screamin` eagle variable pressure clutch - Harley
Contents
1. back out the adjusting screw at least 3 4 of a turn 5 Adjust the clutch adjuster screw 2 with the stock retainer spring in place a Turn the screw in until it gently bottoms out b Turn the screw out 1 2 to 1 turn 6 Loosen 6 screws 3 a little at a time and carefully remove the diaphragm spring retainer 4 is07349 Jamnut 1 2 Clutch adjuster screw 3 Screw 6 4 Diaphragm spring retainer Figure 3 Clutch Adjuster Screw and Diaphragm Spring Retainer 7 See Figure 7 Bend the tabs of the base plate 2 slightly to match the angle of diaphragm spring J05623 8 See Figure 4 Starting with the widest tab on the baseplate insert it inside the diaphragm spring Check to make sure that it is fully seated 9 See Figure 5 Starting with one of the bottom levers install the variable pressure clutch Figure 5 Install Variable Pressure Clutch 10 See Figure 5 and Figure 7 Secure the variable clutch a Start installing each of the bolts 3 and washers 4 included in the kit b Tighten each bolt to just snug c Check that the diaphragm spring is in the proper position d In an alternating pattern tighten each bolt to 90 110 in Ibs 10 2 12 4 Nm 11 See the service manual and Figure 6 Adjust the clutch cable 1 and allow at least 1 8 in 3 1 mm of free play 4 NOTES If an accessory clutch cover is installed it may not provide adequate clearan2. cMOTOR HARLEY DAVIDSON WY J05623 INSTRUCTIONS REV 2012 06 29 SCREAMIN EAGLE VARIABLE PRESSURE CLUTCH GENERAL Kit Number 37000121 Models This kit is designed to fit 1999 and later Evolution 1340 and Twin Cam equipped models with Original Equipment OE clutch derby cover Except 2003 anniversary models Additional Parts Required Proper installation of this kit requires the separate purchase of a new clutch cover seal See the appropriate parts catalog for the part number If an accessory clutch cover is installed it may not provide adequate clearance over the new clutch plate A 1 4 in 6 2 mm spacer kit Part No 37000123 is available for separate purchase WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 7 and Table 1 INSTALLATION WARNING Block or jack vehicle under frame in a way that the vehicle will not fall over Failure to properly block and or raise the vehicle co
3. ce over the new clutch plate A 1 4 in 6 2 mm spacer kit Part No 37000123 is available for separate purchase 20f3 If installing clutch cover seal Part No 25416 99C it willbe SERVICE PARTS necessary to cut out the solid center of the seal in order to provide adequate clearance for the variable pressure clutch oa 12 Install clutch cover seal and screws Alternately tighten screws to 84 108 in Ibs 9 5 12 2 Nm is07347 Clutch cable Cable ferrule Clutch lever bracket Figure 7 Service Parts Variable Pressure Clutch Free play 1 8 in 3 1 mm PENA Figure 6 Clutch Cable Free Play EE I T pane vi Item Description Quantity Part Number 1 Clutch plate Not Sold Separately 2 Wear ring clutch 37000122 3 Bolt 6 Not Sold Separately 4 Washer 6 Not Sold Separately 5 Template Not Shown Not Sold Separately J05623 3of3
4. uld result in death or serious injury 00462c 1 Position the motorcycle upright on a stand or jack 2 See the service manual Remove the clutch cover J05623 Use the template included in the kit to check the clearance of the clutch cover If clearance is not adequate purchase spacer kit Kit Part No 37000123 separately a Cut out the template included in this kit b See Figure 1 Align bolt mark on template to the top bolt hole in the clutch derby cover and then position the lower side of template between the bottom two holes in the cover c Verify that the variable pressure clutch has adequate running clearance If it does not separate purchase and installation of spacer kit Kit Part No 37000123 is required See the service manual and Figure 2 Add freeplay to the clutch cable until the adjuster is fully collapsed a Slide rubber boot 1 off cable adjuster b Hold cable adjuster 2 and loosen jamnut 3 c Turn cable adjuster until the clutch adjuster is fully collapsed 1 Template 2 Clutch cover Figure 1 Check Clutch Cover Clearance Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 of 3 Please dispose of materials responsibly is07348 Rubber boot Cable adjuster Jamnut Pena Cable end Figure 2 Clutch Cable Adjuster NOTE For 2004 and later Japanese models with helical gear transmis sions
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