Manual - Northern Tool + Equipment
Contents
1. Model ARTJ1000 am a w 1 000 Ib Transmission Jack PROFESSIONAL TOOLS For Technical Questions Call 1 800 879 7316 WARNING INFORMATION This is the safety alert symbol It is used to alert you AWARNING WARNING Indicates a hazardous situation to potential personal injury hazards Obey all safety which if not avoided could result in death messages that follow this symbol to avoid possible or serious injury injury or death A IMPORTANT READ THESE INSTRUCTIONS BEFORE OPERATING BEFORE USING THIS DEVICE READ THIS MANUAL COMPLETELY AND THOROUGHLY UNDERSTAND ITS OPERATING PROCEDURES SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS It is the responsibility of the owner to make sure all personnel read this manual prior to using the device It is also the responsibility of the device owner to keep this manual intact and in a convenient location for all to see and read Contact PowerStation LLC for a replacement label if your jack s label is not readable THE NATURE OF HAZARDOUS SITUATIONS AWARNING The use of Portable Automotive Lifting Devices are subject to certain hazards that cannot be prevented by mechanical means but only by the exercise of intelligence care and common sense It is essential to have personnel involved in the use and operation of the device who are careful competent trained and qualified in the safe operation of the device and its proper use when servicing motor vehicles and their components Examples2. RS664406W RS6644WASCR Description Chain Saddle Mushroom head square neck bolt M12x25 Finger Butterfly Nut M12 Washer Chain hook Spindle Washer 8 Butterfly Nut M8 Hex Nut M8 Shaft Pin 4x28 Shaft Screw Rod Assy incl 4 15 19 Ball Bearing 8100 Locking Nut M10 Hex Nut M14 Knob Adjusting Bracket A Adjusting Bracket B Hex Bolt M10x20 Washer 12 Hex Bolt M12x95 Shaft Hex Bolt M12x90 Locking Nut M12 Hex Bolt M8x25 NOTE Available in RS779502 Bolt Kit Available in RS6645SK Seal Kit NOTE Only Index amp s identified by Part No are available individually rev 111413 Nes os BKK NNN NN RA NN BRK RK RAS so
3. a dirt free environment by qualified hydraulic repair personnel who are familiar with this equipment IMPORTANT In order to prevent seal damage and jack failure never use alcohol hydraulic brake fluid or transmission oil in the jack Use Chevron Hydraulic Oil AW 150 32 or its equivalent Unocal Unax AW150 Any jack found to be defective as a result of foreign contaminants in the hydraulic system is not eligible for warranty consideration 5 Every jack owner is responsible for keeping the jack labels clean and readable Use a mild soap solution to wash external surfaces of the jack but not any moving hydraulic components Contact an authorized service center for a replacement label if your labels become unreadable 6 Do not attempt to make any hydraulic repairs unless you are a qualified hydraulic repair person that is familiar with this equipment Repairs must be performed by an authorized service center TROUBLESHOOTING PROBLEM ACTION 1 Unit will not lift load Purge air from hydraulic system by following procedure under SETUP 2 Unit will not sustain load or feels spongy under load Purge air from hydraulic system as above 3 Unit will not lift to full height Purge air from hydraulic system as above 4 Unit still does not operate Contact an authorized service center from enclosed list SPECIFICATIONS Base dimensions 36 x 42 Jack Closed Height 43 5 8 Jack Lift Distance 28 3 8 Jack Raised Height 71 We
4. is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death 1 Always store the transmission jack in a well protected area where it will not be exposed to inclement weather corrosive vapors abrasive dust or any other harmful elements The jack must be cleaned of water snow sand or grit before using 2 Lubricate moving parts excluding the hydraulic components monthly with a general purpose grease Periodic lubrication should be subject to a maintenance schedule based on frequency of use A weekly lubrication inspection is suggested Premature wearing of components due to lack of or inadequate lubrication is not eligible for warranty consideration 3 Inspect the jack before each use Do not use the jack if any component is cracked broken bent shows sign of damage or leaks hydraulic fluid Do not use the jack if it has loose or missing hardware or components or is modified in any way Take corrective action before using the jack again Premature wearing or damage to components caused by loose or missing hardware is not eligible for warranty consideration ARTJ1000 User Manual 2 rev 111413 PREVENTATIVE MAINTENANCE CONT 4 It should not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak An external leak requires immediate repair which must be performed in
5. defective parts decals or warning labels be replaced with manufacturer s specified parts A list of authorized repair facilities is available from the manufacturer Sometimes air gets trapped in the jack causing the jack ram to extend in sporadic increments instead of one smooth extension PURGING AIR FROM THE MANUAL PUMP SYSTEM a Open the release valve by turning the release valve knob in a counterclockwise direction two full turns from it s closed position b Pump the foot pedal ten full strokes c Close the release valve by turning the release valve knob in a clockwise direction until tight d Pump the jack until the ram is extended to maximum height If the condition remains repeat steps a through d until air is purged from system OPERATING INSTRUCTIONS A This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death 1 Lift the vehicle to the desired work height and support the vehicle in accordance with the lift manufacturer s recommended support procedure and all the instructions and warnings in this manual 2 Use an under hoist stand rated greater than the weight of the engine to support the engine before unbolting the transmission from the engine or bolting the transmission to the engine 3 Position the transmission jack directly under the transmission Depress the foot pedal up and down
6. ight 134 Ibs Degree of Saddle Tilt 23 Forward 16 Backward 7 Left 7 Right LIMITED WARRANTY POWERSTATION LLC WARRANTS TO ITS CUSTOMERS THAT THE COMPANY S POWERSTATION LLC BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS PowerStation LLC will repair or replace its PowerStation LLC branded products which fail to give satisfactory service due to defective workmanship or materials based upon the terms and conditions of the following described warranty plans attributed to that specific product This product carries a ONE YEAR warranty During this warranty period PowerStation LLC will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to equipment or tools arising from alteration abuse misuse damage and does not cover any repairs or replacement made by anyone other than PowerStation LLC The foregoing obligation is PowerStation LLCs sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages Note Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you If you have any questions about warranty service please contact PowerStation LLC This warranty gives you specific legal rights and you may also have other
7. in order to raise the saddle to a height very close to the center of balance point of the transmission oil pan but do not touch the transmission 4 Adjust the fingers S 4 on the saddle so that the bent up section of the fingers will fit in the mounting flange around the perimeter of the transmission oil pan Once the fingers are properly positioned tighten the wing nuts that secure the fingers to the saddle Slowly and gently pump the jack so the connection is made and then secure the transmission to the jack s saddle with the safety chain S 1 provided Sometimes it is necessary to turn the fore and aft and side to side tilt knobs so the saddle is in the proper alignment with the transmission pan before securing the load to the saddle 5 Make sure the safety chain S 1 is very tight when securing the transmission to the saddle and before raising or lowering the transmission 6 Remove the transmission from the engine according to instructions in the vehicle service manual Once the transmission has been disconnected from the engine very slowly turn the release knob in a counterclockwise direction to make sure the jack s saddle and transmission do not hang up on any under car components wiring fuel lines etc Continue to lower the jack all the way down 8 When installing a transmission follow the above instructions but in the applicable order and according to the vehicle manufacturer s installation procedure PREVENTATIVE MAINTENANCE This
8. o the State of California to cause cancer and birth defects or other reproductive harm Wash hands thoroughly after handling e Failure to heed these warnings may result in serious or fatal personal injury and or property damage CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS AWARNING Failure to read this manual completely and thoroughly failure to understand its OPERATING INSTRUCTIONS SAFETY WARNINGS MAINTENANCE INSTRUCTIONS and comply with them and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal injury and or property damage ARCAN is a registered trademark of Powerstation LLC All rights reserved 1 rev 111413 INSPECTION AND SETUP A This is the safety alert symbol used for the INSPECTION AND SETUP section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury Visual inspection should be made before each use of the transmission jack checking for leaking hydraulic fluid and damaged loose or missing parts Any jack which appears to be damaged in any way found to be badly worn or operating abnormally MUST BE REMOVED FROM SERVICE If the jack is accidentally subjected to an abnormal load or shock it must be inspected by a manufacturer s authorized repair facility immediately It is recommended that an annual inspection of the jack be made by a manufacturer s authorized repair facility and that any
9. of hazards are dropping tipping or slipping of loads caused primarily by improperly securing loads overloading off centered loads use on other than hard level surfaces and using equipment for a purpose for which it was not intended METHODS TO AVOID HAZARDOUS SITUATIONS WARNING e Read study understand and follow all instructions before operating this device e Inspect the jack before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using e Consult the vehicle manufacturer for the transmission s center of balance e Secure the transmission to the jack s saddle with the anchorage restraint system provided before raising or lowering the transmission Center load on saddle Be sure setup is stable before working on vehicle Support the engine with a stand before unbolting the transmission from the engine Wear eye protection that meets ANSI Z87 1 and OSHA standards Do not use jack beyond its rated capacity Use only on a hard level surface Adequately support the vehicle before starting repairs Use of this product is limited to the removal installation and transportation in the lowered position of transmissions transfer cases and transaxles Do not use any adapters unless approved or supplied by Arcan e Always lower the jack slowly and carefully e This product contains one or more chemicals known t
10. rights which vary from state to state 1 800 879 7316 Monday Friday 8 30am to 5 30pm EST P O Box 1203 Travelers Rest South Carolina 29690 ARTJ1000 User Manual 3 rev 111413 N i r rev 111413 moo PARTS LIST AND DIAGRAM ARTJ1000 User Manual PARTS LIST AND DIAGRAM Hydraulic Assembly Unit Index Part No 19 RS6645RRA 20 21 22 34 RS6645FPA 38 40 RSSC301A 47 RS6644WA 48 ARTJ1000 User Manual Description Cap O Ring O Ring Positioning Guide Nut Oil Reservior Oil Plug Gasket Trapeziform Seal Base Gasket Oil Cylinder Retaining Ring O Ring Gasket Piston Sleeve Piston Rod Knob Hex Nut Release Valve Rod Retangular Seal Steel Ball 6 0000 Washer Pump O Ring Spring Spring Washer O Ring Retaining Ring Pump Plunger Nut M8 Spring Washer 8 Link Rod Shaft Foot Pedal Assy Incl 30 37 Shaft Washer 8 Cotton Pin Anti dust tube Leg 3 Swivel Caster Hex Bolt M8x25 Washer 8 Nylon Locking Nut M8 Hex Bolt M12x20 Spring Washer 12 Washer 12 Saddle Assy Incl 451 27 Hex Bolt M10x20 S 5 S 7 S 8 S 9 S 10 S 11 S 12 S 13 S 14 S 15 S 16 S 17 S 18 S 19 S 20 S 21 S 22 S 23 S 24 5 25 S 26 S 27 S 28 Part No RS7700CH
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