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MODEL EBS Mark II

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1. 20 25 30 80 99 3 ANE REECE Better Ideas Better Made _ TROUBLESHOOTING REASON REPAIR Time for the adjustment of the thread Check proper operation screen Inputs tension position of the table is over test and position 0 3 mm from when adjusting the basic position shutter of sensors of the basic position BQ3 for thread tension BQ4 for vertical axis of the chuck for button loader BQ6 for horizontal axis of the chuck operation and proper Time for adjustment of the position of connection of the motor Button horizontal axis of the chuck is over loading motor test when adjusting the basic position Time for adjustment of the position of vertical axis of the chuck is over when adjusting the basic position Time for the adjustment of the button loader is over when adjusting the basic position Servo drive failure Check the error message of the servo drive Recovery time of servo drive after Wait until the error disappears max switching on the machine or after pressing 11 sec the emergency stop button Check proper operation of thread tensioning mechanism sensor and shutter for the basic position Thread tension failure during sewing tensioning mechanism did not reach the position in desired time for safe transfer of upper looper Jaws turning failure during sewing Check jaws turning mechanism jaws did not turn into horizont
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3. Replace the needle Replace the faulty knives adjust clamping Replace the string adjust clamping Increase the thread tension by using the auxiliary tensioner on the upper cover of the machine EBS MARK II ANE REECE Better Ideas Better Made TROUBLESHOOTING FAULT DESCRIPTION FAULT LOCATION FAULT ELIMINATION Damaged or dirty mechanism Check the tensioning mechanism Clean the possible dirt between Wrong tension of the the chucks of the tensioner thread when sewing polish the damaged parts or TENSION replace them rongly adjusted TENSION Adjust the chucks TENSION by mechanically using the catches so as the bearing surfaces are joined in the same level according to chapter no E 9 rongly adjusted TENSION Adjust the positions and the electronically pressure of chucks TENSION use the display according to chapter no D 4 5 The threads do not go through Clean the hose with an air brush the threading hose event mechanically remove the dirt from the hose Wrong thread feeding Prolong the time of feeding on the control display blowout of the thread according to chapter no D 3 4 Short end of the thread Wron gly placed button Reload the button If the failure Occurs again adjust the button loading mechanism again according to chapter no E 10 Button torn from the chucks Wrongly adjusted height of the Check the adjustment of the needle lower needle bar bars height so as t
4. kak do kez rem BG oc Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 29 EBS MARK II ANE REECE _ Better Ideas Better Made D MACHINE CONTROLS 5 SERVICE MENU DESCRIPTION 5 1 SERVICE MENU DISPLAY OVERVIEW Please see below brief overview of used displays of service menu The service menu can be operated by trained service mechanic only and is divided into several levels depending on required qualification and frequency of service settings Each level is protected by specific password please see section D 5 2 for details Please note that all settings are described step by step starting from the service menu screen To enter the service menu screen see section D 1 2 D 5 6 ANF REECE kd e 2 Butter Ideas Bette Made Electronic Button Stitcher EBS Servo 60 0 PLC A software version 1 0 Axis X 2 50 mm Axis Y 2 50 mm PLC B software version 1 0 159 software version Tension 30 2 Btn load 0 0 Chuck Ver 1 25 mm Chuck Hor 2 00 mm AMF Reece CR s r o rch Rabie tee Jogging screen public Eur Phone 420 582 309 275 mail ice amfreece cz D 5 5 Password submit screen Program Basic parameters copy screen screen Additional motors test screen D X X Ed 13m HVS 532
5. Blown fuse F4 T10A Replace the fuse 12 0008 4 664 Sewing motor does not Faulty contactor KM1 Replace contactor 12 0008 4 833 work Driver U10 does not work Replace servo driver Faulty servo driver 71 8000 0 004 Sewing motor does not Faulty switch TB2 Replace TB2 12 0010 4 136 work Driver U10 switched on Error message on driver Steps acording error message display Faulty servo motor Replace servo motor 06 7100 0 015 Warning During checks of stepping motors and servo drive use test avaitable from the menu on display Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 2 9 EBS MARK II ANE REECE Better Ideas Better Made TROUBLESHOOTING FAULT FAULT LOCATION FAULT ELIMINATION DESCRIPTION Active sensors on machine do not work No voltage on terminal TB1 Repair the supply circuit TB1 Faulty adjustment of sensor Proper adjustment of shutter One of the sensors on shutter the machine does not work Faulty cabling of sensor Repair cabling Faulty sensor Replace sensor Warning During checks of sensors use intups tests available from the menu on display Faulty conection on minus pole Check connections X4 and X1 18 Faulty cabling of vent Repair cabling Some air vents work do not work One air vent does not work Faulty vent Replace vent Warning During checks of ve
6. until E01 appears Then press the button _ If no error messages are displayed see truobleshooting 1 4 The machine is ready for operation when a green notice is displayed in the field See the display description in D1 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 15 EBS MARK II ANE REECE Better Ideas Better Made C CORRECT USAGE 2 NEEDLE REPLACEMENT Note Use only Reece 00200038 needles for 30 70 thick threads The load needles in the needle bar D 2 mm Turn off the electric power supply before every handling by using the stop button The error message E 99 appears on the display 2 1 Check if the upper looper is not in the area of the upper cover the needle bar then release the cover through the hole in the cover Q use a stick screwdriver the button is to the left of the passing wires and the hose of the pneumatic cylinder Lift up the cover to the position when the latch fixes it Warning When the cover is open there is risk o injury caused by the threading hook which is located in the area of the lifted cover 2 2 Press the insert of the needle bar by pulling the nut of the needle bar Put the needle into the needle hole with the facing eye facing the operator 2 3 The case of the needle bar presses the needle after you loose
7. 4 o Deyy b 4 53 e jme er D X X 9 8 ER 20 0 gt b 4 gt 3 1 b 4 Valve tests Bad plate motor screen test screen Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 30 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II _ Better Ideas etter Made_ D MACHINE CONTROLS 5 2 PASSWORD SUBMITTING The service menu has 3 different setting levels Level II and III are protected by passwords see section D 5 2 1 To submit the password press icon Q on the service menu screen to enter numeric keyboard Type the appropriate numeric code and press icon to save all settings 5 2 1 PASSWORD LEVELS Please see below brief overview of service menu setting levels including relevant passwords Password LEVEL I no password Password LEVEL II password 159 Password LEVEL III password 5632 Also Once the password is submitted all service functions protected by this specific password are activated This means when is submitted for example password level II all functions from level II are available In case password level III is submitted the service functions protected by password level II are available without submitting password level II Publish 10 2008 E mail service amfreece cz parts amfreece
8. OVNIdAA INAWIH S ES oo Su c d 2 c gt 0X gt u 2 edA voL 209 05 Ov ADEZXL Jd N 1 A 2 s 1 EBS MARK II ANE REECE _ Better Ideas Better Made _ B MACHINE INSTALLATION 7 THREAD STAND INSTALLATION 7 1 Attach the thread stand Q with its accessories according to the figure 7 2 The appropriate position when tightening its clamps is on the back side of the stand app 450 mm from left i 7 4 4 4 450 Publish 10 2008 E mail service amfreece cz parts 9 amfreece cz website www amfreece com 1 14 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II _ Better Ideas Better Made _ C CORRECT USAGE 1 INSTALLATION OF THE MACHINE INTO THE BASIC POSITION FOR SEWING After connecting the machine with the fork on it 1s possible to light the sewing space by LED diodes use the switch 9 of the upper transformer on the electric cabinet The switch of the lower transformer is used to light the adjusting 1 1 Turn on the main switch O by turning it clockwise in to the position ON 1 2 The display is activated and lit The screen with the note GOT 1000 appears Wait until the main screen appears on the display 1 3 If the error message E02 in the field is displayed on the screen the machine is not in its basic position turn the handwheel
9. 1 47 EBS MARK II ANE REECE Better Ideas Better Made _ MACHINE ADJUSTMENT 7 ADJUSTING THE SEWING MACHINE TH Fl gt SYS 4 os mes 7 1 Putthe adjusting gauge into the chuck use tweezers with a central hole you are on the screen of the plate Move the needle in the upper needle bar towards the gauge by turning the handwheel Change the deviation from the central hole by using the buttons on the plate position 7 2 On the X axis 2 50 mm of the plate with buttons MF J 7 3 On the Y axis 2 50m 79 39472 of the plate with buttons F a 7 4 On the Y axis PFE 2 0m tJ ofthe chuck with buttons 94 amp 7 5 Lift up the needle with the needle bar take out the gauge Press any button and the set values will be stored 8 STOPPING THE FABRIC A88 ERE 29 JJ 05 dai 2509 4 Be d 41 BH 8 1 the same screen move the needle in the position when you shift it into the lower needle bar Adjust the stopping in the X axis into the middle part of the needle use the screws 0 8 2 Lift up the needle into the place where it is released from the lower needle bar Use the gauge put into the edge of the stopping and check the distance of the needle from the gauge in the central part Change the clearance 0 1 mm using the buttons XJ t 8 3 Check the Y axis of the chuck see
10. D 5 2 To enter sewing servomotor test screen press on the service menu screen Please note that before using any of screen functions it is necessary to close eyeguard cover by pressing icon on sewing servomotor test screen Icon is used to activate deactivate servomotor Servomotor is activated Jl servomotor 15 deactivated X In case the servomotor is deactivated the hand whel can used to perform the servomotor movement Icon is used to start stop continous movement of servomoor Icon is used to move servomotor for 10 degrees only Icon Q is used to set looper basic position it means initial position for sewing Icon is used to set servomotor home position where needle is in its highest position This icon together with icon icon to set upper looper position an icon icon to set lower looper position is used to adjust loopers position see section E 6 for more details Icon 9 is used to set rotation speed for testing the servomotor This preset speed is used for functions and Current servo motor position Close or Statuses of servomotor open check home position sensors Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 36 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE __ Better Ideas etter Made _ D MACHINE CONTROLS EBS MARK II 5 10 X Y MOVEMENT MOTORS TES
11. Lr E 7 ms gt L A gt 6 oie 3 3 3 z dl a a CU lt s Dd JH a A p gt N a _ E 3 S 5 gt gt x 9 gt e Oto en kle t Zdvih ty e TUOGDSBU 20 115 118 TUO2128 80 5 9 19 Naklopeni jazyka 22 23 23 c md lo Ye 2118 m 2 TE s 3 E Ag E a x sz gt 5 g X TU 2 A gt J z C gt ls E e gt Q N E gt E at a gz S gt gt 5 E i E 2 D Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 12 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 EBS MARK II B MACHINE INSTALLATION AMF REECE __ Better Ideas etter Made _ 6 ELECTRICAL CIRCUIT SCHEMES 102 GVAYHL c 11ND 6AA ANONOL 8AA MOnHO LAA 131 HOIH 9AA SNONOL SAA 3314 YAA MONHO H3AOO N3dO CAA ONIQV3SH L LAA olog HOLIAAS cal OldO dd OAM3S 378 r D 2 li Un AE pieog sjoyoede2 bad SOLOlldals 15 AAI A SIXY QvolNOILILn8 ax 8aX
12. Operating pressure Check the needle bars opening in the damson piston cushioning spring Check the adjustment of the machine for the chosen button The buttons falls from the holder The button is not caught in the Wrong adjustment of the loopers Bent needle Dull cut off knifes Clamping string of the mobile knife is cranked Small tension on the thread guard E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 2 3 EBS MARK II TROUBLESHOOTING FAULT ELIMINATION Remove all sharp edges by polishing them eventually replace the parts Check the proper operation of the roller on the looper Decrease the pressure to the specified value Demount the needle bars wash them in petrol polish the damaged parts check the opening in the piston and damson replace the broken cushioning spring Assemble the needle bars and adjust according to chapter no E 3 Carry out the basic adjustment of the machine according to the provided gauge then adjust the machine to the chosen button Check the button holder if the clamping pins are not damaged if the spring in the holder is not broken Check if there 1s no foreign body in the holder track Adjust the button loading according to chapter no E 10 Adjust the loopers according to chapter no E 6 Check the rollers on the looper
13. a warranty matter is not handled to your satisfaction please contact AMF Reece office Prostejov Czech Republic Phone 420 582 309 275 Fax 420 582 360 608 e mail service amfreece cz AMF REECE Ideas Better Made Warranty Registration Card Please Fax or Mail immediately after installation Note All Warranty Claims Void unless Registration Card on file at AMF Reece HQ Machine model number S101 100 S104 311 Decostitch 4000 BH EBS EBS Mark Il etc Manufacturer s serial or production number Installation Site Information Customer s Name Customer s Mailing Address Customer s Telephone Number oupervising Mechanic s or Technician s Name oignature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average Daily Production Expected from this machine number of buttonholes jackets sewn pants produced buttons sewn etc Any special requirements required at this location What other AMF Reece Machines are at this location How can we serve you better Tovarni 837 796 25 Prostejov Czech Republic Fax 420 582 360 606 e mail service amfreece cz website www amfreece com AMF REECE EBS Mark II __ Better Ideas Better Made _ TABLE OF CONTENTS A INTRODUCTION GS RIO HEISE T UI UC HT EE 1 1 2 DESI and arran P ermeltib E A 1 2 J Jermimoloe
14. are 2 different cycle modes standard and prompt Please note that all setting are described starting from the main standard cycle mode screen To enter the cycle mode screen see section D 1 2 3 1 STANDARD CYCLE MODE The standard cycle mode can accommodate up to 20 different button programs to be sewn in one cycle mode program Machine has memory of 20 different standard cycle mode programs 3 1 1 PROGRAMMING THE STANDARD CYCLE MODE In case the standard cycle mode screen is not available the prompt cycle mode screen is on and it is necessary to press icon to switch the machine to the standard cycle mode program Once the i a standard cycle mode screen comes up start programming the cycle sewing Press icon on the standard cycle mode screen to enter numerical keyboard and select the cycle mode program number within the range 1 to 20 Under the selected cycle mode program enter required button programs for positions 1 20 Press required position 1 20 see point to enter numerical keyboard and type particular number of button program 1 94 that you have save in the machine memory before See section xxx Note that the cycle mode can work only with pre programmed button programs The end of cycle program is define by entering number 0 in the position following upon the last entered button program see point This means that the cycle mode is finished and the sewing starts from beginning Note The currently s
15. can be deleted when needed The daily production counter can be set within the range 0 30 000 The total production counter counts overall button production and indicates the machines wear out This counter can not be deleted 4 1 1 SETTING DAILY PRODUCTION COUNTER Press icon Q on the main screen to enter counter screen Press icon to delete daily production counter or icon to set daily production counter In case icon is selected numerical keyboard appears on top of counter screen Enter require number of sewn buttons within range 0 30 000 Typed number appears the top of numerical keyboard screen see point Press icon to save all settings and return to the counter screen The production can be counted on ascending or descending ES form Press icon to selected operation direction of daily production counter Total prodaction Typed program counter number Selection of daily production counter operation direction Delete daily production counter production counter 4 2 ERROR MESSAGES In case fault occurs on the machine error message a appears on the main screen Press icon Q on the main screen to enter error description screen The error description screen indicates error number first line error description second line and probable solution of occurred fault third line Please refer to section 3 Trouble shootings of this manual for detailed description Of error massages
16. chapter 7 4 After you have put in the gauge lower the needle into the hole on the gauge use the buttons see chapter 9 Press any button and the set values will be stored Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 48 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II Better Ideas Better Made _ MACHINE ADJUSTMENT 9 ADJUSTING THE CHUCK HEIGHT H 1 5 BUY AO 9 1 Press the button 4 4x in this way lower the chuck into its lowest position so as the distance between the chuck and the stopping of the fabric is min 0 1 mm when you check it Press the button Pj after the adjustment 10 ADJUSTING THE BUTTON LOADER oe JJJ ee On the same screen that you used for the adjustment of the chuck height adjust the loader The original programme 95 is set press the emergency stop button The jaws are up and are open Turn the lever with the loader manually under the chuck and check the height above the stopping of the material The recommended height is 0 1 0 2 mm If you need to adjust it use the catch Q in the loader shaft after you have loosened the securing screw Move back the lever manually The basic position is indicated by a lit sensor Turn on the emergency stop button and turn off the servo gt H 1 5 BUY AO chuck jouer to the level of the gauge By using the corre
17. parts of the needle bar loaders 1 INTRODUCTION The electronic machine EBS MARK II signalizes the error messages when the machine fails to work If these messages are not displayed and the machine fails to work during the sewing process it is necessary to check the thread if it was not damaged by the threading hook and the needle if it is not damaged or bent first Remove the other signalized failures according to the detailed description in the following section Note It is possible to change the needed adjustment of the machine according to the fabric type and in this way you can compensate the wearing of the machine parts It is not possible to adjust the mechanisms fixed with yellow during the warranty period without an approval from the manufacturer Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 2 2 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE _ Better Ideas Better Made 2 FAULTS OF THE MACHINE EBS MARKII FAULT DESCRIPTION Thread tearing Needles break Wrong placing of buttons Skip a stitching The machine does not trim threads lt A c nN RH FAULT LOCATION Check all mechanical parts needed for stitching if they are not damaged looper stopping of the sewed piece thread guard looper track spring in the needle bar Check the value of the machine s
18. the customer 3 Cleaning and lubrication of equipment 4 Parts found to be altered broken or damaged due to neglect or improper installation or application 5 Damage caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of an Authorized Distributor will have the limited material warranty only Only the defective material will be covered Any charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the customer s responsibility NO OTHER WARRANTY EXPRESS OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABILITY and FITNESS FOR APARTICULAR PURPOSE OR ANY OTHER MATTER IS GIVEN BY SELLER OR SELLER S AGENTIN CONNECTION HERE WITH UNDER NO CIRCUMSTANCES SHALLSELLER OR SELLER S AGENT BELIABLE FOR LOSS OF PROFITS OR ANY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THEEQUIPMENT OR ANY PART THEREOF WHATTO DO IF THERE IS A QUESTION REGARDING WARRANTY If a machine is purchased through an authorized AMF Reece Inc distributor warranty questions should be first directed to that distributor However the satisfaction and goodwill of our customers are of primary concern to AMF Reece Inc In the event that
19. to section D 2 3 2 10 set button parameters are automatically saved under selected button program In case you need to return to already programmed button program follow the steps for setting new button program Typed program number 3 Save and return to main screen 2 2 CUSTOMIZED PROGRAM NAME To each button program can be assigned customized program name This is used especially for better orientation within programs The program name is combination of up to 15 alphabetic and numeric characters To set program name press icon on the main screen to enter numerical and alphabetic keyboard Type the specific program name max combiation of 15 alphabetic and numeric characters Typed characters appear on top of main screen see point Save the setting and return to main screen by pressing icon BUTTON 1 o o 4 2 s E name 20 1213 4 5 6 7 3 Save and return to main screen Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 22 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK __ Better Ideas etter Made _ D MACHINE CONTROLS Follow the below steps in sections D 2 3 D 2 10 to set button style and further button parameters Caution Please ensure that correct conversion kit button holder puck
20. within range 0 8 mm This range automatically lowers when the button height see section D 2 4 point 5 is set more than 1 8 mm or the needle position see section 2 5 point 4 is set more than 4 mm Press icon to set number of wraps within range 0 30 wraps When setting 0 the wrap in not performed Press icon to set position of first wrap from fabric within range 0 3 mm Press iccon to set position of final wrap closer to button within range 0 2 mm recomended when sewing rounded or bevelled buttons When extreme values are set as parameters and the wrap can not be performed and the graphic wrap symbol on the main screen shown as 2 Neck height Number of wraps 2 3 First wrap Final wrap position position from bottom side from fabric of button Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 24 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II Ideas D MACHINE CONTROLS 2 7 STITCH STYLE SHOW BLIND STANDARD STITCH Press icon on the main screen to enter stitch style screen Press icon to select stitching style blind all stitches blind show one stitch shown rest blind standard stitch all stitch visibility inside the garment Depending on selection appropriate icons of stitch depth Q are highlighted Press icon to set stitch dept for blind stitch with
21. wrench and Sika pliers Loosen the nut no 11 with the wrench and take out the spring 9 Take out the securing ring from the needle bar groove and push out the pin D Slowly take out the case in upward direction Mind the balls Take out the pin this releases the bar and push out the insert in upward direction At the same time remove the damage parts of the spring Clean the piston check its edges and polish the possible wear If it is not possible to clean the opening replace the piston because it can damage the needle tip and the piston opening Clean all the demounted parts eventually wash them with petrol or spread little oil on it The piston in the case must move easily Put a new spring into the piston and put it in the guide It must be pushed there easily Put in the spring and push the bar head into the guide secure it with a pin Slide the set into the case with the bevel in bacward direction through the ball against the left bayonet removal of the case Partially insert the balls and pull the case to the By using the opening of the pin the case check the spring s put in the pin with its surface facing the spring and secure it with a securing ring 2 Put in the spring ans secure it with a nut Adjust the stopping B the nut and the securing nut Put into the machine and tighten the screw Place the needle and tighten the nuts and Q according to section
22. 20 582 360 606 2 7 EBS MARK II ANE REECE Better Ideas Better Made _ TROUBLESHOOTING 5 ELETRIC FAULTS FAULT DESCRIPTION After switching the machine on the display the fan in the cabinet and the working lights do not work Only working light does not work Only the cross marker does not work Machine display fan in the cabinet active sensors do not work Active sensors on the machine both PLCs in control cabinet do not work Display on the machine turned on air vents do not work FAULT LOCATION FAULT ELIMINATION Check the connection of the mains fork eventually the voltage in socket No supply voltage Replace switch 06 7100 0 047 Faulty power supply switch QS1 Blown fuse F9 T315mA Replace the fuse 12 0008 4 062 Disconnected cable Check the circuit of light Blown fuse F1 T1A Replace the fuse 12 0008 4 063 Disconnected cable Check the circuit Blown fuse F2 T5A B40 Replace the fuse 12 0008 4 109 Faulty power supply GS1 Replace the supply 12 0008 4 568 Check 24V for X1 1 to X1 8 Replace the supply 12 0008 4 568 Faulty power supply GS2 Check 24V for X1 9 to X1 11 Warning Supplies GS1 and GS2 are identical In case of short circuit in the feed line 24V they automatically switch off Therefore we recommend disconnecting the conductor 50 GS 1 or no 52 GS2 before their replacement and testing their proper operation so you can avoid a short circuit
23. AMF REECE Better Ideas etter Made __ MODEL EBS Mark II ELETRONIC BUTTON STITCHER MACHINE PARTS AND SERVICE MANUAL PART NUMBER 97 7100 0 000 This manual is valid from the machine Serial No L710004 je obchodn zna ka skupiny podnik AMF Inc 01 2009 AMF REECE _ better Ideas Better Made _ LIMITED WARRANTY ON NEW AME REECE EQUIPMENT Warranty provisions A ninety 90 day limited service labor warranty to correct defects in installation workmanship or material without charge for labor This portion of the warranty applies to machines sold as installed only A one 1 year limited material warranty on major component parts to replace materials with defects Any new part believed defective must be returned freight prepaid to AMF Reece Inc for inspection If upon inspection the part or material is deter mined to be defective AMF Reece Inc will replace it without charge to the customer for parts or material Service labor warranty period shall begin on the completed installation date Material warranty shall begin on the date the equipment is shipped from AMF Reece Inc Exclusions Excluded from both service labor warranty and material warranty are 1 Consumable parts which would be normally considered replaceable in day to day operations These include parts such as needles knives loopers and spreaders 2 Normal adjustment and routine maintenance This is the sole responsibility of
24. AMME 96 97 98 99 Button type 1 Sewing type adjustment D 2 1 2 Stitching Adjustment of 1 Span X parameters of the button with holes 2 Span Y D 2 2 3 Number of stitches 4 Button height Adjustment of 1 Distance between stitches parameters of the shank button 2 Number of sewed stitches D 2 3 3 Shank position Adjustment of 1 Neck height parameters of sewing the neck 3 Starting position D 2 4 2 Number of stitches 4 Finishing position Adjustment of 1 Stitch type the shown blind stitch 2 Blind stitch depth D 2 5 3 Shown stitch depth 09 09 09 Adjustment of 1 Number of startingstitchings 2 2 2 2 2 stitchings D 2 6 2 Number of finishing stitchings 2 2 2 2 2 4 4 Adjustment of 1 At sewing the button 4 the thread tension D 2 7 2 At sewing the neck 14 3 At sewing stitch shown 4 4 At sewing the finishing stitching 8 1 At sewing the button 200 2 At sewing the neck 200 3 At stitching 180 Adjustment of the sewing speed D 2 8 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 39 EBS MARK II AMF REECE Better Ideas Better Made MACHINE ADJUSTMENT 2 PNEUMATIC CYLINDER ADJUSTMENT It is advisable to mount the cylinders of pneumatic regulation with mounting fork
25. D In a similar way check the lower needle bar after you have opened its cover The lower looper is then on the right side for 3 hours o iA c YOO Publish 10 2008 E mail service amfreece cz parts amfreece cz website www am Phones 420 582 309 146 Service 420 582 309 286 Spare Parts EBS MARK II ANE REECE _ Bete Ideas Better Made _ 1 4 1 5 1 6 If the air flow worsens IE 1 8 MAINTENANCE Grease machine according to section F3 Cleaning the fan Loosen the screws Q on the control cabinet use a cross screwdriver Loosen 4 screews on the fan grid use a cross screwdriver ATTENTION When loosening the last screw hold the fan with the grid O inside the cabinet to avoid its fall into the control cabinet Put the screwdriver into the aperture on the grid press it through the cleaning insert 6 and then push out the plastic cover of the grid Take out the cleaning grid Take out the cleaning grid Shake or draw out the insert in case of larger dirt wash in a detergent Carry out similar maintenance also on the back fan Maintenance of the air regulator It includes the check of the condensate and the possible replacement of the filtering patron O The level of the condensate inside the sludge pit should not reach the level above 10mm under the level of the filtrating patron The lower nut collar signalizes this height Loosen the em
26. NT Q Cover removed warning electric Eye guard cover currentpossible injury Looper cover O Danger possible injury Main drive cover emergency Covers removend possible injury Emergency stop button Machine logo Display Grounding 8 Main power switch Q Rotation direction Start button Q Removable needle bar cover AAA OW Publish 10 2008 E mail service amfreece cz parts 9 amfreece cz website www amfreece com 1 2 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II _ Better Ideas Better Made A INTRODUCTION 3 TERMINOLOGY OF MACHINE PARTS Lower level desk Looper upper lower Q Foot pedal D Bedplate Stand Pucker pin Electro box Chuck Hand wheel amp Button loader amp Motor q Thread tension mechanism Table g Tongue Thread stand Marking light Needle bar Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 3 EBS MARK II ANE REECE __ Better Ideas Better Made INTRODUCTION 4 USED TERMINOLOGY HOLE DISTANCE NUMBER OF STITCHES IN THE X AXISS BUTTON HEIGHT FROM THE CHUCK CENTRE TO THE BUTTON BOTTOM NUMBER OF WRAPS NECK HEIGHT POSITION OF THE FIRST STITCH FROM POSITION OF THE CHUCK CENTRE THE FIRST W
27. OF SENSOR BO 2 The extent changes from the block to the left edge of the shutter BQ2 OSAY POSITION OF SENSOR BQ 3 1 Tension into the upper dead centre 2 Move the shutter towards the sensor until the sensor recognizes it the LED light s up POSITION OF SENSOR BQ 4 BQ 6 The extent changes from the milling edge to the right edge of the shutter SX16 0503 MICROCON 2 PHASE STEPPER MOTOR Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 44 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE _ Better Ideas Better Made E MACHINE ADJUSTMENT POSITION OF SENSOR 5 BQ 5 POSITION OF SENSOR BQ 4 7 POSITION OF SENSOR 8 9 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 EBS MARK II 1 45 EBS MARK II AMF REECE _ Betten Ideas Better Made E MACHINE ADJUSTMENT POSITION OF SENSOR BQ 11 The sensor is used to read the upper position of the threading hook The sensor light up when the hand lever of the threader is in horizontal position The distance between the piston and the stirrup is 9 mm POSITION OF ENSOR BQ 12 BQ 12 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 46 Phone
28. OR TOWARDS THE AXIS OF THE LOADER SHAFT BQ6 CHUCK SURFACE 2 DETAIL C FROM EDGE THE HOLDER TO SHUTTER BQ7 TONGUE LIGHTS WHEN THE FORK IS PUSHED TO SHUTTER BO 8 VERTICAL POSITION OF THE INDICATES THE BACK SENSOR p m BQ 9 HORIZONTAL POSITION OF SENZOR NEARER TO THE OPERATOR _ meo eee BQ 10 BASIC POSITION OF THE INDICATES THE UPPER NEEDLE BAR IN ewe OO O BQ 11 THREADING IN HORIZONTAL POSITION OF THE SENSOR TURNS ne NR e jPosmoNoFiooeRS Adjust the basic ponen by pressing the needle bar turned towards the upper dead centre on the screen turn off the servo print AX There the sensor 10 should be lit carry out the adjustment by adjusting the shutter of the camshaft The buttons E after loosening its screws and by pressing the button GA you switch to the looper adjustment Fix the basic position by the controlled BQ 10 POSITION OF SENSOR BQ 10 Turn the handwheel and place the upper needle bar into the uppermost position of upper dead centre Now the lower edge of the shutter must switch off BQ 10 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 43 EBS MARK II ANE REECE _ Better Ideas Better Made E MACHINE ADJUSTMENT POSITION OF SENSOR BQ 1 OSA X POSITION
29. RAP FROM THE FABRIC I LILLE LL AVL LLL LLL RL Lg LLL Lee NS AMAN HOLE DISTANCE IN THE X AXIS When selecting and sewing styles 77772770 7777777 Button types and sewing styles m S 60 63 buttons are sewn with hand stitching 2 hole buttons O 3 hole button 4 hole button O Shank button Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 4 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II __ Better Ideas etter Made _ INTRODUCTION 5 TECHNICAL CONDITIONS Specifications Application Stitch type Sewing speed Button type 8 89 Sewing style 0 amp 00 02 69 2 Button parameters Electronic button sewing and wrapping machine sewing with hand stitching technology Hand stitching with floating needle 100 200 rpm adjustable in increments of 5 rpm 14 26mm Button height 78 Q 8 68 2 5 5mm min 2 mm D gt 78 8 Oz 9 8 Needle Axis X 3 6mm Hole distance Axis Y 3 6 mm Neckt height 0 8mm Number of stitches 1 14 Number of wraps 0 30 No of first final locking stitches 0 3 Stitch depth 0 3mm Stitch option Overlaping al
30. ROLS T Mainmenu HE aa aa a G P 1 19 2 BUMO prOSFant an obe REDE sd UO apan ah apana du Musa und foetu 1 22 Dx gt uU UM 1 27 de Complementar RU HOS e euo Ie 1 29 Di OH aaa 1 30 E MACHINE ADJUSTMENT 1 Set programmes for sewing the button pattern nennen eene nnns 1 39 2 Pneumatic Cy IMG zer da een a aa aa a aaa cae aan a a Ka a aa aan an anae 1 40 2 Heipbtadiustmentor needle DATS ga aa a Speo BA Ba tas KA Balag ast Sacro atu ias Ba Qr Send 1 41 T JAdjustine the 1 42 5 Adjusting the machine s sensor 1 43 Revised 01 2009 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 EBS Mark II AMF REECE _ Better Ideas etter Made_ TABLE OF CONTENTS 6x J9OODET AG US EDO LIC xp baa naa Gut 1 47 7 uNdj stmp the SeWwIDe TAC MING 1 48 S LOM PINS the pestis num a Eco padri gta 1 48 2 Gustine The CHUCK NE E 1 49 UOMO AMC iue eate eade N 1 49 11 Adjusting the clamping lewer of the thre
31. T X Y movement motors test screen enables user to adjust and test bedplate movements in X and Y axis and chuck movement in Y axe X Y movement motors test screen is protected by password level III see section D 5 2 To enter X Y movement motors test screen press icon Q on the service menu screen Information in point provides user with current positions in X Y axis Icons in point are used to test X Y movements in all directions Icons in point are used to set home position in case position of screening is changed Icons in point are used for electronic adjustments of home position within the range 1 5 mm Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 Close or Statuses of home open chuck position sensors Bedplate movement in X axis Bedplate movement in Y axis Chuck horizontal movement 1 37 EBS MARK II ANE REECE Ideas Betters Made D MACHINE CONTROLS 5 11 OTHER MOTORS TEST Other motors test screen enables user to adjust and test button feeding motors and thread tension motor Other motors test screen 1 protected by password level III see section D 5 2 To enter other motors test screen press icon Q on the service menu screen Information in point provides user with current vertical position of chuck b
32. X ases Turn back the nut clockwise until the needle releases in the transfer point Turn it clockwise by another halft turn Tighten the nut 0 4 4 Carry out the same adjustment also in the lower needle bar to release the needle from the lower needle bar into upper needle bar Slightly move the handwheel forward and backwards to be sure that the needle is shifed properly from one needle bar to another Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 42 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II __ Better Ideas etter Made _ MACHINE ADJUSTMENT 5 ADJUSTING THE MACHINE S SENSOR SHUTTER The adjustment of sensor shutters is important for proper operation You can access them if you remove the covers The sensors are set by default in the factory and are marked by aclolour The standard distance shutter sensor is always 0 3 mm After coarse adjustment adjust the particular mechanism according to the review in the following chapters use the adjusting elements on the display DESCRIPTION FUNCTION ADJUSTMENT NOTES PLATE SENSOR XAXIS DETAIL A FROM THE SHUTTER EDGE TO PLATE PLATE SENSOR Y AXIS DETAIL B FROM THE SHUTTER EDGE TO LINE WIRE BQ 3 THREAD TENSION INCATES THE UPPER DEAD CENTRE OF MECH SEE E10 STEERING THE CHUCK FROM THE UPPER EDGE OF SENSOR DETAIL F BUTTON LOADER mE SENS
33. ad 1 1 50 12 Positionme the tonsue Ol the sewed uu uo Sa vues a ae LEG dno e gn 1 51 F MAINTANANCE 1 Cleaning and maintenance of the eene eene nnne eene nnns 1 52 2 Periodic MIAME ANCE aaran bon co sh nica Ban Sec 1 55 2 Machine uro aga a 1 56 A BICICLETA 1 57 Revised 01 2009 E mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II __ Better Ideas etter Made INTRODUCTION 1 GENERAL INFORMATION EBS Mark II sewing machine is intended for sewing buttonholes on outwear It has been designed and manufactured to be reliable and easy to operate Special attention is paid to ensure ease and effective safety for machine operators and servicemen Safety mechanisms protect both operators and the machine and respect valid safety and hygiene provisions for usual technological usage of the machine Those safety mechanisms contain electrical plug operation switch circuit breaker and covers ensuring safety operation on the machines only if they are fitted onto the machine correctly There are information labels on the machine to point out additional danger Do not remove or damage those labels In case of da
34. al or cylinder vent and hoses and sensors vertical position placed on cylinder BQ8 and BQ9 Check communication cable between PLC A and PLC B into the electric box and 1f both PLS are in RUN mode signalized by to lit green LEDs on PLC Communication error PLC Emergency stop Release the emergency stop button event check its operation on the screen Inputs test SAT Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II Better Ideas etter Made _ TROUBLESHOOTING 4 ERROR MESSAGES OF THE SERVO DRIVE FAULT 20 Undervoltage in supply voltage Check the voltage in the mains Check the proper connection of connectors of the servo motor and if the A 10 A 20 Servo motor encoder failure cable of the servo motor connection 1s not damaged 32 Overvoltage Check if the cable of the servo motor connection is not damaged 33 Overvoltage in supply voltage Check the voltage in the mains Mechanical overloading Check the proper connection of connectors of the servo motor and if the E 50 cable of the servo motor connection is not damaged and if the sewing mechanism 1 not mechanically blocked Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 4
35. allic parts from the machine To take these parts out it is necessary to perform the partial dismantling of the machine remove covers dismantle the machine arm and remove the frame 4 2 Aluminium and duralumin parts must be treated separately also nonferrous metal parts and plastic parts 4 3 Parts mentioned in point 2 can be found in the spare parts manual with these marks aluminium parts non ferrous metal parts plastic and non metallic parts Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 57 ANE REECE EBS MARK II Better Ideas Better Made _ TROUBLESHOOTING TABLE OF CONTENTS HELP 2 2 2 FAULTS OF THE MACHINE EBS MARK IE ad ra ak a ag a 2 3 3 ERROR MESSAGES OF THE ELECTRONIC SYSTEM 1 cene 2 5 4 ERROR MESSAGES OF THE SERVO DRIVE FAULT 20 eee nnn 2 7 ELECTRIC PATINE TC 2 8 Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 2 1 EBS MARK II ANE REECE Better Ideas Better Made TROUBLESHOOTING Caution Check the main parts of the machine on a regular basis and use only parts of high quality The manufactuter recomends to use the original parts AMF Reece mainly needles
36. atic hoses J1A B J10A B with electromagnetic vents of the same designation hoses A do the upper screws B into the lower screws 3 2 two cables for the servomotor command excentr 3 3 the cable harnesses of stepping motors U1 U6 with cables of the same designation from the cabinet in corresponding supports 3 4 connecting the LED deadlight the marking light at the transformers on the cabinet 3 5 the sensor cables BQ 1 BQ 12 connected to the terminal under the stand table Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 10 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II _ Better Ideas Better Made B MACHINE INSTALLATION 4 CONNECTING THE MACHINE TO THE DISTRIBUTION OF ELECTRICITY AND AIR 4 1 The socket of the safety coupler ensures the easy connection of the unit used for the modification of air On a regular basis we recommend to use the socket 25 KE AK 13 order no FESTO 151 776 designation KD 1 4 order no RECTUS 38044 The unit has a matching input Q The input pressure must be higher by at least 1 bar 0 1 Mpa than the output pressure adjusted on the controller Alternatively it is possible to use a different connection of air inlet In this case the manufacturer rocommends to complement the manual closure in the connection so as is possible to stop the air supply 4 2 After connec
37. ctions for the loader Zj adjust the angle position of the loader with the gauge so as the central hole in the roughly corresponds with the position of the needle on the Y axis On the X axis adjust the gauge by changing the position of the button holder on the lever After you loose the screw by pressing the button 4 the chuck presses the gauge Now tighten the screw 4 The gauge is in the chuck the loader moves to its basic position By pressing the button 2 release the gauge and put it back onto the holder Check By pressing the button 9 A V adjust the repeated pressing of the gauge by the chuck and the loader moves back again Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 49 EBS MARK II ANE REECE Better Ideas Better Made MACHINE ADJUSTMENT 11 ADJUSTING THE CLAMPING LEWER OF THE THREAD TENSION The screen stays in the area of the neck by pressing the button 2x The loader is adjusted in the central position of the screw 0 Screw the screw into the shank as far as possible tighten the nut by one more turn after pressing the spring Q the distance between the stirrup and the clamp Q must be 22 mm The machine is its basic position To carry out the function you must align the bearing stirrup of the clamping pressure lever w
38. cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 31 EBS MARK II ANE REECE _ Better Ideas Better Made D MACHINE CONTROLS 5 3 PROGRAM COPY Program copy screen enables easy and quick copying of selected button program under new required program number Press icon on the service menu screen to enter program copy screen Press icon to enter numerical keyboard Select program number you want to copy Press icon to save the setting and return to program copy screen Press icon to enter numerical keyboard Select program number under witch you want Press icon save the setting and return to program copy screen Press icon to process the program copying see point Processing 5 4 FIRMWARE INFORMATION Information screen provides the user with information such as display firmware version PLC firmware version and manufacturer s contacts To enter information screen press icon on the service menu screen ANF REECE _ better Ideas Betten Made Electronic Button Stitcher EBS PLC firmware version PLC software version 1 0 PLC B software version 185 HMI software version 1 0 Reece CR s Display Czech Republic Europe 3 Phone 420 582 309 275 firmware Email service amfreece cz version Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfre
39. earance 12 2 Adjust the cylinder in its closed position the tongue is lift off from the fabric stopping by the catch Q Adjust the distance of 12 mm between the cylinder and the fork see Fig 12 3 Adjust for the traditional fabric 1x TESIL the top of the tongue to 0 3 mm In this adjustment the cylinder piston amp is maximally pushed out from the cylinder Detent the adjustment by tightening the catches of the lever 9 12 4 After loosening the screw you can adjust the tongue lineary to B 0 3 mm 1 for bringing nearer and away Check It is useful to use procedure with buttons lt a the tongue of the fabric stopping Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 51 EBS MARK II ANE REECE Better Ideas Better Made F MAINTENANCE CAUTION Check the condition of telectric wires if they are not damaged Check if the protective covers are not damaged Replace the damaged covers or order new ones Never put your fingers into the area of the sewing needle Do not modify the machine in a way that can shut off the safety elements of it WARNING Do not fail to carry out regular maintenance works Clean the needle bars on a regular basis If the power disruptions occur switch off the machine Do not damage modify or remove the
40. ece com 1 32 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II Better Ideas Better Made _ D MACHINE CONTROLS 5 5 BASIC PARAMETERS The basic parameter screen enables selection of display language activation of pneumatic threading activation of automatic button feeding activation of automatic fabric holder and automatic servo home positioning To enter basic parameter screen press icon on the service menu screen Icons in point are used to select required display language English Czech or Italian especially used on error description screen Icon is used to activate deactivate pneumatic threading system In case icon is activated threading device is controlled by pedal In case icon 15 not activated threading device has to be controlled manually Icon is used to set thread blowing time of blowing system Activation of the thread blowing system itself is done by pedal To obtain requrired thread end increase or decrease the set time Icon is used to activate deactivate automatic button feeding In case icon is activated machine automatically loads another button every time sewing cycle is finished Icon Q is used to activate deactivate automatic closing of fabric holder In case icon Q is activated using fabric holder is closed automatically and it is necessary to set dealy time of fabric holder icon This delay time is a time from closing t
41. eck that none of the cables is damaged in order to prevent accident injury from happening by touching them Damaged covers must be immediately repaired or replaced with new ones Never touch rotating parts Never put fingers into the sewing area Turn the main switch off before you change a needle Unplug the power cord from the socket before you clean or maintain the machine If you do not work on the machine disconnect the power with the main switch Do not make any modifications in the machine that would endanger its safety Be aware that every machine part can become dangerous if they are not handled or serviced the right way It is important that everybody working with the machine operate it or do the maintenance on it gets acquainted with information in this instruction book and in the spare parts manual WARNING Keep maintaining the machine regularly as described in the manual If the power 1 cut off turn the main switch off Do not paint do not damage do not remove or change the safety labels Keep them clean If they are not legible or you loose them order new ones at our company and place it onto their original location Bind your long hair it can be caught and winded by the driving mechanism Buttons hooks on your sleeves must be buttoned up so that loose parts of your outfit are not winded into the driving mechanism Do not work onto the machine impaired or intoxicated If you are unsure of the operation p
42. eight range is 1 0 3 5 mm and is measured from chuck center to the bottom edge of button 4 Number of tite hes 1 Button 4 height a Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 23 EBS MARK II ANE REECE Better Ideas Better Made D MACHINE CONTROLS 2 5 SHANK BUTTON After selectinc reqeuired button style in see section D 2 3 continue with button parameter setings Press icon on the button style screen to the enter button parameter screen for shank button Press icon to set stitch spacing in fabric within range 0 6 mm When seting 0 mm spacing stitches are sewn into one place Press icon to set number of stitches according to definition section A 4 within range 1 14 stitches Press icon to set needle position that is important for button feeding and button stitching The needle position is the lowest point of the shank where the needle is passed through This is measured from chuck center within range 2 to 5 mm of stitches 3 Stitch spacing in fabric For quick checking and adjustments use icon on the main screen to enter directly button parameter screen see section D 1 2 Needle position 2 0 BUTTON NECK Press icon Q on the main screen screen to enter neck parameter screen Press icon to set neck height
43. entation and programming D 4 2 D 2 3 D 2 2 D 4 1 Pa BUTTON 1 9125 Error 01 T i mu E Not Home Position Press Home Button 90000080 Id fa Gn 008060060 Do Wesana Edi M Error message Shortcut to button parameter settings Neck height and wrap setting Cycle mode Button programme setting Thread tension m x ING Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 21 EBS MARK II ANE REECE Bete Ideas bette Made D MACHINE CONTROLS 2 BUTTON PROGRAM SETTING 2 1 BUTTON PROGRAM Before setting any button parameters described in sections D 2 2 2 10 a button program has to be selected The machine has 99 different button programs Programs 1 to 94 are available and can be programmed by operator Programs 95 to 99 are default factory settings and can not be changed Please refer to section E 1 of this manual for detailed description To set new button program press icon on the main screen to enter numerical keyboard Type the required program number within range 1 to 94 The typed number appears on the top of the numerical keyboard screen see point Save the setting and return to main screen by pressing icon Once the button program is selected start programming button parameters according
44. er pin tongue is installed according to the button style selected in the program Please refer to parts section of this manuale page 3 46 of this manual for detailed description 2 3 BUTTON STYLE Press icon on the main screen to enter button style screen Press one of the icons under point to select required button style When sewing 3 4 hole or shank button it is necessary to select the stitching method by icons or Press icon to select overlapping stitching method machine sews first all stitches on the left pair of holes and then all stitches on the right pair of holes Press icon to select alternating stitching method machine alternately sews right and left pair of holes Press icon to enter button parameter screen to program additional parameters of selected button For further explanation refer to section D 2 4 for 2 3 4 hole button and D 2 5 for shank button 2 4 2 3 4 HOLE BUTTONS After selectinc button style in see section D 2 3 continue with button parameter setings Press icon on the button style screen to enter button paranieter screen for buttons with hole Press icon to set hole spacing in X axis and icon in Y axis Refer to picture for detailed explanation The hole spacing range is 3 6 mm Press icon to set number of stitches according to definition A 4 within range 1 14 stitches Press iccon to set button height important for button feeding and neck wrapping The button h
45. ewn button program position 1 highlighted in red Icons under point are used for quick setting and adjustment and have same functions as icons used on the main screen see section D 1 2 Movement in Number of the cycle mode stored cycle mode 5 3 BUTTON 94 Switching to the manual cycle mode 2 Information about the sewed button iz Ye EA I 3 6 P ELE Return to the previous position Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 27 EBS MARK II ANE REECE Ideas Betters Made D MACHINE CONTROLS 3 2 PROMOD CYCLE MODE The prompt cycle mode is designed only for 2 different button programs to be sewn in one cycle mode program Machine has memory of 20 different prompt cycle mode programs 3 2 1 PROGRAMMING THE PROMT CYCLE MODE To enter the prompt cycle mode screen press icon e on the standard cycle mode screen Press icon Q on the prompt cycle mode screen to enter numerical keyboard and select the cycle mode program number within the range 1 to 20 Under the selected cycle mode program enter required button programs for position 1 see point and position 2 see point Press required position to enter numerical keyboard and type particular number of button program 1 94 see section E 1 Note that the cycle mode can work only w
46. ghtening Nm 4 N 4 4 5 e 9 M3 0 5 0 6 0 8 MA 1 2 ke 2 0 M5 25 3 0 4 0 M6 4 0 5 0 7 0 8 8 0 16 0 M10 10 0 30 0 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 55 EBS MARK II ANE REECE Better Ideas Better Made MAINTENANCE 3 MACHINE GREASING 3 1 Before the use of the machine you must remove the preserving oil Then is necessary before the first use or after a longer period of time when the machine 1 not used to grease the following places You can use the greasing oil ESSO TERESSO 32 or oil with similar characteristics 3 2 Grease the bearings and guards of the needle bars rollers on the loopers You can carry out greasing of the needle bars and loopers after you have opened the needle bar s covers 3 3 Grease the gearing after the plate dismantling 1x after 50 000 hours or once a year Note Too much oil can leak out in the area of the needle bar and can stain the sewed piece Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 56 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II __ Better Ideas Better Made _ MAINTENANCE 4 MACHINE DISPOSAL 4 1 To ensure machine ecological disposal it is necessary to remove especially nonmet
47. he lower needle bar dos not hit the button Adjust according to chapter no E 3 High tension of thethread when Decrease the tension of the thread wrapping the neck when wrapping the neck Adjust on the display according to chapter no D 2 7 Mechanically damaged chuck Repair the chuck or replace the damaged part Wrongly adjusted operational Decrease the pressure to the pressure of the machine specified value Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 2 4 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE __ Better Ideas Better Made _ EBS MARK II TROUBLESHOOTING 3 ERROR MESSAGES OF THE ELECTRONIC SYSTEM If an error message appears on the main display see Fig 1 press the button with the message Then the screen with the message description appears on the display with the steps how to repair the failure see Fig 2 FAILURE NUMBER 10 12 Revised 11 2008 Error 01 Machine is not home position Press home key REASON The machine 1s not in basic position failure 1 indicated in situations when the machine 1s in undefined position 1 e after switching on using the emergency stop button test etc The needle is not in upper position failure 1s indicated only when Permission to reverse the servo when adjusting the basic position 1s activated Low air pressure ai
48. in range 0 3 mm from garment facing Press icon to set stitch dept for show stitch within range 0 3 mm from garment facing Depth of blind stitch Elind stitch ai Standard stitch De pthof show stitch 2 8 LOCKING STITCH Press icon on the main screen to ent r locking stitch parameter screen Press icon to set number of locking stitches sewn to fabric before button attaching The stitch range is 0 3 stitches Press icon to set number of final locking stitches sewn trough wrapped button neck needle is passed through the neck in case of buttons with hole In case of shank button the final locking stitches are sewn to fabric as the first locking stitches The stitch range is 0 3 stitches Number of first Number of final locking stitches locking stitches 2 3 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 25 EBS MARK II ANE REECE Ideas Betters Made D MACHINE CONTROLS 2 9 THREAD TENSION The thread tension can be separately programmed for four different sewing phases button stitching neck wraping show stitch locking stitches Press icon on the main screen to enter thread tension parameter screen Press icon to set thread tension for stitching the button within the range 1 20 Press icon to set therad tension for wrapping the button within
49. ion is activated machine can perform jogging in small or big steps which are set in degrees by using icon small step or big step To achive jogging itselve press icon amp small step or O big step Current positions of all motors are displayed in the middle of jogging screen see point While jogging it is possible to return to the main screen to adjust any sewing parameters The new parameters are effective immediately To access sewing area better icons and 9 can be used Servo 60 0 Axis X 2 50 mm Axis Y 2 50 mm Currat motors positions Tension 30 2 Btn load 0 0 Chuck Ver 1 25 mm Chuck Hor 2 00 mm Close or open fabric holder Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 34 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II Better Ideas Better Made D MACHINE CONROLS 5 7 SENSOR TESTS Sensor test screen enables user to check functions of all sensors To enter sensor test screen press icon Q on the service menu screen Sensor test screen is protected by password level II see section 5 2 X axis home position Q Therading device Y axis home position Servo home position lopper basic position Q Thread tension home position Servo motor movement control pulses Home position of chuck vertical moveme
50. ith pre programmed button programs Bring machine to the position ready for sewing green light is on see section xxx Press start button to sew the button program saved in the position 1 see point 6 Press machine pedal to switch the machine to the button program saved under position 2 see point To start sewing press the start button Note The currently sewn button program position 1 highlighted in red Icons under point O are used for quick setting and adjustment and have same functions as icons used on the main screen see section D 1 2 In case the machine is not in the position ready for sewing green light 1s not on the icons and 6 can be also used for quick checking of adjusted parameter Switching to the automatic cycle mode Number of the stored cycle mode 6 6 Information about the sewed button Return to the previous position Programme sewed with Programme sewed with an impressed pedal a pressed pedal Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 28 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II __ Better Ideas etter Made _ D MACHINE CONTROLS 4 COMPLEMENTARY FUNCTIONS 4 1 BUTTON COUNTERS Machine has two different counters daily and total production counter The daily counter can be used as shift batch production counter etc of sewn buttons and
51. ith the tensioner Q without any clearance and angularly too Adjust the height after you have loosened the screw Q by moving and tilting the lever holder Adjust the necessary distance of 22 mm by the help of the sensor BQ 3 and the shutter according to the chapter 5 after loosening their screws After every adjustment of the shutter press Y 2x check the correct minimum tension by placing the used thread between the bearing surfaces of the part and The pressed thread does not unweave when it is being pulled and does not unweave when it is being pulled and does not move freely in any point of the contact of parts Correction by the buttons _ J and _ amp J Lift up and detach the end parts and by pressing The pressed thread 1s released Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 50 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II Better Ideas Better Made _ MACHINE ADJUSTMENT 12 POSITIONING THE TONGUE OF THE SEWED PIECE DETAIL A 12 1 Loosen the screws of the rings the lever and the catches on the tongue lever centralize sidevard the tip of the tongue towards the centre of the fabric stopping and tighten the screws of the rings so as the lever between the rings has no cl
52. mage order a new one Mentioned warnings cannot cover all safety aspects and therefore it is very important for an operator to read this manual carefully and understand it well before he starts operating the machine It will also eliminate errors during machine installation and its operation Do not put the machine into operation unless you have read entire manuals supplied with the machine and have understood each function and procedure There are four categories of safety instructions in this manual DANGER Ignoring instructions may endanger operator s life CAUTION Ignoring instructions may cause a serious injury of the operator or damage the machine WARNING Ignoring instructions may cause damage on the machine or injury of the operator NOTICE Breaking procedures may cause functional problems of the machine We recommend that servicemen from AMF Reece supervise the installation of the machines and initial training of your mechanics and operators The most effective method ensuring safety of operators working on the machine is a strict safety program including instructions for safety operation Operators and servicemen should wear safety glasses Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 1 EBS MARK II ANE REECE __ Better Ideas etter Made A INTRODUCTION 2 SECURITY LABELS AND ARRANGEME
53. nt Servo error Q Button loader home position Emergency stop Home position of chuck horizontal movement Pedal Tongue position for material clamping Start button Horizontal chuck position Low air pressure 9 Vertical chuck position Servo home position needle is in highest position PLC f PLC PLC PLC PLC M8004 M8005 M8005 M8007 M8008 M8009 PLC program flags for service purpoces of Reece mechanics only 5 8 VALVE TESTS Vavle test screen enables user to check functions of all valves including relevant sensors To enter valve test screen press icon on the service menu screen Valve test screen is protected by password level IIL see section D 5 2 O Threading device Chuck rotation O Eye guard cover opening O Tongue opening Chuck closing 9 Thread trimming Fabric holder Q Thread blowing system Q Tongue closing Q valves demo Top needle bar lifting Publish 10 2008 E mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 35 EBS MARK II ANE REECE Ideas Betters Made D MACHINE CONTROLS 5 9 SEWING MOTOR TEST The sewing servomotor test screen enables the user to test function of main sewing servo motor Sewing drive motor test screen is protected by password level III see section
54. nto the threading hook in the upper direction Press the foot pedal again The threading hook leads the thread into the needle Note If the hook damages the thread it is necessary to cut off the damaget thread in the place where it was damaged 4 8 Manually pull out thread and choose the necessary lenght of the thread for sewing one button The lenght depends on the number of stitches the wrapping the bight and the number of button holes and the sewing type The thread must lie freely on the sewed piece When you use a sample gauge and programme 95 pull out an app 350 long thread Now it is possible to put the second button into the holder 4 9 Press the button Hold it for app 0 5 sec until the thread is loaded The machine sews the button and cuts off the thread the second button is put into the chuck Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 18 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 A MP REECE EBS MARK II __ Better Ideas etter Made _ D MACHINE CONTROLS 1 MAIN MENU INTRODUCTION A colored touch screen display GOT 1000 is used to control individual machine functions For easy use of the display and better orientation please read carefully the section D Machine controls before programming the sewing parameters 1 1 COMMONLY USED DISPLAY ICONS 26 Machine status indicator green is ON machine is ready to se
55. nts use outputs tests available from the menu on display Caution Non profesional works on electric installation can irreversible changes and damages on the machine The manufacturer not responsible for these works and for the warranty of the machine Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 2 10 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606
56. of wrappings affect tt Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 17 EBS MARK II ANE REECE _ Better Ideas Better Made C CORRECT USAGE 4 PROCEDURE AFTER SEWING THE BUTTON 4 1 Set the machine its basic position for sewing according to section C1 of this part and check id the needle is in the upper needle bar 4 2 Thread according to section C3 Warning Check the display parameters in accordance with the chosen button 4 3 Put the button on the appropriate holder Press the foot pedal so as the button is automatically placed into the chuck under the needle bar Note We recommend using a gauge from the accessories instead of the button and programming no 95 You should use simple Tesil fabric 4 4 Place the sewed piece on the tongue The cross of the marking light must overlap the sign used for placing the button on the sewed piece The piece must be evenly alignet and must freely encircle the tongue 4 5 Push press the tongue into the machine up to the place where the machine fastens the piece Carry out a repeated check of the piece surface evenness 4 6 Press the foot pedal so as the machine puts the auxilary bottom end O onto the tongue with the part for fixing the piece at the same time it passes on the necessary for threading 4 7 Lead the thread menually o
57. ongue till closing fabric holder In case icon is not activated fabric holder is controlled by pedal Icon is used to activate deactivate automatic servo home positioning In case icon is activated the servo is brought to its home position every time home position icon ae on the main screen is pressed In case icon is not activated servo has to be brought to its home position manually by using hand wheel on machine head Automatic button feeding Automatic closing of fabric holder Automatic servo 8 home positioning Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 33 EBS MARK II ANE REECE Better Ideas Better Made D MACHINE CONROLS 5 6 JOGGING Jogging function enables the user to monitor button sewing process and check all set parameters Jogging function is protected by password level II see section D 5 2 Caution Before using jogging function please make sure button is loaded to chuck and machine is in position ready for sewing This means the green start button is on see section C 1 for details 5 6 1 JOGGING SCREEN DESCRIPTION Press icon on the service menu screen to enter jogging screen Press icon to activate deactivate jogging function Jogging function is activated es Jogging function is deactivated 9 In case jogging funct
58. or overloading in the machine cabling of the connected device Replace TB2 12 0010 4 136 2 8 Revised 11 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II Beiter Ideas Better Made TROUBLESHOOTING FAULT FAULT LOCATION FAULT ELIMINATION DESCRIPTION Disconnected wire of the display Check display connection Display on the machine does not work Faulty display Replace display 71 8000 0 003 Faulty communication block Replace block 12 0010 4 119 Pressed Emergency stop Switch off Emergency stop Stepping motors not in their position and do not work Contactor KM1 do not switch Faulty Emergency stop Replace button 12 0010 4 122 Faulty contactor Replace contactor 12 0008 4 833 Blown fuse F3 T10A Replace fuse 12 0008 4 664 Stepping motors not in their position and do not work Motor drivers do not work Indicators CB1 do not work Faulty contactor KM1 Replace fuse 12 0008 4 833 Blown fuse F5 T10A Replace fuse 12 0008 4 664 Blown fuse F6 T10A Replace fuse 12 0008 4 664 Faulty driver Replace driver 12 0008 4 898 Necessary to adjust driver One of stepping motors Faulty driver control properly does not work Check respective outputs from Faulty stepping motor PLC to driver Replace motor Drivers U5 and U6 do Bani MC De Replace TB2 12 0010 4 136
59. protection of the reliable long term machine operation 7 SAFETY INSTRUCTIONS FOR OPERATORS AND SERVECEMEN 0 9 0 9 Il 1 4 IV 1 5 WALL MACHINE ASIDE TABLE III CONVEYER IV SECOND OPERATOR OF AMACHINE D 0 6 0 1 0 6 0 6 0 1 0 1 02 0 0 09 m When installing the machine the manufacturer recomends the minimum clearance mentioned above the machine Read all of the instructions that follow DO NOT PUT MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 6 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II __ Better Ideas Better Made _ A INTRODUCTION DA CA NGER Before connecting the machine with the power make sure all covers are mantled onto the machine If any of the safety covers needs to be dismantled turn the main switch off and possibly unplug the power from the socket Do not connect the machine with the power if any of the covers is dismantled Once the machine is connected with the power check the rotation of the pulley UTION Remember the position of the switch so that you can use it from any position Make sure that the power its dimension and circuit breaker provides constant power supply to ensure reliable performance of the machine Ch
60. ptying screw to drain the conensate and then tighten the screw again Replace the filtrating patron after you have shut off the air inlet Screw out the sludge pit anticlockwise and vent Unscrew the nut this releases the filtrating patron replace it with a new one and then mount the device in the reverse order Vissually check the mechanism mainly in the area of the sewing mechanism No threads and fabric can be left in this area Put the covers in their operating position and check the machine operation according to section C4 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 54 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II __ Better Ideas etter Made _ MAINTENANCE 2 PERIODIC MAINTENANCE once a day 8 hours of operation cleaning of the sewing mechanism area and inner frame of the machine visual check external and internal mechanism lubrication of needle bar and sewing mechanism fill oil into reservoir with oil level indicator once a month 300 hours of operation check the clearance in sewing mechanism drive check the screw connections tightening obtain values below check the condensate in regulator check the waste oil reservoir once a week 40 hours of operation Recommended values screws ti
61. r pressure is not within the range of 5 6 bars Time for the adjustment of the X axis position of the table is over when adjusting the basic position Time for the adjustment of the Y axis position of the table is over when adjusting the basic position Time for the adjustment of servo drive position 1 over when adjusting basic position or when searching the starting position for sewing REPAIR Push the button Home Turn the handwheel in the direction of sewing if you reach the desired position the servo supply is activated and then you cannot turn the wheel anymore Check the connection to the compressed air inlet and the desired air pressure in case it is well check the proper operation and connection of manometer sensor SQ 1 on the screen Inputs test Check proper operation screen Inputs test and position 0 3 mm from shutter of the basic position sensor for X BQ2 for Y operation and proper connection of the motor screen Plate movements motor test Check proper operation screen Inputs test and position 0 3 mm from shutter of sensors of the basic position of servo drive BQ10 and BQI2 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 2 5 Check proper operation screen EBS MARK II FAILURE NUMBER 13 14 15 16
62. rocess call up a serviceman The machine user must provide for illuminating the working area minimum 750 Lux Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 7 EBS MARK ANM F REECE _ Better Ideas Better Made _ A INTRODUCTION 8 SPECIAL EQUIPMENT 8 1 Work light O standard light can be ordered separately order number 12 0008 4 875 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 8 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 AMF REECE EBS MARK II _ Better Ideas Better Made B MACHINE INSTALLATION 1 PACKAGE CONTENT 1 1 The package includes the following if not stated other way in the order the composite machine on a base with electric installation carboard with accessories specified in the part about spare parts a thread stand O operating instructions with a spare parts catalogue 1 2 Follow the labels on the packaging when unpacking the machine WARNING The visible damages of the package must be immediately reported to the carrier Check the content of the package with the order and immediately report the possible defects to the manufactuter later complaints will not be responded 2 ADJUSTING THE MACHINE 2 1 After unpacking the machine install it into
63. s 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II Better Ideas Better Made E MACHINE ADJUSTMENT 6 LOOPER ADJUSTMENT 6 1 Press the button on the protective cover e The cover shuts down If you want to adjust the basic position of the looper press the button R4 and lal In this position adjust the tip of the looper into the central part of the needle Adjust it by a guide ring and a catch on the looper lever Between the looper shutter and guide ring there must not be any clearance Check the correct distance 0 3 mm between the shutter and the sensor BQ 12 The distance between the looper tip and the needle 0 1 0 3 mm Fig 1 Fig 2 6 2 Adjust the lower looper after you have pressed the button gt and adjust the lower looper in the same way as in 6 1 see Fir 1 When you press the button R4 the machine is adjusted into its basic position see Fig 2 for the correct position of the loopers towards the cover Turn off the servo by pressing je X Warninng Suring the adjustment of the lower looper you must observe the order of the adjusting buttons Lr 2 4 2 Do not use the simplified way 1 4r and 3 a The machine sets the wrong position then Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606
64. s or with the necessary parts for the basic mounting of mechanical parts or for the replacement of parts in accordance with the following review Wi HREADNGOYUNDR _ 9 ENEGUARDGYUNDER 235 VLOZKA 7116618044 v4 PIECE HOLDER CYLINDER 8 VE STROJI 578 TONGUE CYLINDER 1 BUTONTURNAROUNDCYLNDER DI AXS 331 lt o ws jourorrFcYuNbR 1 Warning During the warranty period do not adjust the yellow parts and follow the safety regulations valid the particular plant Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 40 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II __ Better Ideas etter Made _ E MACHINE ADJUSTMENT 3 HEIGHT ADJUSTMENT OF NEEDLE BARS 3 1 If you need to adjust the height of needle bars use the basic adjustment of the needle tensioner its lower surface must be in the distance of app 121 5 mm from the axis of the drive shaft of the upper looper Fix the tensioner holder in this position by using the screws 3 2 If you turn the hand wheel it lifts up the upper needle bar into its uppermost position In this position the lower edge of the needle bar is in the dis
65. safety labels Do not operate the machine if you are intoxicated Ensure the lighning of the working area of at least 750 luxes 1 CLEANING AND MAINTENANCE OF THE MACHINE 1 1 Shut off power supply and the air inlet 1 2 If you want to carry out cleaning and greasing lift up the upper cover of the looper B After loosening the screw so as it is secured by the latch 4 You can turn the sewing mechanism by turning the handwheel WARNING In this position of the cover the threading hook is without the cover and have this in mind because it can cause injuries Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 52 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II __ Better Ideas etter Made _ F MAINTENANCE 1 3 Clean the fabric remains from the sewing area It is inevitable to clean and check the needle bars as often as possible see fig If the threading hook moves round the eye of the needle it indicates the improper operation of the needle bar It is advisable to follow this procedure Switch off the machine check the position of the looper lift up the cover take out the needle place thelooper to the left for 9 hours Loosen the screw of the clamp on the needle bar guard turn right the needle bar and push it out its guard Loosen the nuts and and take it out with its rubber insert Use the 3 8
66. tance of 6 5 mm from the upper surface of the thread tensioner In the adjustment use the excentr of the drive lever you can turn it after loosening the catch When you adjust it tighten the screw again 3 3 Adjust the height position of the lower needle bar in the position according to point 4 2 use the excentr of its drive lever so as its upper surface is the distance of 62 5 mm from the surface of the upper needle bar Check When you placed in the needle check the shifts of the needle between the particular needle bars The movement clearance of the needle 15 0 4 1 2 mm Warning The needle bars must be cleaned at least once a week or after 80 hours hours of Operation accotding to section F1 Publish 10 2008 E mail service amfreece cz parts 9 amfreece cz website www amfreece com Phones 420 582 309 146 Service 4420 582 309 286 Spare Parts Fax 420 582 360 606 1 41 EBS MARK II ANE REECE __ Better Ideas Better Made _ MACHINE ADJUSTMENT 4 ADJUSTING THE NEEDLE RELEASE 4 1 When the needle is in the upper needle bar turn the handwheel so as the needle is in the position after shifting into the lower needle bar 4 2 Slightly turn the handwheel back and forwards to test id the needle releases from the upper needle bar 4 3 Loosen the nut Q on the upper part of the needle bar Turn sliehtlv the adjusting nut anticlockwise by a quarter turn when seeing it from above 1 OSA
67. ternating Memory 99 patterns Automatic cycle mode 20 cycle modes 1 cycle mode 20 differen button patterns 20 cycle modes 1 cycle mode 2 different button patterns activated by pedal max 550 mm Pneumatic AMF REECE 2000A 38 100 Nm Acording to IEC 364 3 IEC 364 5 51 temperature from 5 to 406 relative air humidity from 30 to 80 Machine head x 420 mm width x 620 mm depth Adjustable 800 1050 mm height Base of machine dimension x 850 mm width x 850 mm depth 230V TN S 1F N PE 50 60Hz Line circuit breaker Min 10A Charakteristic EN60947 2 Eletrical requirements Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 5 EBS MARK II AMF REECE _ Better Ideas Bette Made INTRODUCTION 6 COLOURED MARKING Screw top links Yellow marks 1 Loosing and following disassembly of this link causes distinctive intervention to the mechanism adjustment was done when assembled and sewed off at the that factory 2 After such an intervention to the mechanism new adjustment of set mechanism needs to be done and complete check of whole machine adjustment as well Blue marks Screws and nuts secured against loosing with glue LOCTITE Lubrication locations Red marks CAUTION Lubrication regime adherance is necessary for
68. the 1 20 Press icon to set thread tension of show stitch and first locking stitch within the range 1 20 Press icon to set thread tension for final locking stitches the range 1 20 Button stitching Neck wrapping thread tension thread tension 2 3 Show stitch and first locking stitches thread tension Final locking stitches thread tension 2 10 SEWING SPEED The sewing speed can be separately programmed for three different sewing phases button stitching neck wrapping and first and final locking stitches Press icon on the main screen to enter sewing speed parameter screen Press icon to set sewing speed for stitching the button within the range 100 200 spm in the increments of 5 spm Press icon to set sewing speed for wrapping the button within the range 100 200 spm in the increments of 5 spm Press icon to set sewing speed Of first and final locking stitches within the rang 100 200 spm in the icrements of 5 spm Button stite hi ng Neck wrapping sewing speed sewing speed Locking stitches sewing speed Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 26 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANF REECE EBS MARK II ALLL D MACHINE CONTROLS 3 CYCLE MODE DESCRIPTION Cycle mode function enables sewing of different button programs with different settings in one repeating sewing cycle Available
69. the designated place The machine 15 delivered with a base for works in a sitting position The recommended height of the lower level desk from the floor 1 870 mm If you need to change the height loosen the screw O by turning the hand crank from the accessories If you need to raise the desk turn it anticlockwise Tighten the manual screw an the support 2 2 The supports are used to ensure the stability by loosening their nuts Check the level of the adjusted upper table and tighten the nut O 2 3 After placing the machine into another place screw the supports after you have loosened their nuts so as the stand leans against the movable wheels and the supports do not hamper in movements Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 9 EBS MARK II ANE REECE _ Better Ideas Better Made _ B MACHINE INSTALLATION 3 CONNECTING THE MACHINE HEAD WITH THE CONTROL CABINET The machine is delivered from the manufacturer as completely engaged The control cabinet Q of the base includes the electronics necessary for controlling the machine by an attached unit for the modification of compressed air and the vents used to control the pneumatic cylinders of particular mechanism JI A B J10A B In case of possible demounting the following should be joined 3 blue pneum
70. the nut O Check the pressing of the needle by pulling it 2 4 By turning the handwheel carry out two handovers of the needle between the upper and the lower needle bar and stop in approximately in the middle position when upper looper is to the right of the needle bar 2 5 Close the needle bar cover pulling the hand nut that is placed above behind the cover suspender and press it in the lower position so as it is fixed by the button fuse 9 Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 16 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II _ Better Ideas Better Made _ C CORRECT USAGE 3 THREADING 3 1 Lead the thread from the stand through the tightener Q app 50 mm into the leading hole of the mechanism for pneumatic threading on the main screen The thread gets in the area of the needle 3 2 Activate the symbol of threading when the threading hook is at the needle The operator leads the thread onto the threading hook 3 3 The threading into the needle is carried out automatically if you step on the stand pedal The operator sets the thread reserve lenght of the thread necessary for one sewing cycle by pulling it Note The thread reserve lenght 15 dependent on the chosen programme The chosen type of buttons the number of stitches the neck height the number
71. ting the air check the set pressure on the controller dial Q It must be min 0 55 MPa The correction can be carried out by pushing out the closure Increase the set pressure by turning clockwise decrease it by turning anticlockwise Push into the closure again 4 3 The electric power supply needs to be of 230V The elctricity distribution socket for the supply fork must meet the requirements of the norm IEC 364 4 41 it must have a 10A fuse according to EN 60947 2 event 16A fuse Other appliances cannot be connected to the circuit of the fused socket The handwheel G can be turned clockwise Note The machine is fitted with a filter by reason of interference elimination according to EMC CSN EN 50081 1 and 50081 2 In case there is a current a protector connected to the supply network you must use the type designed for devices with stray current and with high resistance to surge current in the operating wire e g type 5 4 4 The provided warranty does not cover the LED diodes of sewer machine s lightning Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 11 EBS MARK II ANE REECE Ideas Betters Made B MACHINE INSTALLATION 5 AIR DISTRIBUTION PNEUMATIC SCHEMES 102 103 104 E A g amp 8 gt gt n a 4 al S i g
72. utton loader and thread tension position Icons in point 6 are used to test particular movements in all directions Icons in point O are used to set home position in case position of screening is changed Icons in point are used for electronic adjustments of home positions within the range 1 5 mm for vertical chuck position 5 0 for button loader and 1 5 for thread tension Chuck vertical movement Button loader movement Thread tensioner movement Button feeding jogging Activation deactivation Close or Statutes of home of button feeding jogging open chuck position sensors Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 38 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II __ Better Ideas etter Made _ E MACHINE ADJUSTMENT Caution all the adjustments must be carried out only after turning off the main switch non professional actions can damage the electric regulation and also the mechanism in the machine Warning follow the safety regulations valid in the particular plant during the adjustment it is advisable to take out the needle for those procedures where there is no thread adjustment 1 SET PROGRAMMES FOR SEWING THE BUTTON PATTERN The programmes 95 99 are programmed by default by manufacturer according to section D see the table DEFAULT SCREEN OPERATION STANDARD PROGR
73. v ot machine a dum S DE 1 3 Buses 1 4 Die Technical COMA sasa cutn nent suave AN a E imu 1 5 05 saa ele ts ern es 1 6 7 Safety instructions for operators and servencemen 1 6 Oc SDECIALGQUIDITIG EIE 1 amp B MACHINE INSTALLATION Package COMME cios olor ote a D na el bad Goto bates oru obest Ead Colo Moo ei cR pda 1 9 MAG MING aaa ca a a NA tita eU ed 1 9 3 Connecting the machine head with control cabinet lees 1 10 4 Connecting the machine to the distribution of electricity and 1 11 2 Air distribution pneumatic SCHEMES ap venu 1 12 sce 1 13 Te MALE AGS CAIN ANO iu deae dato tota agan aka aa damp 1 14 C CORRECT USAGE 1 Installation of the machine into the basic position for 1 15 ZINeedie 4C place me det cati 1 16 NG NG 1 17 A Proced re after sewing The eed anit Cod sdb ds estat Naah 1 18 D MACHINE CONT
74. w red is ON machine is in operation B Error message press to enter error description screen BUTTON 1 Customized program name press to enter alphabetic keyboard to set program name Stitch style indicator press to enter stitch style screen Locking stitch press to enter locking stitch parameter screen Sewing speed indicator press to enter sewing speed parameter screen Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 1 19 EBS MARK ANE REECE __ Better Ideas Better Made D MACHINE CONTROLS KEN Electronic thread tension press to enter thread tension parameter screen lt 4 Return press to return to previous screen KR Cancel press to return to previous screen without changing the settings Delete press to delete all typed characters v Delete press to delete last typed character L press to save all settings and return to previous screen Publish 10 2008 E mail service amfreece cz parts amfreece cz website www amfreece com 1 20 Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 ANE REECE EBS MARK II Better Ideas Better Made D MACHINE CONTROLS 1 2 MAIN MENU DISPLAY OVERVIEW Please see below brief overview of used displays for easy ori

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