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1. 56 57 Muffler Assembly 58 59 Fuel Tank Assembly 60 61 Cooling Fan amp Flywheel Assembly 62 63 Ignition Coil Assembly 64 65 Control Assembly 66 67 Terms and Conditions Of Sale Parts 68 PAGE 4 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 Effective June 1st 2005 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options zzz Order via Internet Dealers Only If you have MQ Account to obtain a 6 Order parts on line using Multiquip s SmartEquip website Username and Password E mail us at View Parts Diagrams parts multiquip com u Order Parts To obtain an MQ Account contact your lll Print Specification Information District Sales Manager for more information r 1 Go to www multiquip com and click on Use the internet and qualify for a 5 Discount Parts log in and save on Standard orders for all orders which include Parts complete part numbers ub dM NM 111 4 Note Discounts Are Subject To Change 3 ia a Order via Fax Dealers Only Fax your order in and qualify for a 3 Discount All customers are welcome to ord
2. 1 INCLUDES ITEMS W 3 11381ZH8801 GASKET CRANKCASE 1 4 15600ZE1003 CAP ASSY OIL FILLER GRAY 1 INCLUDES ITEMS W 5 15600ZG4003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 9 156257 1003 GASKET OIL FILLER CAP 1 10 15625251003 GASKET OIL FILLER CAP 1 11 9120120801 OIL SEAL 25 X 41 X 6 1 12 9430108140 PIN A DOWEL 8 X 14 2 13 957010803200 BOLT FLANGE 8 X 32 6 14x 961006205000 BEARING RADIAL BALL 6205 1 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 41 HONDA GX160U1QMX2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 42 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 CRANKSHAFT ASSY NO PART NO 1 13310ZE1000 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 43 HONDA GX160U1QMX2 ENGINE CRANKSHAFT ASSY PART NAME CRANKSHAFT QTY REMARKS 1 HONDA GX160U1QMX2 ENGINE PISTON RINGS ASSY PISTON RINGS ASSY PAGE 44 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PISTON RINGS ASSY NO 1 O OT NW NW NW PART NO 1301041 0003 13011210003 13012210003 13013210003 131012 8010 131022H8010 131032 8010 13104ZH8010 131112 1000 13200ZE1010 90001ZE1000 90551ZE1000 PA
3. Model No TA MULTIQUIP CONTACT MQ PARTS DEPT P N 920203989 MM MULTIQUIP P N 920201580 P N 920105070 P N 920101410 PAGE 10 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW PLATE COMPACTOR SPECIFICATIONS TABLE 1 Specifications Compactor Centrifugal Force Number of Vibrations Plate Size LxW Did Overall Dimensions L x W x H Operating Weight VH 161 55 80 5 kg Operating Weight VHW 183 106 88 5 kg Water Tank Capacity VHW Model Only 13 8 qt 13 0 liters Max Area Of Compaction 6 827 sq ft hr 660 sq m hr Table 2 Specifications Engine HONDA GX160U1SM12 Air cooled 4 stroke Single Cylinder OHV Horizontal Shaft Gasoline Engine 2 in X 1 8 in Bore X Stroke 68 mm x 45 mm Displacement 163 cc 9 9 cu in Max Output 5 5 H P 3600 Fuel Tank Capacity s gallons Unleaded Automobile Gasoline Lube Oil Capacity 60 liters 0 63 qts Speed Control Method Centrifugal Fly weight Type Starting Method Recoil Start Dimension 120 x 14 2 x 13 2 in L x W x H 304 x 362 x 335 mm Dry Net Weight 23 1 105 10 48 Kg MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 11 Type uel MVC 80VH VHW PLATE COMPACTOR DIMENSIONS TABLE 3 DIMENSIONS DESCRIPTION p Paelegh ince 570 35 x 19 x 26 inch
4. FAN COVER ASSY FAN COVER ASSY PAGE 50 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1QMX2 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 2 19610ZE1000ZC FAN BLACK 1 6 19611ZH8810 PLATE SIDE OIL ALERT 1 10 19630ZH8000 SHROUD 1 14 34150ZH7003 ALERT UNIT OIL 1 16 361012 1010 CORD STOP SWITCH 370MM 1 17 36100ZF6P81 SWITCH ASSY ENGINE STOP 1 20 90013883000 BOLT FLANGE 6 X 12 6 21 90022888010 BOLT FLANGE 6 X 20 1 22 90601ZH7013 CLIP HARNESS 1 25 957010600800 BOLT FLANGE 6 X 8 1 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 51 HONDA GX160U1QMX2 ENGINE CARBURETOR ASSY CARBURETOR ASSY PAGE 52 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1QMX2 ENGINE CARBURETOR ASSY CARBURETOR ASSY NO PARTNO PART NAME QTY REMARKS 2 160102 1812 GASKET SET 1 3 16011780005 VALVE SET FLOAT 1 4x 16013250005 FLOAT SET 1 5x 16015250831 CHAMBER SET FLOAT 1 INCLUDES O RING 160162 7 01 SCREW SET 1 7 16024781811 SCREW SET DRAIN 1 INCLUDES GASKET 8 160287 0005 SCREW SET 1 INCLUDES GASKET 9 160442 0005 CHOKE SET 1 10
5. PAGE 14 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VHNHW PLATE COMPACTOR COMPONENTS ENGINE Figure 2 Engine Controls amp Components ENGINE COMPONENTS The engine Figure 2 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill y DANGER Explosive Fuel Hazard Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT W attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine Is dry 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly B gt Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Air C
6. PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number v
7. GROMMET AIR CLEANER NOISE MUFFLER COLLAR AIR CLEANER COLLAR B AIR CLEANER ELBOW AIR CLEANER WINGNUT TOOL BOX SETTING NUT CAP 6 MM BOLT FLANGE 6 X 20 HONDA GX160U1QMX2 ENGINE AIR CLEANER ASSY QTY REMARKS 1 uum 1 INCLUDES ITEMS W INCLUDES ITEMS W MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 55 MUFFLER ASSY lt lt LLI CN gt lt gt lt 5 lt lt m m 15 gt Lu cc lt lt lt o lt lt lt a cc lt lt m m gt T gt LO MUFFLER ASSY HONDA GX160U1QMX2 ENGINE MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 2 18310ZH8810 MUFFLER 1 4 18320ZF1H01 PROTECTOR MUFFLER 1 5 18325ZE1010 PROTECTOR LOWER 1 6 18340ZE1010 DEFLECTOR CP 1 7 18355ZE1000 ARRESTER SPARK 1 9 18381ZH8800 GASKET MUFFLER 1 15 185227 1000 GUIDE MUFFLER 1 16 90002700003 SCREW TAPPING 4 X 8 2 17 940010800005 NUT HEX 8 2 19 900507 1000 SCREW TAPPING 5 X 8 4 22 90055ZE1000 SCREW TAPPING 4 X 6 1 23 90055ZE1000 SCREW TAPPING 4 X 6 4 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MAN
8. Lethal Exhaust Gas Hazards Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Explosive Fuel Hazards Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operation Never operate the engine with heat shields or heat guards removed 110 BO IEEE Respiratory Hazards ALWAYS wear approved respiratory protection when required PAGE 6 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW PLATE COMPACTOR SAFETY MESSAGE ALERT SYMBOLS Equipment Damage Hazards NEVER operate equipment with covers if Other important messages are provided throughout this or guards removed Keep fingers hands manual to help prevent damage to your equipment othe
9. PAGE 13 MVC 80VH VHW PLATE COMPACTOR COMPONENTS COMPACTOR WATER TANK MVC 80VHW ONLY Figure 1 Plate Compactor Controls Figure 1 shows the location of the basic controls and components of the MVC 80VH VHW Plate Compactor The function of each control is described below 1 Water Tank Cap VHW Only Remove this cap to add water to the water tank Fuel Tank Cap Remove this cap to add fuel Lifting Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Handle Bar When operating the compactor use this handle bar to maneuver the compactor Gasoline Engine This plate compactor uses a HONDA GX160U1SM12 engine Refer to the HONDA owner s manual for engine information and related topics 6 Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exists that your hand may get caught between the V belt and clutch causing serious injury and bodily harm Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Shut Off Valve VHW only Turn this valve downward to let water flow from the water tank to the water tube Water Tank VHW only Holds 13 8 quarts of water removable no tools required
10. 161007H8W51 CARBURETOR ASSY 85658 B 1 INCLUDES ITEMS 11 161242 0005 SCREW THROTTLE STOP 1 12 161667 8 50 NOZZLE MAIN 1 13x 16173001004 O RING 1 14 162112 1000 INSULATOR CARBURETOR 1 15 162127 8800 GASKET INSULATOR 1 16 162207 1020 SPACER CARBURETOR 1 17 16221ZH8801 GASKET CARBURETOR 1 20 166107 1000 LEVER CHOKE STD 1 INCLUDES ITEMS W 25 169537 1812 LEVER VALVE 1 26 16954251812 PLATE LEVER SETTING 1 27 169567 1811 SPRING VALVE LEVER 1 28 169572 1812 GASKET VALVE 1 29 16967ZE0811 CUP FUEL STRAINER 1 31 93500030061 SCREW PAN 3 X 6 2 34 9430520122 PIN SPRING 2 X 12 1 37 991012 80700 JET MAIN 70 1 38 992047 00350 JET SET PILOT 35 1 INCLUDES GASKET MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 53 HONDA GX160U1QMX2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 54 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 AIR CLEANER DUAL ASSY NO PART NO 1 162712 1000 2 17210ZE1517 3 172182 1507 4 172302 1820 5 17232891000 6 172352 1831 Ti 172382 7010 17239ZE1000 9 174102 1020 10 90325044000 11 9405006000 12 957010602000 GASKET ELBOW ELEMENT AIR CLEANER FILTER OUTER COVER AIR CLEANER
11. M10 COCK PT1 4 BH 1211 AL NUT PS 1 4 PACKING 11 5X19 5X2 PIPE HOLDER SPRINKLING PIPE FLANGE BOLT 8X2 WASHER FLAT M8 NUT M8 RUBBER CAP PACKING 8X19X2T SHAFT CARRY WASHER FLAT M18 SPLIT COTTER PIN 3X30 WHEEL 200X50 po eS SS REMARKS INCLUDES ITEM W MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 35 HONDA GX160U1SM12 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 36 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 CYLINDER HEAD ASSY NO PART NO 1 12204ZE1306 2 122052 1315 3 12210ZH8405 4 122162 5300 5 12251ZH1800 6 123102 1020 12391ZE1000 8 15721ZH8000 9 90013883000 10 900437 1020 11 900472 1000 12 9430110160 14 957230806000 15 9807956846 PART NAME GUIDE IN VALVE OS OPTIONAL GUIDE EX VALVE OS OPTIONAL HEAD COMP CYLINDER CLIP VALVE GUIDE GASKET CYLINDER HEAD COVER HEAD GASKET CYLINDER HEAD COVER TUBE BREATHER BOLT FLANGE 6 X 12 BOLT STUD 6 112 BOLT STUD 8 X 32 PIN A DOWELL 10 X 16 BOLT FLANGE 8 X 55 SPARK PLUG BPRGES NGK HONDA GX160U1SM12 ENGINE CYLINDER HEAD ASSY QTY REMARKS A po po INCLUDES ITEMS W INCLUDES ITEMS W MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MAN
12. Run the engine until the fuel is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the HONDA engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place MVC 80VHNHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 23 MVC 80VH VHW TROUBLESHOOTING ENGINE Practically all breakdowns can be prevented by proper Ifthe problem cannot be remedied please leave the unit as handling and maintenance inspections but inthe eventofa is and consult Multiquip s service department breakdown please take remedial action following the diagnosis based on the Engine and Compactor Troubleshooting information Tables 8 and 9 TABLE 8 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION m Check gap insulation or 7 Spark plug bridging replace spark plug 7 Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Check switch wiring replace 9 ON OFF switch
13. frame with rope AU in emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Lem 2 pump 0 6 SOLNY MVC 80VH VHW PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 0 05 01 06 PAGE 9 MVC 80VH VHW PLATE COMPACTOR OPERATION AND SAFETY DECALS Machine Safety Decals The MVC 80VH VHW Plate Compactor is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED BE SURE ENGINE IS TURNED OFF AND SPARK PLUGS ARE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 329 2 P N 920203290
14. oil capacity is 0 63 quarts 0 60 liters Figure 4 Engine Oil Dipstick Oil Level PAGE 16 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW INSPECTION V Belt Check 2 The V belt tension is proper if the V belt bends 10 to 15 mm Figure 7 when depressed with finger at midway between V Belt Check the clutch and vibration pulley shafts NEVER attemptto check the V belt with the engine running Severe injury can occur of your hand Figure 5 gets caught between the V belt and the clutch Always use safety gloves CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN CLUTCH Figure 7 V Belt Tension A loose V belt will decrease the power transmission output Causing reduced compaction and premature wear of the belt PULLEY 4 Ifthe V belt becomes worn or loose replace it Figure 5 V Belt Hazard 1 check the V belt tension remove the three bolts that vibrator Oil Check secure the belt cover to the frame as shown in Figure 6 1 Place the MVC 80VH VHW plate compactor horizontally on a flat surface Make sure the compactor is level when check ing the oil in the vibrator assembly 2 Check vibratoroillevelby removing the plug vibrator oil gauge as shown in Figure 8 The oil level should be up to the oil plug The vibrator holds 140 approximately 1 pint IMPORTANT if oil is required replace using only SAE10W 30 moto
15. 15 16 initial Start 17 18 18 19 21 Preparation For Long Term Storage 22 Troubleshooting Engine 23 24 Troubleshooting Plate Compactor 24 Explanation Of Codes In Remarks Column 26 Suggested Spare 27 Component Drawings Nameplate and Decals 28 29 BOY ASSOMDIY 30 31 Vibrator Assemb y 32 33 sprinkler Assembly Option 34 35 Transport Wheel Assembly Option 36 37 Specification and part number are subject to change without notice Honda GX160U1SM1 2 Engine Cylinder Head Assembly 38 39 Cylinder Barrel Recoil Assembly 40 41 Crankcase Cover Assembly 42 43 Crankshaft Assembly 44 45 Piston Rings Assembly 46 47 Camshaft Assembly 48 49 eco uu uu uuu T 50 51 Fan Cover Assembly 52 53 Carburetor Assembly 54 55 Air Cleaner 0
16. 1878003 NUT SPECIAL 14MM 1 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 61 HONDA GX160U1QMX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY PAGE 62 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1QMX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1063 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY 1 7 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90121952000 BOLT FLANGE 6 X 25 2 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 63 HONDA GX160U1QMX2 ENGINE CONTROL ASSY CONTROL ASSY PAGE 64 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 CONTROL ASSY NO PART NO 3 16500ZH8U43 165512 0010 16555ZE1000 7 16561ZE1020 8 165627 1020 10 16571298020 11 165742 1000 12 16575498000 13 16576891000 14 165782 1000 15 16580498813 16 16584883300 17 165922 1810 18 16594883010 20 90013883000 21 90015ZE5010 23 901145 0000 24 90605230000 25 93500040060 26 93500050160 27 93500050250 28 9405006000 HONDA GX160U1QMX2 ENGINE CONTROL ASSY PART NAME CONTROL ASSY ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CO
17. 450 BASE SHOCK ABSORBER 045 41 EARTH WIRE NUT M10 WASHER LOCK M10 WASHER FLAT M10 ENGINE ASSY GX160U1SM12 BOLT ENGINE ENGINE NUT REAR BOLT 8X40 T WASHER LOCK M8 WASHER FLAT M8 WASHER FLAT M8 NYLON NUT M8 CLUTCH SPACER 20 2X25X9 4 CLUTCH ASSY S 20 A1 124 KEY 5 5 X 35 WASHER 9304 BOLT 8 X 20 T WASHER LOCK M8 V BELT RPF 3310 BELT COVER BOLT 10X35 T WASHER LOCK M10 WASHER FLAT M10 BELT COVER INSIDE BOLT 10 X 65 T WASHER LOCK M10 WASHER FLAT M10 COVER SEAL NUT M8 WASHER LOCK M8 WASHER FLAT M8 VIB PROOF HANDLE ASSY RUBBER 20X32X28 5 52H WASHER 11X35X4 5 BOLT 10X20 T WASHER LOCK M10 RUBBER HANDLE SOCKET HEAD BOLT 8X45 T NUT M8 GRIP HANDLE RUBBER VIB PROOF HANDLE BOLT SUNK HEAD 10X20 T NUT VIB PROOF HANDLE VIB PROOF HANDLE NO NP PO PO PO PO PO PO PO PO D o o c o DO CO OO OO RE MVC 80VH VHW MAIN BODY ASSY Q TY REMARKS INCLUDES ITEMS W MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 31 MVC 80VH VHW VIBRATOR ASSY VIBRATOR ASSY PAGE 32 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 VIBRATOR ASSY NO PARTNO 61 418117730 62 001221445 63 030214350 64 031114260 65 418456950 66 060403020 67 418456960
18. 68 418456970 69 002400820 70 418456990 71 418343630 72 040306307 72 040406307 73 418456981 74 951401920 19 952403450 77 002211030 78 953400270 79 953405260 VIBRATING CASE BOLT 14X45 WASHER LOCK M14 WASHER FLAT M14 CASE COVER PULLEY OIL SEAL TC 30458 CASE COVER SHUT OFF PACKING BOLT 8X20 SW PW COVER SEAL VIB ECC ROTOR SHAFT BEARING 6307C3 BEARING 6307C4 PULLEY VIBRATOR KEY 7X7X30 WASHER 11 35 4 5 BOLT 10X30 H SW PLUG 1 4X14 10L PACKING QTY 1 4 4 4 1 1 1 8 1 1 1 1 1 1 1 1 MVC 80VH VHW VIBRATOR ASSY REMARKS MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 33 MVC 80VH VHW WATER TANK ASSEMBLY WATER TANK ASSY n 101 153 105 ar m 187 108 PAGE 34 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 WATER TANK ASSY NO PART NO 91 418118580 92 002211025 101 418910080 102 954300342 103 001241030 104 033910010 105 022910180 107 954403241 108 959403790 109 418458320 110 418345150 111 418345160 112 001740825 113 033910110 114 020308064 115 418459330 116 416453780 151 418217120 152 031118260 153 025203030 154 959300370 MVC 80VH VHW WATER TANK ASSEMBLY PART NAME GUARD HOOK BOLT 10X25 H SW WATER TANK ORANGE CAP WATER TANK BOLT 10X30 U WASHER 10 5X21X2 SUS NYLON NUT
19. 80VH VHW PLATE COMPACTOR SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Mikasa MVC 80VH VHW Plate Compactor Refer to the engine manufacturer s instructions for data relative to its safe operation this plate compactor ensure that the operating individual has read and understood all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER Before usin You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions HAZARD SYMBOLS Potential hazards associated with the operation of an MVC 80VH VHW Plate Compactor will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert symbols A
20. CLUDES ITEMS W MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 47 RECOIL STARTER ASSY Z lt CN gt lt gt lt 5 lt lt lt lt ry e 5 dt gt LU M lt lt o lt o lt LU Qa EE lt O lt 52 2 gt lt lt LLI o 4 lt O Cc RECOIL STARTER ASSY NO PART NO 1 28400ZH8023ZB 2 28410ZH8003ZB 4x 28421ZH8801 5 28422298801 28431298801 7 28433ZH8801 Ox 28441298801 9 2844278003 10 284437 8001 11 28461498003 12 28462298003 13 90003498801 Je 900082 2003 15 9000822003 HONDA GX160U1QMX2 ENGINE RECOIL STARTER ASSY PART NAME STARTER ASSY RECOIL CASE RECOIL STARTER REEL RECOIL STARTER RATCHET STARTER PLATE FRICTION GUIDE RATCHET SPRING FRICTION SPRING RECOIL STARTER SPRING RETURN KNOB RECOIL STARTER ROPE RECOIL STARTER CORD BOLT FLANGE 6 X 10 BOLT FLANGE 6 X 10 QTY REMARKS ae 1 lI S S INCLUDES ITEMS W MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 49 HONDA GX160U1QMX2 ENGINE
21. LATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 69 OPERATION amp PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 450 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2006 M
22. NTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN HOLDER WIRE BOLT FLANGE 6 X 12 BOLT GOVERNOR ARM NUT SELF LOCK 6MM CIRCLIP SCREW PAN 4 X 6 SCREW PAN 5 X 16 SCREW PAN 5 X 25 NUT FLANGE 6MM QTY 1 AD DO NO SH HH SS REMARKS INCLUDES ITEMS W MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 65 HONDA GX160U1QMX2 ENGINE LABELS ASSY NO PAGE 66 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1QMX2 ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 2 87516ZH7000 MARK OPERATOR CAUTION 1 4 875212 8030 EMBLEM 5 5 1 6 87528ZH7000 MARK CHOKE GRAY 1 87532ZH7000 MARK THROTTLE INDICATION 1 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 67 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage mustbe settled between the consignee andthe carri
23. ONTACT MQ PARTS DEPT I 2 920203290 DECAL READ OWNERS MANUAL 1 NPA 329 3 920203989 DECAL BELT GUARD WARNING 1 NPA 989 4 9201014110 DECAL MIKASA 120 X 60 1 WATER TANK 5 920201580 DECAL MQ LOGO 71 X 55 2 TANK 6 920105070 DECAL MIKASA LOGO 125 1 WATER TANK 8 920201950 DECAL MOTOROIL 1 NPA 195 9 1 920101410 DECAL MIKASA LOGO TRIANGLE 1 NPA 141 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 29 MVC 80VH VHW MAIN BODY ASSY MAIN BODY ASSY A a SS 7 0 V 27222 1 ros 2 27 PAGE 30 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MAIN BODY ASSY PART NO 418118530 418216501 939010254 959404350 020310080 030210250 031110160 912216004 418457750 413436870 001220840 030208200 031108160 031108160 022710809 408421270 413332920 0053005201 952400130 001220820 030208200 070100312 418216470 001221035 030210250 031110160 418216480 001221053 030210250 031110160 418343420 020308060 030208200 031108160 418910070 404433430 952403450 001221020 030210250 413436720 001520845 020308060 418217060 416459340 009120407 416459320 418217050 PART NAME VIBRATING PLATE 570X
24. OPERATION amp PARTS MANUAL gt MULTIQUIP lihane SERIES MODEL MVG 80VH VHW ONE WAY PLATE COMPACTOR HONDA GASOLINE ENGINE Revision 0 05 01 06 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MVC 80VH VHW PLATE COMPACTOR PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 NOTE PAGE MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 3 MVC 80VH VHW PLATE COMPACTOR TABLE OF CONTENTS Multiquip MVC 80VH VHW Plate Compactor FIODOSINOD 65 WANING 2 Table Of Contents 4 Parts Ordering Procedures 5 safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Operation and Safety 10 specifications Compactor Engine 11 General Information 12 Components Plate Compactor 13 Components 14 DO ON n UE
25. RT NAME RING SET PISTON STD RING SET PISTON OS 0 25 RING SET PISTON OS 0 50 RING SET PISTON OS 0 75 PISTON STD PISTON OS 0 25 PISTON OS 0 50 PISTON 0 75 PIN PISTON ROD ASSY CONNECTING BOLT CONNECTING ROD CLIP PISTON PIN 18MM QTY 1 mah HONDA GX160U1QMX2 ENGINE PISTON RINGS ASSY REMARKS INCLUDES ITEMS MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 45 HONDA GX160U1QMX2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY PAGE 46 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 CAMSHAFT ASSY NO PART NO 1 12209ZH8003 2 141002 1812 4 14410 1010 6 14431ZE1000 7 14441ZE1010 8 14451ZE1013 9 14568ZE1000 10 14711ZF1000 11 147212 0000 12 14751271000 13 14771ZE1000 14 147732 1000 15 147812 1000 16 147912 1010 17 90012ZE0010 18 90206ZE1000 HONDA GX160U1QMX2 ENGINE CAMSHAFT ASSY PART NAME SEAL VALVE STEM CAMSHAFT ASSY ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM SPRING WEIGHT RETURN VALVE INLET VALVE EXHAUST SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING ROTATOR VALVE PLATE PUSH ROD GUIDE BOLT PIVOT 8MM NUT PIVOT ADJ QTY REMARKS 1 po VP DO PO NP IN
26. SHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Air cleaner Air cleaner not clean Air cleaner not clean Clean or replace air cleaner or Clean or replace air cleaner air cleaner 2 Check float adjustment re build Weak in power compression is carbureator proper and does not misfire Defective Spark plug Clean or replace spark plug Flush fuel system and replace 9 Water in fuel system with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Replace with correct type of spark plug Engine overheats Correct type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Governor adjusted correctly Adjust governor Spark plug heat value improper ive Rotational speed fluctuates Governor spring defective Replace governor spring Check entire fuel system for 9 Fuel flow restricted leaks or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring TABLE 9 PLATE COMPACTOR TROUBLESHOOTING Engine speed too low Set engine speed to correct RPM speed too low and vibration is weak Malfunction in vibrator housing Check eccentric gears and counter weights Bearing Failure Replace Bearing Insu
27. UAL REV 0 05 01 06 PAGE 37 HONDA GX160U1SM12 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 38 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1SM12 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NO PART NAME QTY REMARKS 1 120007 8426 CYLINDER BARREL ASSY 1 INCLUDES ITEMS W 2 15510ZE1033 SWITCH ASSY OIL LEVEL 1 3 16510ZE1000 GOVERNOR ASSY 1 7 16531ZE1000 SLIDER GOVERNOR 1 8 16541ZE1000 SHAFT GOVERNOR ARM 1 9 90131781000 BOLT DRAIN PLUG 2 10 904512 1000 WASHER THRUST 6MM 1 11 906012 1000 WASHER DRAIN PLUG 10 2MM 2 12 906027 1000 GOVERNOR HOLDER 1 13 910012 1003 BEARING RADIAL BALL 6205 1 14 9120120801 OIL SEAL 25 X 41 X 6 1 15 91353671004 O RING 14 1 16 9405010000 NUT FLANGE 10MM 1 17 9410106800 WASHER PLAIN 6 2 18 9425108000 PIN LOCK 8MM 1 19 957010601200 BOLT FLANGE 6 X 12 2 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 39 HONDA GX160U1SM12 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 40 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1SM12 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PART NO PART NAME QTY REMARKS 1 11300ZE1642 COVER ASSY CRANKCASE
28. UAL REV 0 05 01 06 PAGE 57 HONDA GX160U1QMX2 ENGINE FUEL TANK ASSY FUEL TANK ASSY PAGE 58 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1QMX2 ENGINE FUEL TANK ASSY FUEL TANK ASSY NO PART NO PART NAME QTY REMARKS 3 16854ZH8000 RUBBER SUPPORTER 107MM 1 7 16955ZE1000 JOINT FUEL TANK 1 11 17510ZE1020ZF TANK FUEL BLACK 1 12 17620207305 CAP FUEL FILLER 1 INCLUDES ITEMS W 13 17631207812 GASKET FUEL FILLER CAP 1 14 17672ZE2W01 FILTER FUEL 1 17 900047 7003 BOLT FLANGE 6 X 29 1 18 90404680000 WASHER 6 5 25 X 1 5 2 20 91319ME5003 O RING 5 5 X 1 4 2 21 91353671004 O RING 14 1 24 9405006000 NUT FLANGE 6MM 2 27 950014514040 FUEL TUBE 4 5 X 140 1 27 950014500160 BULK HOSE FUEL 4 5 X 1M 1 28 9500202080 TUBE 2 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 59 HONDA GX160U1QMX2 ENGINE COOLING FAN amp FLYWHEEL ASSY COOLING FAN amp FLYWHEEL ASSY PAGE 60 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 HONDA GX160U1QMX2 ENGINE COOLING FAN amp FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 18 1 2 19511ZE1000 FAN COOLING 1 5 28451ZH8001 PULLEY STARTER 1 6 311002 1010 FLYWHEEL 1 10 9020
29. ULTIQUIP INC Multiquip Inc Mikasa and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the MVC 80VH MVC 80VHW Plate Compactor lllustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer iS LA MULTIQUIP
30. aking medicine NEVER operate the plate compactor under the influence or drugs or alcohol NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check all the bolts on the plate compactor for tightness NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generator High Temperatures Allow the engine Y to cool before adding fuel or performing U service and maintenance functions Contact with hot components can cause serious burns M engine of this plate compactor requires an adequate free flow of cooling air NEVER operate the plate compactor in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the plate compactor or engine
31. and may cause injury to people and property Remember the compactor s engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the plate compactor in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death lopping off to filler port is dangerous as it tends to spill fuel ALWAYS store the plate compactor in a clean dry location out of the reach of children NEVER run engine without air cleaner Severe engine damage may occur NEVER leave the plate compactor unattended turn off engine CAUTION must always be observed while servicing this plate compactor Rotating parts can cause injury if contacted PAGE 8 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VHNHW PLATE COMPACTOR RULES FOR SAFE OPERATION Loading and Unloading Crane Maintenance Safety Before lifting make sure that machine parts hook and NEVER lubricate components or attempt service on a vibration insulator are not damaged and screws are not running machine loosened or l
32. ariant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW SUGGESTED SPARE PARTS MVC 80VH VHW COMPACTOR WITH HONDA GX160U1SM12 ENGINE 1 to 5 Units Qty Description 070100312 V BELT 4 939010254 SHOCK ABSORBER dodania 9807956846 SPARK PLUG 28462ZH8008 ROPE RECOIL STARTER 17210ZE1517 ELEMENT AIR CLEANER 1762020 305 CAP FUEL TANK 17672ZE2W01 FUEL FILTER FUEL TANK MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 27 MVC 80VH VHW NAME PLATE AND DECALS NAMEPLATE AND DECALS WATER TANK MVC 80VHW ONLY PAGE 28 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW NAME PLATE AND DECALS NAMEPLATE AND DECALS NO PART NAME QTY REMARKS 1 NAMEPLATE SERIAL NO 1 C
33. dirty replace air filter with a new one as required Table 4 Oil Type Check carburetor for external dirt and dust Clean with dry Season Temperature Oil Type compressed air Check fastening nuts and bolts for tightness Loosened SAE 10W 30 screws or bolts due to vibration could lead to unexpected SAE 10W 30 20 accident Engine Oil Check 1 2 To check the engine oil level place the pump on secure level ground with the engine stopped Remove the filler dipstick from the engine oil filler hole Figure 3 and wipe clean y DANGER Explosive Fuel Hazard Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attemptto start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Fuel Check 1 Remove the gasoline cap located on top of fuel tank Figure 3 Engine Oil Dipstick Removal NE 2 Visually inspect to see if the fuel level is low If fuel is low Insertand remove the dipstick without screwing t into the filler replenish with unleaded fuel neck Check the oil level shown on the dipstick When refueling be sure to use a strainer for filtration DO 3 If the oil level is low Figure 4 fill to the edge of the oil filler NOT top off fuel Wipe up any spilled fuel immediately hole with the recommended oil type Table 4 Maximum
34. er MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s orinvoice s under which the items were originally purchased e The list must include the name and phone number ofthe person request ingthe RMA 3 Acopy ofthe Return Material Authoriza tionmustaccompany the return shipment 4 Freight is at the senders expense parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbein new and resalable con dition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable a Obsolete parts If an item is in the price book and shows as being re placedby another ite
35. er parts via Fax on Standard orders for all orders which include Domestic US Customers dial PAR part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change L iS Order via Phone Domestic US Dealers Call 1 800 427 1244 ro WAKE Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact 407 their local Multiquip Representatives for parts or call 800 427 1244 for help in locating a dealer near you Parts Ordering information DEM 4 E When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address V Fed Ex UPS DHL Shipping Address if different than billing address 1 Aaa One V Truck Return Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part Unless otherwise indicated by customer all orders are treated as Standard Orders and will ship within 24 hours We will make every effortto ship Air Shipmentsthe same day the order is received if received prior to 2PM PST Stock Orders must be noted on fax or web order form 17 7 7 7 7 721 G WE ACCEPT ALL MAJOR CREDIT CARDS MA MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 5 MVC
36. es shipping Dimensions 860 x 480 x 670 mm PAGE 12 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VHNHW PLATE COMPACTOR GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVC 80VH VHW is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of the MVC 80VH VHW produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate Frequency Speed The compactor s vibrating plate has a frequency range between 5600 vpm vibrations per minute The travel speed of the compactor is approximately 72 ft minute 22 meters minute Engine The Mikasa MVC 80VH VHW Plate Compactor is equipped with a Honda GX160U1SM12 gasoline engine Controls Before starting the MVC 80VH VHW Plate Compactor identify and understand the function of the controls and components MVC 80VHNHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06
37. fficient engine output Check engine compression etc MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 25 MVC 80VH VHW EXPLANATION OF CODES IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed Sample Parts List NO PARTNO PART QTY REMARKS 1 12345 BOCI 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2k 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 A R MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order
38. h CHOKE LEVER STARTER GRIP 37 5 Z a 2 g gt p 4 CLOSED U a ya c 5 Figure 11 Choke Lever Figure 13 Starter Grip PAGE 18 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW INITIAL START UP OPERATION 6 If the engine has started slowly return the choke lever Stopping the Engine Figure 11 to the CLOSED position If the engine has not started repeat steps 1 through 5 CAUTION Stopping Engine 7 Beforethecompactoris putinto operation run the engine for 3 5 minutes NEVER stop the engine suddenly while working at high 8 Check for abnormal engine noises or fuel leaks speeds Operation Normal Shutdown 1 Place the throttle lever Figure 12 in slow position and Make sure to follow all safety rules referenced in the safety listen for the engine speed to decrease section of this manual before operating compactor Keep work area clear of debris and other objects that could cause 2 Place the Engine ON OFF switch Figure 10 inthe OFF damage to the compactor or bodily injury position 1 Oncetheenginehasstarted movetheenginethrottlelever Place the fuel valve lever Figure 9 in the OFF position quickly to the fast position Emergency Shutdown 1 Move the throttle lever quickly to the slow position and place the Engine ON OFF switch in the OFF position 2 With
39. in Table 4 For engine oil capacity see Table 2 engine mem Hours of Operation 0 specifications DO NOT overfill 4 iia drain bolt with sealing washer and tighten se Function of controlling system part Every 8 hours every day Vibrator oil check Every 100 hours gg Vibrator oil Every E replacement 300 hours DRAIN SEALING V belt clutch check Every 200 hour BOLT WASHER Figure 14 Engine Oil Draining Daily Service Check for leakage of fuel or oil Air Filter Check engine oil 1 Theairfilter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially 2 To clean or replace air filter loosen the wing nut on the air filter housing Figure 15 remove the cover and take out air TABLE 7 filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed Check for loose screws including tightness See Table 6 below tightening torque for retightening TIGHTENING TORQUE in kg cm Diameter PAPER FILTER ELEMENT In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt FILTER and screw ELEMENT ENGINE OIL 2 1 Replace the engine oil in first 20 hours of operation a
40. is shorted Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry ae Mos spark gap and SPARK is present at the spark plug clean points ie insulation worn or short Replace condenser Spark plug wire broken or short circuiting jon defective spark plug Flush fuel system and replace 9 with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn pieron imgs ana or Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel 7 L cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line PAGE 24 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW TROUBLESHOOTING ENGINE COMPACTOR TABLE 8 ENGINE TROUBLE
41. leaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Operating the engine without an air filter with damaged air filter or a filter NOTE in need of replacement will allow dirt to enter the engine causing rapid engine wear y WARNING Burn Hazard Engine components can generate extreme heat CO To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the 0148 muffler removed Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Used to reduce noise and emissions 0 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual MVC 80VHNHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 15 Before Starting 1 MVC 80VH VHW PLATE COMPACTOR INSPECTION The Oil Alert System will automatically Read safety instructions at the stop the engine before the engine falls beginning of manual NOTE below safe limits Always be sure to Clean the compactor removing check the engine oil level prior to dirt and dust particularly the starting the engine engine cooling air inlet carburetor and air cleaner Check the air filter for dirt and dust If air filter is
42. like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check Ifthe shoe is worn power transmission becomes deficient and slipping will result A WARNING V belt Hazard NEVER attempt check the V belt with the engine running Severe injury can occur if your hand Figure 5 gets caught between the V belt andthe clutch Always use safety gloves y CAUTION Vibration Check Whenever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately PAGE 22 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW PREPARATION FOR LONG TERM STORAGE Plate Compactor Storage For storage of the plate compactor for over 30 days the following is required Drain the fuel tank completely or add STA BIL to the fuel
43. m itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts that were pur chased morethan six months priorto the return date c Anylineitemwith an extended dealer net price of less than 5 00 d Specialorderitems e Electrical components f Paint chemicals and lubricants 0 Decalsandpaper products h Items purchased in kits 7 Thesenderwill be notified of any material receivedthatis not acceptable 8 Suchmaterialwillbe heldforfive working days from notification pending instruc tions If areply is not received within five days the material will be returnedto the sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andall orders received on or after that date will be billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the rightto quote and sell direct
44. nd every 100 hours afterwards 2 Drainthe engine oil when the oilis warmafter operation Remove the oil filler cap then unscrew the engine oil drain plug located at the base of the engine Drain the old oil into a pan Figure 14 Figure 15 Air Cleaner MVC 80VHNHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 21 MVC 80VH VHW MAINTENANCE Spark Plug 1 Remove and clean the spark plug Figure 16 2 Adjust the spark gap to 0 028 0 031 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP 0 028 0 031 IN SF 0 7 0 8 MM Figure 16 Spark Plug Gap Changing Vibrator Oil 1 When changing the vibrator oil remove the drain plug Figure 8 and simply tip the compactor to drain the oil Note that the oil will drain more easily while it is hot Remember to use only 10W 30 motor oil when replacing vibrator oil Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the
45. ost s ALWAYS allow the machine a proper amount of time to ALWAYS make sure crane or lifting device has been cool before servicing properly secured to the hook of guard frame on compactor Keep the machinery in proper running condition NEVER lift the machine while the engine is running Fix damage to the machine immediately and always Use adequate lifting cable wire or rope of sufficient replace broken parts strength M Use one point suspension hook and lift straight upwards m Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and NEVER allow any person or animal to stand underneath fuel filters the machine while lifting Try not lift machine to unnecessary heights DO NOT use food or plastic containers to dispose hazardous waste Transporting DO NOT pour waste oil or fuel directly onto the ground ALWAYS shutdown engine before transporting down a drain or into any water source Tighten fuel tank cap securely and close fuel cock to Emergencies m prevent fuel from spilling ALWAYS know the location of the SEN M Drain fuel when transporting compactor over long nearest fire extinguisher OPER _ ALWAYS know the location of the ALWAYS tie down the compactor during transportation nearest first aid kit Tee by securing the compactor s guard
46. r hair and clothing away from all moving property or the surrounding environment parts to prevent injury Rotating Parts Hazards Accidental Starting Hazards ALWAYS place the engine ON OFF switch in the OFF position when the plate compactor is not in use Eye and Hearing Hazards ALWAYS wear approved eye and hearing gt protection TRUCK BED DO NOT ADD FUEL TO COMPACTOR IF COMPACTOR IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 7 MVC 80VH VHW PLATE COMPACTOR RULES FOR SAFE OPERATION AX WARNING Read This Manual Failure to follow instructions in this manual may lead to Serious Injury or even Death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the Mikasa MVC 80VH VHW Plate Compactor Safety DO NOT operate or service this equipment before reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or t
47. r normal on hard and level ground with the engine shutdown conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular Inspection and Maintenance Service Tables working conditions 1 To make sure your plate compactor is always in good m working condition before using carry out the maintenance 71 CAUTION Fuel Piping inspection in accordance with Tables 5 through 7 Fuel piping and connections should be replaced every 2 years Table 5 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE CHECK Engine Oil CHANGE CHECK Air Cleaner CHANGE Re tighten If All Nuts amp Bolts Necessary CHECK CLEAN Spark Plug REPLACE Cooling Fins CHECK Spark Arrester CLEAN Fuel Tank CLEAN Fuel Filter CHECK Idle Speed CHECK ADJUST Valve Clearance CHECK ADJUST Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals PAGE 20 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 MVC 80VH VHW MAINTENANCE 3 Replace engine oil with recommended type oil as listed TODE S MACHINE INSEESTION
48. r oil VIBRATOR OIL PLUG Figure 8 Vibrator Oil Plug V BELT COVER Figure 6 V Belt Cover Removal MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 17 MVC 80VH VHW INITIAL START UP 4 CAUTION Read Manual The CLOSED position of the choke lever enriches the fuel DO NOT attempt to run the compactor until mixture for starting COLD the Safety and Initial Start up sections have engine The OPEN position been read and understood provides the correct fuel mixture for normal operation after starting and for restarting 1 Placethe fuel valve lever Figure 9 in the ON position a warm engine 4 Placethe throttle lever Figure 12 halfway between fast and slow THROTTLE LEVER Figure 9 Fuel Valve Lever 2 Placethe Engine ON OFF switch Figure 10 in the ON position ENGINE ON OFF Figure 12 Throttle Lever SWITCH P 5 Grasp the starter grip Figure 13 and slowly pull it out The g resistance becomes the hardestata certain position corre sponding the compression point Rewind the rope a little from that point and pull out sharply 4 CAUTION Starter Rope DO NOT pull the starter rope all the way to the end 3 Placethe Choke Lever Figure 11 inthe OPEN position DO NOT release the starter rope after pulling Allow it to rewind as soon as possible Figure 10 Engine ON Off Switc
49. the throttle lever in the fast position the engine speed should be around 2 300 RPM therefore engaging the cen trifugal clutch ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 5 Firmlygraspthecompactor s handle bar with both hands the compactor will begin moving forward 6 Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury 7 Compactor traveling speed may drop on soils which contain clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level M ifthe soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 PAGE 19 MVC 80VH VHW MAINTENANCE 4 CAUTION Inspection 4 CAUTION Inspection Intervals Inspection and other services should always be carried out These inspection intervals are for operation unde
50. to Government agencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00surcharge will be addedtothe invoice forspecial handling including bus shipments insured parcel postorin cases where Multiquip must personally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufac tured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof PAGE 68 MVC 80VH VHW PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 0 05 01 06 NOTE PAGE MVC 80VH VHW P

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