INSTRUCTIONS - Harley
Contents
1. 1LON HOLIMS TVNOSIS 1431 7TVNIINH3 L 440 119 2 HOLIMS 5 11 ZTN a WNOIS Y LHSIY STVNIWHAL 440 182 6 TWNDIS 1 HV3H 1431 HV3H YOLVOIGNI z O HOLVOIQNI LNAWV TA TWNDIS TWNDIS NYNL LNAWV 14 LNAWV SNINNNY 5 NYN L LNOYS 1HOIH HOLO3NNOO dii v11VN5IS 39 1 0 LNOYS 1431 17 82900 7 0110 J00524 i00539 tif RIGHT MAIN HANDLEBAR HARNESS SWITCHES BUSHING HARNESS BUSHING LEFT HANDLEBAR SWITCHES HARNESS BUSHING TTTTT muc m wj E 86 6 HALF ares DIRECTIONAL Figure 6 Module Connections Inside Headlamp Housing On XLs FXE s Except FXLR 4 FXRT J00524 8 of 10 10 Find the brown wire connected to the right signal switch 11 Cut the brown wire about 2 3 in from the connector Connect with Scotchlok brown wire from module to end of brown wire connected to right signal light switch Connect with Scotchlok white brown striped wire from module to brown wire connected to connector 12 Locate directional flasher unit The flasher is located under the instrument panel cover on Softail and FXWG models and under fuel tank on FXLR Disconnect wires to unit cut off 90 d2. AcauTION To avoid possibility of a short circuit disconnect battery negative cable first before performing any of the following steps A WARNING Module is designed to operate two lights and one indicator at one time More than two lights will create an overload causing the flashes to occur too fast to be seen Making a turn with a constantly lit turn signal could confuse other motorists Such confusion could result in an accident and personal injury FLT Models 1980 1988 1 Remove outer fairing on FLHTs See applicable Service Manual for detailed instructions FLT s mounting location and flasher are accessible without removing headlight housing Connect wire harness to module at 10 pin socket connector housings NOTE On 1987 1988 FLHS models mount the canceler module in a suitable location using cable straps or a bolt through mounting hole in module 3 Use cable straps to secure turn signal module to right fork tube just above rubber fork stop Ground black wire to front fork bracket with ring terminal or spade connector on later models 4 Route wires from module up to area of four way flasher switch Wires must be routed between top triple clamp and flasher bracket not over the top of flasher bracket 5 See Figure 2 shows stock signal light circuit and Figure 3 shows kit connected in signal light circuit Locate pink wire that connects to four way flasher switch Cut wire near switch Connect
3. 2 SeeFigure 2 shows stock signal light circuit and Figure 3 shows kit connected in signal light circuit NOTE The FLH wires have different color coding than that shown in Figures 2 and 3 Make certain you are connecting the correct wires as directed in the following steps 3 Locate violet wire from left signal light switch and brown wire from right signal light switch at hazard flasher switch Cut violet and brown wires about 2 3 in from hazard switch Connect with Scotchlok white violet striped wire from module to violet wire going to hazard flasher switch 4 Connect with Scotchlok violet wire from module to remaining end of violet wire connected to left signal light Switch 5 Connect with Scotchlok white brown striped wire from module to brown wire leading to 4 way flasher switch Connect with Scotchlok brown wire from module to remaining end of brown wire connected to right signal light switch 6 Perform Steps 7 and 8 of the FLT models procedure 7 Terminate green wire from module with ring terminal from kit Fasten ring terminal to a suitable ground 8 Out off extra unused white green module wire as close to rear of 10 place module connector as possible FLHS Models 1981 1984 1 Mount the canceler module in a suitable location using cable straps or a bolt through mounting hole in module Connect wire harness to module at 10 pin socket connector housings Steps 2 8 continued on page 5 of 10
4. 2 of 10 dINV 1 1VN9IS NYNLYVvay O YOLV IANI TVNOSIS LNOHA 4 pue uo1A S YUM 9 jeufis 2046 2 eunBi4 JoxyeoJq ioss 55v LNAWV o gt 4 INSIS LU Y N INV ld ONINNNY w ai HOLIAS TWNOIS 1331 7 TWNDIS NYNL avad 1331 HOLO3NNOO C HOLO3NNOO T AVN IS Y J NOILISOd QHVZVH am NI NMOHS HOLIMS 2 YAHSV14d QHVZVH 1 LNOtid 1331 11 96900 3 of 10 J00524 Alossao0y z ALON 335 1VN9I 9739 LHOIH YOLVOIGNI TWNOIS m Z lt gt HOLO3NNOO 39V 1d 0L A WNOIS NUNL 2 4 IeuBiS 4 JoxyeoJq una IWOdd HOLO3NNOO 5 C o TOPINSSEE S 330 119 lt HO LIMS HAHSV14 usen IWNOIS 1431 HOLIMS TVNIAH3L v IVNSIS 330 112 Me LHDIY l s lt 310N 335 anv 9861 3 lt QUE n GHA NS NOLLISOd QHVZVH d TWNDIS NI NMOHS HOLIMS H3HSV 14
5. striped wire from module to brown wire leading to pin connector half Connect with Scotchlok brown wire from module to remaining end of brown wire connected to right signal light switch 8 On 1986 and later models locate white green striped wire connected to radio The white green striped wire was connected to speedometer reed switch Connect with Scotchlok to white green striped wire from signal module 8 On 1986 and later models locate white green striped wire connected to radio The white green striped wire was connected to speedometer reed switch Connect with Scotchlok to white green striped wire from signal module 9 On 1985 and earlier models the green wire must be grounded Terminate green wire from module with ring terminal from kit Fasten ring terminal to a vehicle electrical ground 10 Cut off extra unused wire as close to rear of module connector as possible On 1985 and earlier it will be the green and white striped wire On 1986 and later it will be the green wire J00524 11 Terminate black wire from module with ring terminal from kit and connect to ground 12 Locate directional flasher unit in fairing Disconnect wires to unit cut off 90 degree flag terminals and terminate wires with female spade terminals Obtain male male spade connector from kit and connect flasher leads together with this connector 13 Locate accessory circuit breaker on motorcycle Route the red wire from the mod
6. IEE HARLEY DAVIDSON WY J00524 INSTRUCTIONS REV 7 1 95 Kit Number 91860 88B SELF CANCELING TURN SIGNAL KIT General This kit is designed for use on the following motorcycles MODEL MODEL YEARS FLTs 1980 1988 Includes FLHS 1987 1988 FLHs 1972 1984 FLHS s 1981 1984 Softails 1984 1990 FXWGs 1980 1986 XLs 1975 1990 FXEs 1975 1985 FXRs 1982 1990 FXRTs 1983 1 2 1990 NOTE This kit cannot be used on 1986 models that have the stock latching type turn signal switches This kit contains the following components QTY DESCRIPTION Ring terminal Connector male to male spade insulated Terminal spade female Cable strap Module turn signal Wire harness Connector Scotchlok Vinyl conduit 3 8 in inside diameter x 34 in long Installation G General Models See Figure 1 The module connections are identical for all models The installation on all models is similar but refer to the specific installation procedure that covers the model on which this kit is being installed After the installation has been completed refer to Operation Instructions NOTE The wire lengths of the harness leads and the length of the vinyl conduit may be cut to the needed length for each specific installation To allow slipping the wires into the conduit it is recommended that all wires be cut to their needed lengths before final connections are made
7. QHVZVH __ 4 L 3LON 335 ONINNNY sseuJeu 1195 Jo Soul ejqnop UMOUS SaM Z ILON ND pue 10 eoejd 01 0 95010 pue 1012 2 01 ND M 19euuoo sjapow 1912 9861 UO 1 ILON QD X IVNSIS 8789 1331 S THQOW 1 5 1 7 ANY 9861 8 1331 NO HOLIMS Q33H diiv15NINNnH HaladWoqaads OL INOH4 11 9900 4 of 10 J00524 See Figure 4 shows stock signal light circuit and Figure 5 shows kit connected in signal light circuit Locate violet wire from left signal light switch and brown wire from right signal light switch at main terminal block inside the headlamp housing Cut violet and brown wires about 2 3 in from main terminal block Connect with Scotchlok white violet striped wire from module to violet wire going to main terminal block Connect with Scotchlok violet wire from module to remaining end of violet wire connected to left signal light switch Connect with Scotchlok white brown striped wire from module to brown wire connected to main terminal block Connect with Scotchlok brown wire from module to remaining end of brown wire connected to right signal light switch Perform Steps 7 and 8 of the FLT models procedure Terminate green wire
8. ate accessory circuit breaker on motorcycle Route the red wire from the module to the accessory circuit breaker and connect ring terminal to silver output terminal on the accessory circuit breaker Cut off extra unused white green module wire as close to rear of 10 place module connector as possible Softails 1984 1990 FXWGs 1980 1986 and FXLRs 1987 1990 1 Mount the canceler module in a suitable location using cable straps or a bolt through mounting hole in the module Connect wire harness to module at 10 pin socket connector housings See Figure 4 shows stock signal light circuit and Figure 5 shows kit connected in signal light circuit Locate an electrical ground location to which a 10 ring terminal can be connected Route the black and green wires in the canceler harness to this ground location and if required cut the wires to the correct length Terminate black and green wire from module with ring terminals from kit and connect to ground Locate the connectors to which the handlebar switch harnesses are connected Route the white violet and violet wire on the module harness to the left handlebar connector Find the violet wire connected to the left signal switch Cut the violet wire about 2 3 in from the connector Connect with Scotchlok violet wire from module to end of violet wire connected to left signal light switch Connect with Scotchlok white violet striped wire from module to vi
9. egree flag terminals and terminate wires with female spade terminals Obtain male male spade connector from kit and connect flasher leads together with this connector 13 Locate accessory circuit breaker on motorcycle Route the red wire from the module to the accessory circuit breaker and connect ring terminal to silver output terminal on the accessory circuit breaker 14 Cut off unused white green module wire as close to rear of 10 place module connector as possible FXRT Models 1983 1 2 1990 1 Remove instrument panel from fairing following instructions given in applicable Service Manual 2 Mount the canceler module in a suitable location using cable straps or a bolt through mounting hole in module 3 Connect wire harness to module at 10 pin socket connector housings 4 See Figure 4 shows stock signal light circuit and Figure 5 shows kit connected in signal light circuit 5 See Figure 7 Locate violet wire from left signal light switch and brown wire from right signal light switch at 12 place pin connector half The 12 place connector is located in front of the steering head Cut violet and brown wires about 1 2 in from pin connector half Connect with Scotchlok white violet striped wire from module to violet wire going to pin connector half 6 Connect with Scotchlok violet wire from module to remaining end of violet wire connected to left signal light switch 7 Connect with Scotchlok white brown
10. from module with ring terminal from kit Fasten ring terminal to a suitable ground Cut off extra unused white green module wire as close to rear of 10 place module connector as possible XLs 1975 1990 FXEs 1975 1985 and FXRs 1982 1990 Except FXLRs and FXRTs 1 Mount the canceler module in a suitable location using cable straps or a bolt through mounting hole in module Connect wire harness to module at 10 pin socket connector housings See Figure 4 shows stock signal light circuit and Figure 5 shows kit connected in signal light circuit Locate an electrical ground location to which a 10 ring terminal can be connected Route the black and green wires in the canceler harness to this ground location and if required cut the wires to the correct length Terminate black and green wire from module with ring terminals from kit and connect to ground Remove the headlamp from the headlamp housing See Figure 6 Locate the grommet bushing that secures the main wire harness at back of headlamp housing With a pliers gently compress the bushing and push the bushing out to allow the white violet white brown violet and brown wires from the module to be threaded through the bushing and into the headlamp housing Install conduit over these wires and cut to length so that the conduit will butt up against the bushing after the wires are installed through the headlamp housing Install wires through bushing a
11. nd into headlamp housing Reinstall the bushing into the headlamp housing Find the violet wire connected to the left signal switch The violet wire enters the headlamp housing through a right angle plastic bushing on the left side of the headlamp housing and is connected to the pin or male half of a 12 place connector J00524 10 11 12 13 14 15 Cut the violet wire about 2 3 in from the 12 place connector Connect with Scotchlok violet wire from module to end of violet wire connected to left signal light switch Connect with Scotchlok white violet striped wire from module to violet wire connected to 12 place connector Find the brown wire connected to the right signal switch The brown wire enters the headlamp housing through a right angle plastic bushing on the left side of the headlamp housing and is connected to the pin or male half of a 12 place connector Cut the brown wire about 2 3 in from the 12 place connector Connect with Scotchlok brown wire from module to end of brown wire connected to right signal light switch Connect with Scotchlok white brown striped wire from module to brown wire connected to 12 place connector Locate directional flasher unit at bottom of headlamp housing Disconnect wires to unit cut off 90 degree flag terminals and terminate wires with female spade terminals Obtain male male spade connector from kit and connect flasher leads together with this connector Loc
12. olet wire connected to connector Route the white brown and brown wires on the module harness to the right handlebar connector Steps 10 14 continued on page 9 of 10 5 of 10 ON jeuBis 32016 t 4 suonoeuuoo yfi eu pue ssoJoe s Joyeoipul Ajuo JLON JoxyeoJq 0 559990 IVNSIS NYNL HV3H LH9IH ALON 33S HOLVOIQNI A WN9IS Nun 0 manva 1VN9IS HOLIMS IVNSIS 1331 HOLIMS N IWNDIS TWNOIS 8789 1331 YOLVOIGNI ALON 33S YOLVOIGNI LNAWV 1 915 NYNL HOLVOIGNI dINV 1 dINV 1 T1VNSIS LNOYS 1331 11 26900 60110 J00524 p 152 uuoo Cp e1n614 jeuBis 4 14 5 jou SI 5 4 jo suomnoeuuoo y l 1 41 p uo UMOYS 4 5 pue HOLO3NNOO 3avds 1 ay 049 poj2euuoo 1 y Ajuo
13. s simultaneously press and hold the right and left turn signal switches for 1 1 2 seconds 2 A second simultaneous depressing of the right and left turn signal switches will cancel the hazard lights NOTES turn indicator light on models that have only one turn indicator light will not flash while the hazard flasher is operating Motorcycles that are equipped with stock hazard flasher and circuitry will have the following two methods of activating the hazard or 4 way lights a Place HAZARD switch in HAZARD position b See Steps 1 and 2 above 9 of 10 i00540 tif RADIO FUNCTION SWITCH ANTENNA CONNECTOR RIGHT DIRECTIONAL SWITCH KILL SWITCH SM SWITCH STOPLIGHT SWITCH Milli 12 TO MODULE CUT Saal GN M TO MODULE HORN SWITCH lt DIMMER SWITCH LEFT DIRECTIONAL SWITCH RADIO VOLUME CONTROL Figure 7 Module Connections For FXRT Models J00524 10 of 10
14. ule to the accessory circuit breaker and connect to silver output terminal on the accessory circuit breaker Operation Instructions General On motorcycles without a reed switch in the speedometer the turn signal module will cancel the signal lights after approximately 10 seconds of operation If motorcycle has a speedometer with reed switch 1 the signal light ON time will vary from 5 to 12 seconds depending on vehicle speed 2 if vehicle is not moving the signal lights will flash indefinitely Turn Signal Operation 1 To signal for a right turn press and release the right turn signal switch 2 To cancel signal press and release the right turn signal switch a second time 3 Left turn signals are activated by pressing the left turn signal switch 4 f left turn signals are flashing and the right side turn signal switch is pressed the module will cancel the left turn signals and begin flashing right turn signals The module will always respond to the last switch input NOTE If turn signal switch is depressed and held the turn signal will flash indefinitely If the rider prefers a longer time or distance with turn signals ON the turn signal switch can be held in longer and released closer to the intersection For a shorter time or distance with turn signals ON press the switch a second time to cancel the turn signals Hazard Light 4 Way Operation 1 To activate the module controlled hazard light
15. ver output terminal on the accessory circuit breaker On FLT C and FLHS models you must remove instrument panel to locate accessory circuit breaker 9 On 1986 and later models locate white green striped wire from reed switch under speedometer assembly and connect with Scotchlok to white green striped wire from signal module 10 On 1985 and earlier models the green wire must be grounded Terminate green wire from module with ring terminal from kit Fasten ring terminal to vehicle at bolt in top front fork bracket 11 Cut off extra unused wire as close to rear of module connector as possible On 1985 and earlier it will be the green and white striped wire On 1986 and later it will be the green wire NOTE With the HAZARD switch in the HAZARD position the stock hazard flasher will provide the pulses for the 4 way lamp operation With HAZARD switch in the OFF position the turn signal module will control the turn signals and provide 4 way or hazard light operation To activate the module controlled hazard lights simultaneously press and hold the right and left turn signal switches for 1 1 2 seconds A second simultaneous depressing of the right and left turn signal switches will cancel the hazard lights FLH Models 1972 1984 1 Mount the canceler module in a suitable location using cable straps or a bolt through mounting hole in module Perform Steps 2 and 4 of the FLT models procedure J00524
16. with Scotchlok white violet striped wire from module to pink wire going to four way flasher switch Connect with Scotchlok violet wire from module to remaining end of pink wire leading into main wiring harness and connected to left signal light switch 6 Locate tan wire leading to four way flasher switch Cut wire near switch Connect with Scotchlok white brown striped wire from module to tan wire leading to four way flasher switch Connect with Scotchlok brown wire from module to remaining end of tan wire going to main wiring harness and connected to right signal light switch 7 Locate directional flasher unit Disconnect wires to unit cut off 90 degree flag terminals and terminate wires with female spade terminals Obtain male male spade connector from kit and connect flasher leads together with this connector 1 of 10 100534 tif FRONT VIEW OPPOSITE WIRES RED WHITE BROWN STRIPE WHITE VIOLET STRIPE WHITE GREEN STRIPE VIOLET BROWN GROUND 12 VOLTS CONNECT TO SILVER TERMINAL C O ACCESSORY CIRCUIT BREAKER REED SWITCH SPEEDOMETER RIGHT TURN SIGNAL LAMPS LEFT TURN SIGNAL LAMPS RIGHT TURN SIGNAL SWITCH GROUND IF SPEEDOMETER DOES NOT HAVE REED SWITCH uen LEFT TURN SIGNAL SWITCH Figure 1 Required Connection For Turn Signal Canceler All Models 8 Connect ring terminal on red wire lead from signal module to sil
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