Series 504 - Kully Supply
Contents
1. If the Vacuum Breaker E is leaking it is likely that the water pressure is insufficient or that there is insufficient flow due to a plugged inlet screen in the lower Supply Shank The recommended static pressure for the 503 Series is between 20 psi and 125 psi and for the 504 Series between 25 and 125 psi Note If the trouble shooting steps listed in this manual do not resolve your problem contact FLUSHMATE Consumer Services at 800 533 3460 or email info flushmate com Please be prepared to provide the serial number and date of installation of your FLUSHMATE system WINTERIZING 1 Turn off the water supply valve and flush the toilet to relieve the pressure 2 Place a bucket under the lower Supply Shank A and disconnect the water supply line allowing the water to drain into the bucket 3 Push down on the Actuator and pull it uo momentarily to allow air into the vessel 4 Follow the fixture manufacturer s instructions for winterizing the bowl 5 Do not put antifreeze or any other chemical agents in the china holding tank or in the FLUSHMATE Tank POINTS TO REMEMBER e When replacing components on the FLUSHMATE Flushometer Tank System make certain that the water supply valve is turned off and the toilet has been flushed to relieve pressure in the FLUSHMATE tank e USE OF PETROLEUM BASED LUBRICANTS OR CORROSIVE CLEANING PRODUCTS CONTAINING CHLORINE SUCH AS HOUSEHOLD BLEACH DROP IN BLOCKS OR TABLETS OR DISINFECTA2. as any other toilet e FLUSHMATE Flushometer Tank Systems are designed to be used with a cold water supply only and use of a tempered or hot water supply will void your warranty TROUBLESHOOTING A Condition Water runs and will not shut off A run on condition may be caused by insufficient water pressure an improperly adjusted Flush Valve Cartridge or a clogged inlet screen Refer to Installation Requirements for recommended minimum pressure See Points to Remember for a simple method to determine whether your water pressure is adequate Check water pressure marginal pressure can cause any of these conditions If sufficient water pressure has been verified and the toilet continues to run on the following steps may be required 1 Make sure the water supply valve is fully open 2 Check the Actuator adjustment The Flush Rod I or push button should not interfere with the Actuator The proper clearance should be approximately 1 8 when the push button or flush handle is stationary On push button type fixtures loosen the setscrew on the Actuator see F on the component list and rotate the Actuator up counterclockwise or down clockwise until the proper clearance is obtained For flush handle fixtures observe the clearance See Figure 1 If necessary adjust the Actuator to allow for proper clearance When proper clearance is obtained tighten the setscrew 3 Check Inlet Screen a Turn off the water supply v
3. 460 248 446 5300 http www flushmate com Installation Date Serial Number FLUSHMATE Division FLU6145 2 1008
4. HLORINE SUCH AS HOUSEHOLD BLEACH DROP IN BLOCKS OR TABLETS OR DISINFECTANTS THAT ARE APPLIED INSIDE THE CHINA HOLDING TANK WILL VOID YOUR FLUSHMATE WARRANTY 5 Proof of purchase is required 6 FLUSHMATE systems manufactured prior to August 15 2004 have a shorter warranty period based on the serial number Call FLUSHMATE to verity Exclusions INNO EVENT SHALL THE COMPANY BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR DAMAGES RESULTING FROM IMPROPER INSTALLATION OR FOR DAMAGES CAUSED BY NEGLECT ABUSE OR ALTERATION THE USE OF GENERIC KNOCK OFF REPLACEMENT PARTS WILL VOID OWNERS WARRANTY ALL IMPLIED WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TO A PERIOD OF TEN 10 YEARS FROM DATE OF INSTALLATION Some states do not allow limitations on the duration of an implied warranty and some states do not allow exclusions or limitations regarding incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state No person is authorized to change add to or create any warranty or obligation other than that set forth herein To obtain warranty service contact Consumer Services toll free USA amp CANADA 800 533 3460 or write to us at FLUSHMATE A Division of Sloan Valve Company 30075 Research Drive e New Hudson MI 48165 800 533 3
5. NTS THAT ARE APPLIED INSIDE THE CHINA HOLDING TANK WILL VOID YOUR FLUSHMATE WARRANTY e FLUSHMATE Flushometer Tank Systems are designed to be used with cold water e The Flush Valve Cartridge can be removed by inserting the handles of a pair of pliers into the top of the Flush Valve Cartridge and turning counterclockwise e A small amount of water may be present in the bottom of the china holding tank The potential for odor can be eliminated by adding a cup of white vinegar to the china holding tank The white vinegar will act as natural disinfectant e Your water pressure is adequate if your water supply line will yield one or more gallons of water within thirty 30 seconds e Replacement parts are readily available by contacting Consumer Services at 800 533 3460 or by visiting the Where to Buy section of our website www flushmate com or purchase online at www eflushmate com If you would like additional information or require technical assistance please contact FLUSHMATE Consumer Services at 800 533 3460 or visit our website www flushmate com For faster service please be prepared to provide the serial number and date of installation of your FLUSHMATE system ATTENTION OWNER THESE ARE THE TERMS OF YOUR WARRANTY Effective August 15 2004 Sloan FLUSHMATE the Company warrants the FLUSHMATE flushometer tank operating system the unit to be free of defects in material and workmanship for a period
6. Owner s Service Manual 503 and 504 Series FLUSHMATE FLUSHOMETER TANK SYSTEM FLUSHMATE A Division of Sloan Valve Company 30075 Research Drive e New Hudson MI 48165 800 533 3460 248 446 5300 http www flushmate com FLUSHMATE 503 AND 504 SERIES FLUSHMATE 503 Function Less than 1 6 gpf 6 0 Lpf Installation Requirements min 20 psi static water pressure FLUSHMATE 504 Function Less than 1 0 gpf 3 8 Lpf Installation Requirements min 25 psi Static water pressure max 125 psi List of Components for Sen Flushmate 503 and 504 Series lt lt 1 Lower Supply Group w Hose BL100504 3 A Supply Shank B Pressure Regulator w Back Check C Relief Valve 2 Upper Supply Group BU100505 D Air Inducer E Vacuum Breaker Aamo 1 800 533 3450 1 248 446 5300 3 Flush Valve Cartridge Assembly C 100500 F Actuator w setscrew 4 FLUSHMATE Tank G Discharge Extension w Drain H Name Plate w Serial Number 1 Flush Rod INSTALLATION Please follow the toilet manufacturer s installations instruction for installing the fixture Note that the toilet requires a minimum water supply line pressure of 20 psi for a 1 6 gpf and 25 psi for a 1 gpf fixture Before attaching you should always flush the water supply lines After completing the installation you are required to adjust the Cartridge Actuator F To adjust make sure the water is turned on and the vessel is c
7. alve b Flush the toilet to relieve the pressure c Disconnect the water supply line from the Supply Shank A See Figure 6 d Examine the inlet screen and remove anything that may be blocking the flow of water into the FLUSHMATE tank The inlet screen can be removed by inserting a small pointed object Such as a large paperclip or the blade of a penknife into the lower Supply Shank and working the inlet screen loose See Figures 7a 7b 7c Reinstall the inlet screen by pushing it upward into the Supply Shank with your fingertip See Figure 7d e Reattach water supply line and fully open water supply valve Test setup by flushing toilet 4 Remove examine and reinstall the Flush Valve Cartridge 3 a Turn off the water supply valve and flush the toilet to relieve the pressure b On flush handle fixtures disengage the Flush Rod from the handle linkage and flip it away from the Flush Valve Cartridge It is not necessary to loosen the retainer clips See Figure 3 Remove the Flush Valve Cartridge using the rt handles of a pair of pliers See Figure 2 Turn the Flush Valve Cartridge Figure 5 counterclockwise until you can lift it out of the FLUSHMATE tank 9 Figure 7a Figure 7d Figure 9 Figure 7c c Examine the exposed O rings on the Flush Valve Cartridge for obstruction or damage If the O rings are damaged the Flush Valve Cartridge should be replaced Clean any debris fro
8. aps back into position by pushing it upward into the Supply Shank with your fingertip See Figure 7d 6 Examine the Air Inducer D for obstruction or damage See Figure 8 a Make sure the water supply valve is turned off and the toilet has been flushed to relieve the pressure b Remove the Air Inducer Cap See Figure 9 c Remove the Duckbill Valve from the Air Inducer Cap See Figure 10 The flat lips of Duckbill Valve should open fully when the square sides are squeezed together See Figure 11 Rinse any obstruction or mineral deposits from the Duckbill Valve If the Duckbill Valve is damaged it must be replaced d Insert the Duckbill Valve into the Air Inducer housing See Figure 12 e Put the Air Inducer Cap back on and tighten finger tight only See Figure 13 f Reconnect the water supply line and fully open water supply valve 7 Check Air Inducer for sufficient air draw Place a small amount of water two to three drops over the hole on top of the Air Inducer Cap See Figure 14 and flush the toilet If the Air Inducer is working properly the water will be drawn in See Figure 15 8 Check the Flush Valve Cartridge for leaks Pour a small amount of water into the Cartridge housing area See Figure 16 If bubbles are coming from the center or the edge of the Flush Valve Cartridge it should be replaced Figure 11 Figure 12 Figure 13 Figure 16 Condition Vacuum Breaker Leaking
9. m the O ring before re installing See Figure 4 d Insert the Flush Valve Cartridge into the FLUSHMATE tank and thread it clockwise into place until one 1 black thread on the FLUSHMATE tank is showing above the Flush Valve Cartridge See Figure 5 Fully open the water supply valve and continue to thread the Flush Valve Cartridge clockwise 1 4 turn at a time pausing briefly between each 1 4 turn until the water stops running into the toilet bowl and the FLUSHMATE tank pressurizes e Test setup by flushing toilet Reinstall Flush Rod and handle linkage B Condition Weak incomplete sluggish or no flush Inadequate water pressure an improperly adjusted Flush Valve Cartridge a clogged inlet screen or insufficient air draw may cause a weak sluggish or no flush condition 1 Make sure that the water supply valve is fully open 2 Check for proper actuation adjustment see Condition A 2 Water runs and will not shut off 3 Turn off the water supply valve 4 Flush the toilet to relieve the pressure 5 Disconnect the water supply line from the Supply Shank A See Figure 6 a Examine the inlet screen and remove anything that may be blocking the flow of water into the FLUSHMATE tank The inlet screen can be removed by inserting a pointed object such as a large paperclip or the blade of a penknife into the lower Supply Shank and working the inlet screen loose See Figures 7a 7b 7c The inlet screen easily sn
10. of ten 10 years from the date of installation on original components and includes a lifetime limited warranty on the FLUSHMATE tank The Company promises to replace any part of this product that proves upon our inspection and within ten 10 years from date of installation to be defective in material or workmanship All labor and transportation costs or charges incidental to warranty service are to be borne by the purchaser user This warranty is subject to the following Specific Conditions to Warranty 1 A warranty registration card has been fully completed and mailed by the purchaser the user to the Company within thirty 30 days of the date of installation Product may also be registered online at www flushmate com or by calling 800 533 3460 2 The unit has been subject to proper installation operation and maintenance as outlined in the installation instructions that were supplied with the unit Note carefully that this warranty is voided if the unit is installed and operated subject to water supply line pressures greater than 125 psi static or less than 20 psi static for the Series 503 or less than 25 psi static for the Series 504 3 Service and repairs may only be performed by authorized representatives of the Company or by others upon specific approval by the Company Unauthorized repairs or alterations shall specifically void the warranty 4 USE OF PETROLEUM BASED LUBRICANTS OR CORROSIVE CLEANING PRODUCTS CONTAINING C
11. ompletely charged The Actuator needs to be set at the proper clearance 1 8 from either the Flush Rod or push button To make this adjustment hold the Actuator while loosening the Phillips setscrew in the center of the Actuator and rotate the Actuator up counterclockwise or down clockwise until the proper clearance is obtained See Figure 1 for clearance required for flush handle fixture Tighten setscrew after adjusting the Actuator Additional notes e Should your toilet continuously run on after installing refer to section 1 under Troubleshooting e You may be required to initially flush the toilet a few times to properly charge the system e Should your fixture develop a leak between the tank and bowl please refer to the fixture manufacturer s installation instructions PLEASE READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO MAKE ANY ADJUSTMENTS OR REPAIRS WARNING e When replacing components on the FLUSHMATE Flushometer Tank System make certain that the water supply valve is turned off and the toilet has been flushed to relieve pressure in the FLUSHMATE tank e USE OF PETROLEUM BASED LUBRICANTS OR CORROSIVE CLEANING PRODUCTS CONTAINING CHLORINE SUCH AS HOUSEHOLD BLEACH DROP IN BLOCKS OR TABLETS OR DISINFECTANTS THAT ARE APPLIED INSIDE THE CHINA HOLDING TANK WILL VOID YOUR FLUSHMATE WARRANTY The exterior of the tank and the entire bowl can be cleaned following the manufacturer s recommendations or in the same fashion
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