General Safety and Maintenance Manual MODELS
Contents
1. MODELS AI JA JIS 4110 GL 4110 GLS iedlusiial Yo vols at O 4110 GLSK General Safety and Maintenance Manual4110 GL 6 ut E pu E Tes T m ue i o Ex hau ist Thr m me my ste per dn di Mua ot Atuminum ng n att d en e ete Size FRONT E Lever 2 0 9 H P 1 bisa lacus 0 6 4 inch 1 6 end 74 builtin 675W 0 7 Kg i 9 162mm jJinches 11 8 L S collet K Se 22000 mm IGI COR 41 e is Standard THE HENRY TOOL CO MANUFACTURED BY HENRY TOOLS 498 SO BELVOIR BLVD SOUTH EUCLID OH 44121 U S A PH 216 291 1011 OR 800 826 5257 o FAK 216 291 5949 OR 800 303 2800 EMAIL DAVIIDH MSN COM e WEBSITE WWW HENRYTOOLS COM General Operators Instructions and Service Manual LSCS 9C8 008 10 LLOL L6Z OLC ONI STOOL ASINHH 4110 GLS 4110 GLSK 4110 GL 6 MODELS 4110 GL J9PUD eig 19 01 Lr J9pol F RLAEM ON R REE 2 52 FlL D 00P L S2 Fl D 00P SLIVHS Al lWlodds OAQ0NALxSA SLSAVHS ALT load5 S2 FL D 00b ees OL ors Wn Sors S 4 o 00t P 5 00b a MeG OcE og 00f ibl 900s Gs G 6 0ze Noi i S BE i Wel HOS EP E Mif INd0005L z 0Ot LE on oF i app louvanvis dYO00ZZ 9 Z 00F ANd HOOT 700f uga 9e O 00 Revised 07 07 15 For additional product information visit our website www HenryTools com Page 272 General Operators Instructions and Service Manual MODELS 4110 GL 4110 GLS 4110 GLSK 4410G Series grinder featres a Front exhaust tha2. chine does No air shut off not start valve is closed 540916 Worn vanes Exchange vanes due to lack of cylinder might also be 869311 jammed Grinder does Worn O Ring Replace o ring in handle not want to 844302 for example 402 128 Lath Spindle Bearings worn Disconnect tool from the amus spring S tme oe AA tn Immediate vibrates QZ X servicing is required 402 26 Entire Safety Lever Assembly ram EE E Danger www HenryTools com Page 274 For additional product information visit our website Revised 07 07 15 HENRY TOOLS INC 216 291 1011 or 800 826 5257
3. ndle fail or cause accidents If tool vibrates or produces an 5 Place five blades 400 6 in slots of rotor Slip cylinder unusual sound repair immediately 400 2 G over rotor Install rear thrust 400 3 A Carefully LUBRICATION locate cylinder in the smaller hole of the rear thrust 1 An air line filter regulator lubricator should be 6 Place bearing in rear thrust adn tap bearing in with suit located as closely HS possible to the tool able bearing driver 2 Clean out dirt and moisture fron air hoses daily 7 Place snap ring 592016 on spindle groove If desired Keep screen handle bushing in tool 3 OIL TOOLS DAILY Exxon s Spinesstic 10 Atlantic drop oring 320 9R and washer 320 9W in rear thrust Place Eie Aeon A ae nico Richfield s Duro 55 Gulf s Gulfspin 10 or an equivalent 8 Slip motor assembly in case 540098 540916 Put back is ia cone hoa crian 1 ise A inlet head in vise and screw on motor housing Tighten with a strap and run tool to allow oil to be carried to the interior wrench CAUTION CHECK TOOL FOR SPEED WITH TACHOMETER THE SPEED STAMPED ON TOOL MUST BE AT OR ABOVE THE ACTUAL SPEED OF THE TOOL Additional information on safety is available in the American National Safety Code for Portable Air Tools ANSI BI86 1 This bulletin is available from the American Standards Insti tute Inc 1430 Broadway New York N Y 10018 4110GL SERVICE INSTRUCTIONS This tool is designed to opera
4. p ring 400 46 with type 02 pliers Place not guarded for type 1 wheels If you have a type bearing and spindle assembly threaded end down on suit 1 wheel application please purchase a wheel guard able drill block Press spindle through the bearing with an 4503 4504 arbor press 7 At least one half of the mandrel length i e 7 To check throttle valve unscrew plug 869311 and lift mounted wheel burr etc must be inserted into the out valve spring 400 G 34 and plunger 400 G 29 Remove collet Secure collet chuck tightly o ring 400 G 31 and replace if cracked or worn 8 Safety levers are available from the manufacturer REASSEMBLY uad 1 Support front bearing 400 G Il on suitable drill block 9 Before mounting or removing a wheel disconnect Press spindle 400 G 14 CS through bearing until it bottoms grinder from air supply The wheel should fit properly on shoulder 2 oat ES is use ec wheel e pA adapt a wheel to any arbor unless recommended by MA a i a a Ha ph Aenea aes manufacturer Wheel flanges should be at least 1 3 the 3 Slide on front thrust 400 7 over the arbor and on the diameter of the grinding wheel l l front bearing 10 Wear safety goggles and other protective clothing 4 Place the key 400 10 into the slot in the spindle Slide when necessary See regulations rotor 400 5 over spindle aligning the keyway in the rotor 11 Properly maintained air tools are less likely to with the key in spi
5. t blows chips away from the aon 4110 GL 6 DISASSEMBLY SAFETY 1 Model 4110 with collet chuck remove collet nut 400 G 1 Before operation check spindle speed with a ta 38 with 5 8 wrench and 7 16 wrench chometer If the RPM s exceed the rated speed stamped 2 Clamp backhead 400 G 4 S in a vise Using a strap on tool servicing is required wrench unscrew case 540098 540916 Tap lightly on 2 Inspect grinding wheels for bends chips nicks threaded end of spindle this will allow the motor to drop out cracks or severe wear If the wheel has any of these 3 Remove snap ring 400 39 with type 01 pliers Lift out or has been soaked in liquids do not use On brushes wafer 320 9W and o ring If Present 320 9R Remove check for loose wires that may fly off in operation snap ring 592016 3 Start new grinding wheels under a steel bench 4 With brass or aluminum jawed vise grasp the O D of the Run at full throttle for one minute cylinder and end plate 400 3 firmly Use a 3 16 punch and 4 Defective wheels usually come apart immediately tap spindle out of rear bearing 400 9 being careful not to 5 When starting a cold wheel apply to the work drop spindle assembly when it is free slowly allow wheel to warm up gradually 5 Remove the rotor 400 5 blades 400 6 key 400 10 6 The 4110 die grinders are intended for use with and front thrust plate 400 7 mounted wheels points and carbide burrs They are 6 Remove sna
6. te on 90 psig 6 2 bar maxi mum air pressure with 1 4 8 mm hose Do not use any wheel for which the operating speed listed is lower than the actualfree speed on the grinder Revised 07 07 15 For additional product information visit our website yw HenryTools com Page 2 73 HENRY TOOLS INC 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual MODELS 4110 GL 4110 GLS 4110 GLSK 4410G Series grinder featres a Front exhaust that blows chips away from the 41 1 0 G L 6 operator Part Number Description Part Number Description 400 2 G w 400 44 Cylinder with pin ACCESSORIES Rear End Plate 1100 063 5 8 Wrench Rotor 7 16 Wrench Blade 5 req d Repair Kit See 5000 40G Kit below Key 400 9 Bearing 400 10 Key 400 39 Snap Ring 400 44 400 6 Rotor Blades 400 G 17 Alum Exhst Sleeve 400 G 17 S Steel Exhst Sleeve 400 G 14 CS Collet Shaft 400 G 14 CS 3 Extended shaft 3 400 G 14 CS 6 Extended shaft 6 SOLUTION 400 G 38 Collet Nut 5 x Air pressuretoo Minimum air pressure low should be 90 PSI for 400 G 29 Throttle Valve Restriction in air Remove bends or other hose restrictions pP Insufficient 400 G 34 Spring Power Hose I D is too Use required hose I D 400 S 38 Aluminum Cap small 400 S 38 S Steel Cap Worvanes Exchange vanes 400 6 700 37 RolPin Screen Support Clean screen support or 832636 clogged exchange with new one 540098 Ma
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