Owner`s Manual - Dultmeier Sales
Contents
1. DULIMEIER Site 5 HP Pump Stations featuring CAT PUMPS DU PS1501C PG DU PS1501CPG2 DU PS1503C PG DU PS1503CPG2 Owner s Manual 0781 071811 Serial Number Installation Date Please read and understand this A manual Store in safe location for future reference Everyone who operates this unit should understand basic operations and safety precautions The time you take to fully understand the proper installation maintenance and use of the machine will prolong its service life and assure you of trouble free operation When unpacking check to make sure all the parts shown on the Parts Breakdown near the end of this manual are included If any parts are missing or broken please call Dultmeier Sales as soon as possible Consumers should notice that this manual may differ slightly from the actual product as more improvements are made to our products Some of the pictures in this manual may differ slightly from the actual product as well Dultmeier Sales reserves the right to update designs and or change the specifications at any time without incurring any obligation to install them on units previously sold If you have any questions or suggestions about this manual please contact us Table of Contents SATeEUy WTONMIGCION srcavecen sce E crnuseasoataunetencucdscenuesanancnteaieetinaecscucs nauenonenracge ante S PECICA aE EEE E E E O A E 2 3 mMstalauon e Operating Msiru ONS saracena a E 4 6 BLU Ss BONA aore2. E E E E E E E ance E 7 Wara I aO a A E R 8 CRECI S E ae E E E eat E 9 Dultmeier Sales LLC 1 800 228 9666 Fax 1 402 333 5546 13808 Industrial Road Omaha NE 68137 1 800 553 6975 Fax 1 319 386 5448 601 West 76th Street Davenport IA 52806 http www dultmeier com dultmeier dultmeier com Safety Information 1 To avoid serious or fatal personal injury or major property damage read and follow all safety and operation instructions in the manual This is a Safety Alert Symbol When you see this symbol in the manual look for the following signal words amp be alert to the potential for personal injury or property damage Warns of potential hazards that WILL cause serious personal injury death or property damage Warns of potential hazards that CAN cause serious personal injury death or property damage Warns of potential hazards that WILL or CAN cause minor personal injury death or property damage Indicates special instructions that MUST be followed but not related to hazards This manual is intended to assist in the installation and operation of this unit Do not attempt to operate this unit without reading and understanding this manual General Safety To avoid the risk of serious bodily injury and property damage read safety instructions carefully before installing this system Follow all local and or national plumbing and electrical codes when installing A imporTant Do Not Allow System or Components to Freeze To
3. Plumbed Pre Wired and Tested prior to shipment Specifications MOdel S cccccccecececeeeeeeeeeeeeeeeeeeseseeeeseeeeee DU PST503C PG Single Pump Station DU PS1503CPG2 Double Pump Station Style ooo e cece cee eeeseeeseesseeeeeeeee Bench Style Pump Station Capacity oo c ccc cece ccc eceeeeeceseceeseeeeseseeees 348 GPM Maximum Inlet Pressure 60 PSI Maximum Inlet Temperature 130 F See Included CAT PUMPS Service Manual for Higher Temperatures CE EM3615T 5 HP 3 PH 208 230 POI aise aeeetocsete met E E E CC 310S Crankcase Capacity c ccccccceeeeeeeeeeeees 18 OZ Pump DIY Ccaustesciiaciceanenteruiiecsaencsineemescns BEI Pump Inlet 2 00 00 ccc ccc cece cece eeeeeeeereee 1 2 Pump Discharge 3 8 DIMENSIONS o oo eee cece cece ee eeseeeseeee AP Prox 22 W x 29 L x 62 H DU PS1503C PG Approx 44 W x 29 L x 62 H DU PS1503CPG2 Shipping Weight 0 cccccceeeseseseeeees Varies by Model Approx 400 800 Ibs SWS FEATS 67 OTOMS CAT PUMPS Plunger Pump 5 HP 3 PH TEFC Motor Stainless Steel Float Tank Dual Inlet Water Supply Solenoid Regulating Balanced Relief Valve Pressure Gauge Safety Pop Off Valve Pulsation Dampner Soap amp Wax Solenoids Inlet Check amp Gate Valves Inlet Strainer Electrical Panel with Motor Starter Transformer Low Voltage Fuse Hour Meter amp Terminal Strip All Units a
4. do so may damage the system and will void the warranty Never Run the System Dry Running the unit dry without fluid can damage internal parts overheat pump which can cause burns to people handling or servicing the pump and will void the warranty Risk of Electric Shock Keep the unit dry at all times Do not wash the motor or electrical panel or allow the unit to sit in standing water Use only Ground Fault Circuit Interrupter GFCI protected grounded outlet for the cord plug If you must use an extension cord use only UL approved indoor outdoor 3 wire grounding Hazardous voltage type cords The cord must be rated to support amp draw Do not allow any part of cord or can shock burn or cause death receptacle ends to sit in water To avoid fatal shocks proceed as follows if service is needed A Turn off water to the system B Disconnect the power at main electrical service before unplugging the unit C Ground the electrical outlet box D Take extreme care when changing fuses Burn Hazard Do Not Touch An Operating Motor Check for Proper Rotation A RNG M Pump was designed for forward rotation to allow Modern motors can operate at high temperatures optimum lubrication of the crosshead area To avoid burns when servicing pump allow it Reverse rotation is acceptable if the crankcase to cool for 20 minutes after shutdown before oil level is increased slightly above center dot to handling assure
5. adequate lubrication Specifications Shiga Doma Wash Pump Station MOdel S ooo ccc cccccccccccccceccceueuceecceucueesens VIG saree cecvesedsivautinnineseadentgenen tet CAA CIOS anane E E EE Maximum Inlet Pressure 00 00 Maximum Inlet Temperature Crankcase Capacity c ccccccccceceeee ee ee es Pump DI iV 0cc cece cece cece eeeeeeeeeeeeueens P mp MET eera er iE Pump DiSCcharge 0 0ccc ccc eecee ee ee seen ees DimensIoOns Shipping WeigNht 0 cece ee ee eens DU PS1501C PG Single Pump Station DU PS1501CPG2 Double Pump Station Bench Style Pump Station 3 8 GPM 1800 60 PSI 130 F See Included CAT PUMPS Service Manual for Higher Temperatures CE 131538 5 HP 1 PH 230 Volts 23 Amps CC 310S 18 oz Belt 1 2 3 8 Approx 22 W x 29 L x 62 H DU PS1501C PG Approx 44 W x 29 L x 62 H DU PS1501CPG2 Varies by Model Approx 400 800 Ibs SSA FEES 67 OOS CAT PUMPS Plunger Pump 5 HP 1 PH TEFC Motor Stainless Steel Float Tank Dual Inlet Water Supply Solenoid Regulating Balanced Relief Valve Pressure Gauge Safety Pop Off Valve Pulsation Dampner Soap amp Wax Solenoids Inlet Check amp Gate Valves Inlet Strainer Electrical Panel with Motor Starter Transformer Low Voltage Fuse Hour Meter amp Terminal Strip All Units are Pre
6. e Not Visible Located Inside Tank Drive Belts Not Visible Located Inside Belt Guard Parts Breakdown 7 _ Warranty Information DULTMEIER Notice Regarding Manufacturer s Limited Warranty Dultmeier Sales Limited Liability Company hereinafter Dultmeier notifies you that component part s carry a manufacturer s limited warranty provided by the manufacturer of said component part s These warranties do not pertain to normal wear of component part s that may occur within any specified period While Dultmeier is not the manufacturer of any of the component part s Dultmeier will assist you in processing any and all manufacturer s warranty claim if applicable and available Any and all manufacturer s claims must be submitted in writing to the manufacturer within the warranty periods provided by the manufacturer Defective component part s that are to be considered for manufacturer s limited warranty must be returned to the manufacturer by prepaid shipment with the applicable manufacturer s limited warranty period If the component part s are deemed to be defective under the manufacturer s warranty Dultmeier will assist in obtaining a replacement or repair of the component part s Said component part s will be returned F O B Omaha Nebraska Replacement or repair shall be the exclusive remedy for any breach of warranty Labor for installation either with respect to original or replacement part or components is
7. itting on inlet of water supply tank Fig 4 Run soft hot water line from boiler or heater to hot water side of dual solenoid back MGHF Water supply pressure should not A 1mporTanT exceed 60 PSI Plumber to supply pressure regulator if required 2 Run hard water weep line from normally open weep solenoid to weep inlet on Pump Station 3 Measure hose run lines from Pump Station to bay booms and assemble hoses with reuseable fittings Connect high pressure run hose to boom inlet Fig 5 Connect other end of run hose to swivel union on discharge of pump Make sure hose is protected from wearing against any rough surface due to vibration 4 Install boom and trigger gun package in bay 5 Install manifolds for any secondary systems as required ENAKE SAMO 1 Set or mount Soap tank in place near Pump Station and run city pressure soft water line to inlet of tank Select proper mix tip for soap and screw into chemical inlet port on Hydrominder eductor Fig 6 Consult Hydrominder instructions and chemical product label for further dilution information 2 Attach chemical pickup tubing to chemical inlet port on eductor and place other end with foot valve strainer and weight into bulk soap container 3 Repeat these steps for wax Installation amp Operating Instructions Hot Water Connection FGHF on the left Cold Water Connection FGHF on the right figure 4 Bay Run Hose Union Connect bay
8. not covered under the manufacturer s limited warranty Neither the manufacturer nor Dultmeier warrants loss of income or consequential damages for injury or commercial loss resulting from any breach of warranty or warranties stated above The manufacturer s limited warranty as stated does not apply to component part s which have been improperly installed misused altered neglected abused or not installed adjusted maintained or used in accordance with applicable codes and ordinances and in accordance with the manufacturer s specifications as to such factors Notwithstanding Dultmeier s willingness to assist in the processing of the manufacturer s limited warranty Dultmeier makes no warranty against infringement of the like makes no warranty of merchantability makes no warranty of fitness for a particular purpose and makes no other warranty express or implied including implied warranty arising from the course of dealing or usage of trade Compliance with all local state and federal codes regarding the installation and operation of said equipment parts and components shall be the responsibility of the purchaser The rights and obligations of the parties shall be governed by the laws of the State of Nebraska Dultmeier Sales 1 800 228 9666 Omaha NE 1 800 553 6975 Davenport IA i 8 Production Gavxa dist ox na Oil Level ox val Clamps Tight ox va Bolts Tight amp Anti Seized ox val Belt
9. re Pre Plumbed Pre Wired and Tested prior to shipment 3 Installation amp Operating Instructions 4 Placement n Place Pump Station on level floor near water source electrical supply and floor drain Surface must be as level as possible N Use rubber mounting feet to level station Fig 1 Electrical 1 Electrician to run power from Main Electrical Panel figure 1 to the Disconnect in the control panel Fig 2 Main Electrical Panel IMPORTANT For branch service protection amp to size Control Panel wire see decal on control panel door af 7 2 Electrician to run control cable from control panel E E m to the selector switch or coin box HE ee E alector 3 Terminate control cable to terminal blocks in Switch control panel Match all color schemes Use ground bar for all 24V common Fig 2 A INPORTANT For terminal block identification see decal on control panel door Use molex connectors amp fittings provided on selector switch or coin meter box This will allow you to simply unplug the units from the wall if service is required Fig 3 A Ground Bar It is recommended you use a molex crimp tool This will give a tight even crimp around the molex pin To Order Use Part Numbers RV T 18 Delux Crimper UT GCE1 2464 Crimper UT MOL11030006 Extra Tool figure 3 1 Plumber to run soft water city pressure line to cold water side of dual solenoid front MGHF f
10. run hose at boom first Connect other end to this Hi ii Hii i i i union on discharge of pump figure 5 Select proper chemical mixing tip and screw into eductor inlet port figure 6 5 UCSM 62 OVATION j l oe 5 6 7 Remove nozzle from gun assembly in bay Place rotary switch in bay on rinse position Place rinse changeover switch on Pump Station Electrical Panel on cold water position Activate system and run for one minute to purge any foreign materials and air from the line ZA WARNING Hazardous Pressure Do not discharge toward body Replace nozzle and restart system Pressure is set at factory Open and close trigger gun slowly to ensure that pressure is balanced properly Make adjustments at handle on balanced relief valve if needed Fig 7 Pressure should be set with trigger A important open With trigger closed pressure will spike approx 100 PSI Place rinse changeover switch to hot water position and make sure water heater or boiler is working Place bay switch on soap position Pump suction for soap and wax is set at factory with inlet line gate valve Inlet flow to pump is restricted with gate valve to create 5 inches of vacuum at the pump There should be no need to change this setting Fig 8 Do not let the pump run for a long A CAUTION amount of time without the proper flow Adjust metering screw on soap solenoid until desired strength of soap appear
11. s Tight ox va Pulleys Aligned amp Torqued to Specifications ox va Fittings Straight ox val Check Valves ox na Solenoids Weep Soap Soap Wax Hot Water Cold Water Tested Winterized 21 2 ENCE 2 2 EIEIEIEIEIEI Built By Customer e hetklist ox e Oil Level To Manufacturer s Specifications ox va Accessories Included ox va Shipping Container Was In Good Shape ox va Overall Condition If you have any questions or concerns about condition of this unit please contact us before operating Checklist Pop Off Valve Set PSI Unloader Valve Locked PSI Pump RPM Motor Amps Motor Wired For Accessories Electrical Drawing UL Inspected amp Tagged EP Selector Switch TF 1 Chemical Hose Weights amp Strainers Trigger Gun 1 2 Leveling Bolts Additional Parts Shipped in Container HHE EIEIEIEIEIEIE BIEIEIEIBEIEI EEE EABAAEE Hudud Checked By Dultmeier Sales LLC Omaha NE 1 800 228 9666 Davenport IA 1 800 553 6975 http www dultmeier com dultmeier dultmeier com 9
12. s in bay Fig 9 With screw fully open chemical draw is 25 oz per minute You may have to experiment with concentration in soap pre mix tank Repeat these steps for wax Test secondary systems as necessary Consult instruction manual supplied with each system Installation amp Operating Instructions Balanced Relief Valve Turn Handle Clockwise to increase pressure amp Counter Clockwise to decrease pressure figure 7 Gate Valve Turn handle Clockwise until pump starts to chatter due to flow loss Turn Counter Clockwise to point where pump chattering smooths out figure 8 Soap amp Wax Solenoids Metering Screw Turn Clockwise decrease in flow and Counter Clockwise for increase in flow figure 9 6 ams LIEL ONNE DU AS SOU GRG amp DU PSI SOBXCARG Part Number CE 131538 CE EM3615T KI 3X293 PA 3X293 IP 100534 SM 687 12E TW GV 3 4 DE S6B 80 DU 33812 24 DU 338K GE 3000 4 SM 470 4F4F CC 310S AH 2750 4 NP ST230 NP RK230 HY 3375 8 RB R400 1 2 GA B46 Description Motor 5 HP Single Phase Motor 5 HP Three Phase Soap amp Wax Solenoids with Meter Replacement Plunger Safety Pop Off Valve Check Valve Gate Valve Bronze Strainer 3 4 Dual Inlet Solenoid Dual Inlet Solenoid Repair Kit Weep Globe Valve Weep Check Valve Stainless Steel CAT PUMPS Plunger Pump Pressure Gauge Balanced Relief Valve Balanced Relief Valve Repair Kit Pulse Hose Float Valv
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