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AR-M207 AR-M165 AR-M162

1. 23 22 21 20 19 17 16 No Name Function Operation 1 Copy lamp Image radiation lamp 2 Copy lamp unit Operates in synchronization with No 2 3 mirror unit to radiate documents sequentially 3 LSU unit Converts image signals into laser beams to write on the drum 4 Lens unit Reads images with the lens and the CCD 5 MC holder unit Supplies negative charges evenly on the drum 6 Paper exit roller Used to discharge paper 7 Transport roller Used to transport paper 8 Upper heat roller Fuses toner on paper with the Teflon roller 9 Lower heat roller Fuses toner on paper with the silicon rubber roller 10 Waste toner transport roller Transports waste toner to the waste toner box 11 Drum unit Forms images 12 Transfer charger unit Transfer images on the drum onto paper 13 DUP follower roller 14 Duplex transport roller Transports paper for duplex 15 Resist roller Takes synchronization between the paper lead edge and the image lead edge 16 Manual paper feed tray Manual paper feed tray 17 Manual paper pick up roller Picks up paper in manual paper feed 18 2 3 mirror unit Reflects the images from the copy lamp unit to the lens unit 19 Manual transport roller Transports paper from
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3. YOSNAS HOSN3S LNO 18 091 96105 168 HOLON 3 LJIHS uondo 4 Q3 T A34 TANVd NOIL333dO AR M207 M165 M162 ELECTRICAL SECTION 13 8 Actual wiring diagram 2 7 QNS MS Xd HOLMS z S i HOSN3S INO d INNSLINI TWNYSLNI Nge ALS 751 SENSOR MOTOR LSU 05 85 H3 1HIHS A5 EE SsaNuvH uosNas dH 5 gt 2 ON AS 7 QNO ON amp 3 z IN 3 nasgor u 41 45 Hd 8 8 8NO ON AS CONO d IANA S Hd aeg eNo GND d INON J S tHd 8eg sNo QNO 2 T t ALS 29A 57 Was T NLS WLS NZ Ave 31 45 Hd 898 ENO SALT VAL SAT WT MWe llo lo fo Ave 47 995 2 0 AS moa O uondo YOLOW Sf ez ma NINS 22 18 z mod
4. Main Sub Contents Remark code code 26 42 Transfer ON OFF timing control setting Default 38 TC ON Used to set the ON OF timing of the transfer charger TC individually Select an item to be changed with the 50 TC OFF cross key and change the set value to a desired value and press OK key or START key The entered value is saved to the EEPROM and the machine shifts to the sub code input window Item selection Value input Settlement Sim26 42 TC TIMING Sim26 42 TC TIMING Sim26 42 TC TIMING 1 TC ON 1 TC ON 1 TC ON 2 TC OFF 50 2 TC OFF 50 2 TC OFF 1 99 1 99 p 1 99 Variation in the adjustment value 1 TC ON 2 TC OFF PS release TC ON PIN OFF TC OFF Set value Time ms Difference ms Set value Time ms Difference ms 99 442 122 99 402 98 50 344 24 51 306 2 38 320 Default 49 302 2 1 246 74 1 206 98 Setting range is 1 99 When the set value is increased by 1 the timing is increased by 2ms The default 38 of transfer ON timing means 320ms from PS release The default 50 of the transfer OFF timing means304ms from P IN OFF CA key Exits the simulation mode Interruption key Shifts to the sub code input window 43 Side void amount setting Default Used to set the left and right side void amounts The left side void amount and the right side void amount can be set individually Select an item to be changed with the cross k
5. Sim5 1 LCD LED CHK Sim5 1 LCD LED CHK Sub code input standby window When Interruption key is pressed in the LED check mode the machine returns to the sub code input window When CA key is pressed the machine exits the simulation mode When START key is pressed during LCD display the machine goes to the key input check mode lt Key input check mode gt Used to check that the keys on the operation panel are properly detected When the machine enters the key input check mode the initial menu is displayed Initial window Sim5 1 LCD LED CHK When any key is pressed the value on the right lower side is counted up If a key is pressed once it is not counted again When CA key is pressed for the first time it is counted When it is pressed for the second time the simulation mode is terminated When Interrupt key is pressed for the first time it is counted When it is pressed for the second time the window returns to the sub code input standby window Note for the key input check mode Start key must be pressed at the end If it is pressed midway the simulation judges that the last key is pressed and terminates the check mode Multi input of tow or more keys is ignored AR M207 M165 M162 SIMULATIONS 7 7 Main
6. Copy execution window 2 8 1 2x 11 End of copy execution AR M207 M165 M162 SIMULATIONS 7 35 Main code Sub code Contents Remark 48 01 Main sub scanning magnification ratio adjustment Used to adjust the magnification ratio in the main scanning front rear direction and the sub scanning direction When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim48 1 COPY MAG LFR Display text array Adjustment mode Zn 2 SCAN 50 1 F R Main scan direction magnification ratio OC CR SPF 1 99 2 SCAN Sub scan direction magnification ratio OC The adjustment value is in the range of 1 99 Default 50 When the adjustment value is increased by 1 the ratio is increased by 0 1 Select an adjustment item mode with the cross key and enter a desired value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Copy start window Ready to copy Adjustment item selection w
7. No SIGNAL In Out DESCRIPTION 1 PG3 CS1 Out ChipSelect for SRAM 2 PG4 CSO Out ChipSelect for ROM 3 Vss GND Ground 4 NC GND Ground 5 Vcc 3 3V Power 6 Pull Up Address Bus 7 PC1 A1 Out Address Bus 8 PC2 A2 Out Address Bus 9 PC3 A3 Out Address Bus 10 Vss GND Ground 11 PC4 A4 Out Address Bus 12 PC5 A5 Out Address Bus 13 PC6 A6 Out Address Bus 14 PC7 A7 Out Address Bus 15 PBO A8 Out Address Bus 16 PB1 A9 Out Address Bus 17 PB2 A10 Out Address Bus 18 PB3 A11 Out Address Bus 19 Vss GND Ground 20 PB4 A12 Out Address Bus 21 PB5 A13 Out Address Bus 22 PB6 A14 Out Address Bus 23 PB7 A15 Out Address Bus 24 16 Out Address Bus 25 PA1 A17 Out Address Bus 26 PA2 A18 Out Address Bus 27 19 Address 28 Vss GND Ground 29 PA4 A20 IRQ4 Pull Up _ Bus 30 PA5 A21 IRQ5 In EXT PCB Wake Up Interrupt 31 PA6 A22 IRQ6 In SPF Paper Detect Interrupt 32 PA7 A23 IRQ7 In ASIC Interrupt 33 P67 IRQ3 CS7 In Mirror Home Position Interrupt 34 P66 IRQ2 CS6 In ASIC Interrupt 35 Vss GND Ground 36 Vss GND Ground 37 P65 IRQ1 In Zero Cross Interrupt 38 P64 IRQO In ASIC Interrupt 39 Vcc 3 3V Power 40 PEO DO In Out Data Bus 41 PE1 D1 In Out Data Bus 42 PE2 D2 In Out Data Bus 43 PE3 D3 In Out Data Bus 44 Vss GND Ground 45 PE4 D4 In Out Data Bus
8. No SIGNAL In Out DESCRIPTION 46 PE5 D5 In Out Data Bus 47 PE6 D6 In Out Data Bus 48 PE7 D7 In Out Data Bus 49 PDO D8 In Out Data Bus 50 PD1 D9 In Out Data Bus 51 PD2 D10 In Out Data Bus 52 PD3 D11 In Out Data Bus 53 Vss GND Ground 54 PD4 D12 In Out Data Bus 55 PD5 D13 In Out Data Bus 56 PD6 D14 In Out Data Bus 57 PD7 D15 In Out Data Bus 58 Vcc 3 3V Power 59 P30 TxDO Out 12 Bus Control 60 P31 TxD1 Out For Debug 61 P32 RxDO In Out 12C Bus DATA 62 P33 RxD1 Option Cassette Detect Signal 63 P34 SCKO Out 12C Bus Clock 64 P35 SCK1 In USB Detect Signal 65 Vss GND Ground 66 P60 DREQO Out Not use CS4 67 Vss GND Ground 68 Vss GND Ground 69 P61 TENDO In Flash ROM Ready Busy CS5 70 P62 DREQ1 Out Outconnect telephone control 71 P63 TEND1 Out USB I F Control 72 P27 PO7 Out Not use TIOCB5 TMO1 73 P26 PO6 Out TIOCA5 TMOO 74 P25 PO5 Out Power OFF Signal TIOCB4 TMCI1 75 P24 PO4 Print Start Signal TIOCA4 TMRI1 76 P23 PO3 Out Duplex Motor Drive TIOCDS TMRIO 77 P22 PO2 Out Duplex Motor Drive TIOCC3 TMRIO 78 P21 PO1 Out Duplex Motor Drive TIOCB3 79 P20 PO0 Out Duplex Motor Drive TIOCA3 80 WDTOVF Pull Up Watchdog Timer Over flow 81 RES In Reset Input 82 NMI Pull Up NMI Interrupt 83 STBY Pull Up Stand by 84 Vec 3 3V Power 85 XTAL 19 6608MHz System Clock 86 EXTAL 19 6608MHz System Clock 87 Vss GND Ground 88 PF7 fai Pull Up S
9. Main 1 Entering the simulation mode Contents Perform the following procedure to enter the simulation mode 01 01 Mirror scanning operation P key gt key gt gt key gt 02 Mirror home position sensor MHPS status display Main code Start key Sub code Start key 02 01 Single paper feeder SPF aging 2 2 Canceling the simulation mode 02 ORE sensorstatus display ie 03 motor operation check 2 When the clear all key is pressed the simulation mode is cancelled 08 SPF paper feed solenoid operation check 2 RGPF revere seo operon che 2 After canceling the simulation mode be sure to turn OFF ON the 10 RSPF gate solenoid operation 3 power and check the operation 11 SPF PS release solenoid operation check 2 Note If the machine is terminated by a jam error or paper empty during 03 02 Shifter job separator sensor status display copying in the adjustment by the simulation recopying is required 03 Shifter operation check 04 Job separator operation check 4 Note The values in the simulation columns are not default values but 11 Shifter home position check sample values 05 01 Operation panel display check 02 Fusing lamp and cooling fan operation check 03 lamp lighting check 06 01 Paper feed transport solenoid operation check 02 Resist roller solenoid RRS operation check 10 Main cassette semicircular roller cleaning 07 01
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13. lt 2 gt a sample copy at above position and measure the magnification ratio 3 Change the installing position in the horizontal direction to adjust the magnification ratio When the copy image is longer than the original shift to the positive direction When the copy image is shorter than the original shift to the negative direction 1scale of the scribed line corresponds to 0 34 of magnification ratio If this adjustment is not satisfactory make a fine adjustment with SIM 48 2 AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 3 3 Fusing section C Thermistor No Contents Installation When installing the thermistor be sure to face the installing A Fusing unit projection A toward the installing surface B Thermostat Check that the thermistor is in contact with the upper heat C Thermistor roller D Heater lamp E Upper heat roller F Separation pawl Lower heat roller neces Separation pawl Cleaning pad A Fusing unit removal D Heater lamp Assembly Insert the spring A into the hole B in the fusing frame Assembly Put the paper guide earth spring A under the paper guide B before fusing AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 4 Floil GU2 Assembly Put the fusing harness A on the heater lamp B as shown in the figure and fix them tog
14. Be sure to attach the DV side sheet so that the notch is on the outside AR M207 M165 M162 MAINTENANCE 9 2 10 DISASSEMBLY AND ASSEMBLY WARNING Before performing the disassembly procedure be sure to remove the power cord to prevent against an electric shock No Item 1 High voltage section Duplex transport section 2 Optical section 3 Fusing section 4 Paper exit section 5 MCU 6 Optical frame unit 7 150 8 Tray paper feed section Paper transport section 9 Manual multi paper feed section 10 Power section 11 Developing section 12 Process section 13 Others 1 High voltage section Duplex transport section No Content A Transfer charger unit B Charger wire C Duplex transport section A Transfer charger unit B Charger wire Installation The spring tip must be between two reference ribs The charger wire must be free from twist or bending Be sure to put the charger wire in the V groove AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 1 2 Optical section Note When disassembling or assembling the optical unit be careful not to touch the mirror and the reflector No Content A Table glass B lamp unit C Inverter PWB for copy lamp D Copy lamp E Lens unit
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16. olsv snsebag vir 191208 ZONI owais dS N3dOddS d H3AO094dS god bvrraasniaa Ji asn LL dasniad Y8cVO T Uonoejep esojojuedo 50 OO yun ezis jueunooq 3854 yun 2215 jueuinooq QLOW4dS l aN veel 2231 l Manon IH JTO eat 5 diNVSA dWvsH 5 MOSN3S NOILISOd IWOH 1 l 1 pun AR M207 M165 M162 ELECTRICAL SECTION 13 1 2 Circuit descriptions A Main PWB MCU 1 General The MCU PWB is composed of CPU peripheral sections which perform mechanical sequence control and function job management Image process ASIC which performs image process CCD control LSU control and print control Motor control circuit Mechanical load sensor circuit It controls the processes for copying the transport loads fusing the optical system the operation panel and the option PWB 2 CPU signal table H8S 2321
17. Adjustment SIM Display Set value Specifi Set mod text array cation range Tray1 SIM TRAY1 Add 1 Single 1 99 Tray2 50 10 TRAY2 0 1mmshift Center Tray3 TRAY3 to R side 2 0 Tray4 TRAY4 Reduce 1 Manual paper BYPASS 0 1mmshitt feed tray to L side Duplex DUPLEX Second print surface e Side edge void area adjustment SIM26 43 Note Before performing this adjustment be sure to check that the paper 4 off center adjustment SIM 50 10 is completed Set a test chart UKOG 0089CSZZ on the document table Select a paper feed port and make a copy Compare the copy and the test chart If necessary perform the following adjustment procedure Execute SIM 26 43 and set the density mode to SIDE VOID L SIDE VOID R The currently set adjustment value is displayed Sim26 43 SIDE VOID 1 SIDE VOID L 2 SIDEVOID R 3 0 10 Enter the set value and press the start key The correction value is stored Adjustment specification Adjustment SIM Display Set value Specifi Set mode text array cation range Side void left 26 43 SIDE 1 step 0 5 4 1 99 VOID L 0 5mm shift Side void right SIDE VOID R AR M207 M165 M162 ADJUSTMENT 6 4 2 Main scanning direction FR direction distortion balance 4 Loosen the set screw of the scanner drive pulley which is not in adjustment contact with No 2 3 mirror base unit positioni
18. Main Sub Contents Remark code code 46 20 SPF exposure correction Used to set the exposure correction amount in the SPF mode Since a slightly darker image is outputted in the SPF mode compares to the OC mode the difference from the OC mode is corrected with this simulation When therefore the exposure in the OC mode is corrected the SPF exposure is also changed accordingly Enter a correction value with 10 key and press OK key The adjustment value is saved in the EEPROM and the machine shifts to the adjustment copy window Since this simulation is used to make up for the exposure difference from the OC mode regardless of the exposure mode the adjustment is fixed to TEXT mode and the exposure mode cannot be changed After completion of copying for check the machine returns to the setting window Sim46 20 SPF EXP 1 SPF EXPOSURE 1 99 The adjustment value is in the range of 1 99 The default is 50 Adjustment value Image change 99 Dark 50 Default 1 Light 29 Image contrast adjustment 600dpi Used to adjust the image contrast for each mode When this simulation is executed the current set value of each mode is displayed in two digits Default 50 Adjustment item selection window Copy start window Copy execution window Sim46 29 GAMMA SET Ready to copy Copies in progress 1 2 50 3 PHOTO 1 50
19. is still not displayed the MCU Panel IMC2 Fax must be replaced 4 Version confirming procedure 1 Machine side Execute the service simulation No 49 01 Flash ROM program writing mode A word Download mode appears on the operation panel to denote the download mode status 2 Connect the main unit and the PC with a USB cable Be sure to connect the USB cable to the main unit side Connection to the optional dual function board cannot execute this function 3 PC side Boot Maintenance exe and select AR M207 M162 M165 Series on the model selection menu L Select Model Lx AR M207 M162 M165 series 4 PC side Check to confirm that Simulation Command List tree is displayed on the integrated maintenance program L Integration Maintenance Program 151 File E Optic Help H d ind List IMC2 Panel Facsimile Service Man Mode Port usbscan0 5 PC side If The copier is off is displayed on the left lower side after booting the integrated maintenance program select File and then Reconnect on the menu bar L Integration Maintenance Program 151 File F Option O Help H Panel Facsimile Quit Q Ctrl Q The copier is off AR M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12 5 6 PC side Check to confirm that the tree is displayed on Special MCU IMC2 Panel Facsimile of the integrated maintenance program If the tree is not displ
20. PWB trouble 11 ASIC error 13 PWB flash ROM error 16 PWB DIMM memory read write check error 81 Interface error in communication with IMC PWB Parity 82 Interface error in communication with IMC PWB Overrun 84 Interface error in communication with IMC PWB Framing E7 01 Duplex model memory error 02 150 trouble 10 trouble Black correction 11 Shading trouble White correction 12 Shading trouble 16 laser output F2 04 cartridge destination error life cycle error F5 02 lamp lighting abnormality F6 00 board communication trouble 10 board trouble 80 FAX board communication trouble Protocol 81 board communication trouble Parity 82 FAX board communication trouble Overrun 84 FAX board communication trouble Framing 88 FAX board communication trouble Time out 99 Machine FAX language error F9 00 AR NB3 communication trouble H2 00 Thermistor open H3 00 Heat roller high temperature detection H4 00 Heat roller low temperature detection H5 01 5 continuous detections of POUT not reached L1 00 Scanner feed trouble L3 00 return trouble L4 01 Main motor lock detection 11 Shifter motor trouble L6 10 motor lock detection L8 01 No full wave signal U1 03 board battery error U2 04 EEPROM read write error serial communication error 11 Counter check sum erro
21. Decrease the set value The adjustment range is 1 99 The default of pre feed time for manual paper feed tray paper feed is 32 The default for the others 50 Select an adjustment item mode with the cross key and enter the set value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Copy start window Ready to copy Adjustment item selection window Copy execution window B8 2 11 End of copy execution AR M207 M165 M162 SIMULATIONS 7 46 Main Sub Contents Remark code code 53 08 SPF scanning position automatic adjustment Used to adjust the SPF stop position of the mirror unit in the SPF copy The scanning position is basically determined by the automatic adjustment It can be also adjusted manually Automatic adjustment window Manual adjustment window Abo F n optional value can Sim53 8 SPF AUTO Sim53 8 SPF AUTO be entered manually When OK or START key is pressed the entered value is saved in the EEPROM BET OK KEY When
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23. 11 Barcode font kit Same as the AR PF1 12 Flash memory kit Same as the AR PF2 13 PS3 expansion kit Same as the AR PK 1N 14 Facsimile expansion memory Same as the AR MM9 AR M207 M165 M162 SPECIFICATIONS 2 6 C Various functions specifications 1 Copy function specification Function Special function Automatic paper Yes selection Automatic Yes magnification ration selection Auto tray Yes switching Memory copy Yes Rotation copy Yes When electronic sort Electronic sort Yes Standard or option Rotation sort No 2 Printer function specification a GDI SPLC Printer X Y zoom Yes Dual page copy Yes Enlargement invalid SPF invalid Patent rotation Summary Platform IBM PC AT Include compatible machine Supported OS IEEE1284 Windows95 98 Me NT4 0 Workstation SP5 2000 Professional XP Home Professional USB1 1 Windows98 Me 2000 Professional XP Home Professional USB2 0 Windows2000 Professional XP Home Professional Emulation GDI JBIG GDI Memory Environments for full operations of the above OS Sort function Yes Standard or option 100 sheets of A4 standard document Test Chart B are sorted lt GDI SPLC Printer function gt Only the summary is described on this item Margin shift Yes When electronic sort Default AB system 10mm 5 10 15 20mm Inch syst
24. Adjustment item list Section Adjustment item Adjustment procedure SIM No A Process 1 Developing doctor gap adjustment Developing doctor gap adjustment section 2 IMG roller main pole position adjustment MG roller main pole position adjustment 3 Developing bias voltage check 4 Main charger voltage check B Mechanism 1 Image position adjustment SIM 50 section 2 Main scanning direction FR direction distortion balance No 2 3 mirror base unit installing position adjustment adjustment Copy lamp unit installing position adjustment Main scanning direction FR direction distortion adjustment Rail height adjustment adjustment Main scanning direction FR direction magnification ratio SIM 48 1 G adjustment Sub scanning direction scanning direction magnification ratio OC mode in copying SIM 48 1 SPF mode in copying SIM 48 5 S Off center adjustment OC mode SIM 50 12 SPF white correction pixel position adjustment SIM 63 7 required in an SPF model when replacing the lens unit C image density 1 Copy mode adjustment SIM 46 1 2 Copier adjustment A Process section 1 Developing doctor gap adjustment 1 2 Loosen the developing doctor fixing screw A Insert a thickness gauge of 1 5mm to the three positions at 20mm and 130mm from the both ends of the developing doctor as shown Push the
25. Initial window Execution window Sim61 3 LSU CHECK i im OK START Sim61 3 LSU CHECK HSYNC PRESS OK KEY EXEC EXEC AR M207 M165 M162 SIMULATIONS 7 47 Main code Sub code Contents Remark 63 01 Shading check Used to display the detection level when the lamp of the white plate for shading correction is lighted When the simulation code is entered the initial window is displayed to urge execution Press OK key or START key to start the simulation The contents of the operations are as follows 1 The mirror base unit is shifted to the white plate for shading correction 2 The copy lamp is lighted 3 0 is displayed until the copy lamp light quantity is stabilized 4 When the light quantity is stabilized the level of 1 pixel on the CCD center which is not corrected is displayed in hexadecimal The white level is displayed for about 10sec The data update cycle is about 1sec 5 After passing 10sec the machine returns to the sub code input window OK START Sim63 1 SHADING Sim63 1 SHADING PRESS OK KEY EXEC 07 SPF automatic correction Used to adjust the SPF white correction start pixel position When the carriage or the platen glass is replace this simulation must be executed When this simulation is executed the initial window as shown below is displayed When OK key or START key is pressed with the OC cover o
26. Wire G Document detection A Table glass B Copy lamp unit Disassembly Assembly tighten temporarily and install Adjustment Be sure to put No 2 3 mirror unit to the positioning plate Put the notched surface of wire holder 3 downward Main scanning direction distortion balance adjustment C Inverter PWB for copy lamp AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 2 E Lens unit F Wire Note Do not remove screws which are not indicated in the figure If the height of the base plate is changed it cannot be adjusted in the market Note The CCD lens unit is factory adjusted before shipping Since these adjustments cannot be performed in the market Never touch the screws other than screw 2 of the CCD lens unit Lens unit attachment lt 1 gt Attach the lens unit so that the lens unit number on the lens adjustment plate is aligned with the scribe line on the base plate Lens unit number direction Reference line 0 direction G Document detection For U S A One division 1 4mm CCD adjustment value 4 scales 5 0 3 scales 3 6 4 9 2 scales 2 2 3 5 1 scale 0 8 2 1 Reference 0 6 0 7 1 2 0 0 7 2 scales 3 4 2 1 3 scales 4 8 3 5 4 scales 4 9
27. Insert the manufacturer s installation disk into the drive selected and then click OK Copy manufacturer s files from ID ENGLISH Browse Specify the folder which includes the maintenance tool driver Mainte inf and press Open button Look in HE Look in Cy 2kxP cr E3 amp int File name Mainte inf ED Files of type Set up inf Cancel AR M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12 2 8 Check to confirm that the path to the folder which includes the maintenance tool driver Mainte inf is displayed and press OK button Supposing that the maintenance tool driver is included in the folder of C Maintenance Tool Drivers 2kXp E _ Locate Driver Files Ese Where do you want Windows to search for driver files NS Found New Hardware Wizard x 5 Insert the manufacturer s installation disk into the drive OK EZ selected and then click OK Cancel Copy manufacturer s files from camaintenanceTooNDrivers 2kXp m Browse 9 Press the Next button and installation is started Found New Hardware Wizard Driver Files Search Results x The wizard has finished searching for driver files for your hardware device ey The wizard found a driver for the following device 2 DOWNLOAD Windows found a driver for this device To install the driver Windows found click Next J _c maintenancetooldrivers 2kXp mainte
28. The kinds and contents of jams to be displayed are as follows Sim22 3 JAM HIS 1 4 Kinds of jams and display contents SPPD ON SPF paper entry sensor Not reached XXXXXXX SPPD OFF SPF paper entry sensor Remaining XXXXXXX SOUT ON SPF paper exit sensor Not reached XXXXXXX SOUT OFF SPF paper exit sensor Remaining XXXXXXX POUT ON Paper exit sensor Not reached POUT OFF Paper exit sensor Remaining _ sensor Not reached DPX OFF DUP sensor Remaining Sim22 3 JAM HIS 2 4 PIN ON Paper feed sensor Not reached PIN OFF _ Paper feed sensor Remaining PIN2 ON Cassette 2 paper feed sensor Not reached PIN3 ON Cassette 3 paper feed sensor Not reached PINA ON Cassette 4 paper feed sensor Not reached XXXXXXX XXXXXXX CA key Exits the simulation mode Interruption key Shifts to the sub code input window keys Switches to another page AR M207 M165 M162 SIMULATIONS 7 14 Main Sub Contents Remark code code 22 04 Jam total counter display Used to display the jam total counter Sim22 4 COUNTER JAM E nnnnnn 07 Key operator code display Used to display the key operator code Sim22 7 KEY OPE KEY CODE
29. The slanting value changes the gamma gradation When the set value is increased the gamma is increased to provide a higher contrast Clear black and white When the set value is decreased the gamma is decreased to provide a lower contrast Higher gradation Select an adjustment mode with the cross key and enter the set value with 10 key The adjustment range is 1 99 When or key is pressed the page is changed The shift amount and the slanting value can be individually set for each of five levels of density for each of PHOTO mode error diffusion and dither Therefore there are 20 patterns of adjustment modes 1 ED 1 0 SHIFT 2 1 0 GAMMA 3 ED 2 0 SHIFT 4 ED 2 0 GAMMA 5 ED 3 0 SHIFT 6 ED 3 0 GAMMA 7 ED 4 0 SHIFT 8 ED 4 0 GAMMA 9 ED 5 0 SHIFT 10 ED 5 0 GAMMA 11 DI 1 0 SHIFT 12 DI 1 0 GAMMA 13 DI 2 0 SHIFT 14 DI 2 0 GAMMA 15 DI 3 0 SHIFT 16 DI 3 0 GAMMA BS BB 17 DI 4 0 SHIFT 18 DI 4 0 GAMMA 19 DI 5 0 SHIFT 20 DI 5 0 GAMMA Sim46 11 PHOTO 600 2 ED 1 0 GAMMA 50 3 ED 2 0 SHIFT 50 17 I 1 ED 1 0 SHIFT 1 99 Sim46 11 PHOTO 600 11 01 1 0 SHIFT 50 12 01 1 0 GAMMA 50 47 10 ED 5 0 GAMMA Ef 1 99 Sim46 11 PHOTO 600 20 DI 5 0 GAMMA 50 77 Select an item to be changed and set a desired adjustment value Press OK key and the machine shifts to the copy window When START key
30. FORMAT J ORIGINAL SIZE DUPLEX SCAI FAX J PROGRAM RESOLUTION ADDRESS BROADCAST ORIGINAL SIZE DUPLEX SCA 15 16 17 18 19 20 21 22 23 24 25 26 27 For other country 5 6 7 8 9 10 11 12 a D BACK OK CF 0 ME Se S E RESOLUTION ADDRESS MT ORIGINAL SIZE DUPLEX SCAN 15 16 17 18 19 20 21 22 23 24 25 26 27 15 EXPOSURE key Use to select the exposure mode AUTO TEXT or PHOTO can be selected 16 PAPER key PAPER SELECT key Use to manually select a paper tray 17 ZOOM key COPY RATIO key Press to select a reduction or enlargement copy ratio 18 AUTO key AUTO IMAGE key Press to have the copy ratio selected automatically 19 SORT key Only effective when the dual function Use to select the sort function board is installed 20 DUPLEX key 2 SIDED COPY key only on models Select the two sided copying mode that support two sided printing 21 keys Press to move the highlighting which indicates that an item is selected in the display 22 SPECIAL FUNCTION key Press to select special functions 23 key Press the end the use of an account and return the display to the account number entry screen 24 0 key Press during a continuous copy run to display the number of copies completed 25 READ END
31. Select DWL Data File x Look in 3 test o Files of type DWL Data Fiet dul z Cancel 9 PC side When the DWL data file is specified the DWL data file is transferred from the PC to the machine Downloading is proceeded automatically 2 Downloading DWL data Do not tum the power off until the download is complete 10 PC side When the message below is displayed download is completed Completion message Download is completed Do not turn the copier power off until Processing finished Turn off the power is displayed on the copier IL Integration Maintenance Program loj xi jon O Help H Simulation Command List E Special MCU IMC2 Panel Facsimile DWL Data Area Download 15 EEP ROM Data Area Upload 15 Facsimile Data Area Upload gt Confirm Version Integration Maintenance Program x i Download is complete Do not turn the copier power off until Pracessing Finished Turn off the power is displayed on the copier Service Man Mode Port usbscand NOTE Important Be sure that the power is not turned off and the USB cable is not removed until the word OFF appears 11 Main body side Wait until the word Processing finished Turn off the power appears on the operation panel The appearance of Processing finished Turn off the power indicates the completion of the download writing into ROM Turn the power off and
32. With the RSPF installed AR M162 7 YI 2 X 250 sheet paper 250 sheet paper feed unit feed unit AR D25 AR D24 MODEL OPTION AR M207 AR M165 AR M162 Remark AR RP6N REVERSING SINGLE PASS FEEDER OPT OPT NO AR SP6N SINGLE PASS FEEDER OPT OPT OPT AR VR5 DOCUMENT COVER OPT STD STD AR D24 250 SHEET PAPER FEED UNIT OPT OPT OPT AR D25 2 x 250 SHEET PAPER FEED UNIT OPT OPT OPT AR TR4 JOB SEPARATOR TRAY KIT OPT OPT OPT AR EB9 DUAL FUNCTION BOARD STD 1 STD STD 1 Option for USA CANADA AR NB3 NETWORK PRINTING SCANNING OPT OPT OPT EXPANSION KIT AR FX11 FACSIMILE EXPANSION KIT OPT OPT OPT AR SM5 EXPANSION MEMORY OPT OPT OPT AR MM9 FAX EXPANSION MEMORY OPT OPT OPT AR PF1 BARCODE FONT KIT OPT OPT OPT The AR NB3 is required AR PK1N _ PS3 OPT OPT OPT The AR NB3 is required AR PF2 FLASH MEMORY KIT OPT OPT OPT The AR NB3 is required AR M207 M165 M162 GENERAL 1 2 2 SPECIFICATIONS 1 Basic Specification A Base Engine 1 Type AR M207 AR M162 M165 Desk top 2 Engine speed Paper size AR M207 162 M165 A4 8 5 x 11 20ppm 16ppm A4R 8 5 x 11 R 14 15ppm 12ppm A5 5 5 x 8 5 20ppm 16ppm B5 16K 20ppm 16ppm B5R 16KR 16 15ppm 14ppm 8 5 x 13 12ppm 11 4 8 5 14 12 10 11 17 8K 11 10 11 9 9 10 3 Print perfor
33. Yes No Border lines are printed between pages printed on one sheet Duplex 1 sided 2 sided Book 2 sided Tablet Paper Paper Size A3 B4 A4 B5 Print is made in the set A5 A6 B6 paper size Even when the Ledger Legal actual paper size differs Foolscap from the set paper size Folio Letter images are formed printed Invoice in the set paper size Executive 8K 16K COM 10 DL C5 Custom Postal card Custom Paper 1 size Width 100 297mm Size 2 Length 148 431 8mm Fit to Page Yes No The print size is changed according to the set content Image Portrait Printing is made in the set Orientation Landscape direction Paper Auto Paper is fed from the set Selection Bypass paper feed tray Tray 1 2 3 4 Rotate 180 Yes No Data are rotated 180 Degree degrees and printed AR M207 M165 M162 SPECIFICATIONS 2 7 3 Scanner function Specification a PUSH Scan USB Supported OS Win98 Me 2000 XP Hardware environment System Must meet the operating conditions of each OS HDD 8MB or above 100MB or above recommendable Monitor 800 x 600 dots or above 256 colors or more must be displayed Other USB port 1 1 or 2 0 Selectable destination SharpDesk E mail software Fax software OCR software MS Word b PULL Scan TWAIN USB TWAIN Supported OS Win98 Me 2000 XP Hardware environment System Must meet the operating conditions of each OS HDD 8MB or above
34. density 1 gamma value 13 TS 2 0 SHIFT TS TEXT density 2 shift amount 14 TS 2 0 GAMMA TS density 2 gamma value 15 TS 3 0 SHIFT TS TEXT density 3 shift amount 16 TS 3 0 GAMMA TS density 3 gamma value 17 TS 4 0 SHIFT TS TEXT density 4 shift amount 18 TS 4 0 TS density 4 gamma value 19 TS 5 0 SHIFT TS TEXT density 5 shift amount 20 TS 5 0 GAMMA TS TEXT density 5 gamma value Select an item to be changed and set a desired adjustment value Press OK key and the machine shifts to the copy window When START key is pressed at that time copying is performed with the previous adjustment value and the result can be checked example 50 is not the default value AR M207 M165 M162 SIMULATIONS 7 30 Main puo Contents Remark code code 46 10 Copy exposure level adjustment individual setting Text 600dpi The value on the Used to adjust the shift amount and the slanting value for each density level 1 5 when the exposure model is TEXT including TS Forthe shift amount the gamma gradation is common The whole sections are made brighter or darker When the shift amount is increased the brightness is decreased When the shift amount is decreased the brightness is increased The slanting value changes the gamma gradation When the set value is increased the gamma is increased to provide a higher contrast Clear black and
35. o1 24 Hd 8 L8seNO 69215 2825 NO UZIS AO 08215 s ssaH dsozgotNo 2 9281 11 L ZNAS 8 SSH d azzavNo UNN SO HO LINN SO ANZ OL AR M207 M165 M162 ELECTRICAL SECTION 13 13 Actual wiring diagram 7 7 FAX IMC2 casn 590 MOVOd 81 MOvOd jO3HOd 41 Od3Od 4v 1vaOd 91 9vivdOd Svivaod 9vivaod Svivaod vYvivdod OL L pvlvdOd v1vdod LL 21 ev1vdOd ev1vaod 21 ev1vaod IN1vaod 3NITOS IN1vaod 6 masa ovivaoad 43qs3 AEE GND 1 4 29 1 anosa ACHOS3 v MOVId 5 41 O3uld 4N1VGld 4N1NGId 9vivaid 9v1vGld SWLWOld SVLVOld vvivad vv 1vGld v1vaid v1VGld ev 1vaid ev 1vGld IN1vaid Iv1vGld 1 Ov 1vGld SNASH SNASH 3ovd
36. 2 Details of trouble codes 8 2 9 MAINTENANCE 1 Maintenance table 9 1 2 Maintenance display 9 2 3 Note for replacement of consumable parts 9 2 10 DISASSEMBLY AND ASSEMBLY 1 High voltage section Duplex transport section 10 1 2 Optical section 10 2 3 Fusing 5 10 4 4 Paper exit section 10 6 SEMGUW scat EP neige 10 9 6 Optical frame 10 9 S oves D Se 10 9 8 Tray paper feed section Paper transport section 10 10 9 Manual multi paper feed 10 11 10 Power Section 10 13 11 Developing section 10 14 12 Process section 10 15 13 tata Pe heen RERO COS 10 16 11 KEY OPERATOR PROGRAM 1 Custom 11 1 2 Copy modes iss esso sa pedi tnde 11 1 12 FLASH ROM VERSION UP PROCEDURE 1s Preparations ovs MESES 12 1 2 Driver Installation 12 1 3 Download 12 3 4 Version confirming 12 5 13 ELECTRICAL SECTIO
37. 31 Image sharpness adjustment 48 01 Main sub scanning magnification ratio adjustment 05 SPF RSPF mode sub scanning magnification ratio adjustment in copying 2 49 01 Flash ROM program writing mode AR M207 M165 M162 SIMULATIONS 7 2 4 Contents of simulations Main code Sub code Contents Remark 01 01 Mirror scanning operation Used to check the operations of the scanner unit and its control circuit Enter the number of times and the magnification ratio and press OK key to operate the scanner unit The speed is variable according to the specified magnification ratio The number of scanning can be specified by entering a value to the right lower section of the LCD Setting range of magnification ratio 25965 40096 Setting range of the number of scanning 0 999 When 0 is set it means unlimited Scan number input window Sim1 1 SCAN CHECK A 11596 w 8696 123 ZOOM 41009 gt Set the scan magnification ration This magnification ratio accords with the scan speed in actual copying The setting range is 2596 40096 Specify the scan number to be performed The setting range is 0 999 When 0 is set the number is unlimited OK START Key Execution window Sim1 1 SCAN CHECK MHPS sensor status 115 lt MHPS 100 E ZOOM 41009 gt 5158 Highlighted during execution Used to display the status ON OFF of the mirror HP sensor on the LCD d
38. A 115 1SIDE 100 2SIDE EXEC is highlighted during execution 86 ZOOM 41007 P S316 When Interruption key is press the simulation is terminated and the machine returns to the sub code input window When CA key is pressed the simulation is terminated and the machine exits the simulation mode 02 SPF sensor status display Used to display the sensor status in the SPF RSPF section An active sensor is highlighted Sim2 2 SENSOR CHECK Displayed name Sensor name SPFP L1 W2 SPFP SPF document transportation sensor OCCV 12 W3 OCCV SPF unit OC cover open close sensor POUT POUT SPF paper exit sensor SPFC W1 SPFC SPF paper feed cover open close sensor L1 SPF paper length sensor 1 L2 SPF paper length sensor 2 WO SPF document set sensor W1 SPF paper width sensor small W2 SPF paper width sensor middle SPF paper width sensor large CA key Exits the simulation mode Interruption key Returns to the sub code input window 03 SPF motor operation check Used to check the operation of the SPF motor and its control circuit When this simulation is executed the initial menu shown below is displayed Select the magnification ratio to drive the motor Initial window Magnification ratio selection window Sim2 3 OUTPUT CHECK Select the scan magnification ratio drive speed 11596 This also accords with the magnification ratio and 100 the speed in copying 86 The setting range is 50 200
39. A4R B5 B5R 11 x 17 8 5 x 14 Item included USB2 0code x 1 8 5 x 13 8 5 x 11 8 5 x 11 R 16K 16KR 8K Software CD Driver Network setting application Paper weight 56 90g m 15 24165 Installation manual Factory setting size AB system A4 Inch system 8 5 x 11 10 Facsimile expansion kit Size selection B4 A4 A4R B5 B5R 11 x 17 8 5 x 14 8 5 x 18 8 5 x 11 8 5 x 11 R Function FAX expansion option Item included One touch dial key destination label installation manual Cassette Can be made by the user installation removal Power Supplied from the machine Power consumption 8 4W External 590 mm W x 471 mm D x 174 mm H dimensions Weight 10 0Kg Reliability MCBJ Conforms to the main unit MCBF Item included Installation manual Paper size label Case color Frosty white 5 Dual function board Expansion function Electronic sort function 2In1 4In1 Rotation copy Edge erase Center erase Margin shift Card shot USB2 0 High speed support SPLC print JBIG 901 ROPM function electronic sort Electronic sort JBIG compress function Memory for 16MB Electronic sort scan quantity A4 standard document Test chart B 100 sheets Memory DIMM Memory slot x 1 expansion Max 256MB x 15101 16MB Max 272MB in total Externally described as max 256MB x 1 Item included Installation manual
40. B 0 05 mm Lead edge void adjustment value B Lead edge void mm Example When setting the lead edge void to 2 5mm 2 5 0 05 about 50 Note the set value is not obtained from the above formula perform the fine adjustment b SPF image lead edge position adjustment SIM50 6 1 Seta scale on the OC table as shown below y Note Since the printed copy is used as a test chart put the scale in parallel with the edge lines 2 Make a copy Then use the copy output as an original to make an SPF copy again 3 Check the copy output If necessary perform the following adjustment procedures 4 Execute SIM 50 6 5 Set the SPF lead edge position set value SIDE1 so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment Mode selection window Sim50 6 SPF EDGE 1 SIDE1 2 SIDE2 50 3 END EDGE 50 1 99 Copy execution window Copies in progress 10096 Bj8 1 2X1 100 1 EJ8 1 2X11 AR M207 M165 M162 ADJUSTMENT 6 3 Adjustment specification Adjustment mode SIM Display Set value Spec value Set text range array SPF image lead SIM SIDE1 1 step Lead edge 1 99 edge position 50 6 0 1mm void 1st print surface shift 1 4mm Image loss 3mm or less c Rear edge void adjustment SIM50 1 S
41. CLEAR AER YOU SURE EXEC 04 SPF counter clear Used to clear the SPF paper feed counter Sim24 4 COUNTER CLR SPF COUNTER CLEAR AER YOU SURE EXEC CA key Exits the simulation mode Interruption key Shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 16 Main Sub Contents Remark code code 24 05 Duplex print counter clear Used to clear the duplex print counter Sim24 5 COUNTER CLR DUPLEX COUNTER CLEAR AER YOU SURE EXEC CA key Exits the simulation mode Interruption key Shifts to the sub code input window 06 Paper feed counter clear Used to clear the paper feed counter data in each paper feed section Initial window Counter selection window Confirmation window Sim24 6 COUNTER CLR 10 Key Sim24 6 COUNTER CLR Sim24 6 COUNTER CLR 1 BYPASS 4 TRAY3 1 BYPASS 4 TRAY3 1 BYPASS 4 TRAY3 2 TRAY1 5 TRAY4 2 TRAY1 5 TRAY4 2 TRAY1 amp TTRAYA 3 TRAY2 3 TRAY2 3 TRAY2 0 ARE YOU SURE TRAY2 TRAY4 are displayed only when they are installed CA key Exits the simulation mode Interruption key Shifts to the sub code input window 07 Drum counter clear Used to clear the drum counter and the drum rotating time Sim24 7 COUNTER CLR DRUM COUNTER CLEAR AER YOU SURE EXEC CA key Exits the simulation mode Interruption key Shifts to the sub code input w
42. Check Replace the CRUM chip 10 Content Shading trouble Black correction and Replace the developing unit Detail The CCD black scan level is abnormal when remedy the shading Identificat The trade mark code of the CRUM differs Cause Improper connection of the CCD unit flat cable ion error The company code of the CRUM differs CCD unit abnormality Model The boot program model code does not MCU PWB abnormality error coincide with the CRUM model code Check _ connection of the CCD unit flat cable Type error When the CRUM type is other than genuine and Check the CCD unit conversion production rotation remedy Destinatio The machine destination differs from the n error CRUM destination Data When an error value is included in the initial abnormali check information When the max toner supply ty time is 00 When the print hard stop is 00 Misc error When the Misc information is other than Not used FFh AR M207 M165 M162 TROUBLE CODE LIST 8 2 Main Sub Details of trouble Main Sub Details of trouble code code code code F5 02 Content Copy lamp lighting abnormality F6 88 Content FAX board communication trouble Time out Detail The copy lamp does not turn on Detail FAX board communication error Cause Copy lamp abnormality C
43. SD RAM Size 1 32M Byte s T Service Man Mode Port usbscan3 Version confirming is completed with the following procedures In version confirming means that connection is not made with the MCU PWB or that download is not performed The above figure shows the case where the FAX PWB is not installed When download is completed the version number is displayed such as the MCU boot version and the MCU program version The CPM and the SD RAM size are displayed when the MCU Panel PWB is installed and the boot section operates normally AR M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12 6 13 ELECTRICAL SECTION 1 Block diagram Block Diagrams Copiert SCANNEER GDI E Sort Duprex USB2 0 FAX Model VL 102 asn yun zsnseDed zasn 19013 ueos JULI 10d xioMeN EGN HV AJA u 19 1u6ipioeg zHwW8099 61 419 2 aoi Ajuo ueder 100 AJA Svig OW Gnio o1 euozo 1sureBe saunseayy Ly AVC AS N3JAS AE 330 NAH 5 ZHW8099 6L 419 2 82020 2 1 03215 15 AdOO
44. Setup If Stop is selected the LED will flash and stop at 50K Default Not Stop Clear SIM 42 1 Maintenance Message and icon Selection is available among 50K 25K 10K 7 5K 5K and free no lighting with SIM 21 1 on the LCD Default 50K Clear SIM 20 1 Machine Not stop 1 Installation of a new toner cartridge allows to display the remaining quantity C DV seal attachment procedure 3 Note for replacement of consumable parts A Toner cartridge When a waste toner cartridge is removed from the machine it must be put in a polyethylene bag to avoid scattering of toner B DV cartridge Do not shake or put up the developer cartridge Otherwise developer V may scatter 9 5 9 9 9 t5 ake x A RESTI aii rame i f JS 7 111 Gd SUE x i D 2 e a es LU y Mi 1 When attaching the DV side Mylar check the position shown in the figure below and attach it properly 4 2 When attaching the DV side sheet check the position shown the figure below and attach it properly First of all attach the DV side Mylar
45. Sub Contents Remark code code 05 02 Fusing lamp and cooling fan operation check Used to check the operations of the heater lamp and the cooling fan and the peripheral circuits When this simulation is executed the following initial menu is displayed Initial window Execution window Sim5 2 HT LAMP Sim5 2 HT LAMP OK START Key PRESS OK KEY EXEC When this simulation is executed the fusing lamp repeats ON OFF 5 times in the cycle of 500ms The cooling fan motor is rotated during that period The cooling fan however is rotated for about 8sec After completion of the operation the machine returns to the sub code input window 03 Copy lamp lighting check Used to check the operations of the copy lamp and its peripheral circuit When this simulation is executed the following initial menu is displayed Initial window Execution window Sim5 3 COPY LAMP Sim5 3 COPY LAMP OK START Key PRESS OK KEY EXEC When OK key or START key is pressed the copy lamp is lighted for about 5sec After passing for 55 the machine returns to the sub code input window 06 01 Paper feed transport solenoid operation check When this simulation is executed the names of the solenoids which can be operated are displayed Select a load to be operated with the 10 key Load selection window Sim6 1 OUTPUT CHECK 1 CPSOL 4 PSOL3 a E 1 CPSOL Cassette 1 paper feed solenoid i 2 1 Cassette 2 paper feed solenoid 1 2 3 PSOL2 Cassette 2 pap
46. ZOOM 4100 EXEC OK START Key Execution window Sim2 3 OUTPUT CHECK A 115 100 EXEC is highlighted during execution 86 ZOOM 4100 gt REJ CA key The SPF motor is stopped and the machine exits the simulation mode Interruption key The SPF motor is stopped and the machine returns to the sub code input window AR M207 M165 M162 SIMULATIONS 7 4 Main code Sub code Contents Remark 02 08 SPF paper feed solenoid operation check Used to drive the SPF paper feed solenoid PSOL 20 times in the cycle of 500msec of ON and 500msec of OFF After completion of the process the machine returns to the sub code input window Initial window Execution window OK START Key Sim2 8 SPUS CHECK Sim2 8 SPUS CHECK PRESS OK KEY EXEC When Interruption key is pressed the machine returns to the sub code input window When CA key is pressed the machine exits the simulation mode 09 RSPF reverse solenoid operation check Used to drive the SPF reverse solenoid RSOL 20 times in the cycle of 500msec of ON and 500msec of OFF After completion of the process the machine returns to the sub code input window Initial window Execution window Sim2 9 SPFS CHECK OK START Key Sim2 9 SPFS CHECK PRESS OK KEY EXEC When Interruption key is pressed the machine returns to the sub code input window When CA key is pressed the machine
47. process circuit HSYNC PRINT control VSYNC DRAM control ASIC control resistor I F section DRAM 8MB or 16MB To CPU bus AR M207 M165 M162 ELECTRICAL SECTION 13 3 4 Reset circuit This circuit detects ON OFF of power to control start stop of each circuit The 3 3V voltage of the main PWB is detected by the reset IC to generate the reset signal When the power voltage reaches the specified level the circuit operations are started Before the power voltage falls below the specified level the circuit operations are stopped to prevent against malfunctions 5 Heater lamp control circuit Outline R18 11 R21 10kF ASIC Reset Reset OUT ASIC The heater lamp control circuit detects the heat roller surface temperature and converts in into a voltage level The converted voltage is inputted to the CPU analog input pin The CPU converts the inputted analog voltage into a digital signal level and compares it with the set value of the simulation to control on off the heater lamp according to the level maintaining the heat roller surface temperature at a constant level R86 R87 dq 1 R97 10 kl T380 KIA393F EL 2av Cur 0 1 50 veca RTH IN cus 22000 R115 10 KDS226 gt vec3 IC238 INTSV Di
48. 1 2 1 99 Display text Copy mode 1 AE AE mode 600dpi 2 TEXT TEXT mode 600dpi 3 PHOTO 1 PHOTO mode Error diffusion 4 PHOTO 2 PHOTO mode Dither 5 TS TONER SAVE mode TEXT 600dpi 6 AE TS TONER SAVE mode AE 600dpi Select an adjustment item mode with the cross key and enter a desired value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Adjustment item selection window Copy execution window End of copy execution AR M207 M165 M162 SIMULATIONS 7 34 Main Sub Contents Remark code code 46 30 AE limit setting Default 0 AE limit value Used to set the limit value in AE and AE toner save mode When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim46 30 AE LIMIT Window display Mode 1 AE 1 AE limit value 2 AE TS 0 2 AE TS AE Toner save limit value 0317 NH Select an item to be changed with f and keys and enter a desired value with 10 key The entered value is saved to the EEPROM The adjustment val
49. 100MB or above recommendable Monitor 800 x 600 dots or above 256 colors or more must be displayed Other USB port Duplex scan Yes Color mode Black and white Simple binary Black and white Error diffusion Gray scale Full color Resolution Pull 600 x 600dpi Emulation 50 9600dpi Custom 50 9600dpi Preview function Yes Zoom preview Yes function Rotation scan Yes 90 degrees 180 degrees 270 degrees Brightness Auto Manual 100 100 contrast adjustment Gamma Yes adjustment Color matching None Printer CRT LCD display ICM Edge emphasis None Normal Strong Blur Function Content Paper Output Tray Upper Tray When the job separator is Selection Center Tray installed selection is made between the upper stage and the center stage of the paper exit tray Advanced Print Quality Draft Draft Normal only for Normal Windows 9x Me Photo Image Yes No Contrast and brightness of Adjustment images are adjusted For Windows NT4 0 2000 XP enable only for the Photo mode of Print Quality Brightness 0 10096 The image brightness is adjusted by moving the scale from 0 to 100 The illustration image on the left upper corner of the display is changed Contrast 0 100 The image contrast is adjusted by moving the scale from 0 to 100 The illustration image on the left upper corner of the display is changed Pured Black Yes No A document mad
50. 11 x 17 8 5 x 14 8 5 x 11 8 5 x 11 R OR guide display Left back corner Print display Document reference position gt Left side document guide From the back Postal card A6 B6 1 5 1 2 5 85 A4 A5 8 1 2 84 85 11 AS A4 Left side document guide From the left 5 1 2 A5 B5 A4 5 1 8 1 2 B5 11 A4 13 14 B4 A3 17 Back side document guide Bookmark B5 Vertical A4 Vertical bookmark at 8 1 2 position From the left AB and inch can be 12 SPF RSPF switched to each other by Sim Type SPF RSPF Single Duplex automatic document feeder unit reference position Scan speed Single surface When copying 20 sheet model 20 sheets min 16 sheet model 16 sheets min When FAX 23 sheets min Document Center 13 Operation panel a Display device Type LCD display with backlight System FSTN Display dot 119 x 73 dots number LCD drive display 78 867 x 41 653 mm area LCD brightness Available adjustment Type 7 segment LED x 3 b Key Mode selection area Copy mode key mode LED Print mode key mode LED ONLINE LED DATA LED Scanner mode key mode LED Fax mode key mode LED LINE LED DATA LED Basic input section Start key LED Numeric keys AUDIT CLEAR key Read End key Clear Stop key Interrupt
51. 13 Others z o o 5 T A S Z E oT m oou Contents Operation P W B Tray interface P W B 2nd tray paper entry sensor Paper empty sensor 2nd tray paper feed solenoid Transport solenoid 2nd tray transport clutch 2nd tray transport roller 2nd tray paper feed clutch 2nd tray paper feed roller Main motor I F PW B Paper entry sensor Paper empty sensor Paper feed roller A Operation P W B AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 16 C 2nd tray paper entry sensor Paper empty sensor F 2nd tray transport roller 2nd tray paper entry sensor Paper empty sensor gt gt S AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 17 Main motor SRSAN SN NS amp When removing the paper feed roller operate the paper feed clutch with SIM 6 1 and keep the paper feed roller down as shown in the MO A 81952 E 1 2 5 5 o 7 25 7 5 x 4 4 i 28 2 2 SST WITTY 5 2 8 s B 2 Paper entry sensor J I F P W B AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 18 111KEY OPERATOR PROGRAM 1 Custom setting KEY OPERATOR PROGRAM Set value Default Remark KEY
52. 37 1 99 Sim46 11 PHOTO 600 16 DI 3 0 GAMMA 17 DI 4 0 SHIFT 50 18 DI 4 0 GAMMA 50 67 1 99 example 50 is not the default value AR M207 M165 M162 SIMULATIONS 7 32 Main pup Contents Remark code code 46 18 Image contrast adjustment 300dpi Used to set the contrast for each mode When this simulation is executed the list of the setting items and the current set value are displayed Select an item to be changed with t and keys and enter an adjustment value with 10 key The setting range is 1 99 When or key is pressed the page can be changed When the set value is increased the contrast becomes higher When the set value is decreased the contrast becomes lower Though copying is made only at density 3 the contrast levels at density 1 from density 5 are also changed accordingly Window display Adjustment mode 1 AE AE MODE 300dpi 2 TEXT TEXT MODE 300dpi 3 PHOTO 1 PHOTO MODE Error diffusion 4 PHOTO 2 PHOTO MODE Dither 5 TEXT TS TS MODE TEXT 300dpi 6 AE TS TS MODE AE 300dpi Sim46 18 GAMMA SET Sim46 18 GAMMA SET 1 4 2 2 50 5 TEXT TS 50 3 PHOTO 1 50 6 AE TS 50 12 1 99 2 72 1 99 Enter an adjustment value and press OK key The entered value is saved to the EEPROM and the machine shifts to the copy window Sample copying can
53. 8 8 IND MH g ssdHd 88L8 L0INO SSdNHVH Sd 5 NOW AR M207 165 M162 ELECTRICAL SECTION 13 11 Actual wiring diagram 5 7 MS Je o epIS MS MS 19 02 10014 v EMS ON r3 lt SSANAVH HOLIMS H3AOO gt v8cra3aal OP INTER FACE INETER ROCK VLasn 3OV383 LNI Ave L NO9 815 Y 5 Nuo1S 9 LINI 2 1015 8 5 Asna or OVI TY unva cr ST 97 87 61 Loved 0 caved Fe Ongusns ec NIWA EZ ve Sc N3O 9c JnOWA 22 ADOdA 8c JNOO a 62 NISN 0 Ini NAS ZE 00 E ve QNO SE 4S Sp096 PNO lt 944 3E now NO iS SP096 PNO
54. Enter a value with 10 key and press OK key or START key and the current adjustment value is saved in the EEPROM CA key Exits the simulation mode When setting is changed the machine exits the simulation mode and performs the hard reset Interruption key Shifts to the sub code input window When setting is changed it is invalid START key Setting contents are saved in the EEPROM and the machine shifts to the code input window When setting is changed the machine does not shift to the code input window When this setting is changed the following adjustment values and the set values are automatically changed according to the set destination O SIM46 19 table setting SIM46 30 AE limit setting O Paper size A4 for AB series LT for inch series O Maintenance cycle Returns to the default Japan Ex Japan O Mini maintenance cycle Only when setting is changed to Japan 1 AR M207 M165 M162 SIMULATIONS 7 20 Main code Sub code Contents Remark 26 07 Machine condition check When this simulation is executed the copy speed of the machine is displayed Sim26 7 CPM CHECK Displayed CPM list 16CPM 14CPM 16CPM 20CPM CA key Exits the simulation mode Interruption key Shifts to the sub code input window 18 Toner save mode setting Used to switch ON OFF of the toner save mode When this simulation is executed the current set value is di
55. OPERATOR KEY OPERATOR NUMBER CHANGE 00000 NUMBER CHANGE ACCOUNT AUDITING MODE Copy Printer and CONTROL Scanner TOTAL ACCOUNT RESET ACCOUNT Reset 1 Account Reset All Account ACCOUNT NUMBER CONTROL Enter Delete Change Account Number ACCOUNT LIMIT Single Account Limit All Account Limit ACCOUNT NUMBER SECURITY No No warning CANCEL JOBS OF INVALID ACCOUNT Cancel Not inhibited DEVICE WAITING COPY LAMP SETTING ON OFF CONTROL OFFSET FUNCTION UPPER TRAY Enable The function works CENTER TRAY MEMORY FOR PRINTER 30 40 50 60 7096 USB2 0 MODE Full speed mode High speed mode RETURN FROM COPY MODE TIMING 0 10 30 60sec OPERATION AUTO CLEAR 0 10 20 60 90 120sec SETTINGS DISABLE DISPLAY TIMEOUT Unchecked LANGUAGE SETTING MESSAGE TIME Short 3sec Normal 6sec Long 9sec KEY TOUCH SOUND Low High Off KEY TOUCH SOUND AT INITIAL POINT Off Check box unchecked KEY PRESS TIME Minimum 0 5 1 0 1 5 2 0sec DISABLE AUTO KEY REPEAT OFF The auto repeat functions DISABLE PAPER SIZE SET OFF Paper size setting can be made ENERGY SAVE AUTO POWER SHUT OFF On Check box is checked AUTO POWER SHUT OFF TIMER 5 30 60 120 240min PREHEAT MODE 1 5 30 60 120 240min TONER SAVE MODE excluding U K NETWORK DHCP enable ON Automatic acquisition of IP address the AR NB3 SETTING IP address enable is installed TCP IP enable ON Protocol enable NetWare enable ON Protocol enable EtherTalk enable ON Protocol enable
56. START key is pressed the window shifts to the sub code input standby window adjustment When however OK key OK OK START Key START Key is pressed the window does not shift 8115358 SPF AUTO Sub code input standby window adjustment NG OK START Key Sim53 8 SPF AUTO When the automatic adjustment result is NG ERR is displayed on the value display PRESS OK KEY EXEC ERR 10 SPF scanning position setting Default 1 Used to change setting depending on whether the SPF unit and the SPF document glass holder section are anti dirt glass or not When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim53 10 SPF RD POS Setting value Adjustment mode t SPF RD POS 0 SPF scan position setup for model which is not provided with dirt prevention 1 Scan position setting for dirt prevention SPF 0 1 Default 1 Dirt prevention part Though this setting is changed the other adjustment values are not changed When replacing or installing the SPF unit use this simulation to set the position and perform the scanning position automatic adjustment 61 03 HSYNC output check When this simulation is executed the polygon motor is rotated for 30sec together with the LEND signal EXEC indicating execution and HSYNC HSYNC sensor detecting status are displayed Every time when the HSYNC signal is detected HSYNC display is highlighted for 100ms
57. Scan speed 2 88msec Line Color Input data 1bit or 12bit Output data 1bit or 8bit Scan color Black and white binary Gray scale Full color Protocol TWAIN WIA XP Only STI Interface USB1 1 USB2 0 Scanner utility Sharpdesk Drop out color Provided Scanner button Destination selection by LCD Duplex scan Available Supported OS Windows98 Me 2000 Professional XP Home Professional Void area Lead edge rear edge 2 5mm Side Left right 3 0mm WHQL Yes XP 2000 after a few month later from first lot Electronic sort Option 20 sheet model 34 2 Kg Electronic sort Standard 20 sheet model 33 8 Kg Electronic sort Option 16 sheet model 30 6 Kg Electronic sort Duplex 16 sheet model 30 0 Kg Electronic sort Standard 16 sheet model 29 7 Kg AR M207 M165 M162 SPECIFICATIONS 2 4 33 Network box basics Reliability MCBJ MCBF Conforms to the main unit Standard memory 64MB Expansion 1DIMM 1 slot memory 144pin 128 256MB SO DIMM Interface RJ45 USB port for connection with the main unit LED Power LED 10 100BASE Tx mode LED LAN status LED USB status LED Switch Status Switch Supported OS Windows 95 98 Me NT4 0 Workstation SP5 or later 2000 professional XP Home Edition XP Professional Edition Windows Sever 2003 Mac OS 8 6 9 2 2 10 1 5 10 2 10 2 8 excluding 10 2 2 10 3 10 3 4 when PS option Document S S 16 sheet model 10
58. TEXT 600dpi 6 AE TS TS MODE AE 600dpi Used to set the copy density for each mode When this simulation is executed the list of the setting items and the current set value are displayed Select an item to be changed with t and keys and enter the adjustment value with 10 key The setting range is 1 99 When key is pressed the page is changed Enter the adjustment value with 10 key and press OK key The entered value is saved in the EEPROM and the machine shifts to the copy window Sample copying can be performed during the simulation AR M207 M165 M162 SIMULATIONS 7 29 Main Sub Contents Remark code code 46 09 Copy exposure level adjustment individual setting Text 300dpi The value on the Used to adjust the shift amount and the slanting value for each density level of 1 5 when the exposure mode is TEXT including TS For the shift amount the gamma gradation is common The whole sections are made brighter or darker When the shift amount is increased the brightness is decreased When the shift amount is decreased the brightness is increased The slanting value changes the gamma gradation When the set value is increased the gamma is increased to provide a higher contrast Clear black and white When the set value is decreased the gamma is decreased to provide a lower contrast Higher gradation Select an adjustment mode with the cross key and
59. VPN 1S L H0 VEXD INO AR M207 165 M162 ELECTRICAL SECTION 13 14 LEAD FREE SOLDER The PWB s of this model employs lead free solder The LF marks indicated on the PWB s and the Service Manual mean Lead Free solder The alphabet following the LF mark shows the kind of lead free solder Example Solder composition code of lead free solder Solder composition Solder composition Solder composition code code Refer to the Sn Ag Cu Lead Free table at the right Sn Ag Bi Sn Ag Bi Cu 4 Sn Zn Bi 5mm a Sn In Ag Bi M TNNT Sn Cu Ni Sn Ag Sb Bi Sn Ag P Bi Sn Ag 1 NOTE FOR THE USE OF LEAD FREE SOLDER THREAD When repairing a lead free solder PWB use lead free solder thread Never use conventional lead solder thread which may cause a breakdown or an accident Since the melting point of lead free solder thread is about 40 C higher than that of conventional lead solder thread the use of the exclusive use soldering iron is recommendable 2 NOTE FOR SOLDERING WORK Since the melting point of lead free solder is about 220 C which is about 40 C higher than that of conventional lead solder and its soldering capacity is inferior to conventional one it is apt to keep the soldering iron in contact with the PWB for longer time This may cause land separation or may exceed the heat resis
60. Warm up display and aging with jam 06 Intermittent aging 08 Shifting with warm up display 08 01 Developing bias output 02 Main charger output Grid HIGH O3 Main charger output Grid LOW 06 Transfer charger output 09 01 Duplex motor forward rotation check 6 02 Duplex motor reverse rotation check 6 04 Duplex motor RPM adjustment 6 05 Duplex motor switchback time adjustment 10 Toner motor operation 14 Trouble cancel except for U2 16 U2 trouble cancel 20 01 Maintenance counter clear 21 01 Maintenance cycle setting 22 01 Counters display 03 memory display 04 total counter display 07 operator code display 09 Paper feed counter display 13 CRUM destination display 5 14 P ROM version display 15 Trouble memory display 22 SPF jam counter display 2 24 01 Jam total counter clear 02 Trouble memory clear 04 counter clear 2 05 Duplex print counter clear 6 06 Paper feed counter clear 07 Drum counter clear 08 Copy counter clear 09 Printer counter clear 13 counter clear 14 SPF jam total counter clear 2 15 Scanner mode counter clear AR M207 M165 M162 SIMULATIONS 7 1 Main act Contents Main SUD Contents code code code code 25 01 Main motor o
61. an adjustment copy from the manual paper feed BYPASS tray set the following paper according to the destination specification AB series A3 paper Inch series Double Letter paper The adjustment value is in the range of 1 99 Default 50 When the adjustment value is increased the output image is shifted to the right When the adjustment value is increased by 1 the image is shifted to the right by about 0 1mm Select an adjustment item mode with the cross key and enter the set value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Copy start window Ready to copy Adjustment Copy start item selection window ar window Copy execution window 1 EJ8 1 2X 11 End of copy execution 1 AR M207 M165 M162 SIMULATIONS 7 42 Main Sub Contents Remark code code 50 12 Document off center adjustment Used to adjust the scanning start position in the main scanning direction of the document When this simulation is executed the selection window of the adjustment items and the current
62. are displayed Adjustment item selection window Sim50 19 DUP R VOID Display text array Adjustment mode 1 PRV SIDE1 1 SIDE1 Paper rear edge void amount 1st print surface 2 PRV SIDE2 50 2 SIDE2 Paper rear edge void amount 2nd print surface 3 RRC D 50 3 RRC D Print start position 2nd print surface 1 99 The adjustment value is in the range of 1 99 Default 50 When the adjustment value is increased by 1 the rear edge void amount is increased by about 0 1mm Select an adjustment item mode with the cross key and enter the set value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Copy start window Ready to copy BACK Adjustment item selection window Copy start window Copy execution window Bs 1 2x 11 End of copy execution AR M207 M165 M162 SIMULATIONS 7 45 Main code Sub code Contents Remark 51 02 Resist amount adjustment Used to adjust the contact pressure warp amount of paper against
63. check error Boot Destination error OxOD Sum check error Boot Download file structure error OxOE Sum check error EEPROM OxOF EEPROM read error 0x10 EEPROM write error Sum check error Boot not written 0x11 EEPROM verify error Sum check error Loader 0x12 Download data length error Sum check error After Boot writing 0x13 IMC communication error Message Sum check error Program test send error 0x14 IMC communication error Message Sum check error Common window test send error data 0x15 IMC communication error Download Sum check error Copy window data request send error 0x16 IMC communication error Download Sum check error Scan window data request parameter send error 0x17 MCU receive error Overrun Fleming Sum check error Print window data parity 0x18 MCU receive time out Sum check error Fax window data 0x19 FAX communication error Panel MCU communication error Ox1A PANEL communication error Ox1B Download file error Download file error FAX OxFF No process 0x44 FONT Flash write error 0x00 OK 0x45 FONT Flash sum check error 0x01 Download impossible 0x52 Registration data work sum check error 0x02 Total data size error 0x56 Registration data format error 0x03 LOADER no file 0x57 Registration data items insufficient error 0x04 DWLD no file 0x58 Registration data items overlap error 0x05 BOOT no file 0x61 BOOT data size error 0x06 MAIN no file 0x62 BOOT work sum check error 0x07 FONT download impossib
64. direction magnification ratio is displayed on the screen Sim48 1 COPY MAG 1 F R 2 SCAN 50 1 99 5 Select 2 SCAN mode with the cross cursor Sim48 1 COPY MAG 1 F R 50 2 SCAN 1 99 6 Enter the set value and press the start key The set value is stored and a copy is made Adjustment specification Adjustment mode SIM Display Set Specifi Set text array value cations range Sub scanning 48 1 SCAN 41 Normalt 1 99 direction 40 196 1 096 magnification ratio 1 0 1 b RSPF sub scanning direction magnification ratio SIM48 5 Note Before performing this adjustment be sure to check that the CCD unit is properly installed Before performing this adjustment the OC mode adjustment in copying must be completed 1 Puta scale on the original table as shown below and make a normal 10095 copy to make a test chart Note Since the printed copy is used as a test chart put the scale in parallel with the edge lines 2 Setthe test chart on the SPF and make a normal 100 copy 3 Compare the scale image and the actual image If necessary perform the following adjustment procedures 4 Execute SIM 48 5 5 After warm up shading is performed 6 Check to confirm that the RSPF SIDE1 mode is selected with the cross cursor Sim48 5 R SPF ZOOM 1 RSPF SIDE1 2 RSPF SIDE2 50 1 99 7 Enter the set value and
65. enter the set value with 10 key The adjustment range is 1 99 When lt or key is pressed the page is changed The shift amount and the slanting value can be individually set for each of five levels of density for each of TEXT TS and TEXT Therefore there are 20 patterns of adjustment modes Sim46 9 TEXT 300 Sim46 9 TEXT 300 Sim46 9 TEXT 300 1 1 0 SHIFT 4 2 0 GAMMA 7 4 0 SHIFT 2 1 0 GAMMA 50 5 3 0 SHIFT 50 8 4 0 GAMMA 50 3 2 0 SHIFT 50 6 3 0 GAMMA 50 9 5 0 SHIFT 50 17 1 99 27 1 99 37 1 99 Sim46 9 TEXT 300 Sim46 9 TEXT 300 Sim46 9 TEXT 300 10 5 0 GAMMA 13 TS 2 0 SHIFT 16 TS 3 0 GAMMA 11 75 1 0 SHIFT 50 14 15 2 0 GAMMA 50 17 15 4 0 SHIFT 50 12 15 1 0 GAMMA 50 15 75 3 0 SHIFT 50 18 TS 4 0 GAMMA 50 47 1 99 57 1 99 67 1 99 Sim46 9 TEXT 300 19 TS 5 0 SHIFT 20 TS 5 0 GAMMA 50 77 1 99 1 1 0 SHIFT TEXT density 1 shift amount 2 1 0 GAMMA TEXT density 1 gamma value 3 2 0 SHIFT TEXT density 2 shift amount 4 2 0 GAMMA TEXT density 2 gamma value 5 3 0 SHIFT TEXT density 3 shift amount 6 3 0 GAMMA TEXT density 3 gamma value 7 4 0 SHIFT TEXT density 4 shift amount 8 4 0 GAMMA TEXT density 4 gamma value 9 5 0 SHIFT TEXT density 5 shift amount 10 5 0 GAMMA TEXT density 5 gamma value 11 TS 1 0 SHIFT TS TEXT density 1 shift amount 12 TS 1 0 AMMA TS
66. inf 10 When installation is completed the following display is shown Press the Finish button Completing the Found New Hardware Wizard Maintenance Tool Version 4 00 Generic USB lt gt Driver Windows has finished installing the software for this device To close this wizard click Finish 11 When the indication is displayed to reboot the PC press YES button and boot the PC The installation procedure of the joint maintenance program on Windows 2000 is completed with the above operation 3 Download procedure 1 Main side Executable by performing the Service Simulation No 49 01 Flash Rom program writing mode A word Download mode appears on the operation panel to denote the download mode status 2 Connect the machine and the PC with a USB cable Be sure to connect the USB cable to the main unit side Connection to the optional dual function board cannot execute this function 6 JAA 2270 9 3 PC side Boot Maintenance exe and select AR M207 M162 M165 Series on the model selection menu L Select Model x AR M207 M162 M165 series Cancel Sample display 4 PC side Check to confirm that Simulation Command List tree is displayed on the integrated maintenance program L Integration Maintenance Program File E Option O Command List Specia MC
67. is displayed After completion of warm up press CA key to exit the simulation mode allowing normal copy operations The copy mode at that time is the aging mode with Osec of intermittent aging Warming up window Warming up completion window Copy window Sim7 1 W UP C MODE Sim7 1 W UP C MODE Ready to copy WARMING UP WARM UP COMPLETED CA 5J 4 100 38 1 2x 11 Canceled by turning off the power or executing a simulation which makes the hardware reset When the interruption is pressed to shift to the input standby window the machine does not enter the aging mode 06 Intermittent aging Used to execute intermittent aging of 3sec The set quantity and the mode are optionally selected When this simulation is executed the following execution start window is displayed When OK key or START key is pressed the machine exits the simulation mode Enter a desired coy mode and a desired copy quantity Press START key and intermittent aging will be started Execution start window Copy window Ready to copy Sim7 6 INTERVAL SET AGING INTERVAL AER YOU SURE EXEC Bj8 1 2 11 It is canceled by turning off the power or executing a simulation with the hard reset AR M207 M165 M162 SIMULATIONS 7 9 Main code Sub code Contents Remark 07 08 Shifting with warm up display Used to measure the warm up time When
68. is pressed at that time copying is performed with the previous adjustment value and the result can be checked 19 DI 5 0 SHIFT 1 99 UL LL 0L 4 74 LI PHOTO Error diffusion density PHOTO Error diffusion density PHOTO Error diffusion density PHOTO Error diffusion density PHOTO Error diffusion density PHOTO Error diffusion density PHOTO Error diffusion density density density density PHOTO Error diffusion PHOTO Error diffusion 1 shift amount 1 gamma value 2 shift amount 2 gamma value 3 shift amount 3 gamma value 4 shift amount 4 gamma value 5 shift amount 5 gamma value PHOTO Dither density 1 shift amount PHOTO Dither PHOTO Dither PHOTO Dither PHOTO Dither PHOTO Dither PHOTO Dither PHOTO Dither PHOTO Dither gt IL IL IL Lm gt lt PHOTO Error diffusion density 1 gamma value density 2 shift amount density 2 gamma value density 3 shift amount density 3 gamma value density 4 shift amount density 4 gamma value density 5 shift amount HOTO Dither density 5 gamma value Sim46 11 PHOTO 600 4 ED 2 0 GAMMA 5 ED 3 0 SHIFT 50 6 ED 3 0 GAMMA 50 27 1 99 Sim46 11 PHOTO 600 13 DI 2 0 SHIFT 14 DI 2 0 GAMMA 50 15 DI 3 0 SHIFT 50 57 1 99 Sim46 11 PHOTO 600 4 0 SHIFT 8 ED 4 0 50 9 ED 5 0 SHIFT 50
69. key All Clear key LCD display section Exposure key Color mode Program Paper key Resolution Program Zoom key Address Auto key Format Broadcast Duplex key Duplex scan Sort Document size Special function key Fax status key Arrows key OK key Back key LINE STATUS indicator when the fax option is installed Document size AB system A3 A5 Inch system 11 x17 5 5 x 8 5 Document weight 56 90g m 15 24165 when duplex 56 90g m 15 24165 Panel language support English Factory setting For the languages other than English the key sheet is packed together with the machine or manual kit Attach it when installing Document load capacity 40 sheets 30 sheets of 90g m loadable 30 sheets for B4 8 5 x 13 or above 40 sheets of 4mm thickness or below loadable Characters used in LCD Kind ROM font Inhibited kinds of Transparency film Perforated sheets photo Dot 6 W x 12 H AR M207 M165 M162 SPECIFICATIONS 2 2 documents catalogue 14 Controller board Detection Avaiable CPU H8S2321 16bit 1 chip microprocessor Detection size Automatic detection A kind of detection unit is used 19 6608MHz by switching the software destination Memory 16MB Single surface model AB system A3 B4 A4 A4R B5 B5R A5 32MB Duplex surface model Inch system 11 x 17 8 5 x 14 8 5 x 11 8 5 x 11 R 5
70. key When copying in sort mode from the document glass press this key when you have finished scanning the original pages and are ready to start copying 26 START key indicator Copying is possible when this indicator is on Press the key to start copying 27 CA key Clears all selected settings and returns the machine to the default settings AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 4 4 Display base screen Example Copy mode Icons appearing in the special function icon display 4 ik 1 sided to 2 sided m Center erase DV Ready to co i 2k 2 sided to 2 sided m Edge Center ee ae AX 4 erase SSAA Ice 2 sided to 1 sided eH CODY 2 in 1 copy ar mg i Sort function 4 in 1 copy Margin shift copy EG Dual page copy The display shown is the AR M207 when the optional RSPF is installed display Erase copy Card shot These only appear when the dual function board is installed 1 Exposure display Indicates the selected exposure mode 2 Special function icon display Icons of enabled special functions will appear 3 Message display Messages are displayed regarding machine status and operation 4 Original size display The size of the placed original and the icon of the original scanning mode will appear One sided scanning the SPF Scanning on the document glass amp Two sided scanning in t
71. lamp setting Used to set the Info lamp brightness PWM duty and the kind of flashing Sim65 11 INFO LAMP Lamp brightness 1 PWM DUTY 1 10096 Default 2 BLINK TYPE 1 2 80 3 60 1 5 4 4096 5 20 Kind of flashing 1 Flashing Default 2 Flashing 10 times and lighting thereafter 3 Lighting During this simulation Info lamp is lighted to allow checking of the brightness CA key Exit the simulation mode Interruption key Shifts to the sub code input window Default 1 Flashing AR M207 M165 M162 SIMULATIONS 7 49 Main Sub Contents Remark code code 67 50 USB reception speed adjustment Default 3 Normal2 Used to set an limitation on the print data reception speed when the USB transfer speed is at full speed Sim67 50 USB SPEED Display Setting 1 FULL SPEED Fast 1 FAST 2 NORMAL 1 3 NORMAL 2 Default 1 4 Slow 4 SAFE When images are disturbed in printing through USB change the setting and try again CA key Exits from the simulation mode Interruption key Shifts to the sub code entry window AR M207 M165 M162 SIMULATIONS 7 50 8 TROUBLE CODE LIST 1 Trouble code list 2 Details of trouble codes Main Sub Content code code E1 00 PWB communication trouble 10
72. manual paper feed tray the standard tray setting is set to the main tray CA key Exits the simulation mode Interruption key Shifts to the sub code input window Default 1 ON 36 Cancel of stop at maintenance life over Used to set YES NO of cancel of stop when the maintenance counter life is over Sim26 36 MAINTESTOP Code Setting 1 MAINTE OVER 0 Stop 1 Stop cancel Default 0 1 CA key Exits the simulation mode Interruption key Shifts to the sub code input window Default 1 Stop cancel 37 Cancel of stop at developer life over Used to set YES NO of cancel of stop when the developer counter life is over Sim26 37 DEVE STOP Code Setting 1 DEV LIFE OVER 0 Stop 1 Stop cancel Default 0 1 CA key Exits the simulation mode Interruption key Shifts to the sub code input window 39 Memory capacity check Used to check the capacity of the image memory SDRAM installed to the MCU PWB and the capacity of the IMC compression memory Sim26 39 MEMORY CHK MCU 32Mbyte IMC 16Mbyte There are two kinds of the displayed image memory capacity 16MB and 32MB The standard capacity of the IMC compression memory is 16B It is not displayed when IMC is not installed CA key Exits the simulation mode Interruption key Shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 22
73. name is included in the path Example Incorrect c Maintenance Download Tool Correct c Maintenance Downtool 2 Driver Installation procedure Note When the driver for the AR M205 M160 is already installed there is no need to install the driver A USB joint maintenance program installation The driver is installed by plug and play B Installation procedure on Windows XP 1 Machine side Executable by performing the Service Simulation No 49 01 Flash Rom program writing mode A word Download mode appears on the operation panel to denote the download mode status 2 Connect the machine and the PC with a USB cable Be sure to connect the USB cable to the main unit side Connection to the optional dual function board cannot execute this function 3 Check that the following display is shown Select Install from a list or the specific location and press the Next button Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for DOWNLOAD If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended install a list or specific location Advanced Click Nest to continue Newt gt Cancel 4 Select Include this location in the search If the retrieval area does not include the folder which includes
74. of the document sensor When this simulation is executed the status of the document sensor is displayed An active sensor display is highlighted Sim41 1 PD SENSOR ejes PD1 PD2 PD3 PD4 PD5 OC cover open close sensor status Document sensor status OCSW Open Close PD1 PD5 Document NO Document YES Highlighted Normal display Normal display Highlighted For AB series PD1 PD5 for inch series PD1 PD4 AR M207 M165 M162 SIMULATIONS 7 25 Main Sub Contents Remark code code 41 02 Document size detection photo sensor detection level adjustment When this simulation is executed the detection level of the OC document size detection sensor is displayed Real time display Place white paper of A3 or WLT on the document table and press OK key or START key with the OC cover open When START key is pressed EXEC is highlighted and the document detection level at that moment is saved in the EEPROM The saved value is used as the reference for the following document size detection control Sim41 2 PD SENSOR olo 5 4 4 3 1 128 200 2 128 200 o 1 3 128 200 4 128 200 o2 o1 5 128 200 o3 E The values are displayed in the range of 0 255 0 Black 255 White The value in indicates the adjustment threshold value EXEC is highlighted during execution OCSW Original cover status Open Highl
75. performs copying To adjust the sub scanning magnification ratio on the back of the document shift the window to the copy start window and select Duplex Simplex or Duplex Duplex mode with the duplex mode key Copy start window BACK Ready to copy Adjustment item selection window Copy start window Copy execution window 1 88 1 2x 11 End of copy execution The exposure mode is fixed to TEXT with density 3 and cannot be changed Forthe model without RSPF the adjustment item of document back is not displayed AR M207 M165 M162 SIMULATIONS 7 37 Main Sub Contents Remark code code 49 01 Flash Rom program writing mode Used to download the programs and data sections of the main unit MCU IMC board the FAX board and the operation panel When this simulation is executed the machine immediately shifts to the download mode and the following display is shown O When entering the download mode Download Mode Connect the main unit and the download PC with a USB cable and start downloading with the maintenance tool When downloading is started the display is changed as follows O Receiving download data Download Data Receiving O Processing download data Do not turn the power off O When downloadi
76. sensor TRAY D Tray full detection 19 Job separator paper presence empty TRAY FULL Job separator tray paper presence empty detection sensor 20 Job separator HP sensor LFT UP Job separator HP detection 21 Lower limit switch JOBS DLD Job separator tray lower limit position detection 22 sensor OCSW Original cover and SPF open close detection 23 size sensor Main Scaning DSINO Original size detection 24 size sensor Sub Scaning DSIN1 Original size detection AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 7 7 PWB unit No Name Function operation 1 Copy lamp Inverter PWB Copy lamp control 2 FPWB USB1 1 IEEE1284 I F 3 sensor PWB Image scanning 4 Main control PWB Main control PWB 5 Tray PWB Shifter motor control 6 IMC2 PWB Electronic sort USB2 0 lt lt Option AR EB9 gt gt 7 2ndcassette PWB 2nd cassette control 8 High voltage PWB High voltage control 9 Power PWB AC power input DC power control 10 Operation main PWB Operation panel input Display operation panel section control 11 LCD OPE PWB Display and operation panel control 12 FAX KEY PWB FAX operation input key operation input Option AR FX11 gt gt 13 main PWB FAX control lt lt Option AR FX11 gt gt AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 8 8 Cross sectional view
77. set value are displayed Adjustment item selection window Sim50 12 ORG CENTER Display text array Adjustment mode 1 0C 1 OC OC document off center adjustment 2 SPF SIDE1 50 2 SPF SIDE1 SPF document front off center adjustment 3 SPF SIDE2 50 3 SIDE2 SPF document back off center adjustment 1 99 Note 2 SPF SIDE1 is available only for the model with the SPF RSPF Note 3 SPF SIDE2 is available only for the model with RSPF The adjustment value is in the range of 1 99 Default 50 When the adjustment value is increased the document scanning position is shifted to the right and the image is shifted to the left as a result When the adjustment value is increased by 1 the scanning area is shifted by 0 1mm Select an adjustment item mode with the cross key and enter the set value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Copy start window BACK Ready to copy Adjustment Copy start tem selection window Copy execution window 1 88 1 2x
78. the LSU Less than 120mm More than 50mm AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 9 Note When replacing the LSU be careful not to touch the dust shield 8 Tray paper feed section Paper transport B Drive unit section Assembly Move down the clutch pawl as shown below and avoid the No Content clutch and install A Middle frame unit B Drive unit C Solenoid paper feed solenoid resist roller solenoid D Resist roller clutch Resist roller E Paper feed clutch Paper feed roller Semi circular roller A Middle frame unit Assembly Do not miss the door lock pawl 1 C Solenoid paper feed solenoid resist roller solenoid AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 10 D Resist roller clutch Resist roller 9 Manual multi paper feed section No Content Manual transport roller Manual paper feed roller Manual multi paper feed Manual feed solenoid Manual transport clutch Pressure plate unit Manual paper feed clutch mm oou gt A Manual transport roller Manual paper feed roller Note Push the lever at the right edge of the multi frame cover to the right upper side and remove it E Paper feed clutch Paper feed roller Semi circular roller Installation Be careful of the installing direction of the manual transport roller 6 AR M207 M165 M162 D
79. the USB cable can be removed at this point AR M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12 4 12 Terminate the maintenance program and turn on the power of the main body NOTE For making a second connection with another machine select the File and Reconnect in the menu bar on the maintenance program at the time of the USB being re connected Repeat the previous procedures from the above 5 fi Integration Maintenance Program ESS File F Option O Help H R Panel Facsimile Quit Q The copier is off Forbidden actions while downloading Important Failure in the download concerned may not allow you to conduct the subsequent download procedures Added care should be taken to avoid having the situation below arise while downloading Switching off the main body of AR M207 M162 M165 Disconnecting the download cable USB cable If the above inhibit item occurs during downloading Turn OFF and ON the power 1 If Download mode which means downloading is displayed on the operation panel of the machine perform downloading again 2 If Download mode which means downloading is not displayed on the operation panel of the machine turn OFF the power and press and hold the 4 key and the CA key and turn ON the power If then Download mode which means downloading is displayed on the operation panel LED of the machine perform downloading again If Download
80. the distance up to reverse start is increased by 3 steps in 1 2 phase excitement Sim9 5 SW BACK TIME 1 SW BACK TIME 50 76 When a value outside the setting range is inputted it is ignored CA key Exits the simulation mode Interruption key Shift to the sub code input window Default 50 10 Toner motor operation Used to check the operation of the toner motor When this simulation is executed the following execution start window is displayed Press OK key or START key and the toner motor is rotated for about 30sec After completion of the process the machine shifts to the sub code input window Execution start window Execution window OK START Key Sim10 TONER MOTOR Sim10 TONER MOTOR PRESS OK KEY EXEC CA key Exits the simulation mode Interruption key Interrupts the output operation and shifts to the sub code input window 14 Trouble cancel except for U2 Used to cancel EEPROM writing troubles such as trouble and execute the hard reset When this simulation is executed the following execution start window is displayed Press OK key or START key to clear the trouble other than U2 Execution start window Sim14 TROUBLE CLEAR TROUBLE CLEAR WITHOUT U2 AER YOU SURE EXEC AR M207 M165 M162 SIMULATIONS 7 12 Main code Sub code Contents Remark 16 U2 trouble cancel Used to cancel the U2 trouble and execu
81. the manual paper feed port 20 2 tray paper transport roller Transports paper from the 2nd tray 21 2nd tray paper pick up roller Picks up paper from the 2nd tray semi circular roller 22 15 paper feed roller Picks up paper from the 1st tray semi circular roller 23 MG roller Puts toner on the OPC drum AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 9 5 UNPACKING AND INSTALLATION 1 Installing conditions A Copier installation Do not install your copier in areas that are damp humid or very dusty exposed to direct sunlight poorly ventilated subject to extreme temperature or humidity changes e g near an air conditioner or heater Be sure to allow the required space around the machine for servicing and proper ventilation B Power source Use an exclusive use power outlet If the power plug of this machine is inserted into a power outlet commonly used with other illumination units flickers of the lamp may be result Use a power outlet which is not used commonly with any illumination units Avoid complex wiring C Grounding wire connection To avoid danger be sure to connect a grounding wire If no grounding wire is connected and a leakage occurs a fire or an electric shock may be result 2 Removal of protective material and fixing screw 1 Remove all tapes and protective material Remove all tapes then open the document cover and remove the protect
82. to ON when the duplex unit is installed If this setting is set to OFF on the duplex machine the duplex motor dose not rotate and paper is not discharged normally resulting in a paper jam Sim26 4 DUPLEX SET Code Duplex setting 1 DUPLEX mom 0 OFF O OFF 1 ON 1 ON 0 1 05 Count mode setting Default 0 2 Used to set the count up number of the total counter the developer counter and the maintenance counter individually when a special paper A3 WLT 8k is passed When this simulation is executed the current set value is displayed Sim26 5 COUNT MODE 1 COUNT MODE 0 3 Setting Total Developer Maintenance 0 2 2 1 1 2 2 2 1 3 T1 1 1 43 Default 0 Enter a value with 10 key and press OK key or START key to save the current adjustment value to the EEPROM The machine returns to the sub code input window 06 Destination setting Default Used to set the destination of the main unit When this simulation is executed the code number of currently set destination is displayed Sim26 6 DESTINATION Code Setting 4 DESTINATION IN Japan AB series 1 INCH Inch series 2 AB Ex Japan AB series 0 6 3 INCH FC Ex Japan inch series FC 4 AB FC Ex Japan AB series FC 5 CHINESE _ China EX Japan AB series Chinese paper support 6 TAIPEI Taiwan EX Japan AB series Chinese paper support Setting range 0 6 0 6 Default Depends on the model
83. 096 replacement 20 sheet model 10096 speed Standard s p 20 sheet model 45 9 sheets min D D Item included Installation manual Case color Frosty white Installation Must be installed easily 2 Reversing single pass feeder RSPF Document set Face up Setting software Internet Explorer 5 5 or later Netscape Navigator 6 or later Expansion option PS expansion kit AR PK1N Barcode font kit AR PF1 Flash ROM kit AR PF2 Sharpdesk Sharp desk license kit AR U series transport system Document Right side center reference position Document Sheet through type Document feed direction Document feed from the top Network protocol TCP IP IPX SPX NetWare NetBEUI Ether Talk Apple Talk Document size AB system A3 A5 Inch system 11 x 17 5 5 x8 5 Document weight 56 90g m 15 24165 Duplex 56 90g m 15 24165 Emulation PCL PS PS is cancelled by the soft key ESC P Font Kanji Mincho Gothic Bitmap ANK Roman Sans Serif Bitmap E RIC Canceled by the soft key B Peripheral devices basic specifications 1 Single pass feeder SPF Document set 40 sheets 40 sheets of 4mm thickness or less can transport system Document set Face up Document Right side center reference position Document Sheet through type Document feed direction Document feed from the top Document size AB s
84. 1 x 17 white paper on the original table as shown below apo Wc supo Allow a little space Glass holding plate A3 11 x 17 white paper Fit the paper edge and the glass holding plate edge 2 Open the original cover and make a normal 10096 copy 3 Measure the width of the black background at the lead edge and at the rear edge y Paper exit direction COE AMT La Lead edge black background width Lb Rear edge black background width If the width La of the black background at the lead edge is equal that Lb at the rear edge there is no need to execute the following procedures of 4 7 4 Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side When La Lb Turn the mirror base drive pulley on the front frame side in the arrow direction A Do not move the mirror base drive pulley shaft When La Lb Turn the mirror base drive pulley on the rear frame side in the arrow direction A Do not move the mirror base drive pulley shaft Rear side Front side DA 5 Tighten the mirror base drive pulley fixing screw Adjustment specification La Lb 6 Execute the main scanning direction FR distortion balance adjustment previously described in 2 again 4 Main scanning direction FR direction magnification ratio adjustment SIM 48 1 Note Befor
85. 11 End of copy execution AR M207 M165 M162 SIMULATIONS 7 43 Main code Sub code Contents Remark 50 18 Memory reverse position adjustment in duplex copy Used to adjust the reverse point scanning end position on the reversed surface in duplex copy When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim50 18 DUP REV Display text array Adjustment mode 1 0C 1 OC OC memory reverse output position 2 SPF 50 2 SPF SPF memory reverse output position 1 99 The adjustment value is in the range of 1 99 Default 50 Front surface print in S D mode and even page print in D S mode are reverse memory copy operations from the document rear edge When therefore the print start position adjustment of the output image is required adjust as follows The image in the reverse memory copy is printed from the scanning rear edge when the document scanning direction is in the arrow direction as shown below If therefore the print lead edge is shifted set the reference chart with the rear edge on the reference position and adjust the simulation set value with this simulation so that the print image lead edge matches Since printing is started at the print start position from the last memory image data to the head data the end data position saved in the memory is changed
86. 22F x 2 WHITE Odd lt 934 CN10 SMd oOdV HOLON NOSA10d Josueg jueuinoog 445 NN 395 uedep VI Jojeou olo anesseo fs g YOSNIS H3dVd 8 3 WNN 8 WHOM LIN ES Im g gt 2 uondo 08 8d J ojo YOLON YOLOW x85 YINOL rp GIONSTOS Old eu p 70 df HOId o NOx Q E H YALSINYSAHL f AINO 130ON dnd YOLOW dna uondo gt MS H3MOT uondo gt YOLIGNY uondo SOLON o1 vivd3s gor CN4 Co 044 AB ONLY MOSN3S HONDJ0 av MOSN3S 1N3Wnooa HOSN3S HONDJ0 av 20 HOSN3S ANaWnooa 099 YOLOW dNV1AdOO eseq jeondo
87. 3 1371 gt gt FTH SVEN nae psc Qs 9 DTC114EKA R110 100 i RTH C129 777 1022 PMCLK 14 1B H8 JP PMCLK A DSCLK 6m 2B 2c x Sm s xH i TU YAU PNG AUD COPY I amp 6B ec H4 AUD C PY ID C J 7B IAUD CA KIDG5503F KIA393F EL 10278 NM 7 KIA358F EL gt THOPEN T421 R117 gt 3003 The lower the heat roller surface temperature is the greater the thermistor resistance is and vise versa Therefore the lower the heat roller surface temperature is the higher the thermistor terminal voltage is and vise versa The thermistor terminal voltage is inputted to the CPU analog port The CPU controls ON OFF of the heater lamp by this input voltage level AR M207 M165 M162 ELECTRICAL SECTION 13 4 High temperature protect circuit in case of CPU hung up For IC23 3pin reference voltage 3 3 is divided by the resistor The thermistor terminal voltage is inputted to IC23 2pin When the voltage at 2pin becomes lower than the voltage at 3pin when the heat roller temperature is about 220 230 C IC23 1pin becomes HIGH and the HL signal is lowered to the GND potential through IC22 stopping generation of the heater lamp ON signal IC23 1pin is normal LOW When the heat roller surface temperature is lower than the set level 1 Since t
88. 5 Normal Reduction Enlargement Normal Reduction Enlargement 4 8 5 11 20 20 20 16 16 16 A4R 1415 1415 14 15 12 12 12 8 5 x11 R A5 5 5 x8 5 20 20 20 16 16 16 B5 16K 20 20 20 16 16 16 B5RA6KR 416 15 16 15 16 15 14 14 14 8 5x13 12 12 12 10 10 10 B4 8 5 14 12 12 12 10 10 10 A3 11 x17 11 10 111 10 11 10 9 9 10 9 9 10 9 9 10 8K 11 11 11 5 First copy time First copy time 7 2sec or less Measurement conditions When feeding paper of A4 8 5 x 11 from the main unit tray polygon rotation state Main unit first 7 2sec or less stage Main unit second 8 5sec or less stage Option paper feed 9 5sec or less first stage Option paper feed 10 5sec or less second stage Manual tray 7 5sec or less First copy time from the document feed unit SPF 12sec or less RSPF 12sec or less 9 Engine resolution Resolution Reading 600 x 300dpi1 600 x 600dpi selectable Writing 600x600dpi Gradation Reading 256 gradation Writing 2 gradations 10 Scanner section Scanner Document table AR M207 M165 M162 SPECIFICATIONS 2 1 11 Document table reference position Max Document A3 11 x17 size Scan area 297 x 431mm Document Left back corner reference Detection Platen Detection size Available Automatic detection supported by each unit for inch AB AB system A3 B4 A4 A4R A5 Inch system
89. 5 x 8 5 Interface Document tray Tray Document insertion direction IEEE1284 Parallel 1 port guide display center Marked document face up set USB1 1 1 port command USB2 0 1 port Standard option area Document From the center Eth i T nor Network b guide Marked A3 A4 11 B4 B5 8 5 erne port Network box A4R A5 B5R ASR 5 5 15 Paper feed section Type 4 stage paper feed tray multi manual paper feed Paper feed system Front loading paper feed from the top Main unit tray Size to be fed B4 4 B5 B5R A5 No 1 tray only 16K 16KR 8K 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11 R 5 5 x 8 5 No 1 tray only 18 Paper exit section Paper size setting User setting Paper exit Face down position system Paper exit section 250 sheets capacity Paper size setting B4 A4 A4R B5 B5R A5 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11 R 5 5 x 8 5 For A5 5 5 x 8 5 however No 1 cassette only Paper exit paper size kind All feedable paper types and sizes Paper size setting when shipping AB system A4 Inch system 8 5 x 11 Paper exit paper full detection Upper stage Available Detected when the job Separator is installed Lower stage None 250 sheets of counted and detected 19 Exposure Print density Density mode Auto Text Photo NO Of manual adj
90. 6 DAO In Not use Input Mode4 112 P47 AN7 DA1 In Analog Input TC 126 PGO CAS Out Not use 113 Avss GND Ground 127 PG1 CS3 Out ChipSelect for I O ASI 114 Vss GND Ground 128 PG2 CS2 Out ChipSelect for ASIC 115 P17 PO15 Out Scan stop Signal TIOCB2 TCLKD 3 Image process ASIC HG73C141HFV a General The ASIC is composed of the three major blocks the image process section the print control section and the I F section Image process section With image data from the PWB in the operation mode determined by the register setup shading AE process input correction area separation filter process resolution conversion zoom process output y correction binary conversion error diffusion dither method simple binary conversion are performed Print control section When copying the image processed data are outputted to the LSU according to the LSU writing timing When scanning the image data are made into 8bit width and outputted to the I F section USB I F section Controls the DRAM which is the image data buffer and processes data send receive between the USB I F and the IEEE1284 I F The ASIC is controlled by writing the operation mode and the necessary setup values of the operation mode into the ASIC control register before starting each operation For ASIC Pin configuration refer to the table at the end of this document LSU Resolution conversion Print data process circuit Zooming Image
91. 9DS For control the ASIC outputs the drive signal to the IC They drive each motor in 1 2 phase excitement or 2 phase excitement Each motor switches the motor current value in each magnification ratio Mirror motor drive circuit CP1 24V CP2 0603FA1 5A o 24VM O o 0 24Vdup 0603FA1 5A C143 C144 le C12 0 tu 71 47u 35V OUT_A e OUT OUT PGND OUT_B 24VM R119 R120 o 5v 0 68J 1W 0 68J 1W 1437 R121 15kJ 24 T442 23 22 1 FA Gr L g C148 19 MM AIO 820p P ND PGND 820p 18 MM BIO 17 MM AH ay MM 144 16 mis MM PH B HE 13 R123 1kF R125 C150 gt 820 R126 PGND n 13 PGND MMrefO MMref1 MMref2 C152 C153 C151 0 1u 0 1u 10u 16V 2 o T 2 o 10 I F circuit a General The I F circuit is composed of the USB driver and the IEEE1284 driver and performs hard interface with the ASIC MCU PWB b USB circuit With the USB driver the differential signals analog of USB are IEEE1284 circuit converted into digital signal which are sent to the ASIC In the reverse The IEEE1284 driver is used to perform interface between the ASIC procedure interface between the ASIC engine a
92. IM50 19 1 Seta scale as shown in the figure below A4 8 5 x 11 222102 Paper rear edge Void amount Standard value 4mm or less Paper rear edge Execute SIM50 01 and select DEN B with the arrow keys 2 3 Scale image 4 The currently set adjustment value is displayed 5 Stored and a copy is made Adjustment specification Set the document size to A4 8 5 x 11 and make a copy at 100 If necessary perform the following adjustment procedure Enter the set value and press the start key The correction value is Mode SIM Display Set value Specifi Set text array cation range Rear edge void SIM DEN B 1 step 4mm or 1 99 50 1 0 1mm shift less d 4 Paper off center adjustment SIM50 10 Set a test chart UKOG 0089CSZZ on the document table Select a paper feed port and make a copy Compare the copy and the test chart If necessary perform the following adjustment procedure Execute SIM 50 10 After completion of warm up shading is performed and the currently set off center adjustment value of each paper feed port is displayed Sim50 10 PRT CENTER Sim50 10 PRT CENTER 1 TRAY1 4 4 2 2 50 5 BYPASS 50 3 TRAY3 50 6 DUPLEX 50 12 1 99 22 1 99 Enter the set value and press the start key The correction value is Stored and a copy is made Adjustment specification
93. ISASSEMBLY AND ASSEMBLY 10 11 D Manual transport clutch B Manual multi paper feed E Pressure plate unit C Manual feed solenoid AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 12 F Manual paper feed clutch 10 Power section Note Push the lever at the right edge of the multi frame cover to the No Content right upper side and remove it A Power unit B Power fan C High voltage D Power P W B E Power switch A Power unit AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 13 11 Developing section Contents C High voltage P W B No A Developing box B Developing doctor C IMG roller A Developing box D Power P W B B Developing doctor Developing doctor gap adjustment E Power switch Adjustment e AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 14 C MG roller Adjustment MG roller main pole position adjustment Note Attach it to fit with the attachment reference when replacing the DV blade DV blade N 0 Attaching S reference 0 5 RSS 5 DV blade lower seal EN n RN 12 Process section No Contents A Drum unit B Main charger unit C Cleaning blade A Drum unit AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 15
94. Japan MAINTE nnnnnnn MIN MNT Mini maintenance counter Japan DEV nnnnnnn MIN MNT nnnnnnn DRUM nnnnnnn Sim22 1 COUNTER 2 4 Counter display CPY JOB nnnnnnn TOTAL Total counter PRT JOB nnnnnnn MAINTE Maintenance counter AR model SCN JOB nnnnnnn DEV Development counter AR EX Japan model OC SCN nnnnnnn MIN MNT Mini maintenance counter AR Japan model DRUM Drum counter CPY JOB Copy job counter PRT JOB Print job counter SCN JOB Scan job counter Sim22 1 COUNTER 3 4 OC SCN scan counter SPF nnnnnnn SPF SPF counter DUPLEX nnnnnnn DUPLEX DUPLEX counter OTHERS nnnnnnn OTHERS Other counter MNTCYC nnnnnnn MNTCYC Maintenance cycle AR model DRM TTL Drum rotation accumulated time MMTCYC Mini maintenance cycle AR Japan model Sim22 1 COUNTER 4 4 DRM TTL nnnnnnn MMTCYC nnnnnnn Though SIM26 74 is set to 1 Scan counter is added the count is not added to SIM22 01 total counter display The setting affects only the total counter display in the key operator program 03 Jam memory display Used to check the jam kind occurred in the main unit and the SPF The kinds of jams up to 30 items are displayed sequentially from the latest one The oldest one is deleted sequentially This display is used for troubleshooting If there are extremely many troubles in a position it may be judged that a repair must be executed
95. Key PRESS OK KEY EXEC CA key Exits the simulation mode Interruption key Interrupts the output operation and shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 11 Main code Sub code Contents Remark 09 04 Duplex motor RPM adjustment Used to adjust the duplex motor rotation speed When this simulation is executed the following setting window is displayed Enter an input value with 10 key and press OK key or START key The setting range is in 1 13 steps and the default is 4 646 9PPS Setting window Sim9 4 MOTOR SPEED posue uice M j E OW 1 MOTOR SPEED 02 640 APPS 03 643 6PPS 04 646 9PPS Default 05 650 1PPS 06 653 3PPS 07 656 5PPS 08 659 8PPS 09 662 9PPS 10 666 2PPS 11 669 4PPS 12 672 6 5 13 675 8PPS Fast When a value outside the setting range is inputted it is ignored CA key Exits the simulation mode Interruption key Shift to the sub code input window Default 4 646 9PPS 05 Duplex motor switchback time adjustment Used to adjust the duplex motor switchback time when the motor reverse rotation is controlled When this simulation is executed the following setting window is displayed Enter an input value with 10 key and press OK key or START key The setting range is 50 76 and the default is 50 When the adjustment value is increased by 1
96. M207 M165 M162 ADJUSTMENT 6 1 S Developing bias voltage check Note Use a digital multi meter with an internal resistance of 10MQ or more Set the digital multi meter range to DC700V Put the test rod of the digital multi meter on the developing bias voltage output check pin Turn on the power execute SIM25 1 Specification Mode Specification Developing bias voltage DC 400 8V 4 Grid bias voltage check Note Use a digital multi meter with an internal resistance of 10MQ or more Set the digital multi meter range to DC700V Put the test rod of the digital multi meter on the grid bias voltage output check pin Turn on the power The voltage is outputted in the grid bias High output mode during warming up and in the grid bias Low output mode when warming up is completed Specification Mode Specification Grid bias LOW DC 380 8V Grid bias HIGH DC 525 10V Mechanism section 1 Image position adjustment a OC image lead edge position adjustment SIM 50 1 Note In advance to this adjustment the sub scanning magnification ratio 1 adjustment must be performed Set a scale on the OC table as shown below Check the copy output adjustment procedures Execute SIM 50 01 Select a desired mode with the arrow keys enter the adjustment value with 10 key and press OK key When START
97. N 1 Block eee 13 1 2 Circuit 13 2 3 Actual wiring diagram 13 8 1 GENERAL 1 Cautions on using A Warning The fusing area is hot Exercise care in this area when removing misfed paper Fusing unit B Cautions Do not switch the machine rapidly on and off After turning the machine off wait 10 to 15 seconds before turning it back on Place the machine on firm level surface When the machine is not used for a long time for example during prolonged holidays turn the power switch off and remove the power cord from the outlet When moving the machine be sure to turn the power switch off and remove the power cord from the outlet Do not cover the machine with a dust cover cloth or plastic film while the power is on Doing so may prevent heat dissipation damaging the machine Do not make any modifications to this machine Doing so may result in personal injury or damage to the machine Do not make copies of anything which is prohibited from copying by law The following items are normally prohibited from printing by national law Other items may be prohibited by local law Money Stamps Bonds Stocks Bank drafts Checks Passports Driver s licenses Do not touch the photoconductive drum Scratches or smudges on the drum will cause dirty prints Store spare toner cartridges in a cool dry pla
98. NetBEUI enable ON Protocol enable COPY SETTING EXPOSURE ADJUST Original glass Level 1 2 3 4 5 Document feeder MARGIN DEFAULT AB system 0 5 10 15 20mm Inch system 0 1 4 1 2 3 4 1inch ERASE ADJUST AB system 0 5 10 15 20mm Inch system 0 1 4 1 2 3 4 1inch CARD SHOT DEFAULT AB system Y 54mm X 86mm Inch system Y 2 1 8inch X 3 3 8inch DEFAULT TRAY SET Tray 1 2 3 4 BYPASS TRAY DEFAULT EXPOSURE Auto TEXT PHOTO STREAM FEEDING Check box unchecked ROTATION COPY Check box checked SORT AUTO SELECT No sort Sort RESOLUTION IN AUTO TEXT MODE 300 600dpi Pattern 1 2 LIMIT OF COPIES 99 999 copies DISABLE AUTO PAPER SELECTION Check box unchecked DISABLE 2 SIDED COPY Check box unchecked AR M207 M165 M162 KEY OPERATOR PROGRAM 11 1 12 FLASH ROM VERSION UP PROCEDURE 1 Preparation Write the download data the file with the extension dwl to the main body of AR M207 M162 M165 Necessary files for download Maintenance exe Maintenance software ProcModelH mdl ProcModelH fmt ProcModeH ini Driver Drivers 2kXP Mainte inf For XP 2000 DriversWin9xME Wainte inf For ME 98 Drivers Win9xME UsbScan sys For ME 98 Download File Download File dwl Note When creating a folder for a maintenance tool in the PC be sure that no lengthy folder
99. R CLR DEVELOPER COUNTER CLEAR ARE YOU SURE EXEC CA key Exits the simulation mode Interruption key Shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 26 Main code Sub code Contents Remark 43 01 Fusing temperature setting Normal copy Used to set the fusing temperature in normal copy When this simulation is executed the current set value is displayed Every time when key is pressed the set value is increased by 5 C from the current display temperature Every time when key is pressed the set value is decreased by 5 C from the current display temperature Enter a desired set value temperature and press OK key or START key The set value is caved in the EEPROM Setting can be made in the range of 160 C to 200 C in the increment of 5 C 160 C 165 C 170 Default 175 180 185 190 195 C 200 C Sim43 1 FUSER TEMP T FUSER TEMP K 160 200 89 ANOaARWN AO CA key Exits the simulation mode Interruption key Shifts to the sub code input window Default 2 170 C 12 Standby mode fusing fan rotation setting When this simulation is executed the currently set code number is displayed Select a mode to be changed with the cross key and enter a set value with 10 key Enter the mode number to be selected with 10 key and press OK key or START key The set value i
100. RAY1 is increased by 10 the image lead edge shifts to the paper lead edge by 1mm Default 50 4 Set the lead edge void amount to B 50 2 5mm Default 50 When the value of 4 DEN A is increased by 10 the void amount is increased by about 1mm For 25 or less the void amount is zero Example Copy output result Paper lead edge Distance between the paper lead edge to the image lead edge H 5 0mm Scale image loss amount R 4 0mm 06 Copy lead edge position adjustment SPF RSPF Used to perform the image lead edge adjustment in the SPF RSPF copy When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim50 6 SPF EDGE Display text array Adjustment mode 1 SIDE1 1 SIDE1 Document front scan start position adjustment 2 SIDE2 2 SIDE2 Document back scan start position adjustment 3 END EDGE 3 END EDGE Document rear edge image loss adjustment 1 99 The adjustment value is in the range of 1 99 Default 50 When the adjustment value of the document scanning start position is increased by 1 the scanning timing is advanced resulting in a smaller image loss Select an adjustment item mode with the cross key and enter a desired value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After
101. SHARP SERVICE MANUAL CODE 00ZARM207 A1E AR M162 AR M165 DIGITAL COPIER AR M207 AR M165 AR M162 AR M207 With the RSPF installed 1 GENERAL 2 SPECIFICATIONS 3 CONSUMABLE PARTS 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES 5 UNPACKING AND INSTALLATION 6 ADJUSTMENTS 7 SIMULATIONS 8 TROUBLE CODE LIST 9 MAINTENANCE 10 DISASSEMBLY AND ASSEMBLY 11 KEY OPERATOR PROGRAM 12 FRASH ROM VERSION UP PROCEDURE 13 ELECTRICAL SECTION Parts marked with ANC are important for maintaining the safety of the set Be sure to replace these parts with specified ones for maintaining the safety and performance of the set This document has been published to be used for SHARP CORPO RATION after sales service only The contents are subject to change without notice This product is a class 1 laser product that complies with 21CFR 1040 10 and 1040 11 of the CDRH standard and IEC825 This means that this machine does not produce hazardous laser radiation The use of controls adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure This laser radiation is not a danger to the skin but when an exact focusing of the laser beam is achieved on the eye s retina there is the danger of spot damage to the retina The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing 1 When a problem in the lase
102. TART key Clears the SPF jam total counter and shifts to the sub code input window CA key Exits the simulation mode Interruption key Shifts to the sub code input window 15 Scanner mode counter clear Used to clear the scanner mode counter Sim24 15 COUNTER CLR SCANNER MODE COUNTER CLEAR AER YOU SURE EXEC OK or START key Clears the scanner mode counter and shifts to the sub code input window CA key Exits the simulation mode Interruption key Shifts to the sub code input window 25 01 Main motor operation check Cooling fan motor rotation check When OK key or START key is pressed the main motor as well as the duplex motor in the case of the duplex model is rotated for 30 sec If the developing unit is installed to save toner consumption at that time the developing bias the main charger and the grid are also outputted In addition since laser discharge is required when the motor is stopped the polygon motor is also operated Check if the developing unit is installed or not If it is not installed the previous high voltage is not outputted and only the motor is rotated After completion of 30sec operation the machine shifts to the sub code input window This simulation must not be executed with the door open close switch forcibly turned ON Execution start window Execution window Sim25 1 MAIN MOTOR Sim25 1 MAIN MOTOR OK START Key PRESS OK KEY EXEC EXEC After completion of t
103. U Dust proof glass Paper feed section Multi paper feed section Take up roller manual SPF Paper feed roller Spring clutch Paper transport section PS roller Transport paper exit rollers Spring clutch Ox Ox Ox Fusing section Upper heat roller Pressure roller Pressure roller bearing X X X Ox Upper separation pawl X X X Lower separation pawl X X X Drive section Gears Xx Xx Xx Xx Belts X X X Paper exit section Ozone filter 1 X X X X 1 Recommendable replacement time 50K Letter 5 print AR M207 M165 M162 MAINTENANCE 9 1 2 Maintenance display system Toner Life 16K Remaining a Press and hold the density adjustment LIGHT key for more than 5 sec and the machine will enter the user quantity check 1 program mode b Press and hold the 96 key for more than 5 sec and the remaining quantity will be displayed on the copy quantity display in one of the following levels Remaining quantity display levels 10096 7596 5096 2596 1096 LO c Press the density adjustment LIGHT key to cancel Remaining NEAR EMPTY EMPTY quantity About 1096 Message and icon ON Flash on the LCD Machine Operation allowed Stop Developer Life 50K Message and icon ON at 50K of the on the LCD developer count Machine Selection is available between Not Stop and Stop by Service Simulation SIM 26 37
104. U IMC2 PaneljFacsimile Service Man Port Ji lusbscang AR M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12 3 5 PC side If The copier is off is displayed on the left lower side after booting the integrated maintenance program select File and then Reconnect on the menu bar 1515 L Integration Maintenance Program Fie F Option O Help H The copier is off 6 PC side Check to confirm that the tree is displayed on Special MCU IMC2 Panel Facsimile of the integrated maintenance program If the tree is not displayed check that the USB is properly connected and select Reconnect again in the previous procedure of 5 L Integration Maintenance Program 9 x File E Option Q d List 1C2 Panel Facsimile Service Man Mode Port V lusbscena A 7 PC side Double click Special MCU IMC2 Panel Facsimile on the main tree items to extend the sub tree items and select DWL Data Area Download L Integration Maintenance Program 9 x Fle F Option Q Help r C Simulation Command List DWL Data Area Download F EEP ROM Data Area Upload 27 Facsimile Data Area Upload gt EEP ROM Data Area Upload Confirm Version Facsimile Data Area Upload Ks Confirm Version Service Man Mode Port usbscan0 zi 8 PC side Specify the download file dwl Integration Maintenance Program 15 5 File F io Hel
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106. WNOOG __ 87 HOSN3S HONI XOSMAS LNSWNOOG L 705 lt 5 3 3H3SN3S dH YANNVOS gt Y 4b0 SP096 8NO 034 S33NHVH AdOO gt 91 099 ONS SY 092 d9 099 10533 ZiHd G99 099 NaS 34V pay OS 34v 105 33 ZiHd 099 NO Ld 99 N3S 34V XOY NS MOS 33V SOIN A9 3 HOSN3S LINN AdOO 29034 I8d33V 98033 980 33V E BZZBLL GrirHd geg ztNO av SHT3V yaaaav EEEE aoas 34V 20 34v 2803JV LL 18033 557 A 54 GOW o a NS v4 Qs S Ze v44 eN2 Gast SZ t43 INO j T L o Q n z Y 5 9 n 8 AR M207 M165 M162 ELECTRICAL SECTION 13 10 Actual wiring diagram 4 7 JP2 IN OVMN xo amp xow1Noi EB O
107. YNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD BETRAKTA EJ STRALEN STR LEN R FARLIG VORSICHT UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GE FFNET UND SICHERHEITSVERRIEGELUNG BERBR CKT NICHT DEM STRAHL AUSSETZEN ADVARSEL USYNLIG LASERSTRALNING VED ABNING NAR SIKKERHEDSBRYDERE ER UDE AF FUNKTION UNDGA UDSAETTELSE FOR STRALNING CAUTION NSELE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED VORSICHT LASERSTRAHL UNG WENN AGDECKUNG GE FFNET UND VARNING CS N S LASERSTR LNING N R DENNA DEL R PONAD SP RRAR R SICHERHETTSVERRIEGELUNG TBERERTCKT NICHT DEM STRAHL AUSSETZEN URKOPPLADE STR LEN RFARLIG BETRAKTA EJ STR LEN ADVARSEL USMUSLASERSTRINGYED SIKKERHEDSAFBRYDEREER AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTINA N KYM T NT ADVERSEL SSYNEGLASERSTR LING NR DEKSEL pes OG SIKKERHEDSL s BRYTES UNNG EKSPONERING FOR STR LEN UDE AF FUNKTION UNDGA UDSAETTELSE FOR STR LING LASERS TEILYLLE L KATSO S TEESEEN Disconnect the AC cord before servicing the unit CLASS 1 LASER PRODUCT LASER KLASSE 1 LASER WAVE LENGTH 795 15 mm Pulse times 0 481 ms 6 mm Out put power 5 mW 1 GENERAL 1 Cautions on using 1 1 2 Installation requirements 1 1 3 Configuration ic eb Aen ne eR 1 2 2 SPECIFICATIONS 1 Basi
108. al function screen will appear The screen shown above is the copy mode screen 2 Press the W or A key to select PAPER SIZE SET SPECIAL FUNCTION SPECIAL MODES ORIG SIZE ENTER PAPER SIZE SET DISPLAY CONTRAST 3 Press the OK key PAPER SIZE SET mS 11 11 84x14 82 11 BAX11R The paper size setting screen will appear Note 1 Shows tray 1 2 Shows tray 2 4 Press the W or A key to select the paper tray for which the paper size is being changed Example Tray 2 PAPER SIZE SET o AMJ8Zxll 11 17 SHE xu 84x11 BIx11R 5 Press the key O PAPER SIZE SET BENE 1 1 17 xu 84x11 v 84X11R The cursor moves to the paper size selection position on the right 6 Press the W or A key to select the paper size Example Selecting 8 1 2 x 14 size PAPER SIZE SET 184x11 11x17 1 1 17 85 14 87 11 v 887 118 To change the size of another paper tray press the lt Q key and then repeat steps 4 to 6 7 Press the OK key A message asking you to confirm the new paper size setting will appear 8 Press the OK key The selected paper size will be stored and the display will return to the base screen Note Affix the paper size label for the paper size selected in step 6 to the label position on the right end of the tray AR M207 M165 M162 UNPACKING AND INSTALLATION 5 3 6 ADJUSTMENTS 1
109. aper feed roller 17 2nd tray paper feed solenoid PSOL2 2nd tray transport solenoid 18 Exhaust fan motor VFM Cools the inside of the machine 19 Job separator motor Job separator tray up down AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 6 6 Sensor switch 17 No Name Code Function operation 1 Mirror home position sensor MHPS Detects the mirror scanner unit home position 2 Side door switch DSWR Side door open detection 3 Paper exit sensor paper exit side POD1 Detects paper exit 4 Shifter home position sensor SFTHP Shifter home position detection 5 Paper exit sensor DUP side PDPX Paper transport detection 6 Thermistor RTH Fusing section temperature detection 7 Thermostat Fusing section abnormally high temperature detection 8 density sensor TCS Toner quantity detection 9 2nd tray detection switch 2nd tray detection 10 Manual sensor MPED Manual transport detection 11 2nd tray door open close sensor DRS2 2nd tray door open close detection 12 2 tray door paper pass sensor PPD2 2nd tray paper entry detection 13 2nd tray paper empty sensor CSS2 2nd tray paper empty detection 14 Paper in sensor PIN Paper transport detection 15 Cassette empty Tray paper entry detection 16 Front cover SW Front cover open detection 17 Power switch MAIN SW Turns ON OFF the main power source 18 Tray full
110. arred Sim26 22 LANGUAGE LANGUAGE SETTING CLEAR 3 After completion of counter clear and shifting to the lock position Sim26 22 LANGUAGE PLEASE SHUT OFF THE POWER AR M207 M165 M162 SIMULATIONS 7 21 Main code Sub code Contents Remark 26 30 CE mark conformity control ON OFF Used to set Yes No of CE mark conformity When this simulation is executed the current set value is displayed Enter a value with 10 key and press OK key or START key The set value is saved to EEPROM and the machine returns to the sub code input window Sim26 30 CE MARK Code Setting 1 CE MARK CTRL 9 CE mark support control OFF Default of 100V series O OFF 1 0 1 CE mark support control Default of 200V 0 1 CA key Exits the simulation mode Interruption key Shifts to the sub code input window Default 1 ON 31 Auditor mode exclusive setup Used to set whether paper feed is allowed from the manual paper feed tray of not when the auditor is set to the coin vendor mode Sim26 31 AUDITOR Code Setting 1 AUDITOR 0 Exclusive setting OFF Manual paper feed enable 1 Exclusive setting ON Manual paper feed disable Default 2 Exclusive setting OFF Manual paper feed enable A3 WLT charge 0 2 When this setting is set to ON if the auditor mode is the coin vendor mode and the standard tray setting is Set to the
111. ause There is no respond command from the FAX Copy lamp harness abnormality for 30sec or more CCD PWB harness abnormality Check _ connection of the FAX board Check Use SIM 5 3 to check the copy lamp and Replace the FAX board and operations remedy Reset the machine Power OFF ON remedy When the copy lamp lights up 99 Content Machine FAX language error Check the harness and the connector between Detail Discrepancy of the destination of the machine the CCD unit and the MCU PWB and the FAX board When the copy lamp does not light up Cause The destination of the machine differs from that Check the harness and the connector between of the FAX board x Hd Ru gt ae Check Change the destination setting with SIM26 6 de FOU ELA and Replace the FAX board with one which remedy conforms the destination of the machine F600 Content board communicator trouble F9 00 AR NB3 board communication trouble Detail FAX board communication error Detail AR NB3 print data reception error Cause e i can be sent from the MCU to the Cause Print data cannot be received from the AR NB3 for 3 min or more Check Check connection of the FAX board Check Reset the machine Power OFF ON and Replace the FAX board and remedy remedy M Content FAX board trouble _ i H2 00 Content Thermistor open Detail FAX board abnormality detection Detail The thermistor is open Cause FAX controller and FAX b
112. ayed check that the USB is properly connected and select Reconnect again in the previous procedure of 5 L Integration Maintenance Program 5 7 Option O Help H mmand List EL omr 1 Special MCU IMC2 Panel Facsimile Service Man Mode Port 7 PC side Double click Special MCU IMC2 Panel Facsimile on the main tree items to extend the sub tree items and select Confirm version Integration Maintenance Program BEE Fie F Option O Help C Simulation Command List Special Mcu IMc2 Panel Facsimile DWL Data Area Download 107 EEP ROM Data Area Upload gt Facsimile Data Area Upload m Service Man Mode Port Ai lusbscano 8 Check to confirm that the display below is indicated integration Maintenance Program ioj x Simulation Command List C Special MCU IMC2 PaneltEarsimile 15 EEP ROM Data Are Facsimile Data are g MCU Boot Version 02 00 00 ie cai ad MCU Program Version 00 22 03 Xa Confirm Version IMC2 Boot Version 02 00 00 IMC2 Program Version 02 00 00 Panel Boot Version 100 13 00 Panel Program Version 00 12 01 Panel Common Version 00 01 01 Panel Copier Version 00 09 01 Panel Facsimile Version 0023 00 Panel Printer Version 00 06 00 Panel Scanner Version 00 09 00 Facsimile Boot Version 01 00 00 Facsimile Program Version 00 27 00 Facsimile Font Version 01 00 00 16CPM
113. be performed during this simulation 19 Exposure mode setting 7 table setting AE operation mode setting Photo image process setting Used to set the following three items Select an item with the UP DOWN key of the cross key and enter a set value with 10 key 1 Y table setting 2 AE operation mode 3 PHOTO image process setting When this simulation is executed the current set code number of the above three modes are displayed Sim46 19 AE MODE 1 AE MODE 2 AE STOP 0 3 PHOTO 1 1 2 1 AE MODE Y table setting Used to set the priority operation mode of the AE mode When the image takes priority regardless of the toner consumption set to 1 When the toner consumption must be suppressed regardless of image quality set to 2 Code number Y table setting 2 1 Priority on image quality Default for Japan 2 Priority on toner consumption Default for EX Japan fthis setting is changed SIM 46 30 returns to the default 2 AE STOP AE operation mode Used to set the area for automatic exposure correction in image process Code number AE operation mode 0 Lead edge stop Default 1 Real time process All areas 3 PHOTO PHOTO image process setting Used to set the image process when the PHOTO mode is selected Selection is available in the following two modes Code number Image process mode M 1 Error diffusion process Default 2 Dither process AR M207 M165 M162 SIMULATIONS 7 33
114. by changing the scanning end position with the simulation adjusting the image lead edge position Document transport Paper transport direction Scan lead edge i i P direction Print lead edge Lead edge void 1 Print start position Rear edge void Print rear edge Scan end position Default Void 1 is not scanned Scan direction Scan rear edge Select an adjustment item mode with the cross key and enter the set value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Copy start window Ready to copy ACR LEA Adjustment C tart item selection window STAR v Copy execution window E38 1 2x 11 End of copy execution AR M207 M165 M162 SIMULATIONS 7 44 Main Sub Contents Remark code code 50 19 Rear edge void adjustment in duplex copy Used to adjust the rear edge void amount in duplex copy When this simulation is executed the selection window of the adjustment items and the current set value
115. c from ready start Scanner wire disconnection When the fusing temperature is lower than Origin detection sensor abnormality 145C when printing Mirror motor harness abnormality Cause abnormality Check SIM 1 1 to check the mirror reciprocating Heater lamp abnormality and operations Thermostat abnormality remedy When the mirror does not return Control PWB abnormality Check for disconnection of the scanner wire Check Use SIM 5 02 to check the heater lamp blinking Check the harness and the connector between and operation the mirror motor and the MCU PWB remedy When the lamp blinks normally Replace the mirror unit Check the thermistor and its harness Replace the MCU PWB Check the thermistor input circuit on the control When the mirror does feed PWB Use SIM 1 2 to check the mirror home position When the lamp does not light up sensor Check for disconnection of the heater lamp and 14 01 Content Main motor lock detection the thermostat Check the interlock switch Detail The main motor does not rotate Check the power PWB and the lamp control The motor lock signal is detected for 1sec or circuit the MCU PWB n more after rotation of the main motor Use SIM 14 to clear the self diagnostic display The motor lock signal is detected for 1sec H5 01 Content 5 time continuous detections of POUT not during rotation of the main motor reached jam Cause Main motor unit abnormality Detail Paper not r
116. c specification 3 CONSUMABLE PARTS 1 Supply system 2 Environmental 3 Production number identification 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES eia rr de eem Penn Intertial xm tet PC x Rt Operation Display base lt Motor solenoid us ane im tee e hE Goethe ete PMWB tlit eo oe Bh Poa AM eie MESA O fF C 8 Cross sectional view 5 UNPACKING AND INSTALLATION 1 Installing 5 2 Removal of protective material and fixing screw 3 Installing procedure 4 Removal and storage of fixing screw 5 Changing the paper size setting of atrey 6 ADJUSTMENTS 1 Adjustment item 2 Copier adjustment 7 SIMULATIONS 1 Entering the simulation 2 Canceling the simulation mode 3 List of 5 4 Contents of simulations CONTENTS 8 TROUBLE CODE LIST 1 Irouble code list 24 02 anes ER nes 8 1
117. ce without removing from the package before use f they are exposed to direct sunlight or excessive heat poor copies may result 2 Installation requirements Improper installation may damage this product Please note the following during initial installation and whenever the machine is moved 1 The machine should be installed near an accessible power outlet for easy connection 2 Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements Also make certain the outlet is properly grounded For the power supply requirements see the name plate on the back of the main unit Note Connect the machine to a power outlet which is not used for other electric appliances If a lighting fixture is connected to the same outlet the light may flicker 3 Do not install your machine in areas that are damp humid or very dusty exposed to direct sunlight poorly ventilated to extreme temperature or humidity changes e g near an air conditioner or heater 4 Be sure to allow the required space around the machine for servicing and proper ventilation 8 20 cm 8 8 20 e ER K 20 yg 207 M165 162 GENERAL 1 1 3 Configuration A System Configurations RSPF AR RP6N Job separator SPF AR SP6N AR TR4 Network Box AR NB3
118. code 06 10 Main cassette semicircular roller cleaning Before execution of this simulation remove the developing cartridges When this simulation is executed the load select menu is displayed as shown below Select a roller cassette to be cleaned with the 10 key When OK key or START key is pressed the semi circular roller of the specified cassette is rotated halfway round and stopped with the roller facing downward Load selection window Execution window Sim6 10 ROLLER CLN Sim6 10 ROLLER CLN OKISTART 91116 10 ROLLER 1 TRAY1 4 TRAY4 1 TRAY1 4 TRAY4 1 TRAY1 4 TRAY4 2 TRAY2 2 TRAY2 PRTRAY2 3 TRAY3 3 TRAY3 3 TRAY3 EXEC mn 1 2 EXEC When Interruption key is pressed after cleaning the machine returns to the sub code input window and the semi circular roller returns to the original position When TRAY2 TRAY4 are not installed they are not displayed When another cassette roller is cleaned continuously press Interruption key to return the roller to the original position and restart the simulation When the simulation mode is terminated by pressing CA key the roller returns to the original position by the initializing operation 07 01 Warm up display and aging with jam Used to measure the warm up time and execute aging with jam When this simulation is executed the following warm up window is displayed The time required for starting the warm up and completing the initializing operation and shifting to the stand by state
119. completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Adjustment Copy start item selection window window Copy start window Ready to copy Copy execution window EJ8 1 2x 11 End of copy execution AR M207 M165 M162 SIMULATIONS 7 41 Main Sub Contents Remark code code 50 10 Paper off center adjustment Default Used to adjust the output area main scanning direction of scanned image data on paper When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim50 10 PRT CENTER Sim50 10 PRT CENTER 1 TRAY1 4 TRAY4 2 TRAY2 50 5 BYPASS 50 3 TRAY3 50 6 DUPLEX 50 12 1 99 2 2 1 99 Display text Adjustment mode 1 TRAY1 Print center offset TRAY1 2 TRAY2 Print center offset TRAY2 3 TRAYS Print center offset TRAY3 4 TRAY4 Print center offset TRAY4 5 BYPASS Print center offset BYPASS 6 DUPLEX Print center offset DUPLEX 2nd print surface Note 1 Items marked with are displayed when TRAY2 and following options are not installed Note 2 When executing
120. cument lt With IC gt Toner Net Weight 5379 Vinyl bag x10 2 Developer Developer x10 500K AR 202LD Developer Net Weight 400g 3 Drum kit Drum x1 50K AR 202DM Drum fixing plate x1 AR M207 M165 M162 CONSUMABLE PARTS 3 1 2 Environmental conditions A Transport conditions 1 Transport conditions 100 90 80 Humidity 96 5 5 gt 20 20 40 90 40 20 1 20 10 0 10 20 30 40 50 Temperature 2 Storage conditions 100 90 80 40 909 60 50 F 40 30 F 20 H g 72070 20 40 20 Humidity 20 10 0 10 20 30 40 Temperature C B Use conditions 30 85 35 C 60 Use envi ronment conditions Humidity 0 1 1 30 20 10 0 10 20 30 40 50 60 Temperature C Life packed conditions Photoconductor drum 36 months from the production month Developer toner 24 months from the production month 50 3 Production number identification Toner cartridge The label on the toner cartridge shows the date of production OOOOOOOOOOOOOO 9 00000 0 00000 A 9 I Production Serial Year Ver No place number Month Day Drum cartridge The lot number printed on the front side flange is composed of 6 digits each di git showing the following content 4 5 Alphabet Indicates the model c
121. developing doctor in the arrow direction and tighten the developing doctor fixing screw Perform the same procedure for the front and the rear frames Check the clearance of the developing doctor If it is within the specified range then fix the doctor fixing screw with screw lock When inserting a thickness gauge be careful not to scratch the developing doctor and the MG roller Adjustment specification Developing doctor gap Both ends 20mm from the both ends 1 5 915 mm C Center 150mm from the both ends 1 55 220 mm 2 MG roller main pole position adjustment 1 Remove and separate the waste toner box and put the developing unit on a flat surface 2 Tie a string to a needle or a pin 3 Hold the string and bring the needle close to the MG roller horizontally Do not use paper clip which is too heavy to make a correct adjustment Put the developing unit horizontally for this adjustment 4 Do not bring the needle into contact with the MG roller but bring it to a position 2 or 3mm apart from the roller Mark the point on the MG roller which is on the extension line from the needle tip 5 Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm If the distance is not within the specified range loosen the fixing Screw A of the main pole adjustment plate and move the adjustment plate in the arrow direction to adjust AR
122. dpi Used to set the copy density foe each exposure mode When this simulation is executed the list of the setting items and the current set value are displayed Select an item to be changed with 1 and keys and enter the adjustment value with 10 key The setting range is 1 99 When or key is pressed the page is changed Enter the adjustment value with 10 key and press OK key The entered value is saved in the EEPROM and the machine shifts to the copy window Sample copying can be performed during the simulation Sim46 1 EXP LEVEL Sim46 1 EXP LEVEL 1 AE 4 PHOTO 2 2 TEXT 50 5 TEXT TS 50 3 PHOTO 1 50 6 AE TS 50 12 1 99 22 1 99 Window display Adjustment mode 1 AE AE MODE 300dpi 2 TEXT TEXT MODE 300dpi 3 PHOTO 1 PHOTO MODE Error diffusion 4 PHOTO 2 PHOTO MODE Dither 5 TEXT TS TS MODE TEXT 300dpi 6 AE TS TS MODE 300dpi AR M207 M165 M162 SIMULATIONS 7 28 Main Sub Contents Remark code code 46 02 Copy density adjustment 600dpi Used to set the copy density for each mode Sim46 2 EXP LEVEL Sim46 2 EXP LEVEL 1 4 PHOTO 2 2 50 5 TEXT TS 50 3 PHOTO 1 50 6 AE TS 50 12 1 99 2 2 1 99 Window display Adjustment mode 1 AE AE MODE 600dpi 2 TEXT TEXT MODE 300dpi 3 PHOTO 1 PHOTO MODE Error diffusion 4 PHOTO 2 PHOTO MODE Dither 5 TEXT TS TS MODE
123. e density 3 When COMPLETE is displayed on the LCD the process is 6 Make a copy and check that the specification below is satisfied completed 4 If the operation panel displays ERROR perform the following Adjustment specification ded TEE Density Display Expo Sharp Gray Set value Set mode text sure Chart output range Check that the SPF is open array level Check that the lamp is ON If the lamp is OFF check the MCU connector Auto AE 5 2 is slightly The greater the set 1 99 Check that the CCD harness is properly inserted into the MCU matic copied value is the darker i NN Tex TEXT 3 3 is slightly the density is When the display is 281 or above copied The smaller the set 1 Remove the table glass Photo PHOTO 3 2 is slightly 178196 is the lighter 2 Remove the dark box Error 1 copied the density is 3 Slide the lens unit toward the front side and attach it then execute diffu SIM sion When the display is 143 or below Photo PHOTO 3 2 is slightly 1 Remove the table glass Dither 2 copied 2 Remove the dark BON Toner TEXT 3 3 is slightly save TS copied Text Toner AE TS 2 is slightly save copied Auto matic AR M207 M165 M162 ADJUSTMENT 6 8 7 SIMULATIONS 3 List of simulations
124. e by a print CAD program is printed in black to provide clear print of color line images and texts Water Watermarks None TOP marks SECRET CONFIDENTI AL DRAFT ORIGINAL COPY User Setting Add Update Delete Position Center 50 50 Size 6 300 Angle 90 Grayscale 0 255 Edit Font Yes On First Page Yes No only Black white Yes reverse Light source Yes Red Green Blue White selection Threshold value Auto Manual 1 254 Setting AR M207 M165 M162 SPECIFICATIONS 2 8 Void area addition Available Top End edge 2 5mm Left Right 3 0mm Set contents save Yes c Network Push scan When the network box is installed Selectable Scan to E mail FTP Desktop destination Destination Address book selection method LDAP retrieval selection Ad Hoc 10 key input 3 CONSUMABLE PARTS 1 Supply system table A USA CANADA NO Name Content Life Product name Remark 1 Toner cartridge Black Toner x10 160K AR 202MT Life setting by A4 6 document lt With IC gt Toner Net Weight 5379 Vinyl bag x10 2 Developer Developer x10 500K AR 202MD Developer Net Weight 400g 3 Drum kit Drum x1 50K AR 202DR Drum fixing plate x1 B Europe Australia New Zealand NO Name Content Life Product name Remark 1 Toner cartridge Black Toner x10 160K AR 202LT Life setting by A4 6 do
125. e performing this adjustment be sure to check that the CCD unit is properly installed 1 Puta scale on the original table as shown below 22222 2 Execute SIM 48 1 3 After completion of warming up shading is operated and the current correction value of the main scanning direction magnification ratio is displayed on the screen Sim48 1 COPY MAG 1 2 SCAN 50 1 99 4 Enter the set values of the items of F and R and press START key The correction values are saved and a copy is made AR M207 M165 M162 ADJUSTMENT 6 6 Adjustment specification Note A judgment must be made with 200mm width and must not be made with 100mm width Adjustment mode SIM Display Set Specifi Set text array value cations range Main scanning 48 1 FR 41 1 99 direction magnifi 40 196 1 096 cation ratio 51 gt 0 1 5 Sub scanning direction scanning direction magnification ratio adjustment SIM 48 1 SIM 48 5 a OC mode in copying SIM48 1 Note Before performing this adjustment be sure to check that the CCD unit is properly installed 1 Puta scale on the original table as shown below and make a normal 10095 copy 2 Compare the scale image and the actual image If necessary perform the following adjustment procedures 3 Execute SIM 48 1 4 After completion of warming up shading is operated and the current correction value of the sub scanning
126. e the key is pressed 3 PRINT key indicator Press to select print mode ONLINE indicator Print jobs can be received when this indicator is lit DATA indicator This lights steadily when there is a print job in memory that has not been printed and blinks during printing 4 SCAN key indicator Press to select scan mode 5 Display Shows various messages For more information see page 5 5 6 BACK key Press to return the display to the previous screen 7 STATUS key This key is used in fax mode 8 OK key Press to enter the selected setting 9 Copy number display The selected number of copies appears During copying this shows the remaining number of copies 10 Numeric keys Use to select the number of copies 11 INTERRUPT key INTERRUPT indicator Interrupts a copy run to allow an interrupt copy job to be performed 12 key Press to clear the set number of copies or stop a copy run 13 Information lamp Information lamp blinks when facsimile is received or when the paper remains in when the fax option is installed the tray 14 key indicator when the fax option is installed This key is used in fax mode LINE indicator DATA indicator AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 3 For U S A 6 7 8 9 888 COPY EXPOSURE PAPER ZOOM AUTO OUTPU DUPLEX y SPECIAL FUNCTION SCAN J COLOR MODE RESOLUTION ADDRESS
127. eached jams are detected 5 times Improper connection or disconnection the main or more continuously by the paper exit sensor motor and the harness POUT The jam counter is backed up and MCU PWB abnormality used for jobs after turning on the power Check SIM 25 01 to check the main motor Cause A fusing jam is not canceled completely A jam and operations paper remains in the machine remedy Check connection of the main motor harness Paper exit sensor trouble or harness connector connection trouble Replace the main motor Defective installation of the fusing unit Replace the MCU PWB Check Check the fusing section jam for winding etc 11 Content Shifter motor trouble and Check the POLIT sensor harness Check Detail shifter home position detection signal is remedy installation of the fusing unit not detected when initializing the shifter Use SIM14 to clear the self diag display i Cause Shifter motor abnormality improper connection L1 00 Content Scanner feed trouble or disconnection of the harness shifter home Detail The scanner does not complete feeding in the position sensor abnormality specified time Check Use SIM 03 11 to check the shifter motor Cause Mirror unit abnormality and operations The scanner wire is disconnected remedy Check connection of the harness connector of The origin detection sensor abnormality the shifter motor Mirror motor harness abnormality Replace the shifter
128. em 1 2 Inch 1 4 1 2 3 4 1 Inch Edge erase Yes When electronic sort Default AB system 10mm 5 10 15 20mm Inch system 1 2 Inch 1 4 1 2 3 4 1 Inch Center erase Yes When electronic sort Default AB system 10mm 5 10 15 20mm Inch system 1 2 Inch 1 4 1 2 3 4 1 Inch Black white No reverse 2in1 4in1 Yes When electronic sort Sorter Yes Offset function Card shot Yes When electronic sort Preheating Yes Set by the key operator program Auto shut off Yes Set by the key operator program Total counter Yes Duplex Yes Standard provision for the model of 20 sheet model only Toner save Yes Set according to the destination No setting Default OFF with the service simulation Department Yes management Copy printer scanner 50 Dept Fax 50 dept Function Content Main Copies 1 999 Makes prints of the set number of copies Collate Collate When this item is set to Uncollate Collate prints of two or more copies are collated When set to Uncollated two or more copies of each page are printed uncollated Document 1 sided Single face or double face Style 2 sided Book print is made according to 2 sided Tablet the setting When set to duplex the printing direction differs depending on book or tablet N up 1 2 4 The set pages are printed on one sheet N up Order Z N up Border
129. er feed solenoid 4 PSOL3 Cassette 3 paper feed solenoid 5 HPSOL Manual feed tray paper feed solenoid Load selection wi 6 FSOL2 Cassette 2 transport solenoid T FSOL3 Cassette 3 transport solenoid Sim6 1 OUTPUT CHECK Supported only for the model with the option installed 1 CPSOL 4 PSOL3 Skipped for the other models without installation 2 PSOL1 5 HPSOL 3 PSOL2 6 FSOL2 After completion 1 2 EXEC of execution OK START Key Execution windo Sim6 1 OUTPUT CHECK During execution the selected solenoid repeats 1 CPSOL 4 PSOL3 ON OFF 20 times for every 500ms 28598 5 HPSOL 3 PSOL2 6 FSOL2 1 2 EXEC 02 Resist roller solenoid RRS operation check When this simulation is executed the machine goes to the execution start window When OK key or START key is pressed the resist roller solenoid RRS repeats ON of 500ms and OFF of 500ms 20 times Execution start window Execution window Sim6 2 RRS CHECK Sim6 2 RRS CHECK OK START Key PRESS OK KEY EXEC When the operation is completed the machine returns to the sub code input window When Interruption key is pressed the machine returns to the sub code input window When CA key is pressed the machine exits the simulation mode AR M207 M165 M162 SIMULATIONS 7 8 Main Sub Contents Remark code
130. es E LLLI I ERE 2 Hold the paper pressure plate and turn the fixing screw in the arrow direction 2 3 Store the fixing pin and the fixing screw in the tray Store the fixing screw which was removed in the above procedure 2 and the fixing screw which was removed in procedure 2 of 2 Removal of protective material and fixing screw in the storage place in 3 the tray Close the front cover A then close the side cover B When closing the front cover gently press the both sides When closing the side cover hold the knob When closing the covers be sure to close the front cover first then close the side cover If closed in a wrong sequence the covers may be broken AR M207 M165 M162 UNPACKING AND INSTALLATION 5 2 5 Changing the paper size setting of a tray If the size of the loaded paper is different from the size shown in the display follow the steps below to change the paper size setting of the tray The paper size setting cannot be changed during copying printing fax printing when the fax option is installed or interrupt copying or when a misfeed has occurred However if the machine is out of paper or out of toner the paper size setting can be changed during copying printing and fax printing The paper size cannot be set for the bypass tray 1 Press the SPECIAL FUNCTION key SPECIAL FUNCTION ORIG SIZE ENTER PAPER SIZE SET DISPLAY CONTRAST The speci
131. ether lt R gt Place the fusing harness inside the rib C E Upper heat roller Disassembly There are three pawls on the fusing cover Remove the screws and slide the fusing cover to the right to remove The heater lamp is fixed on the fusing cover with a screw Slide the fusing cover to the front and remove the screw then remove the heater lamp AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 5 G Lower heat roller l Cleaning pad Assembly When installing the paper guide 3 before fusing fix the How to clean paper dust on the fuser cleaning felt paper guide fixing plate with screws temporarily so that the paper guide fixing plate 2 is in contact with the frame Remove Fusing rear paper guide from Fusing unit during every periodic bottom under fusing A Fit the mark B on the fusing front maintenance 50 and clean the collected paper dust using a ruler or paper guide 3 with the top of the rib C and tighten the other straight edge device Screw securely Replace the cleaning felt at 150k or earlier if damaged amp Fusing rear paper guide Grease JFE552 we Cleaning felt AS Paper dust 4 Paper exit section No Content Ozone filter Cooling fan Paper exit unit Transport roller Paper exit roller Paper exit interface P W B Paper exit sensor duplex sensor gt 2 Oz
132. ever the optical system is invalid initializing is not performed There are following four self printable patterns Use 10 key to select a pattern The selected pattern is displayed on 7 segment LED 7SEG LED Print pattern 0 1BY2 mode 1 1 Grid pattern 2 2 White paper 3 Black background 4 99 Input invalid 71 After outputting 1 line black data white data of 2 line is outputted 2 The grid pattern of about 1cm square is outputted 3 Data are always made for A3 size If printing is made on paper smaller than A3 the remaining data are not outputted Images are not formed on the drum Initial window ady to copy Copies in progress Press OK Key or LES START Key I 1 a 100 mmm 1 E38 1 2x 11 8 1 2x 11 After completion of printing one sheet 7SEG LED 65 10 Key reception time setting display non display setting Used to set Enable Disable of the key reception time setting in the key operator program When this setting is set to Enable 1 the key reception time is displayed in the key operator program allowing setting Sim65 10 KEY TIME Display Setting 1 KEY ACK TIME 0 Disable 1 Enable Default 0 1 CA key Exit the simulation mode Interruption key Shifts to the sub code input window Default 1 Enable 11 Info
133. exits the simulation mode 10 RSPF paper exit gate solenoid operation check Used to drive the SPF paper exit gate solenoid GSOL 20 times in the cycle of 500msec of ON and 500msec of OFF After completion of the process the machine returns to the sub code input window Initial window Execution window OK START Key Sim2 10 SGS CHECK Sim2 10 SGS CHECK PRESS OK KEY EXEC EXEC When Interruption key is pressed the machine returns to the sub code input window When CA key is pressed the machine exits the simulation mode 11 SPF PS release solenoid operation check Used to drive the SPF PS release solenoid CLH 20 times in the cycle of 500msec of ON and 500msec of OFF After completion of the process the machine returns to the sub code input window Initial window Execution window Sim2 11 CHECK Sim2 11 CLH CHECK OK START Key PRESS OK KEY EXEC When Interruption key is pressed the machine returns to the sub code input window When CA key is pressed the machine exits the simulation mode 03 02 Shifter job separator sensor status display Used to monitor the sensors related to the shifter and the job separator and display the sensor status on the LCD An active sensor is highlighted Sim3 2 SENSOR Displayed name name SFTHP JSUP JSDL SFTHP Shifter home position sensor TRYF JSUP Job separator
134. ey and change the set value to a desired value The setting range is 0 10 When the value is increased by 1 the void amount is increased by 0 5mm The default is 5 2 5mm Item selection Value input Settlement Sim26 43 SIDE VOID Sim26 43 SIDE VOID Sim26 43 SIDE VOID 1 SIDE VOID L 1 SIDE VOID L 1 SIDE VOID L 2 SIDE VOID R 3 2 SIDE VOID R 3 2 SIDE VOID R 3 0 10 0 10 0 10 Display Set item 1 SIDE BOID L Left side void amount setting 2 SIDE VOID R Right side void amount setting CA key Exits the simulation mode Interruption key Shifts to the sub code input window 5 Voide amount 2 5mm AR M207 M165 M162 SIMULATIONS 7 23 Maii Contents Remark code code 26 51 Copy temporary stop function setting Default 1 Temporary stop Used to set whether copying is stopped temporarily when the paper exit tray full is detected When the electronic sort function is used paper exit of 250 sheets 1 or more can be used for one copy job If at that time copying paper discharge is continued with the tray full a paper exit jam may occur To avoid this copying is temporarily stopped by this setting Sim26 51 COPY STOP Display Setting 1 COPIES STOP Ny 0 Temporary stop cancel STOP 1 Temporary stop Default 1 STOP 0 1 1 150 sheets when the job separator is installed CA key Exits the simulati
135. fault search which includes local paths and removable media The best driver found will be installed _ Search removable media floppy CD ROM Include this location in the search C MaintenanceToolDrivers 2kXp v Browse Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware lt Back J Net Cancel Select Specify a location and press the Next button Found New Hardware Wizard Locate Driver Files Where do you want Windows to search for driver files e 4 Search for driver files for the following hardware device 21 DOWNLOAD The wizard searches for suitable drivers in its driver database on your computer and in any of the following optional search locations that you specify To start the search click Next If you are searching on a floppy disk or CD ROM drive insert the floppy disk or CD before clicking Next Optional search locations T Floppy disk drives CD ROM drives Specify a location r Back Cancel If the reference position is not the folder which includes the maintenance tool driver Mainte inf select Browse button If the reference position is the folder which includes the maintenance tool driver press OK button to go to procedure 9 Found New Hardware Wizard x n Cancel
136. for software that has passed Windows Logo testing Continue Anyway STOP installation When installation is completed the following display is shown Press the Finish button Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for e Maintenance Tool Version 4 00 Generic USB Driver Click Finish to close the wizard The installation procedure on Windows XP is completed with the above operation C 1 Installation procedure on Windows 2000 Machine side Executable by performing the Service Simulation No 49 01 Flash Rom program writing mode A word Download mode appears on the operation panel to denote the download mode status Connect the machine and the PC with a USB cable Be sure to connect the USB cable to the main unit side Connection to the optional dual function board cannot execute this function Check that the new hardware search wizard is shown Press the Next button Welcome to the Found New Hardware Wizard This wizard helps you install a device driver for a hardware device To continue click Next 4 7 Select Search for a suitable driver for my device and press the Next button Found New Hardware Wizard Please choose your search and installation options S Search for the best driver in these locations Use the check boxes below to limit or expand the de
137. he RSPF 5 Copy ratio display Displays the copy ratio for reduction or enlargement 6 size display Displays the selected paper size When AUTO appears the most suitable size of paper is automatically selected 7 Paper tray display The selected paper tray is highlighted AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 5 5 Motor solenoid clutch No Name Code Function operation 1 Mirror motor MRM Drives the optical mirror base scanner unit 2 Shifter motor SHTM Shifts the paper exit tray 3 Toner motor TM Toner supply 4 Duplex motor DPX Switchback operation and paper exit motor in duplex 5 Cooling fan motor CFM Cools the inside of the machine 6 Main motor MM Drives the machine 7 1st tray paper feed clutch CPFC1 Drive the pick up roller 8 PSclutch RRC Drives the resist roller 9 Paper feed solenoid CPSOL1 Solenoid for paper feed from cassette 10 Resist roller solenoid RRS Resist roller rotation control solenoid 11 Manual paper transport clutch MPTC Drives the manual paper transport roller 12 Manual paper feed clutch MPFC Drives the manual paper feed roller 13 Manual paper feed solenoid MPFS Manual paper feed solenoid 14 2ndtray transport clutch CPFC2 Drives the 2nd tray transport roller 15 2ndtray transport solenoid FSOL1 2nd tray transport solenoid 16 2nd tray paper feed clutch CPFC1 Drives the 2nd tray p
138. he dimension varies depending on the model 8 Measure the image loss R of the copied image Enter the set value of the image scanning lead edge position RRC A again 1 step of the set value corresponds to about 0 1mm shift Calculate the set value from the formula below R 0 1 mm Image loss set value lt Image loss measurement value mm i 5mm a o The scanning edge is set A line may be printed by scanning the document edge Example 4 0 1 40 about 40 the set value is not obtained from the above formula perform the fine adjustment 9 Measure the distance H between the paper lead edge and the image print start position Set the image print start position set value TRAY1 again 1 step of the set value corresponds to about 0 1mm shift Calculate the set value from the formula below H 0 1 mm Image print start position set value lt H Print start position measurement value mm o 3 3 EN Fit the print edge with the paper edge and perform the lead edge adjustment Example 5 0 1 50 about 50 the set value is not obtained from the above formula perform the fine adjustment 10 Set the lead edge void adjustment value DEN A again 1 step of the set value corresponds to about 0 1mm shift Calculate the set value from the formula below
139. he process the machine shifts to the sub code input window CA key Exits the simulation mode Interruption key Interrupts the output operation and shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 18 Main Sub Contents Remark code code 25 10 Polygon motor operation check When OK or START is pressed the polygon motor is rotated for 30sec Execution start window Execution window Sim25 10 LSU CHECK Sim25 10 LSU CHECK PRESS OK KEY EXEC After completion of the process the machine shifts to the sub code input window CA key Exits the simulation mode Interruption key Interrupts the output operation and shifts to the sub code input window 26 01 Job separator setting Used to set YES NO of installation of the hob separator After installation of the job separator setting must be manually set to YES Sim26 1 JBS SET 0 No job separator 1 SEPARATOR 1 Job separator provided O NONE 1 SEPARATOR o1 CA key Exits the simulation mode When setting is changed the machine exits the simulation mode and performs the hard reset Interruption key Shifts to the sub code input window When setting is changed it is invalid START key Setting contents are saved in the EEPROM and the machine shifts to the code input window When setting is changed the machine does not shift
140. he simulation mode Interruption key Shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 24 Main Sub Contents Remark code code 26 74 Total counter display change setting Default 0 Scan counter not Used to set whether the scanner counter value is added to the total counter display in the key operator added program Sim26 74 ADD COUNT 0 Scan counter not added 1 ADD SCAN CNT IN 1 Scan counter added 0 1 CA key the simulation mode Interruption key Shifts to the sub code input window 30 01 Paper sensor status display Used to display the list of paper sensor status on the LCD An active sensor is highlighted The display items and corresponding sensors are shown below Sim30 1 SENSOR Display Corresponding sensor POUT DPX POUT Paper exit sensor MBEMP C1EMP C2EMP DPX DUPLEX sensor C2PSS PIN Paper entry sensor C3PSS C4PSS Manual feed paper sensor No 1 tray paper sensor C2bMP No 2 tray paper sensor No 3 tray paper sensor No 4 tray paper sensor C2PSS No 2tray paper feed sensor C3PSS No 3 tray paper feed sensor CAPSS No 4 tray paper feed sensor DRST New drum sensor AL model only When a multi stage cassette is not installed as an option the corresponding sensor name is not displayed 41 01 Document size detection photo sensor check Used to check the operation
141. he thermistor terminal voltage is higher than the set level the HL signal from the CPU becomes HIGH 2 TheHL signal is turned to be the HLOUT signal through IC22 protect circuit and inputted to the photo triac coupler on the power PWB 3 When the internal triac turns on a pulse is applied to the gate of the external triac Consequently a current flow from the power source through the heater lamp to the triac lighting the heater lamp When the heat roller surface temperature is higher than the set level 1 Since the thermistor terminal voltage becomes lower than the set value the HL signal from the CPU becomes LOW 2 The HL turns LOW the photo triac coupler on the power PWB turns OFF the external triac turns OFF and the heater lamp turns OFF In case of the thermistor open The voltage at IC23 6pin over the voltage at 5pin to drive the output THOPEN at 7pin to LOW This is passed to the CPU and the trouble code H2 is displayed 6 Driver circuit Solenoid a Outline Since the load signal from the CPU or the ASIC cannot drive the load directly it is passed through the driver IC to drive the load b Operation The driver circuit forms a Darlington circuit with transistors Therefore a large drive current is obtained from a small current ASIC output current When the driver input voltage base resistance input is HIGH 3 3 the transistor turns ON to flow a current in the arrow direction operating the load When
142. ig 1 24V and 5V are provided with the ON OFF function by external signals 3 3V is outputted from 24V to the step down converter Refer to the block diagram PCs Rush current 1 ise fi prevention circuit Inverter circuit i Rectifying AC inO Noise filter Rectifying Flyback t t e ic M oo 24V circuit smoothing Flyback converter system i smoothing circuit Semiconductor switch circuit i 1 1 1 1 1 1 1 1 1 1 1 1 1 Rectifying 1 1 smoothing circuit 5VEN 1 7 Semiconductor switch 5V Overcurrent Control Constant voltage 3 3V 3 3V protection circuit circuit detection circuit regulator IC AR M207 M165 M162 ELECTRICAL SECTION 13 7 iagram d Actual wiring diagram 1 7 iring 3 Actual w A0 Z JeuiuJa de MS OV MSTS Jejeeu jeyipunueq CN41 HOSN3S Aldana GNVH H v dz8 p109 OV al 31IHW 208 39 L 9 3113SVvO ILINW HO 31L3SVO HO 151 MS 13 09 epis MS 19 02 10014 ag 9604S
143. ighted Close Normal display 1 5 PD sensor detection level 03 Document size detection photo sensor light receiving detection level check When this simulation is executed the light receiving level of the document detection photo sensor is displayed Real time display The values in parentheses of sensor 4 and 5 are the threshold values of adjustment at SIM41 04 Since sensors 1 and 3 are not provide with the threshold value of detection at SIM41 04 0 is always displayed Sim41 3 PD SENSOR 1 000 200 2 000 200 3 000 200 41050 200 5 050 200 04 Detection level adjustment when the document size is settled 15 degrees 20 degrees Set the OC cover to the document size settled state 15 degrees 20 degrees and press OK key Dlnitial window QMtter execution window Sim41 4 20 SENSOR 41 4 20 SENSOR 1 000 163 2 000 148 3 001 167 410 6 180 PRESS OK KEY EXEC 5 197 179 The detection level under the document size settled state is saved in the EEPROM and the value is displayed in The document size settled state means the point when the open close sensor OCSW is switched from ON highlighted to OFF normal display 42 01 Developing counter clear Used to clear the developing counter When this simulation is executed the confirmation window is displayed to confirm to clear or not To clear press OK key or START key Not to clear press Interruption key or CA key to exit the simulation mode Sim42 1 COUNTE
144. imit sensor JSDL Job separator lower limit sensor PRESS OK KEY EXEC Shifter home position check Used to check the operations of the shifter HP sensor and the shifter When this simulation is executed the initial menu is displayed By the following key operations the left operation and the right operation of the home position sensor and the shifter can be executed separately key Shifts to R side by the specified steps gt key Shifts to F side by the specified steps 1 key Shift to the home position SFTHP is highlighted when the HP sensor is detected Initial window Sim3 11 SHIFTER CHK SFTHP 4 gt F CA key Exits the simulation mode Interruption key Returns to the sub code input window AR M207 M165 M162 SIMULATIONS 7 6 Main Sub Contents Remark code code 05 01 Operation panel display check LED LCD check mode Used to check the operations ON display of the LED and the LCD on the operation panel When this simulation is executed all LED s on the operation panel including 7SEG are lighted and checking LCD is started For the operation check of LCD the area is divided into two sections upper section and lower section and the display cycle of Normal Dark Light Off is repeated in each section Each display period is 2sec Sim5 1 LCD LED CHK Sim5 1 LCD LED CHK Sim5 1 LCD LED CHK
145. indow Eje 1 2x 11 Copy execution window Copy execution window End of copy execution AR M207 M165 M162 SIMULATIONS 7 36 Main Sup Contents Remark code code 48 05 SPF RSPF mode sub scanning magnification ratio adjustment in copying Used to adjust the sub scanning magnification ratio in the SPF RSPF mode When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim48 5 R SPF ZOOM Display text array Adjustment mode 1 RSPF SIDE1 1 RSPF SIDE1 SPF RSPF sub scan direction magnification 2 RSPF SIDE2 50 ratio adjustment on the front of document 2 RSPF SIDE2 RSPF sub scan direction magnification ratio 1 99 setting on the back of document The adjustment value is in the range of 1 99 Default 50 When the adjustment value is increased by 1 the ratio is increased by 0 196 Select an adjustment item mode with the cross key and enter a desired value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and
146. indow 08 Copy counter clear Used to clear the copy counter Sim24 8 COUNTER CLR COPIES COUNTER CLEAR AER YOU SURE EXEC OK or START key Clears the copy counter and shifts to the sub code input window CA key Exits the simulation mode Interruption key Shifts to the sub code input window 09 Printer counter clear Used to clear the printer counter and other counters Select a counter to be cleared and press OK key or START key The confirmation window is displayed Press OK key or START key again and the specified counter is cleared and the machine returns to the initial window 10 key input Sim24 9 COUNTER CLR 1 PRINT 2 0THER Sim24 9 COUNTER CLR 1 PRINT 2 OTHER ARE YOU SURE OK START Counter clear CA key Exits the simulation mode Interruption key Shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 17 Main Sub Contents Remark code code 24 13 Scanner counter clear Used to clear the scanner counter Sim24 13 COUNTER CLR SCAN COUNTER CLEAR AER YOU SURE EXEC OK or START key Clears the scanner counter and shifts to the sub code input window CA key Exits the simulation mode Interruption key Shifts to the sub code input window 14 SPF jam total counter clear Used to clear the SPF jam total counter Sim24 14 COUNTER CLR SPF JAM COUNTER CLEAR AER YOU SURE EXEC OK or S
147. ive material of sheet shape 2 Remove the fixing screw Use a coin to remove the fixing screw The fixing screw is required when transporting the machine Keep it in the tray Refer to the later description 3 Installing procedure A Developer cartridge installation 1 Open the manual tray and open the side cover 2 Open the front cover Hold the both sides and pull down to open 3 Loosen the screw and remove the developer cartridge 4 Remove the developer tank from the developer cartridge 5 Supply developer into the developer tank while rotating the MG roller in the arrow direction Note Check that the DV seal is free from developing agent If developing agent is attached to the DV seal clean it carefully Check to insure that the hook is engaged in two positions 6 Attach the developer tank to the developer cartridge After supplying developer into the developer cartridge do not tilt or shake the developer cartridge 7 Attach the developer cartridge to the copier and fix it with the screw AR M207 M165 M162 UNPACKING AND INSTALLATION 5 1 B Toner cartridge installation 4 Removal and storage of fixing screw 1 Shake the toner cartridge several times horizontally and remove the 1 Lift the knob and gently pull out the tray tape Do not hold the shutter lever when shaking After removing the tape do not tilt or shake the toner cartridge 4 or 5 tim
148. k that the path to the folder which includes the maintenance tool driver Mainte inf is shown and press the Next button Found New Hardware Wizard Please choose your search and installation options e ey Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search v Browse CAMaintenanceToohDriversi2kXp Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware lt Back Net Cancel AR M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12 1 7 Check that the following display is shown Press the Continue 8 Anyway button Hardware Installation The software you are installing for this hardware Maintenance Tool Version 4 00 Generic USB Driver has not passed Windows Logo testing to verify its compatibility with Windows Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor
149. key is pressed a sheet is printed When RETURN key is pressed the process returns to the mode selection window If necessary perform the following Mode selection window 1 Sim50 1 LEAD EDGE 1 TRAY1 2 TRAY2 50 3 MFT 50 12 1 99 2 2 Mode selection window 2 Sim50 1 LEAD EDGE 4 DEN A 50 5 RRC A 6 DEN B 50 1 99 Copy start window Copy execution window Ready to copy Copies in progress 10096 Bja 12xt1 100 Bja 12xt1 Adjustment specification Adjustment SIM Display Set Spec Set mode text array value value range OC image lead SIM RRC A 0 1 Lead edge 1 99 edge position 50 1 void Main cassette TRAY1 H 0 1 1 4mm print start position Image loss 2nd cassette TRAY2 3mim or print start less position Multi bypass MFT tray print start position Lead edge void DEN A B 0 05 5 6 Set OC lead edge position set value RRC A to 1 The OC image scanning start position is shifted inside the document edge Set the main cassette lead edge void adjustment value DEN A to 1 The lead edge void becomes the minimum AR M207 M165 M162 ADJUSTMENT 6 2 7 Set the main cassette print start position value TRAY1 to 1 and make a copy The print start position is shifted inside the document edge T
150. le 0x63 BOOT Flash erase error 0x08 Option FLASH connection error 0x64 BOOT Flash write error 0x09 Option FLASH no match 0x65 BOOT Flash sum check error 0x11 LOADER data size error 0x71 MAIN data size error 0x12 LOADER work sum check error 0x72 MAIN work sum check error 0x21 BOOT data size error 0x73 MAIN Flash erase error 0x22 BOOT work sum check error 0x74 MAIN Flash write error 0x23 BOOT Flash erase error 0x75 MAIN Flash sum check error 0x24 BOOT Flash write error 0x81 FONT data size error 0x25 BOOT Flash sum check error 0x82 FONT work sum check error 0x31 MAIN data size error 0x83 FONT Flash erase error 0x32 MAIN work sum check error 0x84 FONT Flash write error 0x33 MAIN Flash erase error 0x85 FONT Flash sum check error 0x34 MAIN Flash write error 0x91 DWLD data size error 0x35 MAIN Flash sum check error 0x92 DWLD work sum check error 0x41 FONT data size error 0x93 DWLD Flash erase error 0x42 FONT work sum check error 0x94 DWLD Flash write error 0x43 FONT Flash erase error 0x95 DWLD Flash sum check error AR M207 M165 M162 SIMULATIONS 7 39 Main Sub Contents Remark code code 50 01 Image lead edge adjustment Used to adjust the following items related to the lead edge adjustment 1 Print start position Offset between output image and paper Adjusted for each tray 2 Image lead edge void Margin on the output image lead edge 3 Document scanning start position Image scanning start positio
151. lection window Execution window Sim8 6 TC OUTPUT Sim8 6 TC OUTPUT 1 NML_A 4 SML B 1 NML A 4 SML B 2 NML B 5 BYPASS gt 5 8 55 3 SML A 3 SML A EXEC Window display Output mode 1 NML_A Normal size width front 2 NML_B Normal size width back 3 SML_A Small size width front 4 SML_B Small size width back The back is not displayed when DUPEX setting is OFF Small size paper is Letter R A4R width or below When an output is completed the machine shifts to the mode select window CA key Exits the simulation mode Interruption key Interrupts the output operation and shifts to the sub code input window 09 01 Duplex motor forward rotation check Used to check the duplex motor rotation The duplex motor is rotated in the normal direction paper exit direction for 30sec After completion of the process the machine shifts to the sub code input window Execution start window Execution window Sim9 1 DMF CHECK Sim9 1 DMF CHECK PRESS OK KEY EXEC CA key Exits the simulation mode Interruption key Interrupts the output operation and shifts to the sub code input window 02 Duplex motor reverse rotation check Used to check the duplex motor reverse rotation The duplex motor is rotated in the reverse direction for 30sec After completion of the process the machine shifts to the sub code input window Execution start window Execution window Sim9 2 CHECK 51 9 2 DMR CHECK OK START
152. m A4 conditions Performs paper exit for every job size Inch system 8 5 x 11 Bin number 1 bin Size selection A3 B4 A4 A4R B5 B5R 11 x 17 8 5 x 14 Distribution Controlled by the main unit 8 5 x 13 8 5 x 11 8 5 x 11 R system Cassette Can be made by the user Paper size Conforms to the main unit paper feed paper installation Paper weight Conforms to the main unit paper feed paper removal Paper exit section Upper stage 100 Sheets Power Supplied from the machine Power consumption capacity Lower stage 150 Sheets 5 6W Paper exit job Upper stage FAX output or printer output External 590 mm W x 471 mm D x 88mm H Lower stage Copy output or printer output dimensions Paper exit full Upper stage Available Weight 5 0Kg detection Lower stage YES Full detection by the counter Reliability MCBJ Conforms to the main unit Power None MCBF Item included Installation manual Item included Installation manual Paper size label Case color Frosty white Case color Frosty white Installation Must be installed easily 4 2 stage paper feed unit 9 Network box Paper feed 250 Sheets x 2 Function Supports the network printer PCL PS and the capacity network scanner Paper size Not available The paper size can be set with the Power Supplied from the machine detection function menu Power consumption 5 5W Paper empty Available External 248 mm W x 127 mm D x 59 mm H detection dimensions Paper size B4 4
153. mance AR M207 AR M162 M165 GDI Print 12ppm 12ppm SPLC Print 20ppm ROPM 16ppm ROPM GDI print measurement conditions Host PC CPU 500 700MHz above Windows 98SE Data TestChart B1 doc USB1 1 when supporting A4 Letter Measurement method With setting to 11 from completion of the first paper exit to completion of the 11th paper exit 4 Copy speed cpm 6 Job Speed AR M207 AR M162 M165 5 gt 5 20 100 16 Sheets min 100 SD 9 Sheets min 45 DD 8 Sheets min 40 S S from No 1 cassette 10 sheets of A4 8 5 x 11 document 5 copies S D from No 1 cassette 10 sheets of A4 8 5 11 document 5 copies D D from 1 cassette 10 sheets of A4 8 5 x 11 document 20 surfaces 5 copies 7 Continuous copying Max number of multi copy 1 999copies Can be changed to 1 99 in key operator programs 8 Engine composition Photoconductor OPC Organic Photo Conductor type Photoconductor 30mm drum dia Process cleaning Blade Copy lamp Cold cathode fluorescent lamp CCFL Developing system Dry 2 component magnetic brush development Charging system Saw teeth charging Transfer system DC scorotron Separation system DC scorotron Fusing system Heat roller Process speed 88mm s AR M207 162 M16
154. motor Check Use SIM 1 1 to check the mirror reciprocating Replace the MCU PWB and operations L6 10 Content Polygon motor lock detection remedy When the mirror does not feed Detail The polygon motor does not rotate Check for disconnection of the scanner wire The motor lock signal is detected for 6sec after Check the harness and the connector between rotation of the polygon motor The motor lock the mirror motor and the MCU PWB signal is detected for 1sec during rotation of the Replace the mirror unit polygon motor Replace the MCU PWB Cause motor unit abnormality When the mirror does feed Improper connection or disconnection of the Use SIM 1 2 to check the mirror home position polygon motor and the harness sensor MCU PWB abnormality Check Use SIM 61 1 to check the polygon motor and operations remedy Check connection of the polygon motor AR M207 M165 M162 TROUBLE CODE LIST 8 4 harness connector Replace the polygon motor Replace the MCU PWB Main Sub Details of trouble Main Sub Details of trouble code code code code L8 01 Content full wave signal U9 82 Panel board communication trouble Overrun Detail The zero cross signal is not detected Detail An overrun error occurs in communication Ca
155. munication the shading between the MCU PWB and the IMC PWB Cause Improper connection of the CCD unit flat cable Cause IMC PWB MCU harness defect Dirt on the mirror the lens and the reference Improper connection of the MCU PWB white plate connector Copy lamp lighting abnormality IMC PWB ROM defect data abnormality CCD unit abnormality Check _ connection of the connector harness MCU PWB abnormality When occurred in the and between the IMC PWB and the MCU PWB SPF scan position remedy Check the ROM of the IMC PWB Improper installation of the mirror unit 84 Content Interface error in communication with IMC Check Clean the mirror lens and the reference white PWB Framing and plate MS Detail A framing error occurs in communication remedy Check the light quantity and lighting status of between the MCU PWB and the IMC PWB Cause IMC PWB MCU harness defect hadi Improper connection of the MCU PWB 12 Content Shading trouble connector Detail White correction is not completed in the IMC PWB ROM defect data abnormality specified number of operations Check Check connection of the connector harness Cause unit flat cable connection failure and between the IMC PWB and the MCU PWB Dirt on mirrors lenses and the reference white remedy Check the ROM of the IMC PWB plate m E7 01 Content Duplex model memory error a ie unit abnormality Detail The memory capacity f
156. n in the sub scanning direction When this simulation is executed the selection window of the adjustment items and the set value are displayed Adjustment item selection window Sim50 1 LEAD EDGE Sim50 1 LEAD EDGE 1 TRAY1 4 DEN A 2 TRAY2 50 5 RRC A 50 3 MFT 50 6 DEN B 50 12 1 99 2 2 1 99 Display text Adjustment mode 1 TRAY1 Print start position TRAY 1 2 TRAY2 Print start position TRAY2 TRAY4 3 MFT Print start position MULTI BYPASS 4 DEN A Image lead edge void amount 5 RRC A Document scanning start position 6 DEN B Image rear edge void amount Note 1 Items marked with are displayed when TRAY2 and following options are not installed Note 2 When executing an adjustment copy from the manual paper feed tray set the following paper AB series A3 paper Inch series Double Letter paper Note 3 When the adjustment value of the print start position adjustment is increased by 1 the ON timing of the resist roller is delayed and the print result is shifted to the lead edge by 0 1mm Note 4 When the adjustment value of the image scanning start position is increased by 1 the scanning start position is shifted to the home position by about 0 1mm increasing the image loss amount Note 5 When the print start position TRAY1 is changed the print start positions TRAY2 TRAY4 and the print start position MULTI BYPASS are also changed accordingly The adjustment value is in the
157. n on these levers and remove the paper 28 Roller rotating knob Rotate to remove misfed paper 29 Exit area when the SPF is installed Originals exit the machine here after copying scanning when the SPF is used 30 Reversing tray when the RSPF is installed Pull out to remove misfed originals 31 Photoconductive drum Images are formed on the photoconductive drum 32 Fusing unit paper guide Open to remove misfed paper Warning The fusing unit is hot Do not touch the fusing unit when removing misfed paper Doing so may cause a burn or injury Caution Do not touch the photoconductive drum green portion when removing the misfed paper Doing so may damage the drum and cause smudges on copies Note The model name is on the front cover of the machine AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 2 3 Operation panel 1 c 42 43 44 P Q R 5 46 47 48 49 U V w XYZ SP SPEAKER REDIAL PAUSE SPEED COMM SETTING SHIFT SYMBOL SPACE 2 9 ONLINE DATA PRINT 13 14 1 Keys for fax function when the fax option is installed These are used in fax mode 2 COPY key indicator Press to select copy mode If pressed when Ready to copy appears or during warm up the total number of sheets used appears whil
158. nd the host is engine and the host performed IEEE1284 driver Centronics ASIC connector D 16403 gt USB USB driver ASIC 1C401 connector r OE RCV VP VM Suspend VMO VPO AR M207 M165 M162 ELECTRICAL SECTION 13 6 11 Carriage unit a General The carriage unit is provided with the PWB the inverter PWB and the lamps It scans documents and transfers AD converted image data to the ASIC b CCD PWB The CCD on the CCD PWB employs the color image sensor uPD8861 of 5400 pixels x 3 lines and scans documents in the main scanning direction in the resolution of 600dpi US letter size Image data scanned by the CCD are inputted to the AFE AD9826 and subject to CDS amplification and AD conversion Then digital data are outputted to the MCU PWB and to the ASIC which performs image process of the digital data c Lamp inverter PWB The transformer is controlled by the lamp control signal from the MCU PWB The transformer output controls lighting of the cool cathode ray tube B DC power circuit The DC power circuit directly rectifies the AC power and performs switching conversion with the DC DC converter circuit and rectifies and smoothes again to generate a DC voltage The constant voltage control circuit is of bVEN 24V are of the non control system by winding from the 5VEN winding As shown in f
159. ng is completed Processing finished Turn off the power O When an error occurs AError MCU IMC FAX PNL Used to display an error code at the error position in downloading of MCU IMC FAX PANEL The error codes to be displayed are shown below AR M207 M165 M162 SIMULATIONS 7 38 Main Contents Remark code code 49 01 MCU IMC PANEL OxFF process No process No process 0x00 OK OK 0x01 Data receive error Protocol error 1 IMC sum check error Flash Rom delete error 0x02 Data receive error Command error IMC verify error Flash Rom write error Boot 0x03 Data receive error Protocol error 2 Flash Rom write error Program section 0x04 Loader transfer error Flash Rom write error Common window data 0x05 Flash Rom delete error Boot Flash Rom write error Copy window data 0x06 Flash Rom delete error Program Flash Rom write error Scan window data 0x07 Flash Rom write error Boot Flash Rom write error Print window data 0x08 Flash Rom write error Program Flash Rom write error Fax window data 0x09 Flash Rom LOCK error Boot Flash Rom LOCK error Boo Flash Rom write error Fax window data 0 08 Sum check error Loader FROM size error 0x0C Sum
160. ng plate 5 Without moving the scanner drive pulley shaft manually turn the 1 Remove the OC glass and the right cabinet 9 2 p t scanner drive pulley until the positioning plate is brought into contact with No 2 3 mirror base unit then fix the scanner drive pulley 2 6 Put No 2 3 mirror base unit on the positioning plate again push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame and tighten the wire fixing screw F AZ 3 Manually turn the mirror base drive pulley and bring No 2 3 mirror base unit into contact with the positioning plate At that time if the front frame side and the rear frame side of No 2 3 mirror base unit are brought into contact with the positioning plate at the same time the mirror base unit parallelism is proper If one of them is in contact with the positioning plate perform the adjustment of 4 AR M207 M165 M162 ADJUSTMENT 6 5 3 Main scanning direction FR direction distortion adjustment This adjustment must be performed in the following cases When the mirror base drive wire is replaced When the lamp unit or No 2 3 mirror holder is replaced When a copy as shown is made C Original Lb Y La Paper exit direction Copy 1 Set 1
161. nnnnn 09 Paper feed counter display Used to display the paper feed quantity of each paper feed tray This simulation shows the use frequency of each paper feed section CA key Exits the simulation mode Interruption key Shifts to the sub code input window t keys Switches to another page Sim22 9 COUNTER 1 2 V Key Sim22 9 COUNTER 2 2 BYPASS nnnnnnn 4 nnnnnnn TRAY1 nnnnnnn TRAY2 nnnnnnn nnnnnnn TRAY2 TRAYA are displayed only when they are installed 13 CRUM destination display Used to display the CRUM chip destination code saved in the EEPROM If the display does not match the destination code saved in the CRUM chip it is judged as an error This simulation is valid only for the model with the CRUM chip Sim22 13 CRUM Number Setting Destination CRUMTYPE nn QU gt 01 02 03 BTA C 04 BTA E 12 AL series 99 Conversion 14 P ROM version display Sim22 14 ROM VER1 2 Sim22 14 ROM VER2 2 S N Production serial number S N LM HM FAX Dem MCU unit program version MCU NIE IMC program version IMC ine _ Panel program version PNL m FAX FAX program version The version of the option board which is not installed is not displayed AR M207 M165 M162 SIMULATIONS 7 15 Main code Sub code Contents Remark 22 15 Trouble memory display The latest 20 troubles are displayed The oldest one is overwritten
162. oard communication trouble Overrun circuit on the MCU PWB Detail An overrun error occurs in communication Use SIM 14 to clear the self diagnostic display between the MCU and the FAX board Cause MCU PWB connector connection failure Garbled data Check Check connection of the FAX board and Replace the FAX board remedy Reset the machine Power OFF ON 84 Content board communication trouble Framing Detail A framing error occurs in communication between the MCU and the FAX board Cause MCU PWB connector connection failure Garbled data Check Check connection of the FAX board and Replace the FAX board remedy Reset the machine Power OFF ON AR M207 M165 M162 TROUBLE CODE LIST 8 3 Main Sub Details of trouble Main Sub Details of trouble code code code code H4 00 Content Heat roller low temperature detection L3 00 Content Scanner return trouble Detail When the fusing temperature is lower than Detail The scanner does not complete returning in 150C after 55sec from the start of warming the specified time up The mirror is not in the home position when OC When the warming up complete temperature is copying is started with the mirror standby in the not reached in 30sec from reaching 150C home position When the fusing temperature is lower than Cause Mirror unit abnormality 100C after 20se
163. oard memory The fusing unit is not installed abnormality Cause Thermistor abnormality Check X Replace the FAX board Control PWB abnormality and Fusing section connector disconnection remedy The fusing unit is not installed 80 Content FAX board communication trouble Protocol Check Check the harness and the connector between Detail A break error occurs in communication and the thermistor and the PWB between the MCU and the FAX board remedy Use SIM 14 to clear the self diagnostic display Cause MCU PWB connector connection failure 00 Content Heat roller high temperature detection Garbled data Detail The fusing temperature exceeds 2406 Check Check connection of the FAX board Cause Thermistor abnormality and Replace the FAX board Control PWB abnormality remedy Reset the machine Power OFF ON Fusing section connector disconnection 81 Content FAX board communication trouble Parity Check Use SIM 5 02 to check the heater lamp blinking Detail A parity error occurs in communication and operation between the MCU and the FAX board remedy When the lamp blinks normally Cause MCU PWB connector connection failure Check the thermistor and its harness Garbled data Check the thermistor input circuit on the control Check _ connection of the FAX board PWB and Replace the FAX board When the lamp keeps ON remedy Reset the machine Power OFF ON Check the power PWB and the lamp control 82 Content FAX b
164. of modes and the current set value are displayed on the LCD Sim44 34 TC ADJ 4 SML 21 5 BYPASS Sim44 34 TC ADJ 1 NML F 2 NML R 21 3 SML F 22 12 9 36 22 9 36 Select a set item with the cross key and enter a set value with 10 key Press OK key or START key and the set value is saved in the EEPROM The setting range is 90A 360pA The calculation formula is Set value 10 pA For example in order to set the transfer current value to 200pA set the adjustment value to 20 Display mode NML F NML R SML F SML R BYPASS Default Setting mode Normal size paper Front 22 Normal size paper Back 21 Small size paper Front 22 Small size paper Back 21 Manual paper pass 22 Small size paper means A4R Letter R width or less When selecting the special size of tray the normal size width setting is made Default 21 NML R SML R 22 NML F SML F BYPASS 40 Setting of rotation time before toner supply Used to set the time from starting rotation of the main motor to starting toner supply when initializing after turning on the power Sim44 40 TONER 1 ROTATE TIME _ 1 991 1 99 Default 8 Unit sec Enter a set value with10 key and press START key The set value is saved in theEEPROM and the machine returns to the sub code input window Default 8sec 46 01 Copy density adjustment 300
165. ompatible USB1 1 USB2 0 When the Dual function board AR EB9 is installed Standard or option PnP Support Windows 95 98 Me 2000 XP 2 stage cassette model floor surface OC 590 W x 595 D x 554 H 2 stage cassette model floor surface SPF 590 W x 595 D x 652 H Software Status Window ROPM When the Dual function board AR EB9 is installed Standard or option WHQL Yes XP 2000 after a few month later from first lot 3 stage cassette model floor surface glass surface 590 W x 595 D x 605 H 32 Scanner basics 3 stage cassette model floor surface OC 590 W x 595 D x 640 H Type Flat bed color scanner Scan system Document table document feed unit 3 stage cassette model floor surface SPF 590 W x 595 D x 738 H Light source White CCFL 4 stage cassette model floor surface glass surface 590 W x 595 D x 690 H 4 stage cassette model floor surface OC 590 W x 595 D x 725 H 4 stage cassette model floor surface SPF 590 W x 595 D x 823 H 29 Occupying area Main unit only excluding the handle 590 W x 595 D Main unit Multi manual feed open 880 W x 595 D 30 Weight Resolution Basic 600 x 600 dpi Set range 50 9600dpi Document Sheet Book Effective scan OC SPF RSPF about 297 length x 431 width mm range
166. on for 30 sec in the grid voltage HIGH mode After completion of the process the machine returns to the sub code input window Execution start window Execution window Sim8 2 MHV H Sim8 2 MHV H OK START Key PRESS OK KEY EXEC EXEC CA key Exits the simulation mode Interruption key Interrupts output operation and shifts to the sub code input window 03 Main charger output Grid LOW Used to check the main charger output When this simulation is executed the following execution start window is displayed When OK key or START key is pressed the main charger is turned on for 30 sec in the grid voltage LOW mode After completion of the process the machine returns to the sub code input window Execution start window Execution window OK START Key Sim8 3 MHV L Sim8 3 MHV L PRESS OK KEY EXEC CA key Exits the simulation mode Interruption key Interrupts output operation and shifts to the sub code input window AR M207 M165 M162 SIMULATIONS 7 10 Main puo Contents Remark code code 08 06 Transfer charger output When this simulation is executed the machine shifts to the following mode select window and the list of the modes to be outputted is displayed Select an output mode with 10 key and press OK key or START key and the transfer charger output is made for about 30sec in the specified mode Mode se
167. on mode Interruption key Shifts to the sub code input window 54 LCD contrast PWM duty setting Default 50 Used to set the PWM duty brightness at the center value of LCD contrast Setting range 30 70 Default 50 When OK key or START key is pressed the set value of LCD contrast is immediately reflected Sim26 54 LCD DUTY 1 LCD PWM DUTY 30 70 CA key Exits the simulation mode Interruption key Shifts to the sub code input window 60 mode key Enable Disable setting Default 0 Enable Used to set Enable Disable of the FAX mode key when the FAX PWB is not installed Though this setting is set to Enable if the FAX PWB is not installed a message of FAX PWB is not installed is displayed When the FAX PWB is installed the display shifts to the FAX window regardless of this setting Sim26 60 FAX KEY 1 FAX KEY MODE I FAX PWB Setting Yes No Enable FAX window display FAX not installed display Disable FAX window display Error beep sound CA key Exits the simulation mode Interruption key Shifts to the sub code input window 73 Toner save setting display non display Default 01 Enable Used to set Enable Disable of the toner save setting in the key operator program If this setting is set to Enable 1 the toner save setting appears in the key operator program to allow setting Sim26 73 TS ENABLE Display Setting 1 75 ENABLE El 0 Disable 1 Enable NJ CA key Exits t
168. one filter H Separation pawl AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 6 B Cooling fan GEN a 4 oe E yr C Paper exit unit ad Duplex model AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 7 D Transport roller F Paper exit interface PWB when the job separator is installed E Paper exit roller Assembly Insert the spring pin so that the waveform A of the spring pin faces in the longitudinal direction of the paper exit drive gear long hole B lt R gt Be sure to insert two ribs C into the groove D G Paper exit sensor duplex sensor A Exit sensor B Duplex sensor AR M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10 8 5 MCU 7 LSU No Content No Content A MCU disassembly A LSU unit A MCU disassembly A LSU unit Note When replacing the MCU PWB be sure to replace the EEPROM of the MCU PWB to be replaced Note When replacing the MCU PWB be sure to restore the original jumper conditions 6 Optical frame unit No Content A Optical frame unit A Optical frame unit Installation Install the optical unit in the sequence shown above Note not disassemble the LSU glass Adjustment Image lead edge position adjustment Image left edge position adjustment Paper off center adjustment Size of the screwdriver for removing
169. onformity code A for this model Number Indicates the end digit of the production year Number or X Y Z Indicates the month of packing X stands for October Y November and Z December Number Indicates the day of the month of packing Alphabet Indicates the production factory A for Nara Plant C for SOCC AR M207 M165 M162 CONSUMABLE PARTS 3 2 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES 1 Appearance USB 2 0 port USB 2 when the dual function board is installed Connect to your computer to this port to use the printer and scanner functions 2 USB 1 1 port USB 1 Connect to your computer to this port to use the printer and scanner functions 3 Parallel port Connect to your computer to this port to use the printer function 4 Charger cleaner Use to clean the transfer charger 5 Glass cleaner Use to clean the original scanning glass 6 Document glass Place an original that you wish to scan face down here 7 Handles Use to move the machine 8 Power switch Press to turn the machine power on and off 9 Center tray Copies and printed pages are output to this tray 10 tray when the job separator tray kit is installed Received faxes when the fax option is installed and print jobs are delivered to this tray 11 Operation panel Contains operation keys and indicator lights 12 Front cover Open to remove pa
170. or the duplex model MCU PWB abnormality machine is improper Insufficient memory capacity i ced mirrors lenses and the reference white Cause The memory capacity of the MCU PWB is remedy Check the copy lamp light quantity SIM 05 03 and lighting Check Use SIM 26 39 to check that the memory Check the CCD unit and capacity is 32MB If it is not 32MB replace the Check the MCU PWB remedy PWB with a suitable one 16 Content Abnormal laser output 02 Content LSU trouble Detail When the laser output is stopped HSYNC is Detail The BD signal from the LSU cannot be detected Se ae a certain cycle Always OFF or Cause Laser abnormality always ON MCU PWB abnormality Cause FM ee opea Hos defector Check Check the laser emitting diode operation and Replace the MCU PWB Polygon motor rotation abnormality remedy Laser beams are not generated MCU PWB abnormality F2 04 Content Improper cartridge destination error life cycle error Check Check connection of the LSU connector and Execute SIM 61 03 to check the LSU Detail The destination of the machine differs from that remedy operations E ion is other than Check that the polygon motor rotates normally aa information is other than Not Check that the laser emitting diode generates used FFh laser beams Cause CRUM chip defect Replace the LSU unit Improper developing unit Replace the MCU PWB
171. pen the automatic adjustment is executed and the position which pixel from the CCD edge of the exposure correction sheet white Mylar in the SPF position is displayed After completion of adjustment the result is saved to the EEPROM When the result is in the range of 93 299 it is judged as a success If not it is judged as an error In case of an error the result is not saved to the EEPROM Initial window Sim63 7 SPF ADJ Sim63 7 SPF ADJ WHITE ADJUST WHITE ADJUST ERROR H PRESS OK KEY EXEC PRESS OK KEY EXEC OK START Execution window Sim63 7 SPF ADJ Sim63 7 SPF ADJ WHITE ADJUST WHITE ADJUST COMPLETE 160 EXEC PRESS OK KEY EXEC Since this simulation detects the border line between the white Mylar white edge and the sky shot black if the simulation is executed with the SPF unit OC cover open it is judged as an error Since the adjustment value is the position of the border line in order to execute white correction in an actual SPF copy the point is Adjustment value 34th pixel AR M207 M165 M162 SIMULATIONS 7 48 Main code Sub code Contents Remark 64 01 Self print Used to perform printing of one page disregarding the optical system status Also when the print command is issued from the host printing is performed When this simulation is executed warm up is performed and the ready lamp is lighted Since how
172. per misfeeds or replace the toner cartridge 13 1 Tray 1 can hold approximately 250 sheets of copy paper 64 g m 14 2 Tray 2 can hold approximately 250 sheets of copy paper 64 g m 15 Document cover when installed Open to make a copy from the document glass 16 Side cover Open to remove misfed paper 17 Side cover handle Pull to open the side cover 18 Bypass tray guides Adjust to the width of the paper when using the bypass tray 19 tray Special paper heavy paper or transparency film can be fed from the bypass tray 20 Bypass tray extension Pull out when feeding large paper such as 11 x 17 and 8 1 2 x 14 A3 and B4 AR M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 1 2 Internal 21 Toner cartridge lock release lever To replace the toner cartridge pull out the toner cartridge while pushing on this lever 22 Toner cartridge Contains toner 23 Document feeder tray when the SPF is installed Place the original s that you wish to scan face up here Up to 40 sheets can be placed 24 Original guides when the SPF is installed Adjust to the size of the originals 25 Feeding roller cover when the SPF is installed Open to remove misfed originals 26 Right side cover when the SPF is installed Open to remove misfed originals 27 Fusing unit release levers To remove the paper misfed in the fusing unit push dow
173. peration check Cooling fan motor rotation 50 01 Image lead edge adjustment check 06 lead edge position adjustment SPF RSPF 2 10 Polygon motor operation check 10 off center adjustment 26 01 Job separator setting 12 Document off center adjustment 02 Size setting 18 Memory reverse position adjustment in duplex copy 1 03 Auditor setting 19 Rear edge void adjustment in duplex copy 6 04 Copier duplex setting 51 02 Resist amount adjustment 05 Count mode setting 53 08 SPF scanning position automatic adjustment 2 06 Destination setting 10 SPF scanning position setting 07 Machine condition check 61 03 HSYNC output check 18 Toner save mode setting 63 01 Shading check 20 separator paper exit mode setting 07 SPF automatic correction 2 22 Language setting clear 64 01 Self print 30 mark conformity control ON OFF 65 10 reception time setting display non display setting 31 Auditor mode exclusive setup 11 Info lamp setting 36 Cancel of stop at maintenance life over 67 50 USB reception speed adjustment 37 of stop at developer life over 39 capacity check Execution inhibit conditions 42 Transfer ON OFF timing control setting 1 Execution is inhibited when the duplex setup is OFF and other than 43 Side void amount setting RSPF is set 51 temporary stop function setting 2 Execution is inhibited when OC 54 LCD contrast PWM duty setting 3 Execution is inhibited
174. press the start key The set value is stored and a copy is made lt Adjustment specification gt Adjustment mode SIM Display Set Specifi Set text value cations range Sub scanning 48 5 RSPF 1 Normalt 1 99 direction SIDE1 0 1 1 096 magnification 1 ratio 0 196 Front surface Sub scanning RSPF direction SIDE2 magnification ratio Back surface RSPF SIDE2 is displayed only when the RSPF is installed 6 Off center adjustment SIM 50 12 a OC mode SIM50 12 1 Make a test chart as shown below and set it so that its center line is fit with the original guide center mark To make a test chart draw a line on A3 or 11 x 17 paper at the center in the paper transport direction Original guide Center Copy paper A3 or 17 x 11 2 Make a normal copy from the manual paper feed tray and compare the copy and the test chart If necessary perform the following adjustment procedures 3 Execute SIM 50 12 AR M207 M165 M162 ADJUSTMENT 6 7 4 After completion of warming up shading is performed and the 3 Slide the lens unit toward the rear side and attach it then execute current off center adjustment value is displayed on the LCD SIM Sim50 12 ORG CENTER 1 0C 2 SPF SIDE1 50 3 SPF SIDE2 50 1 99 5 Enter the set value and press the start key The set value is stored and a cop
175. r EEPROM 40 CRUM chip communication error U9 00 Panel board communication trouble 80 Panel board communication trouble Protocol 81 Panel board communication trouble Parity 82 Panel board communication trouble Overrun 84 Panel board communication trouble Framing 88 Panel board communication trouble Time out 99 Panel language error Main Sub Details of trouble code code E1 00 Content PWB communication trouble Detail An abnormality occurs in communication between the MCU PWB and the IMC PWB Cause IMC PWB MCU PWB harness abnormality MCU PWB connector disconnection IMC PWB ROM defect data abnormality Check Check connection of the connector and the and harness between the IMC PWB and the MCU remedy PWB Check the ROM of the IMC PWB 10 Content PWB trouble Detail An abnormality occurs in the IMC PWB Cause USB chip error CODEC error on the IMC PWB Check Replace the IMC PWB with a new one and remedy 11 Content IMC ASIC error Detail An abnormality occurs in the IMC PWB Cause Abnormality in ASIC on the IMC PWB Check Replace the IMC PWB with a new one and remedy 13 Content PWB flash ROM error Detail An abnormality occurs in the IMC flash ROM Cause IMC PWB abnormality Check Replace the IMC PWB with a new one and If downloading of the program is abnormally remedy terminated it may cause an er
176. r optical unit has occurred the whole optical unit must be exchanged as a unit not as individual parts 2 Do notlook into the machine with the main switch turned on after removing the developer unit toner cartridge and drum cartridge 3 Do notlook into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system 4 The middle frame contains the safety interlock switch Do not defeat the safety interlock by inserting wedges or other items into the switch slot Warning This product is a class A product If it is operated in households offices or similar surroundings it can produce radio interferences at other appliances so that the user has to take adequate countermeasures VAROITUS LAITTEEN KAYTTAMINEN MUULLA TASSA KAYTTOOHJEESSA MAINITULLA TAVALLA ALTISTAA TURVALLISUUSLUOKAN 1 YLITTAVALLE NAKYMATTOMALLE LASERSATEILYLLE CLASS 1 LASER PRODUCT LASER KLASSE 1 LUOKAN 1 LASERLAITE VARNING OM APPARATEN ANVANDS PA ANNAT SATT AN DENNA BRUKSANVISNING SPECIFICERATS KAN ANVANDAREN UTSATTAS FOR OSYNLIG LASERSTRALNING SOM OVERSKRIDER GRANSEN FOR LASERKLASS 1 KLASS 1 LASERAPPARAT CAUTION INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED AVOID EXPOSURE TO BEAM VARO AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN VARN ING OS
177. range of 1 99 Default 50 Select an adjustment item mode with the cross key and enter the set value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Copy start window Ready to copy Adjustment Copy start item selection window window 58 1 2x 11 Copy execution window Copy execution window 1 E38 1 2x 11 End of copy execution AR M207 M165 M162 SIMULATIONS 7 40 Main code Sub code Contents Remark 50 01 Adjustment procedure 1 Set the print start position 1 TRAY1 the lead edge void amount 4 DEN A and the scanning start position 5 RRC to 1 and make a copy of 100 2 Measure the image loss amount R mm of the scale Set 5 RRC A 10xR mm Example Set 40 When the value of 5 RRC A is increased by 10 the image loss is decreased by1mm Default 50 3 Measure the distance H mm from the paper lead edge to the image print start position Set 1 TRAY1 10xH mm Example Set 50 When the value of 1 T
178. ror Download the program again to avoid this 16 Content PWB DIMM memory read write check error Detail An installation error occurs in the IMC expansion compression memory module An error occurs during access to the IMC expansion compression memory Cause Improper installation of the IMC expansion memory module IMC expansion memory module abnormality IMC expansion memory contact abnormality IMC PWB abnormality Check Check installation of the expansion memory and module remedy Replace the expansion memory module Replace the IMC PWB with a new one 81 Content Interface error in communication with IMC PWB Parity Detail A parity error occurs in communication between the MCU PWB and the IMC PWB Cause IMC PWB MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect data abnormality Check Check connection of the connector harness and between the IMC PWB and the MCU PWB remedy Check the ROM of the IMC PWB AR M207 M165 M162 TROUBLE CODE LIST 8 1 Main Sub Details of trouble Main Sub Details of trouble code code code code E1 82 Content Interface error in communication with IMC E7 11 Content Shading trouble White correction PWB Overrun Detail The CCD white scan level is abnormal when Detail An overrun error occurs in com
179. s saved in the EEPROM Sim43 12 FAN SPEED FAN rotation speed 1 LOW E 0 Low speed rotation 2 HIGH 1 1 High speed rotation o1 Ng Setting mode LOW Setting in normal temperature adjustment 190 C or below Default 0 Low speed rotation HIGH When the fusing temperature is 190 C or above Default 1 High speed rotation Default LOW 0 Low speed rotation HIGH 1 High speed rotation 13 Fusing paper interval control allow inhibit setting Used to change the paper feed timing of 21st sheet or later to A3 or WLT depending on the destination setting when in multi copy print of narrow width sheets When this simulation is executed the current set number is displayed Enter a code number and press START key The entered number is saved in the EEPROM and the machine returns to the sub code input window Sim43 13 PICK INTVL Code Setting 1 PICK INTVL E 0 Disable Default 1 Enable 0 1 Ng Applicable paper 1 Cassette paper feed A4R B5R 8 1 2 x14 8 1 2 x13 8 1 2 x11 A5 INV 2 Manual paper feed A4R B5R 8 1 2 x14 8 1 2 x13 8 1 2 x1 1 A5 INV 16KRA 5 is applicable to manual paper fed only in EX Japan AB series Default 0 Disadble AR M207 M165 M162 SIMULATIONS 7 27 Main code Sub code Contents Remark 44 34 Transfer current setting Used to set the transfer current value When this simulation is executed the list
180. sar 3ovds3l 9 NTH S 154 dO Ace z GND L GND N o0 A L8 3HZ EENO Ave N9 9v 4154 9073 diXOVXv3i ASH Xv4 dozdxv4 diMOVXV3 diSoxvar 20 63 VIVOO evVIVao 9vivao Svivao 6v Ivdo 8vivao ZaVvINVdo SL V1vao dOMOVXVS GedXxV3 QNO NS AG 3NrTHd 9b NIAS Sl vVIVOO S1SXV3 L bal vPVIVOO 2 1 00 ZL 515 4 QNOXV LL AN1NGO 01109 Ob GONOXV3 AGHSXVA le OLVINdO i v1vdo 3OvdXVvAl ACHSXV 3 i v1vao 3oVdxv 3i vYiVIVOO 23 4 2 6 8 2 9 S v 4 J3axv3 QNO LH LSZI d0S vZXL LvNO NOW 130XV4 1 152 409 6201 930 39i 9rd 157729 TW By IN TIE ONS 65 6 9v d ad ad ua od 6d Sq Sv
181. sequentially CA key Exits the simulation mode Interruption key Shifts to the sub code input window keys Switches to another page Sim22 15 TROUBLE 1 2 Sim22 15 TROUBLE 2 2 XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX 4 he display sequence is as shown below Sim22 15 TROUBLE 1 2 CD 9 40 3 4 4 2 In this case 1 is the latest one and 12 is the oldest 22 SPF jam counter display Used to display the SPF JAM counter When Interruption key is pressed the machine goes to the sub code input window When CA key is pressed the machine exits the simulation mode Sim22 22 JAM CNT SPF nnnnnnn 24 01 Jam total counter clear When this simulation is executed the clear confirmation window is displayed as shown below When OK key or START key is pressed the jam total count and the jam memory are cleared and the machine shifts to the sub code input window Sim24 1 COUNTER CLR JAM COUNTER CLEAR AER YOU SURE EXEC 02 Trouble memory clear Used to clear the trouble memory and the trouble history data in the EEPROM When Interruption key is pressed the machine shifts to the sub code input window When CA key is pressed the machine exits the simulation mode Sim24 2 COUNTER CLR TROUBLE COUNTER
182. shift amount 0 TEXT density 5 gamma value TS TEXT density 1 shift amount TS TEXT density 1 gamma value TS TEXT density 2 shift amount TS TEXT density 2 gamma value TS TEXT density 3 shift amount TS TEXT density 3 gamma value TS TEXT density 4 shift amount TS TEXT density 4 gamma value TS TEXT density 5 shift amount TS TEXT density 5 gamma value 11 TS 1 0 SHIFT 12 TS 1 0 GAMMA 13 TS 2 0 SHIFT 14 TS 2 0 GAMMA 15 TS 3 0 SHIFT 16 TS 3 0 GAMMA 17 TS 4 0 SHIFT 18 TS 4 0 GAMMA 19 TS 5 0 SHIFT 20 TS 5 0 GAMMA I X ud deba Select an item to be changed and set a desired adjustment value Press OK key and the machine shifts to the copy window When START key is pressed at that time copying is performed with the previous adjustment value and the result can be checked example 50 is not the default value AR M207 M165 M162 SIMULATIONS 7 31 Main Sub Contents Remark code code 46 11 Copy exposure level adjustment individual setting Photo 600dpi The value on the Used to adjust the shift amount and the slanting value for each density level 1 5 when the exposure model is PHOTO error diffusion and dither For the shift amount the gamma gradation is common The whole sections are made brighter or darker When the shift amount is increased the brightness is decreased When the shift amount is decreased the brightness is increased
183. splayed Enter a set value with 10 key and press OK key or START key The set value is saved in the EEPROM When this setting is changed the toner save setting of the key operator program is also changed accordingly Sim26 18 TONER SAVE Code Setting 1 TONER SV IB 0 Toner save OFF 1 Toner save ON CA key Exits the simulation mode Interruption key Shifts to the sub code input window Default 0 Toner save OFF 20 Job separator paper exit mode setting Used to set the paper exit mode of the job separator The purpose is to allow the simplified check when the job separator option is installed It is valid only during the adjustment simulation Without installing a printer or a FAX machine paper is discharged to the upper stage to check if there is no problem or not If SIM26 01 is set to Job separator not installed paper is discharged to the lower stage regardless of this setting Sim26 20 JOBSEP OUT Code Setting 1 JOBSEP OUT EU 0 Lower tray 1 0 1 Upper tray 0 1 CA key Exits the simulation mode Interruption key Shifts to the sub code input window Default 0 OFF 22 Language setting clear Used to clear the language setting The scanner head is shifted to the fixing lock position 1 Initial display Sim26 22 LANGUAGE LANGUAGE SETTING CLEAR AER YOU SURE EXEC 2 Press OK or START key Execution is st
184. stem 25 50 70 81 86 100 115 122 141 200 400 Inch system 25 50 64 77 95 100 121 129 141 200 400 Zooming 25 400 SPF RSPF 50 200 Independent Vertical horizontal 25 400 zooming SPF RSPF 50 200 23 Power source Voltage 100V 110V 120V 127V 230V 200V 240V Frequency 50 60Hz Power switch One power source 24 Power consumption Max Power 1200W consumption Power 550W consumption in operation Power 10W consumption when standby Paper kind AB system Standard paper Recycled paper Transparency film Labels Postal card Envelope Thick paper 200g m Inch system Standard paper Recycled paper Transparency film Labels Postal card Envelope Thick paper 200g m Paper size None detection Paper empty Available detection 17 Duplex Standard 20 sheet model Standard provision 16 sheet model Not available Type Switchback system Paper size B4 4 A4R B5 5 A5 11 x 17 8 5 x 14 8 5 x 13 8 5 x 11 8 5 x 11 R Kind and weight of Standard paper 56 90 g m 15 24lbs Bond applicable paper AR M207 M165 M162 SPECIFICATIONS 2 3 Must conform to energy saving laws international standards and company regulations 25 Environment support Support program Nordic swan Blue angel eco label Green products International Energy Star Canadian en
185. t Counter check sum error EEPROM remedy Machine reset Power OFF ON Detail Check sum error of the counter area in the 99 Content Panel language error EEPROM Detail Language discrepancy error Cause EEPROM abnormality Cause Discrepancy between the machine language Check _ Check that the EEPROM is properly set and the panel language and Use SIM 16 to cancel the trouble Check Replace the panel or the MCU PWB remedy Replace the MCU PWB and Reset the machine Power OFF ON 40 CRUM chip communication error remedy Detail An error occurs during communication between the MCU and the CRUM chip Cause CRUM chip abnormality Developing unit disconnection MCU PWB abnormality Check Replace the chip and Check installation of the developing unit remedy Use SIM 16 to cancel the trouble Replace the MCU PWB U9 00 Content Panel board communication trouble Detail Communication trouble with the panel board Cause No command can be sent from the MCU to the panel Check MCU PWB Panel PWB harness trouble and Replace the panel or the MCU PWB remedy Machine reset Power OFF ON 80 Content Panel board communication trouble Protocol Detail An error occurs in communication between MCU Panel PWB Cause MCU PWB Panel PWB harness trouble Garbled data Check MCU PWB Panel PWB harness trouble and Replace the panel or the MCU PWB remedy Machine reset Power OFF ON 81 Content Panel board communication
186. te the hard reset When this simulation is executed the following execution start window is displayed Press OK key or START key to clear the U2 trouble Execution start window Sim16 TROUBLE CLEAR U2 TROUBLE CLEAR AER YOU SURE EXEC 20 01 Maintenance counter clear Used to clear the maintenance counter Press OK key or A START key on the following window the maintenance counter is cleared and the machine returns to the sub code input window Sim20 1 COUNTER CLR MAINTENANCE COUNTER CLEAR AER YOU SURE EXEC 21 01 Maintenance cycle setting Used to set the maintenance cycle When this simulation is executed the current set value is displayed Enter a desired code with 10 key and press START key The set value is saved in the EEPROM and the machine returns to the sub code input window Sim21 1 CYCLE SET 0 5K 5 000 sheets 1 MAINTE CYCLE 1 7 5K 7 500 sheets 2 10K 10 000 sheets 3 25K 25 000 sheets 4 50K 50 000 sheets 0 5 ES 5 FREE 999 999 sheets Setting range 0 5 Default 4 CA key Exits the simulation mode Interruption key Returns to the sub code input window Defaul 4 50k t AR M207 M165 M162 SIMULATIONS 7 13 Main Sub Contents Remark code code 22 01 Counters display Sim22 1 COUNTER 1 4 Either of the following two is displayed depending on the model TOTAL nnnnnnn DEV Development counter EX
187. the driver is ON the driver output terminal voltage is OV p 24V 1 4 ASIC CPU OUTPUT a LOAD 1 TIT 7 Toner supply motor drive circuit The IC34 is the motor control IC which generates the pseudo AC waveform with the pulse signals TM TM outputted from ASIC driving the toner supply motor 24V SVEN 7 0603FA1 5A C154 C155 1634 10u 35V VDD 1 gt T 3 vec2 2 gt 1 ino H gt gt TMA_O 4 vss OUT2 gt gt TMB R132 R133 uc La 47KJ TA7291AS 777 8 Main motor drive circuit The main motor is driven by the MMD signal from ASIC While the main motor is rotating the MMD signal is driven to HIGH and passed through IC26 to the control circuit in the main motor to rotate the main motor When the main motor speed reaches the specified rpm the MMLD signal is turned LOW and passed through IC115 to the CPU x z oo EX Main Motor E Ed 2 gt gt mmo gt Control 7 9 d Circui TDSZSOSF Main Motor ASIC MMLD CPU P AR M207 M165 M162 ELECTRICAL SECTION 13 5 9 Mirror motor control circuit Duplex motor control circuit Stepping motors are employed for the mirror motor and the duplex motor The driver for IC32 for mirror motor is the bipolar drive L621
188. the maintenance tool driver Mainte inf select Browse button If the folder path is properly shown press the Next button to go to procedure 7 Found New Hardware Wizard Please choose your search and installation options as ey Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM 7 Include this location in the search C MaintenanceTool Drivers 2kXp Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware lt Back __ gt _ 5 Select the folder which includes the maintenance tool driver Mainte inf and press the OK button When the driver is included in the CAMaintenance ToolDiversV2kxp folder RENE Select the folder that contains drivers For your hardware S Browse For Folder My computer amp 3 Floppy A SYSTEM amp Documents and Settings MaintenanceTool Drivers Win9xME search which includes local installed Y Browse To view any subfolders click a plus sign above Windows does not guarantee that __ gt 6 Chec
189. the resist roller of the main unit resist roller and the SPF RSPF are displayed Adjustment item selection window Sim51 2 RESIST ADJ When this simulation is executed the selection window of the adjustment items and the current set value Sim51 2 RESIST ADJ Sim51 2 RESIST ADJ Sim51 2 RESIST ADJ 1 TRAY1 4 TRAYA 7 RSPF SIDE2 2 TRAY2 50 5 BYPASS 8 RSPF A5 50 3 TRAY3 50 6 RSPF SIDE1 9 DUPLEX 50 13 1 99 23 1 99 33 1 99 6 RSPF SIDE1 7 RSPF SIDE2 10 PRE FEED 44 1 99 Display text Adjustment mode 1 TRAY1 Resist amount in paper feed from TRAY1 2 TRAY2 Resist amount in paper feed from TRAY2 1 3 TRAY3 Resist amount in paper feed from TRAYS 1 4 TRAY4 Resist amount in paper feed from TRAY4 1 5 BYPASS Resist amount in paper feed from manual tray Resist amount on SPF RSPF document surface 1 resist amount on RSPF document back 1 8 RSPF A5 Document resist amount in A5 document back transport 1 9 DUPLEX Resist amount in DUPLEX print Second print surface 1 10 PRE FEED Pre feed time of the manual feed tray paper feed 2 71 Valid only when an option is installed If an option is not installed it is not displayed on the adjustment window 2 When heavy paper slips in manual feed copy or when a paper jam occurs in thin paper copy adjust this set value to remove the problem Heavy paper slips Increase the set value Thin paper jams
190. this simulation is executed the following warm up window is displayed The time required for starting the warm up and completing the initializing operation and shifting to the stand by state is displayed Though CA key is pressed the machine does not enter the aging mode of intermission 0 sec Warming up window Warming up completion window Sim7 8 W UP C MODE Sim7 8 W UP C MODE WARMING UP WARM UP COMPLETED Press CA key to exit the simulation mode The aging function is omitted from SIM 07 01 08 01 Developing bias output Used to check the developing bias output When this simulation is executed the following execution start window is displayed When OK key or START key is pressed the developing bias signal is turned ON for 30sec When measuring the actual output value however use SIM 25 01 After completion of the process the machine returns to the sub code input window Execution start window Execution window Sim8 1 DV BIAS Sim8 1 DV BIAS OK START Key mcl PRESS OK KEY EXEC EXEC CA key Exits the simulation mode Interruption key Interrupts output operation and shifts to the sib code input window 02 Main charger output Grid HIGH Used to check the main charger output When this simulation is executed the following execution start window is displayed When OK key or START key is pressed the main charger is turned
191. tions catalogue Multi copy 5 5 S D D D D S Duplex model Document mixture Not available Random paper Not available Document Available Not available for 5 5 x 8 5 and reversion 5 5 x 8 5 R Display None section LED Reliability MCBJ MCBF Conforms to the main unit Document mixture Not available Random paper Not available feed Document Not available reversion Display None section LED AR M207 M165 M162 SPECIFICATIONS 2 5 Document S S 16 sheet model 100 replacement 20 sheet model 100 speed Standard 5 20 sheet model 45 9 sheets min D D 20 sheet model 40 8 sheets min Item included Installation manual Case color Frosty white Installation Must be installed easily 3 1 stage paper feed unit 6 Original cover OC Paper feed 250 Sheets Function Up down open close mechanism capacity Item included Installation manual Paper size Not available The paper size can be set with the detection function menu 7 256MB expansion memory Paper empty Available Memory 256MB detection Item included Installation manual Paper size B4 4 A4R B5 B5R 11 x 17 8 5 x 14 i 8 5 x 13 8 5 x 11 8 5 x 11 R 16K 16KR 8K 8 Job separator Paper weight 56 909 2 15 24lbs Installation Install when the printer or the FAX is expanded Factory setting AB syste
192. tive temperature of components Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed Since lead free solder includes a greater quantity of tin the iron tip may corrode easily Turn ON OFF the soldering iron power frequently If different kind solder remains on the soldering iron tip it is melted together with lead free solder To avoid this clean the soldering iron tip after completion of soldering work If the soldering iron tip is discolored black during soldering work clean and file the tip with steel wool or a fine filer SHARP COPYRIGHT 2004 BY SHARP CORPORATION All rights reserved Printed in Japan No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U S A and other countries IBM and PC AT are trademarks of International Business Machines Corporation PCL is a trademark of Hewlett Packard Company Pentium is a registered trademark of Intel Corporation All other trademarks and copyrights are the property of their respective owners SHARP CORPORATION Digital Document System Group QUALITY ENHANCEMENT CENTER Yamatokoriyama Nara 639 1186 Japan 2004 Nov Printed in Japan
193. to the code input window 02 Size setting Default 00 Used to set Enable Disable of FC 8 5 x 13 size detection Detection size when FC 8 5 x 13 size document is used Unit to be Destination Document size Set value used 0 Disable 1 Enable Document SPF EX Japan AB FC 8 5 x13 4 FC 8 5 x13 series FC B4 B4 FC 8 5 x13 Inch FC 8 5 x13 LG 8 5 x14 FC 8 5 x13 series FC LG 8 5 x14 LG 8 5 x14 FC 8 5 x13 For destinations other than the above this setting is invalid Sim26 2 SIZE SET Code Setting 1 B4 LG FC 0 Detection disabled 0 B4 LG Default for destinations other than below 1 1 FC detection enabled 0 1 Default for SCA Philippines 03 Auditor setting Default 0 P10 Used to set the auditor Sim26 3 AUDITOR SET Code Mode Tt AUDITOR EH 0 Built in auditor mode 0 10 4 VENDOR 1 Coin vendor 2 OTHER 2 Other 02 When the coin vendor mode is selected 1 Sort auto select is OFF 2 For Japan the duplex copy use inhibition setting is ON inhibited 3 When the auditor mode exclusive setting is ON manual paper feed inhibited and the standard tray is set to the manual feed tray the standard tray setting is set to the main tray AR M207 M165 M162 SIMULATIONS 7 19 Main Sub Contents Remark code code 26 04 Copier duplex setting Used to set YES NO of duplex setting This must be set
194. trouble Detail A parity error occurs in communication between the MCU and the Panel PWB Cause MCU PWB Panel PWB harness trouble Garbled data Check MCU PWB Panel PWB harness trouble and Replace the panel or the MCU PWB remedy Machine reset Power OFF ON AR M207 M165 M162 TROUBLE CODE LIST 8 5 9 MAINTENANCE 1 Maintenance table X Check Clean adjust or replace when required O Clean A Replace A Adjust Lubricate Unit name Part name When calling 50K 100K 150K Drum peripheral OPC drum A A A Cleaning blade A A A Side seal F R X X X X MC unit X A A A MC charging electrode A A A MC grid A A A MC case 5 A A A Transfer wire Transfer paper guide MC guide sheet Cleaning blade attached A A A Drum fixing plate B X A A A Process frame unit X X X A Discharge holder Developing section Developer A A A DV seal X X A DV under seal DV side seal X X A Side Mylar E A Optical section Lamp unit Reflector Mirror No 2 3 mirror unit Mirror Pulley X X X X CCD peripheral Lens Glass Table glass White Plate Other Drive wire X X X X Rail X X Xx X Document cover Document size sensor LS
195. ue is in the range of 0 31 Default 0 Note When SIM26 06 Destination setting and SIM46 19 Auto exposure mode are changed this setting returns to the default accordingly 31 Image sharpness adjustment Used to adjust sharpening shading of image for each mode When this simulation is executed the selection window of the adjustment items and the current set value are displayed Adjustment item selection window Sim46 31 SHARPNESS Sim46 31 SHARPNESS 1 4 PHOTO 2 2 TEXT 5 TEXT TS 1 3 PHOTO 1 6 AE TS 1 12 0 2 2 2 0 2 Display text Copy mode 1 AE mode 2 TEXT TEXT mode 3 PHOTO 1 PHOTO mode Error diffusion 4 PHOTO 2 PHOTO mode Dither 5 TS TONER SAVE mode 6 AE TS TONER SAVE mode Set value Image quality 0 Shading 1 Standard Default 2 Sharpening The adjustment range is in the range of 0 2 Default 1 Select an adjustment item mode with the cross key and enter a desired value with 10 key When OK key is pressed the entered value is saved to the EEPROM and the machine shifts to the copy execution window After completion of copying the machine returns to the adjustment value input window When START key is pressed instead of OK key the machine shifts to the copy execution window and performs copying Adjustment Copy start item selection window window Copy start window Ready to copy
196. upper limit sensor JSDL Job separator lower limit sensor TRYF Tray full sensor TRYD Paper exit sensor Displayed only when the job separator is installed except for SFTH AR M207 M165 M162 SIMULATIONS 7 5 Main Sub Contents Remark code code 03 03 Shifter operation check Used to reciprocate the shifter 4 times During execution the status of the shifter HP sensor is displayed on the right upper section of the screen When the sensor is detected the display is highlighted CA key Exits the simulation mode Interruption key Returns to the sub code input window When the above end key is pressed during operation of the shifter the shifter is returned to the home position before terminating the operations Initial window Execution window Sim3 3 SHIFTER CHK Sim3 3 SHIFTER CHK PRESS OK KEY EXEC 04 Job separator operation check Used to operate the job separator up and down for 30sec During operation the status of the upper limit sensor and the lower limit sensor is displayed on the right upper section of the display CA key Exits the simulation mode Interruption key Returns to the sub code input window When the operation is interrupted the job separator is shifted to the home position before terminating the simulation similarly to the shifter Initial window Execution window Sim3 4 JOBSEPA CHK Sim3 4 JOBSEPA CHK Display name Sensor name JSUP Job separator upper l
197. uring scanning Highlighted at ON EXEC is displayed to indicate execution is in process The scan counter is displayed above EXEC This counter is counted up even in simulation The copy lamp is lighted during scanning CA key Exits the simulation mode Interruption key Returns to the sub code input window C key Input value clear 10 key Input of the number of scanning 02 Mirror home positions sensor MHPS status display Used to monitor the mirror home position sensor and display the ON OF status of the sensor on the LCD Sim1 2 SENSOR CHECK MHPS MHPS MIRROR HOME POSITION SENSOR ON Highlight display OFF Normal display CA key Exits the simulation mode Interruption key Returns to the sub code input window AR M207 M165 M162 SIMULATIONS 7 3 Main Sub Contents Remark code code 02 01 Single Paper Feeder SPF aging Used to check the operations of the SPF unit and its control circuit Enter the magnification ratio and press OK or START key to drive the SPF unit at the speed corresponding to the setting Magnification ratio selection window Sim2 1 SPF AGING Select the scan magnification ratio drive speed 115 1510 This also accords with the magnification ratio and 100 2SIDE the speed in copying similarly to the OC w 8696 The setting range is 50 200 ZOOM 41009 EXEC OK START Key Execution window Sim2 1 SPF AGING
198. use Power unit abnormality between the MCU and the panel board MCU PWB abnormality Cause MCU PWB Panel PWB harness trouble Check connection of the harness and Garbled data and connectors Check MCU PWB Panel PWB harness trouble remedy Replace the MCU PWB and Replace the panel or the MCU PWB Replace the power unit remedy Machine reset Power OFF ON U1 03 Content FAX board battery error 84 Content Panel board communication trouble Framing Detail FAX board backup battery error Detail A framing error occurs in communication Cause The voltage of the backup battery of SRAM between the MCU and the Panel PWB which is installed to the FAX board falls below a Cause MCU PWB Panel PWB harness trouble certain level Garbled data Check Replace the battery Check MCU PWB Panel PWB harness trouble and and Replace the panel or the MCU PWB remedy remedy Machine reset Power OFF ON 02 04 Content EEPROM read write error serial 88 Content Panel board communication trouble Time out communication error Detail A time out error occurs in communication Detail EEPROM access process error between the MCU and the Panel PWB Cause EEPROM abnormality Cause A command is completely sent from the MCU Check Check that the EEPROM is properly set to the panel and Use SIM 16 to cancel the trouble Check MCU PWB Panel PWB harness trouble remedy Replace the MCU PWB and Replace the panel or the MCU PWB 11 Conten
199. ustment 5 steps Text Photo Kind and weight of Standard paper 56 90g m applicable paper Paper feed Standard paper capacity 250 sheets 64g m Paper type Standard paper Recycled paper Remaining Only empty detection available quantity detection Toner save mode Available Default OFF with the service simulation 20 Void width 16 Manual paper feed section Manual paper feed form Foldable manual paper feed tray Void area Lead edge 1 4mm rear edge 4mm or less both sides 6mm Image loss 4mm or less Paper size A6 11 x17 8 5 x 11 Manual paper feed guide display A3 A4 B4 B5 A4R A5 BSR ASR B6R AeR For void area image loss normal single copy For the first sheet of manual paper feed the rear edge void is disable 21 Warm up Kind and weight of applicable paper Standard paper Thick paper 56 200g m Recycled paper Envelope Transparency film Labels Warm up time 45sec or less Pre heat Available Paper capacity Jam recovery time 45sec or less Left for 60 sec after door open Standard condition polygon stop 22 Copy magnification ratio Standard 100 Sheets paper Standard paper 56 80g m Multi paper feed 56 128g m Envelope AB system 10 Sheets Inch system 5 Sheets Other Single paper feed Transparency film Labels Postal card Fixed magnification ratio AB sy
200. vOS 1 8 avos LL ZNvOS ZZ 2 zNVOS zi LNYOS ez 9 INOS L sisndo O3SN3S vZ S 03SN3S vi L3eN3S Sz v 135 5 s zasnas oz awo a easnas Z 2 t3SN3S 89 501 96 LNO 82 82 0196 2 0 a8z 0196 INO 18 021 Q3T A3M AR M207 M165 M162 ELECTRICAL SECTION 13 12 Actual wiring diagram 6 7 1 7202 l d3 zY z v vHd LY Azo d13 4 78 d13 z v av N Ha z v LY THO iv LY THOT A INO ALLASVO NOILdO pcm mum ES 919 4Az0 473 ZV ZH TUE 878 av E NVdavf Dehumidifier heater Options 1 P2021 2021 Ee TWaLNAN MS Jayipiuunueq S33NHVH MS HO NOILdO MSON3A L Sd ON Hd 8r8 c NO
201. vironment selection program Green purchase network Green purchase law Energy saving law 31 Printer basics GDI SPLC Print Print speed GDI 12PPM GDI Print USB2 0 Full speed A4 Letter Measurement conditions Host PC CPU 500 700MHz RAM 256MB or above Windows98SE Data Testchart B1 dot SPLC According to the main machine speed 26 Noises First Print 7 2sec or less Resolution 600dpi Noise level Must conform to SS blue angel Nordic swan Duplex print Available 27 Ozone amp dust Paper feed system Paper feed tray and multi paper feed Regulated value Ozone 0 02mg m or less Dust 0 075mg m or less Styrene 0 07mg m or less Shifter Installed to the main unit paper exit section Shit amount 1 inch 25 4mm journalizing according to every print job 28 External dimensions Supported OS Windows95 98 Me NT4 0 Workstation SP5 or later 2000 Professional XP Home Professional 1 stage cassette model floor surface glass surface 590 W x 595 D x 435 H 1 stage cassette model floor surface OC 590 W x 595 D x 469 H 1 stage cassette model floor surface SPF 590 W x 595 D x 568 H 2 stage cassette model floor surface glass surface 590 W x 595 D x 520 H Emulation GDI SPLC JBIG GDI When the Dual function board AR EB9 is installed Standard or option Interface IEEE1284 ECP C
202. when SPF Not RSPF 60 FAX mode key Enable Disable setting 4 Execution is inhibited when the job separator is not installed 73 Toner save setting display non display 5 Execution is inhibited when the model is not provided with the 74 Total counter display change setting GRUM ne 30 01 Paper sensor status display 6 Execution is inhibited when the duplex setup is OFF 41 01 Document size detection photo sensor check 02 Document size detection photo sensor detection level adjustment 03 Document size detection photo sensor light receiving detection level check 04 Detection level adjustment when the document size is settled 15degrees 20degrees 42 01 Developing counter clear 43 01 Fusing temperature setting Normal copy 12 Standby mode fusing fan rotation setting 13 Fusing paper interval control allow inhibit setting 44 34 Transfer current setting 40 of rotation time before toner supply 46 01 Copy density adjustment 300dpi 02 Copy density adjustment 600dpi 09 exposure level adjustment individual setting Text 300dpi 10 exposure level adjustment individual setting Text 600dpi 11 exposure level adjustment individual setting Photo 600dpi 18 Image contrast adjustment 300dpi 19 Exposure mode setting Gamma table setting AE operation mode setting Photo image process setting 20 SPF exposure correction 2 29 Image contrast adjustment 600dpi 30 limit setting
203. white When the set value is decreased the gamma is decreased to provide a lower contrast Higher gradation Select an adjustment mode with the cross key and enter the set value with 10 key The adjustment range is 1 99 When key is pressed the page is changed The shift amount and the slanting value can be individually set for each of five levels of density for each of TEXT TS and TEXT Therefore there are 20 patterns of adjustment modes Sim46 10 TEXT 600 Sim46 10 TEXT 600 Sim46 10 TEXT 600 1 1 0 SHIFT 4 2 0 GAMMA 7 4 0 SHIFT 2 1 0 GAMMA 50 5 3 0 SHIFT 50 8 4 0 GAMMA 50 3 2 0 SHIFT 50 6 3 0 GAMMA 50 9 5 0 SHIFT 50 47 1 99 27 1 99 37 1 99 Sim46 10 TEXT 600 Sim46 10 TEXT 600 13 TS 2 0 SHIFT 14 TS 2 0 GAMMA 50 15 TS 3 0 SHIFT 50 1 99 67 Sim46 10 TEXT 600 10 5 0 GAMMA 11 15 1 0 SHIFT 50 12 75 1 0 GAMMA 50 47 16 TS 3 0 GAMMA 17 15 4 0 SHIFT 50 18 TS 4 0 GAMMA 50 1 99 1 99 5 7 Sim46 10 TEXT 600 19 TS 5 0 SHIFT 20 TS 5 0 GAMMA 50 77 1 99 1 1 0 SHIFT TEXT density 1 shift amount 2 1 0 GAMMA TEXT density 1 gamma value 3 2 0 SHIFT TEXT density 2 shift amount 4 2 0 GAMMA TEXT density 2 gamma value 5 3 0 SHIFT TEXT density 3 shift amount 6 3 0 GAMMA TEXT density 3 gamma value 7 4 0 SHIFT TEXT density 4 shift amount 8 4 0 GAMMA TEXT density 4 gamma value 9 5 0 SHIFT TEXT density 5
204. y is made Adjustment specification gt Adjustment SIM Display Setvalue Specifi Set When the lens unit is moved execute the Main scanning direction mode text array cations range SIM48 1 F R off center adjustment SIM50 12 and the PF original Document off 50 12 OC 4o 1 99 off center adjustment center OC Shifted to R 2 096 This adjustment is basically O K with SIM 63 7 mode side by 0 mm C Image density adjustment 1 gt Shifted to L 1 Copy mode SIM 46 1 a by 1 Set a test chart UKOG 0162FCZZ on the OC table as shown below Amm 7 SPF white correction pixel position adjustment SIM63 7 required in an SPF model when replacing the lens unit 1 Fully open the 2 Execute SIM 63 7 Initial window Sim63 7 SPF ADJ z Sim63 7 SPF ADJ WHITE ADJUST WHITE ADJUST 2 Put several sheets of A3 or 11 x 17 white paper on the test chart ERROR 3 Execute SIM 46 1 PRESS OK RE EXEC E Dices 4 After completion of warming up shading is performed and the current density level is displayed on the LCD Sim46 1 EXP LEVEL Sim46 1 EXP LEVEL 1 4 PHOTO 2 223622 S n ME STADI LATET COMPLETE 160 Use the cross cursor to select a mode PRESS OK KEY EXEC 5 Change the set value with the 10 key to adjust the copy imag
205. ystem A3 A5 Inch system 11 x 17 5 5 x 8 5 Document weight 56 90g m 15 24lbs Document set 40 sheets 40 sheets of 4mm thickness or less can quantity be loaded 30 sheets of 90g m can be loaded 30 sheets for B4 or 8 5 x 13 or above External 583 mm W x 435 mm D x 133 mm H dimensions Weight 5 0kg Power Supplied from the machine Power consumption 21W Document size detection On the document feed trey Detection size AB system B4 A4 4 B5 BSR A5 Inch system 11 x 17 8 5 x 14 8 5 x 11 8 5 x 11 R 5 5 x 8 5 Guide display From the center A3 A4 11 B4 B5 8 5 4 5 B5R A5R 5 5 Documents out of specifications Transparency film Perforated document photo catalogue Multi copy 5 5 S D Duplex model quantity be loaded 30 sheets of 90g m can be loaded 30 sheets for B4 or 8 5 x 13 or above External 583 mm W x 435 mm D x 133 mm H dimensions Weight 5 4kg Power Supplied from the machine Power consumption 26 4W Document size detection On the document feed trey Detection size AB system B4 A4 A4R B5 BSR A5 11 x 17 8 5 x 14 8 5 x 11 8 5 x 11 R 5 5 x 8 5 Inch system Guide display From the center A3 A4 11 B4 B5 8 5 A4R A5 B5R ABR 5 5 Documents out of Transparency film Perforated document photo feed specifica
206. ystem Clock 89 Vcc 3 3V Power 90 RF6 AS Out Software Reset Signal 91 RD Out Read Enable 92 HWR Out High Write Enable 93 PFS LWR Out Low Write Enable 94 PF2 LCAS Out 151 Selector Signal WAIT BREQO 95 PF1 BACK Out 151 Selector Signal AR M207 M165 M162 ELECTRICAL SECTION 13 2 No SIGNAL In Out DESCRIPTION No SIGNAL In Out DESCRIPTION 96 PFO BREQ Out 151 Selector Signal 116 P16 PO14 Out Scan start Signal 97 P50 TxD2 IRQ4 Out IMC2 Status Transmission TIOCA2 98 P51 RxD2 IRQ5 In IMC2 Status Reception 117 P15 PO13 Out Trans start Signal 99 Vss GND Ground TIOCB1 TCLKC 100 Vss GND Ground 118 cir Out Polygon Motor Clock 101 P52 SCK2 IRQ6 In Transmission 118 PIS POTUJ Om SPF Motor Drs 102 P53 ADTRG Out IMC2 Status Reception Ready IRQ7 WAIT 120 P12 PO10 Out SPF Motor Drive Mirror Motor BREQO TIOCCO TCLKA Step count 1 Avcc 3 3V A D Power 121 P11 PO9 Out SPF Motor Drive 104 Vref 3 3V A D Reference eer Poe 105 P40 ANO In Thermistor Analog Input 2 iind Qut SEF Motor Diibe TIOCAO DACKO 106 P41 AN1 In SPF Wide Sensor 123 MDO GND Mode Control 107 P42 AN2 In 151 Selector Input Input Mode4 108 P43 AN3 In 151 Selector Input 124 MD1 GND CPU Mode Control 109 P44 AN4 In 151 Selector Input Input Mode4 110 P45 AN5 In 151 Selector Input 125 MD2 Pull Up CPU Mode Control 111 P46 AN

AR-M207 AR-M165 AR-M162

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