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Standard Press Brake Brochure

1. PORVEING Why It Is Important For You To Buy A Standard Industrial Press Brake e Standard Industrial is 100 Owned Operated and Manufactured In The U S A e 5 Year Across The Board Parts and Limited Labor Warranty e Unheard of Factory and Dealer Service and Support AB250 12 7 7 ak T e 001 Ram e Full Tonnage z Repeatability Throughout Stroke e Typical 30 Year Lifetime Plus e Off center a Lifetime of Parts loading and Service Availability Capability e Solid Non Moveable Lower Beam Substantially More Rigid e The Most Heavy Than Bed Level press Duty Press Brake Brakes Built In The U S A e Extremely Heavy Duty e All Components are readily e Precision mechanical lower beams allowing available from your local in line depth stop as the least amount of Suppliers and are covered back up for any CNC deflection Less Deflection by our 5 year warranty control Longer Tool Life More Profitability e Groove in bed for tooling e All parts will be readily e The in line depth stop insures 2 is Standard on all brakes available for a lifetime from NO Down Time due to anywhere in the U S A computer failure Quality Assured e Simple and Precise e Simple and Precise e Newly designed compact rams Ram Level Adjustment e Always visible easy e Infinite ram to bed level e Provides full forming ability to read adjustment of 1 8 from centerline Single C
2. act between cylinders and there are no expensive complex hydraulic systems compensating for each cylinders weakness One cylinder means full tonnage everywhere on the brake therefore you can achieve a ram repeat accuracy of 001 no matter where you do your work When you start with the solidly built Standard Industrial machine you know you have the best foundation possible and you build from there Our brakes were specifically designed for the following applications e Any Size Facility will benefit for the Standard Industrial brake from the price conscious smaller facility ull length bends where full tonnage across the bed is a necessity for the truest bends Off center loading when any amount of the brakes tonnage is needed across the bed Center loading where any amount of the brakes tonnage is required Multiple die set ups across the bed that require varying amounts of tonnage Punching applications in one area or at varied locations across the bed each brake has a counter balance valve to allow the least shock to the hydraulic system Short piece work with some of the fastest ram speeds on any brake your small piece work is done quickly easily and with precision that does piece by piece work up to the 3 shifts a day high production manufacturers that require dependable low maintenance machines with readily available components for minimal downtime Standard Features On All Press Brakes e 2 24 heavy
3. the centerline of bed Optional Controls and Gauging All gauges offered by Standard Industrial are made in the U S A with readily available components IMATIC PANEL Front Operated X Axis Only PLC Controlled Power Backgauge Extremely heavy duty front operated X axis only backgauge with 30 of travel and multi level X axis programmability Just like a CNC the X axis will automatically actuate to the next depth after a programmed amount of strokes are achieved Also includes simple GO TO ability Inch Metric conversion job stacking keys for minute changes manager controlled password protection and Siemens touchscreen display 2 year warranty on PLC 1 2 or 3 Axis X Y and R CNC Controls 100 U S Made Automec CNC2000 Automec CNC300 e 300 job programmability e 10 000 job storage e Automatic calibration to tool height Floppy disk drive e RS232 download port e Full color 9 5 display e alpha numeric part numbers e Angle or ram depth e Angle adjust for angle correction programming e 11 digit job number e Pop Up Windows All Automec Gauges Are Equipped With The Following Single entry Ram offset amp Bend allowance Inch Millimeter conversion Backgauge reversal on pinch point Teach Mode Up to 48 travel 24 is standard Off line programming Tooling Library Parts Counter Help screens 1 2 and 3 axis capability Incredibly Quick and Simple job set up 2 Year Parts Warranty NOTE CN
4. to repair structural integrity problems cracks in the frame of non removable parts which fail during the 5 year warranty may be furnished at the customers plant in the continental U S This labor is supplied at no charge only if Standard Industrial is in agreement that the problem is not due to improper use of the machine or wrongful tampering with the machine by customer or dealer Labor to assist our service rep and or necessary services are to be furnished by the customer at no cost to Standard Industrial Labor to repair removable components anything other than the welded frame of the machine will only be supplied if the customer sends the failed component s back to Standard Industrial freight pre paid to be repaired at our facility The repaired components will be shipped back to customer fob Clarksdale MS Standard Industrial will NOT be responsible for freight OR for onsite labor on components that are removable Turn around time of the repair is dependant upon current backlog 5 Y E A R W A R R A N T Y The Warranty Does Not Include The Following Shear blades e Dies e Die Holder and accessories e Die compensators e Die cushions Computer controls such as CNC or PLC control for the ram backgauges or frontgauges or any other computer controlled device Shear sheet support systems conveyors stackers Or any other purchased accessory items that are not part of the base machine these items are only subject to their ma
5. C BACKGAUGES ARE NOT SUBJECT TO STANDARD INDUSTRIAL 5 YEAR WARRANTY Standard Industrial also offers Hurco CNC controls gauges and tooling accessories O P T I O N A L T O O L I N G 10 American Four Way and Single Vee Dies Punches Four way j die sets Manual Crowning System e Central dial adjusts from o to 100 in seconds e Adjustment dials every 8 that give crown at that point of the bed up to 017 for small variances in bed and worn tooling e Optional clamps for 4 way dies CROWNING SYSTEMS TOOLING AND ACCESSORIES Single Special V dies dies sets Manual Crowning System with Hand Crank and Reader e Hand crank w reader for precision adjustment in seconds Automatically adjusts for brake deflection proportionally over full length of bed e Adjustment screws every 8 for fine adjustment e Built in clamping bars which automatically center and align single V dies in seconds We also offer Hydraulic and Manual Quick Change Ram Clamps Adjustable bottom tools Sectionalized Tooling Push Button Quick Change Tooling Systems e Safety Click button to snap tools in amp out vertically in seconds e Punches are automatically clamped seated amp aligned with one button e Both tooling amp clamping are precision ground to 0004 e Available with hydraulic amp mechanical clamping for 5 to 10 times faster set up than conventional tooling Segmented New Standar
6. Unmatched 5 Year Warranty based on a 24 hour workday days a week 365 days a year STANDARD INDUSTRIAL CORP Clarksdale MS USA 662 624 2436 www standard industrial com
7. ack of each end of the ram and are clearly superior to the small rear mounted guides found on other press brakes All press brakes require guides to contain end movement of the ram Other manufacturers use tiny segmented guides incorporated in the main ram guides The Standard design is to provide a heavy duty self aligning system at the rear center of the ram and located inside the press frame This system requires no operator action when the ram level is adjusted Press Brake Ram Start With The Best Foundation Possible And Build From There Over the past 35 years we have overwhelmed our customers and our competition by the uncompromising rigidity of our machinery This rigidity coupled with our simplicity and trouble free operation has made us one of the top selling press brake manufacturers in the world In January of 2000 we initiated an unheard of 5 year parts and limited labor warranty that drastically separated us from our competition and we haven t stopped there Our newly developed press brake ram and hydraulic systems have separated Standard Industrial even more from the other brake manufacturers Too many manufacturers today base their machines productivity on computerized technology rather than the quality of the brake itself We here at Standard Industrial start with a solid well designed 100 U S made machine and then add the merits of CNC capability to provide you with the best machine on the
8. d and American Precision Ground Tooling European Style Tooling Manual and CNC Controlled Crowning Systems American Precision Ground Tooling e Designed to fit conventional American nose e Segmented to allow for any length bending e Tooling is precision ground to 0004 amp hardened at wear points to Rockwell 60C Punches amp dies available for air and bottom bending e Above shown with precision lower tool holder to align single v tools automatically The Standard Industrial Corporation Five Year Warranty As part of the purchase of a new Standard Industrial machine a 5 year limited warranty will be included The warranty begins at the point of initial shipment and will not automatically be passed along to second owners The decision to repair or replace any part will be made by Standard Industrial management only On all simple warranty repairs Standard Industrial will provide instruction and parts fob Clarksdale MS The customer or dealer involved will be invoiced for any replaced components and credit will be issued upon return of the defective component to Standard Industrial Corp The Five Year Warranty Covers The Following Main hydraulic cylinder and seals Drive components Shafts Bearings e Motors Pumps Valves Backgauge components manufactured by Standard Industrial not PLC components e Structural integrity of non removable parts of the machine Hold down cylinders and seals e Fittings Labor Labor
9. duty e Hydraulic pressure e Manifold hydraulic e Spring loaded Support arms for tonnage control to system for trouble clamps for easy gauging amp easier easily vary tonnage free maintenance quick die change part handling S T A N D A R D F E A T U R E S 5 Year warranty on all parts amp limited labor The best warranty available today Easy to read mechanical ram level indicator and simple precise ram level adjustment Counterbalance valve for punching and blanking to provide minimum shock Mechanical in line depth stop to set the top limit the speed change and a micrometer adjustable lower limit for the most precision bends All parts are readily available from your local suppliers off the shelf parts for a lifetime All parts are listed in the press brake manual with detailed drawings and the original manufacturers part number so you can always find parts for your press brake e Hydraulic reservoir with oil filter Oil is not included e Electric disconnect switch with magnetic starter Simply run your power to the box e Full tonnage the entire length of the bed and ram e Full tonnage throughout the stroke Full tonnage is developed anywhere Bp e in slow speed Ay oy P e Both ends of ram tapped to accept your four way die lifters iS e Incredibly simple and versatile hydraulic and electric controls 2 Em 4 e Spring loaded die clamps for easy quick die change ae e Ram readily accepts standard or safety tang dies Can
10. em that allows the use of a footswitch during all points of operation Extra 2 Hand Control Station Extra 2 hand pedestal station for 2 man control one pedestal is standard Extra Footswitch For 2 man control in use with Hand foot sequence or light curtain system Low Speed Retract Slows the return speed of the ram down considerably when handling heavy long work pieces recommended for large press brakes Can be turned on off for small work 4 Position In Line Depth Stop Pre set up to 4 different ram depths with micrometer precision and select all four ram depths from 4 position selector switch mounted on pedestal Auto Return Of Ram Ram automatically returns to top of stroke after completion of stroke Adjustable Pressure Sensitive Ram Reversal Protect dies and work pieces by setting a maximum pressure and once the pressure is achieved the ram reverses Programmable Ram Control Set the Up limit Speed change the Lower limit and many other features with a PLC Y axis control Lube Systems Manifold Centralized Lube System All lube points are brought to a centralized location on the back of the brake for incredibly simple and fast maintenance Automatic Lubrication System All points are automatically lubricated with a powered pump through an air operated timed system Bed And Ram Extensions 10 Wide x 10 Long Removable Flanges For Bed And Or Ram 10 wide precision machined removable bed and or ram extensio
11. market today AB100 10 e Most well built ae heaviest brake on the market y i n P z TE e Least amount of Deflection on any brake available o All parts covered for 5 years and afterwards a lifetime supply of available parts from your local vendors With full tonnage throughout the stroke and more importantly throughout the entire length of the bed and ram the Standard a Y Industrial brake has a repeatability advantage over most dual cylinder a brakes Direct dual cylinder brakes require complicated hydraulic and electrical systems to balance their tonnage and they require a vast amount of labor and parts as the machines age Typically the customer is forced to pay exorbitant prices for the parts and labor that they can only get from that manufacturer We at Standard pride ourselves on the fact that customers can get parts for their brake from their local suppliers and the simplicity of the equipment requires only the most basic trouble shooting Another version of the dual cylinder machine is the torque tube brake that has two cylinders generating about 1 2 of the machines overall tonnage Torque tube brakes do not generate full tonnage across the bed they essentially only develop full tonnage in the center of the brake bed The torque tube pulls tonnage from each cylinder which can cause distortion with off center loading or full length bends When you have a Standard Industrial single cylinder brake there is no balancing
12. ns x 10 in length between the end frames NOTE Must be ordered with machining of bed and ram for flanges Machining For 10 Wide x 10 Long Removable Flanges Precision machining to the bed and or ram required to mount the machined flanges Permanent Bed And Ram Flanges Non removable permanent flanges for bed and or ram used for wide dies and pressing applications NOTE Typical press brake tooling cannot be used w wide bed and ram Horns For Bed And Ram 12 long extensions of the bed and ram designed to lengthen the bed and ram but not the distance between housings Other Available Options Decompression System For Bottoming Applications Reduces shock to hydraulic system that occurs during bottoming applications Die Roll Bars For Four Way Dies Convenient hooks in the ram that aid in turning four way dies 24 T Slot Support Gauging Arms Heavy duty T slotted arms that provide support for work pieces and allow operators to set stops in t slots for gauging purposes Also available with scales Drop Stops For T Slot Support Arms Gravity stops that allow operators to easily gauge material 5 8 T slot Across Front Edge Of Brake Bed T slot across edge of bed to move arms left to right Extra Open Height Increases the open height of ram NOTE Does not increase stroke length Extra Stroke Increases overall ram stroke NOTE Does not increase open height Extra Throat Depth Increases overall throat depth measured from
13. nufacturers warranty The 5 year warranty excludes any damages caused by rigging transportation and incorrect use or modification by customer or dealer The user must abide by the maintenance information provided in the service manual that is included with each machine Maintenance items such as lubrication bolt tightening proper leveling of the machine and all other Specified actions in the service manual must be adhered to in order for the 5 year warranty to be honored Second users may be subject to the remainder of the 5 year warranty if they pay for full inspection of the machine by a Standard Industrial rep contact us for details This equipment is manufactured and intended to operate as a component of a complete operating system The complete system is to include the feeding equipment and or guards or devices to protect all persons in the vicinity including the operators depending on the work to be performed The complete system is the sole responsibility of the owner operator The warranty is exclusive and may not be modified by verbal agreement Other than those representations made expressly in this warranty we exclude and disclaim all implied warranties of fitness for a particular purpose and any other implied warranties Hnousands of machines ana Generations of references across the U S Professional readily available service just a phone call away Onsite training and service technicians available everywhere
14. optionally be fitted to accept European tooling e Positive single cylinder hydra mechanical drive system e Electric anti whip control for your operators safety e Overload protection to avoid damaging the press brake e Shock less quite operation e Fully adjustable stroke open height and speed change e Extremely heavy duty rigid all steel unitized frame e Lube fittings at all bearing points e All liquid tight electrical components e 2 24 support gauging arms Portable e Hydraulic pressure tonnage control with gauge 2 Hand e Die groove in bed with set screws in front and rear of brake bed Pedestal e Portable 2 hand control station with normal inch jog modes E stop Control and palm buttons e All Standard Industrial press brakes are stringently designed to meet O S H A and ANSI B11 3 standards as well come complete with J 1 C type and U L listed electrical components O P T I O N A L F E A T U R E S h W n T e 4 Position In Line Depth Stop e Automatic Lubrication e Wide Flange Beds with micrometer adjustable allowing the least amount Permanent or removable limits with pedestal mounted of maintenance allowing a wide variety of work selector switch OPTIONAL FEATURES Ram Control and Safety Systems Hand Foot Safety Sequence With Footswitch System that allows the operator to use a footswitch after the ram hits the slow speed Light Curtain Safety Barrier With Footswitch Infrared light syst
15. ylinder Hydra Mechanical Drive System e Each A660 bronze bearing is guaranteed for 5 Years F if e Our exclusive 1 Cylinder design means no balancing A a A act like 2 cylinder systems with uneven tonnage e Each bearing is designed to withstand 6 Times Total Tonnage of brake e Full tonnage throughout stroke and full tonnage the entire length of the bed and ram e Incredibly Simple To Troubleshoot e All Parts Available To You locally e Exceptional Ram Speeds For Fastest Strokes Per Minute e 5 Year Parts Coverage Fewer Hoses Tubing Fittings Provides Far LESS Maintenance And Downtime e Located overhead to provide clear operator area 100 Owned Operated and Manufactured In The U S A The hydraulic mechanical system as used by Standard is certainly a Superior concept as evident by the number of manufacturers currently offering similar products However we have more experience in years and thousands of products designed and manufactured than any in the business Our design experience is reflected in our size and type of bearings and Shafts as well as our technical capability to design a bellcrank system that does not have excessive side loads All forces are vertical above the ram centerline and are contained in the box structure that houses the drive system and ram guides The ram of the press brake is guided by heavy duty slides as used in straight side presses These slides are located both front and b

Standard Press Brake Brochure

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