Tour-Pak Rack Light Kit Instruction Sheet - Harley
Contents
1. 10102 12 Conduit 42 inches long not shown Not Sold Separately 13 Wire guide nylon monofilament not shown Not Sold Separately J05847 3of32. Refer to the Service Manual electrical appendix to install terminal pins 8 to rack light wires and install terminals to three pin housing 7 as follows 1 cavity blue lead 2 cavity red with yellow lead 3 cavity black lead NOTE To prevent corrosion fill the cavities of the connectors with dielectric grease included in kit prior to making connections As an additional precaution against moisture seepage into the Tour Pak apply silicone sealant not included in kit to the entrance of the light harness wire tunnel 17 18 Replace Tour Pak liner following directions in service manual Check operation of Tour Pak tail and stop light functions before operating motorcycle 20f3 SERVICE PARTS is05251b Lj 20 Figure 3 Service Parts Tour Pak Rack Light Kit Table 1 Service Parts Table Item Description Quantity Part Number LED light assembly Not Sold Separately 2 Auxiliary wiring harness Not Sold Separately 3 Dielectric grease not shown Not Sold Separately 4 Socket head screw 8 32 stainless steel 2 Not Sold Separately 5 Pad 2 Not Sold Separately 6 Flat washer 0 172 x 0 375 x 0 035 stainless steel 2 Not Sold Separately 7 Pin housing 3 place 73103 96BK 8 Pin terminal 16 20 AWG 3 73190 96 9 Grommet 10100055 10 Cable strap 4 10006 11 Clip adhesive backed 4
3. cMOTOR HARLEY DAVIDSON AUA J05847 INSTRUCTIONS REV 2013 06 01 TOUR PAK RACK LIGHT KIT GENERAL Kit Number 68000112 68000113 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Separate purchase and installation of additional parts or accessories may be required for proper installation of this kit on your model motorcycle See the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only for a list of required parts or accessories for your model WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 3 and Table 1 INSTALLATION 1 Remove all contents from Tour Pak NOTE Remove Tour Pak rack for easier installation Follow instruc tions in service manual 2 See Figure 1 Remove rubber plug 1 from bottom rear rail on le
4. ft side of rack 3 Use line wire feeder in kit to thread through left rear rack foot 2 and out through the back opening of rail 4 Attach light harness wires to line wire feeder loop 5 Carefully pull line wire feeder and light harness wires through rack mounting foot J05847 is07673 1 Plug 2 Rear rack foot 10 11 12 13 14 15 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Figure 1 Rack Plug and Foot See Figure 3 and Table 1 Apply foam pads 5 to top surface of light Secure light 1 to rack with socket head screws 4 and washers 6 Position rack light assembly to Tour Pak lid and route wires through lid washer and hollow mounting bolt Attach rack light assembly to Tour Pak using instructions and hardware provided with rack except for use of hollow bolt from previous step Remove Tour Pak liner following directions in service manual Thread wires through black vinyl conduit See Figure 2 Connect light assembly connector to rear lighting connector 1 Remove grommet 2 from Tour Pak Route Y harness wires through hole in Tour Pack Install new grommet around all wires and install in Tour Pak 1 of 3 Please dispose of materials responsibly is07672 1 Rear lighting connector 2 Grommet Figure 2 Tour Pak Lighting Connector J05847 16 See Figure 3
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