Big Dawg Pickup Sweeper Manual
Contents
1. l S Es LID _ y 18 PRODUCT INFORMATION SECTION PRODUCT IDENTIFICATION INFORMATION Serial Number Plate Location For quick reference record the serial number in the space that is provided below the illustration The serial number plate is located on the back of the sweeper just above the bucket Pick Up Serial Number 51 3606 1 7 05 51 3606 1 7 05 19 MAINTENANCE SECTION LUBRICATION POINTS Lubrication Points The following grease fittings should be greased before each use See figure for locations 1 Core bearing 1 fitting 2 Caster 2 fittings 3 Bucket Pivot 1 fitting each CAUTION 20 51 3606 1 7 05 MAINTENANCE SECTION BRUSH PATTERN ADJUSTMENT Brush Pattern A properly adjusted brush offers the best sweeper performance To check the brush pattern 12. 1 Keep the sweeper close to the ground 2 While the lift arms are fully lowered visually inspect the quick coupler to ensure that the coupler pins are fully extended through the corresponding holes of the sweeper mounting bracket Installation 1 Position the pick up broom on a level surface 2 Ensure that the coupler pins are in the disengaged position 3 Enter the machine 4 Fasten the seat belt 5 Start the engine 6 Disengage the parking break 7 Tilt the quick coupler assembly forward 8 Align the quick coupler assembly between the outer plates of the mounting bracket Move the quick coupler assembly under the angled plate of the mounting bracket Rack back on the broom 9 Engage the parking brake 10 Stop the engine 11 Cycle controls to relieve any pressure within the auxiliary hydraulic lines 12 Exit the machine 15 OPERATION SECTION SWEEPER INSTALLATION 13 Move the coupler pins to the engaged position 14 Ensure that the quick disconnect couplings are clean Connect auxiliary hydraulic lines for the broom to the prime mover Twist the collar of the quick disconnect for one quarter of a turn in order to secure the hydraulic connections 15 Attach shackle end of chains to SSL grab bars See Chain Adjustment section for proper adjustment 16 While the loader arms are lowered visually inspect the quick coupler in order to ensure that the coupler pins are fully extended through t
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4. 5 SWEEPSTER BIG wa BRADCO DAWG N McMiLLEN Series AAN MAJOR Pickup Sweeper F FFC for Skid Steer Loaders SWEEPSTER PALADIN LIGHT CONSTRUCTION Sweepster Serial Number Manual Number 51 3606 Release Date February 2005 800 456 7100 www paladinbrands com Sweepster 2800 N Zeeb Rd Dexter MI 48130 United States of America 51 3606 1 7 05 51 3606 1 7 05 Section 1 Section 2 Section 3 Section 4 Table of Contents Operation and Maintenance Service Manual Parts Manual Appendix 51 3606 1 7 05 Operation and Maintenance Manual Pick Up Sweeper Big Dawg Series 51 3606 1 7 05 51 3606 1 7 05 7 TABLE OF CONTENTS OPERATION AND MAINTENEANCE Table of Contents Introduction Pe E TT 8 Safety stent 9 13 Safety lnformatiofl uuu u u n ul aasan 9 10 Safety Signs and Labels 11 12 Mounting and Dismounting 13 Operation sacan 14 16 Operating TIDS unseren 14 Sweeper Installation 15 Sweeper Removal u une 16 A E 16 Product Specifications 17 18 Specifications and Model Views 17 Product LD Information uuu u u uu u 20 18 Maintenance 19 24 Lubrieation Points scene 19 Brush Pattern Adjustment 20 Brush Section Repl
5. 2 3 8FFS 9 16MORS Hose 5 8 x 18 5 8FFS 90 5 8FFS Valve 3 Way Directional Flow Divider 3 GPM Bolt Carriage Gr5 1 2 x 2 Chain 3 16 10 Links Pin Cotter 1 8 x 1 1 4 Screw Cap 5 16 18 x 1 Pin Clevis 3 4 x 3 3 4 Link Quick 5 16 Washer Flat M8 Screw HHC CL10 9 M8 1 25 x 25mm Screw Cap M8 1 25 x 50mm Clip Clip Nut Hex Lock M8 1 25 Screw Cap M6 1 x 60mm Pin Lock 3 8 x 2 Screw Cap M8 1 25 x 65mm Pin Hitch Cotterless 1 2 x 1 Extention Spring 8 3 4 x 1 375 Cast Iron Knob 2 9 16 Head with 1 2 13 Hole Flange Bearing Nylon Weld Arm Gutterbroom Weld Pivot Gutterbroom Weld Plate Gutterbroom Weld Motor Mounting Gutterbroom Washer 34 x 1 8 x 10 Gauge Washer Flat 2 1 4 O D x 1 5 8 I D x 12 Gauge Weld Pin Plate Weld Chain Holder 51 3606 1 7 05 47 PARTS MANUAL GUTTERBROOM 28 9134 Gutterbroom 48 PARTS MANUAL DUST SUPPRESSION KIT ltem Part 1 03 0076 2 03 0457 9 03 0819 4 03 1226 5 03 1326 6 07 0140 7 07 0343 8 07 0413 9 07 0414 10 07 0532 11 07 0547 12 07 0549 14 07 0812 15 07 0813 16 07 0867 17 07 0917 18 07 0926 19 07 0927 20 07 1430 21 07 1973 22 07 3150 23 07 3273 24 07 3275 25 07 3869 26 07 4831 27 07 4861 28 07 4862 29 07 5127 30 09 0028 36 03 3537 37 03 1392 38 03 0152 Gty N QI Qi amp lt nas _ 7 gt Ld Q N N 9 p N IS 25Ft 5Ft 51 360
6. 20 4 wa 3 16 32 7 M8 125 20 4 24 3 8 o 716 14 40 8 20 snr 075 12 13 80 16 Mi2 175 69 14 a 90 18 10 j 110 20 C 18 28 25 15 173 31 8 130 3 15 34 10 28 36 wa 16 315 4 ma 14 soss 15 1 8 68 88 Mo4 30 583 75 12 76 9 29 Foot pounds may be converted to Newton Meters by multiplying by 1 35582 Foot pounds may be converted to Inch pounds by multiplying by 12 If the nut and screw are not the same grade the lower grade will always be used 51 3606 1 7 05 NOTE Nylock nuts are utilized when greater resistance to vibrating loose is required and greater operating temperatures are not a factor In addition like lock nuts nylock nuts have a safety feature that if the bolt does vibrate loose the nut will remain on the screw Install nylock nuts to the standard torque shown above 51 3606 1 7 05 59 APPENDIX TORQUE SPECS Hydraulic Torque Specifications Face Seal Assembly Tube to Fitting Note Face seal fittings have the most reliable sealing method and therefore should be used whenever possible Installation 1 Make sure threads and sealing surfaces are free of burrs nicks scratches or any foreign materials 2 Install proper SAE o ring to end of fitting if not already installed Ensure o ring is fully seated and retained properly
7. 3 Lubricate o ring with a light coating of clean hydraulic oil 4 Position tube and nut squarely on face seal of fitting and tighten nut finger tight 5 Using appropriate torquing device tighten to given torque rating from the table below Torque Values SAE Dash Size Tube Side Thread Size 9 16 18 220 10 348981 750 35 NOTE ft Ib may be converted to NewMeters by multiplying by 1 35582 NOTE in Ibs may be converted to Newton Meters by multiplying by 0 11298 60 51 3606 1 7 05 APPENDIX TORQUE SPECS Hydraulic Torque Specifications Straight Thread O ring Fitting Assembly Fitting to Port NOTE Straight thread o ring fittings are utilized to adapt hydraulic systems to motors pumps cylinders and valves Installation Adjustable Fitting 1 Make sure threads and sealing surfaces are free of burrs nicks scratches or any foreign materials 2 Install proper SAE o ring on port end of fitting if not already installed Ensure o ring is fully seated and retained properly 3 Lubricate o ring with a light coating of clean hydraulic oil 4 Back off nut as far as possible and push washer up as far as possible Figure 4 amp 5 5 Screw fitting into port Hand tighten fitting until backup washer contacts face of port Figure 6 6 To position the fitting unscrew to desired position but not more than one full turn 7 Hold fitting in position with wrench Using appropriate torquing device tigh
8. 4 28 Self Tap Bolt Plow 1 2 x 1 1 2 62 Inch Bolt Plow 1 2 x 1 1 2 74 Inch Bolt Plow 1 2 x 1 1 2 84 Inch Edge Cut Bolt on 5 8 x 6 Dual Bevel 62 Inch Edge Cut Bolt on 5 8 x 6 Dual Bevel 74 Inch Edge Cut Bolt on 5 8 x 6 Dual Bevel 84 Inch Weld Mounting Bucket 62 Inch Weld Mounting Bucket 74 Inch Weld Mounting Bucket 84 Inch Clean Grip 62 Inch Clean Grip 74 Inch Clean Grip 84 Inch Nut Hex Gr8 1 2 13 62 Inch Nut Hex Gr8 1 2 13 74 Inch Nut Hex Gr8 1 2 13 84 Inch ET DETAIL A 51 3606 1 7 05 51 3606 1 7 05 Motor Bucket 28 9119 51 PARTS MANUAL MOTOR BUCKET ltem Part 1 03 1939 2 2 03 4024 1 3 03 4469 1 4 03 4469 1 5 07 1044 1 6 07 3745 4 T 07 3747 4 8 07 3749 4 9 07 3755 2 10 07 3756 2 11 07 3759 2 12 07 4598 1 13 07 4600 1 14 07 4601 1 15 07 4610 2 16 07 5816 2 17 13 11887 1 18 13 11890 1 Qty Description Fitting Adaptor HP 7 8MOR 5 8MFS Motor Hydraulic White 24 9 Cu In Hose 5 8 x 96 100R2 10MOR 10FFS 45 Hose 5 8 x 96 100R2 10MOR 10FFS 45 Pin Center Gr2 5 32 x 1 1 2 Washer Flat Cl 838 M10 Washer Lock Split Med M10 Screw HHC CI 10 9 M10 1 5 x 30mm Nut Hex CI 10 M12 1 75 Washer Lock Split Med M12 Screw HHC CI 10 9 M12 1 75 x 35mm Clip Clip Clip Nut Hex Lock CI 10 9 M12 1 75 Screw Socket Head Cl 12 9 M12 1 75 x 35mm Weld Motor Mounting Hub Hex 2 1 2 x 1 1 4 Tape
9. 6 1 7 05 Description Fitting Nipple BP Close 3 8 Fitting Barb 3 8 3 8MP Fitting Reducerbushing HP 1 2 3 8 Fitting Barb HP 5 8 1 2MP Pump Water 2 1 G P M 12 Volt Washer Lock 10 Switch Toggle 2 Position Nozzle Cap Nylon Nozzle Tip Brass 1 5 Strainer Water Clamp Spring 7 8 Hose Clamp Spring 5 8 Hose Terminal Connector 1 4 F 16 14 Terminal Connector 1 4 M 16 14 Terminal Butt 16 14 Wire 16 Gauge 2 Connector Terminal Spade 6 16 14 Terminal Ring 1 4 16 14 Washer Flat 10 Screw Cap 5 16 18 x 1 1 4 Assembly Tank Water 25 Gallon 28 9139 only Washer Lock Split 5 16 Washer Flat 5 16 Fitting Barb Tee 3 8 Screw 2 x 3 4 Nozzle Tee without Clamp Nozzle Elbow without Clamp Hose Clear Vinyl 3 8 Hose Heater 5 8 O Ring 8 SAE Straight Threaded Port Valve Shut off Ball 1 2 Fitting Nipple BP Close 1 2 51 3606 1 7 05 28 9139 Dust Suppression Kit With Tank 49 PARTS MANUAL DUST SUPPRESSION KIT 28 9140 Dust Suppresson Kit No Tank 50 PARTS MANUAL BUCKET 28 9135 28 9136 28 9137 Item Part 07 3112 2 07 4454 07 4454 07 4454 3 07 3902 07 5342 07 5341 5 13 11809 13 11816 13 11602 6 13 12242 13 12243 13 12244 Y 07 1764 07 1764 07 1764 62 Inch Bucket 74 Inch Bucket 84 Inch Bucket Qty Description 2 6 7 8 1 1 1 1 1 1 1 1 1 6 7 8 Fitting Zerk 1
10. Assembly 10 x 2 75 Plate Shim 1 4 Inch Finger Apron HB48 60 72 Plate Cover Nylon Bushing Plate Support Flap Front HBC74 8 HBC84 Weld Pin 1 x 8 W Hole Plate Bracket Mount Brush Side Weld Motor Guard Hinged Weld Sweeper HBC62 Weld Sweeper HBC74 Weld Sweeper HBC84 Flap Front HBC62 Flap Front HBC74 Flap Front HBC84 Assembly Side Brush Right Assembly Side Brush Left Grease Pennzoil Pennlit Equivalent for Caster Zerk Fittings 51 3606 1 7 05 51 3606 1 7 05 45 PARTS MANUAL SWEEPER ASSEMBLY 28 9122 HBC62 28 9123 HBC74 28 9124 HBC84 DETAIL A 46 PARTS MANUAL GUTTERBROOM 3 0 090 ROIN Part 01 0523 03 1939 03 1953 03 2126 03 4071 03 4072 03 4073 03 4073 03 4074 03 4075 07 0117 07 0238 07 0699 07 1714 07 3159 07 3311 07 3736 07 3739 07 3744 07 4597 07 4599 07 4604 07 4669 07 4748 07 5287 07 5380 07 5871 07 5872 09 0156 13 11589 13 11592 13 11599 13 11601 13 11903 13 12291 13 12374 13 12378 51 3606 1 7 05 Qty Description N N O O O O y N Ny A p G N Gutterbroom Woodback Fitting Adaptor 7 8MOR 5 8MFS Fitting Elbow HP 90 7 8MOR 3 8MFS Fitting Elbow HP 90 7 8MOR 5 8MFS Motor Hydraulic 6 8 Cu In Nylon Bushing 1 3 4 1 D 2 O D Hose 1 4 x 102 3 8FFS 9 16MORS Hose 1 4 x 10
11. Move the sweeper to a dusty flat surface 2 Set the prime movers parking brake and leave the engine running 3 Start the sweeper at a slow speed then lower it so the boom arms bottom out Run the sweeper in a stationary position for 10 seconds Swept Area 4 Raise the sweeper and back away switch off the engine and remove the key The brush pattern left in the dust should be 2 6 inches wide running the length of the brush 1 5 Adjust the brush pattern as necessary according to the following instructions Adjusting Brush Pattern Loosen four bolts on motor mounting plate and the four bolts on the bearing plate Raise or lower sweeper body until the brush pattern is correct 2 8 3 NOTE To extend brush life make sure bolts on both sides are adjusted evenly Bucket Adjustment Use the sight gauge located on back of sweeper bucket to properly position bucket for maximum sweeping performance Ends of rods should be aligned for proper sweeping 4 51 3606 1 7 05 21 MAINTENANCE SECTION REPLACING BRUSH SECTIONS Replacing Brush Sections Drive Pins 1 Remove four motor mount screws Retain hardware for reinstallation Remove motor mount 2 Detach four bearing mount screws from side plate Retain hardware for reinstallation 3 Lift sweeper body leaving core on ground 4 Remove the core hat plate Retain hardware for reinstallation 5 Remove old sections 6 Install new sections by doing th
12. acement 21 Chain Attachment neu 22 Chain Adjustment 24444444n0nnnnnnnnnnnnnnnnnnn 22 Maintenance Schedule 23 Hydraulic Inspection Guideline 23 Maintenance Log e iicet etie aed 24 8 SAFETY SECTION INTRODUCTION Introduction Importance of this Manual Al this manual before attempting to operate the equipment This operator s manual should be regarded as part of the sweeper Suppliers of both new and secondhand sweepers are advised to keep documentation indicating that this manual was provided with the sweeper The manual contains information regarding installation operation and maintenance required for this sweeper and optional equipment It also includes detailed parts lists Purpose of Sweeper This sweeper is designed solely for use in construction cleanup road maintenance grounds maintenance and similar operations Use in any other way is considered contrary to the intended use Compliance with and strict adherence to operation service and repair conditions as specified by the manufacturer are also essential elements of the intended use This sweeper should be operated serviced and repaired only by persons who are familiar with its characteristics and acquainted with relevant safety procedures Accident prevention regulations all other generally recognized safety regulations an
13. ailed to Sweepster LLC hearby acknowledge that have received a copy of the owners Limited Warranty and accept the terms therein For a period of 12 months from the date of delivery of product to the original user Sweepster LLC warrants each product to be free from manufacturing defects subject to the limitations contained in this policy This warranty does not apply to defect caused in whole or in part by unreasonable use while in the possession of the user including but nat limited to failure to properly set up product failure to provide reasonable and necessary maintenance normal wear routine tune ups or adjustments improper handling or accidents operation at speed or load conditions contrary to published specification improper or insufficient lubrication improper storage This warranty is also not a guarantee that performance of each product will meet the expectations of the purchaser Sweepster LLC shall not be liable for consequential damages of any kind including but not limited to consequential labor costs or transportation charges in connection with the replacement or repair of defective parts lost time or expense which may have accrued because of said defects In no event shall Sweepster LLC s total liability hereunder exceed the product purchase price Sweepster LLC makes no warranty with respect to trade accessories or any component or accessory of the product which was not manufactured by Sweepster LLC
14. ar pump unit sweeper in which the pump is mounted on a rear PTO retainer removable plate or set of plates that keeps sections on the core right handed side that is on the right when facing the normal forward direction of travel of the machine section single brush wafer section set replacement brush wafers sprinkler system system that sprays water ahead of the Sweeper used to reduce dust sprinkler tank assembly that includes the water reservoir and mounting used in a sprinkler system stands devices designed to keep the components off the ground when the sweeper is dismounted 62 APPENDIX GLOSSARY swing or swing assembly portion of the sweeper that allows the brush head assembly to angle swing cylinder means of angling the brush head assembly hydraulically tank assembly hydraulic assembly that includes the hydraulic reservoir filter and fittings may also incorporate valves warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury weld weldment windrow pile of debris zerk grease fitting 51 3606 1 7 05 63 51 3606 1 7 05 APPENDIX WARRANTY REGISTRATION SLNIAWWOJI SNOLLSIHHNS Z 1004 POOH ua a9xg 110ddng jesruyoa L 1004 poop Jua 9oxg DDUBUILIOJI9 100d Poon 1U9 99Xg J 3IAI9S SAVS 1004 poop 1U9 99Xg DWLL KAA 1004 poop 1uemeoxa ssoueivoddy
15. between support plates and rolled portion of hood 2 Install fingers as shown End fingers should be on outside of flaps The two middle fingers should alternate inside and outside 2 Side Brushes 1 Attach side brush brackets using two M8 x 20mm carriage bolts two M8 lock washers and two M8 nuts Brush will be installed after core installation 3 51 3606 1 7 05 Assembling the Broom Brush Head 1 Lower brush core assembly into body 1 2 Fasten bearing plate to side with four M10 x 30 screws four M10 lock washers and four M10 flat washers Nuts are welded to inside of brush hood side plate Do not Tighten 1 3 Lower core until screws bottom out in slot Tighten hardware 2 4 Insert pre assembled motor bucket into core Align hex hub on motor with hex shape inside core Secure with four M10 x 30 screws four M10 lock washers and four M10 flat washers Nuts are welded to the inside of brush hood side plate Fittings on motor should face top of machine as shown 3 5 Attach side brushes using M8 nuts and M8 lock washers 3 6 Install motor guard using 3 8 x 4 1 2 clevis pin and cotter pin Secure using one M10 x 30 screw one M10 lock washer and one M10 nut 3 33 SERVICE MANUAL ASSEMBLING BRUSH HEAD 34 51 3606 1 7 05 SERVICE MANUAL ASSEMBLING HYDRAULICS Assembling the Broom Hydraulic Hose 1 Attach 45 fitting end of each hose to fitting on motor 1 2 Secure hose
16. ce the left hand side of the sweeper 3 Transfer holes from the tank to the sweeper 4 Drill 11 32 in holes 5 Secure the tank to the sweeper with washers and screws 6 Install a 5 8 in 1 2 in barb fitting on the tank outlet 7 Connect the 5 8 in hose to the barb fitting Secure it with a 7 8 in hose clamp 8 Connect the filter to the pump Place this assembly over the holes and secure it to the water tank if applicable with 4 screws nuts and washers 9 Attach a 5 8 in 1 2 in barb fitting to the strainer 10 Connect the 5 8 in hose to the barb fitting Secure it with a 7 8 in hose clamp 11 Connect a 3 8 in barb fitting to pump Secure with hose clamp 12 Connect the 3 8 in hose to the barb fitting Nozzle Hose Assembly 13 Attach nozzles to front plate of sweeper and secure with jam nut Elbow nozzles at each end and tee nozzle in middle of sweeper 14 Install nozzle tip and retainer to each nozzle 15 Connect each nozzle with the 3 8 hose supplied Secure with hose clamps 16 Cut the hose that connects the two tee nozzles and insert a tee barb fitting Secure with hose clamps See parts list diagram on page 41 17 From this tee use the remaining 3 8 in hose to connect to the pump 18 If a gutterbroom is installed insert a tee barb fitting into the hose installed in step 17 19 Route 3 8 in hose from tee inserted in step 18 to gutterbroom following hydraulic hose routing Se
17. d Owner s Manuals Failure to follow the instructions or heed the warnings could result in injury or death Contact your SWEEPSTER dealer for replacement manuals Proper care is your responsibility 12 51 3606 1 7 05 SAFETY SECTION SAFETY SIGNS AND LABELS Safety Signs and Labels PINCH AREA KEEP AWAY Failure to comply could result in death or serious injury 50 0644 WARNING Keep clear Pivoting bucket can cause severe bodily harm This warning label is located on the right and left hand side at the rear of the brush hood N WARNING gt PINCH POINT AVOID INJURY FROM a FRAME PIVOT AND STOPS Keep hands and feet away 0 0078 1 WARNING Keep clear Pivoting bucket can cause severe bodily harm This warning label is located on both sides of the brush head near the bucket 50 0643 M IMPORTANT Only use indicated tie down points Failure to do so may result in damage to machine 51 3606 1 7 05 Mounting and Dismounting eGet on the prime mover only at locations that are equipped with steps and or handholds Get off the prime mover only at the locations that are equipped with steps and or handholds Utilize the steps that are provided on the sweeper when you get on the prime mover and when you get off the prime mover Before you get on the prim
18. d all road traffic regulations must be observed at all times Any modifications made to this sweeper may relieve the manufacturer of liability for any resulting damage or injury Safety Alert Symbol A This safety alert symbol indicates important safety messages in this manual When you see this symbol be alert to the possibility of injury Carefully read the message that follows and inform other operators 51 3606 1 7 05 Contacting SWEEPSTER If you have any questions about information in this manual or need to order parts please call write fax or e mail SWEEPSTER SWEEPSTER LLC 2800 North Zeeb Road Dexter Michigan 48130 Phone 734 996 9116 800 456 7100 FAX 734 996 9014 e mail sweep Osweepster com For help with installation operation or maintenance procedures contact our Technical Service Department Direct product questions and parts orders to our Sales Department When ordering parts or accessories be prepared to give the following information Sweeper model serial number and date of purchase Prime mover make and model Part number description and quantity Terms Used in Manual Right hand left hand front and rear are determined from the operator s perspective either the operator s seat or standing behind a walk behind unit facing forward in the normal operating position Prime mover refers to the tractor truck loader or tow vehicle that the sweeper is mounted on or towed by Opt
19. de pattern is sufficient for most applications Ensure that the motor and bearing plates are equally adjusted in order to prevent an uneven wear pattern To adjust brush pattern see Maintenance Section Directing Debris Observe wind direction Sweeping with the wind makes sweeping more effective and helps keep debris off the operator If necessary use the dust suppression kit to suppress the dust 14 OPERATION SECTION OPERATING TIPS Operating Tips Important Avoid sweeper damage Do not ram into piles Use a dozer blade for this type of job Brush Engine amp Travel Speeds Vary brush engine and travel speeds to match sweeping conditions Dirt amp Gravel To keep dust at a minimum plan sweeping for days when it is overcast and humid or after it has rained Also sweep so the wind blows at your back Low brush speeds and moderate travel speeds work best for cleaning debris from hard surfaces Brush speeds that are too fast tend to raise dust because of the aggressive sweeper action Heavy Debris Travel slowly less than 5 mph 8 kph Sweep a path less than the full width of the sweeper Increase engine speed if debris becomes very heavy 51 3606 1 7 05 51 3606 1 7 05 Sweeper Installation WARNING Improper attachment of sweeper could result in injury or death Do not operate this machine until you have positive indication that the coupler pins are fully engaged To check for engagement
20. e following a Number the tubes on the core as 1 2 and 3 1 b Slide the first section onto the core with the drive pins on either side of tube 1 Make sure that the drive pins angle up 1 c Place the second section on the core with the drive pins on either side of tube 2 Be sure the drive pins angle down 2 d Put the third section on with the drive pins around tube 3 Be sure the drive pins angle up e Slide sections on until the core is full making sure to alternate the tubes used and the direction of the drive pins 7 Re attach the core hat plate 8 Lay core on ground Lower body over core ECOND SECTION 9 Attach bearing plate with previously removed hardware SECOND SEC 10 Attach motor mount with hardware removed in step one 22 51 3606 1 7 05 MAINTENANCE SECTION CHAIN INSTALLATION amp ADJUSTMENT Attaching Chains 1 Install the sweeper to the prime movers quick attach mounting See Sweeper Installation 2 Attach chains to SSL grab bars Using one 5 16 quick link one 1 2 shackle and one 1 3 4 hairpin clip per side 2 3 Attach chains to sweeper using one 5 16 wide jaw quick clip per side 3 Leave the chains loose with equal slack in both sides Do not entangle hydraulic hoses 4 Connect hydraulic hoses to prime mover remote hydraulics injury Chains must be of equal length and long enough to keep the sweeper level during dumping 4 Short chains may cause the swe
21. e mover clean the steps and handholds Inspect the steps and the handholds Make all necessary repairs eFace the prime mover whenever you get on the prime mover and whenever you get off the prime mover eMaintain a three point contact with the steps and the hand holds NOTE Three point contact can be two feet and one hand Three point contact can also be one foot and two hands Do not get on a moving prime mover or on an operating sweeper Do not get off a moving prime mover Never jump off the prime mover or off the sweeper Do not use any controls as handholds when you enter the operator s compartment or when you exit the operator s compartment Operating Tips Before each Use Perform daily maintenance as indicated in the Maintenance Schedule Run the prime mover and sweeper at a slow idle Check for hydraulic leaks or other problems and make corrections if necessary before using the sweeper See hydraulic inspection guideline During Use WARNING Avoid serious injury Check for objects that could harm the operator or others if thrown by the sweeper Remove these items before sweeping 13 OPERATING SECTION MOUNTING amp OPERATING TIPS Carry the sweeper low to the ground so that the operator has good visibility Avoid any sudden movements from one side to the other side when you carry a sweeper Avoid excessive downward pressure on the broom in order to prevent excessive wear A two to six inch wi
22. e parts list diagram on page 41 20 Install elbow nozzle and spray tip on to gutterbroom and connect hose Secure with hose clamp Use zip tie to secure hose to hydraulic lines Switch Assembly 21 Find a convenient spot on the prime mover dash to place the toggle switch Drill a hole with a 13 32 in bit Install the switch IMPORTANT Avoid mover damage Check behind the dash to make sure that you will not drill into wires or other parts 22 Attach the wire cord to wires on the pump using quick connect connectors Black goes to black and white connects to red 23 Route the wire cord to the toggle switch IMPORTANT Avoid fire damage Route wire away from hot and or moving parts 24 Strip 3 in of insulation off the wire cord near the switch taking care not to damage any wires Cut the white wire Attach both ends to wires on the toggle switch using butt end connectors 25 Route the wire cord to the fuse box keeping it away from hot and or moving parts 26 Connect the white wire to a 15 20 amp fuse or accessory on the ignition 27 Attach the black wire to the tractor frame using the terminal ring to ground the system Parts Manual Pick Up Broom Big Dawg Series NOTES 51 3606 1 7 05 51 3606 1 7 05 Table of Contents Parts Lists comia is 44 54 Sweeper Assembly 44 45 Gutterbroom Assembly 46 47 Dust Suppression As
23. e sweeping Learn sweeper and prime mover controls in an off road location Be sure that you are in a safe area away from traffic or other hazards eCheck all hardware holding the sweeper to the host machine making sure it is tight Replace any damaged or fatigued hardware with properly rated fasteners Make sure all hydraulic hardware and hydraulic fittings are tight Replace any damaged or fatigued fittings or hoses SAFETY SECTION GENERAL SAFETY INFORMATION Check prime mover tire pressure before sweeping Check tire ratings to be sure they match the prime mover load Weigh the sweeper end of the prime mover if necessary to insure proper tire rating eRemove from the sweeping area all property that could be damaged by debris flying from the sweeper Be sure all persons not operating the sweeper are clear of the sweeper discharge area Always wear proper apparel such as a long sleeved shirt buttoned at the cuffs safety glasses goggles or a face shield ear protection and a dust mask While sweeping When sweeping adhere to all government rules local laws and other professional guidelines for your sweeping application Before leaving the operators area for any reason lower the sweeper to the ground Stop the prime mover engine set the brakes and remove the key from the ignition Minimize flying debris use the slowest brush speed that will do the job See Operation Section Operatin
24. efore adjusting or servicing the sweeper lower the sweeper to the ground stop the prime mover engine set the brakes and remove the key from the ignition When working on or around the sweeper lower it to the ground or secure it with transport chains or cylinder stop locks Service 8 Repair Hydraulic Safety Stop the prime mover engine and cycle control levers to release hydraulic pressure before servicing or adjusting sweeper hydraulic systems enough pressure to penetrate the skin WARNING Escaping hydraulic fluid can have causing serious personal injury Check lines tubes and hoses carefully Do not use your bare hand to check for leaks Use a board or cardboard to check for leaks Tighten all connections to the recommended torque Do not bend high pressure lines Do not strike high pressure lines Do not install bent lines bent tubes or kinked hoses Do not install damaged lines damaged tubes or damaged hoses Repair loose lines loose tubes and loose hoses Repair damaged lines damaged tubes and damaged hoses Leaks can cause fires See your SWEEPSTER dealer for repair or replacement parts Replace the parts if any of the following conditions are present The end fittings are damaged or leaking The outer covering is chafed or cut The reinforcing wire layer is exposed The outer covering is ballooning locally The hose is kinked or crushed The armoring embedded in the outer cover The h
25. eper body to tip back and damage the sweeper body CAUTION Avoid equipment damage and personal Adjusting Chains 1 Make sure chains are quite loose 1 2 Raise the sweeper and then dump the bucket slowly The sweeper will dump correctly if chains have the proper tension 4 If the sweeper tips down when test dumping go to step 3 3 Tighten both chains by the same amount but no more than two links each 4 Repeat steps 2 and 3 until the sweeper dumps correctly 4 51 3606 1 7 05 23 MAINTENANCE SECTION MAINTENANCE SCHEDULE Maintenance Schedule Procedure After 100 500 See Prime Each Use Hours Hours Mover Viana Fittings hoses hydraulic Tighten Y Check for damage Oil hydraulic Prime Mover Check Level See Below for Requirements Check Cleanliness Oil Cleanliness Requirements IMPORTANT All hydraulic fluid shall be filtered before use in any SWEEPSTER product to obtain the ISO cleanliness standard of 17 14 or better Unless explicitly specified otherwise Fittings Hoses Inspection Guideline Stop the prime mover engine and cycle control levers to Replace the parts if any of the following conditions are release hydraulic pressure before servicing or adjusting present sweeper hydraulic systems The end fittings are damaged or leaking pressure to penetrate the shin causing The outer covering is chafed or cut 1 WARNING Escaping hydraulic fluid can have enough serious personal inj
26. g Tips Keep hands feet hair and loose clothing away from all moving parts eLeave the brush hood shield and all other shields and safety equipment in place when operating the sweeper and prime mover Be aware of the extra weight and width a sweeper adds Reduce travel speed accordingly See Product Information Section When sweeping on rough terrain reduce speed to avoid bouncing the sweeper Loss of steering can result Never sweep toward people buildings vehicles or other objects that can be damaged by flying debris Only operate the sweeper while you are in the seat of the prime mover The seat belt must be fastened while you operate the prime mover Only operate the controls while the engine is running Protective glasses must be worn while you operate the prime mover and while you operate the sweeper While you operate the sweeper slowly in an open area check for proper operation of all controls and all protective devices Note any needed repairs during operation of the sweeper Report any needed repairs 10 51 3606 1 7 05 SAFETY SECTION GENERAL SAFETY INFORMATION Service amp Repair General CAUTION Do not modify the sweeper in any way Make sure that all clamps guards and shields are installed Personal injury could result If you have correctly questions contact your dealer or SWEEPSTER Repair or adjust the sweeper in a safe area away from road traffic and other hazards B
27. he corresponding holes of the sweeper mounting bracket result in injury or death Do not operate this machine until you have positive indication that the coupler pins are fully engaged WARNING Improper attachment of sweeper could 16 OPERATION SECTION SWEEPER REMOVAL amp STORAGE Sweeper Removal the sweeper from control of the operator Serious injury or death may result from disengaging the sweeper when the sweeper is in an unstable position or carrying a load Place the sweeper in a stable position before disengaging the coupler pins WARNING Disengaging the coupler pins will release IMPORTANT Auxiliary hoses for the sweepers must be removed before the quick coupler is disengaged Pulling the sweeper with the auxiliary hoses could result in damage to the prime mover or the sweeper 1 Lower the pick up broom to the ground 2 Place the direction control in NEUTRAL Engage the parking brake 3 Stop the engine 4 Cycle controls to relieve any pressure within the auxiliary hydraulic lines 5 Exit the machine 6 Remove chains from the SSL grab bars 7 Disconnect the auxiliary hydraulic lines from the prime mover 8 Move the coupler pins to the DISENGAGED position 9 Enter the machine 10 Fasten the seatbelt 11 Start the engine 12 Disengage the parking brake 13 As you slowly back away from the mounting bracket tilt quick coupler assembly forward until the top of quick coupler asse
28. ide Brushes 32 BrusiyFI880_ u uu uasasatsasasassassakapaqasstakananaqan 33 Hydraulic HOSES 1 u 34 IB GMOS ES 34 Troubleshooting 35 36 Optional Equipment 37 40 Gutterbroom Kit 37 39 Dust Suppression Kit 40 27 TABLE OF CONTENTS SERVICE MANUAL 28 SERVICE MANUAL ASSEMBLING BRUSH MOTOR Assembling the Broom Motor Bucket Assembly NOTE Keep all hydraulic components capped until ready for assembly to avoid hydraulic contaminants NOTE Refer to Parts Manual for proper descriptions and part numbers 1 Attach hex hub to motor using castellated nut and cotter pin Tighten to proper torque 1 2 Attach hydraulic fittings to motor ports 2 3 Insert motor into motor mount bucket and attach using hardware 3 Tighten to 100ft Ibs 51 3606 1 7 05 51 3606 1 7 05 29 SERVICE MANUAL ASSEMBLING BRUSH CORE Drive Pins Assembling the Broom Brush Core Assembly 1 Install new sections by doing the following a Number the tubes on the core as 1 2 and 3 1 b Slide the first section onto the core with the drive pins on either side of tube 1 Make sure that the drive pins angle up 1 c Place the second section on the core with the d
29. including any purchased components of any kind These are subject to the warranties of their respective manufacturers The warranty will be considered void if the product or any part of the product is modified or repaired in any way not expressly authorized by Sweepster LLC or if closed components are disassembled prior to return Closed components include but are not limited to gearboxes hydraulic pumps motors cylinders and actuators Our obligation under the warranty is expressly limited at our option to the replacement or repair at Sweepster LLC or at a service facility designated by us or such part or parts as inspection shall disclose to have been defective We are not responsible for unauthorized repairs or replacements Any implied or statutory warranties including any warranty of merchantability or fitness for a particular purpose are expressly limited to the duration of this written warranty We make no other express or implied warranty nor is anyone authorized to make any on our behalf This warranty cannot be extended broadened or changed except in writing by an authorized officer of Sweepster LLC 7 05
30. ional Equipment Installation instructions for optional equipment if applicable appear in the Service Manual Section Specifications amp Features Due to continuous product improvement specifications and features may change without notice Warranty To validate the warranty for this unit fill out the warranty card or warranty pages located at the back of this manual Then send this information to SWEEPSTER 51 3606 1 7 05 Safety Information Read this manual Read all safety information in this manual All operators must read and understand the entire contents of this manual before sweeping General safety practices are listed on Safety Information pages and specific safety information is located throughout this manual Hazard Definitions Four hazard classifications are used in this manual They are CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury situation which if not avoided will result DANGER Indicates an imminently hazardous in death or serious injury IMPORTANT Used for instructions when machine damage may be involved Operation A ooo A sweeper is a demanding machine Only fully trained operators or trainee operators under the close supervision of a fully trained person should use this machine Befor
31. mbly clears the angled plate 14 Back away from the pick up broom 51 3606 1 7 05 Storage Never rest the broom on the bristles Resting the broom on the bristles could cause the bristles to become deformed and unbalanced Use stands in order to support the broom when the broom is not operating IMPORTANT Do not store the sweeper with weight on the brush Weight will deform the bristles destroy ing the sweeping effectiveness To avoid this problem place the sweeper on blocks or use stands Do not store polypropylene brushes in direct sunlight The material can deteriorate and crumble before the bristles are worn out Keep polypropylene brush material away from intense heat or flame 51 3606 1 7 05 17 PRODUCT INFORMATION SECTION SPECIFICATIONS amp MODEL VIEWS Productinformation Section oe Maximum Weight with 1220 Ibs BDC62 Bucket 1370 lbs BDC74 1525 lbs BDC84 Specifications and Model 62 inches BDC62 Actual Sweeping Width 74 inches BDC74 Views 84 inches BDC84 Maximum length 65 inches all models 75 inches BDC62 Maximum Width 87 inches BDC74 97 inches BDC84 Maximum Hydraulic 25 gpm Oil Flow Maximum Hydraulic 3000 psi Oil Pressure Width qe El oo A y Bue7
32. ng an assembly hydraulically important used for instructions when machine damage may be involved in inches kph kilometers per hour Ib pounds left hand side that is on the left when facing the normal forward direction of travel of the machine lift cylinder means of raising the brush head assembly hydraulically Ips liters per second M male mm millimeters mph miles per hour 61 APPENDIX GLOSSARY manual angle kit means of swinging the brush head assembly mechanically mid pump unit sweeper in which the pump is mounted on the mid PTO mounting assembly portion of the sweeper that attaches to the prime mover designed specifically for each prime mover NPT national pipe thread note indicates supplementary information OR o ring psi pounds per square inch PTO power take off shaft on the prime mover used to drive attachments plate swing swing assembly that includes a half moon plate power pack auxiliary hydraulic package used when prime mover hydraulics do not have enough flow available prime mover refers to the tractor truck loader or other vehicle to which a sweeper is attached qty quantity quick change core core designed in a way that allows brush sections to be changed without removing hoses from motors rpm revolutions per minute rear side that is in rear when facing the normal forward direction of travel of the machine re
33. oses have been pulled or stretched 51 3606 1 7 05 Safety Signs and Labels There are several specific safety signs on this sweeper The exact location of the hazards and the description of the hazards are reviewed in this section Make sure that all the safety signs are legible Clean the safety signs or replace the safety signs if you cannot read the words Replace the illustrations if the illustrations are not legible When you clean the safety signs use a cloth water and soap Do not use solvent gasoline or other harsh chemicals to clean the safety signs Solvents gasoline or other harsh chemicals will loosen the adhesive that secures the safety sign Loose adhesive will cause the safety sign to fall Replace any safety sign that is damaged or missing If a safety sign is attached to a part that is replaced install a safety sign on the replacement part Contact your SWEEPSTER dealer for replacement safety signs T4 SAFETY SECTION SAFETY SIGNS amp LABELS This warning label is located on the back of the brush hood near the center A WARNING 50 0645 DO NOT OPERATE OR WORK ON THIS SWEEPER UNLESS YOU HAVE READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THE OWNERS MANUAL FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH WARNING Do not operate or work on this machine A or sweeper unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals an
34. red Bore 52 PARTS MANUAL CORE ASSEMBLY Item Sp O ON OP ON SD 15 Part 01 0848 01 5847 07 2495 07 3738 07 3747 07 3749 07 3775 07 3777 07 4619 08 0067 13 11903 13 12205 13 12203 13 11880 13 12209 13 12751 Model Number HBC62M HBC62P HBC74M HBC74P HBC84M HBC84P 51 3606 1 7 05 Core Assembly Qty Description Wire Sections See below for quantity Poly Sections See below for quantity Screw HHC Cl 8 8 M10 1 5 x 35mm Washer Lock Split Med M8 Washer Lock Split Med M10 Screw HHC Cl 10 9 M10 1 5 x 30mm Nut Hex Cl 8 8 M10 1 5 Screw HHC Cl 10 9 M8 1 25 x 20mm Washer Flat Cl 8 8 M10 Bearing 1 1 4 4 Bolt Washer 34 x 1 8 x 10 Ga Weld Core Hex Drive 62 Weld Core Hex Drive 74 Weld Core Hex Drive 84 Plate Bearing Mounting Plate Core Hat Sections Needed 16 Poly 16 Wire 32 Poly 19 Poly 19 Wire 38 Poly 22 Poly 21 Wire 43 Poly 51 3606 1 7 05 53 PARTS MANUAL CORE ASSEMBLY 28 9125 62 Core Assembly Mixed 28 9126 62 Core Assembly Poly 28 9127 74 Core Assembly Mixed 28 9128 74 Core Assembly Poly 28 9129 84 Core Assembly Mixed 28 9130 84 Core Assembly Poly ZERK FITTING MUST Q gt BE ON TOP APPLY 08 2266 LUBRICANT TO BEARING AFTER INSTALLATION N L Ve A K I 13 D Sn Es e _ P N DETALA gt ooo o 54 51 3606 1 7 05 PARTS MANUAL LABELS Label Assembly Item Pa
35. rime mover Hydraulic hoses are obstructed Hydraulic oil is dirty Quick couplers loose Hydraulic quick coupler leaks Quick coupler poppet is unseated 51 3606 1 7 05 Installing the Gutterbroom 1 Unpack parts and then compare them to the parts list If you discover any shortages contact SWEEPSTER or your dealer Swing Assembly 2 Place nylon bushing 1 75 1 D into center hole on sweeper beak Place larger O D tube through bushing and secure at bottom with bail pin 3 Slide smaller O D bent tube into larger tube secure with two M8 x 50mm screws and two M8 lock nuts Use holes appropriate for size of sweeper 4 Install split nylon bushing white into both ends of swing pivot Slide retainer plate onto bent tube and then pivot with cross tube at top Secure with bail pin through swing limit slot See figure 2 5 Slide quick release plate onto tube and secure with bail pin See figure 3 Note A 17 32 hole will need to be drilled into the front plate of the sweeper on both sides Use the quick release pin provided and the quick release plate previously assembled to mark the appropriate location Insert the pin through the hole closest to the tube and through the exsisting hole in the sweeper plate 6 Attach quick release plate to sweeper using quick release pin carriage bolt and steel knob See figure 4 Motor Brush Assembly 7 Attach drive plate to bristle backing using four M8 x 50mm screws eight M8 fla
36. rive pins on either side of tube 2 Be sure the drive pins angle down 2 d Put the third section on with the drive pins around tube 3 Be sure the drive pins angle up e Slide sections on until the core is full making sure to alternate the tubes used and the direction of the drive pins 2 Attach the core hat plate using three M10 x 25mm cap screws and three M10 lock washers 3 Sections properly installed should form pockets as shown 3 SECOND SECTION 30 SERVICE MANUAL ASSEMBLING BRUSH CORE Assembling the Broom Brush Core Assembly continued 4 Attach bearing to bearing mount plate using four M10 x 35mm screws four M10 flat washers four M10 lock washers and four M10 nuts 4 5 Finally slide bearing assembly onto core shaft and secure with one M8 x 25mm screw and one M8 lock washer 5 51 3606 1 7 05 51 3606 1 7 05 31 SERVICE MANUAL ASSEMBLING CASTER amp GUTTERBROOM BUSHING Assembling the Broom Gutterbroom Bushing 1 Insert bushing into large hole behind caster 1 2 Secure bushing using plate and three 3 16 x 3 4 pop rivets 2 Caster 1 Attach caster using four 3 8 x 1 1 4 screws four 3 8 flat washers and four 3 8 lock washers 1 32 51 3606 1 7 05 SERVICE MANUAL ASSEMBLING FLAPS amp SIDE BRUSHES Assembling the Broom Flaps 1 Install front flap using two support plates six M6 x 25mm screws and six M6 inserts 1 NOTE Flap should be trapped
37. rn hose from motor hose closest to sweeper body and connect to T port on block Use short hose to connect empty port on broom motor to P port on block 16 Be sure to tighten all connections to appropriate torque spec found in back of manual Failure to do so may cause O Ring damage leaks and possible injury Swinging gutterbroom from side to side 1 Remove quick release pin and knob 2 Swing brush to other side 3 Remove chain from key hole slot Remove swing limit pin and rotate brush 180 degrees Replace pin and chain 4 Remove quick release plate and flip over Gussets should face up if brush is on left side and face down if on right side 5 Fasten quick release plate to sweeper using knob carriage bolt and pin 6 Change direction on valve 38 51 3606 1 7 05 SERVICE MANUAL INSTALLING GUTTERBROOM Figure 1 Figure 3 Figure 2 Figure 4 51 3606 1 7 05 39 SERVICE MANUAL INSTALLING GUTTERBROOM Figure 6 Figure 5 ESSS27 200 Figure 7 40 SERVICE MANUAL INSTALLING SPRINKLER 51 3606 1 7 05 Installing the Dust Suppression Kit 1 Unpack parts and then compare them to the parts list If you discover any shortages contact SWEEPSTER or your dealer Tank Pump If no tank go to step 8 2 Position the tank on top of the sweeper body as far back as possible Align the left to right centerlines of the tank and the sweeper The outlet must fa
38. routing using hose clamp and M12 hardware 1 Lift Chains 1 Attach small quick link to one end of chain 2 Attach larger quick link to opposite end of chain 3 Attach small quick link to shackle and secure with hairpin 2 4 Attach other end of chain to sweeper hooks 3 51 3606 1 7 05 35 SERVICE MANUAL TROUBLESHOOTING Brush Head Assembly Problem Possible Cause Motor for pick up broom will not operate Auxiliary hydraulics control on prime mover is activated in the wrong position Hoses improperly connected to prime mover Hoses on prime mover are obstructed Hoses on broom are obstructed The motor has failed Sluggish broom operation Insufficient oil flow from the prime mover One or more seals have failed in the motor Hydraulic filter on prime mover is dirty The motor runs but the broom does not run Motor shaft has a sheared key Oil leaks from the motor One or more seals have failed in the motor Seals on the fittings are damaged Fittings are loose or damaged Hydraulic hoses are loose or damaged Brush rotates in wrong direction Hoses installed incorrectly Brush slows or stops when sweeping Brush pattern too wide Travel speed too fast Trying to sweep too much material at once Hydraulic motor is failing Brush wears very quickly Brush pattern is too wide 36 51 3606 1 7 05 SERVICE MANUAL TROUBLESHOOTING Hydraulic Assembly Excessive hydraulic oil temperature Low hydraulic oil level on the p
39. rt Qty Description 1 50 0076 1 2 Label Warning Pinch Point Avoid Injury 2 50 0252 1 Label Logo Large White Die Cut 3 50 0634 1 Label Serial Sweepster 4 50 0642 1 Label Big Dawg Decal 8 375 x 8 625 5 50 0643 4 Label Tie Down Point without Warning 6 50 0644 2 Label Warning Pinch Point Te 50 0645 1 Label Warning Read Manual with Text 8 1 50 0652 Label Bucket Position Adjustment Appendix Pick Up Brooms Big Dawg Series NOTES 51 3606 1 7 05 51 3606 1 7 05 Table of Contents Bolt Torque Specifications 58 Hydraulic Fittings Torque Specifications 59 60 GIOSSANY m ee Macatee dea 61 62 Warranty Informatio u u 63 64 57 TABLE OF CONTENTS APPENDIX 58 APPENDIX TORQUE SPECS Bolt Torque Specifications cd Miel ee ci Grade 5 Class 8 8 y4 20 6 1 M6 10 5 1 28 7 1 na wo 516 18 13 3 wa 24 1443 va 38 16 24 26 5 10 76 14 37 8 M15 29 6 2 41 9 075 1 2 13 50 10 20 80 14 18 9 16 o is 125 22 78 9 321 41 M20 25 244 31 14 35 46 os 1 8 483362 M24 30 422 54 Oo 528826 20 Body Size Body Size Grade 8 Class 10 9 9i 2 8 1 paa 10 2 mwa 56 18 18 4 wa O 2
40. sembly 48 49 Bucket Assembly ccceeseececeeeeeeseeeneeeeeeeeeeeees 50 Motor Bucket Assembly 51 Core Assembly miguoned ai 52 53 Label Assembly esee 54 43 TABLE OF CONTENTS PARTS MANUAL 44 PARTS MANUAL SWEEPERASSEMBLY Item Part 1 03 4072 2 07 0205 3 07 0210 4 07 0244 5 07 0290 6 07 1075 Te 07 2950 8 07 2952 9 07 3311 10 07 3617 11 07 3737 12 07 3738 13 07 3745 14 07 3747 15 07 3749 16 07 3751 17 07 3754 18 07 4607 19 07 5294 20 07 5295 21 07 5830 22 07 6798 23 07 6521 24 13 10060 25 13 11561 26 18 11722 27 13 11734 28 13 11879 29 13 11998 30 13 12179 13 12167 13 11564 31 13 12185 13 12184 13 11721 32 28 9547 33 28 9548 Not Shown 08 2266 4 4 4 4 PBPNDD BD DD AAA DONADO Qty Description Nylon Bushing 1 75 ID 2 00 OD Pin Cotter 1 8 x 1 Clip Hairpin 14 Gauge x 1 3 4 Pin Lynch 1 4 Chain 1 4 39 Links Rivet Pop 3 16 x 626 0750 Bolt Carriage M8 1 25 x 20mm Screw M6 1 x 20mm Link Quick 5 16 Nut Insert M6 x 1 Hex Nut Hex M8 1 25 Washer Lock Split M8 Washer Flat Cl 8 8 M10 Washer Lock Split M10 Screw HHC Cl 10 9 M10 1 5 x 30mm Screw HHC CL10 9 M10 1 5 x 40mm Washer Flat Cl 8 8 M12 Washer Flat M8 Link Quick 5 16 Wide Jaw Shackle Anchor 1 2 3000 lb Pin Clevis 3 8 x 4 1 2 Caster
41. t washers and four M8 lock nuts Be sure bushing is facing down Attach motor to brush using 5 16 x 1 screw and large washer 8 Fasten motor mount plate to flange on motor using four M8 x 25mm screws four M8 washers and four M8 lock nuts See figure 1 Secure motor brush assembly to swing pivot assembly using 3 4 clevis pin and cotter pin See figure 6 9 Attach chain assembly to motor mounting plate with quick link See figure 6 10 Attach other end through key hole slot at top of bent tube See figure 6 37 SERVICE MANUAL INSTALLING GUTTERBROOM Hydraulic Hose Valve Assembly 11 Install 90 elbows to gutterbroom motor See parts list for correct size 12 Remove two plugs on left side of sweeper Note Early production sweepers may not have pre drilled holes If this is the case use Figure 7 to locate and drill two 5 16 holes Fasten manifold block to sweeper using two M6 x 60mm screws two M6 flat washers and two M6 lock nuts 13 Install adapter fittings to manifold block as shown in parts diagram 14 Install 1 4 hose to manifold and to gutterbroom motor Secure with hose clips as shown in parts diagram Use two M8 x 65mm screws two M8 flat washers and two M8 lock nuts to fasten to tubes and one M8 x 25mm screw and M8 flat washer to fasten to weld nut in sweeper body pressure to penetrate the skin causing WARNING Escaping hydraulic fluid can have enough serious personal injury 15 Finally remove retu
42. ten nut to given torque rating from the table in section Figure 7 Torque Values Figures 4 5 6 and 7 Fitting SAE Port Size Thread Size In Lbs 7 16 20 190 10 9 16 18 420 15 3 4 14 720 25 60 2 7 8 14 1260 50 105 x5 ML 1 1 16 12 1680 75 140 6 7ZZZZ 15 16 12 2520 100 210 8 1 5 8 12 3100 150 260 12 1 7 8 12 3800 150 315 12 NOTE ft lb may be converted to NewMeters by multiplying by 1 35582 NOTE in Ibs may be converted to Newton Meters by multiplying by 0 11298 51 3606 1 7 05 angle or angle assembly portion of the sweeper that allows the brush head assembly to angle BP black pipe brush head assembly assembly that includes the core hood and brush frame brush pattern area of dirt removed from sweeping surface with a properly adjusted sweeper the pattern is the same width for the entire length castellated having battlements like a castle caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury core weldment that holds brush sections danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury F female FS face seal front side that is in front when facing the normal forward direction of travel of the machine gpm gallons per minute HP high pressure hood brush shield hydraulic angle kit means of swingi
43. ury e The reinforcing wire layer is exposed e The outer covering is ballooning locally Do not bend high pressure lines Do not strike high pressure lines Do not install bent lines bent tubes or kinked hoses Do not install damaged lines damaged tubes or damaged hoses e The hose is kinked or crushed e The armoring embedded in the outer cover e The hoses have been pulled or stretched Repair loose lines loose tubes and loose hoses Repair damaged lines damaged tubes and damaged hoses Leaks can cause fires See your SWEEPSTER dealer for repair or replacement parts Make sure that all clamps guards and shields are installed Check lines tubes and hoses carefully Do not use your bare and to check for leaks Use a board or cardboard to check for leaks Tighten all connections to the recommended torque 24 51 3606 1 7 05 MAINTENANCE SECTION MAINTENANCE LOG Maintenance Record Use this log to record maintenance performed on the sweeper Maintenance Procedure Performed Performed by 51 3606 1 7 05 Service Manual Pick Up Broom Big Dawg Series 26 NOTES 51 3606 1 7 05 51 3606 1 7 05 Table of Contents Assembling the Broom 28 34 Motor Bucket Assembly 28 Brush Core Assembly 29 30 Gutterbroom Bushing 31 SO LE 31 A O Ee eet 32 S
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