W BOLT W BOLT W BOLT A BOLT A BOLT C BOLT C BOLT S BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT G RADIAL BALL 6904 08 615 G RADIAL BALL 6905285 G RADIAL BALL 690585 G SHELL 33X38X8 E4 G SPECIAL ROLLER E4 G SPECIAL ROLLER 20 32 14 G 14 E15 R 13 OMP FRAME 111 OMP RR FRAME 111 ASHER H2
74. CLEANER COVER SETTING STUD 6X21 STAY REGULATOR CASE COMP AIR CLEANER TUBE AIR CLEANER CONNECTING BOLT ELEMENT SETTING CLIP A BREATHER TUBE CLIP BREATHER TUBE TUBE DRAIN JOINT BREATHER TUBE PLUG BREATHER TUBE 2008 09 10 E AIR CLEANER Reqd QTY Description CRF450X Serial No 7 Parts catalogue code 17372 MEB 670 17372 MEN A10 17373 KC1 J10 17374 750 17574 MEN A10 17375 670 32171 GF9 621 45514 KS6 701 53189 GCS 000 64308 GG2 000 64508 KV3 000 90305 GK8 000 90501 KRN 000 90661 GHB 610 15707 634 000 93892 05014 07 93903 24380 93903 25380 93913 25410 94002 05070 05 94540 03010 95002 02120 95018 60521 96001 06012 07 96001 06016 00 17211 30 JOINT BREATHER THREE WAY TUBE B BREATHER TUBE C BREATHER LOCK PURSE CLAMP MASTER CYLINDER OIL HOS PIN BRAKE LOCK LEVER PIVOT PIN VISOR HINGE PLATE SPRING NUT CLIP 6MM COLLAR AIR CLEANER CLAMP B TUBE 12 5MM CLIP OIL DRAIN TUBE SCREW WASHER 5X14 SCREW TAPPING 4X12 SCREW TAPPING 5X16 SCREW TAPPING 5X16 PO NUT HEX 5MM E RING 3MM CLIP TUBE B12 BAND AIR CLEANER CONNECTING TUBE 60 BOLT FLANGE 6X12 BOLT FLANGE 6X16 COVER ASSY AIR CLEANER 2008 09 10 E EXHAUST MUFFLER Ref LON Relative ref Number No Description 3131B4 GASKET EXHAUST PIPE 313120 MUFFLER 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 3131H1 GUARD MUFFLER
75. Description 34 INCLUDES Engine removal and installation 2101C9 BEARING COUNTERSHAFT BOTH 4 7 INCLUDES Engine removal and installation 2101D4 BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation MEV3E1700B Part No Description CRF450X Serial No Parts catalogue code 7 14 23491 MEY 670 GEAR COUNTERSHAFT FIFTH 19 5202821 ED 5202763 U 5202822 5202763 ED 5202764 23491 MEV 671 23491 MEV 672 25491 MEY A20 25801 MEY 670 SPROCKET COMP DRIVE 13 2111 11 2 9 I I lI 19253545 ll 23802 KSC 670 COLLAR DRIVE SPROCKET 90071 MF5 000 BOLT FLANGE SOCKET 6X14 90112 413 000 BOLT UBS 8X33 90441 KA4 700 PLATE BEARING HOLDER 90444 430 000 WASHER THRUST 25 2X30 90401 HP1 670 WASHER 25X32X1 0 I 1 I 11112wm2ma I gt gt gt I N gt N gt I I 90445 ML3 871 WASHER THRUST 24 1X36X1 5 90446 KA4 740 WASHER THRUST 17 2MM 90446 ML3 870 WASHER THRUST 27 2X35 90446 357 000 WASHER THRUST 17 2MM 90451 KY2 000 WASHER SPLINE 25X31X1 5 gt gt gt m 2 2 ssa 90451 MEY 670 WASHER THRUST INVOLUTE 25X31X1 5 90459 357 000 WASHER C THRUST 25MM 90501 KSC 670 WASHER SPRING 24MM 90554 KA5 680 WASHER THRUST 19MM 2008 09 10 E TRANSMISSION MEV3E1700B Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 90602 259 010 CIRCLIP EXTERNAL 25MM 91001 671
76. E 6X12 SPP NNNW 0 nn gt 0 nn NN TINTIN OI gt 2 NNNU NNNWS 96001 06050 00 BOLT FLANGE 6X50 96001 06045 00 BOLT FLANGE 6X45 52146 MEN JOO GUIDE CHAIN 52147 MEN JOO PLATE CHAIN GUIDE IIIN IIIN IIIN ONI 2008 09 10 E Description REAR CUSHION Wo as Reqd QTY CRF450X Serial No 7 Ref LON Relative ref Number Description 512115 5121B9 5121D2 5121HO 5121D9 5121E1 5121H1 512108 5121 0 512140 512145 512146 512103 512104 5121D4A 5121D1 CUSHION ASSY REAR SPRING REAR CUSHION DAMPER REAR ROD ASSY REAR DAMPER CASE DAMPER ROD REAR DAMPER 4 11 12 14 15 16 18 19 CASE ROD GUIDE ADJUSTER COMPRESSION DAMPING FORCE 23 BLADDER 25 27 ARM CUSHION 30 ROD CUSHION CONNECTING 49 BEARING CUSHION ARM BEARING CUSHION ARM FOR 1 VEHICLE BEARING CUSHION CONNECTING ROD Replace 1 bearing add BEARING REAR CUSHION Parts catalogue code cO OD W 52400 671 52400 21 52400 1 52401 751 52402 751 52403 MEB 751 52404 MEB 751 52401 MEN A21 52402 21 52403 MEN A21 52410 MEV 671 52410 21 52410 MEV A31 52419 KZ3 J21 52421 MEV 671 52421 MEY A21 52422 KZ3 J31 52423 KZ3 J21 52425 MEV 671 52425 381 771 52426 MEN 711 CUSHION ASSV RR SHOWA
77. EERING DAMPER COLLAR SWINGARM PIVOT SIDE COLLAR SWINGARM SIDE 54MM COLLAR SWINGARM 46MM COLLAR TANK SETTING COLLAR TENSIONER 6X9 COLLAR WATER PASS 18MM COTTER VALVE COUNTERSHAFT COVER ASSY AIR CLEANER COVER COMP CYLINDER HEAD COVER COMP DRIVE SPROCKET COVER COMP L CRANKCASE COVER AIR CLEANER COVER BATTERY TERMINAL COVER CLUTCH COVER COVER L HANDLE LEVER COVER COVER OIL FILTER COVER COVER R CRANKCASE COVER R HANDLE LEVER COVER COVER STARTER MOTOR TERMINAL COVER THROTTLE COVER THROTTLE CABLE COVER WATER PUMP CRANKCASE COMP L 3 7 16 26 25 5 3 NN p gt QON ON ON ON IOO N N SAO O IN OA N IN O IN UN OO CRANKCASE COMP R CRANKSHAFT COMP CUSHION ASSY RR CUSHION C D I UNIT CUSHION HANDLE PIPE CYLINDER ASSY MASTER CYLINDER COMP CYLINDER SUB ASSY FR BRAKE MASTER DAMPER ASSY STEERING DAMPER COMP FR DAMPER COMP RR DECOMPRESSION ASSY DIAL CLUTCH CABLE ADJUSTING DIAPHRAGM DIAPHRAGM SET PUMP DISK B CLUTCH FRICTION DISK CLUTCH FRICTION DISK BRAKE DISK RR BRAKE DOWEL PIN 10X16 DOWEL PIN 14X20 DOWEL PIN 8X10 DOWEL PIN 8X14 DOWEL PIN 8X7 D RING 23 75MM DRUM GEARSHIFT DUST DUST SEAL 15X20X2 5 DUST SEAL DUST SEAL 17X20X2 5 DUST SEAL 17 5X26X3 DUST SEAL 22X29X4 DUST SEA
78. EV 670 19105 MG8 000 19107 MG8 000 19110 MEV 670 19114 MEV 670 19215 MEV 670 19217 MAL 300 19221 MEV 670 2008 09 G3 59 G3 59 G3 59 UO O00 009 RWANDA 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 014 014 014 st WN 0 O N O Ui 00 NO ON QI 0 19225 670 19226 670 19241 MEV 670 19506 KS6 700 19508 KA3 710 19523 KRN 730 22000 22100 MEV 670 22106 MEV 670 22120 MEV 670 22201 MEB 670 22201 MEN 670 22321 KZ3 690 22351 MEV 670 22352 KAE 770 22401 MEN 670 22810 MEV 670 22813 MEB 670 22838 MEV 670 22851 MEV 670 22870 MEV 670 22870 MEY A20 23000 23121 MEV 670 23210 MEV 670 23210 20 23221 MEV 670 23221 MEV 671 23221 20 23225 MEN 730 23411 MEV 670 23421 MEV 670 23431 MEV 670 23432 1 40 23432 MEV 670 23441 MEV 670 23441 20 25451 671 25451 672 23451 20 23461 MEV 670 23462 MEV 670 2347 1 MEV 670 23472 KY4 900 23481 MEY 671 23481 20 23482 MEN AQO 23491 MEV 670 23491 MEV 671 23491 MEV 672 23491 20 23801 MEY 670 23802 KSC 670 23810 MEN 730 D14 4 D14 5 F2 1 D14 6 19 H12 11 02 13 DNOWONDOONKAURWD gt NO AO OO OO N O P UI ssa NN o 23810 MEV A30 23812 MEV 670 23812 MEV 671 24000 24211 MEV 670 24221 MEV 671 24231
79. INE 11 410135 PLATE SKID 12 4101F5 GUARD ENGINE 4101F9 GUARD ENGINE MEY3F2800B Part No CRF450X Serial No Parts catalogue code 8 50100 670 50100 20 50131 MEY 670 STAY IGNITION COIL 50170 MEY 670 GUIDE CLUTCH CABLE 50171 MEY 670 GUIDE BREATHER 50180 MEN 730 STAY COUPLER 50180 2 50200 MEY 670 BODY COMP FRAME 50200 2 50283 KSC 300 RUBBER BATTERY 50283 MEY 670 RUBBER BATTERY 50283 MR7 300 RUBBER SEAT RAIL 50356 MEY 670 GUARD R ENGINE l 50357 MEV 670 GUARD CENTER ENGINE 50360 MEY 670 GUARD L ENGINE 50407 MEV 670 PLATE R HEAD HANGER 50408 MEV 670 PLATE L HEAD HANGER 50410 MEN 670 GUIDE FUEL TUBE m 50618 KE8 000 90101 KZ3 J50 BOLT FLANGE 90122 000 BOLT FLANGE 90101 MEN 670 BOLT FLANGE 90102 MEY 670 BOLT FLANGE 90103 MEB 670 BOLT FLANGE gt INN INN 90104 MEY 670 BOLT FLANGE 2008 09 10 E 100 Description FRAME BODY CRF450X 7 MEY3F2800B Serial No 8 Parts catalogue code 90122 MEN 670 90122 KRN 000 90302 KZ3 J40 90410 HC4 000 90503 MEV 670 90504 MEV 670 93401 05010 00 93404 06020 00 96001 06010 00 96001 06016 00 96001 06020 00 96001 06020 00 96001 06012 00 32925 958 000 50131 MEV A20 96001 06012 00 BOLT 10X24 BOLT FLANGE 10X26 NUT FLANGE 10
80. INER OIL 2 6 12 1131C7 ROTOR OIL PUMP INCLUDES Engine removal and installation NOTE Same time for two units MEY3 E0800 Reqd QTY Description CRF450X Serial No Parts catalogue code No 11206 MEY 670 PLATE CAM CHAIN GUIDE 15111 MEY 670 SHAFT OIL PUMP 15133 MEB 670 GEAR OIL PUMP DRIVEN 20T 15150 MEB 670 STRAINER COMP OIL 15331 958 000 ROTOR OIL PUMP INNER 15332 958 000 ROTOR OIL PUMP OUTER 15432 MEB 670 GROMMET OIL SCAVENGING PIPE 15433 KGB 610 SEAL RING 15434 MEB 670 PLATE OIL PIPE SETTING 90652 KY4 900 CIRCLIP 8MM 96001 06012 00 BOLT FLANGE 6X12 96220 30178 ROLLER 3X17 8 O gt NA 2008 09 10 E WATER PUMP Ref LON Relative ref Number No Description 114105 IMPELLER WATER PUMP 114110 MECHANICAL SEAL WATER PUMP 1141B0 COVER WATER PUMP 1151F1 JOINT 3WAY HOSE LOWER 1141B1 GASKET WATER PUMP COVER 1141E7 SHAFT WATER PUMP 10 114144 BEARING WATER PUMP MEY3 E0900 Reqd QTY Description CRF450X Serial No Parts catalogue code No 19215 MEY 670 IMPELLER WATER PUMP 19217 MAL 300 SEAL MECHANICAL 19221 MEY 670 COVER WATER PUMP 19225 MEY 670 JOINT THREE WAY WATER 19226 MEB 670 GASKET WATER PUMP COVER 19241 MEY 670 SHAFT WATER PUMP 90447 1 000 WASHER SEALING 7MM 90465 ML7 000 WASHER SEALING 6 5MM 91001 KA4 003 BEARING RADIAL BALL 12X28X7 CON O
81. ING 13 5X1 5 95014 22100 HOLDER B1 HANDLE PIPE UPPER 96001 06010 00 BOLT FLANGE 6X10 2008 09 10 E Ref No Part No STEERING STEM Ref LON Relative ref Number No Description 5 510100 STEM OR SHAFT ASSY STEERING 6 3 5101B2 THREAD STEERING HEAD TOP 4 5101B6 BEARING HEAD PIPE UPPER 5101B7 BEARING HEAD PIPE LOWER 5101C7 BEARING HEAD PIPE BOTH 0600 Reqd QTY Description CRF450X Serial No Parts catalogue code 1 44832 MEV 670 44832 00 44832 01 45468 KS7 830 53214 KZ3 861 53214 KZ4 701 53219 000 53219 20 53229 KZ4 J30 90106 MJ0 000 90107 KZ24 J40 91015 KZ4 701 95701 06010 00 GUIDE SPEEDOMETER CABLE GUIDE FR BRAKE HOSE DUST SEAL STEERING HEAD 1 DUST SEAL STEERING HEAD 1 STEM SUB 55 STEERING THREAD STEERING HEAD TOP BOLT FLANGE 6X16 BOLT FLANGE 8X45 BEARING HEAD PIPE NTN BOLT FLANGE 6X10 2008 09 10 E FRONT FENDER Ref LON Relative ref Number No Description 1 4131B7 FENDER FRONT 0700 Description CRF450X Serial No Parts catalogue code 7 1 61110 MEN 670 FENDER SUB ASSY FR 2 90506 430 000 WASHER FENDER MOUNTING 3 90512 KZ4 J20 COLLAR FR FENDER 4 96001 06016 00 BOLT FLANGE 6X16 2008 09 10 E Ref No FRONT FORK Part No Description CRF450X Ser
82. IRCLIP EXTERNAL CIRCLIP INTERNAL CIRCLIP INTERNAL CIRCLIP SPECIAL INTERNAL 24 CIRCLIP SPECIAL 12MM CIRCLIP SPECIAL 33MM CLAMPER A FR BRAKE HOSE CLAMPER B FR BRAKE HOSE CLAMPER COMP AIR VENT TUBE CLAMP B TUBE 12 5MM CLAMP B WATER HOSE CLAMP MASTER CYLINDER OIL CLIP A BREATHER TUBE CLIP 2X60 CLIP BREATHER TUBE CLIP HARNESS BAND CLIP OIL DRAIN TUBE CLIP PISTON PIN 12MM CLIP PISTON PIN CLIP PULSER CORD CLIP CLUTCH ONE WAY COCK ASSY FUEL COIL ASSY IGNITION COLLAR COLLAR COLLAR COLLAR COLLAR CONNECTING ROD CUSHION CUSHION ARM COLLAR CUSHION ARM COLLAR CUSHION ARM SIDE COLLAR 20X22X10 COLLAR 25X28X10 COLLAR 28X25X10 5 COLLAR 6 5X11X3 COLLAR AIR CLEANER COLLAR CHAIN GUIDE COLLAR CHAIN TENSIONER COLLAR CLUTCH OUTER Address Page Ref PART NAME INDEX Part name Address Part name Address Ref COLLAR COUNTERSHAFT COLLAR COUNTERSHAFT SECOND COLLAR DRIVE SPROCKET COLLAR ENGINE GUARD COLLAR ENGINE GUARD FR COLLAR FR DISTANCE COLLAR FR FENDER COLLAR KICK SPRING COLLAR LINK SIDE COLLAR L FR WHEEL COLLAR COLLAR MAINSHAFT FOURTH GEAR COLLAR COLLAR RADIATOR MOUNTING COLLAR REBOUND NEEDLE COLLAR RR FENDER COLLAR RR WHEEL DISTANCE COLLAR RR WHEEL SIDE COLLAR COLLAR SEAT FR COLLAR SHIFTER COLLAR STARTER IDLE GEAR COLLAR STEERING DAMPER COLLAR ST
83. L 25X32X4 DUST SEAL 30X37X4 DUST SEAL 32X43X7 DUST SEAL 46X58X7 DUST SEAL RR CUSHION PIVOT DUST SEAL STEERING HEAD ELEMENT AIR CLEANER EMBLEM PRODUCT E RING 3MM 2008 09 10 E NW INA N NIN T Q O O F FENDER SET RR FENDER SUB ASSY FR FILTER COMP ENGINE OIL FLAP TIRE FLOAT SET FLYWHEEL COMP FORK SUB ASSY L FORK SUB ASSV FORK CENTER GEARSHIFT FORK L GEARSHIFT FORK GEARSHIFT FUSE BLADE 2 GASKET SET GASKET SHEET KIT A GASKET SHEET KIT B GASKET CLUTCH COVER GASKET CRANKCASE GASKET CYLINDER GASKET CYLINDER HEAD GASKET EX PIPE AN gt RS ASUSa NS AWA FAP Pm PUA O AN OP AO GASKET FLOAT CHAMBER GASKET HEAD COVER GASKET L COVER GASKET MUFFLER GASKET R COVER GASKET TENSIONER LIFTER GASKET WATER PUMP COVER GAUGE AIR PRESSURE GAUGE OIL LEVEL GEAR COMP STARTER REDUCTION GEAR COMP STARTING DRIVEN GEAR BALANCER DRIVE GEAR BALANCER DRIVEN GEAR COUNTERSHAFT FIFTH GEAR COUNTERSHAFT FOURTH GEAR COUNTERSHAFT GEAR COUNTERSHAFT GEAR COUNTERSHAFT GEAR KICK STARTER GEAR MAINSHAFT FIFTH GEAR MAINSHAFT FOURTH GEAR MAINSHAFT SECOND 113 114 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref GE
84. MEY 670 17224 KN5 670 17225 KN5 670 17231 MEY 670 17233 KCZ J20 17250 MEY 670 17253 MEY 670 17291 KSC 000 17316 611 000 17316 MN1 670 17358 0 680 17359 KT1 780 17370 419 700 17372 MEB 670 17372 MEN A10 17373 KC1 J10 17374 MEN 730 17374 MEN A10 17375 MEB 670 17509 KZ3 B00 17510 MEY 670 17510 MEV A20 17514 MEB 670 17515 MEN 730 17516 MEN 730 17517 MEN 730 17518 KZ4 710 17521 MEN 730 17522 MEN 730 17620 MEN 730 17624 KT1 780 17682 MEN 730 17682 MEV A20 17685 MEV 670 17685 MEV A20 17686 MEV A20 17900 10 17910 670 17910 20 17913 KB7 000 H11 H10 H10 H10 H10 H10 H10 H10 H10 H10 17920 MEY 670 17950 MEY 670 17950 20 18000 18291 670 18292 MV4 000 18293 625 000 18293 20 18300 670 18300 20 18320 670 18323 670 18323 MEY A30 18325 MEY 670 18334 ML3 680 18340 MEY A20 18360 MEY 670 18375 MEN 670 18575 00 18592 670 18392 MEY 670 18601 MBW 003 19000 19010 MEV 671 19015 MEV 671 19033 MEV 670 19034 MEV 670 19037 KRN 641 19051 KRN 000 19052 MAC 680 19055 KRN 641 19062 MEV 670 19064 000 19064 670 19065 670 19071 6707 H5 19071 007 5 19071 107 5 19071 MEV AZOZA H7 19071 07 H7 19072 6707 H5 19072 007 H5 19072 107 H5 19072 207 H7 19072 MEY A30ZA H7 19101 MEV 670 19102 M
85. MM WASHER COLLAR ENGINE GUARD FR COLLAR ENGINE GUARD BOLT WASHER 5X10 BOLT WASHER 6X20 BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE 6X12 CLIP PULSER CORD STAV COMP IGNITION COIL BOLT FLANGE 6X12 12 gt P NU I r 0 I I 2nPmn I rO 3 r O I I NUWUN I NUWUN 1 slonNn n lo0N Nn ee TIN I IN 2008 09 10 E Ref No Part No 2900 Reqd QTY CRF450X 5 6 7 8 9 Description Serial No Ref No Relative ref Number LON Description NO INFORMATION Parts catalogue code 1 89201 KS6 810 2 89212 KZ4 J40 3 89216 MEB 670 4 89301 KA4 811 SPANNER A PIN 2 2 2 2 2 WRENCH NIPPLE 1 1 1 1 WRENCH PLUG 16MM 1 1 1 1 GAUGE AIR PRESSURE 1 1 1 1 D 2008 09 10 E Ref No Part No IMPORTANT INFORMATION Description CAUTION LABEL DRIVE CHAIN e B MEX3 F3000 Reqd QTY CRF450X Serial No 7 Ref No Relative ref Number LON Description NO INFORMATION Parts catalogue code 1 87507 KZ3 B10 87507 KZ3 B90 2 87560 GBF 770 87560 ML3 970 LABEL DRIVE CHAIN LABEL DRIVE CHAIN FRENCH MARK CAUTION MARK CAUTION FRENCH 2008 09 10 E Ref No Part No Description MARK CRF450X5 6 7 8 Ref LON Relative ref Number No Description NO INFORMATION MEY3F3100C
86. NG SPRING KICK STARTER RATCHET SPRING L STEP RETURN SPRING OIL FILTER SPRING SPRING PAWL PLUNGER SPRING SPRING RR CUSHION SPRING R STEP RETURN SPRING SHIFT DRUM 5 SPROCKET COMP CAM SPROCKET COMP DRIVE SPROCKET CAM SPROCKET FINAL DRIVEN STAND COMP MAIN START SET HOT STATOR COMP STAY COMP COUPLER STAY COMP IGNITION COIL STAY AIR CLEANER ELEMENT STAY COUPLER STAY FR TANK STAY IGNITION COIL STAY REGULATOR STAY TAILLIGHT STEM SUB ASSY STEERING STOPPER COMP DRUM STOPPER BEAD STOPPER SPRING SEAT STRAINER COMP STUD 6X21 SWINGARM SUB ASSY RR SWITCH ASSY ENGINE STOP SWITCH ASSY SWITCH ASSY SWITCH ASSY STARTER MAGNETIC TAILLIGHT UNIT TANK COMP FUEL TANK RADIATOR RESERVE TENSIONER COMP CAM CHAIN TERMINAL SET BRUSH THREAD STEERING HEAD TOP TIRE FR TIRE RR O ON n MEOS Ul UJ O0 Ut UI Q T OO gt Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref FUEL MAIN FUEL RESERVE BREATHER COMP FUEL CAP BREATHER C BREATHER TUBE TUBE AIR CLEANER CONNECTING AIR VENT TUBE BRAKE PEDAL SPRING TUBE TUBE TUBE TUBE TUBE TUBE OVERFLOW RESERVE TANK SIDE STAND SPRING TY RAP CABLE Cv VALVE VAL
87. No 24700 MEY 670 PEDAL COMP CHANGE 28300 MEB 671 ARM ASSV KICK STARTER 28302 MEB 671 JOINT KICK ARM 28306 MEN 670 BOLT KICK JOINT 28333 KKO 000 SPRING KICK STARTER 46510 MEY 670 PEDAL COMP RR BRAKE 46511 K24 J00 SPRING ASSY RR BRAKE RETURN 46515 MEY 670 SHAFT BRAKE PIVOT 46515 MN1 670 TUBE BRAKE PEDAL SPRING 46525 003 DUST SEAL 17X20X2 5 COON O 90101 680 BOLT KICK ARM 90512 KRN 730 WASHER 26X10 5 90705 PFF 300 PIN SNAP 8MM 91251 444 000 DUST SEAL 15X20X2 5 94201 20120 PIN SPLIT 2 0X12 95015 54000 PIN D JOINT 96001 06022 00 BOLT FLANGE 6X22 96211 08000 BALL STEEL 8 1 4 28300 MEY AOO ARM ASSY KICK STARTER 90103 000 BOLT KICK ARM 2008 09 10 E Ref LON Relative ref Number No Description 2 4101C4 BRACKET STEP RIGHT 3 4101C3 BRACKET STEP LEFT 4101N7 BRACKET STEP BOTH 4 4101C6 BAR MAIN STEP RIGHT 7 410165 BAR MAIN STEP LEFT 4101J1 BAR MAIN STEP BOTH MEY3 F1900 Reqd QTY Part No Description CRF450X Serial No Parts catalogue code Ref No 50603 KZ4 J40 STEP JOINT 50610 MEN 671 BRACKET R STEP 50611 MEY 670 BRACKET L STEP 50616 MEN 670 ARM R STEP 50617 KZ4 J40 SPRING R STEP RETURN 50618 KZ4 J40 SPRING L STEP RETURN 50642 MEN 670 ARM L STEP 90101 KZ4 J40 BOLT STEP 12MM 94102 08800 WASHER PLAIN 8MM 94201 25150 PIN SPLIT 2 5X15 96300 08025 00 BOLT FLANGE 8X25 O
88. ONE 1111 2 Replace all intake spring 1 18 19 20 1111P3 SPRING AND OR STEM SEAL EXHAUST 1111P3A Replace all exhaust spring MEY3E0300A add 111192 SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE ON N NN Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref No 12209 GB4 682 SEAL VALVE STEM ARAI 12209 KL4 005 SEAL VALVE STEM NOK 13115 156 000 CLIP PISTON PIN 12MM 14100 HP1 670 DECOMPRESSION ASSY 14100 HP1 671 5013448 5013449 Y 0 gt gt I I I 9 14102 HP1 670 WEIGHT DECOMPRESSION 14103 MEB 670 BASE DECOMPRESSION 14105 MEB 670 PLATE WEIGHT SETTING 14106 MEB 672 SPRING DECOMPRESSION 14106 MEB 673 5013448 14110 MEV 670 14110 MEY A20 14440 MEB 671 12 232324 19 gt 11 4 gt llI gt 111 1 14451 MEB 670 SHAFT EX ROCKER ARM 14711 MEY 670 VALVE IN 14721 MEY 670 VALVE EX 14731 MEB 670 LIFTER VALVE 14751 MEB 670 SPRING IN VALVE 14752 MEY 670 SPRING EX VALVE 14771 MEB 670 RETAINER IN VALVE SPRING 14772 MEB 670 RETAINER EX VALVE SPRING 14775 KGB 610 SEAT VALVE SPRING 14781 000 COTTER VALVE NNNN rS NNNN NNNN NNNN gt 2008 09 10 E CAMSHAFT VALVE Ref LON Relative r
89. P COMP THROTTLE GRIP R HANDLE GRIP L HANDLE TATEISHI HOUSING UPPER THROTTLE 01 E E S 111122 3 3 1 3 1 1 3 3 31 3 31 1 11 31 111 3 1 1 1 gt 6 101917 55 2008 09 10 6 101852 6 101916 HANDLE LEVER SWITCH CABLE MEY3F0300C Reqd QTY Description CRF450X Serial No Parts catalogue code 53169 MEB 670 53172 KSC 000 53173 KSC 000 53174 KCE 670 53177 KSC 000 53178 KSC 000 53179 MEN 671 53190 MEN 670 53192 MEN 670 90113 MEN 670 90113 90113 MEV A10 90501 MEN 670 90650 6 003 93500 04012 1 93500 04014 06 93500 05010 0 94001 06000 05 90501 782 000 94111 04000 96001 06020 07 96001 06022 00 17900 10 17910 20 17233 KCZ J20 SLIDER THROTTLE CABLE BRACKET L HANDLE LEVER PLATE CLUTCH SWITCH HOLDER L LEVER BRACKET COVER L HANDLE LEVER LEVER L STEERING HANDLE DIAL CLUTCH CABLE ADJUSTING LEVER HOT STARTER BOLT WIRE ADJUSTING BOLT HANDLE LEVER PIVOT COLLAR PIVOT BAND WIRE 95MM SCREW PAN 4X12 SCREW PAN 4X14 SCREW PAN 5X10 NUT HEX 6MM NUT U 6MM WASHER SPRING 4 BOLT FLANGE 6X20 BOLT FLANGE 6X22 CABLE ASSY THROTTLE CABLE COMP THROTTLE HOLDER TUBE 2008 09 10 E BRAKE MASTER CYLINDER Ref No L O N Relative r
90. PECIAL 6X7 80101 MEY 670ZA FENDER SET RR TYPE1 WL 80101 307 90501 MEY 670 COLLAR RR FENDER 96001 06014 00 BOLT FLANGE 6X14 96001 06016 00 BOLT FLANGE 6X16 96001 06016 00 BOLT FLANGE 6X16 NINNI gt N 0 NNINI gt N NNINI AN 9 NNIN gt Ir 2008 09 10 E Ref TAILLIGHT Ref LON Relative ref Number No Description 1 3 616105 TAILLIGHT UNIT MEY3 F2400 Reqd QTY Description CRF450X Serial No Parts catalogue code 7 1 33701 MEV 670 2 37215 KAF 008 3 80130 KSC 000 4 90102 5 1 005 5 90380 5 000 TAILLIGHT UNIT CLAMP STAV TAILLIGHT SCREW TAPPING 4X8 PO SCREW SPECIAL 5 9 5 2008 09 10 E Ref No Part No BATTERY 2500 Description CRF450X Serial No 5 7 Ref No L O N Relative ref Number Description 1 610100 5 610105 4 612115 7 610110 8 615115 BATTERY CABLE POSITIVE BATTERY CABLE STARTER MOTOR CABLE NEGATIVE BATTERY SWITCH STARTER MAGNETIC Parts catalogue code Oooo NO unm WN n 31500 KGB 901 31505 KSC 000 32401 MEY 670 32410 MEY 670 32411 253 000 52414 000 52601 670 52601 20 35850 KCN 000 35856 KBH 000 90111 MR5 000 31501 MEV 670 98200 31500 BATTERY 275 65 YUASA 1 COVER BATTERY TERMINAL 1 CABLE STARTER MAGNETIC BATTERY CABLE STARTER COVER STARTER MOTOR TERMINAL COVER B
91. R SCREW FLAT 4X12 SCREW FLAT 6X12 SCREW FLAT 8X31 SCREW PAN SCREW SCREW PAN SCREW PAN SCREW PAN SCREW PAN SCREW SPECIAL FLAT 6X12 SCREW SPECIAL FLAT 6X17 SCREW SPECIAL 5 9 5 SCREW TAPPET ADJUSTING SCREW TAPPING 36 SCREW TAPPING SCREW TAPPING SCREW TAPPING SCREW TAPPING SEAL SET FR FORK SEAL SET PISTON SEAL AIR CLEANER CASE SEAL AIR CLEANER COVER SEAL MECHANICAL SEAL RADIATOR CAP SEAL SEAL VALVE STEM SEAT COMP SEAT SPRING SEAT VALVE SPRING SENSOR ASSY THROTTLE SEPARATOR COMP SHAFT A GEARSHIFT FORK SHAFT B SHIFT FORK SHAFT COMP BALANCER SHAFT SET THROTTLE ON SHAFT DECOMPRESSION SHAFT EX ROCKER ARM SHAFT OIL PUMP SHAFT SWINGARM PIVOT SHAFT WATER PUMP SHIFTER DRUM SHIM TAPPET SHROUD SET L RADIATOR SHROUD SET RADIATOR SLIDER CHAIN SLIDER THROTTLE CABLE SLIPPER COMP DECOMPRESSION SOCKET COMP HEADLIGHT SPANNER A PIN SPINDLE COMP GEARSHIFT SPINDLE KICK STARTER SPOKE SET FR SPOKE SET RR SPRING ASSY RR BRAKE RETURN SPRING ASSY SIDE STAND SPRING BEAM ADJUSTING SPRING BRAKE LEVER SPRING CARBON BRUSH WNWWND 5 00 Aan 2008 09 10 E SPRING CLUTCH 34 SPRING DECOMPRESSION SPRING DECOMPRESSION ARM SPRING EX VALVE SPRING FR SPRING SPRING SPRI
92. R 50130 KSC 010 5K000005 5K000004 80103 645 000 GROMMET ENGINE COVER 94021 05000 05 NUT CAP 50132 MEY A20 GUIDE COMP CLUTCH CABLE IN Ne I I gt 0 gt N NIII gt gt gt IN N gt I 1 2008 09 10 E Description HANDLE LEVER SWITCH CABLE MEY3F0300C Reqd QTY CRF450X 7 Serial No Relative ref Number Description 811100 8111 5 811115 615108 615116 615149 810150 8101 1 8101 0 810155 810168 810166 810185 8101 2 4 35 CABLE THROTTLE NOTE Same time for two units CABLE HOT STARTER CABLE CLUTCH SWITCH ENGINE STOP SWITCH STARTER SWITCH CLUTCH GRIP THROTTLE GRIP HANDLE RIGHT GRIP HANDLE LEFT 15 HOUSING THROTTLE BRACKET HANDLE LEVER LEFT LEVER HANDLE LEFT LEVER HANDLE BOTH LEVER HOT STARTER Parts catalogue code n M 2 r n e 2 17233 KCZ J20 17910 MEV 670 17913 KB7 000 17920 MEV 670 17950 MEV 670 17950 20 22870 MEY 670 22870 MEY A20 32171 GF9 621 35130 KSC 670 35130 MEV A20 35150 KSC 671 35150 MEV A20 35340 14 005 53140 MEB 671 53165 GBF J60 53166 GBF J60 53167 MEB 671 53167 MEB 672 53168 5 000 53168 KSC 010 HOLDER TUBE CABLE COMP A THROTTLE COVER THROTTLE CABLE CABLE COMP B THROTTLE CABLE COMP HOT STARTER LOCK PURSE SWITCH ASSY ENGINE STOP SWITCH ASSY FR STOP GRI
93. TIRECONE 7101A7 REAR 711145 DISC REAR BRAKE 9 28 710133 BEARING REAR WHEEL CONE 7101336 Replace 1 bearing add 710133A Replace 2 bearings add Nu z NO Description Reqd QTY CRF450X Serial No 6 7 8 Parts catalogue code 06420 MEY 000 06421 000 41201 000 41203 KZ3 J20 41203 KZ4 J30 41231 KZ4 J20 42301 KZ4 J40 42305 KZ4 J40 42306 KZ4 J20 42311 KZ4 J40 42620 KZ4 J20 42635 KRN 710 42650 000 42650 KSC A20 42701 KSC 003 42701 5 21 42711 MEV 641 42711 MEV 004 42712 MEV 641 42712 57 641 5 5 INSIDE SPOKE SET RR OUTSIDE SPROCKET FINAL DRIVEN 511 SPROCKET FINAL DRIVEN 50T SPROCKET FINAL DRIVEN 52T RETAINER RR WHEEL BEARING AXLE RR WHEEL COLLAR L AXLE COLLAR AXLE COLLAR RR WHEEL SIDE COLLAR RR WHEEL DISTANCE HUB SUB ASSY RR RR BRIDGESTONE 140 80 18M C 708 RR DUNLOP 110 100 18 64M 0756 TIRE BRIDGESTONE 140 80 18 TIRE DUNLOP 120 90 18 16 16 1 16 16 16 16 16 16 16 16 1 1 1 1 1 1 1 1 1 1 1 1 D 1 1 1 1 1 1 1 1 2008 09 10 E Ref No Part No REAR WHEEL Reqd QTY Description CRF450X 6 7 8 Serial No Parts catalogue code 42713 300 003 42713 300 004 42714 KA3 710 42715 MAQ 770 42717 329 000 43351 KZ4 J40
94. UG SPARK VK27PRZ11 DENSO 90002 MEB 770 BOLT FLANGE 6X65 90003 MEB 770 BOLT FLANGE 6X72 90005 MCJ 000 BOLT RECESSED 5X28 90012 MEB 670 SCREW TAPPET ADJUSTING 90201 MEB 670 NUT SPECIAL 8MM ma t ZS 555 5 4 555 555 s 2008 09 10 CYLINDER HEAD Ref LON Relative ref Number No Description 9 311131 INSULATOR THROTTLE BODY CARBURETOR 13 1141F4 PIPE WATER OUTLET FRONT 14 614130 PLUG SPARK MEY3E0200A Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 90204 634 000 NUT FLANGE 10MM 90206 3 000 NUT TAPPET ADJUSTING 90453 KCY 670 WASHER PLAIN 10MM 90603 MEB 670 CIRCLIP SPECIAL 12MM 91312 KE7 003 O RING 19X3 NOK 92900 08022 0B BOLT STUD 8X22 94301 08100 DOWEL PIN 8X10 94301 14200 DOWEL PIN 14X20 96001 06020 00 BOLT FLANGE 6X20 96001 06028 00 BOLT FLANGE 6X28 2008 09 10 E CAMSHAFT VALVE Relative ref Number Description 4 5 8 25 27 BASE DECOMPRESSION CAMSHAFT INCLUDES Valve adjustment 1111 9 ARM EXHAUST VALVE ROCKERCONE INCLUDES Valve adjustment 1111NO VALVE INCLUDES Refacing 1111 0 Replace all intake valve add 1111N1 VALVE EXHAUST CONE INCLUDES Refacing 1111N1A Replace all exhaust valve 1111 0 VALVE FOR 1 VEHICLE INCLUDES Refacing 2 17 19 21 1111P2 SPRING AND OR STEM SEAL INTAKE VALVEC
95. UIDE INTAKE VALVE CONE INCLUDES Reaming INCLUDES Valve adjust and reface 1111L9A Replace all intake valve guide add 1111 0 GUIDE EXHAUST INCLUDES Reaming INCLUDES Valve adjust and reface 1111 0 Replace all exhaust valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface 1111B4 HOLDER CAMSHAFT 111115 GASKET CYLINDER HEAD 1111T5 ARM DECOMPRESSION LIFTER 8 MEXSEO20QA 1111T6 SLIPPER DECOMPRESSION Part No Description CRF450X Serial No Parts catalogue code 7 12200 671 HEAD CYLINDER 12204 MEB POO GUIDE IN VALVE 0 S 12205 MEB POO GUIDE EX VALVE 0 S 12240 MEB 770 HOLDER COMP CAMSHAFT 12240 771 1 5202586 5202587 slllieonNnns jou slllieonNnnse o I gt a NNa gt gt I I N NN gt 12251 671 GASKET CYLINDER HEAD 14120 MEB 770 ARM DECOMPRESSION LIFTER 14130 MEN 670 SLIPPER COMP DECOMPRESSION 14133 MEB 670 SPRING DECOMPRESSION ARM 16210 MEB 670 INSULATOR CARBURETOR 16218 000 BAND INSULATOR m E 1 16218 MCJ 000 BAND B INSULATOR 16222 MV4 300 NUT SQUARE 5MM 19523 KRN 730 JOINT WATER 31918 671 PLUG SPARK IFR8H11 NGK 31918 MEB 672 PLUG SPARK VK24PRZ11 DENSO 31919 671 PLUG SPARK CIFR9H11 31919 MEB 672 PL
96. VE VALVE VALVE SET VALVE SET VALVE EX VALVE IN VALVE THROTTLE VISOR SET FR ASSV COMP SET WASHER WASHER A TACHOMETER WASHER C THRUST 25MM WASHER O RING KIT A WASHER O RING KIT B WASHER 10MM WASHER 12MM WASHER 13X24X1 6 WASHER WASHER 14 2 24 WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER AIR CLEANER COVER SETTING H10 CHAIN SLIDER FENDER MOUNTING FR COVER SETTING LOCK 18MM OIL BOLT 7 PLAIN PLAIN RADIATOR SEALING SEALING SEALING SEALING SEALING SPECIAL 6MM SPLINE 25X31X1 5 SPRING SPRING SPRING STEERING STEM SWINGARM SIDE THRUST INVOLUTE 25X31X1 5 THRUST 17 2MM THRUST 19MM THRUST 20MM THRUST 23X48 2008 09 10 E WASHER WASHER THRUST 24 1 36 1 5 THRUST 25 2X30 WASHER THRUST 27 2 35 WEIGHT DECOMPRESSION WHEEL SUB ASSY FR WHEEL SUB ASSY RR WRENCH NIPPLE WRENCH PLUG 117 END FOREWORD INDEX ED ENGINE GROUP FRAME GROUP AD NUMBER INDEX ND PART NAME INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd E N A 40 2008 09 Printed in Japan September 21 2008
97. VLINDER 12251 MEV 671 GASKET CVLINDER HEAD 12391 MEB 670 GASKET HEAD COVER 14560 671 GASKET TENSIONER LIFTER 18291 MEB 670 GASKET EX PIPE 06114 MEN 670 WASHER O RING KIT A COMPONENT PARTS 12226 MEB 670 SEAL RING 90442 397 000 WASHER SEALING 6MM 91312 KE7 003 O RING 19X3 NOK 2008 09 10 E GASKET KIT Ref LON Relative ref Number No Description NO INFORMATION ENG2X0001B Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 6 7 8 Ref No 1 06115 MEY 670 GASKET SHEET KIT COMPONENT PARTS 11191 MEY 670 GASKET CRANKCASE 11352 MEB 671 GASKET CLUTCH COVER 11394 MEY 670 GASKET 11395 MEY 670 GASKET 19226 MEB 670 GASKET WATER PUMP COVER 06116 MEY 670 WASHER O RING KIT B 555555 2 3 3 3 3 3 5155555 1 1 2ll 12111111 06116 MEY 770 COMPONENT PARTS 90447 KE1 000 WASHER SEALING 90452 323 000 WASHER SEALING 90463 17 000 WASHER SEALING 90474 333 000 WASHER SEALING 90488 425 000 WASHER SEALING 90751 GK1 003 O RING 8 5X1 7 91201 ML3 873 D RING 23 75MMCARAI 91256 383 721 O RING 17 8X2 4 SHOWA 91302 PA9 003 O RING 39 8 2 2 91303 377 000 O RING 13 8X2 5 91305 000 O RING 27X2 91305 PE2 003 O RING 9 8X1 9 91307 035 000 O RING 91309 425 003 O RING 24 4X3 1 ARAL 91355 759 003 O RING 21 8X2 4 San 223323232 2WNN gt 1 1 3 3 3 3 3 10 0 1 3 3 1 3 3 3 3
98. X7 ARAI OIL SEAL 39 56 7 5 OIL SEAL 14 22 5 JS PA s 3243 3 01 m PIN 3245 1 322 1 1 EN 00 31 QS yau sk 33 35 51 P sa 0 2 001 2 aa gt gt ee x gt 2008 09 10 E CRANKCASE Ref Relative ref Number L O N Ah No Description 17 110160 BEARING CRANKSHAFT BOTH INCLUDES Engine removal and installation 19 110131 OIL SEAL CRANKSHAFT LEFT INCLUDES Engine removal and installation 20 110132 OIL SEAL CRANKSHAFT RIGHT INCLUDES Engine removal and installation 1101H3 OIL SEAL CRANKSHAFT INCLUDES Engine removal and installation 21 1101 9 OIL SEAL GEARSHIFT SPINDLE MEY3E1400A Part No Description CRF450X Serial No Parts catalogue code 7 91203 MEB 671 OIL SEAL 20X33X5 ARAI 91205 671 OIL SEAL 12 18 3 94301 14200 DOWEL PIN 14X20 96001 06012 00 BOLT FLANGE 6X12 96001 06016 00 BOLT FLANGE 96001 06040 00 BOLT FLANGE 96001 06050 00 BOLT FLANGE 96001 06065 00 BOLT FLANGE 96001 06075 00 BOLT FLANGE 96300 08065 00 BOLT FLANGE 2008 09 10 E Description CRANKSHAFT PISTON MEY3 E1500 Reqd QTY CRF450X Serial No 8 Ref No L O N Relative ref Number Description 1 110185 5 111103 CR
99. a 111 31 31 2008 09 10 Ref No Part No Description CARBURETOR Reqd QTY CRF450X Serial No Parts catalogue code 12 13 14 15 16 17 16032 MEV D11 16032 KSC D21 16033 MEB 671 16033 01 16057 671 16058 671 16038 KRN 671 16046 MEB 671 16060 MEB 671 16060 671 16080 671 16080 1 601 16081 671 16083 MEB 671 16100 MEV 672 16100 MEV 673 16100 MEV 674 16100 011 16100 MEV D22 16112 MEB 671 16112 11 16112 1 01 16157 671 16157 01 16163 671 16165 671 16165 11 16172 671 16177 671 16178 671 16179 KZ4 690 16178 MEN 851 16179 428 670 16179 671 16185 671 16196 671 16196 851 5 5 VALVE SET JOINT SET VALVE SET STARTER SENSOR ASSY THROTTLE CARBURETOR NO BOLT STOPPER CARBURETOR NO SCREW PAN CARBURETOR ASSY FCROAA FRAME NO CARBURETOR ASSY FCROAA FRAME NO CARBURETOR ASSY FCROAA FRAME NO CARBURETOR ASSY FCROAB CARBURETOR ASSY FCROAC A VALVE THROTTLE GASKET FLOAT CHAMBER HOLDER NEEDLE JET ROLLER WASHER PLAIN PO WASHER PLAIN SUS BINDER CARBURETOR NO CARBURETOR NO BINDER CARBURETOR NO CARBURETOR NO PLATE BUFFER TUBE OVERFLOW CARBURETOR NO CARBURETOR NO gt 12121 1 5 1 5
100. alogue code No 12206 881 310 BOLT SEALING 16MM 19010 MEV 671 RADIATOR 19015 MEV 671 RADIATOR L 19033 MEY 670 GRILLE R RADIATOR 19034 MEY 670 GRILLE L RADIATOR 19037 KRN 641 CAP COMP RADIATOR 19051 KRN 000 RUBBER RADIATOR MOUNTING 19052 MAC 680 COLLAR RADIATOR MOUNTING 19055 KRN 641 SEAL RADIATOR CAP ENGLISH FRENCH JAPANESE 19062 MEY 670 HOSE B WATER NO Oo O 19064 KRN 000 HOSE D WATER 19064 MEY 670 HOSE D WATER 19065 MEY 670 HOSE E WATER 19101 MEV 670 TUBE RESERVE TANK 19102 MEY 670 HOSE RESERVE TANK 19105 MG8 000 CAP ASSY RESERVE TANK 19107 MG8 000 PACKING RESERVE TANK 19110 MEY 670 TANK RADIATOR RESERVE 19114 MEY 670 RUBBER RESERVE TANK 19506 KS6 700 CLAMP B WATER HOSE 50129 5 000 50129 10 90001 GB4 000 BOLT FLANGE 6 23 5 90303 000 NUT CLIP 6MM 2008 09 10 E RADIATOR MEY3F2700A Ref Reqd QTY No Part No Description CRF450X Serial No Parts catalogue code 5 6 7 8 24 90403 KA3 830 WASHER RADIATOR MOUNTING 25 91307 611 000 O RING 13 5X1 4 26 95002 02100 CLIP TUBE B10 27 95002 02130 CLIP TUBE B12 5 28 95002 50000 CLIP TUBE C9 29 95005 50300 30 TUBE 5 300 95005 50001 30 2008 09 10 E FRAME BODY Ref LON Relative ref Number No Description 1 410100 BODY FRAME INCLUDES Engine removal and installation 6 4101A5 FRAME REAR 10 4101F6 GUARD ENGINE 4101F9 GUARD ENG
101. brakes 7 7121G7 DIAPHRAGM REAR BRAKE MASTER CYLINDER 1200 Description CRF450X Serial No Parts catalogue code 7 Ref No 43310 MEB 003 HOSE COMP RR BRAKE 43500 006 CYLINDER ASSY RR MASTER 7K101200 U 7K201083 ED 7K101201 7K201084 43500 MEY 016 43504 MB2 006 BOOT COMP 43513 KZ4 J41 CAP MASTER CYLINDER 43520 KZ4 J42 PISTON SET MASTER CYLINDER 7K101200 U 7K201083 ED 7K101201 7K201084 45520 KZ24 J45 111112221 111 1 3 0 111112221 111 1 3 3 5551551555515 11111 311111 19 43521 KZ4 J41 PLATE DIAPHRAGM 43522 KZ4 J41 DIAPHRAGM 43530 KZ4 J41 ROD COMP 46182 500 015 7K101200 U 7K201083 ED 7K101201 7K201084 46182 MEL D21 122 2 Yo R TU 1222 2 92335 2 11112 46504 KZ24 J41 JOINT BRAKE ROD 90114 MAC 780 BOLT FR DISK COVER 90145 MS9 612 BOLT OIL 10X22 NN NN NN NN 2008 09 10 E RR BRAKE MASTER CYLINDER 1200 Description Serial No Parts catalogue code 7 13 90545 300 000 WASHER OIL BOLT 14 93401 04016 00 BOLT WASHER 4X16 15 94002 06000 0 NUT 6MM 2008 09 10 E REAR WHEEL Ref LON Relative ref Number No Description 7101AO SPROCKET FINAL DRIVEN 710160 AXLE REAR WHEEL 710121 HUB REAR WHEEL 710118 REAR WHEEL 710127 RIM WHEEL REAR 15 710142 REAR
102. dress Page Ref Part Number Address Page Ref 16046 671 16060 671 16060 671 16072 731 16076 ND5 004 16080 HP1 601 16080 MEB 671 16081 MEB 671 16085 MEB 671 16088 MEN 731 16100 MEY 672 16100 MEY 673 16100 MEV 674 16100 MEY D11 16100 MEY D22 16112 1 01 16112 671 16112 11 16157 671 16157 01 16163 MEB 671 16165 MEB 671 16165 11 16172 671 16177 671 16178 671 16178 851 16179 428 670 16179 74 690 16179 671 16185 671 16196 671 16196 851 16197 671 16198 671 16199 671 16199 671 16203 MEV 671 16203 MEV D11 16203 MEV D21 16210 MEB 670 16218 MCA 000 16218 MCJ 000 16222 MV4 300 16240 MEN 730 16950 KSC 003 16950 5 21 16952 8 003 16952 671 16955 5 21 16955 670 16955 671 16961 010 16997 467 000 17000 17207 670 15 15 15 16 16 15 15 15 15 16 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 16 16 16 16 16 16 16 02 02 02 02 011 H5 H7 H5 H7 H7 H5 H5 D10 H5 H7 TRAMOS S N 17211 MEY A30 17212 670 17213 KSC 000 17214 670 17217 770 17218 KSC 000 17218 KZ3 860 17218 MEN A20 17219 MEY 670 17221 MEY 670 17221 MEY A30 17223
103. dress Page Ref Part Number Part Number Address Page Ref Part Number 52148 000 52160 000 52170 000 52171 KR6 000 52175 MEN 000 52176 MEN 710 52200 MEY 000 52200 MEY A20 52400 MEY 671 52400 21 52400 1 52401 751 52401 21 52402 MEB 751 52402 21 52403 MEB 751 52403 21 52404 MEB 751 52410 MEV 671 52410 MEV A21 52410 MEV A31 52419 KZ3 J21 52421 MEV 671 52421 MEV A21 52422 KZ3 J31 52423 KZ3 J21 52425 381 771 52425 MEV 671 52426 MEN 711 52427 KZ3 891 52428 KRN 711 52429 KZ3 J41 52431 KZ3 J31 52434 KZ3 J21 52434 KZ3 J31 52435 KZ3 J21 52436 MEN 671 52438 4 741 52440 671 52451 KZ3 891 52452 7 831 52453 KRN 711 52455 KZ3 J21 52463 KZ4 J40 52464 KRN 710 52464 KZ4 J20 52465 000 52466 KRN 710 52473 KZ4 J20 52475 KZ4 J20 52476 KZ4 J20 H16 H16 H16 H16 H16 H16 H16 H16 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 55000 53100 MEN 670 53121 MEN 670 53121 MEN 671 53132 KA3 831 53132 24 20 53133 3 832 53140 MEB 671 53165 GBF J60 53166 GBF J60 53167 MEB 671 53167 MEB 672 53168 KSC 000 53168 KSC 010 53169 MEB 670 53170 MEB 003 53172 KSC 000 53173 KSC 000 53174 KCE 670 53174 KN5 006 53176 ML3 791 53177 KSC 000 53178 KSC 000 53179 MEN 671 53189 GCS 000 53190 MEN 67
104. e that those numbers are applicable to the listed replacement parts only Fuel hoses Tubes Standard part No Bulk part No Bulk part Fuel hoses Tubes Inner diameter mm Length m 95001 30xxx 2x 95001 30001 20M 3 0 Standard part No Bulk part No Bulk part Inner diameter mm Length m 95001 30xxx 3x 95001 30001 30M 3 0 95001 30xxx 4x 95001 30001 40M 3 0 95001 55xxx 3x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 2x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 35xxx 3x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 4x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 4x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 5x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt 5 5 95001 35xxx 5x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 55xxx 6x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 6x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 75xxx 2x 95001 75001 50M lt 95001 75003 50M gt 7 5 95001 45xxx 2x 95001 45001 50M lt 95001 45003 50M gt 4 5 95001 45xxx 3x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 3x 95001 75001 60M lt 95001 75003
105. ef Number Description Reqd QTY CRF450X 7 8 Serial No 1 7121A0 3 712105 7 712166 10 712169 11 8101C7 8101F5 HOSE FRONT BRAKE INCLUDES Bleed brakes CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM FRONT BRAKE MASTER CYLINDER PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes LEVER HANDLE RIGHT LEVER HANDLE BOTH Parts catalogue code 45125 MEV 003 45125 5 11 45504 5 006 45510 671 45513 671 45517 GW0 751 45518 731 45520 731 45523 731 45523 MEB 003 45530 KCE 671 53170 MEB 003 53174 KN5 006 53176 ML3 791 90111 MEB 003 90114 166 006 90145 59 612 90545 300 000 90651 5 671 95600 04012 16 94050 06000 96001 06022 00 BOOT COMP CYLINDER SUB ASSY FR BRAKE MASTER NISSIN CAP MASTER CYLINDER HOLDER MASTER CYLINDER SEPARATOR COMP DIAPHRAGM PISTON SET MASTER CYLINDER LEVER SET R HANDLE SPRING BRAKE LEVER COVER R HANDLE LEVER BOLT SET ADJUSTING BOLT HANDLE LEVER PIVOT BOLT OIL 10X22 WASHER OIL BOLT CIRCLIP SCREW FLAT 4X12 NUT FLANGE 6MM BOLT FLANGE 6X22 1 1 2008 09 10 E Ref No Part No HANDLE pe 565 lt Description PIPE TOP BRIDGE CRF450X5 6 7 MEY3 F0500 Reqd QTY CRF450X Serial No 8 Ref LON Relative ref Number No Description 2 810100 PIPE STEERING HANDLE 4 8101B9 HOLDER HANDLE
106. ef Number No Description 26 111185 BEARING CAMSHAFT 29 1111AP SHAFT DECOMPRESSION 30 1111AQ PLUNGER DECOMPRESSION Reqd QTY Part No Description CRF450X Serial No Parts catalogue code 7 Ref No 21 14781 MEB 670 COTTER VALVE 22 14901 000 SHIM 14902 000 SHIM 14905 MBB 000 SHIM 14904 000 SHIM 14905 000 SHIM 14906 000 SHIM 14907 000 SHIM 14908 000 SHIM 14909 000 SHIM 14910 000 SHIM TAPPET 14911 000 SHIM 14912 000 SHIM 14915 MBB 000 SHIM 14914 000 SHIM 14915 000 SHIM 14916 000 SHIM 14917 000 SHIM 14918 000 SHIM 14919 000 SHIM 14920 000 SHIM 14921 000 SHIM 14922 000 SHIM 14925 MBB 000 SHIM TAPPET 14924 000 SHIM 14925 000 SHIM 14926 MBB 000 SHIM 14927 000 SHIM 14928 000 SHIM NNNNNNNNNNNNNNNNNNNNNNNNNNNNA T 9
107. epair of Honda vehicles as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2008 09 10 Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service item whose FRT is not presented Service work that is seldom done i e extremely small causes of trouble and service frequency When FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work E Explanation of FRT by using an example 6 Indicating work contents that are included in the service The example may differ from the actual presented items item CON Relative ref Number ERD Z Indicating a reference No whose operation and time are 77 Description 7 a the same as FRT4 5 for the camshaft 1 3 4 7 The application range is limited to the service items 111118
108. er work LON DESCRIPTION Engine Frame 1 1115 0 COMPRESSION PRESSURE MEASUREMENT 3115A0 CARBURETOR FLOAT LEVEL x OPERATIONS OTHER THAN REPLACING PARTS MEASUREMENT 6145A0 IGNITION TIMING INSPECTION 1 Removal and installation Set for the configuration with the parts removed from the vehicle 2105A0 TRANSMISSION OIL INSPECTION EXCLUDES Oil change LON DESCRIPTION FRT ENGINE OIL INSPECTION TILTING ENGINE ASSEMBLY EXCLUDES Qil change 1101E5 REMOVAL INSTALLATION 1 8 7115A0 BRAKE OPERATION TEST INGEUDES Al necessary adjustment BATTERY CHECKING OF ELECTROLYTE CYLINDER HEAD ASSEMBLY 6105A0 LEVEL amp CHARGE REMOVAL INSTALLATION 16 311106 REMOVALINSTALLATION 03 Overhaul 22 CRANKCASE SEPARATION Work condition The required Measurements inspections 1101E6 INCLUDES Engine removal and installation 4 3 adjustments and cleaning washing of each part are performed including the main body removal installation work the 2 Adjustment replacement of defective parts 1135A0 1111KO LON DESCRIPTION LON DESCRIPTION FRT 311200 CARBURETOR OVERHAUL 07 3113A0 CARBURETOR IDLE ADJUSTMENT INCLUDES necessary adjustment 2123A0 CLUTCH ADJUSTMENT INCLUDES Clutch lever adjustment 5 Other work 111340 VALVE CLEARANCE ADJUSTMENT NOTE For 1 vehicle LON DESCRIPTION
109. ght red 4 Ash gray with red stripe 7 Pale black 3 mm inside dia only 6 Black Lengths 001 1 m standard 003 3 m 008 8m 1 0 code fuel hose and general purpose hose 3 0 mm 11 11 mm 3 5 mm 91 12 mm outside dia 15 mm 4 5 mm 92 12 mm outside dia 16 mm 5 0 mm 12 12 mm outside dia 17 mm 5 3 mm 5 5 mm 14 14 mm 6 5 mm 17 17 mm 7 0 mm 7 3 mm 7 5 mm 8 0 mm ID OD code vinyl hose 6 8 mm 6 0 6 5 7 0 mm 6 5 mm 8 0 mm 7 0 mm 8 0 mm 9 0 mm N P CO oooouoouo TOO 1 1 SO OT Hose type 1 Fuel hose 3 Vinyl hose 5 General hose 2008 09 10 E Flat rate service time means standard time required to service a MC which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer
110. he block with no setting of FRT Ref No L O N Relative ref Number Description NO ee LON code system 11 A b e 1 a 11 18 A l a Category codes and classification Code Category Engine Transmission Fuel amp Exhaust Frame amp Body Steering Suspension Electrical Wheels Brakes Controls instrument CO o O N O O O N c Operation codes and classification Code Operation category a Category code Engine Engine upper Operation code Replace d b Location function code c Operation sequence number Unit code can be shown with alphabet camshaft No regular rule of code replace rocker arm No regular rule of code 2008 09 10 1 Replace Removal Installation Change Overhaul Adjust Balance Paint related work Top coat Test Inspect diagnose Measurment Check Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish O CO O O O Repair Cleaning Air bleeding Major service items without using spare parts 3 Inspection Measurement 1 Removal Installation 2 Adjustment 3 Inspection Measurement 4 Overhaul 5 Oth
111. ial No Relative ref Number Description 5111c5 5111 6 5111c7 5111c8 5111c9 511100 511105 511106 511108 511109 5111 0 5111 4 5111 5 5111 6 511163 511164 5111 7 5111 8 5111E9 5111D4 5111D6 5111c2 511164 13 32 SPRING FRONT FORK SPRING FRONT FORK SPRING FRONT FORK TUBE OUTER LEFT TUBE OUTER RIGHT TUBE OUTER BOTH PIPE SLIDE RIGHT PIPE SLIDE BOTH DAMPER FRONT FORK DAMPER FRONT FORK DAMPER FRONT FORK BOTH BOLT FRONT FORK LEFT BOLT FRONT FORK RIGHT BOLT FRONT FORK BOTH FORK ASSY FRONT RIGHT FORK ASSY FRONT BOTH 7 8 SEAL SET FRONT FORK SEAL SET FRONT FORK RIGHT SEAL SET FRONT FORK BOTH PIPE SLIDE LEFT PIPE SLIDE BOTH FORK ASSY FRONT LEFT FORK ASSY FRONT BOTH Parts catalogue code Vif OU UFNOONDONONOOW WO 45461 000 45461 670 45462 000 51401 005 51401 21 51402 MEV 003 51402 MEV A21 51403 MEV 003 51403 MEV A21 51410 MEV 003 51412 KRN 711 51414 23 01 51415 23 01 51420 MEV 003 51420 21 51430 005 51430 MEY A21 51431 KZ3 B01 51437 KZ3 J41 51440 KRN 711 51447 KZ3 003 51450 005 51450 21 CLAMPER BRAKE HOSE GUIDE SPEEDOMETER CABLE CLAMPER B FR BRAKE HOSE SPRING FR FORK SHOWA 4 6N MM 0 47KGF MM SPRING FR FORK SHOWA SPRING FR FORK SHOWA 4 8N MM 0 49KGF MM gt A 2 lt
112. of vehicles Float time is set by multiplying the net service time by a given coefficient 2008 09 10 The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the r
113. system Alternating current Attaching mark Assembly Capacitive discharge ignition Complete Direct current EX Exhaust FR lt Front omms Hexagonal Inlet Kilometers per hour E Left L 100L Link 100 Links L E D Light emitted diode Millimeter Miles per hour Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling Part block and serial number check Engine parts Carburetor parts Frame parts Part block E 1 E 20 F 1 4 U Req Carburetor serial Frame serial seria number number number number Check point D 2 72 lt Nes 47 02 Xy VS d 185 DMEY B 2008 09 10 E Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Applicable engine Applicable frame Applicable carburetor serial No serial No identification No FCRO4A A CRF450X5 European direct sales 5000001 5099999 JH2PE06A 5K000001 5K099999 FCRO4A B FCRO4A C CRF450Xe European direct sales PEOGE 5100001 5199999
114. the part with the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 number 7 Honda color code 8 Description 9 Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained iQ Color description Note Notes are shown with the parentheses in the part name column FRONT FENDER Service item FENDER COMP FR 2 Required quantity Serial No Parts catalogue code Reqd QTY shown in the parenthesis or parentheses indi cates the optional part S 110 ACE COMES EE Reqd QTY marked with N indicates the optional part that 3 61100 MCE OOOZA FENDER COMP FR NHA11M FORCE SILVER METALLIC should be selected as needed 1 45156 000 CLAMPER R FR BRAKE HOSE 61100 MCE 0002B PB284C CANDY PHOENIX BLUE J 2J j j j A Stare cee LENDER Reqd QTY indicates the number of the part used in the 61101 010 1008001 block 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK X Serial number Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applicable to all codes WATER PIPE Service item HOSE B OUTLET WATER different block
115. tor Initial version issue date February 10 2005 Honda Motor Co Ltd 2008 09 10 CONTENTS Address Instruction for use of parts catalogue How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Models parts catalogue codes and applicable serial numbers Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX E How to refer to the part information A ell ENGINE GROUP CVLINDER HEAD COVER CYLINDER HEAD CAMSHAFTIVALVE Reference with Part number index CAM CHAIN TENSIONER CYLINDER 1 RIGHT CRANKCASE COVER PART NO INDEX PartNumber Address Page Ref Number Address Page Ref 04000 13323 MY9 751 13324 MY9 751 04911 MCE 000 15525 9 751 15527 9 751 06000 FRONT FENDER 14000 06405 5 06405 5 10 14100 000 06410 9 860 14200 000 06455 006 14521 000 06451 166 405 14401 005 06451 445 405 14510 000 06451 405 14520 9 691 06455 006 14524 9 690 14546 000 11000 14620 9 691 14711 000 11210 000 14712 MCE 000 11550 505 14721 000 11355 8 000 14722 000 11335 000 14750 000 11560 000 14751 000 11565 0

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