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Operation and Safety Manual

1. Figure 4 10 600A amp 600AJ Decal Installation Sheet 2 of 4 4 24 JLG Lift 3121615 SECTION 4 MACHINE OPERATION ALTERNATE LOCATION 12 Figure 4 11 600A amp 600AJ Decal Installation Sheet 3 of 4 3121615 JLG Lift 4 25 SECTION 4 MACHINE OPERATION Figure 4 12 600A amp 600AJ Decal Installation Sheet 4 of 4 4 26 JLG Lift 3121615 SECTION 4 MACHINE OPERATION Table 4 1 600A Decal Legend Item ANSI CE AUS Spanish Portuguese Japanese penn d Sania Korean 1001156889 B 1001156985 B 1001156987 B 1001156972 B 1001156974 B 1001156976 B 1001156980 1001156979 B 1001156983 B 1 2 PR m E 2 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 3 iE FE Ss 55 4 23 as 22 5 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 6 1701529 1701529 1701529 1701529 170
2. 2 1 Operator Training 2 1 Training 2 1 Operator 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start 2 4 Function 5 5550 eer 2 5 3121615 SECTION PARAGRAPH SUBJECT PAGE 23 LIMIT SWITCH FUNCTIONAL 2 6 General DA er Ra eter eps 2 14 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 1 GENERAL uz ne Ee ES ET ES 3 1 3 2 CONTROLS AND INDICATORS 3 1 Ground Control 3 2 Ground Control Indicator 3 8 Platform 5 3 10 Platform Control Indicator Panel 3 16 SECTION 4 MACHINE OPERATION 41 DESCRIPTION 21 voci REOR UE RR ER 4 1 42 OPERATING CHARACTERISTICS AND LIMITATIONS 4 1 Capacities Su Vd RV RAN ot 4 1 Stability sen en dedit 4 2 43 ENGINE 4 4 Starting Procedure 4 4 Shutdown Procedure 4 5 Fuel Reserve Shut Off 5 4 5 44 TRAVELING
3. woog e1n614 UPIM UPIM udn esegieeuMw papayas si uonouny 402 31 1901 5 YAMOL WALSAS SNIHDLIMS 4 13 JLG Lift 3121615 SECTION 4 MACHINE OPERATION Z Jo Z 19945 woog 4 PIM 990253131 Y3MOL Pa N eseqieeuM eseqieaeuM H3MOL LH9IUdN ANIHOVIN 3O ASN SNINNILNOD 380338 NVIDINHOAL 391AY3S STF 93141439 v 5 5 3AVH SNOILONNA 340253131 1411 W004 NIYIN VIA OL SUHNIDIO SIHL H3AO OL 3121615 JLG Lift 4 14 SECTION 4 MACHINE OPERATION 4 9 SHUTDOWN AND PARK 3121615 Drive machine to a protected area Assure boom is fully retracted and lowered over rear Drive axle all access panels and doors closed and secured Remove all load and allow engine to operate 3 5 minutes at id
4. 6 29 7 1 Inspection and Repair 0 7 1 3121615 JLG Lift LIST OF TABLES PAGE vii LIST OF TABLES TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE PAGE This Page Left Blank Intentionally viii JLG Lift 3121615 SECTION 1 SAFETY PRECAUTIONS SECTION 1 SAFETY PRECAUTIONS 1 1 GENERAL WARNING This section outlines the necessary precautions for proper and FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL safe machine usage and maintenance It is mandatory thata daily COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR routine is established based on the content of this manual to pro DEATH mote proper machine usage A maintenance program using the 1 2 PRE OPERATION information provided in this manual and the Service and Mainte nance Manual must also be established by a qualified person and must be followed to ensure that the machine is safe to operate Operator Training and Knowledge The owner user operator lessor lessee of the machine must not The Operation and Safety Manual must be read and under accept operating responsibility until this manual has been read stood in its entirety before operating the machine For clarifi training is accomplished and operation of the machine has been cation questions or additional information regarding any completed under the supervision of an experienced and quali portions of this manual conta
5. 6 5 413 AUXILIARY 4 19 Critical Stability 6 9 Activating from the Platform Control Station 4 19 Serial Number 1 6 10 Activating from the Ground Control 5 4 19 6 3 OPERATOR 6 18 4 14 DUAL FUEL SYSTEM GAS ENGINE ONLY 4 20 64 amp 1 6 27 Changing From Gasoline to LP 4 20 Tireilnflation us re ein 6 27 Changing From LP to 4 20 Tite Damages jesse M unless 6 27 4 15 TIEDOWN AND 4 21 Tire 6 28 Wheel 6 28 SECTION 5 EMERGENCY PROCEDURES Wheel lt 6 28 54 GENERALE 5 1 6 5 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED 6 30 5 2 INCIDENT 5 1 6 6 PROPANE FUEL FILTER 6 31 53 EMERGENCY OPERATION 5 1 sled 6 31 Operator Unable to Control Machine 5 1 Installation eco E las 6 32 Platform or Boom Caught Overhead 5
6. Ist Stage 2nd Stage 3rd Stage 40 ft Ibs 95 ft Ibs 170ft Ibs 55Nm 130Nm 230Nm 4 Wheel nuts should be torqued after first 50 hours of opera tion and after each wheel removal Check torque every 3 months or 150 hours of operation 3 The tightening of the nuts should be done in stages Follow ing the recommended sequence tighten nuts per wheel torque chart 3121615 JLG Lift 6 29 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 5 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED NOTICE LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY ANY TIME A SYSTEM COM PONENT IS REPLACED OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED NOTE 6 30 Ensure boom is fully retracted lowered and centered between drive wheels prior to beginning lockout cylinder test Place a 6 inches 15 2 cm high block with ascension ramp in front of left front wheel From platform control station start engine Place the Drive control lever to the forward position and carefully drive machine up ascension ramp until left front wheel is on top of block Carefully activate Swing control lever and position boom over right side of machine With boom over right side of machine place Drive control lever to Reverse and drive machine off of block and ramp Have an assistant check to see that left front wheel remains locked in position off of ground Carefully activate Swing control lever and re
7. be driven across 4 6 JLG Lift 3121615 SECTION 4 MACHINE OPERATION Figure 4 3 Grade and Sideslope 3121615 JLG Lift 4 7 SECTION 4 MACHINE OPERATION A WARNING DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIAL NUMBER PLATE BE SURE THE TURNTABLE LOCK IS ENGAGED BEFORE ANY EXTENDED TRAVELING DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN THE PLATFORM IS ELEVATED BEFORE DRIVING MAKE SURE BOOM IS POSITIONED OVER REAR DRIVE AXLE IF BOOM IS OVER FRONT WHEELS STEER AND DRIVE CONTROLS WILL BE REVERSED Traveling Forward and Reverse 1 At Platform Controls pull out Emergency Stop switch and activate footswitch 2 Position Drive controller to FORWARD or REVERSE as desired This machine is equipped with Drive Orientation Indicator The yellow light on the platform control console indicates that the boom is swung beyond the rear drive tires and the machine may Drive Steer in the opposite direction from the movement of the controls If the indicator is illuminated operate the Drive function in the following manner 4 8 JLG Lift 3121615 SECTION 4 MACHINE OPERATION 3121615 Match the black and white direction arrows on both platform con trol pane
8. 60 F 16 C 50 F 10 C MOBIL 424 10W 30 40 4 C 30 F 1 C 20 F 7 C 10 F 12 C 0 F 18 C 10 F 23 C EXXON UNIVIS 26 MOBIL DTE 13 IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC OIL COOLER CONSULT JLG SERVICE PROLONGED OPERATION IN AMBIENT AIR TEMPERATURES OF 100 F 38 C OR ABOVE NO OPERATION ABOVE THIS AMBIENT TEMPERATURE HYDRAULIC SPECIFICATIONS DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE 20 F 29 C 30 F 34 C DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHER HYDRAULIC OIL BELOW THIS TEMPERATURE 40 F 40 C NO OPERATION BELOW THIS AMBIENT TEMPERATURE NOTE 1 RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES CONSISTENTLY WITHIN SHOWN LIMITS 2 ALL VALUES ARE ASSUMED TO BE AT SEALEVEL 4150548 E Figure 6 5 Engine Operating Temperature Specifications GM Sheet 2 of 2 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Figure 6 6 Operator Maintenance amp Lubrication Diagram Deutz D2011L04 3121615 JLG Lift 6 15 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Figure 6 7 Operator Maintenance amp Lubrication Diagra
9. 30 34 C 40 F 40 C EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180 F 82 C OR ABOVE IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC OIL COOLER CONSULT JLG SERVICE MOBIL 424 10W 30 EXXON UNIVIS 26 MOBIL DTE 13 NO OPERATION ABOVE THIS AMBIENT TEMPERATURE PROLONGED OPERATION IN OF 100 F 38 C OR ABOVE HYDRAULIC SPECIFICATIONS DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHER HYDRAULIC OIL BELOW THIS TEMPERATURE NO OPERATION BELOW THIS AMBIENT TEMPERATURE AMBIENT AIR TEMPERATURES AMBIENT TEMPERATURE NOTE 1 RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES CONSISTANTLY WITHIN SHOWN LIMITS 2 ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL SUMMER GRADE WINTER GRADE FUEL FUEL 32 0 23 5 14 10 5 415 4 20 13 25 22 30 0 10 20 30 40 50 60 OF ADDED KEROSENE 4150548 E Figure 6 3 Engine Operating Temperature Specifications Deutz Sheet 2 of 2 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE NO OPERATION ABOVE THIS AMBIENT TEMPERATURE ENGINE SPECIFICATIONS ENGINE WILL S
10. 12 Main Telescope Control 9 Swing Control Provides extension and retraction of the main boom Provides 360 degrees continuous turntable rotation 3121615 JLG Lift 3 7 SECTION 3 MACHINE CONTROLS AND INDICATORS Ground Control Indicator Panel 4 Engine Oil Temperature Indicator Deutz See Figure 3 3 Indicates that the temperature of the engine oil which also serves as engine coolant is 1 Alternator Output Indicator abnormally high and service is required Indicates a problem in the charging circuit 5 System Distress Indicator and service is required The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval 2 Engine Oil Pressure Indicator Indicates that engine oil pressure is below nor mal and service is required 3 High Engine Coolant Temperature Indicator Liquid Cooled Engines The system distress indicator light will illuminate for 2 3 sec onds when the key is positioned to the on position to act as a self test Indicates that engine coolant temperature is abnormally high and service is required 3 8 JLG Lift 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS 1 NoAlternator Output 5 System Distress 2 LowEngine Oil Pressure 6 GlowPlug Wait
11. 3121615 JLG Lift 4 29 SECTION 4 MACHINE OPERATION Table 4 1 600A Decal Legend Item ANSI poo CE AUS Spanish Portuguese Japanese 4 ioca Korean 1001156889 B 1001156985 B 1001156987 B 1001156972 B 1001156974 B 1001156976 B 1001156980 B 1001156979 B 1001156983 B 62 1001131269 1001131269 1700584 1700584 63 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 64 1706941 1706941 1706941 1706941 1706941 1706941 1706941 1706941 65 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 66 1702265 1703990 1705977 1702617 1703544 1702271 1001116861 1001116862 1703987 67 1705351 1705429 1705910 1705905 1705426 1705430 1001116863 1705427 4 30 JLG Lift 3121615 SECTION 4 MACHINE OPERATION Table 4 2 600AJ Decal Legend Item ANSI Spanish Portuguese Japanese Australian caine d V dia Korean 1001156890 B 1001156986 B 1001156988 B 1001156973 B 1001156975 B 1001156977 B 1001156978 B 1001156982 B 1001156981 B 1001156984 B 1 25 55 25 2 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 3 zs zz a ar ze 4 e zs 22 25 5 1701509 1701509 1701509 1701509 1701509 17
12. 5443 kg Static Load Capacity 11 800 Ib 4404 kg Static 3121615 JLG Lift NOTE When temperatures remain below 20 F 7 degrees C JLG Industries recommends the use of Mobil DTE 13M Aside from JLG recommendations it is not advisable to mix oils of different brands or types as they may not contain the same required additives or be of comparable viscosities If use of hydraulic oil other than Mobilfluid 424 is desired contact JLG Industries for proper recommendations SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 6 9 Mobilfluid 424 Specs SAE Grade 10W30 Gravity API 29 0 Density Lb Gal 60 F 7 35 Pour Point Max 46 F 43 C Flash Point Min 442 F 228 C Viscosity Brookfield cP at 18 C 2700 at 40 C 55 St at 100 C 9 3 St Viscosity Index 152 Table 6 10 Mobil DTE 13M Specs 150 Viscosity Grade 32 Specific Gravity 0 877 Pour Point Max 40 F 40 C Flash Point Min 330 F 166 C Viscosity at 40 C 3361 at 100 C 6 6 cSt at 100 F 169 SUS at210 F 48 SUS cpat 20 F 6 200 Viscosity Index 140 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 6 11 Mobil EAL H 46 Specs Type Synthetic Biodegradable 150 Viscosity Grade 46 Specific Gravity 910 44 F 42 Fla
13. MAXIMUM OIL LEVEL lt O MINIMUM LEVEL OIL Hor MAXIMUM LEVEL OIL HOT H MINIMUM LEVELOIL COLD MAXIMUM LEVELOIL COLD NOTE Hot oil checks should be madea period of 5 minutes after the engine has been shut down Figure 6 9 Deutz 2011 Engine Dipstick 3121615 JLG Lift 6 23 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 10 A Fuel Filter Deutz Lube Point s Fill Cap Spin on Element Capacity 4 5 qt 4 25 L w filter On Engine Lube EO Lube Point s Replaceable Element Interval 3 Months or 150 hours of operation Interval Change in accordance with engine manual Comments Check level daily Change in accordance with engine manual 6 24 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE B Fuel Filter Deutz TD2 9 On Turntable On Engine SEIEN y A C Fuel Filter Deutz TD2 9 Lube Point s Replaceable Element Lube Point s Replaceable Element Interval Change in accordance with engine manual Interval Change in accordance with engine manual 11 Fuel Filter Gasoline GM Lube Point s Replaceable Element Interval Every 6 months or 300 hours of operation 3121615 JLG Lift 6 25 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 12 A Air Filter Deutz 2011 GM B Air Filt
14. and no visi ble damage leaks or excessive wear exists in addition to any other criteria mentioned 1 Platform Assembly and Gate Footswitch works properly not modified disabled or blocked Latch and hinges in working condition 2 Platform amp Ground Control Consoles Switches and levers return to neutral decals placards secure and legible con trol markings legible 3 Rotator See Inspection Note 9 GA Jib If Equipped See Inspection Note Power Track See Inspection Note All Hydraulic Cylinders See Inspection Note Drive Motor Brake and Hub See Inspection Note Wheel Tire Assemblies Properly secured no missing lug nuts Inspect for worn tread cuts tears or other discrepan cies Inspect wheels for damage and corrosion Tie Rod and Steering Linkage See Inspection Note Turntable Lock Operable Figure 2 6 Daily Walk Around Inspection Points Sheet 1 of 2 2 14 JLG Lift 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 11 12 13 14 15 16 3121615 Auxiliary Power Pump See Inspection Note 17 Swing Drive Motor and Brake See Inspection Note 18 Main Control Valve See Inspection Note 19 Turntable Bearing Evidence of proper lubrication No evi dence of loose bolts or looseness between bearing and 20 structure 21 Fuel Tank See Inspection Note Hood Assemblies See Inspection Note Batter
15. must be BE POSITIONED TO THE OFF POSITION TO PREVENT DRAINING THE BATTERY SIE OWN RUMP use NOTE On machines with diesel engines when Glow Plug Indicator is When the engine is running the switch must lighted Yellow wait until light goes out before cranking engine be held Down to enable all boom controls 4 Power Emergency Stop Switch CAUTION WHEN OPERATING ON AUXILIARY POWER DO NOT OPERATE MORE THAN ONE FUNC TION AT A TIME SIMULTANEOUS OPERATION CAN OVERLOAD THE AUXILIARY PUMP MOTOR A two position red mushroom shaped switch supplies power to Platform Ground Select switch when pulled out on When pushed in off power is shut off to the Platform Ground Select switch 3121615 JLG Lift 3 5 SECTION 3 MACHINE CONTROLS AND INDICATORS 6 Tower Telescope This switch provides extending and retracting of the tower boom This function works only when the tower boom is fully elevated lift up A WARNING TO AVOID UPSET AND SERIOUS INJURY DO NOT OPERATE MACHINE IF TOWER LIFT AND TELESCOPE FUNCTIONS DO NOT OPERATE IN THE ABOVE SEQUENCE 7 Hourmeter QUARTZ X Registers the amount of time the 10101010 b machine has been in use with engine Hours running By connecting into the oil pressure circuit of the engine only engine run hours are recorded The hourmeter registers up to 9 999 9
16. with the machine using two hands and one foot or two feet and one hand at all times during entry and exit 3121615 SECTION 1 SAFETY PRECAUTIONS Before operating the machine make sure all gates are closed Electrocution Hazards and fastened in their proper position This machine is not insulated and does not provide protection x from contact or proximity to electrical current Keep both feet firmly positioned on the platform floor at all times Never position ladders boxes steps planks or similar items on unit to provide additional reach for any purpose Keep oil mud and slippery substances cleaned from footwear and the platform floor 3121615 JLG Lift 1 5 SECTION 1 SAFETY PRECAUTIONS Table 1 1 Minimum Approach Distances M A D Voltage Range MINIMUM APPROACH DISTANCE Phase to Phase in Feet Meters Oto 50KV 10 3 Over 50KV to 200 KV 15 5 Over 200 KV to 350 KV 20 6 Over 350 KV to 500 KV 25 8 Over 500 KV to 750 KV 35 11 Over 750 KV to 1000 KV 45 14 NOTE This requirement shall apply except where employer local or governmental regulations are more stringent e Maintain distance from electrical lines apparatus any ener gized exposed or insulated parts according to the Minimum Approach Distance MAD as shown in Table 1 1 Maintain a clearance of at least 10 ft 3m between any part of the machine and its occupants their tools
17. 2 ii JLG Lift 3121615 SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT 6 7 PROPANE FUEL SYSTEM PRESSURE RELIEF 6 32 6 8 SUPPLEMENTAL INFORMATION 6 33 SECTION 7 INSPECTION AND REPAIR LOG JLG Lift 3121615 SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE This Page Left Blank Intentionally iv JLG Lift 3121615 FIGURE NUMBER TITLE 2 1 2 2 2 3 2 4 2 5 2 6 2 7 3 1 3 2 3 3 3 4 3 5 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 3121615 Basic Nomenclature 600 2 9 Basic Nomenclature 600 2 10 Daily Walk Around Inspection Diagram Deutz D 2011 LO denied takes dh 2 11 Daily Walk Around Inspection Diagram Deutz TD 2 9 der 2 12 Daily Walk Around Inspection Diagram GM 3 0L 2 13 Daily Walk Around Inspection Points Sheet 1 of 2 2 14 Daily Walk Around Inspection Points Sheet 2 of 2 2 15 Ground Control Station 600 3 3 Ground Control Station 600A 3 4 Ground Control Indicator Panel 3 9 Platform Control Console 3 12 Platform Control Indicator Panel 3 17 Position of Least Backwa
18. 300 hrs thereafter or as indicated by Condition Indicator 6 20 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 Hydraulic Charge Filter 7 Hydraulic Tank lt 1701502 NORMAL OPERATING RANGE WITH BOOM INSTOWED POSITION 8 6 1 9 Interval Change after first 50 hrs and every 6 months or Lube Point s Fill Cap Capacity 30 6 gal 115 8 L Tank 40 gal 151 4 L System Lube HO Interval Check Level daily Change every 2 years or 1200 hours of operation 300 hrs thereafter or as indicated by Condition Indicator 3121615 JLG Lift 6 21 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 8 Change w Filter Deutz 2011 B Oil Change w Filter Deutz TD2 9 UE m Lube Point s Fill Cap Spin on Element Lube Point s Fill Cap Spin on Element Capacity 11 Quarts Crankcase 5 Quarts Cooler Capacity 9 6 Quarts 9 0 L Lube EO Lube EO Interval Every Year or 1200 hours of operation Interval Every Year or 600 hours of operation Comments Check level daily Change in accordance with Comments Check level daily Change in accordance with engine manual Refer to Figure 6 9 Deutz 2011 Engine Dip engine manual stick 6 22 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE MINIMUM OIL LEVEL LL
19. 44 45 46 47 48 49 50 51 52 53 3121615 JLG Lift SECTION 4 MACHINE OPERATION Table 4 2 600AJ Decal Legend Item ANSI Spanish Portuguese Japanese Australian saan d 22 1001156890 1001156986 1001156988 B 1001156973 B 1001156975 B 1001156977 B 1001156978 B 1001156982 B 1001156981 B 1001156984 B 62 1001131269 1001131269 1702573 1001131269 6 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 64 1706941 1706941 1706941 1706941 1706941 1706941 1706941 1706941 65 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 1703687 66 1702265 1703990 1705977 1702617 1703544 1702271 1705977 1001116861 1001116862 1703987 67 1705351 1705429 1705910 1705905 1705426 1705430 1001116863 1705427 68 1001112551 4 34 JLG Lift 3121615 SECTION 5 EMERGENCY PROCEDURES SECTION 5 EMERGENCY PROCEDURES 5 1 GENERAL This section explains the steps to be taken in case of an emer gency situation while operating 5 2 INCIDENT NOTIFICATION JLG Industries Inc must be notified immediately of any incident involving a product Even if no injury or property damage is evident the factory should be contacted by telephone and
20. LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM MOVEMENT DOES NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED REMOVE FOOT FROM FOOTSWITCH OR USE EMERGENCY STOP SWITCH TO STOP THE MACHINE JLG Lift Swinging the Boom To swing boom use Swing control switch to select Right or Left direction WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM CLEAR SURROUNDING WALLS PARTITIONS AND EQUIPMENT NOTE Market machines when boom functions are being oper ated there is an interlock that prevents the use of Drive and Steer functions 3121615 SECTION 4 MACHINE OPERATION Raising and Lowering the Tower Boom This machine has two controls for the tower boom two toggle switches one controls tower lift the other tower telescope The switching system will sequence its Lift and Telescope functions as follows 1 Sequence while raising the Tower Boom from the fully low ered position a The Tower Boom must be fully elevated up approximately 13 degrees from vertical before the Tower Boom can be extended gt from the fully retracted position b The Tower Telescope out or in will only be operable when the Tower Boom is fully elevated 2 Sequence while lowering the Tower Boom from the fully ele vated up position a Operate Tower Telescope
21. Swing 0m 6 2 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Capacities Table 6 3 Capacities Fuel Tank 30 Gallons 113 61 Hydraulic Oil Tank 30 6 Gallons 115 81 Hydraulic System Including Tank 40 Gallons 151 41 Torque Hub Drive 20 ounces 0 6L Engine Crankcase DeutzD2011L04 11 quarts 10 51 Deutz TD 2 9L 2 4Gallon 8 91 w Filter GM 4 5 qts 4 25 L w Filter Torque hubs should be one half full of lubricant 3121615 Engine Data Table 6 4 Deutz D2011L04 Specifications Fuel Diesel Oil Capacity Cooling System 5 Quarts 4 5L Crankcase 11 Quarts 10 5 L w Filter Total Capacity 16 Quarts 151 Idle RPM 1000 Low RPM 1800 High RPM 2500 Alternator 60 Amp belt drive Battery 950 Cold Cranking Amps 205 Minutes Reserve Capacity 12 VDC Fuel Consumption 0 65 GPH 2 46 Iph Horsepower 49 JLG Lift SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 6 5 Deutz TD 2 9 Specifications Table 6 6 GM 3 0L Fuel Consumption 0 65 2 48 Iph Oil Capacity w filter Fuel Ultra Low Sulfur Diesel 15 ppm Fuel Gasoline or Gasoline LP Gas Output 67 hp 50kW No of Cylinders 4 Torque 173 8 15 234Nm 1800rpm BHP Oil Capacity Crankcase 2 4 Gallon 8 9 L w Filter Gasoline 83 hp 3000rpm Cooling
22. System 3 3 Gallon 12 51 zi 75hp 3000rpm LowRPM 1200 50rpm Bore 4 0in 101 6mm High RPM 2600 50 rpm Stroke 3 6in 91 44 mm Alternator 95 Displacement 181 cu in 3 0L 2966 5 4 5 qts 4 251 Minimum Oil Pressure atidle 6psi 0 4 Bar 1000 rpm Hot 18 psi 1 2 Bar 2000 rpm Compression Ratio 92 1 Firing Order 1 3 4 2 RPM 2800 Fuel Consumption Gas 1 27 gph 4 81 Iph LP 7 25 Lb h 3 29 Kg h JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Tires Hydraulic Oil Table 6 7 Tire Specifications Table 6 8 Hydraulic Oil Size IN355 55D 625 1N355 55D 625 14x 17 5 HYDRAULIC SYSTEM OPERATING erem TEMPERATURE RANGE SAE VISCOSITY GRADE Ply Rating 14 14 N A 0 to 180 F 18 C to 83 C 10W Tire Pressure 90 PSI 6 Bar Foam Filled Air Boss 0 Fto 210 F 18 Cto 99 C 10W 20 10W 30 Load Capacity 11 700 Ib 5307 kg Static 50 F to 210 F 10 Cto 210 C 20W 20 NOTE Hydraulic oils must have anti wear qualities at least to API Ser Size 41 18LLx22 5 36x12 20FA vice Classification GL 3 and sufficient chemical stability for x mobile hydraulic system service JLG Industries recommends 3 Mobilfluid 424 hydraulic oil which has an SAE viscosity index of Ply Rating N A 152 Tire Pressure 70 PSI 5 Bar Solid Boss Load Capacity 15 500 Ib
23. all machine functions are disabled when the Emergency Stop Button is activated 2 From the platform control console a Ensure that the control console is firmly secured in the proper location b Check that all guards protecting the switches or locks are in place Operate all functions and check all limiting and cut out switches d Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in 3121615 JLG Lift 2 5 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 23 LIMIT SWITCH FUNCTIONAL CHECK A WARNING TO AVOID COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED REMOVE FOOT FROM FOOTSWITCH OR USE EMER GENCY STOP TO STOP THE MACHINE NOTE Perform checks from ground controls first then from platform controls 1 Operate machine from ground control NOTE For adjustments see Service Manual Limit Switch Adjustments 2 Check elevation limit switch as follows a Lift boom up to 2 degrees to 7 degrees above horizon tal The switch should activate at this point b Lift boom down to 2 5 degrees to 7 5 degrees below horizontal The switch should reset at this point 3 Raise main boom extend and retract telescope Check for delayed movement of fly section indicating loose cables 2 6 4 Swing turntable to LEFT and RIGHT a minimum of 45 NOTE degrees Check for smooth motion Check the chassis out of
24. and their equip Allow for machine movement and electrical line swaying ment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less JLG Lift 3121615 SECTION 1 SAFETY PRECAUTIONS The minimum approach distance may be reduced if insulating Tipping Hazards barriers are installed to prevent contact and the barriers are rated for the voltage of the line being guarded These barriers The user must be familiar with the surface before driving Do shall not be part of or attached to the machine The mini not exceed the allowable sideslope and grade while driving mum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier This determination shall be made by a qualified person in accordance with the employer local or governmental require ments for work practices near energized equipment DANGER DO MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE MAD ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH ERWISE Do not elevate platform or drive with platform elevated while on or near sloping uneven or soft surface Ensure machine is positioned on a firm level and smooth surface before elevat ing platform or driving with the platform in the elevated posi tion Before driving on floors bridges trucks and other surf
25. filter housing from the Electric lock off assembly Remove the filter from the housing Locate Filter magnet and remove it Remove and discard the housing seal 3121615 JLG Lift Un EOM Pei Electric Lock Off Solenoid 6 Housing Seal 7 Filter Magnet 8 Filter Housing 9 Electrical Connector 10 Fuel Outlet 0 ring Filter Fuel Inlet Ring Figure 6 10 Filter Lock Assembly 6 31 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Installation 6 7 PROPANE FUEL SYSTEM PRESSURE RELIEF NOTICE A CAUTION BE SURE REINSTALL THE FILTER MAGNET INTO THE HOUSING BEFORE INSTALLING THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO 312 PSI 21 5 BAR NEW SEAL MINIMIZE THE RISK OF FIRE AND PERSONAL INJURY RELIEVE THE PROPANE FUEL SYSTEM PRESSURE WHERE APPLICABLE BEFORE SERVICING THE PROPANE FUEL 1 Install the housing seal SYSTEM COMPONENTS 2 Drop the magnet into the bottom of the filter housing To relieve propane fuel system pressure 3 Install the filter into the housing M 1 Close the manual shut off valve the propane fuel tank 4 Install the filter up to the bottom of the electric lock off 2 Start and run the vehicle until the engine stalls 5 Tighten the filter bowl retainer to 106 in Ibs 12 Nm 3 the ignition switch OFF 6 Open manual shut off valve Start the vehicle and leak check the propane fu
26. pro vided with all necessary details In USA JLG Phone 877 JLG SAFE 554 7233 8am till 4 45pm EST Outside USA 240 420 2661 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that particular machine 3121615 FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS THEN FROM THE PLATFORM CON TROLS DO NOT LIFT ABOVE 3 10 FT UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING COR RECTLY 5 3 EMERGENCY OPERATION Operator Unable to Control Machine IF THE PLATFORM OPERATOR IS PINNED TRAPPED OR UNABLE TO OPERATE OR CONTROL MACHINE 1 Other personnel should operate the machine from ground controls only as required 2 Other qualified personnel on the platform may use the plat form controls DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY 3 Cranes forklift trucks or other equipment can be used to remove platform occupants and stabilize motion of the machine JLG Lift 5 1 SECTION 5 EMERGENCY PROCEDURES Platform or Boom Caught Overhead If the platform or boom becomes jammed or snagged in over head structures or equipment rescue platform occupants prior to freeing the machine 5 4 EMERGENCY TOWING PROCEDURES Towing this machine is prohi
27. selected This is a signal for the operator to verify that the drive control is being operated in the proper direction i e controls reversed situations 3121615 JLG Lift 10 Creep Speed Indicator When the Function Speed Control is turned to the creep position the indicator acts as a reminder that all functions are set to the slow est speed SECTION 3 MACHINE CONTROLS AND INDICATORS LBS NOTES 3 20 JLG Lift 3121615 SECTION 4 MACHINE OPERATION SECTION 4 MACHINE OPERATION 4 1 DESCRIPTION 4 2 OPERATING CHARACTERISTICS AND LIMITATIONS This machine is a self propelled hydraulic personnel lift equipped Capacities with a work platform on the end of an elevating and rotating boom The boom can be raised above horizontal with or without any The primary operator control station is in the platform From this load in platform if control station the operator can drive and steer the machine in P 4 both forward and reverse directions The operator raise or 1 Machine is positioned a smooth firm and level surface lower the main or tower boom or swing the boom to the left or right Standard boom swing is 360 degree continuous left and right of the stowed position The machine has a Ground Control Station which will override the Platform Control Station Ground Controls operate Boom Lift and Swing and are to
28. to Start 3 HighEngine Coolant Temp 7 Platform Overload 4 Engine Oil Temp 8 Driveand Steer Disable Figure 3 3 Ground Control Indicator Panel 3121615 JLG Lift 3 9 SECTION 3 MACHINE CONTROLS AND INDICATORS 6 Glow Plug Wait to Start Indicator Platform Station Indicates the glow plugs are on The glow See Figure 3 4 plugs are automatically turned on with the ignition circuit and remain on for approxi mately seven seconds Start the engine only after the light A WARNING goes out TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE 7 Platform Overload Indicator If Equipped OFF OR NEUTRAL POSITION WHEN RELEASED Indicates the platform has been overloaded 1 Drive Speed Torque Select 8 Drive and Steer Disable Indicator If equipped Eo amp The machine has a two position Indicates the Drive and Steer Disable function switch The forward position Go m has been activated gives maximum drive speed The back position gives maximum gt torque for rough terrain climbing grades 3 10 JLG Lift 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS 2 Steer Select If Equipped vt WARNING When equipped with four wheel steering the ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF action of the steering system is operator THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD
29. 01509 1701509 1701509 1701509 1701509 6 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 7 es E ge 8 2 ae 2 2 im c S zo 9 m ze E a us ux EX 10 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 11 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 12 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 13 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 14 1705084 1705084 1705084 1705084 15 1705514 1705514 1705514 1705514 1705514 17 3251243 3251243 3251243 3251243 3251243 3251243 3251243 3121615 JLG Lift 4 31 SECTION 4 MACHINE OPERATION Table 4 2 600AJ Decal Legend Item ANSI ra CE Spanish Portuguese Japanese Australian an 4 2 1001156890 1001156986 B 1001156988 B 1001156973 B 1001156975 B 1001156977 B 1001156978 B 1001156982 B 1001156981 B 1001156984 B 19 1001117034 20 1001117035 2 1703953 1703942 1703941 1705903 1703944 1001116845 1703943 1703945 24 1702868 1704000 1704001 1705967 1706968 1001116846 1705969 25 1703797 1703924 1705921 1703923 1705895 1703926 1705921 1001116847 1703925 1703927 26 1705336 1705347 170582
30. 1529 1701529 1701529 1701529 1701529 7 PEN e 22 25 8 Br E zm e ae 9 zd ts nes oe 2E Be 10 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 11 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 12 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 13 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 14 1705084 1705084 1705084 15 1705514 1705514 1705514 1705514 1705514 17 3251243 3251243 3251243 3251243 3251243 3251243 3251243 3251243 3121615 JLG Lift 4 27 SECTION 4 MACHINE OPERATION Table 4 1 600A Decal Legend 4 28 Item ANSI poen CE AUS Spanish Portuguese Japanese 4 1001156889 1001156985 B 1001156987 1001156972 B 1001156974 B 1001156976 B 1001156980 B 1001156979 B 1001156983 B 18 19 20 21 1704007 1705901 22 1703953 1703942 1703941 1705903 1703944 1001116845 1703943 1703945 23 24 1702868 1704000 1704001 1705967 1706968 1001116846 1705969 25 1703797 1703924 1705921 1703923 1705895 1703926 1001116847 1703925 1703927 26 1705336 1705347 1705822 1705917 1705896 1705344 1001116848 1001116849 1705345 27 1703804 17039
31. 2 Basic Nomenclature 600AJ JLG Lift 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Figure 2 3 Daily Walk Around Inspection Diagram Deutz D2011L04 3121615 JLG Lift 2 11 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Figure 2 4 Daily Walk Around Inspection Diagram Deutz TD2 9 2 12 JLG Lift 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Figure 2 5 Daily Walk Around Inspection Diagram GM 3 0L 3121615 JLG Lift 2 13 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION General Begin the Walk Around Inspection at Item 1 as noted on the diagram Continue checking each item in sequence for the con ditions listed in the following checklist A WARNING TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF INSPECTION NOTE On all components make sure there are no loose or missing parts that they are securely fastened
32. 2 1705917 1705896 1705344 1705822 1001116848 1001116849 1705345 27 1703804 1703948 1701518 1703947 1705898 1703950 1701518 1001116850 1703949 1703951 28 1703805 1703936 1705961 1703935 1705897 1703938 1705961 1703937 1001116851 1703939 29 1703984 1705828 1703983 1705902 1703980 1705828 1001116852 1703982 1703981 30 3251813 3251813 33 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 34 1702631 1702631 1702631 1702631 1702631 1702631 35 1702819 1702819 1702819 1702819 1702819 1702819 1702819 1702818 1702818 1702819 4 32 JLG Lift 3121615 SECTION 4 MACHINE OPERATION Table 4 2 600AJ Decal Legend Item ANSI 1001156890 B Canadian French 1001156986 B 1001156988 Spanish 1001156973 B Portuguese 1001156975 B Japanese 1001156977 B Australian 1001156978 B Chinese Simplified 1001156982 B Chinese Traditional 1001156981 B Korean 1001156984 B 36 1001121814 1001121816 1705978 1001121818 1001121655 1001121821 1705978 1001121825 1001121823 1001121921 37 1001121801 1001121803 1705978 1001121805 1001121656 1001121808 1705978 1001121812 1001121810 1001121918 38 39 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 40 1706948 1706948 41 42 43
33. 30 kg for CE and Australia markets light comes on The boom angle at this point should be 45 b Telescope boom out until 500 Ib 227 kg for ANSI mar degrees to 50 degrees kets and 230 kg for CE and Australia markets light comes on may need to used auxiliary power to posi NOTE If limit switch settings need to be changed you will need to tion boom correctly recheck that the 500 Ib 227 kg for ANSI markets and 230 kg for CE and Australia markets light comes on at 45 degrees to 50 degrees when lifting down a Lift main boom to approximately horizontal Lift main boom up until 1000 Ib 454 kg for ANSI mar kets and 450 kg for CE and Australia markets light comes on The boom angle at this point should be 55 degrees to 60 degrees 2 8 JLG Lift 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 3121615 oe Platform 5 BaseBoom 8 FrontDrive Steer Wheels Platform Control Box 6 Upright 9 RearDrive Wheels Rotator 7 TowerBoom 10 Footswitch FlyBoom Figure 2 1 Basic Nomenclature 600A JLG Lift 2 9 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 1 2 3 4 Platform 5 8 TowerBoom 11 Platform Leveling Cylinder Platform Control Box 6 9 Front Drive Steer Wheels 12 Jib Lift Cylinder Rotator 7 Upright 10 RearDrive Wheels 13 FootSwitch Jib Figure 2
34. 4 6 Traveling Forward and Reverse 4 8 45 STEERING Re E NL T RE 4 9 4 6 PLATFORM sau Er Rer UU E Ya 4 9 Platform Level 4 9 Platform 4 9 JLG Lift i SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE 427 BOOM S 4 10 54 EMERGENCY TOWING PROCEDURES 5 2 Swinging the Boom 4 10 Raising and Lowering the Tower 4 11 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTE Raising and Lowering the Main Boom 4 12 NANCE Telescoping the Main Boom 4 12 INTRODUCTION 6 1 48 RE SYNCHRONIZE THE LOWER LIFT CYLINDER 4 12 62 OPERATING 6 1 Level Override 4 12 Dimensional Data 6 2 49 SHUTDOWN 415 Capacities enis ne era anne 6 3 4 10 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED 4 15 Engine 6 3 4 11 STEER TOW SELECTOR IF 4 15 6 5 412 TOWING IF EQUIPPED 4 16 Hydraulic
35. 48 1701518 1703947 1705898 1703950 1001116850 1703949 1703951 28 1703805 1703936 1705961 1703935 1705897 1703938 1703937 1001116851 1703939 29 3252347 1703984 1705828 1703983 1705902 1703980 1001116852 1703982 1703981 30 3251813 3251813 31 32 33 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 1001156891 34 1702631 1702631 1702631 1702631 35 1702818 1702818 1702818 1702818 1702818 1702818 1702818 1702818 1702819 JLG Lift 3121615 SECTION 4 MACHINE OPERATION Table 4 1 600A Decal Legend Item ANSI 1001156889 B Canadian French 1001156985 B CE AUS 1001156987 B Spanish 1001156972 B Portuguese 1001156974 B Japanese 1001156976 B Chinese Simplified 1001156980 B Chinese Traditional 1001156979 B Korean 1001156983 B 36 1001121813 1001121815 1705978 1001121817 1001121819 1001121820 1001121824 1001121822 1001122201 37 1001121800 1001121802 1705978 1001121804 1001121806 1001121807 1001121811 1001121809 1001122200 38 39 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 40 1706948 1706948 1706948 1706948 4 42 43 44 45 46 47 48 49 50 51 52 53
36. AFETY PRECAUTIONS DO use your hand to check for leaks Use a piece of card Do not use machine as a ground for welding board or paper to search for leaks Wear gloves to help protect hands from spraying fluid When performing welding or metal cutting operations pre cautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Donotrefuel the machine with the engine running Useonly approved non flammable cleaning solvents Do not replace items critical to stability such as batteries or solid tires with items of different weight or specification Do not modify unit in any way to affect stability Refer to the Service and Maintenance Manual for the weights of critical stability items A WARNING MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE Ensure replacement parts or components are identical or ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER equivalent to original parts or components Never attempt to move heavy parts without the aid of a mechanical device Do not allow heavy objects to rest in an unstable position Ensure adequate support is provided when raising components of the machine 1 12 JLG Lift 3121615 SECTION 1 SAFETY PRECAUTIONS Battery Hazards CAUTION Always disconnect batteries when servicing electrical compo BATTERY FLUID IS HIGHLY CORROSIVE AVOID CONTACT WITH SKIN AND nents or when p
37. F 49 C NO OPERATION ABOVE THIS iy AMBIENT TEMPERATURE 110 F 43 C 100 38 C 90 F 32 C SUMMER N N 80 F 27 C GRADE gt lel Tel Is 70 21 z B 60 F 16 C SPECIFICATIONS al fal fy 40 4 30 1 WINTER N _ 20 F 7 C ENGINE WILL START AND OPERATE UNAIDED AT THIS GRADE 20 TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FUEL 10 F 12 C FULLY CHARGED BATTERY 0 186 ENGINE WILL START AND OPERATE THIS TEMPERATURE WINTER 10 F 23 C WITH THE RECOMMENDED FLUIDS A FULLY CHARGED BATTERY GRADE y C AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER 20 F 29 C PACKAGE IE ENGINE BLOCK HEATER ETHER INJECTION OR KEROSENE Esas GLOW PLUGS BATTERY WARMER AND HYDRAULIC OIL TANK HEATER ADDED Voy Sues d 40 F 40 C NO OPERATION BELOW THIS AMBIENT TEMPERATURE Figure 6 2 Engine Operating Temperature Specifications Deutz Sheet 1 of 2 3121615 JLG Lift AMBIENT Al TEMPERATU RE SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 12 HYD OIL TANK TEMP AMBIENT AIR TEMPERATURE die E 180 F 82 C 120 F 49 C 110 43 C 100 F 38 C 90 F 32 C 80 F 27 C 70 F 21 C 60 F 16 C 50 F 10 C 40 F 4 C 30 F 1 C 20 F 7 C 10 F 12 C 0 18 10 F 23 C 20 F 29 C
38. G Lift 3121615 TABLE NUMBER TITLE PAGE TABLE NUMBER TITLE 1 1 Minimum Approach Distances M A D 1 6 1 2 Beaufort Scale For Reference 1 9 2 1 Inspection and Maintenance Table 2 3 4 1 600A Decal Legend 4 27 4 2 600AJ 4 31 6 1 Operating Specifications 6 1 6 2 Dimensional 6 2 6 3 2 sinn 6 3 6 4 Deutz 02011104 6 3 6 5 Deutz TD 29 5 5 6 4 6 6 GM SOL esate seid wens eee Sid 6 4 6 7 lt 6 5 6 8 Hydraulic 6 5 6 9 Mobilfluid 424 5 6 6 6 10 Mobil DTE 13M Specs 6 6 6 11 465 5 6 7 6 12 Exxon Univis 26 5 6 7 6 13 Mobil EAL 224 6 8 6 14 Quintolubric 888 46 6 8 6 15 Critical Stability lt 6 9 6 16 Lubrication 6 18 6 17 Wheel Torque
39. INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND NOTICE INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY 3121615 FOREWORD A WARNING THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMA TION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT NOTIGE JLG INDUSTRIES INC SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE CONTACT JLG INDUSTRIES INC TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE NOTICE JLG INDUSTRIES INC MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER SONAL PROPERTY OR THE JLG PRODUCT 3121615 JLG Lift For Accident Reporting Standards and Regulations Product Safety Publica Compliance Information tions Questions Regarding Special Current Owner Updates Product Applications Questions Regarding Prod ti R di Questions Regarding uct Modifications Product Safety Contact Product Safety and Reliability Department JLG Industries Inc 13224 Fountainhead
40. L 3 e g Mobilfluid 424 EO Engine crankcase Oil Gas API SF SH SG class MIL L 2104 Diesel API CC CD Lube Point s 1 Grease Fittings class MIL L 2104B MIL L 2104C Capacity Lube MPG Interval Every 3 months or 150 hrs of operation NOTICE Comments Remote Access Apply grease and rotate in 90 LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION UNDER NORMAL degree intervals until bearing is completely lubricated CONDITIONS FOR MACHINES USED IN MULTI SHIFT OPERATIONS AND OR EXPOSED TO HOSTILE ENVIRONMENTS OR CONDITIONS LUBRICATION FREQUENCIES MUST BE INCREASED ACCORDINGLY 6 18 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 2 Wheel Bearings If equipped 3 Swing Drive Hub j Lube Point s Repack Lube Point s Level Fill Plug Capacity A R Capacity 43 oz 1 3 L Lube MPG Lube 90w80 Gear Oil Interval Every 2 years or 1200 hours of operation Interval Check level every 3 months or 150 hrs of operation change every 2 years or 1200 hours of operation 3121615 JLG Lift 6 19 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 4 Wheel Drive Hub _5 Hydraulic Return Filter DE Lube Point s Level Fill Plug Capacity 20 02 0 6 1 Lube EPGL Interval Check level every 3 months or 150 hrs of operation change every 2 years or 1200 hours of operation Interval Change after first 50 hrs and every 6 months or
41. M VERTICAL TOWER BOOM FULLY ELEVATED AND FULLY RETRACTED LEVEL SURFACE Figure 4 2 Position of Least Forward Stability 3121615 JLG Lift 4 3 SECTION 4 MACHINE OPERATION 43 ENGINE OPERATION 2 Pull the Power Emergency Stop switch to On NOTE Initial starting should always be performed from the Ground Control station 3 Push the Engine Start switch until engine starts CAUTION Starting Procedure ALLOW ENGINE TO WARM UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING ANY LOAD A CAUTION 4 After engine has had sufficient time to warm IF ENGINE FAILS TO START PROMPTLY DO NOT CRANK FOR AN EXTENDED TIME in the d Emergency Stop switch SHOULD ENGINE FAIL TO START AGAIN ALLOW STARTER TO COOL OFF FOR 2 3 MIN UTES IF ENGINE FAILS AFTER SEVERAL ATTEMPTS REFER TO ENGINE MAINTENANCE MANUAL e 5 Turn Platform Ground Select switch to Plat form B A a NOTE Diesel engines only After turning on ignition operator must wait until glow plug indicator light goes out before cranking engine 6 From Platform pull Power Emergency Stop switch out 1 Turn key of Platform Ground Select switch to Ground Li 2 4 4 JLG Lift 3121615 SECTION 4 MACHINE OPERATION NOTE Reference the Service and Maintenance Manual along with a qualified JLG Mech
42. MACHINE IF DRIVE SPEED TORQUE SELECT OR FUNCTION SPEED SWITCHES OPERATE WHEN BOOM IS ABOVE HORIZONTAL 16 Function Speed Control This control affects the speed of telescope and platform rotate Turning the knob all the way counterclockwise until it clicks puts 4700 drive main lift and swing into creep mode 3121615 JLG Lift To operate the Main Boom Lift Swing joystick pull up on the locking ring below the handle The Main Boom Lift Swing joystick is spring loaded and will automatically return to neutral off position when released Main Lift Swing Controller 5 17025668 Provides main lift and swing Push forward to lift up pull backward to boom down Move right to swing right move left to swing left Moving the joystick activates switches to provide the functions selected 3 15 SECTION 3 MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 3 Capacity Indicator See Figure 3 5 Platform Control Indicator Panel Indicates the maximum platform capacity for the current position of the platform 1 Tilt Alarm Warning Light and Alarm Restricted capacities are permitted at Ee restricted platform positions shorter boom This illuminator indicates that the chassis is on lengths and higher boom angles a slope An alarm will also sound when the chassis is on a slope and the boom is above NOTE Refer to the capacity decals on the machine for horizontal If lit whe
43. MG An Oshkosh Corporation Company Operation and Safety Manual Original Instructions Keep this manual with the machine at all times Boom Lift Models 600A 600AJ S N 0300177361 to Present ANSI CC amp 3121615 October 1 2014 NOTE This manual also applies a machine with the following Serial Number 0300176207 FOREWORD FOREWORD This manual is a very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information 3121615 JLG Lift FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol It is used to alert you to the potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACK GROUND A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE AN ORANGE BACK GROUND b JLG Lift A CAUTION
44. N B Gasoline or liquid propane fuel may be selected by moving the switch to the appropriate position It is unnecessary to purge the fuel system before switching fuels so there is no waiting period when switching fuels while the engine is running Drive Orientation Override When the boom is swung over the rear tires or further in either direction the Drive Orienta gd tion indicator will illuminate when the drive function is selected Push and release the switch and within 3 seconds move the Drive Steer control to activate drive or steer Before driving locate the black white orientation arrows on both the chassis and the platform controls Move the drive controls in a direction matching the directional arrows SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE Lift Swing and Drive control levers are spring loaded and will 10 automatically return to neutral off position when released A WARNING 11 TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED NOTE NOTE To operate the Drive joystick pull up on the lock ing ring below the handle 9 The Drive joystick is spring loaded and will automatically return to neutral off position when released _ 13 9 Drive Steer Push forward to drive forward pull
45. NE CONTROLS AND INDICATORS Platform Rotate Platform Leveling Override Jib Power Emergency Stop Engine Start Auxiliary Power Function Enable Boom Lift Hourmeter Platform Ground Select Switch Swing TowerLift MainBoomLift Telescope 1 2 3 4 5 6 7 8 Figure 3 1 Ground Control Station 600AJ 3121615 JLG Lift 3 3 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 4 1 2 3 4 5 6 7 8 Platform Rotate Platform Leveling Override Not Used Power Emergency Stop Engine Start Auxiliary Power Function Enable Tower Telescope Hourmeter Platform Ground Select Switch Swing Tower Lift MainBoom Lift Main Boom Telescope Figure 3 2 Ground Control Station 600A JLG Lift 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE When Power Emergency Stop switch is in the On position and 5 Engine Start Auxiliary Power Switch Function engine is not running an alarm will sound indicating Ignition is Enable e On To start the engine the switch must be held Up until the A CAUTION engine starts WHEN THE MACHINE IS SHUT DOWN THE MASTER EMERGENCY STOP SWITCH MUST 0 a ihe 2
46. NSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments 3121615 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG Table 7 1 Inspection and Repair Log Date Comments 7 2 JLG Lift 3121615 The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1702961 PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling An Oshkosh Corporation Company Corporate Office Industries 1 JLG Drive McConnellsburg PA 17233 9533 USA 717 485 5161 717 485 6417 JLG Worldwide Locations 3121615 JLG Industries Australia P O Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia TE 61265811111 61 2 65813058 JLG Latino Americana Ltda Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil GE 55 19 3295 0407 55 19 3295 1025 JLG Industries UK Ltd Bentley House Bentley Avenue Middle
47. OCCUPANTS TO SHIFT OR selectable The center switch position gives FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY conventional front wheel steering with the rear wheels unaf fected This is for normal driving at maximum speeds The 3 Platform Leveling Override NS forward position is for crab steering When in this mode both front and rear axles steer in the same direction which A three position switch allows the operator to p allows the chassis to move sideways as it goes forward This adjust the automatic self leveling system This 2 can be used for positioning the machine in aisle ways or switch is used to adjust platform level in situa against buildings The back switch position is for coordi tions such as ascending descending a grade nated steering In this mode the front and rear axles steer in EC ORA 4 Horn the opposite directions to produce the tightest turning circle Be for maneuvering in confined areas A push type Horn switch supplies electrical To re synchronize the front and rear axles position the rear power to an audible warning device when pressed drive wheels to the forward drive position by selecting either crab or compound steer then select front steer cen ter switch position to operate the normal steering function 3121615 JLG Lift 3 11 SECTION 3 MACHINE CONTROLS AND INDICATORS 3 12 5 6 Em
48. Plaza Hagerstown MD 21742 USA or Your Local JLG Office See addresses on inside of manual cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 240 420 2661 Fax 301 745 3713 E mail ProductSafety JLG com FOREWORD REVISION LOG Original Issue November 6 2013 Revised January 1 2014 Revised July 4 2014 Revised October 1 2014 JLG Lift 3121615 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION 1 SAFETY PRECAUTIONS 1 1 GENERA Bea V 1 1 1 2 PRE OPERATION 1 1 Operator Training and Knowledge 1 1 Workplace 1 lt 1 2 Machine 1 lt 1 3 3 OPERATION 250 1 3 General ETIN 1 3 Trip and Fall 5 1 4 Electrocution Hazards 1 5 Tipping 1 7 Crushing and Collision Hazards 1 10 14 TOWING LIFTING AND 1 11 1 5 MAINTENANCE ac Y FRE Y ea E YS 1 11 Maintenance 5 1 11 Battery 5 1 13 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 21 PERSONNEL
49. REVERSED v a DRIVE B Drive Hub Disconnected Figure 4 7 Drive Disconnect Hub 4 18 JLG Lift 3121615 SECTION 4 MACHINE OPERATION 4 13 AUXILIARY POWER A CAUTION WHEN OPERATING ON AUXILIARY POWER DO NOT OPERATE MORE THAN ONE FUNC TION AT A TIME SIMULTANEOUS OPERATION CAN OVERLOAD THE 12 VOLT AUXIL IARY PUMP MOTOR A toggle type auxiliary power control switch is located on the platform control station and another is located on the ground control station Operation of either switch turns on the electri cally driven auxiliary hydraulic pump This should be used in case of failure of the main power plant The auxiliary pump will oper ate boom lift telescope and swing To activate auxiliary power Activating from the Platform Control Station 1 Position Platform Ground Select Key Switch to d Platform e JE 2 Position Power Emergency Stop switch to On 3 Depress and hold footswitch 3121615 JLG Lift Position Auxiliary Power switch to On and hold Operate appropriate control switch lever or controller for desired function and hold Release Auxiliary Power switch selected control switch lever or controller and footswitch Position Power Emergency Stop switch to Off Activating from the Ground Control Station Position Platform Ground Select Key Switch to Ground B Position Power Emergency Stop switch to On Position Auxili
50. TART AND OPERATE ON LPG UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY NOTE THIS IS THE LOWEST ALLOWABLE OPERATING TEMPERATURE ON LPG 120 F 49 C 110 F 43 C 100 F 38 C 90 F 32 C 80 Fer C 70 F 21 C 60 F 50 F 40 F 30 F 1 C 16 10 4 ENGINE WILL START AND OPERATE ON GASOLINE UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY SAE 10W 30 4 ENGINE WILL START AND OPERATE ON GASOLINE AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER PACKAGE IE ENGINE BLOCK HEATER BATTERY WARMER AND HYDRAULIC OIL TANK HEATER 3121615 SAE 5 30 NO OPERATION BELOW THIS AMBIENT TEMPERATURE Figure 6 4 Engine Operating Temperature Specifications GM Sheet 1 of 2 JLG Lift 20 F 7 C pus F 18 C 10 F 23 C 20 F 29 C 30 F 34 C 40 F 40 C AMBIENT AIR TEMPERATURE f AN 6 13 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 180 F 82 C EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180 F 82 C OR ABOVE HYD OIL TANK TEMP AMBIENT AIR TEMPERATURE 120 49 110 43 C 100 F 38 C 90 F 32 C 80 F 27 C 70 F 21 C
51. aces check allowable capacity of the surfaces 3121615 JLG Lift 1 7 SECTION 1 SAFETY PRECAUTIONS Never exceed the maximum work load as specified on the platform Keep all loads within the confines of the platform unless authorized by JLG Keep the chassis of the machine a minimum of 2 ft 0 6m from holes bumps drop offs obstructions debris concealed holes and other potential hazards at the ground level Do not push or pull any object with the boom Never attempt to use the machine as a crane Do not tie off machine to any adjacent structure Never attach wire cable or any similar items to platform JLG Lift Do not operate the machine when wind conditions exceed 28 mph 12 5 m s Refer to Table 1 2 Beaufort Scale For Refer ence Only Do not increase the surface area of the platform or the load Increase of the area exposed to the wind will decrease stabil ity Do not increase the platform size with unauthorized deck extensions or attachments If boom assembly or platform is in a position that one or more wheels are off the ground all persons must be removed before attempting to stabilize the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine 3121615 SECTION 1 SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH 12 5 M 5 Table 1 2 Beaufort Scale For Refer
52. anic to verify your machine setup 7 Push the Engine Start switch until engine starts e Fuel Reserve Shut Off System NOTE Footswitch must be in released up position before starter will operate If starter operates with footswitch in the depressed posi tion DO NOT OPERATE MACHINE The Fuel Shutoff System monitors the fuel in the tank and senses when the fuel level is getting low The JLG Control System auto matically shuts the engine down before the fuel tank is emptied Shutdown Procedure unless the machine is set up for Engine Restart If fuel level reaches the Empty range the Low Fuel CAUTION light will begin to flash once a second and there will IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN DETERMINE be approximately 60 minutes of engine run time THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE left If the system is in this condition and automati cally shuts down the engine or if the operator man ually shuts down the engine before the 60 minute run time is complete the Low Fuel light will flash 10 times a second and the engine will react according to machine setup Setup options are as follows 1 Remove all load and allow engine to operate at low speed for 3 5 minutes this allows further reduction of internal engine temperature Engine One Restart When the engine shuts down the operator will be permitted to cycle power and restart the engine once with approximately 2 minutes of ru
53. ary Power switch to On and hold h SECTION 4 MACHINE OPERATION 4 Operate appropriate control switch or controller for desired Changing From Gasoline to LP Gas function and hold Release Auxiliary Power switch and appropriate control switch or controller Position Power Emergency Stop switch to Off 4 14 DUAL FUEL SYSTEM GAS ENGINE ONLY The dual fuel system enables the standard gasoline engine to run on either gasoline or LP gas A CAUTION 1 3 Start engine from Ground Control Sta tion 2 Open hand valve on LP gas supply tank by turning counter clockwise load condition place Fuel Select switch at Platform While engine is operating on Gasoline under a no Control to LP position B IT 15 POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE OTHER WITHOUT ALLOW Changing From LP Gas to Gasoline ING THE ENGINE TO STOP EXTREME CARE MUST BE TAKEN AND THE FOLLOWING INSTRUCTIONS MUST BE FOLLOWED 4 20 JLG Lift 1 With engine operating on LP under a no load con dition position Fuel Select switch at Platform Con trol Station to Gasoline position M Close hand valve on LP gas supply tank by turning clockwise 3121615 SECTION 4 MACHINE OPERATION 4 15 TIEDOWN AND LIFTING NOTE Lifting eyes are provided at the front and rear in the frame slab Each of the four chains or slings used for lifting machine must be When transporting machine boom must be in the stow
54. back to drive reverse Steering is accomplished thumb activated rocker switch on the end of the steer handle JLG Lift a Boom Telescope Provides extension and retraction of the main 4 boom Lights If Equipped gt This switch operates control console panel lights and head lights if the machine is so equipped The ignition switch does not have to be on to operate the lights so care must be taken to avoid draining the battery if left unattended The master switch and or the ignition switch at the ground control will turn off power to all lights Jib If Equipped Push forward to lift up pull back to lift down Variable lift speed is using the Function Speed Control This switch enables the functions that g H were cut out by the Soft Touch system to operate again at creep speed allowing the operator to move the platform away from the obstacle that caused the shut down situation Soft Touch Override Switch If equipped 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS 14 Soft Touch Indicator If Equipped e NOTE Indicates the Soft Touch bumper is against an object All controls cut out until the NOTE override button is pushed at which time controls are active in the Creep Mode 15 Platform Rotate 17 Provides rotation of the platform when posi tioned to the right or left A CAUTION DO NOT OPERATE
55. be used in an emergency to lower the platform to the ground should the oper ator in the platform be unable to do so 2 Load is within manufacturer s rated capacity 3 All machine systems are functioning properly 4 Proper tire pressure 5 Machine is as originally equipped from JLG 3121615 JLG Lift 4 1 SECTION 4 MACHINE OPERATION Stability TO AVOID FORWARD OR BACKWARD TIPPING DO NOT OVERLOAD MACHINE OR OPER ATE THE MACHINE ON AN OUT OF LEVEL SURFACE Machine stability is based on two positions which are called FOR WARD and BACKWARD stability The machines position of least FORWARD stability is shown in Figure 4 2 Position of Least For ward Stability and its position of least BACKWARD stability is shown in Figure 4 1 Position of Least Backward Stability A WARNING MACHINE WILL TIP OVER IN THIS DIRECTION IF OPERATED ON AN OUT OF LEVEL SURFACE OR IF TOWER BOOM UPRIGHT IS PLACED BEYOND THIS POSITION MAIN BOOM FULLY RETRACTED UPRIGHT LEVEL SURFACE JLG Lift Figure 4 1 Position of Least Backward Stability 3121615 SECTION 4 MACHINE OPERATION MAIN BOOM LEVEL AND FULLY EXTENDED UPRIGHT A 9 S MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT OF LEVEL SURFACE 13 DEGREES FRO
56. bited unless properly equipped However provisions for moving the machine have been incorpo rated For specific procedures refer to Section 4 5 2 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 1 INTRODUCTION 6 2 OPERATING SPECIFICATIONS This section of the manual provides additional necessary infor Table 6 1 Operating Specifications mation to the operator for proper operation and maintenance of this machine Maximum Work Load Capacity ANSI Unrestricted 5001 227 k The maintenance portion of this section is intended as informa Lo T 27 Restricted 10001b 454 kg tion to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maximum Work Load Capacity CE amp Maintenance and Inspection Schedule included in the Service Australia and Maintenance Manual Unrestricted 50010 230 kg Restricted 100016 450 kg Other Publications Available Maximum Travel Grade Gradeability Service and Maintenance Manual Global Spec 2WD 30 s n 0300177361 to 3121616 4WD 45 Illustrated Parts Manual Global Spec Maximum Travel Grade Side Slope 9 s n 0300177361 to Present 3121617 Turning Radius outside 2WS 17ft 8in 5 38 4WS 11ft 8in 3 56 Turning Radius o
57. ct JLG Industries Inc fied operator This section contains the responsibilities of the owner user oper ator lessor and lessee concerning safety training inspection maintenance application and operation If there are any ques tions with regard to safety training inspection maintenance application and operation please contact JLG Industries Inc JLG 3121615 JLG Lift 1 1 SECTION 1 SAFETY PRECAUTIONS An operator must not accept operating responsibilities until adequate training has been given by competent and autho rized persons Allow only those authorized and qualified personnel to oper ate the machine who have demonstrated that they under stand the safe and proper operation and maintenance of the unit Read understand and obey all DANGERS WARNINGS CAU TIONS and operating instructions on the machine and in this manual Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual Read understand and obey all applicable employer local and governmental regulations as they pertain to your utilization and application of the machine Workplace Inspection JLG Lift Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the mach
58. d safety systems Control labels instructions and warnings on the machine Rules of the employer and government regulations Use of approved fall protection device Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunc tion 6 The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes dropoffs 7 Means to avoid the hazards of unprotected electrical con ductors 8 Specific job requirements or machine application Training Supervision Training must be done under the supervision of a qualified per son in an open area free of obstructions until the trainee has developed the ability to safely control and operate the machine Operator Responsibility The operator must be instructed that he she has the responsibil ity and authority to shut down the machine in case of a malfunc tion or other unsafe condition of either the machine or the job site JLG Lift 2 1 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 2 2 PREPARATION INSPECTION AND MAINTENANCE NOTICE The following table covers the periodic machine inspections and JLG INDUSTRIES INC RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A maintenance recommended by JLG Industries Inc Consult local PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL regulations for further requirements for aerial work p
59. ding one function and beginning the next function the enable light will go out and the footswitch must be released and depressed again to enable the controls Releasing the footswitch removes power from all controls and applies the drive brakes A WARNING TO AVOID SERIOUS INJURY DO NOT REMOVE MODIFY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS A WARNING FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1 4 OF TRAVEL TOP OR BOTTOM 3 18 JLG Lift Glow Plug Wait to Start Indicator Indicates the glow plugs are operating After turning on ignition wait until light goes out before cranking engine Low Fuel Indicator Yellow Indicates the fuel tank is 1 8 full or less When the light first turns on there are approximately four usable gallons of fuel remaining System Distress Indicator The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS 8 AC Generator If Equipped Indicates the generator is in operation 9 Drive Orientation Indicator When the boom is swung beyond the rear drive tires or further in either direction the Drive Orientation indicator will illuminate when the drive function is
60. ears or rips ragged edges in the cord plies which exceeds 1 inch 2 5 cm in any direction any punctures which exceed 1 inch in diameter 3121615 JLG Lift 6 27 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE any damage to the bead area cords of the tire If a tire is damaged but is within the above noted criteria the tire must be inspected on a daily basis to insure the damage has not propagated beyond the allowable criteria Tire Replacement JLG recommends a replacement tire be the same size ply and brand as originally installed on the machine Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model If not using a JLG approved replacement tire we recommend that replacement tires have the following characteris tics Equal or greater ply load rating and size of original e Tire tread contact width equal or greater than original Wheel diameter width and offset dimensions equal to the original Approved for the application by the tire manufacturer including inflation pressure and maximum tire load Unless specifically approved by JLG Industries Inc do not replace a foam filled or ballast filled tire assembly with a pneumatic tire When selecting and installing a replacement tire ensure that all tires are inflated to the pressure recommended by JLG Due to size variations between tire brands both tires on the same axle should be
61. ed mode adjusted individually so machine remains level when elevated with turntable lock pin engaged and machine securely tied down to truck or trailer deck Four tie down eyes are provided in the NOTICE frame slab one at each comer of the machine SECURE TURNTABLE WITH TURNTABLE LOCK BEFORE TRAVELING LONG DISTANCES If it becomes necessary to lift the machine using an overhead OR HAULING MACHINE ON TRUCK TRAILER mobile crane it is very important that the lifting devices are attached only to the designated lifting eyes and that the turnta ble lock pin is engaged See Figure 4 8 Lifting Chart 3121615 JLG Lift 4 21 SECTION 4 MACHINE OPERATION A Dimension MODEL Steer Axle To Center Of Gravity 42 1066 8 mm 42 1066 8 mm 39 990 6 mm 39 990 6 mm LIFT HERE CENTER OF GRAVITY ROTATION Figure 4 8 Lifting Chart 4 22 JLG Lift 3121615 SECTION 4 MACHINE OPERATION BOTH SIDES FRAME REAR gg hus 22 26 36 28 27 36 64 Figure 4 9 600A amp 600AJ Decal Installation Sheet 1 of 4 3121615 JLG Lift 4 23 SECTION 4 MACHINE OPERATION 23 INSIDE OF ENGINE wm TRAY 35
62. ed to be changed you will need to wear pad recheck that the 500 Ib 227 kg for ANSI markets and 230 kg for f Add These two numbers together they should be CE and Australia markets light comes on at 45 degrees to 50 approximately equal they should measure 137 to 139 degrees when lifting down 348 to 353 cm 7 Check capacity limit switch as follows Boom Angle Switch a Telescope boom to full extension Main Boom Length Switch b Lift boom up until 1000 Ib 454 kg for ANSI markets and a Lift main boom to approximately horizontal 450 kg for CE and Australia markets light comes on b Telescope boom out until 500 Ib 227 kg for ANSI mar Lift boom down using auxiliary power until 500 Ib 227 kets and 230 kg for CE and Australia markets light kg for ANSI markets and 230 kg for CE and Australia comes on may need to used auxiliary power to posi markets light comes on Boom angle must be 45 tion boom correctly degrees to 50 degrees place angle indicator on base c Markthe wear pad location on the main fly boom boom between boom pivot pin and lift cylinder attach pin d Telescope the main boom to full extension Measure from the mark on the fly boom to the wear pad The dimension should be 125 to 127 317 5 to 322 5 cm 3121615 JLG Lift 2 7 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Main Boom Angle Switch d Lift main boom down until 500 Ib 227 kg for ANSI mar kets and 2
63. eights Table 6 15 Critical Stability Weights Platform 30x48 151 68 A WARNING 30x60 165 75 DO NOT REPLACE ITEMS CRITICAL STABILITY WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION FOR EXAMPLE BATTERIES FILLED TIRES COUNTERWEIGHT 36x72 199 90 ENGINE amp PLATFORM DO NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY 36x96 230 105 Table 6 15 Critical Stability Weights LB KG Tire and Wheel standard Pneumatic 355 550345 235 107 Tireand Wheel standardFoam Filled 355 550345 440 200 Engine DeutzD2011 1222 554 Deutz TD2 9L 1250 567 GM 1070 486 Counterweight 600A 5400 2449 600A 6100 2767 Narrow Frame 8050 3651 600A w Soft Touch 6100 2767 3121615 JLG Lift 6 9 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Serial Number Locations A serial number plate is affixed to the left rear side of the frame If the serial number plate is damaged or missing the machine serial number is stamped on the left side of the frame SERIAL NUMBER SERIAL NUMBER PLATE STAMPED ON FRAME Figure 6 1 Serial Number Locations 6 10 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 120
64. el system at each serviced fitting Refer to A CAUTION Propane Fuel System Leak Test RESIDUAL VAPOR PRESSURE WILL BE PRESENT IN THE FUEL SYSTEM ENSURE THE WORK AREA IS WELL VENTILATED BEFORE DISCONNECTING ANY FUEL LINE 6 32 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 8 3121615 SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006 42 EC and is only applicable to CE machines For electric powered machines the equivalent continuous A Weighted sound pressure level at the work platform is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test methods in accordance with Annex III Part Method 1 and 0 ofthe directive is 104 dB The vibration total value to which the hand arm system is sub jected does not exceed 2 5 m s The highest root mean square value of weighted acceleration to which the whole body is sub jected does not exceed 0 5 m s JLG Lift 6 33 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE LS NOTES 6 34 JLG Lift 3121615 SECTION 7 INSPECTION AND REPAIR LOG Machine Serial Number SECTION 7 I
65. ence Only Wind Speed Bealttort Description Land Conditions Number mph m s 0 0 0 0 2 Calm Calm Smoke rises vertically 1 1 3 0 3 1 5 Light air Wind motion visible in smoke 2 4 7 1 6 3 3 Light breeze Wind felt on exposed skin Leaves rustle 3 8 12 3 4 5 4 Gentle breeze Leaves and smaller twigs in constant motion 4 13 18 5 5 7 9 Moderate breeze Dust and loose paper raised Small branches begin to move 5 19 24 8 0 10 7 Fresh breeze Smaller trees sway 6 25 31 10 8 13 8 Strong breeze Large branches in motion Flags waving near horizontal Umbrella use becomes difficult 7 32 38 13 9 17 1 NearGale Moderate Gale Whole trees in motion Effort needed to walk against the wind 8 39 46 17 2 20 7 Fresh Gale Twigs broken from trees Cars veer on road 9 47 54 20 8 24 4 Strong Gale Light structure damage 3121615 JLG Lift 1 9 SECTION 1 SAFETY PRECAUTIONS Crushing and Collision Hazards Approved head gear must be worn by all operating and ground personnel Check work area for clearances overhead on sides and bot tom of platform when lifting or lowering platform and driving During operation keep all body parts inside platform railing Use the boom functions not the drive function to position the platform close to obstacles Always post a lookout when driving in areas where vision is obstructed 1 10 JLG Lift Keep non operating personnel at least 6 ft 1 8m away from machine during all driving and
66. er Deutz TD 2 9 gt Lube Point s Replaceable Element Lube Point s Replaceable Element Interval Every 6 months or 300 hours of operation or as Interval Every 6 months or 300 hours of operation or as indicated by the condition indicator indicated by the condition indicator 6 26 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 13 Fuel Filter Propane GM Engine 6 4 TIRES amp WHEELS Tire Inflation The air pressure for pneumatic tires must be equal to the air pres sure that is stenciled on the side of the JLG product or rim decal for safe and proper operational characteristics Tire Damage For pneumatic tires JLG Industries Inc recommends that when any cut rip or tear is discovered that exposes sidewall or tread area cords in the tire measures must be taken to remove the JLG product from service immediately Arrangements must be made for replacement Interval 3 Months or 150 hours of operation of the tire or tire assembly Comments Replace filter Refer to Section 6 6 Propane Fuel Filter Replacement For polyurethane foam filled tires JLG Industries Inc recommends that when any of the following are discovered measures must be taken to remove the JLG product from service immediately and arrangements must be made for replacement of the tire or tire assembly asmooth even cut through the cord plies which exceeds 3 inches 7 5 cm in total length any t
67. erforming welding on the machine CLOTHING AT ALL TIMES IMMEDIATELY RINSE ANY CONTACTED AREA WITH Do not allow smoking open flame or sparks near battery dur CLEAN WATER AND SEEK MEDICAL ATTENTION ing charging or servicing Charge batteries only in a well ventilated area Do not contact tools or other metal objects across the battery Avoid overfilling the battery fluid level Add distilled water to terminals batteries only after the batteries are fully charged Always wear hand eye and face protection when servicing batteries Ensure that battery acid does not come in contact with skin or clothing 3121615 JLG Lift 1 13 SECTION 1 SAFETY PRECAUTIONS LS NOTES 1 14 JLG Lift 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION nel SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION 21 PERSONNEL TRAINING The aerial platform is a personnel handling device so it is neces sary that it be operated and maintained only by trained person Persons under the influence of drugs or alcohol or who are sub ject to seizures dizziness or loss of physical control must not operate this machine Operator Training Operator training must cover 1 UN 3121615 Use and limitations of the controls in the platform and at the ground emergency controls an
68. fasi enfe D Drive Speed Steer Select Platform Leveling Override Horn Power Emergency Stop 6 7 8 9 1 0 Start Aux Power 11 Lights Fuel Select 12 Drive Orientation Override 13 Soft Touch Override Drive Steer 14 Tower Telescope Main Boom Telescope 15 Tower Lift Figure 3 4 Platform Control Console JLG Lift Ja bf 16 17 18 19 Soft Touch Indicator Platform Rotate Function Speed Main Lift Swing 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS 5 3121615 Power Emergency Stop Switch A two position red mushroom shaped switch furnishes power to Platform Controls when pulled out on When pushed in off power is shut off to the platform functions Start Auxiliary Power e When pushed forward the switch energizes the starter motor to start the engine The Auxiliary Power control switch energizes the electrically operated hydraulic pump Switch must be held on for duration of auxil iary pump use The auxiliary pump functions to provide sufficient oil flow to operate the basic machine functions should the main pump or engine fail The auxiliary pump will operate tower boom lift tower telescope main boom lift main telescope and swing JLG Lift Fuel Select Dual Fuel Engine Only If Equipped F
69. g A CAUTION DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED 1 Retract lower and position boom over rear drive wheels in line with direction of travel lock turntable 2 Connect tow bar to front of frame with attach pins and tow bar to towing vehicle 4 16 JLG Lift 3121615 SECTION 4 MACHINE OPERATION WARNING RUNAWAY VEHICLE MACHINE HAZARD MACHINE HAS NO TOWING BRAKES TOWING VEHICLE MUST BE ABLE TO STEER SELECT CONTROL MACHINE AT ALL TIMES ON gt VALE HIGHWAY TOWING NOT PERMITTED FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH Figure 4 6 Towbar Connecting Points 3121615 JLG Lift 4 17 SECTION 4 MACHINE OPERATION 3 Disconnect drive hubs by inverting disconnect cap Refer to Figure 4 7 Drive Disconnect Hub 4 Actuate steer tow selector valve for towing pull valve knob OUT to float position This opens the steer circuit to reser voir allowing the steer cylinder rod free travel The machine DISCONNECT is now in the towing mode After towing the machine complete the following T 1 Actuate steer tow selector valve for steering push valve Y x Drive Hub Engaged knob IN to the actuated position DRIVE B 2 Reconnect drive hubs by inverting disconnect cap HUB 3 Disconnect tow bar from steering hitch and from towing vehicle The machine is now in the driving mode B DISCONNECT CAP
70. h if not corrected could result in serious injury or death This indicator will be red Indicates an abnormal operating condition which if not corrected may result in machine interruption or damage This indicator will be yellow Indicates important information regarding the oper ating condition i e procedures essential for safe oper ation This indicator will be green with the exception of the capacity indicator which will be green or yellow depending upon platform position SECTION 3 MACHINE CONTROLS AND INDICATORS Ground Control Station ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANT TO SHIFT OR NOTE If equipped the Function Enable switch must be FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY See Figure 3 2 and Figure 3 1 held down in order to operate Main Boom Tele scope Tower Lift Swing Main Lift Jib Lift Plat 2 Platform Leveling Override form Level Override and Platform Rotate functions A three position switch allows the operator to adjust the automatic self leveling system This switch is used to adjust platform level situations such as ascending descending a grade 1 Platform Rotate Provides rotation of the platform 3 If Equipped This switch provides raising and low ering of the jib 3 2 JLG Lift 3121615 SECTION 3 MACHI
71. hours and cannot be reset 3 6 JLG Lift When the Platform Ground Select Switch is in the center position power is shut off to the controls at both operating stations Remove the key to pre vent the controls from being actuated The key is removable in the platform position on CE specifi cation machines The key must be available to ground personnel in the event of an emergency 8 Platform Ground Select Switch The three position key operated switch sup plies power to the platform control console when positioned to Platform With the switch key turned to the Ground position only ground controls are operable TI 7979 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE Main Lift Tower Lift Swing Platform Level Main Tele 10 Tower Lift scope Tower Telescope Platform Rotator and Auxiliary Power control switches are spring loaded and will automatically This switch provides raising and low return to neutral off when released ering of the tower boom This func tion works only when the tower WARNING boom is fully retracted WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNEL AROUND OR UNDER PLATFORM Provides raising and lowering of the A WARNING main boom TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED
72. ials directly on platform railing unless approved by JLG When two or more persons are in the platform the operator shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area When driving always position boom over rear axle in line with the direction of travel Remember if boom is over the front axle steer and drive functions will be reversed Do not assist stuck or disabled machine by pushing or pull ing except by pulling at the chassis tie down lugs Fully lower platform and shut off all power before leaving machine Remove all rings watches and jewelry when operating machine Do not wear loose fitting clothing or long hair unre strained which may become caught or entangled in equip ment Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Trip and Fall Hazards JLG Lift During operation occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point Attach only one 1 lanyard per lanyard anchorage point c Enter and exit only through gate area Use extreme caution when entering or leaving platform Ensure that the platform assembly is fully lowered Face the machine when entering or leaving the platform Always maintain three point contact
73. ified in the Service and Maintenance Manual Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual NOTE Inspection forms are available from JLG Use the Service and Maintenance Manual to perform inspections 3121615 JLG Lift SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Pre Start Inspection 5 The Pre Start Inspection should include each of the following 1 Cleanliness Check all surfaces for leakage oil fuel bat tery fluid or foreign objects Report any leakage to the 7 2 Structure Inspect the machine structure for dents dam 8 age weld or parent metal cracks or other discrepancies 9 10 gene gt A Parent Metal Crack Weld Crack 11 3 Decals and Placards Check all for cleanliness and legibil ity Make sure none of the decals and placards are missing Make sure all illegible decals and placards are cleaned or replaced 4 Operators and Safety Manuals Make sure a copy of the Operator and Safety Manual AEM Safety Manual Domestic only and ANSI Manual of Responsibilities Domestic only is enclosed in the weather resistant storage container JLG Lift Walk Around Inspection Refer to Figure 2 3 thru Fig ure 2 7 Battery Charge as required Fuel Combustion Engine Powered Machines Add the proper fuel as necessary Engine O
74. il Supply Ensure the engine oil level is at the Full mark on the dipstick and the filler cap is secure Hydraulic Oil Check the hydraulic oil level Ensure hydrau lic oil is added as required Accessories Attachments Reference the Operation and Safety Manual of each attachment or accessory installed upon the machine for specific inspection operation and maintenance instructions Function Check Once the Walk Around Inspection is complete perform a functional check of all systems in an area free of overhead and ground level obstructions Refer to Section 4 for more specific instructions WARNING IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMMEDI ATELY REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Function Check 3 With the platform in the transport stowed position a Drive the machine on a grade not to exceed the rated Perform the Function Check as follows gradeability and stop to ensure the brakes hold 1 From the ground control panel with no load in the platform b Check the tilt sensor alarm to ensure proper operation a Check that all guards protecting the switches or locks are in place b Operate all functions and check all limiting and cut out switches Checkauxiliary power or manual descent d Ensure that
75. in until Tower Boom is fully retracted Tower must not lift down until boom is telescoped in or up fully b The Tower lift down will only operate when the Tower Boom is fully retracted gt TO AVOID TILTING MACHINE IF TOWER BOOM SWITCHING MALFUNCTIONS LOWER PLATFORM TO GROUND USING MAIN BOOM LIFT AND TELESCOPE FUNC TIONS HAVE CONDITION CORRECTED BY A CERTIFIED JLG SERVICE TECHNICIAN BEFORE CONTINUING USE OF MACHINE 3121615 JLG Lift 4 11 SECTION 4 MACHINE OPERATION Raising and Lowering the Main Boom To raise or lower the Main Boom position the Main Boom Lift switch to Up or Down until the desired height is reached Telescoping the Main Boom Telescope Control Switch to select In or Out move ment To extend or retract the main boom use the Main S 9 A IMPORTANT 1 THE LOWER BOOM 45568 FULLY LOWES 4 8 RE SYNCHRONIZE THE LOWER LIFT CYLINDER Level Override Valve A pull type control valve allows the operator to adjust the tower To Operate lift cylinder and the upright cylinder if the upright cylinder is not 1 Pull the red knob fully retracted when boom is in the stowed position This valve is located in the engine compartment area 2 Using the ground control raise the lower boom 6 feet 3 Release the knob 4 Fully lower the boom 5 Repeat if necessary 4 12 JLG Lift 3121615 SECTION 4 MACHINE OPERATION Z 10 19995
76. ine Do not operate or raise the platform from a position on trucks trailers railway cars floating vessels scaffolds or other equip ment unless the application is approved in writing by JLG Before operation check work area for overhead hazards such as electric lines bridge cranes and other potential overhead obstructions Check operating surfaces for holes bumps drop offs obstruc tions debris concealed holes and other potential hazards Check the work area for hazardous locations Do not operate the machine in hazardous environments unless approved for that purpose by JLG Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel Do not travel on unsupported surfaces 3121615 SECTION 1 SAFETY PRECAUTIONS Machine Inspection 1 3 Do not operate this machine until the inspections and func tional checks as specified in Section 2 of this manual have been performed Do not operate this machine until it has been serviced and maintained according to the maintenance and inspection requirements as specified in the machine s Service and Main tenance Manual e Ensure all safety devices are operating properly Modification of these devices is a safety violation A WARNING MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER Donot
77. l and the chas sis to determine the direction the machine will travel Push and release the Drive Orientation Over ride switch Within 3 seconds slowly move the Drive control toward the arrow matching the intended direction of machine travel The indi cator light will flash during the 3 second inter val until the drive function is selected 4 5 STEERING Position thumb switch on Drive Steer controller to Right for steering right or to Left for steering left 4 6 PLATFORM Platform Level Adjustment A WARNING ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE DO SO COULD RESULT IN DEATH OR SERIOUS INJURY To Level Up or Down Position the Platform Level SS control switch Up or Down and hold until the plat form is level gt Platform Rotation To rotate the platform to the left or right use the Platform Rotate control switch to select the direc tion and hold until desired position is reached wd JLG Lift 4 9 SECTION 4 MACHINE OPERATION 47 BOOM A WARNING DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN MACHINE IS OUT OF LEVEL DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS TO AVOID TIP OVER LOWER PLATFORM TO GROUND LEVEL THEN DRIVE MACHINE TO A LEVEL SURFACE BEFORE RAISING BOOM TO AVOID SERIOUS INJURY DO NOT OPERATE MACHINE IF ANY CONTROL
78. latforms FOR THE SPECIFIC JLG PRODUCT MODEL The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment if the machine is used with increased fre quency or if the machine is used in a severe manner 2 2 JLG Lift 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Table 2 1 Inspection and Maintenance Table Type Frequency Primary Responsibility Service Qualification Reference Pre Start Inspection Before using each day or whenever there s an Operator change User or Operator User or Operator Operator and Safety Manual Pre Delivery Inspection See Note Before each sale lease or rental delivery Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLG inspection form Frequent Inspection Inservice for 3 months or 150 hours whichever comes first or Out of service fora period of more than 3 months or Purchased used Owner Dealer or User Qualified JLG Mechanic Service and Maintenance Manual and applicable JLG inspection form Annual Machine Inspection Annually no later than 13 months from the date of prior inspection Owner Dealer or User Factory Trained Service Technician Recommended Service and Maintenance Manual and applicable JLG inspection form Preventative Maintenance Atintervals as spec
79. le to permit reduction of engine internal temperatures At Ground Controls turn Key Select switch to center Off Position Power Emergency Stop switch down to Off Remove key Cover Platform Control console to protect instruction plac ards warning decals and operating controls from hostile environment 4 10 OSCILLATING AXLE LOCKOUT TEST IF EQUIPPED NOTICE LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY ANY TIME A SYSTEM COM PONENT IS REPLACED OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED Refer to Section 6 5 Oscillating Axle Lockout Test If Equipped for procedure 4 11 STEER TOW SELECTOR IF EQUIPPED WARNING DO NOT ATTEMPT TO TOW MACHINE UNLESS EQUIPPED WITH COMPLETE TOW PACK AGE FROM MANUFACTURER A push pull type selector valve located adjacent to the steer cyl inder and linkage regulates oil flow in the steer circuit for steering and towing When steering the unit the valve knob is pushed IN When towing the unit the valve knob is pulled OUT to the float position JLG Lift 4 15 SECTION 4 MACHINE OPERATION 4 12 TOWING IF EQUIPPED A WARNING RUNAWAY VEHICLE MACHINE HAZARD MACHINE HAS NO TOWING BRAKES TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES ON HIGHWAY TOWING NOT PERMITTED FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH MAXIMUM TOWING SPEED 8 M P H 13 K M H MAXIMUM TOWING GRADE 25 Prior to towing the machine complete the followin
80. level indicator located on the plat form control console by driving with the machine in level position up a suitable ramp of at least 5 slope Check the out of level indicator with the machine on the ramp If the light does not illuminate return the machine to a level sur face shut down the machine and contact a qualified techni cian before resuming operation Steps 6 amp 7 cover 600S ANSI market machines with dual capaci ties 500 amp 1000 Ib 227 kg for ANSI markets and 230 kg for CE and Australia markets amp 454 kg for ANSI markets and 450 kg for CE and Australia markets 6 Check capacity limit switch as follows JLG Lift Boom Length Switch a Raise boom to horizontal place angle indicator on base boom between boom pivot pin and lift cylinder attach pin b Telescope boom out until 500 Ib 227 kg for ANSI mar kets and 230 kg for CE and Australia markets light comes on may need to used auxiliary power to posi tion boom correctly 3121615 SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION Mark wear pad location on the fly and mid booms d Lift boom up until 1000 Ib 454 kg for ANSI markets and 450 kg for CE and Australia markets light comes on d Telescope boom out to full extension Boom angle should be 55 degrees to 64 degrees e Measure from the mark on the fly boom to the wear pad and measure from mark on the mid boom to the NOTE If limit switch settings ne
81. m Deutz TD2 9 6 16 JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Figure 6 8 Operator Maintenance amp Lubrication Diagram 3 0L 3121615 JLG Lift 6 17 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 3 OPERATOR MAINTENANCE Swing Bearing NOTE Thefollowing numbers correspond to those in Figure 6 6 Oper ator Maintenance amp Lubrication Diagram Deutz D201 1L04 Table 6 16 Lubrication Specifications KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point of 350 F 177 C Excel lent water resistance and adhesive qualities and being of extreme pressure type Timken OK 40 pounds minimum EPGL Extreme Pressure Gear Lube oil meeting API service classification GL 5 or MIL SpecMIL L 2105 H0 Hydraulic Oil API service classification G
82. n boom is raised or extended retract restricted and unrestricted platform capacities and lower to below horizontal then reposition machine so that it is level before continuing operation If the boom is above horizontal and the machine is on a slope the tilt alarm warning light will illuminate and an alarm will sound and CREEP is automatically activated A WARNING IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR EXTENDED RETRACT AND LOWER TO BELOW HORIZONTAL THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE EXTENDING BOOM OR RAISING BOOM ABOVE HORIZONTAL NOTE When the tilt sensor alarm is activated the Drive function will be disabled if the boom is elevated above horizontal 2 Platform Overload If equipped Indicates the platform has been overloaded 3 16 JLG Lift 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS 3121615 UNRESTRICTED CAPACITY RESTRICTED CAPACITY Tilt 5 GlowPlug 8 ACGenerator Overload 6 LowFuel 9 Drive Orientation Capacity 7 System Distress 10 Creep Enable Figure 3 5 Platform Control Indicator Panel JLG Lift 3 17 SECTION 3 MACHINE CONTROLS AND INDICATORS 4 Footswitch Enable Indicator E To operate any function the footswitch must be depressed and the function selected within seven seconds The enable indicator shows that the controls are enabled If a function is not selected within seven seconds or if a seven second lapse between en
83. n time After the 2 minute run time is complete or if the engine is 3 Turn Platform Ground Select switch to Off O 2 shut down the operator prior to the completion of the 2 Refer to Engine Manufacturer s manual for detailed minute run time it cannot be restarted until fuel is added information El to the tank 3121615 JLG Lift 4 5 SECTION 4 MACHINE OPERATION Engine Restart When the engine shuts down the opera 4 4 TRAVELING DRIVING tor will be permitted to cycle power and restart the engine for approximately 2 minutes of run time After the 2 min See Figure 4 3 Grade and Sideslope utes of run time is complete the operator may cycle power and restart the engine for an additional 2 minutes of run NOTE Refer to the Operating Specifications table for Gradeability and time The operator can repeat this process until there is no Sideslope ratings more fuel available All ratings for Gradeability and Sideslope are based upon the NOTICE machine s boom being in the stowed position fully lowered and tracted CONTACT A QUALIFIED JLG MECHANIC IF THE MACHINE NEEDS RESTARTED AFTER NO MORE Traveling is limited by two factors Engine Stop When the engine shuts down no restarts 1 Gradeability which is the percent of grade of the incline the will be permitted until fuel is added to the tank machine can climb 2 Sideslope which is the angle of the slope the machine
84. operate any machine on which the safety or instruction placards or decals are missing or illegible Check the machine for modifications to original components Ensure that any modifications have been approved by JLG Avoid accumulation of debris on platform floor Keep mud grease and other slippery substances from footwear and plat form floor 3121615 JLG Lift OPERATION General Machine operation requires your full attention Bring the machine to a full stop before using any device i e cell phones two way radios etc that will distract your attention from safely operating the machine Do not use the machine for any purpose other than position ing personnel their tools and equipment Before operation the user must be familiar with the machine capabilities and operating characteristics of all functions Never operate a malfunctioning machine If a malfunction occurs shut down the machine Remove the unit from service and notify the proper authorities Do not remove modify or disable any safety devices Never slam a control switch or lever through neutral to an opposite direction Always return switch to neutral and stop before moving the switch to the next function Operate con trols with slow and even pressure Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform except in an emergency SECTION 1 SAFETY PRECAUTIONS Do not carry mater
85. rd Stability 4 2 Position of Least Forward Stability 4 3 Grade and 4 7 Boom Upright Positioning Sheet 1 of 2 4 13 Boom Upright Positioning Sheet 2 of 2 4 14 Towbar Connecting lt 4 17 Drive Disconnect 4 18 lifting Chart s 4 22 600A amp 600AJ Decal Installation Sheet 1 of 4 4 23 600A amp 600AJ Decal Installation Sheet 2 of 4 4 24 600A amp 600AJ Decal Installation Sheet 3 of 4 4 25 600A amp 600AJ Decal Installation Sheet 4 of 4 4 26 LIST OF FIGURES FIGURE NUMBER TITLE 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 JLG Lift Serial Number 1 lt Engine Operating Temperature Specifications Sheet Of 2 coe ose hex qe E eene Engine Operating Temperature Specifications Sheet 2 of 2 a in e er CE Engine Operating Temperature Specifications een Engine Operating Temperature Specifications Sheet 2 0f 25 enr get 2 ee ee aly Deutz 2011 Engine Dipstick Filter Lock Assembly PAGE Deutz Deutz GM GM LIST OF FIGURES FIGURE NUMBER TITLE PAGE FIGURE NUMBER TITLE PAGE This Page Left Blank Intentionally vi JL
86. sh Point 500 F 260 C Operating Temp 0 to 180 F 17 to 162 C van Viscosity at 40 C 45 St at 100 C 8 0 St Viscosity Index 153 3121615 JLG Lift Table 6 12 Exxon Univis 26 Specs Specific Gravity 32 1 Pour Point 76 F 60 C Flash Point 217 F 103 C Viscosity at 40 C 25 8 100 9364 Viscosity Index 376 NOTE Mobil Exxon recommends that this oil be checked on a yearly basis for viscosity 6 7 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 6 13 Mobil EAL 224H Specs Table 6 14 Quintolubric 888 46 Type Synthetic Biodegradable Density 0 91 15 C 59 F 150 Viscosity Grade 32 46 Pour Point lt 20 C lt 4 F Specific Gravity 922 Flash Point 275 C 527 F Pour Point Max 25 F 32 C Fire Point 325 C 617 F Flash Point Min 428 F 220 C ET Autoignition Temperature 450 C 842 F Operating Temp Oto 180 F 17 to 162 C EIS iscosi Weight 7 64 b per gal 2 0 9 kg per liter at0 C 32 F 360 cSt Viscosity at 20 C 68 F 102 cSt at 40 C 37st at 40 C 104 F 46 cSt at 100 C 8465 at 100 C 212 F 10 cSt Viscosity Index 28 Viscosity Index 220 NOTE Must be stored above 32 F 14 C JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Critical Stability W
87. sible injury to personnel or damage to the machine e This machine should not be towed except the event of emergency malfunction power failure or loading unloading Refer to the Emergency Procedures section of this manual for emergency towing procedures Ensure boom is in the stowed position and the turntable or property A maintenance program must be established by a locked prior to towing lifting or hauling The platform must be qualified person and must be followed to ensure that the completely empty of tools machine is safe When lifting machine lift only at designated areas of the machine Lift the unit with equipment of adequate capacity Maintenance Hazards Refer to the Machine Operation section of this manual for lift Shut off power to all controls and ensure that all moving parts ing information are secured from inadvertent motion prior to performing any adjustments or repairs Never work under an elevated platform until it has been fully lowered to the full down position if possible or otherwise supported and restrained from movement with appropriate safety props blocking or overhead supports NOT attempt to repair or tighten any hydraulic hoses or fit tings while the machine is powered on or when the hydraulic system is under pressure Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components 3121615 JLG Lift 1 11 SECTION 1 S
88. swing operations Under all travel conditions the operator must limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of stopping distances in all drive speeds When driv ing in high speed switch to low speed before stopping Travel grades in low speed only Do not use high speed drive in restricted or close quarters or when driving in reverse Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform Be sure that operators of other overhead and floor level machines are aware of the aerial work platform s presence Dis connect power to overhead cranes Warn personnel not to work stand or walk under a raised boom or platform Position barricades on floor if necessary 3121615 SECTION 1 SAFETY PRECAUTIONS 14 TOWING LIFTING AND HAULING 1 5 MAINTENANCE Never allow personnel in platform while towing lifting or This sub section contains general safety precautions which must hauling be observed during maintenance of this machine Additional pre cautions to be observed during machine maintenance are inserted at the appropriate points in this manual and in the Ser vice and Maintenance Manual It is of utmost importance that maintenance personnel pay strict attention to these precautions to avoid pos
89. the same 6 28 Wheel Replacement The rims installed on each product model have been designed for stability requirements which consist of track width tire pressure and load capacity Size changes such as rim width center piece location larger or smaller diameter etc without written factory recommen dations may result in an unsafe condition regarding stability Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque A WARNING WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS BROKEN STUDS AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper torque to prevent wheels from coming loose Use a torque wrench to tighten the fasteners If you do not have a torque wrench tighten the fasteners with a lug wrench then immediately have a service garage or dealer tighten the lug nuts to the proper torque Over tightening will result in breaking the studs or permanently deforming the mounting stud holes in the wheels The proper procedure for attaching wheels is as follows JLG Lift 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 1 Start all nuts by hand to prevent cross threading DO NOT Table 6 17 Wheel Torque Chart use a lubricant on threads or nuts TORQUE SEQUENCE 2 Tight ts in the followi een ee
90. ton Greater Manchester M24 2GP England TE 44 0 161 654 1000 44 0 161 654 1001 JLG France SAS 2 1 de Baulieu 47400 Fauillet France T 33 0 5 53 88 31 70 33 0 5 53 88 31 79 T JLG Deutschland GmbH Max Planck Str 21 D 27721 Ritterhude Ihlpohl Germany 49 0 421 69 350 20 EI 49 0 421 69 350 45 Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui Hong Kong TE 852 2639 5783 852 2639 5797 A JLG Industries Italia s r l Via Po 22 20010 Pregnana Milanese MI Italy Z 39 029 359 5210 39 029 359 5845 Oshkosh JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4 Jurong Industrial Estate Singapore 639379 f 65 6591 9030 65 6591 9031 Oshkosh JLG Tianjin Equipment Technology Ltd Pudong Kerry Parkside Room 3705 1155 Fang Dian Road Pudong Shanghai 201204 0086 21 60311575 0086 21 60311599 Plataformas Elevadoras JLG Iberica S L Trapadella 2 Castellbisbal Sur 08755 Castellbisbal Barcelona Spain 3493 772 4700 34 93 771 1762 u JLG Sverige AB Enkopingsvagen 150 Box 704 SE 176 27 Jarfalla Sweden 46 0 850 659 500 46 0 850 659 534 www jlg com
91. turn boom to stowed position centered between drive wheels When 10 11 12 13 JLG Lift boom reaches center stowed position lockout cylinders should release and allow wheel to rest on ground it may be necessary to activate Drive to release cylinders Place the 6 inches 15 2 cm high block with ascension ramp in front of right front wheel Place Drive control lever to Forward and carefully drive machine up ascension ramp until right front wheel is on top of block With boom over left side of machine place Drive control lever to Reverse and drive machine off of block and ramp Have an assistant check to see that right front wheel remains locked in position off of ground Carefully activate Swing control lever and return boom to stowed position centered between drive wheels When boom reaches center stowed position lockout cylinders should release and allow wheel to rest on ground it may be necessary activate Drive to release cylinders If lockout cylinders do not function properly have qualified personnel correct the malfunction prior to any further oper ation 3121615 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE 6 6 PROPANE FUEL FILTER REPLACEMENT Removal 1 oW UM Relieve the propane fuel system pressure Refer to Propane Fuel System Pressure Relief Disconnect the negative battery cable Slowly loosen the Filter housing and remove it Pull the
92. utside narrow chassis 2WS 16 ft 6in 5 03 m 4WS 11ft 2in 3 4 m Turning Radius inside 2WS 11ft 5in 3 48 4WS 5ft 6in 1 68m 3121615 JLG Lift 6 1 SECTION 6 GENERAL SPECIFICATIONS amp OPERATOR MAINTENANCE Table 6 1 Operating Specifications Dimensional Data Turning Radius inside narrow chassis 2WS 12 ft 2 in 3 71 Table 6 2 Dimensional Data 4WS 5ft 7 in 1 7 in 1 7m Machine Height Stowed Maximum Tire Load 11 700 Ibs 5307 kg 600A 8ft 4in 2 54m Ground Bearing Pressure 600A 8ft 5in 2 57 m 2 m SOME Machine Length Stowed 6004 77 psi 5 5 kg cm 6004 26ft 5 in 8 05 m 6004 narrow chassis 94 psi 6 6 kg cm 600AJ 29ft 8 80m 600AJ narrow chassis 94 psi 6 6 kg cm E E Machine Width by tire size Maximum Drive Speed 4 25 MPH 6 84 Km hr 355 55D 625 98in 2 49m Gross Machine Weight 600A Approximate 2WS 21 640 Ibs 9 816 kg 41 18LLx22 5X625 turf 100in 2 54m AWS 22 040 lbs 9 997 kg Wheelbase 8ft 2in 2 49m Narrow Chassis 23 900 Ibs 10 841 kg 117in 029m Gross Machine Weight 600AJ Approximate 2WS 22 2401bs 10 088 kg Platform Height 4ws 22 740 Ibs 10 315 kg 600A 608 5 in 18 42 Narrow Chassis 24 000 Ibs 10 886 kg 600A 60ft 7 in 18 47 m Horizontal Reach 600A 39ft 7 in 12 07 m 600AJ 39ft 9in 12 10 Tail
93. y Proper electrolyte levels if adjustable cables tight no visible damage or corrosion Hydraulic Pump See Inspection Note Turntable See Inspection Note Frame See Inspection Note Main Boom Sections See Inspection Note Figure 2 7 Daily Walk Around Inspection Points Sheet 2 of 2 JLG Lift SECTION 2 USER RESPONSIBILITIES MACHINE PREPARATION AND INSPECTION LS NOTES 2 16 JLG Lift 3121615 SECTION 3 MACHINE CONTROLS AND INDICATORS SECTION 3 MACHINE CONTROLS AND INDICATORS NOTE The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise The meaning of those symbols are explained below 3 1 GENERAL NOTICE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES This section provides the necessary information needed to understand control functions 3 2 CONTROLS AND INDICATORS NOTE All machines are equipped with control panels that use symbols to indicate control functions On ANSI machines refer to decal located on the control box guard in front of the control box or by the ground controls for these symbols and the corresponding functions 3121615 JLG Lift Indicates a potentially hazardous situation whic

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