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1. iei tete tesoro for wood cutting 255 mm 10 saw blade 30 mm 1 11 64 bore NT40 Code No 322443 for Europe for wood cutting 262 mm 10 TCT saw blade 25 4 mm 1 bore NT60 for AUS NZL Vna MEN for wood cutting e Dust bag 10 mm box wrench e Vise ass y Collar outside dia 30 mm 1 11 64 for AUS Sub A for Europe Optional accessories e 255 mm 10 TCT saw blade 15 9 mm 5 8 bore NT72 Code No 725206 for USA diete dee rait rede nies deae for aluminum sash cutting e 255 mm 10 TCT saw blade 30 mm 1 11 64 bore NT72 Code No 322444 for Europe for aluminum sash cutting e 255 mm 10 TCT saw blade 25 4 mm 1 bore NT72 Code No 307713 for AUS NZL Extension holder and stopper Code No 321553 Sub fence A Code No 321387 Crown molding vise ass y Code No 321434 Crown molding stopper L Code No 321374 Crown molding stopper R Code No 321373 10 6 COMPARISONS WITH SIMILAR PRODUCTS Maker Model HITACHI HITACHI Item C 10FSH C 10FSB C 10FS 85 x 312 3 11 32 x 12 9 32 85 x 312 3 11 32 x 12 9 32 0 Right angle 90 x 280 3 9 16 x 11 i p ee 91 x 305 3 19 32 x 12 with aux board 15 19 32 m e i 5 220 3 11 92 x
2. MODELS C 10FSH C 10FSB Hitachi Power Tools SLIDE COMPOUND SAW C 10FSH SERVICE MANUAL LIST Nos C 10FSH E934 C 10FSB E933 Revised Feb 2004 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT REMARK Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Competitors Symbols Utilized Company Name Model Name MAKITA 151013 E CONTENTS Page 1 PRODUCT 1 2 MARKETING OBJECTIVE coi 1 APPLICATION S ky ekke 1 AAA A 1 4 1 Selling Point Descriptions cra nac 2 5 SPECIFICATIONS Uus EM 9 6 COMPARISONS WITH SIMILAR PRODUCTS u u 11 7 PRECAUTIONS IN SALES PROMOTION u J 13 7 1 Instruction Manu 13 7 2 Warning Labels and Caution Labels pp 13 753 Relative Standards J a 17 7 4 Laser Marker Only Model 10FSH 17 7 5 Ambient and Visibility of Laser Line Only Model C 10FSH
3. 998 836 KNOB BOLT M6X11 SCREW HOLDER 319 974 VISE PLATE SET 996 722 WASHER 996 247 MACHINE SCREW W WASHERS M5X12 BLACK 321 371 302 459 VISE SHAFT WING BOLT M6X17 307 221 BOLT W WASHERS M8X35 BLACK 321 346 FENCE B 949 610 BOLT M6X10 10 PCS 998 844 321 412 HOLDER TURN TABLE ASS Y INCLUD 27 321 343 SCALE B 312 480 SHAFT B 949 437 BOLT WASHER 12 10 PCS 312 481 321 335 SPRING STOPPER A 321 417 SPRING E 321 336 PIN COVER 998 811 LINER 311 144 321 331 NYLON NUT M6 PLATE 321 386 WARNING LABEL H 321 385 SUB FENCE B ASS Y INCLUD 37 949 342 FLAT HD SCREW 6 25 10 PCS 319 549 949 258 TABLE INSERT MACHINE SCREW 6 20 10 PCS 321 329 INDICATOR 321 342 SPACER A 321 341 SHAFT A 976 805 SIDE HANDLE CAUTION LABEL K 321 337 SHAFT C 875 249 THRUST WASHER 987 860 SEAL LOCK HEX SOCKET SET SCREW M6X6 321 339 321 338 LEVER SHAFT LEVER sk la dd dada dad dd y dd dd dl de dl dd da 00 Add dd doo ALTERNATIVE PARTS PARTS CODE NO 321 340 DESCRIPTION SPRING D REMARKS 10FSH 321 345 FENCE A 322 197 BASE ASS Y INCLUD 24 25 55 56 321 372
4. PARTS 10FSH CODE NO DESCRIPTION REMARKS 320 104 CAUTION LABEL A EXCEPT FOR USA CAN AUS NZL 2 04 ALTERNATIVE PARTS 9 STANDARD ACCESSORIES DESCRIPTION BOX WRENCH 10MM CODE NO 940 543 REMARKS 10FSH 998 845 DUST BAG 974 663Z COLLAR A FOR D30 HOLE FOR AUS OPTIONAL ACCESSORIES CODE NO 321 434 DESCRIPTION CROWN MOLDING VISE ASS Y REMARKS INCLUD 602 618 321 388 VISE B ASS Y INCLUD 603 608 321 551 KNOB BOLT M10X54 998 836 KNOB BOLT M6X11 306 985 SCREW HOLDER B WASHER H 964 851 BASE RUBBER 304 043 MACHINE SCREW W WASHERS M4X10 BLACK 960 017 KNOB BOLT M6X32 FOR USA CAN AUS NZL 987 860 321 552 SEAL LOCK HEX SOCKET SET SCREW M6X6 PIN FOR USA CAN AUS NZL FOR USA CAN AUS NZL WARNING LABEL L FOR USA CAN AUS NZL 321 387 SUB FENCE A ASS Y INCLUD 609 612 FOR USA CAN AUS NZL 960 017 KNOB BOLT M6X32 301 806 WING BOLT M6X15 CROWN MOLDING STOPPER L 321 390 CROWN MOLDING STOPPER HOLDER 321 374 CROWN MOLDING STOPPER L ASS Y INCLUD 614 617 974 561 STOPPER 949 404 321 390 WING BOLT 6 20 10 PCS CROWN MOLDING STOPPER HOLDER CROWN M
5. spots 7 Laser marker Disassembly procedure Fig 65 1 Remove the three Tapping Screws W Flange D4 x 20 Black 154 and two Machine Screws W Washers M5 x 25 Black 155 to remove Handle R 153 2 Remove the one Tapping Screw W Flange D4 x 16 143 and disconnect the connectors at both sides of the Switching Power Supply 144 to remove the Switching Power Supply 144 3 Push out the Cord Bush 147 from the inside of Handle L 148 Open the Cord Bush 147 to remove it from the cord of the Laser Marker 99 4 Remove the Machine Screw 4 x 8 73 to remove the Cover 74 from behind hinge A sss y Necessary tools Phillips screwdriver Phillips screwdriver 45 Item No Disassembly spots Laser marker Disassembly procedure 5 Remove the Nylon Clip 93 and the Machine Screw 4 x 8 73 from the Gear Case 196 to remove the cord of the Laser Marker 99 Remove the three Machine Screws M4 x 12 102 to remove Plate A 101 and Cover A 100 6 Remove the Adjuster 81 and push the Clutch Screw 96 from the rear of Hinge A Ass y 75 Then the Laser Marker 99 can be removed with Holder B 98 mounted At this time be careful not to lose the Spring 91 and the Clutch Spring 92 as they are removed together 7 Remove the Clutch Screw 96 to remove the Laser Marker 99 from Holder B 98 At this time be careful not to lose
6. 58 11 10 Adjustment of Laser Marker Model 10FSH Only 1 Construction of laser marker and functions of each component The Adjuster 81 located at the side of Hinge A Ass y 75 is a screw used for moving the Laser Marker 99 horizontally The laser line can be aligned with the left side of the cutting width saw blade or the ink line on the right side by means of the Adjuster 81 The accuracy of the Laser Marker 99 is adjusted by the two Seal Lock Hex Socket Set Screws M5 x 6 95 The Seal Lock Hex Socket Set Screw M5 x 6 95 located at the front is mainly used for adjusting the squareness with the fence surface The Seal Lock Hex Socket Set Screw M5 x 6 95 located under the Laser Marker 99 is mainly used for adjusting the squareness with the base surface Fig 78 1 The laser line will shift to the right in parallel when the Adjuster 81 is turned clockwise and shift to the left when turned counterclockwise Caution Exercise utmost caution in handling a switch trigger for the position adjustment of the laser line as the power plug is plugged into the receptacle during operation If the switch trigger is pulled inadvertently the saw blade can rotate and result in unexpected accidents Do not stare into beam while the laser marker is lighting Do not observe beam directly with an optical instrument If your eye is exposed directly to the laser beam it can be hurt Instruct th
7. Saw blade bore USA CAN EUROPE AUS NZL 15 9 mm 5 8 30 mm 1 11 64 25 4 mm 1 saw blades External diameter of applicable 235 mm to 255 mm 9 1 4 to 10 235 mm to 262 mm 9 1 4 to 10 for AUS NZL 25 4 mm 1 USA CAN EUROPE AUS NZL Safety lock off switch Provided Not provided Not provided Saw cover lock Not provided Provided Not provided USA CAN AUS NZL EUROPE Laser Maximum output lt 1 mW CLASS I Po 3 mW CLASSTI marker Only Model Wave length 400 nm to 700 nm lambda 654 nm C10FSH Laser medium Laser diode Laser diode Power source type and voltage AC single phase 50 60 Hz 110 V 120 V 230 V 240 V Type of motor AC single phase commutator series motor Full load current 110 V 12 1 A 120 V 12 230 V 5 8 A 230 V 6 6 A for NZL 240 V 6 3 A for AUS No load rotation speed 3 800 min Power consumption 1 090 W 1450 W for AUS NZL Max output Approx 1 400 W Main body dimensions Width x Depth x Height 530 mm 20 3 4 x 1050 mm 41 1 2 x 615 mm 24 1 4 Weight 19 5 kg 43 Ibs gross weight 29 kg 63 9 Ibs Coating Rigel gray Packaging Corrugated cardboard box Cord Type 2 conductor cabtire cable Length 1 8 m 6 ft Standard accessories 255 mm 10 TCT saw blade 15 9 mm 5 8 bore NT40 Code No 310878
8. the squareness 0 15 180 mm between Fence B 23 and the slide pipe Fig 76 11 8 Lubrication Advise the customer to lubricate the machine as indicated below at least once a month Also prior to applying lubricant any sawdust dirt or other foreign matter should be thoroughly wiped away with a soft cloth 1 Swiveling section of the gear case Coat machine oil on the swiveling and sliding portions of the Gear Case 196 and Hinge A Ass y 75 2 Vise section Coat machine oil on the screw thread portion of the Knob Bolt M10 14 of the Vise Ass y 13 3 Holder A Coat machine oil on the swiveling and sliding portions of Holder A 115 and Hinge Shaft A 11 57 11 9 Product Precision On completion of reassembly confirm precision tolerances ltem Deflection of dummy disc Tolerance 0 2 245 Squareness between base and fence A and fence B 0 1 50 Height of fence Turn table Turn table O Base x Base Fig 77 Flatness of fence A and B 0 1 Squareness between dumny disc and fence A and B 0 15 100 Squareness between fences A and B and slide pipes Place a square against fences see Fig 73 slide the head and 0 15 180 check for any clearance between the dummy disc and the square Squareness between dummy disc and turn table 0 15 100 Surface alignment of base and turn table Use the upper surface of the base as a reference 0 1 Oo
9. BEARING HOLDER 608 VVM BALL BEARING 608VVC2PS2L PINION 931 008 949 555 FEATHER KEY 4 4 12 NUT M5 10 PCS EXCEPT FOR NZL 988 821 LOCK SPRING 307 732 STOPPER PIN NAME PLATE 322 454 321 364 DUST GUIDE DUST GUIDE FOR USA CAN 312 492 GUIDE HOLDER 951 895 LOCK OFF BUTTON FOR USA CAN 322 455 SWITCH HANDLE L2 322 209 321 382 SWITCH HANDLE L SWITCH HANDLE L FOR AUS NZL FOR USA CAN 321 398 BALL BEARING 6201VVCMNS7S 949 432 BOLT WASHER M6 10 PCS FOR AUS 976 819 COLLAR B FOR D25 4 HOLE FOR AUS NZL 322 456 302 757 LEVER SPACER EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL 935 196 MACHINE SCREW W WASHERS M4X12 BLACK EXCEPT FOR USA CAN AUS NZL 322 457 LEVER SPRING EXCEPT FOR USA CAN AUS NZL 322 458 PLATE C EXCEPT FOR USA CAN AUS NZL 306 371 322 459 TAPPING SCREW W FLANGE D3X10 BLACK WASHER A EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL 318 962 WASHER B EXCEPT FOR USA CAN AUS NZL 958 308Z PILLAR TERMINAL A EXCEPT FOR USA CAN AUS NZL 305 171 SPACER EXCEPT FOR USA CAN AUS NZL 304 043 322 623 8 MACHINE SCREW W WASHERS 4 10 BLACK SUB COVER A EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL ALTERNATIVE PARTS
10. Fig 16 1 Europe MADE IN JAPAN OO C327806R Fig 16 2 AUS NZL CAUTION Read thoroughly HANDLING INSTRUCTIONS before use Ensure that power supply is disconnected before blades cutter etc or carrying out any maintenance e Use protective glasses while operating Fig 16 3 Instruct the customer to thoroughly read the Instruction Manual prior to attempting to operate the machine 13 2 Warning Label USA CAN AWARN I NG For Your Own Safety Read nstruction Manual Before Operating Miter Saw 7 Olscoasect paver datere changias fear eye protection Keep hates out of oath of saw blade blade er servicing 8 5 btace diameter 15 10 25500 9 No 1944 sosed 15 3800 0818 10 Ta reduce the fist of 3 00 act operate saw without guards fa place 4 00 set perform any operation froehaad fetuca carriage ta the fell rear 5 Never reach around saw siege position atter each crosscut tperatios 2 77 5 off toel ang weit for saw blade to stop before mavit vort2iece or Changing sottitfs Fig 17 The Warning Label G specified by the UL is affixed on the upper right hand portion of the gear case Please instruct users to strictly observe the contents 1 to 10 in the Warning Label G shown above 3 Warning Label H at the front of the sub fence AWARNING Always set sub fence to ieft position when performing left beve
11. Same as item 8 d 69 Item Phenomenon Cause s Factory Inspection repair or adjustment match the cutting position horizontally deviated from the saw blade standard 10 Laser line does not amp Ink line is not right E i Make a correct ink line again match the ink line angle Only Model C 10FSH Laser emitting aperture Squareness b Laser marker accuracy 0 2 100 Readjust the accuracy of the 0 2 100 Laser beam is not adjusted Figs 93 and 94 laser marker properly Refer to 11 10 Adjustment of Laser Marker Accuracy Turn table c Product accuracy is Readjust the accuracy of the Fig 93 not good product and the laser marker Laser emitting aperture 2 Fence If the forward position of the laser line is different from the backward position when sliding slide pipe A is not parallel with E slide pipe B Replace Hinge quareness Squareness 0 2 100 0 2 100 Ass y 75 Laser beam Fig 94 11 Laser line does not a Laser marker 5 Adjust the position of the laser line Refer to 8 4 Position Adjustment of Laser Line b Laser marker accuracy is not adjusted properly Same as item 10 b 70 13 STANDARD REPAIR TIME UNIT SCHEDULES Variable MODEL 10 20 30 40 50 60 70 Fixed Work Flow 10FSH Switch Handle R Switch Switch Handle
12. at the side of the turn table only Model 10FSH Do not stare into laser beam If your eye is exposed directly to the laser beam it can be hurt Caution Labels J P and Caution Labels L are adhered to each machine to comply with the standards for the safe use of laser equipment Caution Labels J P at the front of the hinge only Model C 10FSH AVOID EXPOSURE Laser radiation CAEN is amiitea from thes a erture ACAUTION L ser cadiation whet opea Sa sot stere into vesn LASER RADIATI Do not show he laser line laser beam ASS 3 Lambda 654nm SAD Laser radiation an work table DO MOT STARE INTO BEAM cjzesoro TALION tt AER peo STARC INTO oolpul lt Wavelength 00 BM Fig 23 16 7 3 Relative Standards Standards regulations and guidelines for the safe use of laser equipment USA FDA CDRH 21 CFR AUS NZL AS NZS 2211 1 2001 EUROPE EN 60825 1 2001 11 7 4 Laser Marker Only Model C 10FSH The Model C 10FSH is equipped with the laser marker that complies with the Class II requirements of the standard specified in 7 3 Relative Standards The Class II laser is defined as follows The laser power is low and it is safe by the protective measures such as blinking However it is dangerous if the operator s eyes are exposed directly to the laser for a protracted period The operator can use the laser
13. 3 Spring support hinge ass y ball bushing bushing holder A Fig 61 1 Remove the Seal Lock Hex Socket Hd Bolt M5 x 10 195 Note 4 mm hex bar that the Seal Lock Hex Socket Hd Bolt M5 x 10 195 acts as the wranch upper limit stopper of the Gear Case 196 head and the Gear Case 196 will move upward when the Seal Lock Hex Socket Hd Bolt M5 x 10 195 is removed 2 Remove the Seal Lock Hex Socket Set Screw M6 x 10 119 3 mm hex bar wrench Gently tap Hinge Shaft A 84 with a plastic hammer to remove it Sei Wanner supporting the Gear Case 196 head Remove Hinge Shaft A 84 to remove the Sleeve 76 and Spring 77 40 Item No Disassembly spots Spring support hinge ass y ball bushing bushing holder A Disassembly procedure Necessary tools 3 Remove the Machine Screw M4 x 8 73 to remove the Nylon Clip Phillips screwdriver 104 and Packing Cover 71 Roll pin puller 4 Remove the two Roll Pins D6 x 40 116 by hammering inward Plastic hammer Then gently hammer the Support 105 outward and remove it from slide pipes A and B 5 Remove the Wing Bolt M6 x 17 111 to remove Clamp Piece B Phillips screwdriver 113 Remove Hinge A Ass y 75 and two Felts 107 from Holder A 115 by sliding Hinge A Ass y 75 Note Replacement of the Support 105 only While the Roll Pins D6 x 40 116 are set at the factory to be
14. EXCEPT FOR USA CAN AUS NZL 322 458 PLATE C EXCEPT FOR USA CAN AUS NZL 306 371 322 459 TAPPING SCREW W FLANGE D3X10 BLACK WASHER A EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL 318 962 WASHER B EXCEPT FOR USA CAN AUS NZL 958 3082 PILLAR TERMINAL EXCEPT FOR USA CAN AUS NZL 305 171 SPACER EXCEPT FOR USA CAN AUS NZL 304 043 322 623 MACHINE SCREW W WASHERS M4X10 BLACK SUB COVER A mh de do k 1 do fdo k do do dodo do EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL ALTERNATIVE PARTS STANDARD ACCESSORIES DESCRIPTION BOX WRENCH 10MM CODE NO 940 543 REMARKS C 10FSB 998 845 DUST BAG 974 663Z COLLAR A FOR D30 HOLE FOR AUS CODE NO 321 434 DESCRIPTION CROWN MOLDING VISE 557 REMARKS INCLUD 602 618 321 388 VISE B ASS Y INCLUD 603 608 321 551 KNOB BOLT M10X54 998 836 KNOB BOLT M6X11 306 985 SCREW HOLDER B WASHER H 964 851 BASE RUBBER 304 043 MACHINE SCREW W WASHERS M4X10 BLACK 960 017 KNOB BOLT M6X32 FOR USA CAN AUS NZL 987 860 321 552 SEAL LOCK HEX SOCKET SET SCREW M6X6 PIN FOR USA CAN AUS NZL FOR USA CAN AUS NZL WARN
15. For 38 type crown moldings 31 6 1 mark 2 Tilt the head to the right and set the bevel angle as follows e For 45 type crown moldings 30 4 mark For 38 type crown moldings 33 9 1 mark 3 Position the crown molding so that the upper surface 8 in Fig 38 contacts the fence as indicated in Fig 47 4 Setting to cut crown moldings at positions 2 and in Fig 39 See Fig 46 tilt the head to the right D Turn the turn table to the left and set the miter angle as follows For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 1 mark 2 Tilt the head to the right and set the bevel angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 1 mark 3 Position the crown molding so that the lower surface A in Fig 38 contacts the fence as indicated in Fig 48 22 S R angle scale Miter angle scale Turntable Turn table Miter angle scale Fig 45 Fig 46 Fence Fence eo Table on base Table on base Fig 47 Fig 48 30 Cutting method of crown molding without tilting the saw blade Crown molding vise 55 Crown molding stopper R optional accessories Optional accessories 1 Crown molding stopper L and R optional accessories allow easier cuts of crown molding without tilting the saw blade Install them to both sides of the base as shown in Fig 49 1 After inserting tig
16. Optional accessory For Europe Standard accessory Lef Optional accessory Right Sub fence Fixation fence Fixation fence Sub fence Fig 3 1 Fig 3 2 4 Legible scale The Models 10FSH and 10FSB have legibly labeled angle scale and bevel scale while the current Model C 10FS has the scale printed on the die casting 5 High dust collecting performance The dust collecting performance of the Models C 10FSH and 10FSB is remarkably higher than the current Model C 10FS thanks to the adoption of new dust guide and gear case Table 2 Maker HITACHI HITACHI Cutting Model 10FSH 1 method 10FSB Press cutting 3 11 32 x 3 11 32 Slide cutting SUR a Q Ss TW is 1 3 16 x 7 7 8 1 This is a method to cut a workpiece by shaking the motor head 2 This is a method to cut a workpiece by sliding the motor head from the front The dust collecting performance is obtained from the following formula Dust collecting performance 96 Weight of sawdust accumulated in the dust bag g Weight of all sawdust during cutting g uc x 100 6 Slide cutting These numeric values are for the models destined for the U S A and Canada Refer to 5 SPECIFICATIONS as the capacities are different depending on the destinations Table 3 Unit mm inch Maker HITACHI Model C 10FSH ae C cutting C 10FSB dimension Width W 85
17. Cutting accuracy direction O direction Direction 0 06 Square Angle gauge A 30 mm 1 3 16 210 8 1 4 Fence mounting surface Fig 86 64 12 REPAIR GUIDE Item Phenomenon Cause s Inspection repair adjustment 111 tti Inaccurate 0 15 100 Readjust squareness with the squareness between Dummy disc Nylock Bolt M8 x 25 12 Inaccurate the turn table and the Fig 87 Adjust the clearance between squareness of the cut surface Cut surfaces do not fit together properly Saw blade Squareness 0 15 100 Turn table Fig 87 Squareness Squareness 0 15 100 0 15 100 Saw blade Fig 88 Fence B 0 1 max Fence A 0 1 max Fig 89 saw blade causes the saw blade to cut into When sliding tip 0 25 100 the Bushing 108 and slide pipe A with the Hex Socket the workpiece at an Dummy disc Set Screw 8 x 16 110 angle Replace Hinge A Ass y 75 or Gear Case 196 or Turn Table Ass y 26 if deformed b Excessive deflection 0 2 245 Replace the TCT Saw Blade of the saw blade Dummy disc 198 Excessive vibration Check for surface defects on two Washers D 199 and repair with a file as necessary Replace two Washers D 199 Inaccurate 0 15 100 Loosen the Bolt W Washers squareness between Fig 88 8 x 35 Black 22 and fences A and B an
18. FOR AUS NZL 322 206 SUB COVER FOR AUS NZL 311 144 948 363 NYLON NUT M6 GAUGE SPRING EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL 963 836 SPECIAL BOLT M6 ECXEPT FOR USA CAN AUS NZL 322 620 VINYL TUBE A EXCEPT FOR USA CAN AUS NZL 949 455 SPRING WASHER M6 10 PCS EXCEPT FOR USA CAN AUS NZL 949 342 322 621 FLAT HD SCREW M6X25 10 PCS BOLT COVER EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL 938 051 CORD ARMOR D10 1 937 631 CORD CLIP 984 750 TAPPING SCREW W FLANGE D4X16 321 378 322 383 SWITCHING POWER SUPPLY SWITCHING POWER SUPPLY FOR 110V 127V FOR 220V 240V 322 384 CONNECTOR B 321 376 CONNECTOR B FOR USA CAN 322 450 CONNECTOR B FOR GBR 110V 321 377 319 349 INTERNAL WIRE CORD BUSH 321 550 HANDLE L 305 558 TAPPING SCREW W FLANGE D5X25 BLACK 321 355 SHEET 321 354 322 200 CONTROLLER 100 120 CONTROLLER 220V 240V ALTERNATIVE PARTS 5 930 804 DESCRIPTION TERMINAL M4 0 10 PCS REMARKS 10FSH 321 380 HANDLE R 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 880 734 MACHINE SCREW W WASHERS M5X25 BLACK 319 503 321 383 SWITCH W COVER PULLEY COVER 959 141 CONNECTOR 50092 10 PCS FOR USA CAN AU
19. KNOB BOLT M10 998 836 KNOB BOLT M6X11 SCREW HOLDER 319 974 VISE PLATE SET 996 722 WASHER 996 247 MACHINE SCREW W WASHERS 5 12 BLACK 321 371 302 459 VISE SHAFT WING BOLT M6X17 307 221 BOLT W WASHERS M8X35 BLACK 321 346 FENCE B 949 610 BOLT M6X10 10 PCS 998 844 321 412 HOLDER TURN TABLE ASS Y INCLUD 27 321 343 SCALE B 312 480 SHAFT B 949 437 BOLT WASHER M12 10 PCS 312 481 321 335 SPRING STOPPER A 321 417 SPRING E 321 336 PIN COVER 998 811 LINER 311 144 321 331 NYLON NUT M6 PLATE 321 386 WARNING LABEL H 321 385 SUB FENCE B ASS Y INCLUD 37 949 342 FLAT HD SCREW M6X25 10 PCS 998 818 949 258 TABLE INSERT MACHINE SCREW M6X20 10 PCS 321 329 INDICATOR 321 342 SPACER A 321 341 SHAFT A 976 805 321 337 SIDE HANDLE SHAFT C 875 249 THRUST WASHER 987 860 SEAL LOCK HEX SOCKET SET SCREW M6X6 321 339 LEVER SHAFT 321 338 321 340 LEVER SPRING D ALTERNATIVE PARTS 5 321 345 DESCRIPTION FENCE A REMARKS 10FSB 322 197 BASE ASS Y INCLUD 24 25 54 55 321 372 BASE ASS Y INCLUD 24 25 54 55 FOR USA CAN 312 672 BASE RUBBER 315 210 949 616 SCALE A BOL
20. 18 7 6 Precautions Concerning Brake For USA CAN enne nr 18 8 ADJUSTMENT AND OPERATIONAL PRECAUTIONS 2 20 1112 19 8 1 Confirmation of Saw Blade Lower Limit Position 19 8 2 Confirmation for Use of Sub Fence pp 19 8 3 How to Use Neri mr 20 8 4 Position Adjustment of Laser Line Only Model C 10FSH sse 22 8 5 How to Use the Vise Assembly pb 23 8 6 Adjustment of Table Insert 24 8 7 Cutting cise ite ee a aaa REN soe tee t dm esr 25 8 8 Precautions Concerning Electronic Control pp 32 9 ADJUSTMENT OF COMPONENTS U 33 9 1 Bevel Angle Adustment uuu u dud 33 9 2 Looseness Adjustment of the Slide Section 0 33 9 3 Ball Bushing Linear 34 10 Ziedcm 35 11 PRECAUTIONS DISASSEMBLY AND REASSENBLY 37 11 1 Precautions in Disassembly Reassembly of the Laser Marker Only Model C 10FSH 37 112 DISEASE eir fL a ere e 37 1153 RE SSOmbly ee 47 11 4 Wiring eek ee ea rune de b e ie e u
21. 47 and Thrust Washer 48 can be removed from the Turn Table Ass y 26 by removing the Machine Screw M4 x 8 10 10 Remove each mounting screw of Spacer A 43 and Table Insert Phillips screwdriver 40 to remove Spacer A 43 and Table Insert 40 from the Turn Table Ass y 26 11 Pull out four Base Rubbers 55 from the Base Ass y 54A 38 Disassembly Disassembly procedure Necessary tools 2 Safety cover link Lower cover Fig 60 1 Remove the Bolt W Washers M6 x 12 Black 186 and the box wrenc Machine Screw W Washers M5 x 12 Black 184 with the standard 10 mm box wrench standard accessory to remove the Spindle accessory Phillips Cover 187 screwdriver 2 Remove the Bolt Left Hand W Washer 7 x 17 5 204 with the 10 mm box wrench box wrench 10 mm standard accessory to remove Washer D standard 199 or Washer B 229 TCT Saw Blade 255 mm 198 and accessory Washer D 199 or Washer A 228 in this order Phillips screwdriver 3 Remove the two Flat Hd Screws M4 x 10 167 to remove the 10 mm box wrench Cover 166 and the Safety Cover 200 Remove the Machine standard Screw M5 x 12 86 to remove the Spacer 88 and the Link 89 accessory Push Hinge A Ass y 75 inward to remove the Stopper Pin Ass y Phillips I screwdriver 79 39 Disassembly spots Disassembly procedure Necessary tools
22. 8 11 16 91 x 216 3 19 32 x 8 1 2 45 90 x 215 3 9 16 x 8 15 32 Sete with aux board 15 19 32 Miter 7 aie zn 85 x 165 3 11 32 x 6 1 2 85 x 180 3 11 32 x 7 3 32 90 x 147 3 9 16 x 5 25 32 90 x 165 3 9 16 x 6 1 2 91 x 185 3 19 32 x 7 9 32 C with aux board 10 13 32 with aux board 15 19 32 Max 55 x 305 2 3 16 x 12 cutting Left45 60x 280 2 3 8 x 11 er am 50305 1 31 32 12 dimen with aux board 15 19 32 60 x 295 2 3 8 x 11 19 327 sions Bevel Height SO S09 Gud 30 x 305 1 3 16 x 12 x Width Right 45 35 x 280 1 3 8 x 11 35 x 295 1 3 8 x 11 19 32 31 x 305 1 7 32 x 12 with aux board 15 19 32 inch y yo Miter right left 45 E s ag E 55 x 220 2 3 16 x 8 21 82 0 216 onn DE a 60 x 215 2 3 8 x 8 15 32 evel left 45 with aux board 15 19 32 ter ell 31 30 x 260 1 3 16 x 10 7 32 30 x 255 1 3 16 x 10 3 32 35 x 230 1 3 8 x 9 19 32 35 x 250 1 3 8 x 9 7 8 31 x 260 1 7 32 x 10 7 32 Bevel right 45 with aux board 15 19 32 iter ri 218 1 3 16 x 8 19 32 ind d 55 1 1 ph 30 x 220 1 3 16 x 821 82 31 x 216 1 7 32 x 8 1 2 Bevel right 45 with aux board 15 19 329 33 X 215 1 3 8 8 15 327 Groove cutting width Possible with bolt height adjustment Possible with bolt height adjustment Possible with
23. Ass Black Fig 69 2 50 10 USA CAN These numbers indicate the terminal numbers of the trigger switch Input EN k sb 120v Armature ass y Controller ass y Fig 70 1 C 10FSB EUROPE AUS NZL Suppressor Red Stator 4 Input 110 230 AC240V Stator L Stator Ass y Controller Ass y Fig 70 2 51 2 Actual wiring diagram 10FSH USA CAN Cord black Internal wire black Secure the controller pickup portion Cord A ass y black near the rib of handle L armature fan side Stator ass y yellow Cord A ass y white Stator ass y blue Insert each internal wire in Cord A ass y red the groove of handle L Stator ass y gray White Black Cord white Connector B white Handle L Connector Switching power Internal wire black Connector B red Internal wire black Switch Handle R red Bind the internal wires with the cable tie Code No 975144 to prevent the internal wires of the Switching Power Supply 144 and the Laser Marker 99 from being pinched by the ribs of the handle Fig 71 1 52 10FSH EUROPE AUS NZL Cord blue Secure the controller pickup portion Cord brown near
24. BASE ASS Y INCLUD 24 25 55 56 FOR USA CAN 312 672 315 210 BASE RUBBER SCALE A 949 616 BOLT M6X25 10 PCS EXCEPT FOR USA CAN AUS NZL 987 860 SEAL LOCK HEX SOCKET SET SCREW M6X6 EXCEPT FOR USA CAN AUS NZL 321 552 PIN EXCEPT FOR USA CAN AUS NZL 322 617 CAUTION LABEL Q SUB FENCE ASS Y EXCEPT FOR USA CAN AUS NZL INCLUD 57 60 EXCEPT FOR USA AUS NZL 996 227 PACKING COVER N fk N dd Aa dd 949 429 BOLT WASHER M4 10 PCS 949 215 MACHINE SCREW 4 8 10 PCS 321 349 322 624 COVER HINGE A ASS Y INCLUD 105 322 382 HINGE A ASS Y INCLUD 105 FOR AUS NZL 321 351 HINGE A ASS Y INCLUD 105 FOR USA CAN 996 276 SLEEVE 321 332 961 554 SPRING HEX SOCKET SET SCREW M8X10 302 518 STOPPER PIN ASS Y INCLUD 80 984 528 O RING P 6 319 270 ADJUSTER 949 312 949 633 WING NUT 8 10 PCS BOLT M8X50 10 PCS 320 141 HINGE SHAFT A 312 672 BASE RUBBER 949 237 MACHINE SCREW M5X12 10 PCS 949 454 998 980 SPRING WASHER M5 10 PCS SPACER 322 199 LINK 321 368 LINK FOR USA CAN 319 268 PLATE B 319 267 305 179 SPRING CLUTCH SPRING 980 523 NYLON CLIP 319 267 SPRING 319 541 SEAL LOCK HEX SOCKET SET SCREW M5X6 305 180 962 614 CLUTCH SCREW
25. Ball C p Bushing 106 into Holder A 115 gently hammer it with a plastic hammer so that the Ball Bushing 106 Ball bushing is seated into Holder A 115 in parallel After reassembly lubricate around the steel balls inside the Ball Bushing 106 with 2 grams of Nippeco SEP Steel balls 3A grease Apply machine oil to slide pipes A and B When reassembling put the Ball Bushing 106 Slide pipe B inside Holder A 115 as indicated in A of Fig 75 Fig 75 Visual observation will do for this insertion Layout in A offers about 3096 higher rated load in B 4 Reassembly of the bushing Refer to 9 ADJUSTMENT OF COMPONENTS Hex Socket Set 9 2 Looseness Adjustment of the Slide Section Lock Nut M8 109 Screw M8 x 16 110 When inserting slide pipe A into Holder A 115 Holder A 115 keep the two Bushings 108 out of contact with slide B shing 108 pipe A At this time apply grease to the contact area between the Hex Socket Set Screw 8 x 16 110 and the Bushing 108 to prevent drop off After reassembly adjust the clearance at slide pipe A by tightening the Hex Socket Set Screw 8 x 16 110 After adjustment check the slide load 1 to 2 kg the Slide pipe A squareness 0 15 100 mm between the saw blade and the Turn Table Ass y 26 the squareness 0 15 Adjust the clearance after inserting slide pipe A 100 mm between the saw blade and the fence and Hinge A Ass y 75
26. L Spacer Spindle Ass y Bearing Holder Link Ball Bearing Ball Bearing 6003DD 60622 Ball Bearing Lower Guard 608VV x 2 or Safety Cover Dust Guide Guide Holder General Assembly rl eS Pulley Cover Sleeve Cord Armor Bearing Handle L Gear Case Belt Spring Switching 6201VV Housing Ass y Cord Power Supply Ball Bearing stator Ass ee e 608VV y Pulley A andle R E Armature Ass y Pulley B Controller 6201VV Lock Spring Stopper Pin Clamp Lever Hinge Shaft A Stopper Pin Felt Holder B Hinge A Bolt Left Hand Ass y Laser Marker Assy Adjuster Cover A Bushing x 2 Ball Bushing Packing Cover Plate A Holder A Table Insert Fence B Liner Spacer A Turn Table Sub Fence Shaft B Shaft A ASSI B Ass y Spring Base Ass y Fence A Guard A A Guard Holder Vise Plate Set Vise Shaft 71 Variable MODEL 10 20 30 40 50 60 70 min Fixed Work Flow 10FSB Switch Handle R Switch Switch Handle L m Spacer Spindle Ass y Bearing Holder Link Ball Bearing Ball Bearing 6003DD 60622 Ball Bearing Lower Guard 608VV x 2 or Safety Cover Dust Guide Guide Holder General Assembly 4 Pulley Cover Sleeve Cord Armor Ball Bearing Handle L Gear Case Belt Spring Handle R 6201 VV Housing Ass y Cord Controller Ball Bearing Stator Ass y 608VV Pulley A Armat
27. Workpiece Fig 8 Fig 9 Bevel cutting Saw blade Workpiece i D Left bevel cutting Reference plane in D and contacts the fence x 6 Right bevel cutting _ Fig 10 Figures 10 and 11 show the right and left bevel cutting by the Models C 10FSH and C 10FSB More accurate miter cutting is performed because the same reference plane surface of the workpiece which contacts the fence is used in both the left bevel cutting and the right bevel cutting Fig 9 Even an oddly shaped workpiece can be accurately bevel cut in either left or right by making the wide and stable surface of the workpiece as the reference plane as shown in Fig 12 In addition the working efficiency is improved because there is no need to turn around the workpiece M Surface of the workpiece which Saw blade Workpiece D Right bevel cutting lt gt Reference plane D and Surface of the workpiece which contacts the fence Left bevel cutting Fig 11 Saw blade Oddly shaped workpiece Right bevel cutting i Reference plane in D and Surface of workpiece which contacts the fence 2 Left bevel cutting Fig 12 10 Compound miter and left bevel cutting These numeric values are for the models destined for the U S A and Canada Refer to 5 SPECIFICATIONS as the capacities are different depending on the destinations Table 7 U
28. and securely tighten the front and back 6 mm machine screws Finally remove the workpiece and securely tighten the middle 6 mm machine screw If adjustment is done as described workpieces can be cut precisely by aligning the appropriate side edge of the table inserts with the ink line on the workpiece Adjust the table inserts as necessary for the type of cutting desired right angle or left right bevel cutting 6 mm 6 mm machine Saw Table machine T Saw Table screw Workpiece blade insert Orkplece blade insert Right angle cutting Left bevel cutting Fig 35 1 Fig 35 2 6 mm Table machine insert Saw blade Workpiece screw Right bevel cutting Fig 35 3 24 8 7 Cutting Operation 1 Cutting efficiency will be reduced if a dull saw blade is used if an excessively long extension cord is used or if the wire Holder A gauge of the extension cord is too small For details refer to the Instruction Manual USE PROPER EXTENSION Handle CORD This is particularly important when cutting materials with dimensions which are at or near the maximum capacity for the machine Slide pipe Fence 2 The customer should be advised to thoroughly inspect the y workpiece to ensure that there are no metallic objects nails in particular sand or other foreign matter in or on the workpiece Contacting such foreign matter will not only shorten the service life of the saw blade but could cause serious accident
29. any scratches or the like Repair as necessary Excessive clearance at Readjust the Bushing 108 the slide pipe section Replace Hinge A Ass y 75 and Ball Bushing 106 as necessary d Surface parallelism of 0 03 44 Repair impact marks or washers D is Fig 92 scratches at the two Washers inaccurate due to D 199 or replace them if surface defects such necessary as impact marks and scratches Improper slide cutting See paragraph 8 7 4 Slide technique Cutting Do not apply unnecessary force for successful slide cutting D Inaccurate squareness 0 15 100 Same as Item 1 a between turn table Fig 87 and saw blade causing saw blade to cut at an improper anglle and make cutting marks Excessively fast cutting speed 9 Reduce cutting speed h Improper clamping of workpiece Properly clamp workpiece with vise ass y D Turn table is not fixed with side handle During cutting fix Turn Table Ass y 26 in position with Side Handle 45 without fail j Loose fitting of swiveling portion of hinge and gear case or sluggish movement Same as Item 1 h Cutting operation becomes sluggish because workpiece is warped or bent Correct warp or bend with planer 1 Excessive vibration Recheck items 4 and 67 Factory Item Phenomenon Cau
30. ass y Switch pulley A Fig 63 1 Remove the two Tapping Screws W Flange D3 x 10 Black 227 Phillips to remove Plate C 226 screwdriver 2 Remove the three Machine Screws W Washers M4 x 12 Black Phillips dri 224 to remove Lever 222 and Lever Spring 225 ARE 3 Remove the three Tapping Screws W Flange D4 x 20 Black Phillips screwdriver 154 to remove Switch Handle R 160 and Switch Handle L 218 4 Remove the two Machine Screws W Washers M5 x 25 Black Phillips 155 to remove the Pulley Cover 157 Remove three Tapping screwdriver Screws W Flange D4 x 20 Black 154 and two Machine Screws W Washers M5 x 25 Black 155 to raise Handle R 153 a little Disconnect the terminals of Connector B 145 and Internal Wire 146 that are connected to the Switch 156 Remove Handle R Long nose pliers 153 together with the Switch 156 43 Disassembly spots Armature ass y stator ass y housing ass y switch pulley A Vise ass y Disassembly procedure Necessary tools 5 Cut off the two Connectors 158 that are crimped onto the internal Nippers wires coming from the Stator Ass y 174 Remove the Tapping Phillips Screw W Flange D4 x 16 143 Disconnect the terminal of Cord screwdriver A Ass y 172 from the Controller 151 to remove the Controller 151 6 Remove the three Tapping Screws W Flange D5 x 25 Bl
31. consider the brightness of the working environment when using the laser marker referring to the following table Table 9 Ambient illuminance and visibility of laser line Illuminance lux 3000 or more 3000 or more 3000 2500 800 600 300 200 150 80 30 or less Just before the Outdoor Shaded area Cloudy en area sunset in Sun g OF mel in fine weather weather y cloudy m weather weather Ambient Ink line is conditions Near the Near the window visible reference Indoor under window under Indoor under under cloudy window under fine weather cloudy cloudy weather just fine weather weather weather before the sunset Laser line Invisible Visible Visible Visible Visible Glaring Glaring The working environment where the illuminance is 200 luxes or less is dark and difficult to operate the Model C 10FSH The laser line is invisible under direct sunlight of fine weather Prepare a shaded area or relocate to a shaded area to operate the Model C 10FSH 7 6 Precautions Concerning Brake For USA CAN The Models C 10FSH and C 10FSB are equipped with a brake that stops running when the switch is turned off Normally the operation is stopped in 5 6 seconds when the switch is turned off If it takes 10 seconds or more to stop absolutely avoid further use of this machine In this event ensure that your customers bring this machine in their local Hitachi
32. equipment without particular training and instruction The amount of light exposure output is 1 mW or less at the position where the operator can be exposed to the laser radiation during operation This is in the case of the U S A The measuring methods and the output values are different depending on the standards The saw blade unit prevents access of the operator s eye to the laser emitting aperture less than 65 mm In addition the amount of light exposure output is 1 mW or less about 0 4 mW at this position Thus the Model C 10FSH satisfies the Class Il requirements adequately There is no ill effect on the operator s body if looking at the laser line on the workpiece during operation CAUTION 1 Be sure to disconnect the power cord plug from the receptacle before removing the laser marker for repair If it is unavoidable to check the operation of the removed laser marker with the power turned on face the laser emitting aperture to the ground to show the laser line on the ground 2 Laser radiation when open DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS The lifespan of the laser marker in the Model C 10FSH is about 5 000 hours About five years 5 hours of use day x 200 days year 17 7 5 Ambient and Visibility of Laser Line Only Model C 10FSH The visibility of the laser line on the workpiece changes depending on the brightness of the working environment Instruct the customer to
33. equipped with an overload protection circuit Carefully ensure that wiring is accomplished as illustrated below As incorrect wiring will result in lack of rotation reverse rotation or other malfunctions close attention is absolutely necessary WARNING Be sure to turn off the Switch W Cover 156 on the side of the handle and unplug the power cord plug from the receptacle before replacing the Laser Marker 99 and the Switching Power Supply 144 Do not disconnect Connector B 145 that connects the Laser Marker 99 with the Switching Power Supply 144 while the Laser Marker 99 is lighting Otherwise the Laser Marker 99 may be damaged due to surge electricity stored in the Switching Power Supply 144 Do not stare into beam while the Laser Marker 99 is lighting D Wiring diagram These numbers indicate the terminal numbers of the trigger switch AC 120 V Armature ass y Controller ass y Power Red Black module Black Black vo Laser module White Wh Red L i pas White dotted line AC um on the black DC 6 0 5 Fig 69 1 49 10FSH EUROPE AUS NZL Switch Suppressor Red Stotor Armature WO Stator iat AC230V 240 Stator Ass y Suppresso y Only GBR 110V _ woos ul Laser Module Power Module Swi tch DC 6 0 5V Controller
34. for use of sub fence A 8 8 Precautions Concerning Electronic Control Operating the Models C 10FSH and C 10FSB near an electric welding machine may cause fluctuations in the rotation speed The control circuit in the Models 10FSH and 10FSB contains a magnetic sensor a flux change detecting element and a triac control element of power supply voltage waveforms Accordingly customers should be advised not to operate the Models 10FSH and 10FSB in the immediate vicinity of other machines that generate extremely strong magnetic fields or excessive electrical noise Operate the machine with correct voltage supply Large voltage drops caused by an unstable power supply may cause the overload protection circuit to function or lower the output of the motor and affect efficient cutting Advise the customer to check the power supply before operating the machine In addition the customer should be advised to pay particular attention to the following points D If an extension cord is used it should be kept as short as possible and within the requirements listed in the Instruction Manual USE PROPER EXTENSION CORD Reason An excessively long extension cord causes voltage drop 2 Direct current DC cannot be used Reason The controllers will only function with alternating current AC 32 9 ADJUSTMENT OF COMPONENTS 9 1 Bevel Angle Adjustment Before shipping from the factory the height of 8 mm bolts A B and C is adjus
35. inch 525 x 1 050 x 615 20 3 4 x 41 1 2 x 24 1 4 525 x 1 045 x 560 20 3 4 x 41 1 4 x 22 1 8 520 x 990 x 625 20 1 2 x 39 1 8 x 24 5 8 Product weight kg lbs 19 5 43 Ibs 20 0 44 lbs 21 0 46 3 lbs Standard accessories Vise 1 Vise 5 1 Triangle 1 255 mm 10 saw blade 255 mm 10 saw blade Vise ass y 1 NT40 for wood cutting 1 NT50 for wood cutting 1 255 mm 10 saw blade Dust bag 1 Dimension stopper 1 NT50 for wood cutting 1 10 mm box wrench T Dust bag ms 1 Dust bag 1 Bolt 1 13 mm box wrench 1 10 mm bolt wrench Optional accessories 255 mm 10 TCT saw blade NT72 for aluminum cutting 1 Extension holder and STOPPET s cina 1 Sub fence A 1 Crown molding stopper L Crown molding vise ass y 1 255 mm 10 TCT saw blade NT90 for wood cutting 255 mm 10 TCT saw blade 60 for wood cutting 255 mm 10 TCT saw blade NT72 for aluminum cutting 12 7 PRECAUTIONS SALES PROMOTION In the interest of promoting the safest and most efficient use of the Models C 10
36. inclines to the right by turning counterclockwise and inclines to the left by turning counterclockwise The squareness of the laser line with the fence The squareness of the laser line with the base surface surface can be adjusted in this manner can be adjusted in this manner 2 Adjustment of the laser marker Adjust the laser marker according to the following steps from to 6 Adjust the product accuracy first because the accuracy of the laser marker is adjusted aligning the cut surface of the workpiece AR CD First hold a workpiece of 60 mm in height and 150 mm in width Laser emitting Laser beam aperture with the vise and perform right angle cutting At this time check that Plate A 101 Cover A 100 and the inlet of a hex bar wrench at Hinge A Ass y 75 Fig 78 1 are closed to prevent e saw dust from entering the laser marker If they are not closed block them with tapes Cutting surface 2 Light up the Laser Marker 99 with the workpiece held in the vise Turn the Adjuster 81 to shift the laser line onto the cutting surface top edge or rear edge of the cutting surface Cut the workpiece and light up the laser marker Fig 79 1 60 3 Next insert 2 5 mm hex bar wrench into the inlet 4 To check the accuracy of the Laser Marker 99 move the adjust the two Seal Lock Hex Socket Set Screws M5 x 6 95 so that laser be
37. is 31 mm 1 7 32 Slide pipe A Slide pipe A outer diameter is 30 mm 1 3 16 Fig 52 9 3 Ball Bushing Linear Bearing 1 Structure of the Ball Bushing The ball bushing is commonly called a No load side Load side Steel balls move by rolling linear ball bearing Inside the bearing is ball bushing ball bushing elongated guide grooves in which steel balls circulate and roll when a load is applied as indicated by the arrow marks in Fig 53 This type of device is widely used in automated machine tools The advantage of the ball bushing is that its friction coefficient remains largely Slide pipe B unchanged even when the load is Ball bushing increased ensuring smooth sliding Fig 53 movement In addition slide pipe B made of bearing steel and heat treated to a high degree of hardness HRC 60 to 64 is highly resistant to wear Salespersons should have a good understanding of the structure and rugged characteristics of this exceptional mechanism to enhance sales promotion 2 Lubrication If itis necessary to replace the ball bushing apply approximately 2 grams 0 1 oz of grease Nippeco SEP 3A on the steel balls and within the guide grooves of the new ball bushing If grease is not applied it will shorten the service life of the ball bushing and subsequent abrasive contact between the steel balls and slide pipe B will cause abnormal noise during slide cutting operations Customers should be instr
38. power tools dealer or Hitachi power tools center for servicing 1 Be sure to use the carbon brushes dedicated to the Models C 10FSH and C 10FSB Code No 999043 Use of other carbon brushes will adversely affect the brake performance 2 If the brake should fail to work check the carbon brushes Replace the carbon brushes with new ones if their length is shorter than 6 mm If the brake still does not work replace the armature ass y 18 8 ADJUSTMENT AND OPERATIONAL PRECAUTIONS 8 1 Confirmation of Saw Blade Lower Limit Position The lower limit of the saw blade cutting depth is factory adjusted so that when the saw blade is fully lowered its cutting edge is 9 to 11 mm 13 32 to 7 16 below the upper surface of the turn table in order to cut workpieces completely without cutting the bottom of the turn table groove Lower the saw blade and check that it stops at the correct position Fig 24 When changing the position of the 8 mm depth adjustment bolt that is the lower limit position stopper it is necessary to shift the position of the 8 mm hexagon socket set screw Fig 25 in the screw hole of the 8 mm depth adjustment bolt The 8 mm depth adjustment bolt must be ready to be easily turned by hand when performing the operations specified in the Instruction Manual Lower limit position of saw blade when cutting a large workpiece and Groove cutting procedures after adjustment Check that the 8 mm depth adjustment bolt can be turned idl
39. the rib of handle L ide armature fan side I A KUN ATE KI TS Internal wire A brown 4 Int wire black Insert each internal wire in PIA the groove of handle L AD SRF S Stator ass y black 2 Internal wire red PANG 2 97 Stator ass y black Blue White Ss Internal wire A white Brown Red Pillar terminal or connector Internal wire black Connector B white Internal wire black Switch _ Handle R Connector B Handle R red Bind the internal wires with the cable tie Code No 975144 to prevent the internal wires of the Switching Power Supply 144 and the Laser Marker 99 from being pinched by the ribs of the handle Fig 71 2 53 C 10FSB USA CAN Cord black Cord A ass y black Secure the controller pickup portion near the rib of handle L armature fan side Stator ass y yellow Cord A ass y white ANS PR XA A NS gt Stator ass y blue Insert each internal wire in Cord ass y red the groove of handle L Stator ass y gray Fig 72 1 54 10FSB EUROPE AUS NZL Cord blue Cord brown Secure the controller pickup portion near the rib of handle L armature fan side Internal wire A blue Internal wire A brown Insert each internal wire
40. the two Springs 94 as they are removed together NOTE Do not lose the Spring 91 and the Clutch Spring 92 as they pop out when the Laser Marker 99 is removed Reassemble the Switching Power Supply 144 according to the wiring diagram in Fig 71 For the Model C 10FSB see the wiring diagram in Fig 72 46 Necessary tools Phillips screwdriver Phillips screwdriver 11 3 Reassembly Reassembly can be accomplished by following the disassembly procedures reverse However special attention should be given to following items 1 Prior to reassembly measure the insulation resistance of the armature stator switch and other electrical components and confirm that the insulation resistance of each part is more than 5 M 2 When replacing the Spring 77 apply 3 grams of Hitachi Motor Grease to the inner circumference of the new spring prior to assembly 3 When replacing or reassembling the Liner 34 ensure it is positioned and assembled as illustrated in Fig 66 In addition coat 8 grams of Hitachi Motor Grease on the liner sliding portion of the Turn Table Ass y 26 Position the wide collar portions as illustrated The raised portions of the base must be aligned with the joints of the liner Fig 66 4 When replacing the Support 105 after press fitting the Support 105 onto slide pipes A and B of Hinge A Ass y 75 drill dia 6 mm vertical holes for in
41. to 5 SPECIFICATIONS as the capacities are different depending on the destinations Table 4 Unit mm inch cuttin 10FS 9 10FSB dimension Aman 85 x 85 3 11 32 x 3 11 32 85x 85 Height H 3 11 32 x 311 32 91 x 91 90 90 Height x Width 3 9 16 3 9 16 90 90 3 19 32 x Hx W with aux board 3 9 16 x 3 9 16 319 22 Workpiece width 15 19 32 Fig 6 Press cutting with the head swiveling enables cutting square workpieces as large as shown in Table 4 in a single sawing operation It is convenient for cutting narrow workpieces Fig 6 4 8 Miter cutting These numeric values are for the models destined for the U S A and Canada Refer to 5 SPECIFICATIONS as the capacities are different depending on the destinations Table 5 Unit mm inch Maker HITACHI Model C 10FSH pipes C cutting C 10FSB dimension Right and left 45 Height x Width H x W s x 190 3 9 16 x 5 25 32 85 x 218 3 11 32 x 8 19 32 with aux board width 15 19 82 85 x 220 3 11 32 x 8 15 32 90 x 215 3 9 16 x 8 15 32 91 216 3 19 32 x 8 1 2 Right 57 Hitachi 85 x165 3 11 32 x 6 1 2 85 x 180 3 11 32 x 7 3 32 an d 90 x 147 3 9 16 x 5 25 32 Y 90 x 165 3 9 16 x 6 1 2 91 X 185 ght x Width 3 19 32 x 7 9 32 HxW
42. to the fence surface that has not been checked yet and make sure it forms squareness rated value 0 15 100 mm with the saw blade 2 Adjustment of the lower limit position of the saw blade Hex Socket Set Screw Adjust the unit so that the saw blade 255 mm 10 M8 x 10 78 is 9 to 11 mm below the base surface or top surface of the table insert Loosen the Wing Nut M8 82 Turn the Hex Socket Set Screw M8 x 10 78 Bolt M8 x 50 83 counterclockwise viewing from the rear of the Loosen n machine using a 6 mm hex bar wrench at the opposite side of the Bolt M8 x 50 83 Turn the Bolt M8 x 50 83 until the head of the bolt contacts the Gear Case 196 then change the height val to adjust the lower limit position of the saw blade Gear Case O poa E Hinge A Press the Hex Socket Set Screw 8 x 10 78 196 against the tip of the Bolt M8 x 50 83 and turn the Fig Y Wing Nut 8 82 until it contacts the Gear Case 196 to tighten it securely The Bolt M8 x 50 83 must be easily turned by hand when performing the operations specified in page 14 of the Instruction Manual 4 Lower limit position of saw blade when cutting a large workpiece and page 25 11 Groove cutting procedures Check that the Bolt M8 x 50 83 can be turned idly by hand 56 3 Reassembly of the ball bushing The Ball Bushing 106 and Holder A 115 are Correct Incorrect maintained at a smooth fit When placing the
43. with aux board width 10 13 32 J with aux board width 10 19 32 C cannot perform miter cutting more than 52 Wide workpieces as wide as shown in Table 5 can be cut by swiveling the turn table right and left Width W CC A Workpiece The maximum cutting dimensions in in Table 5 are those obtained by adjusting the lower limit position of the saw blade indicated in Fig 5 2 also with an auxiliary board Left 45 Right 57 Hitachi Right 52 C 9 Right and left bevel cutting Fig 7 These numeric values are for the models destined for the U S A and Canada Refer to 5 SPECIFICATIONS as the capacities are different depending on the destinations Maximum cutting dimension Table 6 Unit mm inch Maker HITACHI C 10FSH ee C cutting C 10FSB i dimension Left 45 55 x 305 2 3 16 x 12 50 x 305 1 31 32 x 12 55 x 305 2 3 16 x 12 Height x Width be x 280 2 3 8 x 11 60 x 295 2 3 8 x 1119 32 x W with aux board width 15 19 32 Right 45 30x305 1 3 16 x 12 Height x Width 35 280 1 3 8 x 11 H x W with aux board width 15 19 32 31 x 305 1 7 32 x 12 30 x 305 1 3 16 x 12 35 x 295 1 3 8 x 11 19 32 Workpieces as wide as shown in Table 6 can be bevel cut by tilting the saw blade right and left Left 45 P Example of bevel cutting application
44. 0 1 Setting to cut crown molding at positions 1 and 4 in Fig 39 See Fig 41 tilt the head to the left 0 Turn the turn table to the right and set the miter angle as follows e For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 1 mark 2 Turn the head to the left and set the bevel angle as follows e For 45 type crown moldings 30 4 mark e For 38 type crown moldings 33 9 1 mark Position the crown molding so that the lower surface 4 in Fig 38 contacts the fence as indicated in Fig 42 28 2 Setting to cut crown moldings at positions 2 3 in Fig 39 See Fig 42 tilt the head to the left Turn the turn table to the left and set the miter angle as follows e For 45 type crown moldings 35 3 mark e For 38 type crown moldings 31 6 1 mark 2 Tilt the head to the left and set the bevel angle as follows e For 45 type crown moldings 30 4 mark e For 38 type crown moldings 33 9 1 mark 3 Position the crown molding so that the lower surface 8 in Fig 38 contacts the fence as indicated Bevel angle Fence Table on base Table on base Fig 43 Fig 44 29 3 Setting to cut crown moldings at positions 1 and 4 in Fig 39 See Fig 45 tilt the head to the right Turn the turn table to the right and set the miter angle as follows e For 45 type crown moldings 35 3 4 mark
45. A CAN AUS NZL 307 731 COVER 322 452 LOWER GUARD 321 367 SAFETY COVER FOR USA CAN AUS NZL 322 453 315 710 RETURN SPRING A RETURN SPRING FOR USA CAN AUS NZL 949 241 MACHINE SCREW 5 20 10 PCS 949 454 SPRING WASHER 5 10 PCS 998 335 BOLT LEFT HAND W WASHER M7X17 5 949 322 308 787 FLAT HD SCREW 4 10 10 PCS SPINDLE ASS Y INCLUD 183 186 600 3DD BALL BEARING 6003DDCMPS2S 308 788 BEARING HOLDER 608 VVM BALL BEARING 608VVC2PS2L 931 008 PINION FEATHER KEY 4X4X12 ALTERNATIVE PARTS PARTS CODE NO 949 555 DESCRIPTION NUT M5 10 PCS 5 FOR NZL 10FSB 988 821 LOCK SPRING 307 732 STOPPER PIN NAME PLATE 322 454 321 364 DUST GUIDE DUST GUIDE FOR USA CAN 312 492 GUIDE HOLDER 951 895 LOCK OFF BUTTON FOR USA CAN 322 455 SWITCH HANDLE L2 321 382 322 209 SWITCH HANDLE L SWITCH HANDLE L FOR USA CAN FOR AUS NZL 321 398 BALL BEARING 6201VVCMNS7S 949 432 BOLT WASHER M6 10 PCS FOR AUS 976 819 COLLAR B FOR D25 4 HOLE FOR AUS NZL 322 456 302 757 LEVER SPACER EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL 935 196 MACHINE SCREW W WASHERS 4 12 BLACK EXCEPT FOR USA CAN AUS NZL 322 457 LEVER SPRING
46. ADJUSTING WASHER 0 5 319 269 HOLDER B 322 618 LASER MARKER 321 348 LASER MARKER FOR USA CAN AUS NZL 319 271 319 272 COVER A PLATE A 949 217 MACHINE SCREW M4X12 10 PCS CAUTION LABEL J 966 803 NYLON CLIP 948 614 NYLON CLIP m dd lala de de lt o FOR AUS NZL 104 948 193 NYLON CLIP 1 FOR USA ALTERNATIVE PARTS PARTS CODE NO 322 619 DESCRIPTION SUPPORT REMARKS 10FSH 321 352 SUPPORT FOR USA CAN AUS NZL 321 347 BALL BUSHING 996 226 FELT 996 223 949 568 BUSHING LOCK NUT M8 10 PCS 974 500 HEX SOCKET SET SCREW M8X16 302 459 WING BOLT M6X17 947 859 LOCK SPRING 963 174 320 206 CLAMP PIECE B CAUTION LABEL A 321 375 HOLDER A 949 686 ROLL PIN D6X40 10 PCS 321 329 INDICATOR 303 409 307 956 NYLOCK BOLT M8X25 SEAL LOCK HEX SOCKET SET SCREW M6X10 302 503 KNOB BOLT M6X22 FOR USA CAN AUS NZL 321 333 GUARD A 321 394 GUARD HOLDER 500 439Z 500 234Z CORD FOR AUS NZL 500 241Z FOR USA CAN 500 435Z FOR GBR 230V 500 463Z FOR GBR 110V 500 447Z 960 092 WAVE WASHER FOR SUI FOR USA CAN 322 210 LINER A 949 332 FLAT HD SCREW M5X12 10 PCS
47. AN 996 247 MACHINE SCREW W WASHERS 5 12 BLACK EXCEPT FOR NZL 998 980 SPACER EXCEPT FOR NZL 996 577 998 836 BOLT W WASHERS 6 12 BLACK KNOB BOLT M6X11 FOR AUS 318 958 SPINDLE COVER FOR USA CAN AUS 322 622 SPINDLE COVER A EXCEPT FOR NZL 949 258 MACHINE SCREW M6X20 10 PCS 606 ZZM 949 455 BALL BEARING 606ZZC2PS2L SPRING WASHER M6 10 PCS ALTERNATIVE PARTS 5 949 425 DESCRIPTION WASHER M6 10 PCS REMARKS 10FSH HITACHI LABEL WARNING LABEL G FOR USACAN 304 043 MACHINE SCREW W WASHERS M4X10 BLACK 877 839 321 384 SEAL LOCK HEX SOCKET HD BOLT M5X10 GEAR CASE WARING LABEL M FOR USA CAN FOR USA CAN CAUTION LABEL M FOR AUS NZL 322 443 TCT SAW BLADE 255MM D30 HOLE NT40 310 878 TCT SAW BLADE 262MM D25 4 HOLE NT60 TCT SAW BLADE 255MM D15 88 HOLE NT40 FOR AUS NZL FOR USA CAN 308 789 WASHER D FOR USA CAN AUS NZL 322 452 LOWER GUARD 321 367 SAFETY COVER FOR USA CAN AUS NZL 322 453 315 710 RETURN SPRING A RETURN SPRING FOR USA CAN AUS NZL 949 241 MACHINE SCREW M5X20 10 PCS 949 454 SPRING WASHER 5 10 PCS 998 335 BOLT LEFT HAND W WASHER 7 17 5 308 787 600 3DD SPINDLE ASS Y BALL BEARING 6003DDCMPS2S INCLUD 206 209 308 788
48. FSH and 10FSB Slide Compound Saws by all of our customers it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Instruction Manual and fully understands the meaning of the precautions listed on the Warning Labels and Caution Labels attached to each machine 7 1 Instruction Manual Although every effort is made in each step of design manufacture and inspection to provide protection against safety hazards the dangers inherent in the use of any slide compound saw cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the slide compound saw are listed in the Instruction Manual to enhance the safe efficient use of the tool by the customer Salespersons must be thoroughly familiar with the contents of the Instruction Manual to be able to offer appropriate guidance to the customer during sales promotion 7 2 Warning Labels and Caution Labels 1 Precautions on the name plate Each Model C 10FSH C 10FSB is furnished with a Name Plate that lists the following precautions USA CAN CAUTION AVERT I SSEMENT For safe aperation see Instruction manual Lire avec atter tion la notice d utilisation ODo tot expose to fain ar use IN dans locatloas Ne pas exposer la pleia et na 91111567 dans les emplacements humides
49. G 963 174 CLAMP PIECE B 320 206 CAUTION LABEL A 321 375 949 686 HOLDER A ROLL PIN D6X40 10 PCS 321 329 INDICATOR 303 409 NYLOCK BOLT M8X25 307 956 SEAL LOCK HEX SOCKET SET SCREW M6X10 302 503 321 333 KNOB BOLT M6X22 GUARD A lA A N db T Ce dd dodo do dodo do fado do lk l Ona ad nn Ara Al FOR USA CAN AUS NZL ALTERNATIVE PARTS PARTS CODE NO 321 394 DESCRIPTION GUARD HOLDER REMARKS 10FSB 500 234Z CORD 500 241Z CORD FOR USA CAN 500 435Z CORD FOR GBR 230V 500 4632 500 4472 CORD FOR GBR 110V FOR SUI 500 439Z CORD FOR AUS NZL 960 092 WAVE WASHER FOR USA CAN 322 210 LINER A 949 332 322 206 FLAT HD SCREW M5X12 10 PCS SUB COVER FOR AUS NZL FOR AUS NZL 311 144 NYLON NUT M6 EXCEPT FOR USA CAN AUS NZL 948 363 GAUGE SPRING EXCEPT FOR USA CAN AUS NZL 963 836 SPECIAL BOLT M6 EXCEPT FOR USA CAN AUS NZL 322 620 949 455 VINYL TUBE A SPRING WASHER M6 10 PCS EXCEPT FOR USA CAN AUS NZL EXCEPT FOR USA CAN AUS NZL 949 342 FLAT HD SCREW M6X25 10 PCS EXCEPT FOR USA CAN AUS NZL 322 621 BOLT COVER EXCEPT FOR USA CAN AUS NZL 938 051 CORD ARMOR D10 1 937 631 984 750 CORD C
50. ING LABEL L FOR USA CAN AUS NZL 321 387 SUB FENCE A ASS Y INCLUD 609 612 FOR USA CAN AUS NZL 960 017 KNOB BOLT M6X32 301 806 WING BOLT M6X15 CROWN MOLDING STOPPER L 321 390 CROWN MOLDING STOPPER HOLDER 321 374 CROWN MOLDING STOPPER L ASS Y INCLUD 614 617 974 561 STOPPER 949 404 321 390 WING BOLT 6 20 10 PCS CROWN MOLDING STOPPER HOLDER CROWN HOLDING STOPPER R 301 806 WING BOLT M6X15 321 373 CROWN MOLDING STOPPER R ASS Y INCLUD 614 621 623 321 549 949 313 HOLDER WING NUT M6 10 PCS 949 556 NUT M6 10 PCS 967 329 WASHER H 996 261 VISE PLATE 996 283 321 553 HIGH TENSION BOLT M6X65 GUIDE ASS Y INCLUD 614 619 620 625 630 322 444 TCT SAW BLADE 255MM D30 HOLE NT72 307 713 TCT SAW BLADE 255MM D25 4 HOLE NT72 ab N dd de do do do FOR AUS NZL ALTERNATIVE PARTS DESCRIPTION REMARKS 10FSB Printed in Japan 2 04 040213N Hitachi Co Ltd
51. LING POINTS 11 on page 1 Safe cutting is ensured also in bevel cutting because the guard is tilted with the saw blade In addition the guard is movable so that mark alignment is made much easier by aligning the saw blade groove at the guard end with the marked line on the workpiece but only if the fence s workpiece holder surface is in alignment with the guard end in right angle and bevel cutting Aligning the fence s workpiece holding surface with the guard tip end can be easily accomplished by placing the flat workpiece in tight contact with fences pressing the guard end against the workpiece and fixing it in position For Europe the Models C 10FSH and C 10FSB are equipped with a fixed splinter guard to comply with the safety standard 12 Minimized reaction during motor start up The Models C 10FSH and C 10FSB use the soft start system to suppress reaction transmitted through the handle Smoothly and quickly reaches the specified speed constant speed control 2 Low reaction transmitted through the handle soft start 2 Deflection of saw blade is quickly minimized stabilized soft start and constant speed control Especially even in the case of cutting immediately after the start of operation 1 0 to 1 2 seconds later not only the good cutting quality but also the increased working efficiency can be obtained thanks to the above and Thus the effect of the electronic soft start and constant speed control system is hig
52. LIP TAPPING SCREW W FLANGE D4X16 321 392 HANDLE L 305 558 TAPPING SCREW W FLANGE D5X25 BLACK 321 355 SHEET 321 354 322 200 CONTROLLER 100V 120V CONTROLLER 220V 240V 930 804 TERMINAL 4 0 10 PCS 321 393 HANDLE R 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 880 734 321 383 MACHINE SCREW W WASHERS M5X25 BLACK PULLEY COVER 959 141 CONNECTOR 50092 10 PCS FOR USA CAN AUS NZL 980 063 TERMINAL 322 451 SWITCH HANDLE R2 321 381 321 356 SWITCH HANDLE R PULLEY A FOR USA CAN AUS NZL 949 426 WASHER M8 10 PCS 978 559 SUPER LOCK WASHER 949 558 NUT M8 10 PCS 620 1VV 307 731 BALL BEARING 6201VVCMPS2L COVER 949 322 FLAT HD SCREW M4X10 10 PCS 321 357 PULLEY B 307 736 BELT 170H10 998 868 998 839 SWITCH 2P PILLAR TYPE W O LOCK SWITCH 1P PILLAR TYPE W LOCK FOR USA CAN 981 373 TUBE D 981 373 TUBE D FOR USA CAN 322 207 INTERNAL WIRE A ASS Y INCLUD 134 146 6 321 532 930 703 CORD A ASS Y BRUSH TERMINAL INCLUD 134 146 FOR USA CAN INCLUD 134 146 FOR USA CAN ALTERNATIVE PARTS 340 555 DESCRIPTION STATOR ASS Y 110V REMARKS INCLUD C 10FSB 340 539D STATOR ASS Y 120V INCLUD 340 555F STATOR ASS Y 230V 240V INC
53. LUD 953 174 HEX HD TAPPING SCREW D5X55 321 399 360 588U BALL BEARING 608VVC2NS7L ARMATURE ASS Y 110V 120V INCLUD 151 196 360 588E ARMATURE ASS Y 230V INCLUD 151 196 360 588F ARMATURE ASS Y 240V INCLUD 151 196 976 441 BEARING LOCK 945 161 999 043 BRUSH CAP CARBON BRUSH 1 PAIR 960 685 BRUSH HOLDER 958 900 BRUSH HOLDER FOR USA CAN 938 477 HEX SOCKET SET SCREW 5 8 322 208 321 379 HOUSING ASS Y HOUSING ASS Y INCLUD 156 157 INCLUD 156 157 FOR USA CAN 996 247 MACHINE SCREW W WASHERS 5 12 BLACK EXCEPT FOR NZL 998 980 SPACER EXCEPT FOR NZL 996 577 BOLT W WASHERS M6X12 BLACK 998 836 318 958 KNOB BOLT M6X11 SPINDLE COVER FOR AUS FOR USA CAN AUS 322 622 SPINDLE COVER A EXCEPT FOR NZL 949 258 MACHINE SCREW M6X20 10 PCS 606 ZZM BALL BEARING 606ZZC2PS2L 949 455 949 425 SPRING WASHER M6 10 PCS WASHER M6 10 PCS HITACHI LABEL WARNING LABEL G FOR USA CAN 304 043 MACHINE SCREW W WASHERS M4X10 BLACK 877 839 321 384 SEAL LOCK HEX SOCKET HD BOLT M5X10 GEAR CASE WARNING LABEL G FOR USA CAN 322 443 TCT SAW BLADE 255MM D30 HOLE NT40 TCT SAW BLADE 262MM D25 4 HOLE NT60 FOR AUS NZL 310 878 308 789 TCT SAW BLADE 255MM D15 88 HOLE NT40 WASHER D FOR USA CAN FOR US
54. OLDING STOPPER R 301 806 WING BOLT M6X15 321 373 CROWN MOLDING STOPPER R ASS Y INCLUD 614 621 623 321 549 949 313 HOLDER WING NUT M6 10 PCS 949 556 NUT M6 10 PCS 967 329 WASHER H 996 261 VISE PLATE 996 283 321 553 HIGH TENSION BOLT M6X65 GUIDE ASS Y INCLUD 614 619 620 625 630 322 444 TCT SAW BLADE 255MM D30 HOLE NT72 307 713 TCT SAW BLADE 255MM D25 4 HOLE NT72 NIN bd de de lt lt d de lt YD do do FOR AUS NZL 10 ALTERNATIVE PARTS 040213N Printed in Japan 2 04 Hitachi Power Tools LIST NO E933 ELECTRIC TOOL PARTS LIST B SLIDE COMPOUND SAW 2004 2 13 Model 10 5 2 10 5 10 5 Ory FE AV DASS ES 305 180 DESCRIPTION CLUTCH SCREW REMARKS 10FSB 305 179 CLUTCH SPRING 312 488 CLAMP LEVER 307 725 BOLT LEFT HAND M10 315 195 305 190 SLEEVE METAL SPRING A 965 077 SPECIAL WASHER 321 330 SET PIN A 949 429 BOLT WASHER MA 10 PCS 949 215 320 141 MACHINE SCREW 4 8 10 PCS HINGE SHAFT A 303 409 NYLOCK BOLT M8X25 321 370 VISE ASS Y INCLUD 14 20 308 396
55. S NZL 980 063 TERMINAL 322 451 SWITCH HANDLE R2 321 381 321 356 SWITCH HANDLE R PULLEY A FOR USA CAN AUS NZL 949 426 WASHER M8 10 PCS 978 559 SUPER LOCK WASHER 949 558 NUT M8 10 PCS 620 1 307 731 BALL BEARING 6201VVCMPS2L COVER 949 322 FLAT HD SCREW M4X10 10 PCS 321 357 PULLEY B 307 736 BELT 170H10 998 868 998 839 SWITCH 2P PILLAR TYPE W O LOCK SWITCH PILLAR TYPE W LOCK FOR USA CAN 981 373 TUBE D 981 373 TUBE D FOR USA CAN 322 207 INTERNAL WIRE A ASS Y INCLUD 159 171 321 532 930 703 CORD A ASS Y BRUSH TERMINAL INCLUD 159 171 FOR USA CAN 340 555C STATOR ASS Y 110V INCULD 173 340 539D STATOR ASS Y 120V INCLUD 173 340 555F STATOR ASS Y 230V 240V INCLUD 173 953 174 321 399 HEX HD TAPPING SCREW D5X55 BALL BEARING 608VVC2NS7L 360 588U ARMATURE ASS Y 110V 120V INCLUD 176 219 360 588E ARMATURE ASS Y 230V INCLUD 176 219 360 588F ARMATURE ASS Y 240V INCLUD 176 219 976 441 945 161 BEARING LOCK BRUSH CAP 999 043 CARBON BRUSH 1 PAIR 960 685 BRUSH HOLDER 958 900 BRUSH HOLDER FOR USA CAN 938 477 322 208 HEX SOCKET SET SCREW 5 8 HOUSING ASS Y INCLUD 181 182 321 379 HOUSING ASS Y INCLUD 181 182 FOR USA C
56. Should the saw blade tips be broken off the tips may fly toward the operator Press cutting in Fig 36 The Models C 10FSH C 10FSB can be used for press cutting of workpieces up to 85 mm square in a single operation by simply pushing the saw blade section 3 downward in the same manner as the Model C 10FS Slide the hinge to the end of holder A and tighten the slide securing knob securely Slide cutting to in Fig 36 Slide cutting procedures and precautions are described below D Loosen the slide securing knob 2 Grip the handle and pull the saw blade section in the arrow direction toward the operator 8 Push the handle downward and cut the workpiece press cutting CAUTION If the handle is pushed down forcibly and excessively fast it could cause the saw blade vibration and partial sliding which would leave unwanted cutting marks on the workpiece Instruct the customer to slowly and carefully press down the handle 4 While pressing down on the handle slide the saw blade section in the arrow direction and cut the workpiece CAUTION Interrupting the cutting operation part way through the material or sliding the saw blade section in a jerky manner will produce unwanted cutting marks similar to those described 3 above As a guide instruct the customer to cut a workpiece of 30 mm 1 3 16 high and 300 mm 11 7 8 wide in 10 to 15 seconds Carefully instruct the custome
57. T M6X25 10 PCS EXCEPT FOR USA CAN AUS NZL 987 860 SEAL LOCK HEX SOCKET SET SCREW M6X6 EXCEPT FOR USA CAN AUS NZL 321 552 PIN EXCEPT FOR USA CAN AUS NZL CAUTON LABEL Q EXCEPT FOR USA CAN AUS NZL 322 617 996 227 SUB FENCE A ASS Y PACKING COVER INCLUD 56 59 EXCEPT FOR USA CAN AUS NZL 949 429 BOLT WASHER 10 PCS 949 215 MACHINE SCREW 4 8 10 PCS 322 198 HINGE B ASS Y INCLUD 89 FOR AUS NZL 322 653 321 391 HINGE B ASS Y HINGE B ASS Y INCLUD 89 INCLUD 89 FOR USA CAN 996 276 SLEEVE 321 332 SPRING 961 554 HEX SOCKET SET SCREW M8X10 302 518 984 528 STOPPER PIN ASS Y O RING P 6 INCLUD 79 949 312 WING NUT M8 10 PCS 949 633 BOLT M8X50 10 PCS 320 141 HINGE SHAFT A 949 237 949 454 MACHINE SCREW 5 12 10 PCS SPRING WASHER M65 10 PCS 998 980 SPACER 322 199 LINK 321 368 LINK FOR USA CAN 949 217 948 614 MACHINE SCREW 4 12 10 PCS NYLON CLIP FOR AUS NZL 966 803 NYLON CLIP 948 193 NYLON CLIP FOR USA CAN 322 619 SUPPORT 321 352 321 347 SUPPORT BALL BUSHING FOR USA CAN AUS NZL 996 226 FELT 996 223 BUSHING 949 568 LOCK NUT 8 10 PCS 974 500 302 459 HEX SOCKET SET SCREW M8X16 WING BOLT M6X17 947 859 LOCK SPRIN
58. ack Phillips screwdriver 149 to remove Handle L 148 7 Disassembly of the stator ass y Flatblade screwdriver 1 After the above steps from 1 to 4 remove the Brush Cap 179 and the Carbon Brush 180 to remove the Housing Ass y 183 from the Gear Case 196 2 Remove the two Hex Hd Tapping Screws D5 x 55 175 fixing Phillips screwdriver the Stator Ass y 174 and pull out Stator Ass y 174 by gently hammering the Gear Case 196 mounting surface of the Plastic hammer Housing Ass y 183 with a plastic hammer 8 Disassembly of the armature ass y Flatblade screwdriver 1 Remove the Housing Ass y 183 from the Gear Case 196 according to the above step 5 5 Phillips screwdriver 2 Remove the Armature Ass y 177 by gently hammering the Gear Case 196 with a plastic hammer Plastic hammer 9 Disassembly of pulley A 13 mm wrench 1 Loosen the Nut M8 164 of the Armature Ass y 177 that is removed in the above step 6 to remove Pulley A 161 NOTE Reassemble the Controller 151 according to the wiring diagram in Fig 70 For the Model C 10FSB see the wiring diagram in Fig 71 1 Remove the Knob Bolt M6 x 11 15 to remove the Vise Shaft 20 2 Remove the Machine Screw 4 mm hex bar W Washers 5 x 12 Black 19 to remove the Vise Plate Set 17 and the Washer 18 3 Remove the Knob Bolt M10 14 from the Screw Holder 16 44 Item Disassembly
59. am is applied to the entire cutting Laser line Rear edge of the cutting surface ZA surface Before adjustment of the Laser Marker 99 using a 2 5 mm hex bar wrench remove the Caution Top edge of the Label J 103 Base Rubber 85 and the tape adhered cutting surface to the inlet If the laser line gets out of the cutting surface during the Cutting surface laser line adjustment using the two Seal Lock Hex Socket Set Screws M5 x 6 95 turn the Adjuster 81 to Turn the adjuster to shift the laser line onto the cutting surface top edge or rear edge of rear edge of the cutting surface then adjust the accuracy the cutting surface shift the laser line onto the cutting surface top edge or of the laser line Repeat this operation 3 or 4 times Fig 79 2 depending on the adjusting conditions of the laser marker Refer to the above 1 Construction of laser marker and functions of each component for the relation O between the two Seal Lock Hex Socket Set Screws M5 x 6 95 and the laser line Laser line Laser Marker 99 horizontally using the Adjuster 81 Laser line again and check that the laser beam is applied to the entire cutting surface If the laser beam is applied to the cutting surface in parallel the fine fuzz reflects the laser Cutting surface beam and the entire cutting surface becomes bright 5 Make a right angle ink line on the workpieces of 20 mm Adjust the two Seal Lock H
60. bolt height adjustment in two steps Miter cutting ranges Left 0 45 right 0 57 Left 0 45 right 0 57 Left 0 45 right 0 57 bevel cutting ranges Miter left 0 31 Miter right 0 45 Bevel right 0 45 Miter left 0 31 Miter right 0 45 Bevel right 0 45 Bevel cutting ranges Left and right 0 45 Left and right 0 45 Left and right 0 45 Compound miter left Miter left and right 0 45 Miter left and right 0 45 Miter left and right 0 45 Bevel left 0 45 Bevel left 0 45 Bevel left 0 45 Angle stopper positions Left and right 0 15 22 5 30 for USA CAN 31 6 45 Left and right 0 15 22 5 31 67 35 37 45 Left and right 0 15 22 57 31 6 45 Saw blade external diameter mm inch No of teeth 255 10 40 P 262 10 60 P for AUS NZL 255 10 40 P 255 10 50 P 10FSH 10FSB N N Laser marker Provided Not provided ot provided ot provided Laser output 1 mW 110 V 12 1A 120 V 12A 120V 12A 230 V 6 6A Full load current A 1 120V 13A 230 V 6 6 A for NZL 220V 6 3A 240 V 65A 230V 5 8A 240 V 6 5 A for AUS o 2 No load revolution min 3 800 3 800 3 700 Max output W 1 400 1 400 Soft start Provided electronic contr
61. d adjust as necessary the saw blade Replace Fences A 53 and B 23 d Surfaces of fences A 0 1 or less Loosen the Bolt W Washers and B are not Fig 89 8 x 35 Black 22 and accurately aligned adjust surface alignment of causing workpiece to Fences A 53 and B 23 deviate from proper as necessary squareness Replace Fences A 53 and B 23 e Inaccurate surface 0 15 or less Replace the Turn Table Ass y flatness of the turn 26 table D Squareness between Same as Check precision after press the saw blade and the Fig 90 fitting slide pipes A and B turn table is changed when sliding of Hinge A Ass y 75 If precision is poor replace them as necessary Fig 90 65 Factory Item Phenomenon Cause s Standard Inspection repair or adjustment Adjust the clearance between Hinge A ass y the Bushing 108 and slide Slide pipe A pipe A with the Hex Socket Set Screw 8 x 16 110 Ensure that slide pipe A slides smoothly with a slide load of 2 to 3 kgf without looseness Slide pipe B Parallelism Distortion 9 Inaccurate 0 1 50 Replace Fence A 53 or 0 05 100 max squareness between height of fence Fence B 23 as necessary fences A and B Fig 91 Fig 90 Fence A or B Squareness 0 1 50 height of fence Fig 91 turn table and base causes the workpiece to tilt at an ang
62. decoration panels soft fiberboards and hard boards Cutting aluminum sashes 10 Compound miter and left bevel cutting H55 mm x W218 mm H2 3 16 x W8 19 32 H60 mm x W190 mm H2 3 8 x W7 1 2 4 SELLING POINTS 9 Right and left bevel cutting 12 Minimized reaction during motor start up Electronically controlled soft start and motor torque Bevel cutting dimensions To left H55 mm x W305 mm H60 mm x W280 mm To right H30 mm x W305 mm H35 mm x W280 mm H2 3 16 x W12 H2 3 8 x W11 H1 3 16 x W12 H1 3 8 x W11 Press cutting H85 mm x W85 mm H3 11 32 x W3 11 32 Slide cutting H85 mm x W312 mm H3 11 32 X W12 9 32 H90 mm x W280 mm H3 9 16 X W11 5 High dust collecting performance 11 Splinter guard also serving for cut alignment Legible scale 2 Positive angle stoppers Z m For easier alignment with the ink line Only Model C 10FSH 4 3 High sub fence A 8 90 mm 3 9 16 in height For easy adjustment of the turn table Miter cutting position for miter cutting Left 45 right 57 Note Numerals identical with item numbers in At the right and left of the 0 center setting 4 1 Selling Point Descriptions at 15 22 5 30 for USA CAN 31 6 and 45 s
63. djust the position of the laser line according to 8 4 Position Adjustment of Laser Line on page 19 2 Positive angle stoppers The Models C 10FSH and C 10FSB have positive angle stoppers in the turn table at the right and the left of the 0 Laser line center setting at 15 22 5 30 for USA CAN 31 6 and Fig 1 3 45 settings Thanks to the positive angle stoppers positioning can be done more securely than the ball index method utilized in the current Model C 10FS In addition a lever is provided at the lower tip of the turn table to secure or release the positive angle stoppers Adjustment of the turn table and positioning can be easily Turn done while holding the side handle m able md Lever Fig 2 3 High sub The Models 10FSH and 10FSB have a high sub optional accessory Use the sub for miter cutting right bevel cutting or crown molding cutting The sub fence supports the workpiece widely for stable cutting Table 1 Unit mm inch HITACHI HITACHI Height 10FSH 10FS 7 of 10FSB Left 50 1 31 32 Left 50 1 31 32 Left 50 1 31 32 Fixation Right 30 1 3 16 Right 30 1 3 16 Right 30 1 3 16 fence Maximum height Maximum height Maximum height Left 90 3 9 16 Left 50 1 31 32 Left 80 3 5 32 Left 90 3 9 16 Left 80 3 5 32 Sub Right 90 3 9 16 Right 90 3 9 16 E Optional accessory
64. e Lee de ee dee ii 49 11 5 Checking of Insulation Distance pp 56 TT 6 No load G rtent a re eed de dil E E teet sete Modan dun 56 11 7 Reassembly Requiring Adjustment sse 56 11 8 Lubrication eoo DLL kant Pan ete 57 1129 PrOGUCE PIECISION ood petet eec RR eet eae 58 11 10 Adjustment of Laser Marker Accuracy Model C 10FSH Only 59 Tttt Cutting us 62 12 REPAIR GUIDE Ji EE 65 13 STANDARD REPAIR TIME UNIT SCHEDULES eeavennnnnnnnnnnvnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnvnennnnnnnnnnennnr 71 Assembly Diagram for 10FSH Assembly Diagram for C 10FSB 1 PRODUCT Hitachi Slide Compound Saws Models 10FSH and C 10FSB 2 MARKETING OBJECTIVE The new Models C 10FSH and C 10FSB slide compound saws are equipped with not only a fence that is higher than that of the current Model C 10FS but also a sub fence that is higher than the fence to support the workpiece widely for stable cutting In addition positive stoppers are provided to easily adjust the turn table position for miter cutting The Model C 10FSH is equipped with a laser marker for easier alignment with the ink line These Models C 10FSH and C 10FSB stay a step ahead of the competitors Vigorous sales promotion is anticipated 3 APPLICATIONS Cutting various types of wood workpieces Cutting workpieces of plywood
65. e bearings made of resin on slide pipe A portion If abnormal looseness is noted perform adjustment as described below See Figs 51 and 52 1 Loosen the two 8 mm nuts and loosen each of the two 8 mm hexagon socket set screws 1 and 2 in Figs 51 and 52 This will free slide pipe A so that it comes to rest on the lower surface of holder A hole 31 mm 1 7 32 dia 2 Gently tighten the 8 mm hexagon socket set screw 1 until it lightly contacts slide pipe A then turn it two fifths of a turn and lock it in position by tightening the 8 mm lock nut This positions slide pipe A in the center of the hole 3 Next tighten and adjust the 8 mm hexagon Socket set screw 2 so that slide pipe A will Ball bushing slide smoothly and lock it in position with the 8 mm lock nut The pressing force required for sliding should be within 2 to 3 kg 33 Slide pipe B Holder A 2 8 mm hexagon socket set screw 8 mm lock nut 8 mm Slide pipe A lock nut CD 8 mm hexagon socket set screw Fig 51 4 Finally check the perpendicularity of the saw blade with relation to the upper surface 8 mm lock nut 1 poma rd of the base tolerance 0 15 100 mm If itis not within tolerance adjust 8 mm bolt A st for 0 Refert A stopper for 0 as necessary Refer to Front the Instruction Manual Oblique angle Holder hole diameter
66. e customer not to stare into beam In addition instruct the customer not to give strong impact to the laser marker main body of tool and not to dismantle the laser marker Use of controls or adjustments or performance of procedures other than those specified in this TECHNICAL DATA AND SERVICE MANUAL and the Instruction Manual may result in hazardous radiation exposure gt djuster 81 gt Holder B 98 8 lt Laser Maker 99 Seal Lock Hex Socket Set Screw M5 x 6 95 Inlet of a hex bar wrench PS Base Rubber T AA Holder B shifts in parallel Inlet of a hex by turning the adjuster 8 8 bar wrench Seal Lock Hex Set Screw M5 6 95 Cover A 100 aution Label Plate 101 103 Fig 78 1 59 Adjustment of squareness with the surface Adjustment of squareness with the base surface Seal Lock Hex Socket Seal Lock Hex Socket Set Screw M5 x 6 95 Set Screw M5 x 6 95 Holder B 98 Holder 98 Laser Marker 99 Laser Marker 99 Laser beam Laser beam Incline Seal Lock Hex Socket Incline Seal Lock Hex Socket Set Screw M5 x 6 95 Q Turn Fig 78 2 Fig 78 3 The laser line inclines to the left by turning the Seal The laser line inclines to the right by turning the Seal Lock Hex Socket Set Screw M5 x 6 95 clockwise Lock Hex Socket Set Screw M5 x 6 95 clockwise and
67. edure Necessary tools 1 Remove the Knob Bolt M6 x 22 120 or the Flat Hd Screw M6 x 25 Phillips 133 and then remove Guard A 121 O Hold the Nylon Nut M6 35 with a 10 mm wrench and remove the 10 mm wrench Flat Hd Screw M6 x 25 39 then remove Sub Fence B Ass y Phillips 38 Remove the Machine Screw M4 x 8 10 and then remove the Plate 36 Remove the four Bolts W Washers M8 x 35 Black 22 and then 13 mm box wrench remove Fence A 53 and Fence B 23 Loosen the Clamp Lever 3 and remove the Clutch Screw 1 Flatblade screwdriver Turn the Bolt Left Hand M10 4 to remove from Holder A 115 Remove the Seal Lock Hex Socket Set Screw M6 x 10 119 and tap the end of Hinge Shaft A 11 with a flatblade screwdriver and a hammer to remove it from the Turn Table Ass y 26 This enables to remove the head and the slide mounted on Holder A 115 together from the Turn Table Ass y 26 Remove Shaft B 28 and remove the Turn Table Ass y 26 from 17 mm box wrench the Base Ass y 54A Remove the Side Handle 45 and then pull out Shaft A 44 Long nose pliers Remove the Machine Screw M4 x 8 10 Then Spring E 32 Stopper A 31 and Pin Cover 33 can be removed from the Turn Table Ass y 26 Remove the Seal Lock Hex Socket Set Screw M6 x 6 49 and pull out the Lever Shaft 50 Then the Lever 51 and Spring D 52 can be removed Shaft C
68. ettings These numeric values are for the models destined for the U S A and Canada Refer to 5 SPECIFICATIONS as the capacities are different depending on the destinations cc 4 1 Selling Point Descriptions 1 Laser marker Only Model C 10FSH Use the laser marker for aligning with the ink line on the workpiece p Cutting position can be properly adjusted by aligning the positioning ink line with the laser line There is no need to make a long ink line on the workpiece There is no need to lower the motor head to align with the ink line because the laser marker makes a laser line on the workpiece addition cutting position can be easily adjusted because the operator can hold the workpiece with both hands to move Cutting position can be easily adjusted because the laser NE 000 ne line can be aligned with an optionally angled ink line N Gr Laser line Even the workpieces such as crown moldings and base DN boards that have decorative surfaces and are difficult to be 2 2 made an ink line can be cut just by aligning the laser line Ink line with the ink line on the fence side The laser line is Fig 1 2 adjusted to the width of the saw blade at the time of factory Workpiece shipment Depending upon the user s cutting choice the moulding base board etc laser line can be aligned with the left side of the cutting width saw blade or the ink line on the right side A
69. ex Socket Set Screws M5 x 6 95 or the adjuster to apply 150 mm width respectively Adjust the laser marker laser beam to the entire cutting surface in height and 150 mm in width and 60 mm in height and and perform cutting If the ink line matches the cutting Fig 79 3 position the accuracy adjustment is completed Visually check that the laser marker accuracy is 0 35 100 or less for both the squareness with the base surface and the squareness with the fence surface 61 11 11 Cutting Accuracy Cut appropriate workpieces measure the squareness with a square or other measuring devices and confirm that accuracy is within the standards listed below CAUTION The test workpieces must be processed with a planer and their rectangularity and surface flatness must be checked carefully prior to cutting tests Improper or inaccurate workpieces are useless for checking the cutting accuracy of the machine 1 Press cutting Cutting conditions 1 Test piece Yellow pine 75 mm 2 31 32 square piece All surfaces squarely planed Test piece for 45 bevel cutting 55 mm 2 5 32 in height 60 mm 2 3 8 in width 2 Saw blade 255 mm 10 TCT saw blade number of teeth 40 Code No 310878 3 Cutting time O cutting 10 sec 45 bevel cutting 15 sec 4 Measurement points PPS oy Fence mounting surface Cut surface Cutting accuracy S quare Square Turn table m
70. hat in cases when the cut surface may not be as smooth as expected or hoped for it is not caused by the performance of the saw blade or the Models C 10FSH C 10FSB In the cutting examples illustrated in Fig 37 the cut surfaces on the sides marked cut t with the grain are _ DON O OO DO DO SO O DO NDS NS NO better than those on the sides marked B NS NT uy N DOS LON IO Crown molding cutting This machine can cut two types of crown molding workpieces by combining the miter and bevel cutting operations Fig 38 shows two common crown molding types having angles of 38 and 45 For the typical crown molding fittings see Fig 39 A Upper surface ceiling Wall 90 Lower surface Wall Inside corner Outside corner Fig 38 Fig 39 The table below shows the miter angle and the bevel angle settings that are ideal for the two crown molding types NOTE For convenience positive stops are provided for both the miter setting and the bevel setting left and right 31 6 positions For USA CAN 27 For miter cut setting If the turn table has been set to either of the angles described move the turn table adjusting side handle a little to the right and left to stabilize the position and to properly align the miter scale and the tip of the indicator before the operation starts For bevel cut setting Move handle on miter secti
71. hly evaluated 5 SPECIFICATIONS USA CAN AUS NZL 0 Right angle 85 mm 3 11 32 x 312 mm 12 9 32 90 mm 3 9 16 x 280 mm 11 with aux board 15 mm 19 32 88 mm 3 15 32 x 312 mm 12 9 32 91 mm 3 19 32 x 300 mm 11 13 16 Miter left right 45 85 mm 3 11 32 x 218 mm 8 19 32 90 mm 3 9 16 x 190 mm 7 1 2 with aux board 15 mm 19 32 88 mm 3 15 32 x 218 mm 8 19 32 91 mm 3 19 32 x 200 mm 7 7 8 with aux board 10 mm 13 32 85 mm 3 11 32 x 165 mm 6 1 2 88 mm 3 15 32 x 165 mm 6 1 2 Bevel right 45 Maximum right 57 90 mm 3 9 16 x 147 mm 5 25 32 91 mm 3 19 32 x 150 mm 5 29 32 cutting with aux board 10 mm 13 32 with aux board 10 mm 13 32 dimentions 55 mm 2 3 16 x 305 mm 12 55 mm 2 3 16 x 305 mm 12 Height Left 45 60 mm 2 3 8 x 280 mm 11 60 mm 2 3 8 x 290 mm 11 13 32 with aux board 15 mm 19 32 with aux board 10 mm 13 32 Width Bevel 30 mm 1 3 16 x 305 mm 12 30 mm 1 3 16 x 305 mm 12 mm inch Right 45 35 mm 1 3 8 280 mm 11 35 mm 1 3 8 x 290 mm 11 13 32 with aux board 15 mm 19 32 with aux board 10 mm 13 32 Miter 45 55 mm 2 3 16 x 218 mm 8 19 32 55 mm 2 3 16 x 218 mm 8 19 32 60 mm 2 3 8 x 190 mm 7 1 2 60 mm 2 3 8 x 200 mm 7 1 2 Bevel left 45 with aux board 15 mm 19 32 wi
72. horizontally pressed in bore a vertical through hole with 6 mm dia drill and push in the Roll Pin D6 x 40 116 into 10 mm wrench the hole after pressing the Support 105 in See Precautions in Reassembly for details 6 Remove one Ball Bushing 106 from Holder A 115 by gently Plastic hammer hammering Holder A 115 with a plastic hammer 7 The two Bushings 108 can be removed as they are as shown in the above step 5 See Precautions in Reassembly when reassembling the Bushings 108 41 Disassembly spots Belt pulley B spindle ass y stopper pin Disassembly procedure Fig 62 1 Turn the Belt 169 by pulling it outward and remove it Lock the spindle with the Stopper Pin 213 and pull out Pulley B 168 by removing the Nut M8 164 2 Remove the two Machine Screws M5 x 20 202 and then remove the Spindle Ass y 205 by gently hammering the Gear Case 196 with a plastic hammer 3 Remove the two Flat Hd Screws M4 x 10 167 Then the Cover 166 Stopper Pin 213 and Lock Spring 212 can be removed 4 Remove the Ball Bearing 165 by gently hammering the Gear Case 196 with a plastic hammer Necessary tools 13 mm wrench Phillips screwdriver Plastic hammer Phillips screwdriver Plastic hammer 42 Item Disassembly Disassembly procedure Necessary tools 5 Armature ass y stator ass y housing
73. hten the 6 mm knob bolts to secure the crown molding guides Optional accessories used e Crown molding vise ass y Crown molding stopper L include crown molding stopper L 6 mm wing bolt optional accessories e Crown molding stopper Fig 49 1 e Crown molding stopper R Crown molding vise ass y optional accessory 2 The crown molding vise ass y optional accessory can be mounted on either the left fence fence B or the 6 mm knog bolt right fence fence A It can unite with the slope of the crown molding and vise can be pressed down Then turn the upper knob as necessary to securely attach the crown molding in position To raise or lower the vise lt gt assembly first loosen the 6 mm knob bolt As shown in Fig 49 2 the vise shaft has three locking grooves into 6 mm wing bolt Crown molding Crown molding stopper L which the tip of the 6 mm wing bolt is designed to fit in Crown molding stopper R optional accessories order to lock the screw holder in the desired position Fig 49 2 To ensure that the tip of the 6 mm wing bolt is properly aligned with the desired locking groove on the vise shaft simply align the upper surface of the fence to either of three v grooves on the vise shaft surface or to the lower surface of the screw holder Therefore the vise assembly can be attached in either of three positions to ensure proper height adjustment After adjusting the height firmly tig
74. hten the 6 mm wing bolt then turn the upper knob as necessary to securely attach the crown molding in position See Fig 49 2 WARNING Always firmly clamp or vise to secure the crown molding to the fence otherwise the crown molding might be thrust from the table and cause bodily harm Do not perform bevel cutting The main body or saw blade may contact the sub fence resulting in an injury AX CAUTION Always confirm that the motor head does not contact the crown molding vise ass y when it is lowered for cutting If there is any danger that it may do so loosen the 6 mm knob bolt and move the crown molding vise ass y to a position where it will not contact the saw blade 31 Position crown molding with its WALL CONTACT EDGE against the guide and its CEILING CONTACT EDGE against the crown molding stoppers as shown in Fig 49 2 Adjust the crown molding stoppers according to the size of the crown molding Tighten the 6 mm wing bolt to secure the crown molding stoppers Refer to Table 11 below for the miter angle Table 11 Position in Fig 36 Miter angle Finished piece 2I Right 45 Save the right side of blade For inside corner e 1 Save the left side of blade Left 45 3 Save the right side of blade For outside corner 5 Right 45 Save the left side of blade Use sub fence A optional accessory to secure the crown molding more firmly Refer to the Instruction Manual Confirmation
75. in the groove of handle L Stator ass y black Internal wire A red Stator ass y black Internal wire A white Pillar terminal or connector Fig 72 2 55 11 5 Checking of Insulation Distance Do not remove too much of the insulation coating at the internal wire connection Take care not to let the core of the internal wire stick out the Connector 158 or let the internal wires get caught in a joint between Handle L 148 and Handle R 153 11 6 No load Current After no load operation for 31 minutes the no load current values should be as follows Voltage 110V 120V 230 V 240 V 11 7 Reassembly Requiring Adjustment 1 Adjustment of squareness between the saw blade dummy disc and the fences Fence B Fence A It is necessary to check and adjust the right angle orientation between the saw blade dummy disc and the fence after disassembly and replacement of the Base Ass y 54A Turn Table Ass y 26 Fence A 53 Fence B 23 Holder A Square Saw blade 115 and Hinge A Ass y 75 and after disassembly dummy disc reassembly and adjustment of the Ball Bushing 106 Adjust the squareness rated value 0 15 100 mm by moving Fig 73 the fences along the saw blade dummy disc First adjust the squareness between the saw blade and either fence Then adjust flatness of the two fences by applying a straight edge to the right and left fence surfaces Finally apply a square
76. l Cuts Failure to do so may cause serious injury to operator Fig 18 Caution label Q at the front of sub fence A 4 Warning Label L at the front of sub fence A Europe USA CAN AUS NZL ACAUTION In the case of right bevet cattins ramova the sub fance Supposing it s not able to remove it It will contact the blade or some part of the tool causing serious injury ELI o urs to operator 329499 MAA Fig 19 2 Fig 19 1 14 5 Warning Label at the side of the gear case USA CAN T Oaly operete the too after ensuring the wortpiece is fixed with vise assembly 2 Nover remove guaro inctuding safety Cover spindie cover and so QA from the toai body when you operate it 3 Always return the Cerriage to the full feat position after each crosscut Operation in order to reduce the risk ot injury When the Poly V Beit becomes overivaded the overiond protective device cuts off the Current to stop the motor la this Case turn the switch off amodiataly aad raise the headie to its initial pos tioa Then tura the switch on aad run the toa tor 20 seconds without lead for coaliag of the motar Fher start the Cutting operation The Poly V Balt or the motor will be damaged if the overiosd protective device turas off frequattiy Revolviag the turntable will Cause the guerd ta advance ta your direction from the fe
77. le and prevent accurate cutting h Loose fitting of swiveling portion of hinge ass y and gear case or sluggish movement Asa result components may be deformed because of unstable gear case or because the operator must apply excessive pressure during operation Check the fitting surfaces of Hinge A Ass y 75 Gear Case 196 and Hinge Shaft A 84 for any foreign substances such as cutting dust and remove it as necessary D Excessively fast cutting speed causes deflection of saw blade and inaccurate cutting Reduce the cutting speed appropriately 10 seconds for a square wood workpiece of 75 mm 2 31 32 1 Excessive cutting force pressure is required because of dull saw blade Sharpen the saw blade again k The workpiece moves during cutting because it is bent or deformed Correct bend flex or other deformation by planing and try cutting 66 Item Phenomenon Cause s Inspection repair or adjustment 2 Rough cut surface a Large deflection of 0 2 245 Same as Item 1 b Parallelism 0 03 44 saw blade Dummy disc 0 Washer D Washer D Fig 92 Causes rough cut surface b Poor movement of Slide load should Apply machine oil to the slide slide pipe section be within 2 to pipe section prevents smooth 3 kg Check the slide pipe section for cutting
78. nce surface Loosen the knob to move the guerd maxiag sure It wilt not protcude from the fence surface and thea secure Knob Fence Guara Turatedie 225630 Fig 20 1 6 Caution Label A at the top of holder A Precautions te he taken during slide cutting During slide cutting the procedures given in the chart must be followed Slide cul toward the operator direction ls dangerous as the saw blade ls kicked up wards Always slide the saw away the operator 4440114 Fig 21 15 Caution label M at the side of the gear case AUS NZL When the Poly V Belt becomes overloaded the overload protective device cuts off the current to stop the motor in this case tura the switch off immediately and raise the handle ta its initial position Then tura the switch os and run the tool for 20 seconds without load for cooling of the motor Then start the cutting operation The Poly V Belt or the motor will be damaged if the overtoad protective device turns off frequently Revolving the turntable will cause the ns to advance in your direction fron the fence surface Loosen the knob to move the oe sure it will not protrude From he fence surface and then secure Knob Guard Turntable 325485 Fig 20 2 7 Caution Label J at the front of the hinge Caution Label
79. nit mm inch Maker Model CER HITACHI Max cutting 10FSB 10FS dimension 55 x 218 Left bevel 45 2 3 16 x 8 19 32 55 x 220 50 x 216 Left right miter 45 60 x 190 2 3 16 x 8 21 32 1 31 32 x 8 1 2 Height x Width 2 3 8 x 7 1 2 60 x 215 o H x W with aux board width 15 2 3 8 x 815 32 19 32 30 x 260 Right bevel 45 1 3 16 x 10 7 32 30 x 255 31 x 260 Right miter 31 35 x 230 1 3 16 x 10 3 32 1 7 32 x 10 7 32 Height x Width 1 3 8 x 9 19 32 35 x 250 o x W with aux board width 15 1 3 8 x 9 7 8 19 32 30 x 218 Right bevel 45 1 3 16 x 8 19 32 30 x 220 31 x 216 Right miter 45 35 x 190 1 3 16 x 8 21 32 1 7 32 x 8 1 2 Height x Width 1 3 8 x 7 1 2 35 x 215 x W with aux board width 15 1 3 8 x 8 15 32 19 32 By turning the turn table to the left or right and inclining the saw blade section head to the left or right the Models C 10FSH and C 10FSB are capable of compound cutting bevel and miter see Figs 13 14 and 15 of workpieces with the maximum dimensions shown in Table 7 Workpiece Workpiece Fig 13 Fig 14 11 Splinter guard also serving for cut alignment When rip cutting through the end of a workpiece a splinter may drop and be caught by the saw blade to be cut into scattering pieces The Models C 10FSH and C 10FSB are equipped with a splinter guard to prevent such splinter cutting Refer to 4 SEL
80. nt tighten the 6 mm wing bolt to secure the vise shaft Fig 34 2 Adjust the position of the screw holder and lock it in 6 mm wing bolt position by tightening the 6 mm knob bolt 3 Turn the knob to clamp the workpiece securely CAUTION 1 Ensure without fail the saw blade section does not come in contact with the vise assembly when the motor head is pushed down In the case of bevel cutting mount the vise assembly to the fence on the opposite side from which the saw blade is tilted to avoid contact with the saw blade section 2 In the case of compound cutting mount the vise assembly to the right fence 22 8 6 Adjustment of Table Insert Position Table inserts are installed on the turn table When the machine is shipped from the factory the table inserts are positioned so that there is no chance that the saw blade will come in contact with either side of the saw blade slot even if the machine is used for 45 bevel cutting Before operating the machine adjust the position of the table inserts so that the sides of the saw blade align with the edges of the table inserts according to the following procedure Firtst loosen the three 6 mm machine screws that fasten the table inserts and temporarily tighten the two outside screws front and back Next clamp a workpiece about 200 mm 7 7 8 wide with the vise assembly and cut the workpiece Align the cutting surfaces with the table inserts as shown in Figs 35 1 2 and 3
81. of the base Use sub fence A for miter cutting Sub fence A and left bevel cutting Sub fence A supports the Optional accessory workpiece widely for stable cutting In the case of right bevel cutting remove sub fence A Fence A N WARNING In the case of right bevel cuting remove sub fence A Supposing it is not able to remove it it will contact the blade or some part of the tool causing in serious injury to operator Be sure to instruct the customers to remove sub fence A in the case of right bevel cutting For Europe Remove sub fence A Otherwise sub fence A contacts sub cover A if the turn table is turned 30 or more 8 3 How to Use Guard 1 Groove cutting in guard and table insert Handle Motor head There is a plastic guard mounted in holder A Fig 28 To allow accurate grooving of the guard with the saw Holder A blade that is actually going to be used on the machine the groove is not precut at the factory Please follow the procedures below to make groove in the guard order Ta to cut a groove in the guard at a constant speed press a assembly workpiece of 35 mm 1 3 8 square against the fence and clamp it in position with the vise ass y Loosen the 6 mm knob bolt and press the guard against the workpiece then secure it in position Slide the motor head up to the upper limit position Turn on the switch and after the saw blade has reached sufficien
82. ol Provided electronic control Provided electronic control Speed control Provided electronic control Provided electronic control Provided electronic control These numeric values are for the models destined for the U S A and Canada Refer to 5 SPECIFICATIONS as the capacities are different depending on the destinations 11 Maker Model ltem HITACHI 10FSH C 10FSB HITACHI 10FS Saw blade drive system Poly V belt gear Poly V belt gear Gear Slide drive system On top of workpiece Slide pipes x 2 On top of workpiece Slide pipes x 2 Under workpiece Slide pipes x 2 Slide clearance adjustment Externally adjustable Externally adjustable Disassemby is required Insulation structure Double insulation Double insulation Double insulation Height adjustment of workpiece holder Possible Possible Impossible Miter scale With angle and inclination scale With angle and inclination scale With angle and inclination scale Splinter guard Provided with ink mark alignment Provided with ink mark alignment Not provided Type of angle stopper Positive stopper type Ball index type Positive stopper type High fence Provided Not provided Provided Capacity of dust bag 2 3 3 2 Power cord accommodation External External External Main unit dimensions Width x Depth x Height mm
83. on to the right and left and check that the position is stable and the angle scale and the tip of the indicator are properly aligned Then tighten the clamp lever Table 10 To process crown molding at To process crown molding at Type of positions 1 and Y in Fig 39 positions 2 and in Fig 39 crown molding Miter angle Bevel angle Miter angle Bevel angle setting setting setting setting 45 type Right 35 3 Left 30 Right 30 Left 35 3 Left 30 Right 30 yp 4 mark mark 4 mark 4 mark 4 mark 38 type Right 31 6 Left 33 07 Right 33 9 Left 31 6 Left 33 9 Right 33 9 1 mark 1 mark 4 mark 4 mark 1 mark 4 mark 30 and 33 9 left slant setting method CD Loosen the clamp lever and slant to the a little at a time while pushing the fixing pin into the main unit At this time the fixing Ba pin will enter one step and fit into the 30 left slant and 33 9 left slant slots With the fixing pin in the slot as described above setting to the LA 7 lt Prighten 30 left slant position is possible by pushing to the right side 3 Also with the fixing pin in the slot as described above setting to NPush the 33 9 left slant position is possible by pushing to the left side Bevel scale Loosen Indicator Look at the bevel scale and indicator to recheck whether or not for left bevel scale the settings match and then tighten the clamp lever Fig 4
84. oth cutting after performing two or three practice cutting operations Miter cutting Miter cutting is accomplished by turning the turn table For details please refer to the Instruction Manual Miter cutting procedures Bevel cutting Bevel cutting of 0 45 to the left or right is accomplished by inclining the motor head section For details refer to the Instruction Manual Bevel cutting procedures WARNING CAUTION When the workpiece is secured on the left or right side of the blade the short cut off portion will come to rest on the right or left side of the saw blade Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece If the handle is raised while the saw blade is still rotating the cut off piece may become jammed against the saw blade causing fragments to scatter about dangerously When stopping the bevel cutting operation halfway start cutting after pulling back the motor head to the initial position Starting from halfway without pulling back causes the safety cover to be caught in the cutting groove of the workpiece and to contact the saw blade When cutting a workpiece of 2 3 8 60 mm height in the left 45 bevel cutting position or a workpiece of 1 3 8 35 mm height in the right 45 bevel cutting position adjust the lower limit position of the motor head so that the gap between the lower edge of the motor head and
85. ounting surface Fig 80 Wood test pieca Angle gauge 8 0 12 SN S Wood test piece 75 mm 55 mm 2 5 32 2 Bevel cutting Cutting conditions D Test piece Yellow pine 30 mm 1 3 16 in height 240 mm 8 7 16 in width 2 Saw blade 255 mm 10 saw blade number of teeth 40 Code No 3108784 45 bevel cutting 15 sec eee All surfaces squarely planed 3 Cutting time 0 cutting 10 sec mounting surface 4 Measurement points Fence EZ LS Cut surface Square fl Turn table mounting surface Square Fig 82 62 Cutting accuracy direction Angle gauge surface Wood test piece JAS Wood test piece Fig 83 Bevel surface Note In the case of bevel cutting there will be uneven Workpiece edges of the cut surface if the surface of workpiece is rough Check roughness of workpiece This is Uneven significant especially for the surfaces of workpiece cut lt gt edges with a band saw Fig 84 62 3 Miter cutting Cutting conditions CD Test piece Yellow pine 30 mm 1 3 16 in height 210 mm 8 1 4 in width 2 Saw blade 255 mm 10 TCT saw blade number of teeth 40 Code No 3108784 ere All surfaces squarely planed 8 Cutting time 10 sec 4 Measuring points Fence mounting surface e Turn table mounting surface Square Fig 85
86. p pad on packings C D and E Close the lids of the carton box and bind them together Fig 58 Packing D Carton box Packing E Fig 57 Packing D pad T ZS MD dnd 3 I Carton Packing C Packing E Fig 58 36 11 PRECAUTIONS DISASSEMBLY AND REASSEMBLY 11 1 Precautions in Disassembly and Reassembly of the Laser Marker Only Model C 10FSH Do not stare into the laser emitting aperture during disassembly and reassembly of the laser marker Do not observe beam directly with an optical instrument Use of controls or adjustments or performance of procedures other than those specified in this TECHNICAL DATA AND SERVICE MANUAL and the Instruction Manual may result in hazardous radiation exposure 11 2 Disassembly Special attention in disassembly should be given to the following items The circled numbers in the figures and the Bold numbers in the descriptions below correspond to the item numbers in the parts list and exploded assembly diagram of the Model C 10FSH For the Model C 10FSB refer to the parts list separately Be sure to first disconnect the power plug when performing disassembly or replacement of the saw blade Item No 1 Disassembly spots Turn table base ass y Disassembly procedure Necessary tools 37 Item No Disassembly spots Turn table base ass y Disassembly proc
87. position where the laser line overlaps with the ink line i Fig 33 Work on the grooving again and check the position A K of the laser line When the ink line and the laser line are A Yon AR gt overlapped the strength and weakness of light will change Laser line A TT 2 A resulting in a stable cutting operation because you can easily discern the conformity of lines This ensures the minimum cutting errors Fig 33 WARNING Make sure before plugging the power plug into the receptacle that the main body and the laser marker are turned off Exercise utmost caution in handling a switch trigger for the position adjustment of the laser line as the power plug is plugged into the receptacle during operation If the switch trigger is pulled inadvertently the saw blade can rotate and result in unexpected accidents e Do not remove the laser marker to be used for other purposes 22 _ N CAUTION Laser radiation Do not stare into beam e Laser radiation on work table Do not stare into beam If your eye is exposed directly to the laser beam it can be hurt Do not dismantle it Do not give strong impact to the laser marker main body of tool otherwise the position of a laser line can go out of order resulting in the damage of the laser marker as well as a shortened service life Keep the laser marker lit only during a cutting operation Prolonged lighting of the laser marker can resul
88. r never ever to perform slide cutting in the direction WS NON IY MY SY ONO u oY OO SOD toward the operator reverse direction of above Such operation is extremely RPP PRP RP RI DIN ODP X iU SD RP Xu RD ID DOP hazardous as the saw blade could ride up over the workpiece and cause the saw blade NIAAA S section to kick upward unexpectedly causing possible serious injury LE aia LS Eaa r LO 25 Instruct the customer to always slide the saw blade section toward the fence while cutting as shown by arrow 3 in Fig 36 5 On completion of the cutting operation turn the switch off and wait for the saw blade to come to a complete 5 6 stop before raising the handle to its original position Raising the handle while the saw blade is still rotating may cause unwanted cutting marks on the workpiece NOTE Techniques to avoid unwanted cutting marks Uneven and unwanted cutting marks can be avoided by shifting from 3 press cutting to 4 slide cutting in a single uninterrupted motion Techniques to avoid burnt marks Burnt marks can be avoided by shifting from 3 press cutting to 4 slide cutting in a single uninterrupted motion in the same manner as the above applying a slight lateral force toward the cut off side Advise the customer that he or she will quickly develop a feel and skill for smo
89. se s tandard Inspection repair or adjustment 3 Saw blade is locked Excessively fast gt Reduce cutting speed cutting speed b Core diameter of Use a thicker and shorter extension cord is too extension cord small Excessive cutting force Resharpen saw blade is applied due to dull saw blade d Incorrect saw blade is Use a suitable Hitachi supplied used saw blade An increased number of teeth on the saw blade increases the cutting resistance When using a saw blade with a large number of teeth reduce the cutting speed e The saw blade binds e Correct workpiece deformation in workpiece during with planer cutting because workpiece is warped or bent 4 Saw blade does not Power cord is not e Check power supply voltage rotate when switch is connected to power Connect the power cord to triggered supply power supply Carbon brush wear e Check the Carbon Brushes exceeds allowable 180 for wear limit 6 mm e Replace the Carbon Brushes 180 Contact failure of the e Check the Switch 170 for switch conductivity Replace the Switch 170 Controller failure Replace the Controller 151 Check that the Controller 151 is mounted properly 5 Saw blade runs too slow a Power supply voltage 3 400 min or less is lower than rated voltage Check for power supply voltage Check if extension cord is appropriate See In
90. sertion of the two Roll Pins D6 x 40 116 Orientation of roll pins to This process is necessary to prevent slide be inserted when pipes A and B from twisting in the holes replacing the support For hol Roll pin D6 x 40 For later reassembly new dia 6 mm holes need not be drilled Insert the Roll Pins Factory set orientation D6 x 40 116 through the dia 6 mm holes of roll pins drilled before 6 mm dia drill hole Slide pipe A Slide pipe B Fig 67 47 5 When replacing the Laser Marker 99 screw the two Seal Lock Hex Socket Set Screws 5 x 6 95 into the Laser Marker 99 To adjust the accuracy of the Laser Marker 99 easily protrude the tips of the two Seal Lock Hex Socket Set Screws M5 x 6 95 about 1 5 mm from the Laser Marker 99 using the 2 5 mm hex bar wrench so that Holder B 98 and the Laser Marker 99 become almost parallel as shown in Figs 68 1 and 68 2 Refer to 11 10 Adjustment of Laser Marker Accuracy for adjustment of the laser marker accuracy Seal Lock Hex Socket Set Screw M5 x 6 95 o SE UN No Holder B 98 gt Laser Marker 99 M About 1 5 mm Make it parallel Fig 68 1 Cross section viewed from the top Holder B 98 Seal Lock Hex Socket Set Screw M5 x 6 95 About 1 5 mm Make it parallel Fig 68 2 Cross section viewed from the front 48 11 4 Wiring Diagram The Models C 10FSH and C 10FSB are
91. struction Manual for appropriate extension cords 6 Controller failure Replace the Controller 151 68 Item Phenomenon Cause s standard Inspection repair or adjustment 6 Saw blade runs too Conroller pickup is pe Check the position of the fast Saw blade out of position Controller 151 referring to revolution exceeds 11 4 Wiring Diagram 4 180 min or it is unstable b Controller failure Replace the Controller 151 Armature fan is bent Repair the bent fan or partially broken Replace the Armature Ass y 177 7 Overload protection Power supply voltage Same as item 5 a circuit continuously is lower than rated functions voltage b Controller failure Replace the Controller 151 8 Laser marker does not a Improper wiring Check the wiring light Only Model C 10FSH Switch failure Check the Switch 156 for conductivity Replace the Switch 156 c Switching power Check the Switching Power supply failure Supply 144 for conductivity input and output referring to 11 4 Wiring Diagram Replace the Switching Power Supply 144 d Laser marker failure Replace the Laser Marker 99 9 Laser light is poor or Switching power strong Only Model C 10FSH supply failure Same as item 8 b Laser marker failure
92. t in a shortened service life NOTE Perform cutting by overlapping the ink line with the laser line When the ink line and the laser line are overlapped the strength and weakness of light will change resulting in a stable cutting operation because you can easily discern the conformity of lines This ensures the minimum cutting errors e In outdoor or near the window operations it may become difficult to observe the laser line due to the sunlight Under such circumstances move to a place that is not directly under the sunlight and engage in the operation Do not tug on the cord behind the motor head or hook your finger wood and the like around it otherwise the cord may come off and the laser marker may not be lit up Instruct the above precautions on the laser marker to the customers 8 5 How to Use the Vise Assembly 1 The vise assembly can be mounted on either the left or Screw holder right fence To mount the vise assembly on the left fence align the upper surface of the fence with the V groove on mm OD the vise shaft or the upper surface of the stage Then the tip of the 6 mm wing bolt properly fits in the groove on the vise shaft To mount the vise assembly on the right V groove fence align the tip of the 6 mm wing bolt at the rear of the fence with the vise shaft groove that is 1 or 2 stages lower than the above Thus the height of the vise shaft can be adjusted in three stages On completion of Fence adjustme
93. t rotation speed press the handle down slowly and slide it as far as it will go to cut a groove in both the guard and the workpiece For Europe the Models C 10FSH and C 10FSB are equipped with a fixed guard CAUTION As the guard may be damaged or broken if the groove is cut too quickly the customer should be advised to perform this operation slowly and smoothly 20 2 Positioning of cutting lines Adjustment of guard For USA CAN AUS NZL Instruct the customers as follows Right angle cutting or bevel cutting MN Saw blade groove Loosen the 6 mm knob bolt press the guard lightly against the workpiece and secure it in position Guard Align the ink line on the workpiece with the groove of the guard and cut the workpiece Miter cutting or compound Miter Bevel cutting Workpiece Loosen the 6 mm knob bolt and move the guard back in the arrow direction in Fig 30 so that it does not protrude beyond the fence surface Pressing the handle downward causes the safety cover to move the saw blade so that workpiece CAUTION The guard may protrude beyond the fence surface the guar when the turn table is turned In such case backward loosen the 6 mm knob bolt move the guard so Fence B that it does not protrude beyond the fence surface and secure it in position Fig 30 WARNING To avoid possible serious injury the customer should be cautioned never to raise
94. ted so that the saw blade section head will stop at 0 right angle 45 to the left and 45 to the right To change the head stop positions instruct the customer to adjust the height of 8 mm bolts A B and C by turning them For example to change the 45 to the right stopper pull the fixing pin in the direction indicated by the arrow in Fig 50 1 and tilt the head to the right When setting the head to 0 position be sure to replace the fixing pin insert it in the opposite direction from that indicated by the arrow in Fig 50 1 CAUTION If there is any clearance between the tip of 8 mm bolt A stopper for 0 and the fixing pin the angle of the saw blade relative to the upper surface of the turn table may not be an exact right angle 8 mm bolts A B and C are located at the rear of the turn table Press down on holder A and lock it in position with the clamp lever so that there is no clearance between the fixing pin and 8 mm bolt A 9 2 Looseness Adjustment of the Slide Section LO Fixing pin Right bevel 8 mm bolt C Indicator For left bevel scale Stopper for right 45 bevel angle Fig 50 1 Indicator For right bevel scale 8 mm bolt A Stopper for 0 8 mm bolt B Stopper for left 45 bevel angle 0 right angle Fig 50 2 After extended use there may be some looseness between slide pipe A and holder A because of worn bushings slid
95. th aux board 10 mm 13 32 Miter 45 30 mm 1 3 16 x 218 mm 8 19 32 30 mm 1 3 16 x 218 mm 8 19 32 35 mm 1 3 8 x 190 mm 7 1 2 with aux board 15 mm 19 32 35 mm 1 3 8 x 200 mm 7 1 2 with aux board 10 mm 13 32 EUROPE 0 Right angle Slide 75 mm 2 15 16 x 312 mm 12 9 32 Bevel right 45 Press 85 mm 3 11 32 x 85 mm 3 11 32 Slide 75 mm 2 15 16 x 218 mm 8 19 32 Miter left right 45 Press 85 mm 3 11 32 x 60 mm 2 3 8 m Slide 43 mm 1 11 16 x 305 mm 12 Press 55 mm 2 3 16 x 60 mm 2 3 8 Bevel Right 45 Slide 30 mm 1 3 16 x 305 mm 12 Miter 45 Slide 43 mm 1 11 16 x 218 mm 8 19 32 Bevel 45 Press 55 mm 2 3 16 x 35 mm 1 3 8 Miter left 45 Slide 30 mm 1 3 16 x 260 mm 10 1 4 Miter right 45 Bevel right 45 Slide 30 mm 1 3 16 x 218 mm 8 19 32 Miter cutting ranges Left 0 45 Right 0 57 Bevel cutting ranges Right and left 0 45 cutting ranges Compound miter bevel Miter left 45 to right 45 left bevel 0 to 45 Miter left 31 to right 45 right bevel 0 to 45 Angle stopper positions Right left 0 15 22 5 31 6 and 45 for USA CAN Right left 0 15 22 5 30 and 45 Applicable saw blade 255 mm 10 external dia 262 mm 10 external dia for AUS NZL
96. the safety cover by hand while the saw blade is rotating 21 8 4 Position Adjustment of Laser Line Only Model 10FSH Saw blade The laser line is adjusted to the width of the saw blade at the workpiece time of factory shipment Depending upon the cutting choice align the laser line with the left side of the cutting width saw blade or the right side according to the following procedure Ink line First make a right angle ink line on the workpiece that is about 20 mm 25 32 in height and 150 mm 5 29 32 in width To cut the right side of the ink line with the saw blade as shown in Fig 31 align the left side of the saw blade with the ink line on the workpiece and make a groove of about 5 mm deep on the workpiece to the middle Hold the grooved workpiece by Vise the vise as it is and do not move it For grooving work refer to the Instruction Manual Groove cutting procedures Light up the laser marker Turn the adjuster to align the laser line with th the ink line Turning the adjuster clockwise will shift oO DD SENEE NAE NA NERA NA NAO KAE KIONI the laser line position to the right and turning counterclockwise will shift to the left Fig 32 reser ine Ty a Thus the cutting position matches the laser line position Align Fig 32 the ink line on the workpiece with the laser line When aligning the ink line slide the workpiece little by little and secure it by N vise at a
97. the workpiece will be 5 64 to 1 8 2 to 3 mm at the lower limit position refer to the Instruction Manual Checking the saw blade lower limit position 26 9 Compound miter left bevel cutting Compound miter left bevel cutting can be accomplished by combining the miter cutting and left bevel cutting operations described in paragraphs 5 and 6 above For details refer to the Instruction Manual Compound cutting procedures When the saw blade is inclined 45 to the left the turn table can be turned up to 45 to the left and right When the saw blade is inclined 45 to the right the turn table can be turned up to 31 to the left and up to 45 to the right because the 6 mm knob bolt for securing the guard contacts fence A Cut surface quality during miter bevel cutting The quality of the cut surface depends on the type Miter cutting of cutting operation miter or bevel the type and A A sharpness of the saw blade whether the workpiece is cut to the left or right and various other factors LA In miter and bevel cutting in particular cutting is performed across the wood grain so the condition Left bevel cutting Right bevel cutting of the cut surface depends on whether the wood is cut with or against the grain This is the same as when using electric portable planers Customers should be advised of these phenomena so that they understand t
98. ucted to thoroughly remove saw dust and other foreign matter from slide pipe A and slide pipe B and liberally coat them with machine oil at least once a month 34 10 PACKING Dust bag 1 Preparation before packing Remove the dust bag from the main body Turn the turn table 57 clockwise and secure the side handle Push the guard back Fig 54 Turn the turn table 57 clockwise Push the guard back Side handle Fig 54 2 How to install packings A and B Packing lt I eb Slide the head section toward the operator and insert packing B between the slide pipe hinge 77 and holder Push the head back and secure the slide in position with packing B inserted by means of the 6 mm wing bolt Place packing A under the head and push the head down Insert the locking pin while pressing the packing A to secure the head section in position Fig 55 Packing A Fig 55 Housing 3 How to install packing C Packing Insert packing C into the motor housing Fig 56 35 4 How to install packings and E Put the main body mounted with packings A B and C in the carton box aligning with the base packing Place packing D contacting the top and the sides of the support and place packing E at the tip of the handle of the head Place the accessories in the space at the right side of the base Fig 57 5 How to install the top pad Put the to
99. ure Ass y Ball Bearing RUNE 6201VV Lock Spring Stopper Pin gt Clamp Lever Hinge Shaft Stopper Pin Felt Bushing x2 Hinge Bolt Left Hand Ass y Ass y Adjuster Ball Bushing Packing Cover Holder A TT Table Insert Fence Liner Spacer A Turn Table Sub Fence Shaft Shaft A Assy B Ass y Spring Base Ass y F A Guard A Guard Holder Vise Plate Set Vise Shaft 72 LIST NO E934 Hitachi Power Tools ELECTRIC TOOL PARTS LIST SLIDE COMPOUND SAW 2004 2 13 E2 Model 10FSH S MT Yay PNG QA O 10 5 3 9 2 S CS A SF EN LN 4 N 10FSH PARTS 305 180 DESCRIPTION CLUTCH SCREW 5 10FSH 305 179 CLUTCH SPRING 312 488 CLAMP LEVER 307 725 BOLT LEFT HAND M10 315 195 305 190 SLEEVE METAL SPRING A 965 077 SPECIAL WASHER 321 330 SET PIN A 949 429 BOLT WASHER M4 10 PCS O N 949 215 320 141 MACHINE SCREW 4 8 10 PCS HINGE SHAFT A 303 409 NYLOCK BOLT M8X25 321 370 VISE ASS Y INCLUD 14 20 308 396 KNOB BOLT 10
100. x 312 3 11 32 x 12 9 32 85 x 312 Height Width 90 x 280 3 11 32 x 12 9 32 91 x 305 Height H Hx W 3 9 16 x 11 90 x 295 8 19 32 x 12 with aux board 3 9 16 x 11 19 32 Workpiece width 15 19 32 Fig 4 Workpieces as wide as shown in Table 1 can be cut with the motor head sliding The lower limit position Head bottom surface of the saw blade is factory adjusted so that Saw blade Workpiece NM Top surface workpieces up to 85 mm 3 11 32 high and of turn table 312 mm 12 9 32 wide can be cut as shown in 85 mm Fig 5 1 When cutting a workpiece of 90 mm 3 11 32 3 9 16 in height as indicated in in Table 3 adjust the saw so that there is a clearance of 2 to 3 Fig 5 1 mm 3 32 to 1 8 between the bottom surface of the head and the top surface of the workpiece at Head bottom surface Auxiliary in Fig 5 2 See the Instruction Manual Gap 2103 mnpeard page 14 4 Lower limit position of saw blade when the lower limit position of the saw blade as shown Workpiece Top surface of turn table cutting a large workpiece 90 mm 3 9 16 Please note that when cutting in this position itis Fence gt FF necessary to use auxiliary board of 15 mm is required to ensure full width cutting 19 32 wide so that the workpiece on the fence side can be cut full width Fig 5 2 7 Press cutting These numeric values are for the models destined for the U S A and Canada Refer
101. y by hand On completion of adjustment ensure that the 8 mm wing nut is properly tightened Fig 25 CAUTION Perform adjustment carefully to ensure that the saw blade does not cut into the turn table Also on completion of adjustment ensure without fail that the 8 mm wing nut is securely tightened 8 mm hex socket Proper dimension set screw for 9 to 11 mm 8 mm depth lower limit stopper Table 13 32 to 7 16 adjustment bolt ade Turn table insert 8 2 Confirmation for Use of Sub Fence The Models 10FSH 10 FSB are equipped with Gear case Fig 24 Turn the 8 mm wing nut by hand Fig 25 Miter cutting sub fence Use the sub fence for miter cutting and right Left bevel cutting Right bevel cutting bevel cutting The sub fence supports the workpiece Tono Sub fence widely for stable cutting In the case of left bevel cutting raise the sub fence as illustrated in Fig 26 and turn it counterclockwise counterclockwise Unless it is turned counterclockwise the main body or saw blade may contact the sub fence Fig 26 resulting in an injury Be sure to instruct the customers to turn the sub fence counterclockwise in the case of left bevel cutting For Europe Turn the sub fence to avoid contacting Otherwise the sub fence contacts sub cover A if the turn table is turned 30 or more 19 Sub fence is optionally available located at front left

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