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1. 3 E Genie 5 60 5 65 Part 77827 June 2005 Part No o Oo 10 11 12 13 14 15 16 17 18 19 20 21 22 82408 82366 31060 32700 82283 38149 77046 28171 28160 27564 28161 40434 28177 33952 32728 82456 28235 28174 28236 82686 28176 30080 43594 28165 44981 Description Qty Decal Kit Instructional includes Items 1 4 7 9 13 19 21 23 28 30 32 and 34 37 Decal Chevron 1 Danger Do Not Alter Limit Switch 3 Danger General Safety Rules 2 Notice Operating Instructions 2 Decal Patent Information 1 Label Serial 1 Decal No Smoking 2 Decal Liquid Propane Gasoline LP models 1 Danger Electrical Hazard 3 Warning Crushing Hazard 4 Decal Lanyard Anchorage Point 4 Warning Crushing Hazard Platform s d RB 2 Danger Tilt Alarm 1 Decal Generator option 1 Decal Platform Control Panel 1 Decal
2. June 2005 Figure Rev Description 802 1 C Function Manifold View 2 Platform Rotator PRI PR2 1 1 Slave Cylinder 5 5 65 5 e af gt o 55 3 3 nT SS gS 4 3 Lift PRI PR2 Cylinder chu i R E Jib Select 3 Manifold lt 3 gt 8 Vi v2 6 2 4 3 24 Master 24 5 E E Cylinder 7 8 9 9 D 10 E R To Function Function Manifold Port Manifold 11 2 13 13 Platform Rotator 5 60 Turntable 6 DE I 35 ES 1 1 14 14 i Rotate EMEN ZEN Motor D 16 A B To Function Function Manifold Port Manifold Port 17 N17 PRI PP __ 18 18 6 s 9 ER 3 3 T 8 20N 20N 7 7 3 3 3 3 Swi Pi PTEST EXT PLI PRT sw2 P2 LSTEST RET PL2 PR2 ST1 8 Function Manifold 8 LEGEND FITTING TANK P AUX SWIV 22 23 4 23 O HOSE ASSEMBLY C CONNECTOR Genie S 60 and S 65 Part No 77827 June 2005 800 e Hydraulic Hoses and Fittings 802 1 Function Manifold View 2 Rev C Item Part No 19 88636 11973 Part No 1 48907 2 49119 2878 Description Qty Fitting cun 2 Description Qty Hose Assembly Components Genie part numbers 48800 Hose Assembly Components 75628 and
3. 1 47 94750 Muffler eee 1 23 70525 LPG Regulator 1 48 70420 im 1 22307 Elbow 4 4 106486 Oxygen Sensor Catalyst 1 102073 Elbow 3 8 NPT x 1 2 FNPT 49 101998 Exhaust Manifold Heat Shield 1 102074 Elbow 0 63 HS x 0 375 MPT 88757 Lockout Valve 50 101997 Relay Block Bracket 1 24 226706 Screw HHC M10x1 25x30mm 51 6888 SC HHC 1 4 20 x 1 inch 5 25 22699 Flat Washer M10 52 6091 Nylock Nut 1 4 20 26 29616 Starter io uou 1 53 107587 Bracket Coolant Bottle 1 Part No 77827 Genie S 60 and S 65 October 2005 500 Engine Components Rev Description D Figure Ford LRG 425 EFI Engine View 2 OOOH 505 1 Part No 77827 Genie S 60 and S 65 2005 500 Engine Components 505 1 Ford LRG 425 EFI Engine View 2 Rev D Item Part Description Qty Item Part No Description Qty 1 106485 Air Valve Mixer 1 26 101064P Air Cleaner 1 2 102121 Muffler Clamp 1 7 8 inches 2 27 77236 Air Filter id 1 3 70420 es qx 772997 EES 106486 Oxygen Sensor Catalyst 28 35067 Intake Tube Aluminum 1 1 50941 Intake
4. 69 9 Genie 5 60 5 65 Part 77827 2005 500 Engine Components 502 1 Deutz F4L1011 before serial number 9719 Rev D Item Part No Description Qty No Description Qty 1 33240 Throttle Link Bracket before 20 63463 Air Filter Assembly 1 serial number 9520 1 62420 Air Filter Element 50787P Throttle Link Bracket 53952 Mounting Bracket after serial number 9519 89339 End Cap 2 88512 Throttle Link before serial 21 34162 475 Air Intake 1 number 9520 1 94485 Throttle Link after serial number 22 77763P Air Intake Baffle 1 9519 23 50579 S Air Intake Tube 1 3 29560 Fuel Filter Water Separator Guard 4 70378 Front Engine Mount 24 32698 V Belt ier before serial number 9520 1 25 35586 Alternator 12V DC 1 70460P Front Engine Mount after A number 9519 26 101291 Engine Tray Assembly with Bearings before serial number 5 49924 Oil Filter oni 1 9520 1 6 77402 Throttle Solenoid 396 9 Bearing Wee 28 INCNOS EE 1 7 77752 Buel Lina 1 101540 Engine Tray Assembly with 8 32695 Muffler inepte 1 Bearings after serial number 9519 1 9 31408 Gl
5. Genie 5 60 5 65 Part 77827 2005 500 Engine Components 502 1 Deutz F4L1011 before serial number 9719 Rev D Item Part No Description Qty 30 70381 Flywheel Cover 1 31 70377 Rear Engine Mount before serial number 9520 1 70459P Rear Engine Mount after serial number 9519 1 32 44064 Screw HHC M10 x 30mm GR 8 8 33 70311 Tail Pipe TE 1 34 70385 Exhaust Clamp 2 inches 2 35 70379P Outboard Engine Mount before serial number 9520 1 70461 Outboard Engine Mount after serial number 9519 1 36 6019 Screw 3 8 16 x 1 25 inches before serial number 9520 10598 Screw 1 2 13 x 3 inches after serial number 9519 37 6097 Flat Washer 3 8 inch before serial number 9520 6095 Flat Washer 1 2 inch after serial number 9519 38 24040 Fender Washer 1 2 inch after serial number 9519 39 6198 Nylock Nut 1 2 13 inch after serial number 9519 Part No 77827 Genie S 60 and S 65 October 2005 500 Engine Components O OGeooooce GQ ORE 9 9 A N 2 e e AA RY CA d i A Deutz 1 2011 after serial number 9718 52 9G gt OO 6 66 6696 9 amp
6. Genie S 60 and S 65 Part No 77827 November 2005 Part No 1 m 11 12 94508 81552 32681 30418 6175 6021 77950 77623 73455 13064 88651 88886 88884 102126 102131 102168 102163 102164 102165 102166 102167 53994 77674 88652 88887 88885 102126 102131 102168 102163 102164 102165 102166 102167 53994 77674 Description Qty Drive Chassis Cover with Decals 13 Traction Manifold refer to 402 1 Oscillate Valve 950 psi 65 5 bar Seal Kit Rod End 0 5 x 3 75 inches Screw HHC 3 e 16 x 1 inch GR 5 Lock Washer 3 s inch Pivot Pin 2 x 20 88 inches 14 15 Rear Axle Cover 2 Screw HHC 5 e 11 x 2 25 inches GR 8 12 Flat Washer Hardened 9 8INCH Ss xtc eS 30 Wheel and Tire Assembly refer to 201 1 or 201 2 Motor and Wheel Drive Assembly 4WD models shown 2 Wheel Drive and Brake 56 1 Drive Motor 30cc Seal Kit Disconnect Kit Brake Kit Retaining Ring End Cover Cover Ring Nut Bearing Input Shaft Wheel Stud 5 8 18 x 2 5 inches Flanged Hex Nut 5 8 18 18 Motor and Wheel Drive Assembly 2WD 2 Wheel Drive and Brake 56 1 Drive Motor 35cc Seal Kit Disconnect Kit Brake Kit Retaining Ring End Cover Cover Ring Nut Bearing Input Shaf
7. 6 Flat Washer 3 4 inch 6 Hydraulic Swivel 1 Seal Kit Boom Rest Pad 1 Screw EHS 3 8 16 x 2 inches Gg 2 Flat Washer 3 8 inch 2 Nylock Nut 3 8 inch 2 Turntable Rotation Lock Assembly Screw SHC 5 8 11 X 4 5 GR 8 24 Flat Washer 5 8 inch 24 Drive Enable Limit Switch 1 Mounting Bracket Hydraulic Swivel Bracket 2 Item Part No 23 24 25 26 27 28 29 30 31 88921 94620 94621 94622 94623 94624 94625 94626 83009 44957 81366 81724 45226 8516 6021 30408 6888 6638 6091 77760 300 Turntable Components 304 1 Engine Side Rev E Description Swing 1 Torque Hub Seal Kit Swing Motor Complete Brake Port Hardline Friction Disc Kit Brake Spring Kit Brake Seal Kit Brake Complete Counterbalance Valve Shuttle Valve Counterbalance and Brake Manifold Pivot Pin 1 25 x 13 inches 1 Rod End 0 375 x 3 69 inches 1 Screw 3 8 16 x 1 5 inches Lock Washer 3 8 inch Hinge Screw 1 4 20 x 1 inch Flat Washer 4 inch Nylock Nut 1 4 inch Air Intake Baffle 1 Part No 77827 Genie S 60 and S 65 300 Turntable Components November 2005 Figure Rev Description 305 1 B Ground Control
8. 1 38 54578 Upper Radiator Hose 1 14 6146 Flat Washer 10 ES 22672 Clamp 1 75 inches E 1 4 i 15 6090 dd HHC 1 4 20 x 0 75 inch 39 Ref Engine Tray Assembly refer to 304 1 3575 19 SESCH Fla Washer 40 70972 E 1 17 6091 Nylock Nut 1 4 20 77483 Radiator Fan 94886 Fan Spacer 18 54487P Fan Guard 1 m 24038 Radiator Isolators 19 54579 Lower Radiator Hose 1 uns 22672 Clamp 1 75 inches This list continues on the next page 20 54687 Screw HHC M14 x 1 5 x 40mm GR 8 8 21 37505 Lock Washer M14 22 49411 Flat Washer M14 23 88988P Engine Mount Outboard 1 Part No 77827 Genie S 60 and S 65 October 2005 Figure Rev Description 503 2 D Perkins 404 22 after serial number 9693 5 2 B OSO 977292009 Genie S 60 and S 65 Part No 77827 2005 500 Engine Components 503 2 Perkins 404 22 after serial number 9693 Rev D Item Part No Description Qty 41 65473 Radiator 1 42 88989 Upper Radiator Support 1 43 70385 Exhaust Clamp 2 inches 2 44 106003P Air Intake Baffle 1 45 6782 Nylock Nut 5 16 18 46 13002
9. 1 25 6095 Flat Washer 1 2 inch 62420 Air Filter Element 53952 Mounting Bracket 26 94762 oria 1 89339 End Cap 27 77402 Throttle Solenoid 1 88846 Inlet Hose 89953 Throttle Linkage 88847 Outlet Hose 21130 Clevis 1 4 28 3 88843 Exhaust Pipe 1 28 94378 Solenoid Mounting Bracket 1 94888 Exhaust Manifold E 1 4 72343 Exhaust Manifold Gasket 29 RS Bis E 72344 Stud 8 1 25 x 35mm odis 62845 Flanged Nut M8 30 75020 Fuel Water Separator 1 4 SE teneas oM ps y 62433 Fifer Element 77479 Starter Solenoid 31 54573 Bell Housing Kit 1 5 6175 Screw HHC 3 8 16 x 1 inch 8 5 89771 Pump Mount Housing 89772 Coupler Flex Plate 6 5397 Flat Washer 5 16 89773 Hardware Kit 7 6888 Screw HHC 1 4 20 x 1 inch 32 60868 Screw HHC M12 x 45 mm GR 5 GR 8 8 8 72342 Alternator 12V DC 1 33 49410 Flat Washer M12 9 88987P Engine Mount Inboard 1 34 88841 Muffler ccn 1 10 23057 Screw HHC M8 x 20 GR 8 8 106048 1 11 33277 Flat Washer M8 35 88993 Muffler Clamps 2 3 g 12 889900 Shroud ie 148283 EENS 13 21019 Screw 10 24 x 0 5 inch 37 88991 Muffler Mount
10. 1 Part No 77827 Genie S 60 and S 65 November 2005 700 e Platform Components Rev Description Figure Platform Configurations 701 1 VAN A N 7 ERN AX J WS NI A AV 447 y NN as 49 F Part 77827 Genie 5 60 5 65 November 2005 The following is a list of complete platforms by region and then by size USA Canadian models 77834 4 Foot Platform Assembly 77836 5 Foot Platform Assembly 52093 6 Foot Platform Assembly 52082 8 Foot Platform Assembly CE models 101385 4 Foot Platform Assembly 101388 5 Foot Platform Assembly 101391 6 Foot Platform Assembly 101394 8 Foot Platform Assembly Australian models 101386 4 Foot Platform Assembly 101389 5 Foot Platform Assembly 101392 6 Foot Platform Assembly 101395 8 Foot Platform Assembly Asia South American models mE 101387 4 Foot Platform Assembly 101390 5 Foot Platform Assembly 101393 6 Foot Platform Assembly 101396 8 Foot Platform Assembly Item Part No 1 Ref 32993P 2 77838 77840 73975 73976 2 101373 101376 101379 101382 2 101374 101377 101380 101383 2 101375 E 101378 101381 101384 3 60160P 54247P 73477 73478P 4 73233
11. 1 96010 Screw 8 32 x 0 5 inch 18605 Nylock Nut 8 32 Part No 77827 Genie S 60 and S 65 June 2005 400 e Manifolds and Pumps Part No 77827 goss aS AN Y M 2 A 82 Xo E 5 m 5 co Figure 401 1 16 8 5 14 oy NI CS 0 O Genie S 60 and S 65 June 2005 400 e Manifolds and Pumps 401 1 Function Manifold Rev C Item Part No Description Qty Item No Description Qty 88782 Function Manifold complete 17 62256 Counterbalance Valve 94499 Accumulator 1000 psi 69 bar 3500 psi 241 3 bar 2 1 48641 Proportional Valve 12V DC 2 21935 Coil 12V DC 49920 Coil Nut 45920 O ring 2 89309 Solenoid Valve 2 position ogni ERES 2 62275 Coil 10V DC with Diode 45912 Nut 3 89307 Solenoid Valve 3 position AWAY sius ative Rei ice EE 2 62273 Coil 10V DC 89311 Spacer 19792 Coil Nut 4 62260 Solenoid Valve 3 position WAV sidere ee eg 1 62277 Coil 10V DC 19792 Coil Nut 89722 Seal Kit 5 62257 Check Valve 30 psi 2 bar 3 6 89301 Check Valve 5 7 30969 Priority Flow Regulator 3 5 13 2 VM 1 8 94599 Differential Sensing Valve 110 psi 7 6 2 9 27802 Diff
12. 101251 Seal Kit 88356 14463 Limit Switch 43960 Wire Cable 16 gauge 10 77656 Rod End 4 wire 23 inches 60438 Receptacle 2 way 3 4 11 10258 Nylock Nut 3 4 10 u 60439 Receptacle Lock 12 77654P Rocker Plate nnnnnnneneneneneneeeeeeene 2 54259 Pin Terminal 13 8179 Screw HHC 1 4 20 x 2 25 EE inches GR 5 30 71768 Grommet 4 x 0 75 inch 1 14 6091 Nylock Nut 1 4 20 31 6090 Screw HHC 4 20 x 0 75 inch 15 6638 Flat Washer 1 4 inch GRS e 16 88927 Cable Tension Harness 1 e 6996 Locke NASHR 88356 13103 Limit Switch 33 88705 Cable 1 60442 Receptacle 4 way 77896 Repair Kit 4 Link m 60443 Secondary Lock 102216 End Bracket Moving End 54259 Pin Terminal 102215 End Bracket Fixed End 43960 Wire Cable 16 gauge 106154 Pin and Ring Kit 34 70264 Cable Track Guide 10 73725 Receptacle Boot RE 39317 Stop 17 19440 Clevis Pin 1 x 2 5 inches 21 87085 Aluminum Rivet 3 16 x 0 25 inch 18 81856 Pivot Pin 1 5 13 43 inches 1 Part No 77827 Genie S 60 and S 65 November 2005 600 Boom Structure Components gt LI 2 Si o o Qm gt 5 os Soo iL Part No 77827 Genie S 60 and S 65 November 2005 Part No FB CO P
13. 4WD models shown 2 88886 Wheel Drive and Brake 56 1 88884 Drive Motor 30cc 102126 Seal Kit 102131 Disconnect Kit 102168 Brake Kit 102163 Retaining Ring End Cover 102164 Cover 102165 Ring Nut 102166 Bearing 102167 Input Shaft 77674 Flanged Hex Nut 5 8 18 18 88883 Front Hub 2WD models 2 77674 Flanged Hex Nut 5 8 18 18 94891 Hub Cover 94892 Shim 94893 Outer Bearing 94894 Inner Bearing 94895 Cil Seal 73455 Screw HHC 5 8 11 x 2 25 inches GR 8 12 13064 Flat Washer Hardened 5 8 INCH cce ro ete t en 12 81599 Pivot Pin 1 5 x 4 38 inches 77880 Pivot Pin 1 5 x 9 38 inches 5224 Screw 3 8 16 x 2 inches 4828 Nylock Nut 3 8 16 77610 Pivot Pin 2 x 23 13 inches 30418 Rod End 0 5 x 3 75 inches 8177 Screw 1 2 13 x 1 5 inches 6033 Lock Washer 1 2 inch 45071 Bearing 1 5 x 1 75 x 1 5 inches 4 Part No 77827 Genie S 60 and S 65 200 e Drive Chassis Components November 2005 Figure Rev Description 201 2 E Steer End after serial no 10344 28 Ow 9 Genie S 60 and S 65 Part No 77827 November 2005 Item Part 94507 7339 6638 56912 19440 74389 59460 89294 77643 106515P 106516 106517P 9 77726 207 4 sua se N 77725 25817 45071 10 88730 88729 88727 mE 88728 77791 77790 77792 77793 94
14. 9 8 Part No 77827 Genie S 60 and S 65 2005 500 Engine Components 502 2 Deutz F3L2011 after serial number 9718 Rev D Item Part No Description Qty Part No Description Qty 1 50787 5 Throttle Link Bracket 1 30 101140P Air Intake Tube 1 2 94485 Throttle Link EI ee 2 E e Eer DN 1 ES Engine MOUNE 1 32 35586 Alternator 12V DC 1 5 49924 Oil Fiter 1 33 101540 Engine Tray Assembly with 6 77402 Throttle Solenoid 1 Bearings teet 1 7 77752 Fuel EE Eer 8 89774 EU d s Keen 227 i 9 31408 Glow PIUQ eene 1 35 70381 Flywheel 1 10 70376 Starter ose eer peer ds 1 33024 Flywheel Plate 1 11 70459P Rear Engine Mount 12 22558 Screw HHC M14 x 40mm GR 8 8 27 ees 13 49411 Flat Washer M14 37 70472P Tailpipe Support 1 14 70461P Outboard Engine Mount 1 98 d ou GE 15 10598 Screw 1 2 13 x 3 inches 39 6033 Lock Washer 1 2 inch 16 6095 Flat Washer 1 2 inch 40 85053 Screw HHC M10 x 1 5 inches 17 24040 Fender Washer 1 2 inch GR 8 8 18 6198 Nylock Nut 1 2 13 inch 41 22699 Flat Washer M10 19 70452 Engine Vibration Isolator 4 4
15. Genie Parts Manual Refer to inside cover for additional serial number information Part No 77827 November 2005 Rev D7 5 60 5 65 from serial number 91 54 Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible However continuous improvement of our products is a Genie policy Therefore product specifications are subject to change without notice Readers are encouraged to notify Genie of errors and send in suggestions for improvement All communications will be carefully considered for future printings of this and all other manuals November 2005 Serial Number Information Genie Industries offers the following Parts Manuals for these models Title Part No Genie S 60 Parts Manual before serial 653 28780 Genie S 60 amp S 65 Parts Manual from serial no 653 to 2574 34477 Genie S 60 and S 65 Parts Manual before Serial No 9154 48411 Contact Us www genieindustries com e mail techsup 9 genieind com Copyright 1992 by Genie Industries 77827 Rev January 2005 Fourth Edition Fourth Printing Genie and S are registered trademarks of Genie Industries in the USA and many other countries Printed on recycled paper Printed in U S A Genie S 60 and S 65 Part No 77827
16. 13482 43960 60428 x 73739 x 20262 700 e Plattorm Components 701 1 Platform Configurations Rev F Description Qty Platform Control Box refer to 702 1 or 703 1 Folding Panel Platform Box 4 Foot Platform Railing Assembly with Decals USA Canada 5 Foot Platform Railing Assembly with Decals USA Canada 6 Foot Platform Railing Assembly with Decals USA Canada 8 Foot Platform Railing Assembly with Decals USA Canada 4 Foot Platform Railing Assembly with Decals CE 5 Foot Platform Railing Assembly with Decals CE 6 Foot Platform Railing Assembly with Decals CE 8 Foot Platform Railing Assembly with Decals CE 4 Foot Platform Railing Assembly with Decals Australia 5 Foot Platform Railing Assembly with Decals Australia 6 Foot Platform Railing Assembly with Decals Australia 8 Foot Platform Railing Assembly with Decals Australia 4 Foot Platform Railing Assembly with Decals Asia South America 5 Foot Platform Railing Assembly with Decals Asia South America 6 Foot Platform Railing Assembly with Decals Asia South America 8 Foot Platform Railing Assembly with Decals Asia South America 4 Foot Platform Flooring 1 5 Foot Platform Flooring 6 Foot Platform Flooring 8 Foot Platform Flooring Foot Switch Assembly 1 Foot Switch Wire Cable 16 Gauge 4 Conductor 60 inches Plug 4 Conductor Plug Boot Microswitch This list continues on the next page Part No
17. 48935 8R50LO S RUN TEE STRAIGHT THREAD 48986 16FLO S CONNECTOR MALE PIPE TO ORFS 48936 855010 5 BRANCH TEE STRAIGHT THREAD TO ORFS 48988 16CD45 S ELBOW 45 MALE TO FEMALE PIPE 48937 8V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48989 12CD45 S ELBOW 45 MALE TO FEMALE PIPE 48938 8R6LO S RUN TEE SWIVEL NUT ORFS 48990 8CD45 S ELBOW 45 MALE TO FEMALE PIPE 48939 8S6LO S BRANCH TEE SWIVEL NUT TO ORFS 48991 16 12FLO S CONNECTOR MALE PIPE TO ORFS 48940 8WJJLO WLNL S BULKHEAD ORFS 48992 16 12 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48941 8 4TRLO S REDUCER TUBE END TO SWIVEL ORFS 48993 XV501 12 BALLVALVE 48942 8 6 5010 5 ELBOW 902 STRAIGHT THREAD TO ORFS 48994 XV501 16 BALL VALVE 48943 8 6 5 1 5 CONNECTOR STRAIGHT THREAD TO ORFS 48995 XV510P 12 BALLVALVE 48944 8 8FLO S CONNECTOR MALE PIPE TO ORFS 48996 XV510P 16 BALL VALVE 48945 8 5 CONNECTOR MALE PIPE TO FLARE TUBE 48997 PD341 DIAGNOSTIC NIPPLE STRAIGHT THREAD 48946 8 10 F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 48998 PD361 DIAGNOSTIC NIPPLE STRAIGHT THREAD 48947 8 12 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48999 DT 500 MOMS 5 VALVE CHECK 48948 8 12F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 49201 10V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48949 8 16F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 49202 1JC43 12 10 HOSE END FEMALE SWIVEL SEALLOK 48950 10 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 49203 10 8 5010 5 ELBOW 45 STRAIGHT THREAD TO ORFS 48951 10CC50LO S ELBOW 90 LONG ST
18. 5 6 18 x 1 75 S8 147297 Ee inches 5 ee 14 5397 Flat Washer 5 16 inch 39 94600 Generator Belt Ford models 1 15 6782 Nylock Nut 5 16 18 16 70397 Generator Belt Deutz models 1 61113 Generator Belt Perkins models 17 60738 Voltage Regulator 110V 1 60739 Voltage Regulator 220V 18 49826 Screw PHPM 10 32 x 0 625 inch GR 2 19 6146 Flat Washer 10 Part No 77827 Genie S 60 and S 65 900 e Accessories June 2005 Figure Rev Description 905 1 B Hostile Environment Package Boom Wipers Q 5 EK Pu e Ka OOO I 8 S e CX E 57 QOS ri e 2 Genie 5 60 5 65 77827 June 2005 900 e Accessories 905 1 Environment Package Boom Wipers Rev B Item Part No Description Qty 1 63170 Backing Plate 1 Tube Side 2 2 63144 Wiper 1 Tube Side 2 3 63143 Wiper Bracket 1 Tube Tank je 1 4 70324 Backing Plate 1 Tube Top 1 5 63136 Wiper 1 Tube Top 1 6 70322 Wiper Bracket 1 Tube Top 1 7 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 8 5397 Flat Washer 5 16 inch 9 63180 Wiper Bracket 1 Tube Engine Side idee 1 10 8516 Screw HHC 3 8 16 x 1 5 inches GR5 11 63167 Backing Plate 42 Tube Side 2 12 63138 Wiper 2 Tube
19. 83113 1JS71 16 12 HOSE END FEMALE SWIVEL SEALLOK 83114 1JS71 10 12 HOSE END FEMALE SWIVEL SEALLOK 83115 1J971 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83116 1J171 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83117 1J771 8 8 HOSE END 45 FEMALE SWIVEL SEALLOK 83127 1J543 6 8 HOSE END 90 FEMALE SWIVEL JIC 83128 1JC43 6 8 HOSE END FEMALE SWIVEL SEALLOK 87033 12 6TRLO S REDUCER TUBE END TO SWIVEL ORFS 87034 3J782 8 8 HOSE END 45 FEMALE SWIVEL SEALLOK 87172 12 HP50ON S PLUG STRAIGHT THREAD 87185 8 WNLO WLNL S UNION BULKHEAD 45 ORFS 87246 4C6X S ELBOW 90 SWIVEL NUT TO FLARE TUBE 87679 6LHP S FLANGE SEAL FITTING MALE 87681 6 5 0702 BONDED SEAL 88100 SR88100 ADAPTER OIL DRAIN GM3 0L 88311 1JS43 20 20 HOSE END FEMALE SWIVEL SEALLOK 88353 20V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 88474 10081 20 Crimp Shell 1 25 88475 1988 20 24 HOSE END 90 FLANGE HEAD 88476 JS88 24 24 HOSE END FEMALE SWIVEL SEALLOK 88477 1JC88 20 20 HOSE END FEMALE SWIVEL SEALLOK 88478 811 20 HOSE 11 4INCHID 88936 20 16 5 5 CONNECTOR STRAIGHT THREAD TO ORFS 88937 20 16FLO S CONNECTOR MALE PIPE TO ORFS 88938 1JC88 16 16 HOSE END FEMALE SWIVEL SEALLOK Part No 77827 Genie S 60 and S 65 900 e Accessories June 2005 Figure Rev Description 901 1 A Alarm and Beacon Package Genie S 60 and S 65 Part No 77827 June 2005 900 e Accessories 901 1 Alarm and Beacon Package RevA Part No Description Qty 8882
20. 9 88892 10 88676 107808 14815 11 8177 12 6033 13 30418 14 34276 15 25284 16 6021 17 6175 18 88675 19 88926 88356 11103 43960 60424 60425 54260 73814 Description Qty Pivot Pin 2 25 x 19 inches 2 Primary Limit Switch refer to 602 1 Number 1 Boom Tube refer to 602 1 External Snap Ring 2 inches 2 Flat Washer 2 x 3 5 inches Pivot Pin 2 x 11 18 inches 1 Lift Cylinder AAA 1 Seal Kit Counterbalance Valve 3500 psi 246 bar Bearing Upper Link Tank Side 1 Upper Link Engine Side 1 Pivot Pin 2 x 24 inches 1 Spacer Tube 3 OD x 16 5 inches Roll Pin 2 25 x 0 25 inches Screw HHC 1 2 13 x 1 5 inches GR 5 Lock Washer 1 2 inch Rod End 0 5 x 3 75 inches 2 Pivot Pin 1 25 x 3 37 inches 1 Rod End 0 375 x 2 25 inches 2 Lock Washer 3 s inch Screw HHC 3 8 16 x 1 inch GR 5 Master 1 Primary Angle Limit Switch Harness 1 Limit Switch Wire Cable 16 gauge 4 wire 86 inches Receptacle 2 way Receptacle Lock Terminal Socket Deutsch Connector Boot Part No 20 21 22 23 24 25 26 88929 88356 11103 43960 60428 60429 54260 73739 88666 13854 6198 88668 101253 88764 107856 107869 107870 8177 94747 30418 13066 600 e
21. Hi flotation tires option Notice Hazardous Materials 1 Caution Compartment Access 1 Cosmetic Genie 5 60 1 Cosmetic Genie S 65 Warning No Step or Ride 1 Cosmetic 4 X 2 1 Cosmetic 4 x 4 Arrow Yellow 22 22 2 4 1 Triangle 2 Triangle Yellow 2 Arrow 1 Cosmetic 60 1 Cosmetic 5 65 Decal Unleaded Gasoline Gasoline LP models 2 Decal Diesel Fuel Diesel models Decal Ground Control Panel 1 Part No 77827 Genie S 60 and S 65 100 e Decals June 2005 Figure Rev Description 102 1 C Decals with Symbols 0 2 0 2 0 CO Shading indicates decal is hidden from view Genie S 60 and S 65 Part No 77827 June 2005 Part No a A 10 11 12 13 15 16 19 82760 98175 82487 28158 28157 28171 77046 28160 82544 82472 40
22. November 2005 This manual is updated frequently Each parts figure listed below has a figure number and a revision letter If a figure is updated with new information the revision letter or Rev is updated example from Rev A to Rev B Figure Rev Description 101 1 B Decals If you have a printed manual you can keep it up to date by downloading new figures from the Genie website To learn about the benefits Genie eBusiness customers receive visit the Genie Industries website at www genieindustries com and select Parts amp Service Electronic Version Click on the figure description below to view the figure 100 Decals 101 1 A Decals with Words 102 1 C Decals with Symbols 200 Drive Chassis Components 201 1 D Steer End before serial no 10345 201 2 E Steer End after serial no 10344 202 1 D Non steer End 300 Turntable Components 301 1 D Tank Side View 1 302 1 E Tank Side View 2 303 1 Turntable Covers 304 1 E Engine Side 305 1 B Ground Control Box View 1 306 1 C Ground Control Box View 2 Table of Contents 400 Manifolds and Pumps 401 1 C Function Manifold 402 1 B Traction Manifolds 408 1 A Jib Select and Platform Rotator 404 1 B Pumps 405 1 A Brake and 2 Speed Manifold 500 e Engine Components 501 1 C GM 3 0 Liter 502 1 D Deutz F4L1011 before serial number 9719 502 2 D Deutz F3L2011 after serial number 9718 503 1 E Perkins 404 22 before serial number
23. Power to Plat 115V DC 2 Decal Power to Plat 230V DC 2 Warning Failure to Read 1 Danger Tip over Hazard 1 Notice Missing Manuals inside manual storage box 1 Notice Max Load 500 Ibs 227 kg Notice Max Load 750 Ibs 340 kg please refer to the specific machines s serial number label to determine proper decal 1 Notice Foot Switch 1 Decal Air Line to Platform 110 psi 7 6 bar Option 1 Item Part No 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 28163 44986 82679 82644 82645 82549 82550 82677 82678 28164 28175 62076 62078 28181 52966 52967 27205 27206 27207 27204 62077 62079 28158 28159 82455 100 Decals 101 1 Decals with Words Rev A Description Qty Notice Side Force 150 16 667 ANSI and CSA models 1 Notice Side Force 90 Ibs 400N Wind Speed 28 mph 12 5 m sec CE 1 Notice GM Engine Specifications 1 Notice Perkins Engine Specifications Notice Deutz Engine Specifications Decal Wheel Load S 60 4 Decal Wheel Load S 65 Notice Tire Specifications 4 Notice Tire Specifications
24. 14 73233 13482 43960 60428 73739 20262 73587 73575 6090 6638 56912 73931 63766 73610 94545 73477 73478 107704 107705 107706 107707 107708 107709 107710 77844 101578 44743 24514 6356 12448 900 e Accessories 906 1 Tri Entry Platform Option Rev A Description Qty Foot Switch Assembly 1 Foot Switch Wire Cable 16 Gauge 4 Conductor 60 inches Plug 4 Conductor Plug Boot Microswitch Screw 10 24 x 0 75 inch Spring Clip 10 24 Screw 1 4 20 x 0 75 inch Flat Washer 1 4 inch Spring Clip 4 20 Foot Switch Cover with Decal USA Canada Australian models cnini od 1 Foot Switch Cover Platform Entry Step 3 Toeboard CE Option 6 Foot Platform Flooring 1 8 Foot Platform Flooring 6 Foot Platform Tri Entry Railing Assembly with Decals USA Canada 8 Foot Platform Tri Entry Railing Assembly with Decals USA Canada 8 Foot Platform Tri Entry Railing Assembly with Decals CE 6 Foot Platform Tri Entry Railing Assembly with Decals Australia 8 Foot Platform Tri Entry Railing Assembly with Decals Australia 6 Foot Platform Tri Entry Railing Assembly with Decals Asia South America 8 Foot Platform Tri Entry Railing Assembly with Decals Asia South America Decal Plate with Word Decals 1 Decal Plate with Symbol Decals Manual Storage Box
25. 3 33 8 6 2 34 D2 C4 c3 RETURN APU FILTER AA FPMP DPMP 44 SUCTION 45 40 Swivel 6 Genie 5 60 5 65 Part No 77827 June 2005 801 1 Function Manifold View 1 Rev C Part No Description Qty 35 48977 Fitting tess i 2 36 94374 6030 Hose Assembly Components Genie part numbers 48841 48846 and 94358 57 inches 2 37 49207 Diagnostic Nipple 1 38 48985 Fitting 1 39 94355 Strainer 16 ORFS 24 SAE before serial no 9656 1 101490 Strainer 16 ORFS x 24 SAE after serial 9655 1 40 88942 8754 Hose Assembly Components Genie part numbers 88938 88941 88939 and 88940 84 inches before serial no 9656 1 88942 8154 Hose Assembly Components Genie part numbers 88938 88941 88939 and 88940 78 inches after serial no 9655 41 61263 EE 1 42 101494 Ball Valve FSAE 20 1 43 75654 FIN WE 1 44 48996 Ball Valve 16 MSAE 16 FSAE 1 45 48984 Biting ae thee 1 The length listed in the component description is the length of the hose only Refer to 806 1 to cross reference Genie part numbers to Parker part numbers Part No 77827 Genie S 60 and S 65 800 e Hydraulic Hoses and Fittings
26. 48751 117 Genie part numbers 48800 48800 and 48751 27 inches 2 8 E 2 3 48905 EE 11 20 48998 FRING lesen 2 4 48904 Fitting peret 48880 Diagnostic Nipple 2 5 49119 4278 Hose Assembly Components 22 48984 WEE 1 Genie numbers 48800 23 48960 OO RE 1 48800 and 48751 41 2 24 49119 70678 Hose Assembly Components 10 11 12 13 14 15 16 17 18 49121 2288 48933 48916 48937 49119 79278 49183 17692 49130 17682 48911 49183 13492 48908 49119 71478 49418 49119 7478 Hose Assembly Components Genie part numbers 48800 42768 and 48751 21 inches FRING WEE Fitting e WE Hose Assembly Components Genie part numbers 48800 48800 and 48751 791 INCHES Hose Assembly Components Genie part numbers 48822 48822 and 48756 175 lte VT Hose Assembly Components Genie part numbers 48812 48812 and 48753 175 INCHES ES Hose Assembly Components Genie part numbers 48822 48822 and 48756 133 octo erts Hose Assembly Components Genie part numbers 48800 48800 and 48751 713 Inte oido trece tcn Fitting en aec Hose Assembly Components Genie part numbers 48800 48800 and 48751 73 inches Genie part numbers 48800 48800 and 48751 705 Inches eio iet 2 The length listed in
27. 5 x 1 5 inches 4 21 88859 Cable Track Pull Tube 1 101435 Number 1 Boom Tube CE Asia South America models 22 88858 Cable Track Tray 1 88919 Bearings 2 25 x 2 5 x 1 5 inches 4 gs x RSR 23 88795 Extend Cylinder 1 2 34124 Wear Pad 5 x 3 x 0 625 inch 4 6175 Screw HHC 3 8 16 x 1 GR 5 6021 Lock Washer 3 8 inch 3 3 6021 Lock Washer 3 8 inch m 6097 Flat Washer 3 s inch 3 8 i i 8175 2 NA 24 77852P Pulley Cover 1 25 77718 Wear Pad 5x 3x 0 75 inch 1 5 63078 Number 2 Boom Tube as neaennn 1 34344 Slotted Shim 3 x 5 inches 6 30138 Wear Pad 5 x 1 5 x 0 625 inch 38621 Shim 3 x 5 inches 6019 Screw HHC 3 8 16 x 1 25 GR 5 7 88568 Retract Cable Pulley 1 u 6021 Lock Washer 3 s inch 8 94692 Number 3 Boom Tube Assembly USA Canadian 26 77618P Anti rotation Plate 1 Australia models 1 27 77795 Pivot Plate 1 c Sat E 28 77653 Limit Switch Bracket 1 6888 Screw HHC 4 20 x 1 inch 9 88571 Extension Cylinder 1 GR5 88667 Counterbalance Valve 6638 Flat Washer 1 4 inch 1500 psi 103 4 bar extend 1 6091 Nylock Nut 1 4 20 Counterbalance valve 29 88836 Primary Limit Switch Harness 1 3000 psi 206 8 bar retract 1 ee
28. 8 1 5 NIPPLE PIPE 75614 8CC50LO S ELBOW 90 LONG STRAIGHT THREAD TO ORFS 63426 8PNTX S PLUG FLARE TUBE 75628 1JB43 4 4 HOSE END BULKHEAD SEAL LOK 64271 4WLO WLNL S UNION BULKHEAD ORFS 75631 801 6 HOSE 3 8 INCH ID 64272 6WLO WLNL S UNION BULKHEAD ORFS 75654 20F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 65776 8F650L S CONNECTOR STRAIGHT THREAD TO 75655 1943 20 20 HOSEEND 90 FEMALE SWIVEL SEALLOK ORFSSWIVEL 75656 881 20 HOSE 1 1 4 INCHID 65880 6001012 O RING KIT 75971 8F50HAO S UNION STRAIGHT THREAD 66154 6 WTX WLNS UNION BULKHEAD FLARE TUBE 77307 1JB43 8 8 HOSE END BULKHEAD SEAL LOK 66155 6WETX S UNION BULKHEAD 90 FLARE TUBE 77309 8WLNL S BULKHEADLOCKNUT 66156 6WLN S BULKHEADLOCKNUT 77379 8 18 87 5 ELBOW 90 METRIC STRAIGHT THREAD TO 66389 6 8F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE FLARETUBE 66392 6R50X S RUN TEE STRAIGHT THREAD 77703 3J982 8 8 HOSEEND 90 FEMALE SWIVEL SEALLOK 66396 811 12 HOSE 3 4 INCH ID 77711 801 10 HOSE 5 8 INCH ID 66829 H3174PP CLAMP TUBE 77758 12WNLO WLNL S UNION BULKHEAD 45 ORFS 67217 4KLO S UNION CROSS ORFS 78091 6 C6X S ELBOW 90 SWIVEL NUT TO FLARE TUBE 67339 10 6 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 78684 30582 8 8 HOSE END PUSHLOK MALE 67357 13943 8 6 HOSE END 90 FEMALE SWIVEL JIC 78852 549 2 HOSE 1 8INCH ID 67358 10HP5ON S PLUG STRAIGHT THREAD 78855 10657 4 2 HOSEEND FEMALE SWIVEL JIC 67371 12S6LO S BRANCH TEE SWIVEL NUT TO ORFS 79138 PS B 37 SLEEVE NYLON 2 38 ID 67498 4FNL S CAP
29. 88993 88841 88842 70258 34163 35067 30971 94945 70385 77762P 500 e Engine Components 501 1 GM 3 0 Liter Rev C Description Throttle Body 1 Alternator 12V DC 1 Generator 4800 Watt Weld Option Generator 3500 Watt Option Generator 3000 Watt Option Engine Tray Assembly refer to 304 1 Radiator Support 1 Radiator 1 Fan Fan Radiator Cap Flanged Locknut 3 s 16 Flat Washer High Pressure Filter 1 O ring Seal Filter Kit Screw HHC 3 8 16 x 1 GR 5 Filter Mount 22222 1 Rear Engine Mount 1 Coupler 15 Tooth 1 Flywheel Flange 1 Bell HOUSING 1 Muffler Camp 2 Muffl t Einen 1 Tailpipe 5 et 1 Muffler Mount 1 Rubber Elbow 90 1 Aluminum Tube 2 5 inches Hose Clamp 3 inches O D LPG Regulator 1 Exhaust Clamp 2 inches 1 Air Intake Baffle 1 Part No 77827 Genie S 60 and S 65 500 e Engine Components October 2005 Figure Rev Description 502 1 D Deutz F4L1011 before serial number 9719 N o 995990 CIO iC Ce
30. Boom Structure Components 601 1 Linkage Assembly Rev G Description Qty Primary Velocity Limit Switch Harness 1 Limit Switch Wire Cable 16 gauge 4 wire 61 inches Receptacle 4 way Receptacle Lock Terminal Socket Receptacle Boot Pivot Pin 2 x 5 inches 1 Screw HHC 1 2 13 x 4 5 inches GR 8 Nylock Nut 1 2 inch Master Cylinder 1 Seal Kit Lower Link 1 Pin Retainer Plate after serial number 11294 2 Pin 3 163 x 0 50 inch Pivot Pin Service Kit Screw HHC 1 2 13 x 1 5 inches GR 5 before serial number 11295 Screw HHC 1 2 13 x 1 75 inches GR 8 after serial number 11294 Rod End 0 5 x 3 75 inches 2 before serial number 11295 Flat Washer 1 2 inch after serial number 11294 Part No 77827 Genie S 60 and S 65 600 e Boom Structure Components November 2005 Figure Rev Description 602 1 E Boom Components View 1 Genie S 60 and S 65 Part No 77827 November 2005 600 e Boom Structure Components 602 1 Boom Components View 1 Rev E Item Part No Description Qty Item No Description Qty 1 94690 Number 1 Boom Tube Assembly 19 18383 External Snap Ring 1 5 inches 2 USA Canadian Australia models 1 20 18399 Flat Washer inches D 88919 Bearings 2 25 x 2
31. Combiner Valve 1 10 94756 Check Valve 2 5 psi 0 17 bar 2 11 94751 Orifice Plug 0 040 inch 3 12 94753 Shuttle Valve 40 psi 2 8 bar 1 Part No 77827 Genie S 60 and S 65 400 e Manifolds and Pumps June 2005 Figure Rev Description 403 1 A Jib Select and Platform Rotator Genie S 60 and S 65 Part No 77827 June 2005 400 e Manifolds and Pumps 403 1 Jib Select and Platform Rotator Rev A Item Part No Description Qty 1 44174 Coil 1 2 89862 Solenoid Valve 2 position 3 way cartridge only 1 89864 Seal Kit 3 89863 Coil 10V DC 1 4 88786 Jib Select Manifold includes items 1 3 1 5 73807 Platform Rotate Counterbalance Manifold includes item 6 1 62507 O ring 6 62506 Counterbalance Valve 3300 psi 227 5 ba 2 43018 Seal Kit Part No 77827 Genie S 60 and S 65 June 2005 400 e Manifolds and Pumps Rev Description Figure Pumps 404 1 oscillate Models Non Oscillate Models Part No 77827 Genie S 60 and S 65 June 2005 Part No 94354 81669 2 81103 94918 3 77788 88957 43683 107812 107813 107814 107815 106834 106835 106836 106837 Description Lift Pump 1 Section Seal Kit Lift
32. Deutz models 24 14041 Electric Locknut 3 4 inch 1 107577 Generator Option 3000W S C in 220V 50 Hz Ford models 25 7056 queeze Connector 1 2 inch 2 107576 Generator Option 3500W 26 6935 Electric Locknut 1 2 inch 2 120V 60 Hz Ford models 27 10775 Junction 222 2 22 2 1 1 8516 Screw HHC 3 8 16 x 1 5 inches 13585 GFCI Outlet 110V GR 5 North American models 2 6097 Flat Washer 3 8 inch 45437 GFCI Cover Weatherproof 10777 Blank Cover 3 4828 Nylock Nut 3 8 16 66356 Gasket Blank Cover 4 70399 Generator Mount Ford models 1 28 69776 Terminal Strip 4 pole 1 5 60707 Generator 3500W 120V 60 Hz 1 29 54380 Screw PHPM 8 32 x 0 875 89908 Generator 3000W 220V 50 Hz inch 6 54687 Screw HHC M14 1 5 x 40 mm 30 18605 Nylock Nut 8 32 GR 8 8 31 60887 Circuit Breaker 30A 1 7 37505 Lock Washer M14 32 19274 Relay SPDT 12V 1 8 49411 Flat Washer M14 33 61211 Circuit Breaker 15A 1 88996 Generator Mount Diesel models 1 34 8425 Electrical Enclosure 1 10 88296 Screw HHC 7 6 14x1 25 inches 99 81852 Screw HHC 7 16 14 x 1 75 GR5 inches GR 5 11 20912 Lock Washer 7 16 inch 36 11209 Flat Washer 7 16 inch 12 6083 Hex Nut 7 16 14 GR 2 37 70398 Generator Mount 1 18 14723 Screw HHC
33. Fitting ies 2 Fitting ets 10 FING aeter tts 2 Filtitigu iiit eniin 2 Hose Assembly Components Genie part numbers 48812 48812 and 48753 23 inches Hose Assembly Components Genie part numbers 48822 48822 and 56777 Q 131 Hose Assembly Components Genie part numbers 48800 48802 and 48751 105 Hose Assembly Components Genie part numbers 48812 48819 and 48753 94 inches Hose Assembly Components Genie part numbers 48812 48812 and 48753 Q 46 inches WEE Fitting nk i Geen SU Le RE Hose Assembly Components Genie part numbers 48841 48846 and 94358 23 inches Hose Assembly Components Genie part numbers 48809 48809 and 39889 21 inches Hose Assembly Components Genie part numbers 48841 48846 and 94358 Q 21 inches aceite cepe Item Part No 19 20 21 22 23 24 25 26 27 49119 7578 49119 7578 75278 4729 75278 5129 94464 4986 48908 48911 48998 48880 800 Hydraulic Hoses and Fittings 803 1 4WD Traction Manifold Rev B Description Qty Hose Assembly Components Genie part numbers 48800 48800 and 48751 74 inches 1 Hose Assembly Components Genie part numbers 48800 48800 and 48751 74 inches 1 Hose Assembly Components Genie part numbers 48822 48827 and 56777 45 inches 3 Hose Assembly Components Genie part numbers 48822 48827 and 56777 49 inches 1 Ho
34. Mushroom Head 1 54692 Spacer Ta 2805 yBaseincludes 2 each 45384 Black Plastic Plug 0 5 inch N C contacts 66818 Contact N C 21 24018 Circuit Breaker 15A 1 47899 Circuit Breaker 20A option 8 73753 24 pin Receptacle with Flange 49820 Screw 6 32 0 5 inch 4 9 20776 Squeeze Connector 1 inch NPT 10 19506 Hour Meter 10 80V DC includes mounting bracket 1 11 56457 S Toggle Switch SPDT 2 Position Maintained 1 27246 Rubber Boot 54692 Spacer 12 13037 Toggle Switch SPDT 3 Position Momentary Diesel models 3 27246 Rubber Boot 54692 Spacer 13 24018 Circuit Breaker 15A 14 56457 Toggle Switch SPDT 2 Position Maintained Gasoline LPG models 1 27246 Rubber Boot 54692 Spacer 45384 Black Plastic Plug 0 5 inch Part No 77827 Genie S 60 and S 65 300 Turntable Components November 2005 Figure Rev Description 306 1 C Ground Control Box View 2 Genie S 60 and S 65 Part No 77827 November 2005 300 e Turntable Components 306 1 Ground Control Box View 2 Rev Item Part No Description Qty 88813 Ground Control Box Harness 1 88930 Harness 12V to Platform 1 2 88934 Harness Cable 2 1 3 88935 Harness Cabl
35. November 2005 Figure Rev Description 706 1 A Optional Joystick Q VW GOR GO qe 5 60 5 65 77827 November 2005 700 e Plattorm Components 706 1 Optional Joystick Rev Item Part No Description Qty 75565 Joystick Controller Single axis Steer Rocker Switch drive steer functions calibration required after replacement 1 75443 Rocker Switch Boot 1 2 75444 Rocker Switch Retainer 1 3 75445 Rocker Switch Assembly 1 4 75446 Rocker Switch Centering Spring 1 5 75447 Switch Shield 1 6 75448 Sensor Support 1 7 75449 Joystick Knob 1 8 62393 Screw 6 32 x 0 625 inch Torx Drive T 15 1 9 62394 Rubber Boot 1 10 62395 Joystick Centering Spring 1 11 62396 Joystick Centering Collar 1 12 75143 Guard iuste 1 13 62397 Joystick Housing O ring 1 14 62398 Plastic Cover 1 Part No 77827 Genie S 60 and S 65 800 e Hydraulic Hoses and Fittings June 2005 Figure Rev Description 801 1 C Function Manifold View 1 See View 2 5 5 LEGEND A FITTING O HOSE ASSEMBLY lt gt CO
36. Nylock Nut 3 16 32 24040 Flat Washer 1 2 inch 15086 Flat Washer 5 16 inch 24038 Small Shock Mount 4 33 6198 Nylock Nut 1 2 inch 6 21019 Screw PHM 10 24 x 0 5 inch 34 88450 Oxygen Sensor Pre Cat 1 7 6146 Flat Washer Plated 10 35 94931 Header Pipe 1 8 70433P Fan Gist 1 36 13000 Screw HHC 5 16 18 x 1 25 Nine ee A inches GR 5 9 52076 LER 1 37 74323 Exhaust Sas kal c 1 10 48498 Isolator uet 2 38 18503 Nut Locking Flange 5 16 18 11 18503 Locking Nut 5 16 inch 39 106271 Muffler Clamp Outboard 1 12 101123P Radiator Strut Outboard 2 101126P Muffler Support Outboard 13 52571 1 40 6175 Screw HHC 3 8 16 x 1inch GR5 14 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 41 4828 Nylock Nut 3 8 16 15 101119P Engine Mount Outboard 1 42 77139 Medium Pressure Filter 1 60857 Filter Kit 16 70367 Coolant Recovery Bottle 1 43 60334 High Pressure Filter 1 17 8915 Screw HHC 4 20 x 1 25 inch m 58222 O ring GR5 58228 18 6638 Flat Washer 1 4 inch 60857 fFilterKit 19 49817 Screw PHM 10 32 x 1 25 44 81005P Filter 2 1 45 64079 Bell Housing Kit 1 20 6146 Flat Washer 10 37003 Coupler 15 Tooth 21 6178 Nylock Nut 10 32 46 106487 Electronic Control Module 1 22 49898 Map
37. Pressure 5 60 4 Decal Tire Pressure S 65 Caution Component Access 1 Part No 20 21 22 23 24 25 26 27 62076 62078 52966 52967 27205 27206 27207 27204 62077 62079 82455 100 Decals 102 1 Decals with Symbols Rev C Description Qty Cosmetic Genie 5 60 1 Cosmetic Genie 5 65 Cosmetic 4 2 1 Cosmetic 4 x 4 1 Arrow 1 Triangle 2 Triangle Yellow 2 Arrow Blue 1 Cosmetic 60 1 Cosmetic S 65 Decal Ground Control Panel 1 Part No 77827 Genie S 60 and S 65 200 e Drive Chassis Components November 2005 Figure Rev Description 201 1 D Steer End before serial no 10345 NT Q Genie S 60 and S 65 Part No 77827 November 2005 Part No 1 2 A 94507 7339 6638 56912 32339 8255 6021 81895 81599 45226 19440 74389 59460 89294 77643 77726 77725 25817 88730 88729 88727 88728 77791 77790 94332 94534 94535 106647 106646 Description Qty Drive Chassis Cover with Decals Screw HHC 4 20 x 0 5 inch GR 5 Flat Washer 1 4 inch Spr
38. S CONNECTOR MALE PIPE TO ORFS 48772 381 4 HOSE 1 4 INCH ID 42761 1J143 6 4 HOSEEND 90 FEMALE SWIVEL SEALLOK 48773 AS B 13 SLEEVE NYLON 86 ID 42762 1J743 6 4 HOSEEND 45 FEMALE SWIVEL SEALLOK 48800 1JC43 4 4 HOSE END FEMALE SWIVEL SEAL LOK 42768 1 43 4 4 HOSE END MALE SEALLOK 48801 1J743 4 4 HOSE END 45 FEMALE SWIVEL SEALLOK 42776 601 8 HOSE 1 2 INCH ID 48802 1J943 4 4 HOSEEND 90 FEMALE SWIVEL SEALLOK 42777 1J743 16 16 HOSE END 45 FEMALE SWIVEL SEALLOK 48804 1JM43 4 4 HOSE END MALE SEALLOK NO O RING 42786 16CLO S ELBOW 90 MALE PIPE TO ORFS 48805 10643 4 4 HOSE END FEMALE SWIVEL JIC 42787 16R6LO S RUN TEE SWIVEL NUT ORFS 48806 13943 4 4 HOSE END 90 FEMALE SWIVEL JIC 42788 16 8TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 48807 1JS43 4 4 HOSE END FEMALE SWIVEL SEALLOK 42789 6 6 CLO S ELBOW 90 MALE PIPE TO ORFS 48808 3JC82 8 8 HOSE END FEMALE SWIVEL SEAL LOK 42790 8 10 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48809 3JC82 12 12 HOSE END FEMALE SWIVEL SEALLOK 42791 3 4CD S ELBOW 90 MALE TO FEMALE PIPE 48810 1JC43 6 4 HOSE END FEMALE SWIVEL SEAL LOK 42792 3 AX1 2PTR S REDUCER MALE TO FEMALE PIPE 48811 1J943 6 4 HOSEEND 90 FEMALE SWIVEL SEALLOK 42793 1 2CR S ELBOW 90 MALE PIPE 48812 1JC43 6 6 HOSE END FEMALE SWIVEL SEAL LOK Genie S 60 and S 65 Part No 77827 June 2005 800 e Hydraulic Hoses and Fittings 806 1 Hydraulic Hose and Fitting Cross reference Rev A GeniePN ParkerPN Description Gen
39. SEALLOK 48888 10 12 5000 5 ELBOW 45 STRAIGHT THREAD TO ORFS 48830 1743108 HOSE END 45 FEMALE SWIVEL SEAL LOK 48890 455010 5 BRANCH TEE STRAIGHT THREAD TO ORFS 48831 1J943 10 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48891 45610 5 BRANCH TEE SWIVEL NUT ORFS 48833 1JC43 10 10 HOSE END FEMALE SWIVEL SEALLOK 48892 6 610 8 ELBOW 90 SWIVELNUT ORFS 48834 1J943 10 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48893 6 5 5 UNION STRAIGHT THREAD 48835 1 543 10 12 HOSE END FEMALE SWIVEL SEALLOK 48894 8WLO WLNL SS UNION BULKHEAD ORFS 488356 1JC43 12 8 HOSE END FEMALE SWIVEL SEALLOK 48895 DT 370 MSMO 5 48837 1JS43 12 8 HOSE END FEMALE SWIVEL SEALLOK 48896 6JLO S UNION TEE ORFS 48838 1J743 12 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 48897 DT 750 MSMS 5 48839 1J943 12 8 HOSEEND 90 FEMALE SWIVEL SEAL LOK 48898 DT 50 MOMS 5 VALVE CHECK 48840 1J943 12 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48899 620 5 dd HOSE END FEMALE SWIVEL SEALLOK 489004 6 F5OLO SW 035O0RI CONNECTOR STRAIGHT THREAD ORFS 48842 11043 12 12 HOSE END MALE SEALLOK W 035 ORI 48843 1143 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK 48902 16 1 AOEAG S ELBOW 90 LONG FEMALE PIPETO 48844 1J543 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK STRAIGHT THREAD 48845 1743 12 12 HOSE END 45 FEMALE SWIVEL SEALLOK 2995 ee NIPRLERIRE 48846 1943 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK e EOD C E
40. Tank Side 1 81876 Cover Support Engine Side not shown 9 28301 Gas esr 2 27377 Retainer Spring 33555 Ball Stud 10 75076 Latch 2 11 49816 Screw PHM 10 32 x 0 75 inch 12 6146 Flat Washer Plated 10 13 6178 Nylock Nut 10 32 14 101964 Exhaust Tube 1 Part No 77827 Genie S 60 and S 65 300 Turntable Components November 2005 Figure Rev Description 304 1 E Engine Side O88 O8 Genie S 60 and S 65 Part No 77827 November 2005 Part No 1 73455 2 6036 3 33418 101291 35675 4 101540 35675 5 61128 6 6126 7 77671 8 94747 9 13066 10 88212 11 33278 12 89571 94937 13 77676 14 6610 15 6097 16 4828 17 81834 18 25068 19 13064 20 88356 13103 77666P 21 77665P Description Qty Screw HHC 5 8 11 x 2 25 inches GR 8 1 Lock Washer Bis inch Flat Washer 5 8 inch Engine Tray Assembly before serial number 9694 1 Bearing 1 25 x 1 5 x 1 25 INCNES 1 Engine Tray Assembly after serial number 96993 1 Bearing 1 25 x 1 5 x 1 25 INCHES intei rte as 1 Screw 3 4 10 x 4 inches Hex Nut 3 4 10 Backlash Plate 1 Screw HHC 1 2 13 x 1 75 inch GR 8 9 Flat Washer 1 2 inch 9 Screw SHC 3 4 10 x 3 inch GR 8
41. to Platform Option Complete S 60 XXXXXX Air Line to Platform Option Complete S 65 1 49212 Female Bulkhead Connector 2 49214 Male Quick Disconnect 3 18 3 49177 102894 Hose Assembly Components Genie part numbers 49213 49213 and 39888 1027 inches S 60 49177 Hose Assembly Components Genie part numbers 49213 49213 and 39888 xxxx inches S 65 4 73896 Air Line Bracket mounts with existing hardware 1 5 49215 Female Quick Disconnect 3 8 18 Part No 77827 Genie S 60 and S 65 June 2005 900 e Accessories Rev Description A Figure 904 1 Belt Driven Generator Option d A c 59 Y 7 w v OZ A Y IN SS S Ford Models Diesel Models SAY E P AA Part No 77827 Genie S 60 and S 65 June 2005 900 e Accessories 904 1 Belt Driven Generator Option Rev A Part No Description Qty Item Part No Description Qty 77631 Generator Option 3000W 20 6178 Nylock Nut 10 32 220V 50 Hz Perkins models i ip 3 8 77630 Generator Option 3500W 2 29868 Spring Clip 3 8 16 120V 60 Hz Perkins models 22 8516 Screw HHC 3 8 16 x 1 5 77965 Generator Option 3000W inches GR 5 220V 50 Hz Deutz models 3 E 77964 Generator Option 3500W 23 12960 Squeeze Connector 3 4 inch 1 120V 60 Hz
42. 019 Screw PHM 10 24 x 0 5 inch 94886 Fan Spacer 14 6146 Flat Washer 10 24038 Radiator Isolators 15 6090 Screw 1 4 20 x 0 75 inch GR 5 41 65473 Radiator 1 16 6638 Flat Washer 1 4 inch 42 88989P Upper Radiator Support 17 6091 Nylock Nut 1 4 20 43 70385 Exhaust Clamp 2 inches 2 18 54487 Fan Guard pEr 761P AlrIntake BaMa i 5 6 i 19 54579 Lower Radiator pipes 29962 2 le 13014 Clamp 2 25 inches 46 6782 Nylock Nut 5 16 18 20 54687 Screw M14 x 1 5 x 40mm 21 37505 Lock Washer M14 22 49411 Flat Washer M14 23 88988P Engine Mount Outboard 1 24 6019 Screw HHC 3 s 16 x 1 25 inch GR5 25 6097 Flat Washer 3 8 inch Part No 77827 Genie S 60 and S 65 500 e Engine Components October 2005 Figure Rev Description 503 2 D Perkins 404 22 after serial number 9693 Genie S 60 and S 65 Part No 77827 2005 500 Engine Components 503 2 Perkins 404 22 after serial number 9693 Rev D Item Part No Description Qty Item No Description Qty 1 70367 Coolant Recovery Bottle 1 24 10598 Screw HHC 106226 4000 Vinyl Tubing Overflow 40 inches 1 2 13 x 3 inches GR 5 2 63463 Air Filter Assembly
43. 1 6 6019 Screw 3 8 16 x 1 25 inch 7 8915 Screw 1 4 20 x 1 25 inch 8 6638 Flat Washer 4 inch 9 6091 Nylock 1 4 20 10 6175 Screw 3 8 16 x 1 inch 11 77679 LPG Tank Mount 1 12 89617 Auxilliary Power Unit 12V DC 1 77069 Motor 12V DC 62268 Pump Auxilliary Power Unit 77071 Solenoid 37187 Seal Kit 37192 Coupling 13 6888 Screw 1 4 20 x 1 inch 14 70387 Fuel Return Gasoline LPG models 1 61234 Fuel Return Diesel models 15 61240 Fuel Return Bushing 1 16 77219 Fuel Pump Ford Models 1 77750 Fuel Pump GM Models Part No 77827 Genie S 60 and S 65 300 Turntable Components November 2005 Figure Rev Description 303 1 E Turntable Covers 2 0 Genie 5 60 5 65 77827 November 2005 300 Turntable Components 303 1 Turntable Covers Rev E Item Part No Description Qty 1 94528 Turntable Cover with Word Decals Tank Side 1 101405 Turntable Cover with Symbol Decals Tank Side 2 6888 Screw HHC 4 20 x 1 inch GR 5 12906 Fender Washer 1 4 inch 94527 Turntable Cover with Word Decals Engine Side 1 101404 Turntable Cover with Symbol Decals Engine Side 5 6091 Nylock Nut 1 4 inch 6 6638 Flat Washer 1 4 inch 7 30408 Turntable Cover Hinge 4 8 81874 Cover Support
44. 2 70499 Exhaust Pipe 1 20 6175 Screw HHC 3 8 16 x 1 inch 43 70385 Exhaust Clamp 2 inches 2 SES 44 6584 Screw SHS 10 24 x 625 GR 5 21 6097 Flat Washer 3 8 inch 45 85054 Flat Washer M10 22 13002 cu HHC 5 16 18 x 1 inch 46 25625 Hex Nut 10 24 23 5397 Flat Washer 5 16 inch 47 102497 Fuel 2 2 1 24 6782 Nylock Nut 5 16 18 25 70351P Air Cleaner Mount 1 26 70375 Air Cleaner Hose 1 27 63463 Air Filter Assembly 1 62420 Air Filter Element 53952 Mounting Bracket 89339 End Cap 28 101006 Air Intake Hose 1 30971 Hose Clamp inch 2 29 70494P Air Intake Baffle 1 Part No 77827 Genie S 60 and S 65 500 e Engine Components October 2005 Figure Rev Description 503 1 E Perkins 404 22 before serial number 9694 A R 3 4946 885 86 Pm Bi 8 w Genie 5 60 5 65 Part 77827 2005 500 Engine Components 503 1 Perkins 404 22 before serial number 9694 Rev E Item Part No Description Qty Item No Description Qty 1 70367 Coolant Recovery Bottle 1 26 94762 Oil Filter 1 2 63463 Air Filter Assembl
45. 332 94534 94535 106647 106646 Description Qty Drive Chassis Cover with Decals Screw HHC 4 20 x 0 5 inch Flat Washer 1 4 inch Spring Clip 1 4 20 Clevis Pin 1 x 2 5 inches 6 Self locking Cotter Pin Steer Cylinder 2 Seal Kit TIO Bod uiid hr 1 Hose Bracket 2 Hose Clamp Hose Clamp Retainer Yoke Assembly with Bearings Tank Side Yoke Assembly with Bearings Engine Side Bearing 1 x 1 25 x 1 inches Bearing 1 5 x 1 75 x 1 5 inches Wheel and Tire Assembly Tank Side Air Filled Wheel and Tire Assembly Engine Side Air Filled Wheel 24 5 x 11 75 9 Hole Tire 355 55D625 14 Ply Wheel and Tire Assembly Tank Side Foam Filled Tire size 355 55D625 Wheel and Tire Assembly Engine Side Foam Filled Tire size 355 55D625 Wheel and Tire Assembly Tank Side Foam Filled Tire size 385 19 Wheel and Tire Assembly Engine Side Foam Filled Tire size 385 19 Wheel and Tire Assembly Turf Wheel and Tire Assembly Non marking Engine Side Wheel and Tire Assembly Non marking Tank Side Wheel and Tire Assembly Non marking Engine Side Foam Filled Wheel and Tire Assembly Non marking Tank Side Foam Filled Part No 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 200 Drive Chassis Components 201 2 Steer End after serial no 10344 Rev E Description Qty 888
46. 361 70284 16584 75826 65623 70260P 83048 94903 6019 6097 70251 77139 60857 70368 61782 75953 81724 13000 5397 6782 Description Qty PCV Valve Spark Plug Distributor Distributor Cap Distributor Rotor Fuel Filter Fuel Pump Pressure Switch Water Temperature Switch Upper Radiator Hose 1 Lower Radiator Hose Radiator Shroud 1 Screw PHM 10 32 x 0 5 inch Lock Washer 10 Air Cleaner 1 Filter Element Coolant Recovery Bottle 1 Rubber Elbow 45 1 Air Intake Tube 1 U Bolt 5 16 18 x 2 5 inches Nut 5 16 18 Qil FIE aiti 1 Front Engine Mount 1 ici 1 Electronic Control Unit 1 Screw 3 8 16 x 1 25 inch Flat Washer 3 8 inch Engine Vibration Isolator 4 Medium Pressure Filter 1 Filter Kit Exhaust Pipe includes item 19 1 Exhaust Flange 1 Exhaust Gasket Pivot Pin 1 25 x 13 inches 1 Screw HHC 5 16 18 x 1 25 inches GR 5 Flat Washer 5 16 inch Nylock Nut 5 16 18 Part No 24 25 26 27 28 41 42 43 94904 77822 88403 60707 89908 Ref 70261P 70372 77821 65621 65473 48425 15086 60334 58222 58223 60857 6175 81005P 70259P 70294 81426 94905
47. 4 Screw 3 8 16 x 3 25 inches 19 6097 Flat Washer 3 8 inch 20 101845 Rotator 1 Part No 77827 Genie S 60 and S 65 700 e Plattorm Components November 2005 Figure Rev Description 703 1 A Platform Control Box View 1 C 0 0 C0 C0 0 2 C OO QD 2e fe Genie S 60 and S 65 Part No 77827 November 2005 Part No 101434 94650 88806 1 13037 27246 54692 2 56298 56848 3 13480 27246 54692 4 56457 27246 54692 5 Ref 6 66812 94506 66818 7 Ref 7 Ref 8 45384 9 45383 72326 10 8914 11 6356 12 6638 13 66813 66815 66816 Description Qty Item Part No Platform Control Box with Decal 14 Ref complete Joystick Harness Platform Control Box Wiring Harness Toggle Switch SPDT position Momentary 5 Rubber Boot Nylon Spacer Indicator Light Red 12V DC 1 Retaining Washer Toggle Switch DPDT 2 position Momentary 1 Rubber Boot Nylon Spacer Toggle Switch SPDT 2 position maintained 3 Rubber Boot Nylon Spacer 15 Joystick Controller Single Axis Boom extend retract refer to 704 1 Push Button with Base Red Mushroom Head 1 Base includes 3 N C contacts Contact N C Joystick Controller M
48. 434 82548 82646 32728 82456 28235 28174 82545 82547 44981 82602 82604 82549 82550 82551 82552 82473 Description Qty Decal Kit Instructional includes Items 1 3 6 9 and 22 25 Label Lower Midrail 1 Decal Read Manual 1 Decal Unleaded Gas Only 2 Decal Diesel Fuel Decal No Smoking 2 Label Serial 1 Decal Liquid Propane Gasoline LP units only 1 Danger Electrical Hazard 3 Warning Crush Hazard 4 Decal Lanyard Anchorage Point 4 Warning Crush Hazard Platform 2 Decal Drive Enable Patch 1 Decal Generator option 1 Decal Platfrom Control Panel 1 Decal Power to Platform 115V DC 2 Decal Power to Platform 230V DC Decal Max Load 500 Ibs 227 kg Decal Max Load 750 Ibs 340 kg please refer to the specific machines s serial number label to determine proper decal 1 Decal Air Line to Platform 110 psi 7 6 bar Option 2 Danger Max Side Force 150 Ibs 667N ANSI and CSA models 1 Danger Max Side Force 90 Ibs 400N CE models Decal Wheel Load S 60 4 Decal Wheel Load S 65 Decal Tire
49. 756 34 inches 1 Hose Assembly Components Genie part numbers 88474 88477 88944 and 884780 78 5 inches before serial no 9656 1 Hose Assembly Components Genie part numbers 88474 88477 88944 and 884780 72 5 inches after serial no 9655 EE 1 Strainer 20 ORFS x 24 SAE before serial no 9656 1 Strainer 20 ORFS x 24 SAE after serial no 9655 mee 1 Hose Assembly Components Genie part numbers 48841 48846 and 48761 96 inches 1 This list continues on the next page The length listed in the component description is the length of the hose only Refer to 806 1 to cross reference Genie part numbers to Parker part numbers Part No 77827 Genie S 60 and S 65 June 2005 Figure Rev Description 801 1 C Function Manifold View 1 See View 2 5 5 1 1 2 3 4 4 2 2 1 1 1 1 LEGEND yx FITTING HOSE ASSEMBLY lt gt CONNECTOR SW1 P1 PTEST EXT PL1 PR1 5 2 P2 LSTEST RET PL2 PR2 fs STi 3 6 Function Manifold ST2 3 7 TANK P AUX SWIV 8 9 10 9 11 12 14 15 Aux Power Unit 18 0T High IN Brake Pressure 2 Speed 55520 Filter s Mani anifold I 8 19 1 BRK 20 10 E 9 P1 Function E i Medium 5 gt IN Pressure 26 Filter V IN 27 30 e 9
50. 77827 Genie S 60 and S 65 November 2005 700 Plattorm Components Rev Description Figure Platform Configurations 701 1 Part No 77827 Genie S 60 and S 65 November 2005 700 e Plattorm Components 701 1 Platform Configurations Rev F Item Part No Description Qty 5 73931 Foot Switch Cover with Decal USA Canada Australia 1 63766P Foot Switch Cover Europe Asia South America 6 73610 Platform Entry Step 1 7 12448P Sliding Mid rail Assembly 1 97815 Lower Mid rail Decal 8 6090 Screw 1 4 20 x 0 75 inch 9 6638 Flat Washer 1 4 inch 10 56912 Spring Clip 1 4 20 11 77844 Decal Plate with Word Decals USA Canada Australia 1 101578 Decal Plate with Symbol Decals Europe Asia South America 44743 Manual Storage Box with Decal USA Canada Australia 24514 Manual Storage Box Europe Asia South America 12 60370 S Platform Support for 6 and 8 foot platforms 1 94326 Platform Support for 4 and 5 foot platforms 13 77692 Screw 3 8 16 x 1 GR 8 8 14 6097 Flat Washer 3 8 inch 15 73928 Screw 1 8 x 11 inches 16 38859 Flat Washer 1 inch 17 29764 Nylock Nut 1 8 18 88786 Jib Manifold 5 65 models 1 89864 Seal Kit 89862 Sole
51. 8 81347 81342 81341 77784 77616 57072 34344 77718 600 e Boom Structure Components 603 1 Boom Components View 2 Rev E Description Qty Screw HHC 4 20 x 2 inches GR 5 Flat Washer 4 inch Nylock Nut 1 4 20 Extension Cable Bracket 1 Pull Tube Pivot 1 Wear Pad 5 5 x 1 75 0 5 inch 1 Wear Pad 1 Primary Boom Cover 1 Cable Keeper attaches to inside of Boom Tube No 3 1 Screw 3 8 16 x 1 25 inches GR 5 Shim 5 x inches 16 Gauge 4 Wear Pad 5 x 3x 0 75 inch 4 Part No 77827 Genie S 60 and S 65 600 e Boom Structure Components November 2005 Figure Rev Description 604 1 D Boom Components View 3 Genie S 60 and S 65 Part No 77827 November 2005 600 e Boom Structure Components 604 1 Boom Components View 3 Rev D Item Part No Description Qty Item No Description 1 Ref Number 3 Boom Tube refer to 21 88576 Platform Rotator 5 60 1 602 1 94442 Seal Kit 88516 Bleed Nipple 2 48232 Pivot Pin 1 25 x 7 81 inches 1 D 53199 Bearing 1 25 x 1 5 x 1 inch 49226 Rod End 0 375 x 3 69 inches 6 29 30187 Pivot Pin 1 25 x 5 25 inches 1 3 4 g RIS aS 23 63566 Slave Oylinder 1 101254 Seal Kit 5 6021 Lock Washer 3 8 inc
52. 820 Screw 6 32 x 0 5 inch 11 12344 Nylock Nut 6 32 1 81551 Screw 6 32 x 0 375 inch 2 81550 Standoff 6 32 x 0 75 x 0 25 12 73717 Connector Receptacle 4 way 12 14 Gauge 222012 1 3 54365 Screw 10 32 x 0 5 inch mE 73711 Terminal Pin 12 14 gauge CE models 60526 Lock Receptacle 4 way 12 14 6178 Nylock NEE AO Be CE model 88958 Harness 12V to platform 5 60 5 19274 Relay SPDT before serial number 12056 12V DC CE models 1 107909 Harness 12V to platform S 60 SEN after serial number 12055 6 94772 Printed Circuit Board Platform 88933 Harness 12V to platform Control Box ALC 500 S 65 before serial number 9694 1 82928 Software Decal 13 73803 Screw No 12 x 0 75 inch before serial number 9694 56029 Connector Molex 24 Pole 56030 Terminal Molex 16 Gauge 56561 Crimper Tool 56562 Extractor Tool 14 73736 Connector Receptacle 48 2 2 1 73713 Terminal Pin 16 18 gauge 54255 Lock Receptacle 12 way 14 18 gauge 6 106349 Printed Circuit Board Platform 88831 Boom Cable Harness 5 60 Control Box ALC 500 before serial number 12056 after serial number 9693 1 107907 Boom Cable Harness S 60 106353 Software Decal after serial number 12055 before serial number 9693 88932 Boom Cable Harness S 65 56029 Connector Molex 24 Pole 56030 Terminal Molex 16 Gaug
53. 83 Front Hub 2WD models 2 77674 Flanged Hex Nut 5 8 18 18 94891 Hub Cover 94892 Shim 94893 Outer Bearing 94894 Inner Bearing 94895 Cil Seal 88651 Motor and Wheel Drive Assembly 4WD models shown 2 88886 Wheel Drive and Brake 56 1 88884 Drive Motor 30cc 102126 Seal Kit 102131 Disconnect Kit 102168 Brake Kit 102163 Retaining Ring End Cover 102164 Cover 102165 Ring Nut 102166 Bearing 102167 Input Shaft 53994 Wheel Stud 5 8 18 x 2 5 inches 77674 Flanged Hex Nut 5 8 18 18 73455 Screw HHC 5 8 11 x 2 25 inches GR 8 12 13064 Flat Washer Hardened DRE 12 45226 Rod End 0 375 x 3 69 inches 8255 Screw HHC 3 e 16 x 0 75 inch 6021 Lock Washer 3 8 inch 81599 Pivot Pin 1 5 x 4 38 inches 4 77880 Pivot Pin 1 5 x 9 38 inches 1 5224 Screw HHC 3 e 16 x 2 inches 4828 Nylock Nut 3 8 16 77610 Pivot Pin 2 x 23 13 inches 1 30418 Rod End 0 5 x 3 75 inches 8177 Screw HHC 2 13 x 1 5inches 6033 Lock Washer 1 2 inch 6326 Screw HHC 3 e 16 x 3 inches 6097 Flat Washer 3 8 inch 45074 Thrust Washer 2 89675 Oscillate Cylinder 2 32722 Counterbalance Valve 89295 Seal Kit Part No 77827 Genie S 60 and S 65 200 e Drive Chassis Components November 2005 Figure Rev Description 202 1 D Non steer End lt S
54. 9 Alarm and Beacon Package Complete 1 56704 Strobe 12V DC Amber 2 2 6147 Screw RHM 10 32 x 1 inch 3 6146 Flat Washer 10 4 6178 Nylock Nut 10 32 5 45462 Alarm Chime Tone descent 1 72326 Plastic Nut 6 18963 Alarm Intermittent Tone CHE 1 72326 Plastic Nut Part No 77827 Genie S 60 and S 65 June 2005 900 e Accessories CN 5 A Wj N bi pum wn N 8 5 lt Ka Qe gt o S 5 o FEN Part No 77827 Genie S 60 and S 65 June 2005 900 e Accessories 902 1 Platform Accessories Rev B Item Part No Description Qty Item Part No Description Qty 53808 S Pinch Guard Option 6 foot 19 1487 Gate atch 1 Platform Complete 63311 Snap Pin 53807 5 Pinch Guard Option 8 foot 20 56424 Clamp 1 25 x 0 5 inch 14 Platform Complete includes items 1 11 and 13 14 21 88377 Foam x 1 25 inches 2 88609 5 Platform Control Box Cover 22 85300 Pipe Cradle Assembly Complete includes items 7 12 with Decal sesseeseseeeeeeoeeneessereene 2 73433 S Swing Gate Option Complete 88828 Work Light Option Complete includes items 2 5 77683 S Glazier Option Complete includes items 15 16 and 21 56572 Pipe Cradle Set include
55. 9694 503 2 D Perkins 404 22 after serial number 9693 504 1 E Ford LRG 425 EFI Engine View 1 505 1 D Ford LRG 425 EFI Engine View 2 600 Boom Structure Components 601 1 G Linkage Assembly 602 1 E Boom Components View 1 603 1 E Boom Components View 2 604 1 D Boom Components View 3 700 e Platform Components 701 1 F Platform Configurations 702 1 B Platform Configurations Load Sense Option 703 1 A Platform Control Box View 1 704 1 E Platform Control Box View 2 705 1 A Standard Joystick 706 1 A Optional Joystick This list continues on the next page Part No 77827 Genie S 60 and S 65 Table of Contents 800 Hydraulic Hoses and Fittings 801 1 C Function Manifold View 1 801 1 C Function Manifold View 1 802 1 C Function Manifold View 2 803 1 4WD Traction Manifold 804 1 A 2WD Traction Manifold 805 1 B Oscillate Option 806 1 A Hydraulic Hose and Fitting Cross reference 900 Accessories 901 1 A Alarm and Beacon Package 902 1 B Platform Accessories 903 1 A Air Line to Platform 904 1 A Belt Driven Generator Option 905 1 B Hostile Environment Package Boom Wipers 906 1 A Tri Entry Platform Option November 2005 Genie S 60 and S 65 Part No 77827 November 2005 Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie S 60 and S 65 Service Manual Parts Stocking List Manuals Genie Industries offer
56. Box View 1 6 OI 69 9 62 694909 Genie S 60 and S 65 Part No 77827 November 2005 300 e Turntable Components 305 1 Ground Control View 1 Rev B Item Part No Description Qty Item No Description Qty 106225 Gauge Option Ford 15 16397 Toggle Switch DPDT 101812 Gauge Option Perkins 3 Position Momentary 2 101813 Gauge Option Deutz 27246 Rubber Boot 1 6090 Screw 1 4 20 x 0 75 inch i 16 56298 Red LED 12V 2 1 3 2 6638 Flat Washer 4 inch es 56848 3 45383 Alarm Warble Tone 5 30 V 17 13480 Toggle Switch 2 Position Momentary 1 27246 Rubber Boot Platform Overload Option only 1 72326 Retainer Nut 4 42730 Toggle Switch SPDT 2 Position 54692 Spacer Momentary Gasoline LPG models 1 18 96008 Key Switch 1 21982 Single Key 37947 Key Pack of 10 19 101421 Ground Control Box with Decal 1 27246 Rubber Boot 54692 Spacer 5 7056 Squeeze Connector etse t 4 30782 Ground Control Box Gasket 1 6 12960 Squeeze Connector 20 13037 Toggle Switch SPDT S amp inchiNPT s nen 2 3 Position Momentary Diesel models EE 1 7 66812 Push Button with Base Red __ 27246 Rubber Boot
57. C 4 NUT COMPRESSION 61260 20 12 TRLO BL REDUCER TUBE END TO SWIVEL ORFS 73438 33482 4 4 HOSE END PUSHLOK MALE 61262 12C6LO S ELBOW 90 SWIVEL NUT ORFS 73767 1CD S ELBOW 90 MALE TO FEMALE PIPE 61263 20F5OHAO S UNION STRAIGHT THREAD 73768 20 16 5005 5 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 61264 6 10C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS 73769 16 20 5 1 5 CONNECTOR STRAIGHT THREAD TO ORFS 61265 6WNLO WLNL S UNION BULKHEAD 45 ORFS 74660 6 8F42EDMLO S CONNECTOR MALE BSPP TO ORFS 61268 4 WNLO WLNL S UNION BULKHEAD 45 ORFS 74661 8 8F42EDMLO S CONNECTOR MALE BSPP TO ORFS 61269 4WLO WLNL S UNION BULKHEAD ORFS 75007 4FLO S CONNECTOR MALE PIPE TO ORFS 61272 12AOEL6 ELBOW 90 STRAIGHT THREAD TO ORFS SWIVEL 75008 1 8HP S PLUG PIPETHREAD 61316 482 16 HOSE 1 INCH ID 75014 1 2HP S PLUG PIPETHREAD 61321 6JLO S UNION TEE ORFS 75042 8WELO WLNL S UNION 90 BULKHEAD W NUT ORFS 61327 782 12 HOSE 3 4 INCH ID 75043 3 4 5 NIPPLE PIPE 61328 881 24 HOSE 11 2 INCHID 75254 24 F5OHAO S UNION STRAIGHT THREAD 61336 11943 20 24 HOSE END 90 FLANGE HEAD 75255 12 5 UNION STRAIGHT THREAD 61345 12WJJLO WLNL S RUN TEE BULKHEAD ORFS 75256 XV506P 24 BALL VALVE 61346 8WNLO WLNL S4 UNION BULKHEAD 45 5 75574 4WLNL S BULKHEAD LOCKNUT 61569 33782 8 8 HOSE END 45 FEMALE SWIVEL JIC 75612 8WJLO WLNL S RUN TEE BULKHEAD ORFS 61610 12FF50LO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 75613 12 8 5005 5 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 61742 1
58. D 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 110339 110340 6175 6021 30138 38620 29080 34125 6019 77656 10258 87247 13635 10 88796 88567 77648 77649 6090 6356 88793 18383 18596 88791P 77650 Ref 88598 54177 49411 6198 Description Qty Extend Cable Assembly Kit 1 Retract Cable Assembly Kit 1 Screw HHC 3 e 16 x 1 inch GR 5 Lock Washer 3 8 inch Wear Pad 5 x 1 5 x 0 625 inch 8 Shim 5 x 1 5 inches 16 Slotted Shim 16 gauge 16 Wear Pad 5 x 1 5 x 0 75 inch 8 Screw HHC 3 e 16 x 1 25 inches GR 5 Rod End 3 4 10 Nylock Nut 3 4 10 Clevis Pin 1 x 2 25 inches 4 Cotter Pim 4 Retract Cable Equalizer 1 Extend Cable Pulley 1 Roller 1 2 inch PVC 1 Roller 1 2 inch Aluminum 1 Screw HHC 4 20 x 0 75 inch GR 5 Lock Washer 1 4 inch Pivot Pin 1 5 x 5 625 inch 1 External Snap Ring 1 5 inch 2 Flat Washer 1 56 x 2 5 x 0 061 inch Extend Pulley Bracket 1 Extension Cable Bottom Guide 1 Extension Cylinder refer to 602 1 Extension Cable Top Guide 1 Screw 1 2 13 x 1 5 inch EIS NEE 2 Flat Washer M14 Nylock Nut 1 2 13 Item Part No 28 29 30 31 32 33 34 35 36 37 38 39 4266 6638 6091 7768
59. EBOW SU 9 THAIGHTETHBEADTOORSFS ain e HOSE END eX FEHAREBWIVELOIC 48905 4F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 488488 10543 12 12 HOSE END MALE STRAIGHT THREAD 48906 SHOOLO S RUN TEE STRAIGFITAHBEAD 48849 1JC71 12 12 HOSE END FEMALE SWIVEL SEALLOK ORES 48850 1571 12 12 HOSE END FEMALE SWIVEL SEALLOK 40908 RELOS RUN TEE SWIVEL NUT ORES 48851 1171 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK RUN TEE BULKHEAD ORES ARS HOSE END ASe FEMALE SWIVEL SEALL OK 489104 GTX SW 0300RIFIC_CONNECTOR FEMALE PIPE TO FLARE TUBE aes ten VE 48911 4 6C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS aA dicii 48912 4 6F5OLO S CONNECTOR STRAIGHT THREAD ORFS 489134 6 F5OLO SW 0800R CONNECTOR STRAIGHT THREAD TO ORFS 48856 1J171 16 16 HOSE END 90 FEMALE SWIVEL SEALLOK 70 030981 d rer SEAL 48914 4 BF5OLO S CONNECTOR STRAIGHT THREAD TO ORFS DES EEN 48905 6C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS ams ee GE 48916 6F50LO S CONNECTOR STRAIGHT THREAD ORFS SEN Soe SLC HISEEND OBES 48917 6FF5OLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS FN ANE Ge 48918 6R50LO S RUN TEE STRAIGHT THREAD Part No 77827 Genie S 60 and S 65 800 e Hydraulic Hoses and Fittings June 2005 Figure Rev Description 806 1 A Hydraulic Hose and Fitting Cross reference GeniePN ParkerPN Description GeniePN Description 48919 6S50LO
60. ELO WLNL S UNION 90 BULKHEAD W NUT ORFS 53503 3 910 O RING STRAIGHT THREAD 10 61080 6WLO WLNL S UNION BULKHEAD ORFS 53535 3 912 O RING STRAIGHT THREAD 12 61083 24F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 53536 4 PNLO S PLUG TUBE END ORFS 61086 20R50LO S RUN TEE STRAIGHT THREAD 53537 6PNLO S PLUG TUBE END ORFS 61090 24 20 5 5 CONNECTOR STRAIGHT THREAD TO ORFS 53538 8PNLO S PLUG TUBE END ORFS 61091 1J94324 24 HOSE END 90 FEMALE SWIVEL SEALLOK 53539 10PNLO S PLUG TUBE END ORFS 61093 1978 12 12 HOSE END 90 FEMALE SWIVEL JIC 53540 12PNLO S PLUG TUBE END ORFS 61095 1JS43 20 16 HOSE END FEMALE SWIVEL SEALLOK 53946 129HB 5 4 FITTING 90 HOSE BARB TO MALE PIPE 61100 811 24 HOSE 11 2INCHID 53951 8 1 4F50G S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 61130 1543 24 24 HOSE END FEMALE SWIVEL SEALLOK 53980 6S6LO S BRANCH TEE SWIVEL NUT TO ORFS 61131 12878 12 12 HOSE END FEMALE SWIVEL SEALLOK 54132 4C6LO S ELBOW 90 SWIVEL NUT ORFS 61132 1J778 12 12 HOSE END 45 FEMALE SWIVEL JIC 54135 11343 16 16 HOSE END MALE SWIVEL PIPE 61152 139HB 6 4 ELBOW 45 BARB TO MALE PIPE 54283 8 10 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 61251 0750 BALLVALVE Part No 77827 Genie S 60 and S 65 June 2005 800 e Hydraulic Hoses and Fittings Figure Rev Description 806 1 A Hydraulic Hose and Fitting Cross reference GeniePN Description GeniePN Description 61259 4CC50LO S ELBOW 90 LONG STRAIGHT THREAD TO ORFS 73437 61
61. HREAD TO FLARE TUBE 48750 421 4 HOSE 1 4 INCH ID 39880 6 10 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48751 481TC 4 HOSE 1 4 INCH ID 39881 4 6 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48752 482TC 4 HOSE 1 4 INCH ID 39882 4 HP5ON S PLUG STRAIGHT THREAD 48753 451TC 6 HOSE 3 8 INCH ID 39883 8 8FTX S CONNECTOR MALE PIPE TO FLARE TUBE 48754 482 6 3 8 INCH ID 39885 269 12 12 ELBOW 90 BEADED HOSE BARB TO MALE PIPE 48755 381 6 HOSE 3 8 INCH ID 39886 431 6 HOSE 3 8 INCH ID 48756 451TC 8 HOSE 1 2 INCH ID 39887 540N 2 HOSE 1 8 INCH ID 48757 482TC 8 HOSE 1 2 INCH ID 39888 801 8 HOSE 1 2 INCH ID 48758 381 8 HOSE 1 2 INCH ID 39889 801 12 HOSE 3 4 INCH ID 48759 381 10 HOSE 5 8 INCH ID 39890 10643 6 6 HOSE END FEMALE SWIVEL JIC 48760 451TC 10 HOSE 5 8 INCH ID 39891 13943 6 6 HOSE END 90 FEMALE SWIVEL JIC 48761 482TC 12 HOSE 3 4 INCH ID 39892 13743 6 6 HOSE END 45 FEMALE SWIVEL JIC 48762 451TC 12 HOSE 3 4 INCH ID 39894 30682 8 8 HOSE END FEMALE SWIVEL JIC 48763 772 12 HOSE 3 4 INCH ID 39895 30682 10 12 HOSE END FEMALE SWIVEL JIC 48764 881 16 HOSE 1 INCH ID 42286 8 8 CTX S ELBOW 90 MALE PIPE TO FLARE TUBE 48765 772 16 HOSE 1 INCH ID 42756 8 12CLO S ELBOW 90 MALE PIPE TO ORFS 48766 AS B 15 SLEEVE NYLON 1 06 ID 42757 8 12FLO S CONNECTOR MALE PIPE TO ORFS 48767 AS B 22 SLEEVE NYLON 1 42 ID 42758 4JLO S UNION TEE ORFS 48770 881 8 HOSE 1 2 INCH ID 42759 4 4FLO S CONNECTOR MALE PIPE TO ORFS 48771 881 10 HOSE 5 8 INCH ID 42760 6 8 FLO
62. Hose Elbow 90 4 6096 Screw HHC 1 2 13 x 2 inches ee 5 29 80825 200 Air Intake 2 5 6095 Flat Washer 1 2 inch 6198 Nylock Nut 1 2 inch 7 6888 Screw HHC 1 4 20 x 1 inch GR 5 8 6638 Flat Washer 1 4 inch 9 6175 Screw HHC 3 e 16 x 1 inch GR 5 10 5397 Flat Washer 5 16 inch 11 4828 Nylock Nut 3 8 16 12 52581 Filter 4 2 1 13 101128 Muffler Clamp Inboard 1 101127P Muffler Bracket 14 101063 Air Clean 1 15 70425P Mount een 1 16 22578 Screw HHC M6 x 20mm GR 8 8 17 49407 Lock Washer M6 18 70527 Megajector Fuel 1 102106 Fuel Return Line 5 16 inch 19 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 20 101121P Radiator Support 1 21 33970 Ignition 1 22 6637 Screw HHC 1 4 20 x 1 75 inches GR 5 23 6091 Nylock Nut 1 4 20 24 106605 Engine Wire Harness and Relay 1 25 101118P Engine Mount Inboard 1 Part No 77827 Genie S 60 and S 65 600 e Boom Structure Components November 2005 Figure Rev Description 601 1 G Linkage Assembly Genie S 60 and S 65 Part No 77827 November 2005 Item Part No 1 88665 2 Ref 3 Ref 4 18716 5 18730 6 88872 7 88653 101252 61602 18720 8 88742
63. LKHEAD 49861 4FF50LO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 56353 3782 12 12 HOSE 45 FEMALE SWIVEL SEALLOK 49867 12 3 4 5 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 56354 3982 12 12 HOSE END 90 FEMALE SWIVEL SEALLOK 51152 6R6X S RUN TEE SWIVEL NUT ORFS 56604 10 8F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 51153 6 4 TRTX S REDUCER TUBE END TO SWIVEL ORFS 56639 3JC82 10 10 HOSE END FEMALE SWIVEL SEALLOK 51154 4 4GTX CONNECTOR FEMALE PIPE TO FLARE TUBE 56640 3J982 10 10 HOSE END 90 FEMALE SWIVEL SEALLOK 51264 881 12 HOSE 3 4 INCH ID 56655 3JC82 8 10 HOSE END FEMALE SWIVEL SEALLOK 51265 8JLO S UNION TEE ORFS 56676 10 8 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 51508 6BTX S NUT FLARE TUBE 56776 471TC 6 HOSE 3 8 INCH ID 51580 12 8TRLO BL S TUBE END REDUCER ORFS 56777 471TC 8 HOSE 1 2 INCH ID 51628 6R6X S RUN TEE SWIVEL NUT ORFS 56789 811 16 HOSE 1 INCH ID 51735 3 8HHP PLUG PIPE THREAD 57884 3 8 FF NIPPLE PIPE 51803 1J943 6 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 59335 6 FNL S CAP TUBE END 53023 125HBL 5 4 FITTING HOSE BARB TO MALE PIPE 59342 4FNL S CAP TUBE END 53497 02585 O RING KIT 59371 8HP5ON S PLUG STRAIGHT THREAD 53499 1JC71 16 16 HOSE END FEMALE SWIVEL SEALLOK 60653 BV 0751 BALL VALVE 53500 3 904 O RING STRAIGHT THREAD 4 60806 125HB 3 4 FITTING HOSE BARB TO MALE PIPE 53501 3 906 O RING STRAIGHT THREAD 6 61064 5 1 4 5 5 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 53502 3 908 O RING STRAIGHT THREAD 8 61079 4W
64. NNECTOR SW1 P1 PTEST EXT PL1 PR1 Sw2 P2 LSTEST RET PL2 PR2 STi 3 6 Function Manifold ST2 3 7 TANK P AUX SWIV 8 9 10 9 11 12 14 15 Aux Power Unit 18 097 High IN Brake Pressure 2 Speed 55520 gt oam Filter f Mani anifold ig au BRK 20 3 10 9 2 21 22 Bx 23 22 10 8 1 Function 24 Sr Medium oy bs Pressure Swivel 26 Filter V IN 27 30 d 28 A 9 BA 33 8 6 2 34 D2 CA 9 1 RETURN Drive B B5 86 FILTER pemp 16 ag N cD EG ct A 36 E Tank 59 SUCTION Genie S 60 and S 65 Part No 77827 June 2005 Part No a A 10 11 12 13 14 15 16 17 18 19 20 21 22 48905 48933 48916 48998 48880 49130 5782 49130 5582 48984 48960 48904 88949 3678 61074 7448 49117 2491 49151 6548 48914 48963 48935 48941 49117 4491 48907 61073 3930 49119 2878 Description Qty ze 7 lu WEE A 5 inc t 2 Diagnostic Nipple Dust Cap 2 Hose Assembly Components Genie part numbers 48812 48812 and 48753 Q 56 inches 1 Hose Assembly Components Genie part numbers 48812 48812 and 48753 Q 54 inches 1 ie 2 Fitting cooled eds 6 iii RA 2 H
65. Pump 2 Section Seal Kit Drive Pump 49 cc Coil includes nut O ring Pump to Engine Seal Kit Spacer Seal Kit Nitrile Seal Shaft Snap Ring Shaft Seal Controller Assembly Controller without coils O Ring Coil Stem Nut Coil Stem 400 Manifolds and Pumps 404 1 Pumps Rev B Part No 77827 Genie S 60 and S 65 Part No 77827 Genie S 60 and S 65 June 2005 400 e Manifolds and Pumps 405 1 Brake and 2 Speed Manifold Rev A Item Part No Description Qty 88785 Brake and 2 Speed Manifold 1 94764 Orifice Plug 0 025 inch 1 2 94760 Solenoid Valve 2 position WUER 1 94765 Coil 10V DC 94759 Coil Nut 3 94761 Check Valve 1 Part No 77827 Genie S 60 and S 65 October 2005 Part No 77827 500 e Engine Components lt lt 2 EN Me E d WS N d Ca A bye by 7 VES 5 AND e 2 amp 2 d AT 2 fe 9 e x YOO Ly 7 2 Figure 501 1 09 89 8 6 85 5 60 5 65 October 2005 Part No 22 23 65620 65622 77550 65624 65625 77751 77750 77850 94902 70254 70255 70262P 21019 6146 77236 77295 70367 33
66. Q 46 inches 2 5 49859 Fitting ERE RET 4 6 48916 2 7 48883 Fitting WEE 1 8 48960 oi cete 14 9 94374 2330 Hose Assembly Components Genie part numbers 48841 48846 and 94358 20 inches 1 10 94374 2530 Hose Assembly Components Genie part numbers 48841 48846 and 94358 Q 22 inches 1 11 94466 2336 Hose Assembly Components Genie part numbers 48809 48809 and 39889 21 inches 1 12 49119 7578 Hose Assembly Components Genie part numbers 48800 48800 and 48751 Q 74 inches 1 13 49119 7578 Hose Assembly Components Genie part numbers 48800 48800 and 48751 Q 74 inches 1 14 48933 Fitting iiem 4 15 94374 4730 Hose Assembly Components Genie part numbers 48841 48846 and 94358 Q 44 inches 4 16 94464 4986 Hose Assembly Components Genie part numbers 48808 77703 and 39888 48 inches 4 17 48908 RL EE 2 18 48905 WEE 2 19 48911 Fitting nn x 1 The length listed in the component description is the length of the hose only Refer to 806 1 to cross reference Genie part numbers to Parker part numbers Part No 77827 Genie S 60 and S 65 800 e Hydraulic Hoses and Fittings June 2005 Figure Rev Description 805 1 B Oscillate Option 2 P Left Oscillate Right Oscillate Cylinder Cylinder E E 1 2 2 1 2 _ pE 3 3 Top Bottom D QU 9 1 1 A B Oscillate Va
67. RAIGHT THREAD TO ORFS 49205 6F5OHAO S UNION STRAIGHT THREAD 48952 10F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 49207 PD34BTL DIAGNOSTICNIPPLE SEAL LOK SWIVEL 48953 10R50LO S RUN TEE STRAIGHT THREAD 49209 8 18 870 5 CONNECTOR METRIC STRAIGHT THREAD TO 48954 10S50LO S BRANCH TEE STRAIGHT THREAD TO ORFS FLARE TUBE 48955 10R6LO S RUN TEE SWIVEL NUT ORFS 49212 8WGTX WLN S CONNECTOR BULKHEAD FEMALE PIPETO 48956 10 4TRLO BL S REDUCER TUBE END TO SWIVEL ORFS FLARETUBE 48957 10 6 TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 49213 30682 8 8 HOSEEND FEMALE SWIVEL JIC 48958 10 12F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 49216 831 8 HOSE 1 2INCH ID 48959 12C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS 49217 33982 8 8 HOSE 90 FEMALE SWIVEL JIC 48960 12F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 49219 5 35 SLEEVE NYLON 2 19 ID 48961 12R50LO S RUN TEE STRAIGHT THREAD 49418 4 6 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48962 12S50LO S BRANCH TEE STRAIGHT THREAD TO ORFS 49511 DT370 MOMS 5 VALVE CHECK 48963 12V50LO S ELBOW A45 STRAIGHT THREAD TO ORFS 49512 1DD S ELBOW 90 FEMALE PIPE 48964 12R6LO S RUN TEE SWIVEL NUT ORFS 49513 1 5 NIPPLE PIPE 48965 12CLO S ELBOW 902 MALE PIPE TO ORFS 49514 10 HP5ON S PLUG STRAIGHT THREAD 48966 12FLO S CONNECTOR MALE PIPE TO ORFS 49515 12 16 CLO S ELBOW 90 MALE PIPE TO ORFS 48967 12JLO S UNION TEE ORFS 49517 6HP5ON S PLUG STRAIGHT THREAD Genie S 60 and S 65 Part No 77827 June 2005 800 e Hydraulic Hos
68. S 83064 13743 8 8 HOSE END 45 FEMALE SWIVEL JIC 89449 6 WJJLO WLNL S RUN TEE BULKHEAD ORFS 83065 13743 12 12 HOSE END 45 FEMALE SWIVEL JIC 89489 4WJMLO S BRANCH TEE BULKHEAD ORFS 83066 13943 8 8 HOSE END 90 FEMALE SWIVEL JIC 89551 1JB43 6 6 HOSE END BULKHEAD SEAL LOK 83067 14143 6 6 HOSE END 90 FEMALE SWIVEL JIC 89552 1JB43 8 8 HOSE END BULKHEAD SEAL LOK 83068 14143 8 8 HOSE END 90 FEMALE SWIVEL JIC 89593 20C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS 83069 14143 12 12 HOSE END 90 FEMALE SWIVEL JIC 94161 8 8CLO S ELBOW 90 MALE PIPE TO ORFS 83070 772 8 HOSE 1 2 INCH ID 94358 351TC 12 HOSE 3 4 INCH ID 83071 10671 8 8 HOSE END FEMALE SWIVEL JIC 94418 20FLO S CONNECTOR MALE PIPE TO ORFS 83072 10671 12 12 HOSE END FEMALE SWIVEL JIC 96358 12TX S SLEEVE FLARE TUBE 83073 13771 8 8 HOSE END 45 FEMALE SWIVEL JIC 96359 12BTX S NUT FLARE TUBE 83074 13771 12 12 HOSE END 45 FEMALE SWIVEL JIC 96397 8F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 83075 13971 8 8 HOSE END 90 FEMALE SWIVEL JIC 96398 12 8 5 CONNECTOR STRAIGHT THREAD FLARE TUBE 83076 13971 12 12 HOSE END 90 FEMALE SWIVEL JIC 96402 10343 6 6 HOSE END MALE JIC 83077 14171 8 8 HOSE END 90 FEMALE SWIVEL JIC 96407 30382 6 6B HOSE END MALE JIC 83078 14171 12 12 HOSE END 90 FEMALE SWIVEL JIC 83080 13943 16 16 HOSE END 90 FEMALE SWIVEL JIC 83103 10671 16 12 HOSE END FEMALE SWIVEL JIC 83104 10671 10 12 HOSE END FEMALE SWIVEL JIC 83112 1JC71 8 8 HOSE END FEMALE SWIVEL SEALLOK
69. S BRANCH TEE STRAIGHT THREAD TO ORFS 48968 12WLO WLNL S UNION BULKHEAD ORFS 48920 6V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS 48969 12WJJLO WLNL S RUN TEE BULKHEAD ORFS 48921 6FLO S CONNECTOR MALE PIPE TO ORFS 48970 12WELO WLNL S UNION 90 BULKHEAD W NUT ORFS 48922 6 6FLO S CONNECTOR MALE PIPE TO ORFS 48971 120505 05 5 TEE FEMALE STRAIGHT THREAD 48923 6P5ON S PLUG STRAIGHT THREAD 48972 12XHL6 S ADAPTER 37 MALE TO SWIVEL ORFS 48925 6WELO S UNION 90 BULKHEAD ORFS 48973 12 1 2 500 5 ADAPTER FEMALE PIPE TO STRAIGHT THREAD 48926 6 4 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48974 12 10 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48927 6 4F5O0LO S CONNECTOR STRAIGHT THREAD TO ORFS 48975 12 10 5010 5 CONNECTOR STRAIGHT THREAD TO ORFS 48928 6 4 5 5 ELBOW 45 STRAIGHT THREAD TO ORFS 48976 12 16 5 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48929 6 8 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48977 12 16 5010 5 CONNECTOR STRAIGHT THREAD TO ORFS 48930 6 8 5 5 CONNECTOR STRAIGHT THREAD TO ORFS 48978 12 16 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48931 6 10F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48980 12 16FLO S CONNECTOR MALE PIPE TO ORFS 48932 8C50LO S ELBOW 90 STRAIGHT THREAD TO ORFS 48983 16 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48933 8F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 48984 16F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 48934 8FF5OLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 48985 16 5010 5 ELBOW 45 STRAIGHT THREAD TO ORFS
70. Screw HHC 5 16 18 x 1 inch GR5 47 7713 Nylock Nut 1 4 20 48 72348 Fuel Lift Pump 1 65912 O ring 49 94889 Fuel Filter Assembly 1 89760 Filter Element 50 89758 Oil Capi saine n bote 1 51 89759 Oil Dipstick 1 Part No 77827 Genie S 60 and S 65 500 e Engine Components October 2005 Figure Rev Description 504 1 E Ford LRG 425 EFI Engine View 1 11852 Location after serial number 11432 2 0 W ei 2 E Location before serial number 11433 ND e Sy S E ee GAS RY 4 9 6 9 4 OLG Genie S 60 and S 65 Part No 77827 2005 500 Engine Components 504 1 Ford LRG 425 EFI Engine View 1 Rev E Item Part No Description Qty Item Part No Description Qty 1 102307 Heat Shield uus 1 27 10598 Screw HHC 1 2 13 x inches 2 54531P Map Sensor Bracket 1 SITO 28 Flat Washer 2 inch 3 54862 Upper Radiator Hose 1 SEE SC 22672 Clamp 1 75 inches 29 70452 Engine Isolators 4 4 704222 Engine 1 30 101730 Engine Mount Spacer 4 5 70372 iecore 1 31 101729 Isolator Washer Rubber 4 4828
71. Side 2 13 63176 Wiper Bracket 42 Tube Side 2 14 70325 Backing Plate 1 Tube Bottom 1 15 70327 Wiper 1 Tube Bottom 1 16 70323 Wiper Bracket 1 Tube Bottom 1 17 70329 Wiper Bracket 2 Tube Bottom 1 18 70326 Wiper 2 Tube Bottom 1 19 6878 Carriage Bolt 1 4 20 x 0 75 inch 20 6889 Low Profile Nylock Nut 1 4 20 21 70330 Backing Plate 2 Tube Top 1 22 70331 Wiper 2 Tube Top 1 23 70328 Wiper Bracket 2 Tube Top 1 24 107666 Screw BHHS 3 8 16 x 1 5 inches GR 5 Part No 77827 Genie S 60 and S 65 June 2005 Figure Rev Description 906 1 A Tri Entry Platform Option 3 5 Genie S 60 and S 65 Part No 77827 June 2005 The following is a list of complete Tri Entry platforms by region and then by size USA Canadian models 107696 6 Foot Platform Tri Entry Assembly 107697 8 Foot Platform Tri Entry Assembly CE models 107699 8 Foot Platform Tri Entry Assembly Australian models 107700 107701 6 Foot Platform Tri Entry Assembly 8 Foot Platform Tri Entry Assembly Asia South American models 107702 6 Foot Platform Tri Entry Assembly 107703 8 Foot Platform Tri Entry Assembly Item Part No a O 0 I 10 10 13
72. TUBE END 79476 1JS43 6 8 HOSE END FEMALE SWIVEL SEALLOK 67906 DC 370 FOF0 5 VALVE CHECK 79847 12 3 4 AOEG S ELBOW 90 STRAIGHT THREAD TO FEMALE PIPE 69316 8FLO S CONNECTOR MALE PIPE TO ORFS 80044 8CLO S ELBOW 90 MALE PIPE TO ORFS 69333 H3174PP CLAMP HYDRAULIC HOSE 80502 8F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 69503 4F650X S CONNECTOR STRAIGHT THREAD TO 37 SWIVEL 80503 8C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 69775 8 FNL S CAP TUBE END 81010 AS B 27 SLEEVE NYLON 1 63 ID 71038 1 4X1 4F3HG S ADAPTER CONVERSION 83052 821 6 HOSE 3 8 INCH ID 71196 12 8 F50LO S CONNECTOR STRAIGHT THREAD TO ORFS 83053 821 8 HOSE 1 2 INCH ID 71383 1 4CD45 S ELBOW 45 MALE TO FEMALE PIPE 83054 821 12 HOSE 3 4 INCH ID 72270 12FNL S CAP TUBE END 83055 30682 6 6 HOSE END FEMALE SWIVEL JIC 73436 60C 4 SLEEVE COMPRESSION 83056 30682 12 12 HOSE END FEMALE SWIVEL JIC Genie S 60 and S 65 Part No 77827 June 2005 800 e Hydraulic Hoses and Fittings 806 1 Hydraulic Hose and Fitting Cross reference Rev A GeniePN Description GeniePN Description 83057 33782 6 6 HOSE END 45 FEMALE SWIVEL JIC 88939 1J988 16 16 HOSE END 90 FEMALE SWIVEL ORFS 83058 33982 6 6 HOSE END 90 FEMALE SWIVEL JIC 88940 811 16 HOSE 1 INCH ID 83060 33982 12 12 HOSE END 90 FEMALE SWIVEL JIC 88944 1J988 20 20 HOSE END 90 FEMALE SWIVEL ORFS 83063 13743 4 4 HOSE END 45 FEMALE SWIVEL JIC 89403 16VLO S ELBOW 45 MALE PIPE TO ORF
73. USA Canada Australian models 1 Manual Storage Box Lock Washer 4 inch Sliding Mid rail Assembly 3 Part No 77827 Genie S 60 and S 65 California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Genie Australia Pty Ltd Phone 31 70 51 78836 Phone 61 7 3375 1660 Fax 31 70 51 13993 Fax 61 7 3375 1002 Genie Scandinavia Genie China Phone 46 31 3409612 Phone 86 21 53852570 Fax 46 31 3409613 Fax 86 21 53852569 Genie France Genie Malaysia Phone 33 0 2 37 26 09 99 Phone 60 4 228 1235 Fax 33 0 2 37 26 09 98 Fax 60 4 226 6872 Genie Ib rica Genie Japan Phone 34 93 579 5042 Phone 81 3 3453 6082 Fax 34 93 579 5059 Fax 81 3453 6083 Genie Korea Phone 49 0 4202 88520 Phone 82 2 558 7267 Fax 49 0 4202 8852 20 Fax 82 2 558 3910 Genie U K Phone 44 0 1476 584333 27 11 455 0373 44 0 1476 584334 27 11 455 0355 Genie City Genie Latin America Phone 52 55 5666 5242 Phone 455 11 4055 2499 Fax 52 55 5666 3241 Fax 55 11 4043 1661
74. e 56561 Crimper Tool 56562 Extractor Tool 7 45385 Plastic Plug 1 12 inches 1 94549 Platform Overload Harness CE models 8 45385 Plastic Plug 1 12 inches 6 60 serere 1 7056 Squeeze Connector 1 2 inch 5 65 6935 Electric Locknut 1 2 inch 5 65 88807 Jib Harness S 65 includes Squeeze Connector and Locknut Part No 77827 Genie S 60 and S 65 November 2005 700 Plattorm Components 2 SW ANS en EH Part 77827 5 60 45 65 November 2005 700 e Plattorm Components 705 1 Standard Joystick Rev Item Part No Description Qty 62390 Joystick Controller Multi axis drive steer boom up down and turntable rotate functions calibration required after replacement 62391 Joystick Controller Single axis boom extend retract functions calibration required after replacement 1 62392 Joystick Knob 1 2 62393 Screw 8 32 x 0 625 inch Torx Drive T 15 1 3 62394 Rubber 1 4 75143 Guard iaces 1 5 62395 Joystick Centering Spring 1 6 62396 Joystick Centering Collar 1 7 62397 Joystick Housing O ring 1 8 62398 Plastic Cover 1 Part 77827 Genie 5 60 and 5 65 700 e Plattorm Components
75. e 1 1 4 88835 Harness Extend Retract Pigtail 1 5 88834 Harness Cable Tension Pigtail 1 6 94342 Brown Wire 10 Gauge 1 94343 Red Wire 12 Gauge 7 88809 Engine Harness Perkins models 1 88810 Engine Harness Deutz models 1 88833 Engine Harness GM models 1 88808 Function Manifold Harness 1 9 56057 Ignition Start Module Diesel models 1 10 30782 Ground Control Box Gasket 1 11 40614 Resistor 5 ohm 25 watt 2 12 19274 Relay SPDT 12V DC 6 13 27287 Resistor 10 ohm 25 watt 2 14 94632 Bracket ah 1 15 88805 Terminal Rail Assembly 33422 DIN 17 inches 74911 Terminal Block 43 74912 Terminal Block End Plate 74913 End Stop ciini 2 74917 Jumper 2 88811 Terminal Block 2 Wire 2 16 54534 Relay Bracket with Nutserts 1 23404 Nutsert 4 20 7339 Screw 1 4 20 x 0 5 inch 6638 Flat Washer 1 4 inch 17 34052 Relay SPDT 12V DC Gasoline LPG models 2 Diesel models 4 34053 Socket Relay 96010 Screw 8 32 x 0 25 inch 18605 Nylock Nut 8 32 18 111091 Platform Overload Module option
76. e Rev Description 806 1 A Hydraulic Hose and Fitting Cross reference GeniePN Parker PN Description GeniePN Parker PN Description 12342 6 4 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42794 1 5 ELBOW 90 MALE PIPE 13757 4R6X S RUN TEE SWIVEL NUT ORFS 42795 BV 0839 BALLVALVE 19685 12 10C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42796 0838 BALLVALVE 22664 12 10C50X ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42874 6 8CLO S ELBOW 90 MALE PIPE TO ORFS 27431 8 12 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42912 13943 6 4 HOSE 90 FEMALE SWIVEL JIC 28678 AS B 33 SLEEVE NYLON 1 81 ID 42920 BV 0840 BALL VALVE 90 39871 6 WETX WLN S UNION 90 BULKHEAD W NUT FLARE TUBE 42932 AS B 17 SLEEVE NYLON 1 22 ID 39872 4R50X S RUN TEE STRAIGHT THREAD 42936 10243 2 4 HOSE END FEMALE PIPE 39873 6C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42953 1 2DD S ELBOW 90 FEMALE PIPE 39874 8 6 5 5 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42956 6WELO WLNL S UNION 90 BULKHEAD W NUT ORFS 39875 4 6 C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 45349 8V50X S ELBOW 45 STRAIGHT THREAD TO FLARE TUBE 39876 6 8 C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 45351 4V50X S ELBOW 45 STRAIGHT THREAD TO FLARE TUBE 39877 4F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47223 10343 6 6 HOSE END MALE JIC 39878 6 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47419 PS690503 6 6 SWIVEL 90 STRAIGHT THREAD TO 372 FLARE 39879 4 8 F50X S CONNECTOR STRAIGHT T
77. erential Sensing Valve 150 psi 10 3 bar 1 10 77497 Check Valve 5 psi 0 3 bar 1 11 45489 Relief Valve 3000 psi 206 8 bar 1 12 32975 Flow Control Valve 0 1 0 38 L min 1 13 27804 Differential Sensing Valve 150 psi 10 3 bar 1 14 94598 Proportional Valve 12V DC 1 62274 Coil 12V DC 62276 Coil Nut 15 31100 Flow Control Valve 0 6 2 27 L MIN 1 16 62258 Needle Valve 1 Part No 77827 Genie S 60 and S 65 400 e Manifolds and Pumps June 2005 Figure Rev Description 402 1 B Traction Manifolds 0 A L e uf Hi Genie S 60 and S 65 Part No 77827 June 2005 400 e Manifolds and Pumps 402 1 Traction Manifolds Rev Part No Description Qty 88783 2WD Traction Manifold includes items 1 5 88784 4WD Traction Manifold includes items 6 12 94758 Relief Valve 280 psi 19 3 bar 1 2 52726 Flow Divider Combiner Valve 1 3 77497 Check Valve 5 psi 0 34 bar 1 4 27761 Flow Divider Combiner Valve 1 5 101440 Orifice Plug 0 070 inch 1 6 94755 Relief Valve 280 psi 19 3 bar 1 7 94752 Flow Divider Combiner Valve 2 8 94757 Check Valve 3 psi 0 2 bar 3 9 94754 Flow Divider
78. es and Fittings 806 1 Hydrualic Hose and Fitting Cross reference Rev A GeniePN ParkerPN Description GeniePN Description 49519 16 12F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 54428 8M18C87OMLO S ELBOW 90 METRIC STRAIGHT THREAD TO ORFS 49520 4VTX S ELBOW 45 MALE PIPE TO FLARE TUBE 54803 FS F 16 10 SLEEVE FIRE 96 ID 49530 16C6LO S ELBOW 902 SWIVEL NUT ORFS 54954 10143 2 4 HOSE END MALE PIPE 49612 PKT02586 O RING KIT ORFS FITTINGS 55190 3 8 HP S PLUG PIPE THREAD 49613 PKT06276 PLUG AND CAP KIT SERVICE ORFS 55448 8HLO S UNION ORFS 49728 10143 12 12 HOSE END MALE PIPE 55839 6F650X S CONNECTOR STRAIGHT THREAD TO 37 SWIVEL 49729 16 1F50G S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 55968 10C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 49814 12 8FLO S CONNECTOR MALE PIPE TO ORFS 56003 6CC50LO S ELBOW 90 LONG STRAIGHT THREAD TO ORFS 49829 DT 500 MOMF 5 VALVE CHECK 56166 BV 0837 BALL VALVE 90 49831 881 12 HOSE 3 4 INCH ID 56188 10143 8 6 HOSE END MALE PIPE 49834 16JLO S UNION TEE ORFS 56233 2 011 O RING ORFS 4 49838 12 8TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 56234 2 012 O RING ORFS 6 49840 8JLO S UNION TEE ORFS 56235 2 014 O RING ORFS 8 49844 10 8TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 56236 2 016 O RING ORFS 10 49854 8P5ON S PLUG STRAIGHT THREAD 56237 2 018 O RING ORFS 12 49855 1JC43 16 12 HOSE END FEMALE SWIVEL SEALLOK 56238 2 021 O RING ORFS 16 49859 4P5ON S PLUG STRAIGHT THREAD 56352 6WLNL S LOCKNUT BU
79. h 77303 Counterbalance Valve 6 34239 Pivot Pin 1 25 x 7 88 inches 2 2900 pel nero Dar 7 101244 Bellcrank with Bearings 1 24 89870 EVOL Ess 1 35675 Bearing 1 25 x 1 5 x 1 25 inches 25 30217 External Snap Ring 1 25 70239 Bearing 1 25 x 1 5 x 1 5 inches INCHES ivanti mue ote 2 8 63213 Jib Cylinder 1 26 30255 Shim 1 27 4 63353 Seal Kit 33428 Counterbalance Valve 3000 psi 206 8 bar 25683 Bearing 1 25 x 1 375 x 0 69 inch 9 53340 Jib Boom 0222 40 1 10 34241 Pivot Pin 1 25 x 7 inches 1 11 54527P Jib Cable Cover before serial number 10498 1 106540P Jib Cable Cover after serial number 10497 106534 Hose Clamp Standard 2 107841 Hose Clamp Arctic Hose Option 12 6091 Nylock Nut 1 4 20 13 6638 Flat Washer 4 inch 14 94397 Platform Rotator 5 65 1 94442 Seal Kit 88516 Bleed Nipple 53199 Bearing 1 25 x 1 5 x 1 inch 15 73807 Rotator Manifold 1 62507 Rotator Manifold mounting O ring 62506 Counterbalance Valve 3000 psi 227 5 bar 43018 Counterbalance Valve O ring 16 6637 Screw HHC 1 4 20 x 1 75 inch GR5 17 6356 Lock Washer 4 inch 18 4828 Nylock Nut 3 8 16 19 81175 Pivot Pin 1 25 x 14 25 inches 1 20 53341 Jib Compression Arm
80. iePN Description 48813 1143 6 6 HOSE END 90 FEMALE SWIVEL SEALLOK 48875 6R6LO S RUN TEE SWIVEL NUT ORFS 48814 1J543 6 6 HOSE END 90 FEMALE SWIVEL SEALLOK 48877 4FBOLO SW 0250RI CONNECTOR STRAIGHT THREAD TO ORFS 48815 1743 6 6 HOSE END 45 FEMALE SWIVEL SEALLOK W 025 48816 1J943 6 6 HOSE END 90 FEMALE SWIVEL SEALLOK 48878 16 12 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS 48817 1JS43 6 8 HOSE END FEMALE SWIVEL SEALLOK 48879 8C6LO S ELBOW 902 SWIVELNUT ORFS 48818 1943 8 4 HOSE END 90 FEMALE SWIVEL SEALLOK 48880 PD6 285 CAP DIAGNOSTIC NIPPLE 48819 1JC43 8 6 HOSE END FEMALE SWIVEL SEALLOK 48881 6HLO S UNION ORFS 48820 1743 8 6 HOSE END 45 FEMALE SWIVEL SEALLOK 48882 PD34BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48821 1J943 8 6 HOSE END 90 FEMALE SWIVEL SEAL LOK 48883 8P5ON S PLUG STRAIGHT THREAD 48822 1JC43 8 8 HOSE END FEMALE SWIVEL SEALLOK 48884 8M18F870MLO S CONNECTOR METRIC STRAIGHT THREAD 48823 1JS43 8 8 HOSE END FEMALE SWIVEL SEALLOK TO ORFS 48824 17149 88 90 SWIVEL SEALLOK 48885 4WGTX WLN S CONNECTOR BULKHEAD FEMALE PIPE TO 48825 1J543 8 8 HOSE END 90 FEMALE SWIVEL SEALLOK FLARE TUBE 48826 1743 88 HOSE END 45 FEMALE SWIVEL SEALLOK 488864 F5OLO SW 2MM OFF CONNECTOR MACHINED STRAIGHT THREAD 48827 1J943 8 8 HOSE END 90 FEMALE SWIVEL SEALLOK ORFS 48828 1JC43 10 8 HOSE END FEMALE SWIVEL SEALLOK 48887 4 8 ELBOW 90 MALE PIPE TO FLARE TUBE 48809 11643108 HOSE END FEMALE SWIVEL
81. ing Clip 1 4 20 Hose Clamp 1 75 inches 4WD models 2 Screw HHC 3 8 16 x 0 75 inch GR 5 AWD models asseaseeeeen 2 Lock Washer 3 s inch 4WD models 2 Pivot Pin 1 5 x 7 88 inches 4WD models 2 Pivot Pin 1 5 x 4 38 inches 2WD models 2 Rod End 0 375 x 3 69 inches Clevis Pin 1 x 2 5 inches 6 Self locking Cotter Pin Steer Cylinder 2 Seal Kit Tie ROG 1 Yoke Assembly with Bearings Tank Side 1 Yoke Assembly with Bearings Engine Side Bearing 1 x 1 25 x 1 inches Wheel and Tire Assembly Tank Side Air Filled 1 Wheel and Tire Assembly Engine Side Air Filled Wheel 24 5 x 11 75 9 Hole Tire 355 55D625 14 Ply Wheel and Tire Assembly Tank Side Foam Filled Wheel and Tire Assembly Engine Side Foam Filled Wheel and Tire Assembly Turf Wheel and Tire Assembly Non marking Engine Side Wheel and Tire Assembly Non marking Tank Side Wheel and Tire Assembly Non marking Engine Side Foam Filled Wheel and Tire Assembly Non marking Tank Side Foam Filled Item 15 17 18 19 20 21 22 23 24 25 26 200 Drive Chassis Components 201 1 Steer End before serial no 10345 Rev D Part No Description Qty 88651 Motor and Wheel Drive Assembly
82. lve IN OUT 5 6 5 2B Swivel 7 12 LEGEND d 13 A FITTING O HOSE ASSEMBLY 1 C CONNECTOR P2 Function Pump Genie S 60 and S 65 Part No 77827 June 2005 800 e Hydraulic Hoses and Fittings 805 1 Oscillate Option Rev B Item Part No Description Qty 1 48912 e Lt WEE 4 2 49117 3291 Hose Assembly Components Genie numbers 48802 48800 and 48751 31 4 3 48891 Fittings tete 3 4 88636 8573 Hose Assembly Components Genie part numbers 48800 75628 and 48751 83 inches 2 5 48914 FRING 1 6 48933 ENER 2 7 49207 Diagnostic Nipple 1 8 48908 trig airan 1 9 94464 4186 Hose Assembly Components Genie part numbers 48808 77703 and 39888 40 inches 1 10 49117 4491 Hose Assembly Components Genie part numbers 48800 48802 and 48751 43 inches 1 11 48905 EE ME 1 49859 Fitting models without oscillate 1 12 48904 Fitting wcities ntl ee 1 13 49117 5191 Hose Assembly Components Genie part numbers 48800 48802 and 48751 50 inches 1 14 48880 Diagnostic Nipple Dust 1 The length listed in the component description is the length of the hose only Refer to 806 1 to cross reference Genie part numbers to Parker part numbers Part No 77827 Genie S 60 and S 65 800 e Hydraulic Hoses and Fittings June 2005 Figur
83. noid Valve 2 position 3 way 89863 Coil 10V DC 44174 Coil Nut 19 77968P Jib Mount Bracket 1 20 6090 Screw 1 4 20 x 0 75 inch 21 5397 Flat Washer 4 inch 22 6888 Screw 1 4 20 x 1 inch 23 6091 Nylock Nut 1 4 20 Part No 77827 Genie S 60 and S 65 700 e Plattorm Components November 2005 Figure Rev Description 702 1 B Platform Configurations Load Sense Option Zo Genie 5 60 5 65 Part 77827 November 2005 700 e Plattorm Components 702 1 Platform Configurations Load Sense Option Rev B Item Part No Description Qty 1 61997 Platform Support CE 1 2 61726 Pivot Pin 0 75 x 5 75 inches 4 m 94643 Zerk Fitting 3 6888 Screw 1 4 20 x 1 inch 4 45748 Rod End 0 25 x 2 75 inches 5 6091 Nylock Nut 4 20 6 94175 Flanged Bearing 0 75 x 0 875 x 0 5 inch 4 7 51063 Screw 10 32 x 1 5 inches 8 6146 Flat Washer 10 9 4828 Nylock Nut 3 8 16 10 61975 Spring Retainer 1 11 61974 Compression Spring 232 Ibs in 1 12 89755 Load Support with Bearings includes item 6 2 13 94549 Limit Switch Load Sensor 1 14 4266 Screw 1 4 20 x 2 inches 15 6638 Flat Washer 4 inch 16 61972 Limit Switch Mount 1 17 34619 Rubber 1 18 2160
84. one 81 33 4536082 Parts Fax 81 33 4536083 Genie China Parts Telephone 86 215 3852570 Parts Fax 86 215 3852569 viii Genie 5 60 and 5 65 Part No 77827 remove this and make copies remove this page and make copies Service Parts Fax Order Form IQ Fax to 425 556 8659 or Toll Free 888 274 6192 A TEREX COMPANY International 1 425 556 8659 Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To Purchase Order Number Ship Via Model s Serial No s Optional Equipment Part Number Description Quantity Price All back ordered parts will be shipped when available via the same ship method as the original order unless Noted below O Ship complete order only No back orders O Ship all available parts and contact customer on disposition of back ordered parts O Other please specify For Inpustries Use ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Total Terms Code November 2005 Parts Figures Part No 77827 Genie S 60 and S 65 June 2005 This page intentionally left blank Part No 77827 Genie S 60 and S 65 100 e Decals June 2005 Figure Rev Description 101 1 A Decals with Words 1 2 4 5 7 0 Shading indicates decal is hidden om view
85. ose Assembly Components Genie part numbers 88938 88941 and 88940 34 5 inches 1 Hose Assembly Components Genie part numbers 48841 48841 and 48762 72 inches 1 Hose Assembly Components Genie part numbers 48802 48800 and 48751 23 inches 1 Hose Assembly Components Genie part numbers 48841 48841 and 48761 63 inches 1 Fittings et re tiec d 2 iiit eei 1 Fittings ee 1 2 Hose Assembly Components Genie part numbers 48800 48802 and 48751 43 inches 1 Fitting 20 Hose Assembly Components Genie part numbers 48846 48891 and 487620 36 inches 1 Hose Assembly Components Genie part numbers 48800 48800 and 48751 27 inches 2 Item Part No 23 24 25 26 27 28 29 30 31 32 33 34 49117 4191 94465 3650 48936 88936 48932 49143 3429 49143 3629 88943 8236 88943 7636 48949 94509 101491 48977 49150 9930 800 Hydraulic Hoses and Fittings 801 1 Function Manifold View 1 Rev C Description Qty Hose Assembly Components Genie part numbers 48800 48802 and 48751 Q 40 inches 1 Hose Assembly Components Genie part numbers 48808 48808 and 39888 35 inches 1 Fittings peu 1 cabin 1 Fitting uice aire en een 1 Hose Assembly Components Genie part numbers 48822 48827 and 48756 Q 32 inches 1 Hose Assembly Components Genie part numbers 48822 48827 and 48
86. ow PIUQ eene LN 35675 Bearing 1 25 x 1 5 x 1 25 10 70376 esu eh 1 le EE 1 11 6019 Screw 3 8 16 x 1 25 inches 27 10597 Screw 1 2 13 x 1 25 12 6097 Flat Washer 3 8 inch Nene RS 35i 13 22558 Screw HHC M14 x 40mm E NE eb E 29 70380P Solenoid Mount before serial EE number 9520 1 15 70251 Engine Vibration Isolator before 1011299 Solenoid Mount after serial serial number 9520 4 number 9519 1 70452 Engine Vibration Isolator after 70472P Tailpipe Support after serial serial number 9519 4 number 9519 1 85053 Screw M10 x 1 5 inches after 5 16 16 13000 Screw 5 16 18 x 1 25 serial number 9519 inches GR 5 before serial number __ 22699 Flat Washer M10 after serial 9520 number 9519 6175 Screw HHC 3 8 16 x 1 inch GR 5 after serial number 9519 This list continues on the next page 17 5397 Flat Washer 5 16 inch before serial number 9520 6097 Flat Washer 3 8 inch after serial number 9519 18 70351P Air Cleaner Mount 1 19 70375 Air Cleaner Hose 1 Part No 77827 Genie S 60 and S 65 500 e Engine Components October 2005 Figure Rev Description 502 1 D Deutz F4L1011 before serial number 9719
87. r Parts Please be prepared with the following information when ordering replacement parts for your Genie product Machine model number Machine serial number Genie part number Part description and quantity Purchase order number Ship to address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department If you don t know the name of your authorized distributor or if your area is not currently serviced by an authorized distributor please call Genie Industries Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number November 2005 Genie North America Telephone 425 556 6551 Toll Free 877 367 5606 in U S A and Canada Fax 425 556 8659 Genie UK Parts Telephone 44 0 1476 584352 Parts Fax 44 0 1476 584340 Genie Australia Parts Telephone 617 03375 1660 Parts Fax 617 03375 1002 Genie France Parts Telephone 33 0 237 26 09 99 Parts Fax 33 0 237 31 50 10 Genie Germany Parts Telephone 49 0 4202 885223 Parts Fax 49 0 4202 885225 Genie Scandinavia Parts Telephone 46 31 3409612 Parts Fax 46 31 3409613 Genie Iberica Parts Telephone 34 93 5795042 Genie Brazil Parts Telephone 55 114 1665755 Parts Fax 55 114 1665754 Genie Japan Parts Teleph
88. s item 22 72875 Warning Pipe Cradle 1 53803 Pinch Guard Support 10 2 6145 Screw HHC 1 4 20 x 1 5 inches GR 5 3 6356 Lock Washer 1 4 inch 4 35956 Work Light Mount 2 5 35960 Work Light 12V 2 35961 Lamp Par 36 12V DC 6 9599 S FOOI Tray ir N 1 7 60469 Cover Hinge 1 8 89915 Platform Control Box Cover 1 9 7339 Screw HHC 1 4 20 x 0 5 inch GR5 10 6638 Flat Washer 1 4 inch 11 6889 Nylock Nut 1 4 inch 12 88606P Control Box Cover Right Side 1 88607P Control Box Cover Left Side 13 52661 Pinch Guard Railing Assembly 1 31120 Nylon Plug 14 4266 Screw 1 4 20 x 2 inches GR 5 15 56934 Rest 4 16 89724 Forming Assembly with Decal 2 82410 Warning Panel Cradle 17 36870 S Swing Gate 1 18 73501 Half mesh Left Side 1 73500 Half mesh Right Side 54457 Half mesh Swing Gate Part No 77827 Genie S 60 and S 65 June 2005 900 e Accessories Description A Figure 903 1 Air Line to Platform Engine Side Part No 77827 Genie S 60 and S 65 June 2005 900 e Accessories 903 1 Air Line to Platform Rev A Item Part No Description Qty 77766 Air Line
89. s the following support documents for these machines Description Title Air Filter Element GM 77295 Genie 5 60 5 65 Operator s Manual 82407 Air Filter Element Deutz and Perkins 62420 Genie 5 60 and 5 65 Service Manual 77828 Oll Filtet GM tenens 65623 Spark Plug 65622 Distributor 04 4 77550 Distributor Cap 65624 Distributor Rotor 65625 Fuel Filter 65626 LPG Filter GM 65627 Medium Pressure Filter GM 77139 High Pressure Filter GM 60334 Fan Belt GM zin ertt tede 65621 Fuel Water Separator Deutz 29560 Oil Filter Deutz 49924 Glow Plug Deutz 31408 Air Cleaner Element Deutz and Perkins 62420 Oil Filter Perkins AAA 94762 Fuel Water Separator Perkins 75020 Fuel Filter Element Perkins 62443 Recommended Parts Description Part No Genie Blue Paint 1 Gallon 32150 Genie Blue Paint 12 Ounce Aerosol 1484 Genie Gray Paint 1 Gallon 32151 Genie Gray Paint 12 Ounce Aerosol 1268 Part No 77827 Genie S 60 and S 65 How Orde
90. se Assembly Components Genie part numbers 48808 77703 and 39888 48 inches 2 Fitting atte ecd 2 LR UTERIS 2 Fitting PEEL 1 Diagnotic Nipple Dust Cap 1 The length listed in the component description is the length of the hose only Refer to 806 1 to cross reference Genie part numbers to Parker part numbers Part No 77827 Genie S 60 and S 65 800 e Hydraulic Hoses and Fittings June 2005 Figure Rev Description 804 1 A 2WD Traction Manifold Left Steer Cylinder p Right Steer Cylinder E E 3 6 1 LEGEND le S IN FITTING O HOSE ASSEMBLY 4 4 C CONNECTOR 5 5 6 5 6 5 7 6B 8B 4 6A 5 8A 2A Swivel 6 3 1 2C 8C 18 8 8 8 18 7 7 8 8 8 T 2WD Traction Manifold 12 13 M1 M3 CDL CDR M4 M2 8 8 14 14 8 8 15 6 15 15 5 o 18 X 14 BRK CD 8 8 14 18 8 8 B CD BRK A B x1 Left Rear Motor Right Rear Motor Genie S 60 and S 65 Part No 77827 June 2005 800 e Hydraulic Hoses and Fittings 804 1 2WD Traction Manifold Rev A Item Part No Description Qty 1 48915 ioi etes 2 2 48918 Fitting E 2 3 49130 2482 Hose Assembly Components Genie part numbers 48812 48812 and 48753 23 inches 2 4 49130 4782 Hose Assembly Components Genie part numbers 48812 48812 and 48753
91. t Wheel Stud 5 s 18 x 2 5 inches Flanged Hex Nut 5 8 18 18 Item Part No 94746 42014 21175 63468 200 Drive Chassis Components 202 1 Non steer End Rev D Description Qty Non steer Axle Assembly Bearing 2 x 2 25 x 2 inches Screw SHC 5 8 11 x 4 inches PL 18 Turntable Rotation Bearing Part No 77827 Genie S 60 and S 65 300 e Turntable Components November 2005 Figure Rev Description 301 1 D Tank Side View 1 o 96 Genie S 60 and S 65 Part No 77827 November 2005 Part No 1 30143 30144 45708 61314 2 6175 3 29868 4 81578 5 77644P 6 4828 7 6097 8 9019 9 77646P 10 Ref 11 45363 54322 6146 6178 12 77645P 13 30973 14 6090 15 6638 16 6091 17 Ref 18 10597 19 6033 20 6095 21 94521 21141 Description Qty Battery 12V DC 1000 CCA quantity two with Dual Battery Option 1 Battery Hold Down Battery Hold Down Hook Battery Separator Dual Battery option Screw 3 8 16 x 1 inch Spring Clip 3 8 16 Battery Tray 1 Nylock Nut 3 8 16 Flat Washer 3 8 inch Screw 3 8 16 x 1 25 inches Cover Stop Right Side 1 Function Manifold refer to 401 1 Flexible Draw Latch 2 Screw 10 32 x 0 625 inch Flat Washer 10 Nylock Nu
92. t 10 32 Cover Stop Left Side 1 Rubber Bumper 1 x 1 25 InchS nasi 2 Screw 1 4 20 x 0 75 inch Flat Washer 1 4 inch Nylock Nut 4 inch Ground Controls refer to 305 1 or 306 1 Screw 1 2 13 x 1 25 inches Lock Washer 1 2 inch Flat Washer 2 inch Hydraulic Tank Assembly includes item 23 with fasteners 1 Sight Gauge Item Part No 110345 77353 94526 77354 77365 88917 18503 300 e Turntable Components 301 1 Tank Side View 1 Rev D Description Return Filter Assembly 1 Filter Element Assembly includes element breather and gasket Gasket Filter Housing Lid Breather Cap Element Flange Nut 5 16 18 Part No 77827 Genie S 60 and S 65 300 Turntable Components November 2005 Figure Rev Description 302 1 E Tank Side View 2 g Genie 5 60 5 65 Part 77827 November 2005 300 Turntable Components 302 1 Tank Side View 2 Rev E Item Part No Description Qty 1 88684 Fuel Tank 40 Gallon 151 4 liters 1 101726 Green Fuel Cap Deisel models 1 101727 Red Fuel Cap Gasoline models 1 2 5224 Screw 3 8 16 x 2 inches 3 6097 Flat Washer 3 8 inch 4 4828 Nylock 3 8 16 5 94077 Level Sensor 4 5
93. the component description is the length of the hose only Refer to 806 1 to cross reference Genie part numbers to Parker part numbers Part No 77827 Genie S 60 and S 65 800 e Hydraulic Hoses and Fittings June 2005 Figure Rev Description 803 1 B 4WD Traction Manifold Left Front Motor Right Front Motor Left Steer Cylinder Right Steer Cylinder A B X1 BRK CD E E CD BRK X1 B A 2 2 3 4 5 5 4 3 2 2 leg __ 9 9 8 8 zx zx d 12 13 12 4 4 2 5 6 4 Swivel SES 6 3 2C 1 DC 4 4 14 14 14 4 og EN 15 16 7 18V 18 14 14 14 18 18 2 4 8 6 ire per Traction Manifold M1 M3 CDL CDR M7 M5 19 18 M8 18 18 18 M8 20 21 22 23 23 2 LEGEND A FITTING Hose assemBLy C CONNECTOR A B CD xi Left Rear Motor Right Rear Motor Genie S 60 and S 65 Part No 77827 June 2005 Part No 1 O A I 10 11 12 13 14 15 16 17 18 48915 48948 48912 48905 48930 48918 49130 2482 81812 13292 49117 10691 49131 9589 49130 4782 48916 48936 48960 94374 2630 94466 2336 94374 2430 48933 Description Qty FRN eue 2 EE 8
94. ulti axis drive steer function refer to 704 1 Joystick Controller with Rocker Switch option refer to 705 1 Plastic Plug 1 2 inch 2 Alarm Warble Tone 5 30V DC 1 Retainer Nut Screw 1 4 20 x 0 63 inch Lock Washer 4 inch Flat Washer 1 4 inch Black Push Button 1 Base includes 1 N O contact N O contact 16397 27246 54692 700 e Platform C omponents 703 1 Platform Control View 1 Rev A Description Joystick Controller Multi axis Boom up down and turntable rotate refer to 704 1 Toggle Switch DPDT 3 position Momentary Rubber Boot Nylon Spacer Part No 77827 Genie S 60 and S 65 700 e Plattorm Components November 2005 Figure Rev Description 704 1 F Platform Control Box View 2 3 Genie S 60 and S 65 Part No 77827 November 2005 700 e Plattorm Components 704 1 Platform Control Box View 2 Rev F Item Part No Description Qty Item No Description Qty 81487P Platform Control Box 9 60443 Lock Receptacle 4 Way 81488 Platform Control Box Gasket 14 18 Gauge 1 77351 Platform Control Box Lanyard 54259 Pin Terminal 14 16 Gauge 94834 Platform Overload Module 73723 Connector Receptacle before serial number 12381 73233 Foot Switch Harness 111091 Platform Overload Module after serial number 12380 10 49
95. y 1 27 77402 Throttle Solenoid 1 62420 Air Filter Element ES 53952 Mounting Bracket 28 94378P Solenoid Mounting Bracket 1 89339 End Cap 29 8915 Screw HHC 4 20 x 1 25 88846 Inlet Hose inches GR 5 88847 Outlet H SE SE 30 75020 Fuel Water Separator 1 3 88843 Exhaust Pipe 1 62433 Filter Element 94888 Exhaust Manifold 72343 Exhaust Manifold Gasket 31 54573 Bell 1 72344 Stud M8 x 1 25 x 35mm 32 60868 Screw HHC M12 x 45 mm 62845 Flanged Nut M8 GR 8 8 4 72335 GE 1 33 49410 Flat Washer M12 77479 Starter Solenoid 34 88841 Mufflet eme 1 5 13000 Screw HHC 5 16 18 x 1 25 88842 Tailpipe inches GR 5 35 88993 Muffler Clamps 2 6 5397 Flat Washer 5 16 inch 36 6782 Nylock Nut 5 16 18 7 6782 Nylock Nut 5 16 18 37 88991 Muffler Mount 1 8 72342 Alternator 12V DC 1 38 54578 Upper Radiator Hose 1 9 88987P Engine Mount Inboard 1 13014 Clamp 2 25 inches 10 23057 Screw HHC M8 x 20 GR 8 8 39 Ref Engine Tray Assembly 11 33277 Flat Washer M8 refer to 304 1 40 70372 Radiator ceis 1 12 88990P Fan Shroud 77483 Radiator Fan 13 21

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