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HY25-1135/MI/US

1. a 24 Lubricant in Transmission Inspect Installation esee 25 Function of Auxiliary Power Shafts t rtr ertet ertet 26 Spicer Universal Joint Engineering Data Quick Reference 27 Wire Shift P T O Continuity Check 379639 amp 379652 indicator switches 28 Cable Control Installation r T 29 33 Automatic Transmissions Pressure Lube Hose Connection eese nnns 34 442 Series Pressure Lube for Allison 1000 2000 2400 Series 35 P T O Openings for Automatic Transmissions 36 38 P T O Shifting Procedure l n n 39 Air Shift P T O Installation Sketch 340 and 352 Series J U U I eene ennt nnne nennen inane nnn 40 680 B23 SONGS EE IIT D EEE 41 100 221 260 429 434 435 436 437 438 442 447 489 660 680 and 812 Series Lise te eit Ee es tn ec Decet 42 Electric Over Air Shift P T O Installation Sketch 100 221 260 429 434 435 436 437 438 442 447 489 660 680 and 812 Series seems 43 Installing Rotatable Flange seen 44 Indicator Light Installation Me 45 Dash Drilling Templates EE u n nn nnnn 45 47 AE u uu
2. NOTE For Proper Bracketing Attach at 2 or more Transmission Bolt Locations and 2 or More Pump Locations Contact Transmission Manufacture for Proper Bracket Mounting Locations Use caution to ensure that bracket does not pre load pump P T O mounting Chelsea strongly recommends the use of pump supports Support Brackets in all applications P T O warranty will be void if a pump bracket is not used when 1 The combined weight of pump fittings and hose exceed 40 pounds 2 The combined length of the P T O and pump is 18 inches or more from the P T O centerline to the end of the pump ALSO Remember to pack the female pilot of the P T O pump shaft with grease before installing the pump on the P T O reference Chelsea grease pack 379688 A This symbol warns of possible personal injury Darker CHELSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual General Information 6 and 8 Bolt P T O s Foreword oince it is our major objective to show you how to get additional and more profitable miles from truck tractor and trailer components we want to provide you with information on the installation of Chelsea Power Take Offs We all realize that an inadequate transmission will overwork any power take off in a very short period of time In addition a mismatched transmission P T O combination can result in unsatisfactory performance of the equipment right from the start Befo
3. M 48 EE u u E E saa EE 52 Loose In This Booklet Mounting Gaskets Sun Visor Decal lI Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual General Information 6 and 8 Bolt P T O s Safety Information These instructions are for your safety and the safety of the end user Read them carefully until you understand them General Safety Information To prevent injury to yourself and or damage to the equipment M Read carefully all owner s manuals service manuals and or other instructions BI Always follow proper procedures and use proper tools and safety equipment M Be sure to receive proper training BI Never work alone while under a vehicle or while repairing or maintaining equipment BI Always use proper components in applications for which they are approved M Be sure to assemble components properly M Never use wornout or damaged components BI Always block any raised or moving device that may injure a person working on or under a vehicle BI Never operate the controls of the Power Take Off or other driven equipment from any position that could result in getting caught in the moving machinery Proper Matching of P T O A WARNING A Power Take Off must be properly matched to the vehicle transmission and to the auxiliary equipment being powered An improperly matched Power Take Off could cause severe damage to the vehicle transmission the
4. A WARNING Adapter assemblies are never used on an automatic transmission because they do not have pressure lubricated design features A WARNING Use only wire control with P T O made for wire cable control If lever is desired order P T O for level control The internal shifting mechanism for wire is not designed for heavy forces usually encountered with lever control linkage A This symbol warns of possible personal injury EPMA CHELSEA Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Function of Auxiliary Power Shafts An auxiliary power shaft transmits torque from the power source to the driven accessory The shaft must be capable of transmitting the maximum torque and R P M required of the accessory plus any shock loads that develop An auxiliary power shaft operates through constantly relative angles between the power source and the driven accessory therefore the length of the auxiliary power shaft must be capable of changing while transmitting torque This length change commonly called slip movement is caused by movement of the power train due to torque reactions and chassis deflections Joint operating angles are very important in an auxiliary power joint application In many cases the longevity of a joint is dependent on the operating angles See chart below This information is limited to
5. Cooler Return Port lt E e Oy FRON COOLOR JU gt s PEN o a o o o o E m E G 1 JJ MAIN PRESSURE TAP BOTTOM VIEW 1 Converter driven P T O Drive Gear 2 Engine driven P T O Drive Gear 37 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Automatic Transmissions 6 and 8 Bolt P T O s P T O Openings Continued MT 30 42 57 Teeth 6 Speed Lube Tap Main Pressure 3 8 N P T 12 20 P S I 1 8 N P T 90 200 P S I 92 1 4 Kg om 302 26mm 6 3 14 Kg cm 3341 3441 55 Teeth AT 540 Lube Tap 3 4 O Ring 50 70 P S I 3 5 4 9 Kg cm T Fitting 378840 11 9 Main Pressure 302 26mm 1 8 N P T 90 150 P S I 6 3 10 5 Kg cm 4 Speed 64 Teeth MT 640 T Fitting 378880 2 Lube Tap Before Nov 1974 Use T Fitting 378880 7 8 O Ring 25 30 P S I 1 75 2 1 Kg cm After Nov 1974 he 13 5 Main Pressure Use T Fitting 378970 342 9mm 330 2mm 1 8 N P T 125 217 P S I 1 1 16 O Ring 25 30 P S I 8 7 15 2 Kg cm 1 75 2 1 Kg cm 1 Converter driven P T O Drive Gear 38 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual P T O Shifting Procedure 6 and 8 Bolt P T O s P T O Shifting Procedure amp Precautions This vehicle is equipped with a POWER TAKE OFF Shut Engine Off Before Workin
6. Installation Instructions Lubricant in Transmission Inspect Installation 1 Remove the filler plug from the transmission and add recom mended transmission lubricant to the level prescribed by the transmission or truck manufacturer Fig 22 NOTE If the P T O is mounted below oil level additional lubricant will be required 2 Run the P T O for 5 10 minutes and check for oil leaks and noise 3 Should a quiet P T O become noisy after the universal joint connection is made check the P T O driveline components for an out of phase condition excessive or unequal joint angles or possibly worn parts P T O Installation Tips for Automatic Transmissions The procedure for installing a P T O on an automatic is basically the same as for a mechanical transmission Power Take Offs for automatic transmissions are assembled in the driven accessory Re torque all mounting bolts nuts cap screws and set up inspection routine of the P T O driveline components and the driven auxiliary equipment NOTE Anticipate slight increase in with a special drilled input shaft which allows the input gear to be pressure lubricated during operation See page 34 and 35 After installing a P T O on an automatic transmission connect pressure lubrication hose to the P T O and the transmission per installation instructions shown on pages 36 38 of this booklet P T O noise level as oil thins out at operating temperatures
7. 575 INDICATORS 3 Hold the P T O driver gear in transmission x with a screwdriver or bar and rock the Bb x PLUNGER P T O input gear driven gear back and d a kh INDICATES forth with your hand Note the total movement on the dial indicator Fig 11 4 Establish backlash at 006 012 15mm 30mm by adding or subtracting gaskets General rule A Chelsea 010 gasket P T O with the AJ gear designation on an will change backlash approx 006 A Allison Automatic transmission with a six 020 gasket changes backlash approx o opening a special gasket 35 P 41 is 012 supplied When installed with the P T O this gasket reduces the need for backlash adjustment NOTE When using a 221 or 260 Series 5 Replace the shift housing and or inspection plate and retorque 4 four capscrews to 16 20 Ibs ft 2 21 2 76 kg meters NOTE Apply a drop of Loctite 290 on each capscrew before reinstalling Capscrews that are furnished with a conversion kit and are being installed for the first time do not require the drop of Loctite 22 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Instructions 6 and 8 Bolt P T O s 2 Gear 8 Bolts 863 An inspection hole is provided in the P T O housing for feeling the mounted backlash Rock the P T O Input Gear with your hand and correlate this backlash to the unmounted backlash f
8. Determine from which direction the cable must come in order for the unit to be disengaged when the knob is all the way in NOTE The shifter must always be installed in the following manner CABLE IN P T O DISENGAGED 6A OUT OF GEAR POSITION CABLE OUT P T O ENGAGED 6B IN GEAR POSITION 1 gt Dash Wall or Optional Floor Location 328346 10X Wire Control Cable The wire shift cable should be installed so that when the cable knob is shifter to the disengaged mode 7 Install the wire control bracket found in either the 328380X or 328380 1X wire control parts bag 7 8 Line the cable up with the wire control bracket and shifter lever disengaged position on the P T O cover assembly 8 NOTE It may be necessary to change the position of the shifter lever on the P T O To do this remove the shifter cover from the unit This will prevent the possible loss of the poppet and or spring into the transmission if the shifter post assembly should be pushed through the cover when reinstalling the lever 9 Shift the P T O to the engaged position to see how much of the cable casing must be cut to allow the lever enough travel to shift in and out completely The casing need only go just beyond the bracket whereas the wire must be long enough to go through the swivel pin in the shifter lever 9 NOTE In some instances the cable control may not be long enough Chelsea has available four longer lengths than the standard ten foot cab
9. Fig 15 Torque the set of self locking nuts 379744 to CHELSEA RSMLATON MSRUCTDS 35 40 Ibs ft 47 54 N m RN 379744 8 2 THREAD SELF LOCKNG NUT TORQUE TO 35 40 FT LBS QR 3 9745 1 16 20 THREAD SELF LOCKING NUT TORQUE TO 55 60 FT LBS 19 If Installing Engine P T O Interface Wiring Harness Kit 329333 4X follow steps 20 amp 21 If not skip to step 22 E Fig 16 20 Locate the GM upfitter P T O interface connector located on the upper left side of the transmission Connect Chelsea supplied wiring harness 379895 to the interface connector Fig 18 2 M Run wiring harness over top of transmission and connect the booted connector to the P T O indicator switch Fig 19 See page 17 of this manual for in dash switch installation Secure harness to the transmission to protect the relay from damage Darker CHELSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Mounting P T O Pump to the Transmission 22 On the right side of the transmission is a bracket for the oxygen sensor wiring harness for California vehicle w 8 1L engines This bracket is on all vehicles and may interfere with the hydraulic tubes If the oxygen sensor wiring harness is on the vehicle bend the bracket in towards the center of the transmission If the vehicle has only the bracket the bracket may be removed and th
10. JI OL 4 Kssy 19 02 IUS sly 12euuoo usnd y oj Buiqni onsejd 12euuo 9 ON Z mauos quJessy 13409 HUS Jv OL JOSULOD usnu PUS OL HOA vc c 0 67 9 787008 HOA ZL L 0 62 piougjos Z Jeusem uonuby Jo apeg Jed 1 186008 90167 YOUMS Jojeorpu Jojoeuuo 6 96 2 Jojoeuuo Cv067 jueijsu LST6LE f ayoe i zm JO OOUUOD Uld A pon LS E peioog 096 8 o 9c L exoeug 867626 TAO Pale Hod JepjoH asn4 dINV OL SMOMSV JO NOLLO3MIO ALON J0JD8UUO png 00667 cGc6 FahoA pz SOOBZE YOUMS 1899 Joyoauuoy Bury 9I v68c67 JOojoeuuo2 4404 90 67 TSdO0r L 0Z AlddflS ulv Buiqni oyseld 10 9euuo5 yng UNM 2 vY06LE uaap SJIM ben pl v9c67 Jojoeuuo FEIN CVOBLE AlddIN X3H S d 02 IW SN3dO 9Lv8 3AT1VA NOILO3 LOHd AYNSSAdd vLiv8 WY UONBJ EISU Ave X81 8868c WY uongej e su ACL XZ 8868c Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA E Ww CHELSEA Bulletin HY25 1135 M1 US Owner s Manual Installation Sketches 6 and 8 Bolt P T O s Installing Rotatable Flanges The rotatable flange is shipped loose with the P T O units for ease of installation After determining the flange position attach the flange to the P T O bearing cap using the capscrews provided in the bag kit Bag kit number 328170 207X 6 bolt family will contain 3 capscrews 378447 6 and 328170 208X
11. Vortec and 6 6L Duramax Diesel engine The PowerTrain Control Module PCM may be programmed to one of the following modes Preset Up to two preset P T O operating speeds e Variable Allows variable P T O speeds while vehicle is stationary or moving Requires Cruise Control to control second preset speed Refer to GM Truck Owner s Manual for Complete Information on PCM Operations 10 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Instructions 6 and 8 Bolt P T O s Right Side Aperture Pre Installation 1 Drain oil from transmission Drain plug is located on the left side of the transmission 2 Ifthe vehicle is equipped with the 8 1L Gas Engine it may be necessary to remove the three 3 bolts amp studs that connect the right exhaust pipe and the right side engine exhaust header Fig 1 This will allow the exhaust pipe to be moved slightly away from the P T O opening for installation of the P T O to the aperture pad 3 Remove the transmission P T O aperture cover and gasket Make sure the aperture surface is clean and dry Fig 2 4 Install the six studs and torque to 17 19 lbs ft 23 26 N m Fig 3 CAUTION Over tightening of studs may damage stud threads or transmission case threads if studs are not installed correctly Use of air impact tools is not recommended 11 Parker Hannifin Corporatio
12. hereof delivery shall be made F O B Seller s plant Regardless of the method of delivery however risk of loss shall pass to Buyer upon Seller s delivery to a carrier Any delivery dates shown are approximate only and Seller shall have no liability for any delays in delivery 4 Warranty Seller warrants that the items sold hereunder shall be free from defects in material or workmanship for a period of A All Power Take Off units one 1 year from date of installation B Except 267 277 278 242 244 246 250 251 and 859 series two 2 years from date of installation THIS WARRANTY COMPRISES THE SOLE AND ENTIRE WAR RANTY PERTAINING TOITEMS PROVIDEDHEREUNDER SELLER MAKES NO OTHER WARRANTY GUARANTEE OR REPRESEN TATION OF ANY KIND WHATSOEVER ALL OTHER WARRAN TIES INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR PURPOSE WHETHER EXPRESS IMPLIED OR ARISING BY OPERATION OF LAW TRADE USAGE OR COURSE OF DEALING ARE HEREBY DISCLAIMED NOTWITH STANDING THE FOREGOING THERE ARE NO WARRANTIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY OR PARTIALLY TO BUYER S DESIGNS OR SPECIFICATIONS 5 Limitation Of Remedy SELLER S LIABILITY ARISING FROM ORIN ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT OF THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID BY BUYER AT SELLER S SOLE OP TION IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR S
13. to our customers in two packages The first is a 5 8 fluid ounce tube 379688 which is included with every applicable P T O and the second is a 14 ounce grease cartridge 379831 Chelsea also offers greaseable shafts for most all output designators Warranty Failure to comply entirely with the provisions set forth in the appropriate Owner s Manual will result in voiding of ALL Warranty consideration 48 Parker Hannifin Corporation CHEL SEA Chelsea Products Division Olive Branch MS 38654 USA Notes 49 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Notes 50 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Notes 51 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Offer of Sale The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation its subsidiaries and its authorized distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation its subsidiaries and its authorized distributors This offer and its acceptance by any customer Buyer shall be governed by all of the following Terms and Conditions Buyer s order for any such items when communicated to Parker Hannifin Corporation its subsidiary or an authorized distributor Seller verbally or in writing shall constitute acceptance
14. 1 US Owners Manual Automatic Transmissions 6 and 8 Bolt P T O s Automatic Transmissions Pressure Lube Hose Connection Chart Dimensional Information TEE FITTING 378840 378880 378970 378897 750 16 U N F 2A 875 14 UN F 2A 1 062 12 U N F 2A 1 312 12 U N 2A 250 18 N PT F 250 18 N P T F 250 18 N P T F 250 18 N P T F 50 16 N P T F 875 14 U N F 2NB 1 062 12 U N F 2B 1 312 12 U N 2B Allison 1000 2000 2400 Series Converter Housing Options Converter Housing Description Chelsea Group Number Fitting Integral Cooler Ports 378840 Manifold Pad 378970 3 Manifold Pad l 378970 3 Integral Cooler Ports l 378840 2 Manifold Pad l i 378970 2 Manifold Pad j l 378970 3 Integral Cooler Ports 378840 3 Integral Cooler Ports 378840 The specific T fitting for each Automatic Transmission is called out at the bottom of each transmission s application sheet If a T fitting is not called out then a standard pipe tee will adapt 34 Parker Hannifin Corporation CHEL SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Automatic Transmissions 6 and 8 Bolt P T O s 442 Series Pressure Lube for Allison 1000 2000 2400 Series SK 382 Rev B See Chart page 31 379896 442 FHVP 379594 442 BHVP Pipe Adapter EE net 500841 1 90 Elbow Pipe 328075X Hose Assembly 35 Parker Hannifin Corporation CHE LS
15. 1000 through 1310 series applications For applications requiring a series larger than 1310 contact your local Chelsea distributor SPICER UNIVERSAL JOINT OPERATING ANGLES PROP SHAFT R P M MAX NORMAL PROP SHAFT R P M MAX NORMAL OPERATING ANGLE OPERATING ANGLE 3000 1500 11 30 2500 1000 11 30 2000 500 11 30 Above based on angular acceleration of 100 RAD SEC Determining Shaft Type 1 Solid or tubular a In applications requiring more than 1000 R P M or where the application necessitates a highly balanced auxiliary power shaft a tubular shaft should be used b Spicer solid shafting auxiliary power joints are designed for 1000 or less R P M intermittent service such as Driving small hydraulic pumps Driving winches Driving low speed product pumps 2 Joint series should be determined using the following chart 26 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Spicer Universal Joint Engineering Data Quick Reference Chart JOINT SERIES 4000 1100 1280 1310 TORQUE RATING Automotive Gas or Diesel Engine lbs ft Continuous 50 54 95 130 TUBING Diameter 1 750 1 250 2 500 3 00 Wall Thickness 065 095 083 083 W WELDED S SEAMLESS W S W W FLANGE DIAMETER Swing Diameter Rectangular Type 3 500 3 500 3 015 3 805 BOLT HOLES Flange Yoke Circle 2 750 2 750 3
16. 125 3 125 Diameter 312 312 375 ord Number 4 4 4 4 Male Pilot Dia 2 250 2 250 2 9 0 2 015 DISTANCE ACROSS LUGS Snap Ring 2188 2 656 3469 3469 Construction BEARING DIAMETER 1 062 1 062 MAXIMUM OPERATING SPEED BY TUBE SIZE SOLID SHAFT SIZE AND LENGTH For speed below 500 R P M or over 2500 R P M contact your Chelsea Distributor Tubing Dia amp MAX INSTALLED LENGTH IN INCHES FOR GIVEN R P M Wall Thickness Centerline to Centerline of Joints For a Two Joint Assembly or Joint amp Shaft Centerline of Joint to Centerline of Center Bearing For a Joint amp Shaft W Welded R P M Revolutions per Minute S Seamless 500 1000 1500 2000 2500 3 000 X 083 W 85 70 SOLID SHAFT Diameter 1 250 35 27 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Continuity Check 6 and 8 Bolt P T O s Continuity Check 379639 and 379652 Indicator Switches In order to insure that the switch is functioning properly the following procedure can be used with the unit on a bench or installed 1 Usea continuity checker battery type either meter or light Attach one 1 probe to the screw on the 379639 or 3 9652 Indicator Switch Note Make sure 379639 and 379652 Indicator Switches in the P T O shifter or housing are torqued to 10 15 Ibs ft 1 38 2 07 kg meters 2 With the other probe make contact with the shi
17. 277 Series will contain 4 capscrews for attaching the flange to the P T O bearing cap After installing the capscrews make sure to torque the screws to 16 20 Ibs ft Consideration should be taken on the size and weight of the pump being installed see pages 4 and 5 RB Flange Shown NOTE Reinstalling or tightening of a rotatable flange after it has become loose is not recommended Ifa P T O has run for length of time after the flange has become loose the flange and or bearing cap may not be to manufacturing tolerance 44 Parker Hannifin Corporation CHEL SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Sketches 6 and 8 Bolt P T O s Indicator Light Installation amp Dash Drilling Template SK 286 Rev G NOTE ALL WIRES AND P T O PE EO CABLES MUST BE CLEAR OF HEAT SOURCES AND READ MOVING PARTS OWNERS MANUAL Y 9 750 FOR DRILL SIZE 1 SEE SUN VISOR FOR OPERATING INSTRUCTIONS 68 P 18 377040 CONTROL PLATE BOOTED CONNECTOR 378978 12 VOLT NORMALLY 379005 24 VOLT OFF INDICATOR LIGHT 379639 d INDICATOR SWITCH 379252 SR WHITE NYLON BUTT CONNECTOR NORMALLY OFF T PA 379252 on E BUTT CONNECTOR 4 379640 A BOOTED CONNECTOR 379900 379652 INDICATOR SWITCH DEL UT BATTERY BLACK PLASTIC NORMALLY ON CAUTION Indicator switches are capable of 0 5 amps maximum NOTE All wires and cables must be clear of heat source
18. 2euuoo usnd ay o Buiqni onsejd o uuo2 p weuog penols dwe Qj s 2 o U 6 8FF00S JepjoH asn4 p J USEMYIOT 0066 smouy JO UONOOJIG ON N 18 008 W lt nN x aa NO llPULON pannen i onse d e g c696 9 92 00S8 AAO AlleuuoN UO N 9IIUM 6 96 YOUMS JO JEdIPU A HOA FZ 80067 k E 8100 nis HOA cV 8 687 e Eam 44617 Jo1eoipu Buiqn uo N eF06 Se eld Zjeyoerg NOQ 3 906 siojosuuoo e ddIN xeH OE L6ZE SJEN cv067 r067 E 9Lv8 I S d 02 09 1e suedo lt SABA uono loid eJnsseJd vr Ly87 Air Shift Installation Sketch for 100 221 260 429 434 435 436 437 438 442 447 489 660 680 and 812 Series Using Williams Valve SK 231 Rev D SjEId 9UEN 7z d 89 Owner s Manual Bulletin HY25 1135 M1 US 6 and 8 Bolt P T O s Installation Sketches Electric Over Air Shift Installation Sketch for 100 221 260 429 434 489 660 680 and 812 Series SK 238 Rev H 447 435 436 437 438 442 nu eqni y Wo pe oujeJ zou SI Buiqn1 uo u se Buo se jqesn s ynu eqn e1oN Bunjius e10jeq peddoys eq 1snuu 1ee6 SAP O Ld eui suoissitusuen oneuoine UMA sapiyan uo pesn SI uomejeisui siy ueuM JUEJOdw sulejs s pjojiueu pue jsneuxe sejDue dieys plore Buiqni uojAu Huljjeysul ueuM uone eA eA uornoejoJd ainssaid pue Ajddns 118 uaamjaq Huign esn jou og Ajddns sie 0 Apap 199uuo2 BUIUJEM v quessy 18400 HUS
19. 78326 HEX NUT REF 328380X All six bolt wire shifts with the exception of the reversible dual shift units and some gear boxes 31 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Cable Control Installation 6 and 8 Bolt P T O s Cable Control Installation Instructions Continued P T O ISENGAGEDWHENLIGHTISON CABLES MUST BE CLEAR OF HEAT SOURCES AND MOVING PARTS OWNERS MANUAL 9 750 FOR DRILL SIZE pe SEE SUN VISOR FOR OPERATING INSTRUCTIONS 68 P 18 P 1 379640 BOOTED CONNECTOR CONTROL PLATE 378978 12 VOLT 379005 24 VOLT NORMALLY INDICATOR LIGHT OFF 379639 INDICATOR SWITCH WHITE NYLON NORMALLY OFF 379252 BUTT CONNECTOR 379252 NORMALLY ON BUTT CONNECTOR 379640 BOOTED CONNECTOR 379900 379652 INDICATOR SWITCH iia Ag Y BLACK PLASTIC NORMALLY ON BATTERY Indicator Light Installation Sketch SK 286 Rev G CAUTION Indicator switches are capable of 0 5 amps maximum NOTE All wires and cables must be clear of heat source and moving parts 13 Shift the P T O to insure enough casing has been removed to allow full gear engagement 14 Install the wiring for the indicator light using the schematic above SK 286 Rev C NOTE Check both the cable and indicator light wires to be certain that they are not near the exhaust system or any moving parts Carefully
20. Bulletin HY25 1135 M1 US CHELSEA Owner s Manual Power Take Offs Effective January 2008 Supersedes HY25 1135 M1 US September 2007 100 Series 436 Series 660 Series 221 Series 437 Series 680 Series 260 Series 438 Series 812 Series 290 Series 442 Series 823 Series 340 Series 447 Series 863 Series 352 Series 452 Series 880 Series 435 Series 489 Series N WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning requirements of the application are met The products described herein including without limitation product features specifications designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice Offer o
21. EA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Automatic Transmissions 6 and 8 Bolt P T O s P T O Openings for Automatic Transmissions Allison Models HT 740 HT 750D m T Fitting 378897 ye M0 142 24mm MAIN PRESSURE Lube Tap 35 l 1 5 16 O Ring 35 45 P S I H F lt 88 9mm 1 8 N P T 90 175 P S I 2 2 4 3 2 Kglcm 6 3 12 2 Kg cm CLT 750 56 ic ap T Fitting m Lube Tap l be 95 1 5 16 O Ring 35 45 P S I 88 9mm 2 4 3 2 Kg cm fa S MAIN PRESSURE 1 8 N P T 90 270 P S I 6 3 19 Kg cm HT 70 GT 4 170 18mm Lube Tap 1 8 N P T 5 15 P S l MAIN PRESSURE 35 1 05 Kg om 157 48mm 1 8 N P T 90 240 P S I 7 7 16 8 Kg cm Ead Sa 1 Converter driven P T O Drive Gear 2 Engine driven P T O Drive Gear 36 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Automatic Transmissions 6 and 8 Bolt P T O s P T O Openings Continued 5000 Series Main Pressure 1 4 N P T 100 215 P S I 7 14 4 Kg cm 1 6 40 64mm lus Lube Tap 1 4 N P T 15 35 P S I 1 05 2 4 Kg cm 8000 Series Lube Tap 48T Main Pressure 3 8 N P T 16 60 P S l ama 2 1 4 N P T 140 230 P S l 1 1 4 2 Kg cm 9 9 15 Kg cm 52 T 1000 2000 2400 Series Install Tee Fitting Here From
22. PECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT ORITEMS SOLD HERE UNDER WHETHER ALLEGED TO ARISE FROM BREACH OF CONTRACT EXPRESS ORIMPLIED WARRANTY ORINTORT INCLUDING WITHOUT LIMITATION NEGLIGENCE FAILURE TO WARN OR STRICT LIABILITY 6 Changes Reschedules and Cancellations Buyer may request to modify the designs or specifications for the items sold hereunder as well as the quantities and delivery dates thereof or may request to cancel all or part of this order however no such requested modification or cancellation shall become part of the contract between Buyer and Seller unless accepted by Seller in a written amendment to this Agreement Acceptance of any such requested modification or cancellation shall be at Seller s discretion and shall be upon such terms and conditions as Seller may require 7 Special Tooling A tooling charge may be imposed for any special tooling including without limitation dies fixtures molds and patterns acquired to manufacture items sold pursuant to this contract Such special tooling shall be and remain Seller s prop erty notwithstanding payment of any charges by Buyer In no event will Buyer acquire any interest in apparatus belonging to Seller which is utilized in the manufacture of the items sold hereunder evenif such apparatus has been specially converted or adapted for such manufacture and notwith
23. Safety Information Using Set Screws A WARNING Auxiliary driveshafts may be installed with either recessed or protruding set screws If you choose a square head set screw you should be aware that it will protrude above the hub of the yoke and may be a point where clothes skin hair hands etc could be snagged A socket head set screw which may not protrude above the hub of the yoke does not permit the same amount of torquing as does a square head set screw Also a square head set screw if used with a lock wire will prevent loosening of the screw caused by vibration Regardless of the choice made with respect to a set screw an exposed rotating auxiliary driveshaft must be guarded Important Safety Information and Owner s Manual Chelsea Power Take Offs are packaged with safety information decals instructions and an owner s manual These items are located in the envelope with the P T O mounting gaskets Also safety information and installation instructions are packaged with some individual parts and kits Be sure to read the owner s manual before installing or operating the P T O Always install the safety information decals according to the instructions provided Place the owner s manual in the vehicle glove compartment A WARNING Operating the P T O with the Vehicle in Motion Some Power Take Offs may be operated when the vehicle is in motion To do so the P T O must have been properly selected to operate at highway speeds a
24. T O made for wire cable control If lever control is desired order P T O for lever control The internal shifting mechanism for wire is not designed for heavy forces usually encountered with lever control linkage Do not attempt to work on an installed Power Take Off with the engine running Make sure to block any moving or raised device that may injure a person working on or under the truck A lever or its linkage may be accidentally moved causing movement of the device which could cause injury to a person near the device 39 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Owner s Manual Bulletin HY25 1135 M1 US 6 and 8 Bolt P T O s Installation Sketches Air Shift Installation Sketch for 340 and 352 Series Using Williams Valve SK 228 Rev G Hy UONEIEIS U XOp 85E8ce AvC S006 NY fr mals paneis 6 gFF00S O L d Aiquiassy SABA Zheyoeig xGOSSCE 081628 due 01 JapjoH esn Jj 00662 jur 10 e01pu AG L9268 LE p J USEMYDOT 2 1 99009 gp INN X H 9 9 00S VIS THO 9jgld SWEN Gc d 99 gp eDed uo ejd 041402 10 erejduie 910N nu eqni y wo PeAOW jou SI Buiqni uojAu se Buoj se ejqesnei si INU eqn ejoN Ssulejs s pjojiueu pue jsneuxe s Bue dieys pio e Buiqn uojAu Buij e sur ueuM uonne SAJ amp A uonoejoud eunsseJd pue Ajddns 118 uaamjaq Buiqn asn jou og jddns are 0 joeurp 1p uuo2 BuiujeA v JOPDD LU UO pasjo
25. a POWER TAKE OFF Shut Engine Off Before Working on Power Take Off or Getting Below Vehicle Consult Operating Instructions Before Using See Sun Visor Power Take Off Operation Vehicle Stationary Manual Transmission 1 A Power Take Off is and should be operated as an integral part of the main transmission 2 Before shifting the Power Take Off into or out of gear disengage the clutch and wait for the transmission or P T O gears to stop rotating Set parking brake ohift the transmission into NEUTRAL N Shift P T O into gear Release the clutch pedal Turn the dash mounted P T O Engine control switch to the ON position The engine speed will increase to the P T O Standby Speed O O d NOTE The LED on the P T O Engine control switch will change from blinking to steady state when the P T O is engaged 8 Press either the SET or Resume switch on the cruise control or turn the P T O switch to the set position The engine speed will jump to the P T O SET or RESUME speeds Optional P T O Interface Wiring Harness In Dash Switch for Engine Speed Control See GM Truck Owners Manual for complete engine control speed operations IMPORTANT Failure to follow proper shifting or operating sequences will result in premature P T O failure with possible damage to other equipment A WARNING Do not attempt to work on an installed Power Take Off with the engine running Make sure to block any moving or raised device that may injure
26. a person working on or under the truck A lever or its linkage may be accidentally moved causing movement of the device which could cause injury to a person near the device A This symbol warns of possible personal injury 17 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s P T O to GM P T O Interface Connector 442 Series w Wire Shift trc E o Q og 379895 BOOTED CONNECTOR Connect to indicator switch 379640 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Instructions 6 and 8 Bolt P T O s Mounting the P T O on the Transmission For 6 or 8 Bolt Applications 1 Drain the oil from the transmission and remove the P T O aperture cover plate Fig 1 2 Discard the cover plate and cover plate gasket then clean the aperture pad using a putty knife or wire brush Fig 2 NOTE Stuff a rag in the aperture opening to prevent dirt from entering the transmission while you are cleaning it 3 Using your hand rock the P T O driver gear in the transmission Fig 3 and the driven gear in the P T O assembly Fig 4 Rocking the gears provides two important factors a Itshows you the amount of backlash that has been designed into each unit b Itis helpful in establishing the p
27. a position highly visible to the operator for example try to place this card on top of whatever may be in the glove box If you require additional labels please order part number 328946X at no charge from your local Chelsea Warehouse or send request direct to Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch MS 38654 Customer Service 662 895 1011 5 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US General Information Owners Manual 6 and 8 Bolt P T O s PTO MAINTENANCE WARNING Pwletie is required by tha cwver aperater to ensure proper solo aii tree eporetten Dow te weiss ooo pee 1 DN A Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Dodge Sterling Overview P T O Operation The 3500 4500 5500 Dodge Chassis Cab vehicle when equipped with either the automatic Aisin 6 speed or manual G 56 6 speed transmissions will allow for an aftermarket upfit with a transmission driven P T O Power Take Off The customer will have the ability to operate the P T O in either a stationary or mobile mode The vehicles will be factory set to the stationary mode In order to select the mobile mode a DaimlerChrysler Dealership is required to modify the vehicles sett
28. aims of infringe ment based on information provided by Buyer or directed to items delivered hereunder for which the designs are specified in whole or part by Buyer or infringements resulting from the modification combination or use in a system of any item sold hereunder The foregoing provisions of this Part 10 shall consti tute Sellers sole and exclusive liability and Buyer s sole and exclusive remedy for infringement of Intellectual Property Rights If a claim is based on information provided by Buyer or if the design for an item delivered hereunder is specified in whole or in part by Buyer Buyer shall defend and indemnify Seller for all costs expenses or judgments resulting from any claim that such item infringes any patent trademark copyright trade dress trade secret or any similar right 11 Force Majeure Seller does not assume the risk of and shall not be liable for delay or failure to perform any of Sellers obligations by reason of circumstances beyond the reasonable control of Seller hereinafter Events of Force Majeure Events of Force Majeure shall include without limitation accidents acts of God strikes or labor disputes acts laws rules or regulations of any government or government agency fires floods delays or failures in delivery of carriers or suppliers shortages of materials and any other cause beyond Seller s control 12 Entire Agreement Governing Law The terms and conditions set forth herein togethe
29. and moving parts Dash Drilling Template SK 168 3 468 88 11 1 734 44 04 1 812 46 02 750 Dia 19 1 45 Parker Hannifin Corporation CHEL SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Dash Drilling Template 6 and 8 Bolt P T O s Dash Drilling Template for 6 amp 8 Bolt Air Shift for Williams Valve SK 204 REV C NN 0 CO co 9 LO B Y Rs SN nm Lo CN Nw CON IO O x Ns OO oo oo OO ne 46 Parker Hannifin Corporation ui Chelsea Prod Divisi mn CHELSEA Crosse Peds Oot Bulletin HY25 1135 M1 US Owners Manual Dash Drilling Template 6 and 8 Bolt P T O s Dash Drilling Template for 6 amp 8 Bolt Air Shift for Williams Valve SK 204 REV C 47 Parker Hannifin Corporation ui Chelsea Prod Divisi mn CHELSEA roa Peds Oso Bulletin HY25 1135 M1 US Owner s Manual Power Take Off Maintenance 6 and 8 Bolt P T O s Power Take Off Maintenance Due to the normal and sometime severe torsional vibrations that Power Take Off units experience operators should follow a set maintenance schedule for inspections Failure to service loose bolts or Power Take Off leaks could result in potential auxiliary Power Take Off or transmission damage Periodic P T O MAINTENANCE is required by the owner operator to ensure proper safe and trouble free operation Daily Check all air hydraulic and working mechan
30. ate at B or air shift Assembly C amp reassemble to either side of split shaft in place of shipping cover Install P T O on split shaft amp set backlash at 006 to 012 See page 19 for checking proper backlash 3 Install copper gasket D screened strain plug E amp 90 elbow F in place of drain plug at A Also install pressure lube hose G between elbow F and pump H Use pipe sealant on all pipe threads 4 Fill split shaft with filtered screened or new oil at fill plug J until oil reaches plug level then reinstall plug 5 Finish P T O amp split shaft installation per owner s manual Also install shaft and or pump to be driven by P T O 6 After brief P T O operation remove fill plug J add oil until it reaches plug level then reinstall plug IMPORTANT Lube pump H must rotate clockwise engine rotation as view from front of vehicle Darker CHELSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Instructions 6 and 8 Bolt P T O s Checking Backlash To check for proper backlash on P T O s with shift cover 1 Remove the P T O shift housing and or inspection plate 2 Mount the dial indicator so that it registers movement of the input gear driven gear of the P T O Fig 10 NOTE See Figure 11 for proper location of dial indicator contact point Two common P La POINTER type dial indicators shown Id P E AS 9
31. auxiliary driveshaft and or to the auxiliary equipment being powered Damaged components or equipment could malfunction causing serious personal injury to the vehicle operator or to others nearby To avoid personal injury and or equipment damage W Always refer to Chelsea catalogs literature and owner s manuals and follow Chelsea recommendations when selecting installing repairing or operating a Power Take Off M Never attempt to use a Power Take Off not specifically recommended by Chelsea for the vehicle transmission BI Always match the Power Take Off s specified output capabilities to the requirements of the equipment to be powered M Never use a Power Take Off whose range of speed could exceed the maximum safe speed of the equipment to be powered A This symbol warns of possible personal injury 1 Parker Hannifin Corporation CHEL SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual General Information 6 and 8 Bolt P T O s Safety Information Cold Weather Operation of Powershift P T O s A WARNING During extreme cold weather operation 32 F 0 C and lower a disengaged Powershift Power Take Off can momentarily transmit high torque that will cause unexpected output shaft rotation This is caused by the high viscosity of the transmission oil when it is extremely cold As slippage occurs between the Power Take Off clutch plates the oil will rapidly heat up and the viscous d
32. charge port fitting first Do not tighten these fittings at this time See Fig 11 amp 12 Screw fittings in by hand until back up washer contacts the face of the boss NOTE CGP P14 shown for installation purposes CGP P5 and CGP P11 pumps require additional Fig T1 fittings to connect the pump to the hydraulic tubes See Chart below Fig 12 Pump Fitting Swivel Nut Std Th d Swivel Nut Std Th d O Ring Series Kit Suction O Ring Suction Discharge Discharge 329335 1X 379866 3 9870 3 9868 3 9869 329335 2X 379866 3 9867 3 9850 329335 3X 379849 3 9850 45 Elbow Fitting 15 We will now move to the attachment of the hydraulic hard lines to the support bracket 379848 First attach the pump discharge tube 379845 with tube clamp 50121 1 8 Next install the pump suction tube 379846 with tube clamp 501211 12 Insert bolt 379706 through both tube clamps and top of bracket Tighten nut 379141 9 onto bolt under bracket Fig 13 amp 14 Fig 13 Fig 14 14 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Instructions 6 and 8 Bolt P T O s Mounting P T O Pump to the Transmission 16 Secure PT O Pump to the transmission Fig 15 17 Use Self Locking nuts provided with PT O Fig 16 NOTE Self Locking nuts do not require lock washers 18 Fasten the P T O to the transmission Fig 17
33. e bolt torqued to 17 lbs ft 23 N m Do not apply sealant to bolt Fig 20 23 Next attach hydraulic tubes to the pump and tighten the fittings to the pump and tube nuts Fig 21 Position the fitting by backing out counter clockwise up to one full turn Hold fitting and tubing in desired position and tighten lock nut with a wrench Assemble tube to fitting by tightening the assembly with wrench until solid feeling is encountered From that point apply one sixth turn 24 Attach hydraulic tube support bracket 379848 to the transmission Fig 22 25 Install P T O Heat Shield 379847 to the P T O Fig 23 The heat shield is attached to the closed bearing cap by re installing capscrew 378430 10 to the bearing cap and hex capscrew 378430 8 to the heat shield support bracket Torque 378430 10 to 16 20 lbs ft 22 27 N m 26 Reinstall the three engine exhaust flange studs and attach pipe with nuts Torque the nuts to 39 Ibs ft 50 N m 27 Refill transmission with GM recommended fluid See page 25 of this manual for complete details 28 Refer to page 28 33 of this manual for procedures on indicator continuity check and cable shift installation 16 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s P T O Shifting Procedures amp Precautions This vehicle is equipped with
34. f Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors This offer and its acceptance are governed by the provisions stated in the Offer of Sale Patent Information The Chelsea Power Take Off or its components shipped with this owner s manual may be manufactured under one or more of the following U S patents 4610175 5228355 4597301 5645363 6151975 6142274 6260682 7159701 B2 Other patents pending Copyright 2008 Parker Hannifin Corporation All Rights Reserved lI Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Contents 6 and 8 Bolt P T O s General Information Safety Information U U nnne nnn nnns 1 3 Direct Mount Pump Support Recommendations eese 4 400 u A A E T 5 P T O Safety Labels STASI EET 5 Installation Instructions Dodge Sterling Overview U L 7 8 Wiring Chart Model Year 2007 Dodge Chassis Cab w G56 Transmission 9 EEE DE F 10 18 Mounting P T O to Transmission D amp 8 Bolts Ricetta 19 20 s Ve Spi ee LE 0 u uuu u M 21 Checking 22 23 Adapter Plates Filler Blocks Adapter Assembly
35. fasten to stationary parts of the vehicle if necessary 15 Shift the P T O The following should be adhered to 15A CABLE IN P T O DISENGAGED LIGHT OUT 15B CABLE OUT P T O ENGAGED LIGHT ON NOTE The P T O should be checked for continuity as per the instructions in this manual NOTE Cable must be rigidly mounted possibly to the transmission within 12 24 of the P T O All six bolt wire shifts with the exception of the reversible dual shift units and some gear boxes 32 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Cable Control Installation 6 and 8 Bolt P T O s Cable Control Installation Instructions Continued Reversibles dual shift units and some gear boxes 1 Use steps 41 45 from previous instructions 2 n step 76 the cable can come from either direction since the P T O will always be engaged when all the way in or out 3 Follow step 7 and 8 4 n step 9 shift the P T O from forward to reverse or vice versa to determine the amount of travel needed and the length of casing to be cut 5 Follow step 710 714 6 Step 715 will show the folding CABLE IN P T O ENGAGED LIGHT ON CABLE OUT 1st position P T O DISENGAGED LIGHT OUT CABLE OUT 2nd position P T O ENGAGED LIGHT ON 33 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M
36. fter cover or housing Fig 23 3 Actuate shifting device and the meter or light should be actuated when P T O gear is engaged Fig 24 4 Shift unit out of gear and the meter or light should return to normal as shown Fig 24 This test procedure can be used to check Chelsea wire lever and air shifter covers although an air source would be necessary for the latter fa meter is not available the light in the 328751 1X can be used A six volt battery is all that is necessary for a power source CAUTION Indicator switches are capable of 0 5 amps maximum 28 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Cable Control Installation 6 and 8 Bolt P T O s Cable Control Installation Instructions 1 Find a suitable area on the dash to install the cable control 328346 10X and the control plate 68 P 18 indicator light Optional Location As an option the control cable and knob can be located through floor Using this option the control plate and indicator light should still be located on dash in close proximity NOTE The location of the cable control and the control plate should be as close to each other as possible and easily accessible by the driver or operator but should not be an obstacle to driver movement nor interfere with other controls instruments or equipment 2 CAUTION Before drilling any holes make sure there
37. g On Power Take Off Or Getting Below Vehicle Consult Operating Instructions Before Using See Sun Visor POWER TAKE OFF OPERATION VEHICLE STATIONARY Manual Transmission 1 A Power Take Off is and should be operated as an integral part of the main transmission 2 Before shifting the Power Take Off into or out of gear disengage the clutch and wait for transmission or P T O gears to stop rotating Il Automatic Transmission with Manual Shift P T O Includes Air Shift On automatic transmissions the gears in the transmission turn when the transmission is in neutral therefore gear clashing will occur if the power take off is shifted into gear at this time A With Converter Driven Gear 1 Shift transmission lever into any of the drive positions this will stop transmission gear from turning 2 Shift Power Take Off into gear 3 Shift transmission into neutral this will start gears turning B With Engine Driven Gear 1 Shift P T O into gear before starting engine This procedure should eliminate gear clash Ill Automatic Transmission with Powershift P T O Engage P T O with engine at idle speed Power Shift P T O s Engine must be at idle when P T O is engaged See transmission manufacturer s instructions for special procedures IMPORTANT Failure to follow proper shifting or operating sequences will result in premature P T O failure with possible damage to other equipment A WARNING Use only wire control with P
38. held to be taxable 10 Indemnity For Infringement of Intellectual Property Rights Seller shall have no liability for infringement of any patents trademarks copyrights trade dress trade secrets or similar rights except as provided in this Part 10 Seller will defend and indemnify Buyer against allegations of infringement of U S Patents U S Trademarks copyrights trade dress and trade secrets hereinafter Intellectual Property Rights Seller will defend at its expense and will pay the cost of any settlement or damages awarded in an action brought against Buyer based on an allegation that an item sold pursuant to this contract infringes the Intellectual Property Rights of a third party Seller s obliga tion to defend and indemnify Buyer is contingent on Buyer notifying Seller within ten 10 days after Buyer becomes aware of such allegations of infringement and Seller having sole control over the defense of any allegations or actions including all negotiations for settlement or compromise If an item sold hereunder is subject to a claim that it infringes the Intellectual Property Rights of a third party Seller may at its sole expense and option procure for Buyer the right to continue using said item replace or modify said item so as to make it noninfringing or offerto accept return of said item and return the purchase price less a reasonable allowance for depreciation Notwithstanding the foregoing Seller shall have no liability for cl
39. ial attention to ensure the vehicle provided wiring has been connected properly This is the responsibility of the installer of the P T O and switches remote system It is the responsibility of the P T O manufacturer to ensure that their electrical switches and remote system is compatible with the vehicle s electrical architec ture and software functionality 7 Parker Hannifin Corporation CHEL SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Mobile Mode To operate the P T O in this mode the vehicle must meet the following conditions Dealer selected mobile mode activated via Dealer proprietary service tool Up fitter provider on off switch has been activated Vehicle must be in park or drive position vehicles equipped with automatic transmission Parking brake must not be applied No vehicle brake or clutch switch faults present Vehicle must be running e P T O must be correctly installed using the vehicle provided circuits The customer may choose to use the P T O while the vehicle is moving To do so the P T O function must be activated prior to taking the vehicle out of park This is accomplished by activating the up fitter provided P T O on off switch At this point the customer may place the vehicle in a forward or reverse gear and have P T O operation To disengage P T O operation and return to standa
40. ings using their proprietary Dealer service tool Stationary Mode To operate the P T O in this mode the vehicle must meet the following conditions Be in park positions vehicles equipped with automatic transmission Up fitter provider on off switch has been activated Parking brake applied vehicles equipped with manual transmission Vehicle must be running No vehicle brake or clutch switch faults present e P T O must be correctly installed using the vehicle provided circuits The customer has the choice to operate the P T O by utilizing the cruise control switches or by utilizing a remote control provided by the P T O supplier To operate the feature using the cruise control switches the customer must first activate the up fitter provided on off switch Next the cruise control on switch is selected Following this step the set switch must be depressed The vehicle is now in the P T O mode and is ready for use In order to increase or decrease the engine idle speed to optimize the P T O function the accel and decel cruise switches can be used respectively To disengage P T O operation and return to standard vehicle operation simply turn the up fitter provided on off switch to the off position To operate the P T O via a remote switch the customer must make sure the above conditions are met It is vital for proper operation that the P T O and remote have been installed correctly paying spec
41. is adequate room on both sides through dash wall drill a 1 2 5 diameter hole for the control cable 1 3 Install the control cable on the dash using the hex nuts supplied with the cable The knob can then be screwed into place 2 The length of cable can then run through the firewall and back to the P T O making sure it is kept away from the exhaust moving parts etc NOTE Do not kink the cable In order for the cable to operate properly there can be no bends smaller than 6 inch radius Total bends in the cable should not exceed 360 example four 90 bends in cable 1 gt Dash Wall or Optional Floor Location 328346 10X Wire Control Cable Shift Assembly 4 Using the template found on page 45 SK 168 drill the necessary holes for the PT LLL READ ELSEA control plate indicator light OWNERS 5 Install the control plate 68 P 18 stick mer on decal and indicator light on the dash A using the hardware supplied in the 378978 12 V 328751 1X installation kit Fig 25 PTO 379005 24 V INDICATOR LIGHT READ OWNERS MANUAL Fig 25 All six bolt wire shifts with the exception of the reversible dual shift units and some gear boxes 29 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Cable Control Installation 6 and 8 Bolt P T O s Cable Control Installation Instructions Continued 6
42. isms before operating P T O Perform maintenance as required Monthly Inspect for possible leaks and tighten all air hydraulic and mounting hardware if necessary Torque all bolts nuts etc to Chelsea specifications Insure that splines are properly lubricated if applicable Perform maintenance as required With regards to the direct mounted pump splines the P T O requires the application of a specially formulated anti fretting high pressure high temperature grease The addition of the grease has been proven to reduce the effects of the torsional vibrations which result in fretting corrosion on the P T O internal splines as well as the pump external splines Fretting corrosion appears as a rusting and wearing of the pump shaft splines Severe duty applications which require long P T O running times and high torque may require more frequent regreasing Applications such as Utility Trucks that run continu ously and are lightly loaded also require frequent regreasing due to the sheer hours of running time It is important to note that service intervals will vary for each and every application and is the responsibility of the end user of the product Chelsea also recommends that you consult your pump owners manuals and technical services for their maintenance guidelines Fretting corrosion is caused by many factors and without proper maintenance the anti fretting grease can only reduce its effects on components Chelsea offers the grease
43. le These come in five foot increments i e 328346 15X 15 foot cable 10 When the length of the casing has been determined pull the wire back through until the case can be cut without cutting the wire Use a hacksaw or heavy pair of side cutters to cut the casing NOTE The cable can be held by a bench vise as long as the jaws are not tightened to the point where the case mushrooms If a vise is not accessible a pair of vise grips will do the job All six bolt wire shifts with the exception of the reversible dual shift units and some gear boxes 30 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Cable Control Installation 6 and 8 Bolt P T O s Cable Control Installation Instructions Continued 500396 8 HEX CAPSCREW REF 328380X IN GEAR POSITION TRAVEL OUT OF GEAR 1 POSITION 50 P 19 WIRE CONTROL SWIVEL BRACKET REF 328380X 378019 PIVOT PIN REF 328380X 50 P 17 WIRE CONTROL BRACKET REF 328380X REFERENCE 328804 1X WIRE CONTROL SHIFT COVER ASS Y ASS Y 3 amp 6 328804 2X WIRE CONTROL SHIFT COVER ASS Y ASS Y 4 amp 5 11 Push the wire back through and install the cable using the hardware from the previously mentioned wire control parts bag 328380X 12 Cut the excess wire after the cable casing and wire have been installed and tightened 500568 4 SET SCREW REF 328380X 3
44. n CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Instructions 6 and 8 Bolt P T O s P T O Installation Checking Backlash 5 Using your hand rock the P T O driver gear in the transmission and the driver gear in the P T O assembly Rocking the gears provides two important factors Fig 4 a It shows you the amount of backlash that has been designed into each unit b Itishelpful in establishing the proper backlash when installing the P T O 6 Placethe correct number of gaskets over studs Fig 5 Do not use Permatex between gaskets because you may want to add or subtract gaskets to obtain proper backlash When mounting a P T O use gaskets between all mounting surfaces Do not stack more than 3 gaskets together Usually one thick gasket 020 50mm will be required Remember the lubricant in the transmission also lubricates the P T O Therefore at least one gasket must be used on either side of filler blocks adapter assembly or adapter plates More gaskets may be required when establishing proper backlash 7 Secure P T O to aperture pad Torque nuts to 35 40 Ibs ft 47 54 N m 8 Checkbacklash as in any 442 Series installation see page 22 of HY25 1135 M1 US 9 Remove P T O at this point 12 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US O
45. n Instructions 6 and 8 Bolt P T O s GMT3600 Cab Chassis W ZF Overview P T O provisions have been provided as standard content forced options on the 2001MY C K 3600 Cab Chassis trucks with 8 1L Vortec and 6 6L Durmax Diesel engines These provisions are included in two forced options M1F and P T O M1F contains provisions for P T O packaging P T O contains provisions for P T O Engagement Control and P T O Engine Speed Control Both options are standard on the C K 3600 cab chassis trucks with the 8 1L and 6 6L engines M1F provides for mounting space for transmission mounted Power Take Off P T O mounting space is for the right hand side of the transmission With the ZF 86 650 manual transmissions there are two 2 openings for P T O applications The right opening requires the use of a heat shield direct mount pumps and hard line hydraulic tubes for installation along with a Chelsea 442 Series Power Take Off Left side applications do not require the extra hardware for installation but may not be usable on 4x4 vehicles due to the transfer case to front axle driveshaft P T O provides Engine Speed Control P T O includes the following PT O engine control software in Powertrain Control Module PCM Wiring provisions for in cab P T O Control Switch Upfitter P T O Interface Connector which is located at the left side of the transmission Two P T O operating speed control modes are available with the 8 1L
46. nd correctly matched to the vehicle transmission and the requirements of the driven equipment If in doubt about the P T O s specifications and capabilities avoid operating the P T O when the vehicle is in motion Improper application and or operation can cause serious personal injury or premature failure of the vehicle the driven equipment and or the P T O Always remember to disengage the P T O when the driven equipment is not in operation Pump Installation Precautions see next page Use a bracket to support the pump to the transmission if M The pump weighs 40 pounds or more M The combined length of the P T O and pump is 18 inches or more from the P T O centerline to the end of the pump Also remember to pack the female pilot of the P T O pump flange with grease before installing the pump on the P T O CAUTION When installing the 489 Series P T O several direct mount pump flange options may interfere with the mounting fasteners directly under the flange The nut must be threaded far enough onto the stud before the remaining 6 six capscrews and other nut are tightened to prevent interference with the flange and possible breakage of the P T O housing A This symbol warns of possible personal injury 3 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual General Information 6 and 8 Bolt P T O s Direct Mount Pump Support Recommendations
47. od OTOSG E he 38 19A02 Jeylus OL SSE 18400 JSpIUs uo suyod oj SOY JO uonoell SJON Ajquiassy 19A02 Jeylus Ul PSYSKLUNd d ON salles ZSE 104 yamg JOIIpUl ZG96 JO selles OPE 10 YOIIMS 10jeoipul 6 96 Buan uoJ N E onu IddliN xo LYPDELE SIE CPOG E 9182 91F828 a iS 02 09 18 suedo SABA UPSJO BINSSBid PLIPSLE Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 40 ENE CHELSEA Bulletin HY25 1135 M1 US Owner s Manual Installation Sketches 6 and 8 Bolt P T O s Air Shift Installation Sketch for 880 and 823 Series Using Williams Valve SK 276 Rev H 328388 61X Installation Kit 379130 68 P 28 Name Plate 500376 6 Hex Nut 4 500357 7 Lockwasher 4 500448 9 Slotted Screw 4 378414 Pressure Protection Valve Opens at 60 70 P S I 378416 379042 Male 379044 7 Hex Nipple Connectors Nylon Tubing 6 Places A me 378978 12V Indicator Light A s 1 _ m 379640 379252 379252 Note Direction of Arrows Booted Butt Connector Connector Butt Connector Connect To 379900 Switch Fuse Holder ENGAGING oamp Connect To ENGAGING Port J oar Port ee EE I Connect To DISENGAGING Port P BS CORDE ban a a Battery or Ignition DISENGAGE Port When installing nylon tubing avoid sharp angles exhaust and mainfold system
48. of this offer 1 Terms and Conditions of Sale All descriptions quotations proposals offers acknowledgments acceptances and sales of Seller s products are subject to and shall be governed exclusively by the terms and conditions stated herein Buyer s acceptance of any offer to sell is limited to these terms and conditions Any terms or conditions in addition to or inconsistent with those stated herein proposed by Buyer in any acceptance of an offer by Seller are hereby objected to No such additional different or inconsistent terms and conditions shall become part of the contract between Buyer and Seller unless expressly accepted in writing by Seller Seller s acceptance of any offer to purchase by Buyer is expressly conditional upon Buyer s assent to all the terms and conditions stated herein including any terms in addition to or inconsistent with those contained in Buyer s offer Acceptance of Seller s products shall in all events constitute such assent 2 Payment Payment shall be made by Buyer net 30 days from the date of delivery of the items purchased hereunder Amounts not timely paid shall bear interest atthe maximum rate permitted by law for each month or portion thereof that the Buyer is late in making payment Any claims by Buyer for omissions or shortages in a shipment shall be waived unless Seller receives notice thereof within 30 days after Buyer s receipt of the shipment 3 Delivery Unless otherwise provided on the face
49. ound in step 3 on page 22 Use Gaskets to get backlash feel as close to unmounted condition as possible Darker CHELSEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Adapter Plates Adapter plates are used to permit mounting a 6 bolt P T O on a transmission that has an 8 bolt aperture NOTE A wire locking stud kit is recommended when mounting a 6 bolt P T O to an adapter plate on a bottom opening Fig 13 Filler Blocks Filler blocks may be required where it is necessary to use t a spacer to mount the Power Take Off to a particular transmission Fig 14 P T O Application and Adapter Assembly Figure 15 illustrates typical adapter assembly configurations Some P T O applications require adapter assemblies because it is impossible to reach the P T O driver gear in the transmission without this assembly An adapter assembly will change the rotation of the P T O and this may be necessary for driving pumps or other accessory equipment Obstructions such as bulge in the transmission exhaust pipes or motor mounts can sometimes be compensated Fig 15 for through the use of an adapter Refer to Adapter Gears Owners Manual HY25 1670 M1 US 24 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Owners Manual 6 and 8 Bolt P T O s Bulletin HY25 1135 M1 US
50. r with any amendments modifications and any different terms or conditions expressly accepted by Seller in writing shall constitute the entire Agreement concern ing the items sold and there are no oral or other representations or agreements which pertain there to This Agreement shall be governed in all respects by the law of the State of Ohio No actions arising out of the sale of the items sold hereunder or this Agreement may be brought by either party more than two 2 years after the cause of action accrues 1 06 P E Ww CHELSEA 52 Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch Mississippi 38654 USA Tel 662 895 1011 Fax 662 895 1019 www parker com chelsea FP 01 08 20M
51. rag will quickly decrease The Power Take Off output shaft rotation could cause unexpected movement of the driven equipment resulting in serious personal injury death or equipment damage To avoid personal injury or equipment damage M Driven equipment must have separate controls M The driven equipment must be left in the disengaged position when not in operation M Do not operate the driven equipment until the vehicle is allowed to warm up Rotating Auxiliary Driveshafts lt e mine M Rotating auxiliary driveshafts are dangerous You can snag clothes skin hair hands etc This can cause serious injury or death Do not go under the vehicle when the engine is running Do not work on or near an exposed shaft when the engine is running Shut off the engine before working on the Power Take Off or driven equipment Exposed rotating driveshafts must be guarded Guarding Auxiliary Driveshafts A WARNING We strongly recommend that a Power Take Off and a directly mounted pump be used to eliminate the auxiliary driveshaft whenever possible If an auxiliary driveshaft is used and remains exposed after installation it is the responsibility of the vehicle designer and P T O installer to install a guard A This symbol warns of possible personal injury 2 Parker Hannifin Corporation CHEL SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual General Information 6 and 8 Bolt P T O s
52. rd vehicle operation simply turn the up fitter provided on off switch to the off position NOTE For application specific information with respect to P T O and pump requirements and additional vehicle information wiring schematics preset idle values engine speed limits and vehicle hardware and software requirements please refer to the Dodge Body Builders Guide by accessing Wiring Diagrams and choosing the appropriate links 8 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Wiring Chart Model Year 2007 2008 Dodge Sterling Chassis Cab 6 7L w G56 Transmission ChelseaWire Connected to Dodge Wire G425 Violet w Yellow Stripe Upfitter Connector F922 Pink w Red Stripe Upfitter Connector 3 Violet G425 Violet w Yellow Stripe Unterminated Wires Near Master Cylinder 4 Pink K425 Pink w Yellow Stripe Unterminated Wires ed ea aser oneer 5 Violet V937 Violet w Brown Stripe Unterminated Wires NN Nd Pink F922 Pink w Red Stripe Unterminated Wires MV ritas a Chelsea Wire Connected to Black w Booted Connector Pressure Switch PT O NOTE Wire Numbers on this Chart are for reference only Wiring Installation 442 Series w o E O C SK 433 Rev A Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installatio
53. re you order new trucks be sure that you re getting the right transmission P T O combination This is vital for efficient performance and adequate power To help you select the proper type size and design of P T O discuss your specific requirements with a Chelsea P T O specialist They know their products and have easy access to equipment transmission and Power Take Off manufacturers They can tell you everything you need to know about power at the right time before you specify components Chelsea P T O Safety Label Instructions 1 The two black and orange on white 5 x 7 pressure sensitive vinyl labels part number 3 9274 must be placed on the vehicle frame rails one 1 on each side in a position that would be HIGHLY visible to anyone that would go under the truck near the P T O rotating shaft If the vehicle is to be painted after these labels are installed cover them with two 2 blank masking covers Remove the masking covers after painting 2 Place the one 1 black and orange on white 3 5 x 5 pressure sensitive vinyl label part number 379275 on the visor nearest the operator of the vehicle this must be placed near the P T O visor label 3 Place the one 1 red and white with black lettering 3 5 x 7 5 sensitive vinyl label part number 379915 on the opposite side of the visor from the above label 7 379275 4 Place the one 1 white and black heavy duty card part number 379276 in the vehicle glove box Again in
54. roper backlash when installing the P T O 4 Install the proper studs furnished with P T O in the P T O aperture pad using a stud driver Studs may have either interference fit threads plain or preapplied locking sealing compound See Figure 5 for installation method 5 Where holes are tapped through the transmis sion case use studs with preapplied locking amp Fig 4 sealing compound Locktite 290 to prevent leaks z NOTE Avoid contact of Permatex with automatic transmission fluid in automatics Always check to be sure that the studs do not interfere with transmission gears 19 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owner s Manual Installation Instructions 6 and 8 Bolt P T O s Mounting the P T O on the Transmission Continued 6 Tighten studs securely and torque to 17 19 lbs ft 2 35 2 63 kg meters for 6 bolt and 19 21 Ibs ft 2 63 2 90 kg meters for 8 bolt CAUTION overtightening of studs may damage stud and or transmission threads Fig 6 7 Place the correct number of gaskets over studs Fig 7 Do not use Permatex between gaskets because you may want to add or subtract gaskets to obtain proper backlash e When mounting a P T O use gaskets between all mounting surfaces Do not stack more than 3 gaskets together Usually one thick gasket 020 50mm will be required e Remember the lubricant in the transmi
55. s Note Engage Port Always on Side Opposite P T O Input Gear 880 Series Indicator Switch A Warning Connect directly to the air supply Do not use tubing between the air supply and the pressure protection valve Caution When installing nylon tubing avoid sharp angles exhaust and manifold systems Important When this installation is used on vehicles with automatic transmissions the P T O drive gear must be stopped before shifting NOTE Tube nut is reusable as long as nylon tubing is not removed from the tube nut NOTE The template for the control plate is on page 46 41 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Owner s Manual 6 and 8 Bolt P T O s Bulletin HY25 1135 M1 US Installation Sketches Qp eDed uo ejd 041402 10J erejduie ejoN S 2 nu eqni eui uioJj pe ouJe1 jou SI Buiqn uoj u se Huo se ejqesnaiJ s jnu eqn e3oN B5 Buys e1ojeq p ddols eq 1snuu Jee eAup O Ld eui suoissiusueJ oneuojne uy saya uo pesn SI UONEJ EISUI siy ueuM ueyodui alg suiejs s plojJiuetuu pue 1sneuxe s Bue dieus pioAe Buiqni uojAu Bullle su ueuM uonneo o P 2 S gt eAjeA uonoejoud ainsseid pue Ajddns 1e ueeweq Buiqn1 asn jou og 23 g jddns sre oj l1991Ip 190uu02 Buen Vy 25 EE sos O O JOSUUOD usng Jeylus OL IM UONE SU x SSV J409 JEUWIYS OL HM Jeesu XZ 88 8c uous Jo Ajegeg r 3 J KSsy 19409 JUS Jy 1
56. s sion also lubricates the P T O Therefore at least one gasket must always be used on either side of filler blocks adapter assemblies or adapter plates More gaskets may be required when establishing proper backlash 8 Secure P T O to the transmission Use Self Locking nuts provided with P T O Fig 8 NOTE Self Locking nuts do not require lock washers 9 Fasten the P T O to the transmission Fig 9 Torque the set of locking nuts to their proper specifications e 379744 3 8 24 for 6 bolt applications 35 40 Ibs ft 4 83 5 52 kg m e 379745 7 16 20 for 8 bolt applications 55 60 Ibs ft 7 59 8 28 kg m Torque capscrews to their proper specifications e 6 bolt to 30 35 Ibs ft 4 14 4 84 kg m e 8 bolt to 45 50 Ibs ft 6 22 6 91 kg m 20 Parker Hannifin Corporation CHE LSEA Chelsea Products Division Olive Branch MS 38654 USA INSTALLATION INSTRUCTIONS SELF LOCKING NUT 379744 3 8 24 THREAD SELF LOCKING NUT TORQUE TO 35 40 FT LBS OR 379745 11620 THREAD SELF LOCKING NUT TORQUE TO 55 60 FT LBS CHELSEA 379794 5 13 99 Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s Installation Instructions for 880 Series with L Output Top Mounted to 912 Series Split Shaft Requiring Self Lube Option 1 Drain split shaft oil at drain plug A Filter or screen oil amp reuse if desired 2 Remove top split shaft aperture cover pl
57. standing any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any time 8 Buyer s Property Any designs tools patterns materials drawings confidential information or equipment furnished by Buyer or any other items which become Buyer s property may be considered obsolete and may be destroyed by Seller after two 2 consecutive years have elapsed without Buyer placing an order for the items which are manufactured using such property Seller shall not be responsible for any loss or damage to such property while it is in Seller s possession or control 9 Taxes Unless otherwise indicated on the face hereof all prices and charges are exclusive of excise sales use property occupational or like taxes which may be imposed by any taxing authority upon the manufacture sale or delivery of the items sold hereunder If any such taxes must be paid by Seller or if Seller is liable for the collection of such tax the amount thereof shall be in addition to the amounts for the items sold Buyer agrees to pay all such taxes or to reimburse Seller therefore upon receipt of its invoice If Buyer claims exemption from any sales use or other tax imposed by any taxing authority Buyer shall save Seller harmless from and against any such tax together with any interest or penalties thereon which may be assessed if the items are
58. wners Manual Installation Instructions 6 and 8 Bolt P T O s P T O amp Pump Pre Installation 10 Next install the pump flange as shown in Fig 6 With the P T O on the workbench shifter cover facing towards you and the belly of the P T O down the flange shown should be towards your right Orient the pump flange to the 3 30 9 30 position Install the 6 socket head capscrews 378446 4 and torque to 8 12 Ibs ft Fig 6 11 16 N m It will be necessary to rotate the P T O shift lever 180 from the position it is normally positioned Fig 7 amp 8 12 On the closed end bearing cap remove the bottom left cap bolt as shown in Fig 9 This will be used later to attach the heat shield Fig 7 Co Install the pump with the bulge up Attach the P T O heat shield bracket 379862 to the pump bolt as shown in Fig 10 suction port side closest to transmission Torque pump bolts to 32 37 Ibs ft 45 50 N m Before attaching pump pack the female pilot of the pump shaft with grease Chelsea grease pack 379688 Fig 10 13 Parker Hannifin Corporation CHE L SEA Chelsea Products Division Olive Branch MS 38654 USA Bulletin HY25 1135 M1 US Owners Manual Installation Instructions 6 and 8 Bolt P T O s P T O amp Pump Pre Installation Continued 14 Install the two fittings for suction and discharge in the ports on the pump Due to the angle of the fittings install the dis

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