SB-2000 Model Service Manual 2010 Version
Contents
1. lt Figure 3 2 Driver Board gt J201 connector is directly connected to the mainboard J206 J201 connects to stacker motor solenoid clutch brake and main motor lt Table 3 2 Driver Board and PCB Figure gt 3 11 3 GCT Board GCT board connects to the reflect CIS sensors MG sensors and UV sensors UV reflect sensor PCB UV transmit sensor PCB H20 Main GCT Board l El J307 J302 J303 J309 H24 Photo LED Right PCB Count sensor B Photo LED left PCB Count sensor B MG Right sensor PCB lt Figure 3 3 GCT Board gt lt Table 3 3 GCT Board Harness Connection gt Harness connector Connecting PCB Figure number housing name J305 UV Transmit Sensor PCB J307 Photo LED Left PCB Count sensor B Ke LED Right Ge ZER Main board 3 11 4 CGL Board GCL board connects to the Transmit and refeclt UV sensor and counter sensors Photo TR left PCB Photo TR Right PCB Count sensor B Count sensor B CGL Board J305 J304 UV reflect sensor PCB lt Figure 3 4 CGL Board gt UV transmit sensor PCB lt Table 3 4 GCL Board Harness Connection gt Harness connector Connecting PCB Fiqure number housing name 9 Photo TR Left PCB Es Photo TR Right PCB E UV Transmit Sensor Main board 3 11 5 Display Board Display board consists of Key pads and LCD display Main CPU is Atmega32 Hopper sensor PCB LIL LIL OL Display Boara LILA OL II lt Figure 3 5 Display Ass2. crylic Plate GCT Ass y Contents 3 7 1 CIS Ass y 3 7 2 GCT Board 3 7 3 MG Sensor 3 7 4 UV Sensor 3 7 5 CIS LED PCB 3 7 6 CIS Contact Image Sensor 3 7 7 GCT Lock Shaft 3 7 8 GCT Shaft A Ass y GCT Shaft B Ass y 3 7 9 LED Sensor Ass y 3 7 10 GCT Guide 3 7 11 Glass Plate Acrylic Plate 3 7 1 Disassemble CIS assy A Remove Hopper cover side covers first before you disassemble the CIS assy D Unloose the 4 screws that support CIS assy to the frame 3 7 2 Disassemble GCT Board A GCT board on the top C Remove the GCT board 3 7 3 Disassemble MG sensor A MG 63 sensor H U mg A BT eg 3 S 4 A JA gt B Unloose the 2 screw at the top C Remove MG 63 sensor D MG left sensor and MG righr sensor E Unloose the screws to remove the sensors 3 7 4 Disassemble UV sensor A Remove GCT board before you proceed B Unloose the screws to remove UV sensors 3 7 5 Disassemble CIS LED PCB A Unloose the 3 screws on the CIS LED PCB B Lift up to remove form the GCT Assy 3 7 6 Disassemble Refelct CIS A you have remove two CIS brackets 3 7 7 Disassemble GCT Lock Shaft A Remove the E rings at the sides of the shaft B Remove the GCT Lock springs from the shaft 3 7 8 Disassemble GCT shaft A assy GCT Shaft B assy A There are 4 GCT Shaft A Ass y 3 7 9 Disassemble LED sensor Assy A Re
3. Stacker Cover Ss Rear Cover PE FEMS 4X6 Rear Bottom Cover 2 1 2 Hopper Part List WE NE E ingD6 TP fri F1680 SEMS M4X12 P8 Clutch Arm Ass y PMS M3X16 Holder E ring D6 BEARING F688 F1680 Reverse Shaft Reverse Roller Reverse Bracket Insert Arm Insert Shaft Insert Roller Pinch Arm Pinch Roller Pinch Bracket Pinch Shaft E ring D5 Pinch Arm Shaft MG Presser Spring Reverse Ass y Insert Ass y Thickness Ass y Pinch Ass y PMS M3X16 Thickness Stopper QM 5X14 SPRING PLATE PRUBBERRING gt auouness Stopper WASHER 1axexo st J O o 7 y O Ass y ADJUST SCREW TORSHION SPRING J i SH5X8 SEMS M3X8 P8 oT 636363636 KK Der i O Enge III A F688ZZ F1680 seen SSS ernes A o Kicker Roller kasen SS seen ooo cick Roler Assy e o Kick Rubber J Shaft Stopper ERNGDS III esp o O REN F1680 Enn SP PN3X2 II Kick Pulley o ERNGDe II SP PN3X15 II Feed Shat FP Center Boss Center Roller Ass y Center Dees Center Rubber Feed Roller Ass y an ee Feed Roller Ass y SEMS M4X8 P10 OZ OZ o O GST Assy 4X8X0 5t Sensor Support SEMS M3X6 P6 4X8X0 5t GSL Assy AAA LED Sensor Assy 2 1 3 Display Part List re O Function Cover Ass Button S S O Hopper Sensor Assy FE o O PNUTS S CEA o O LCD Assy LCD Ass PCB SUPPORT 3X13 Display Ass y PMS M3X4 NUT 3 Display Board 2 1 4 Pocket Part List
4. 3 9 2 Disassemble the GGT Idle B K assy A GGT Idle B K Assy 3 9 3 Disassemble GGT Idle B K Ass y GGT Idle B K Assy is GGT Idle Shaft A Ass y GGT Idle Shaft B Ass y 5mm SensorAss y 2 and Upper GGT ldle B K A Unloose the screws to remove the LED 5mm sensor assy D Lift the GGT Idle Shaft A Assy and pull to remove G Remove the E rings on the GGT Idle shaft A Assy 3 9 4 Disassemble Pocker Slide A unloose the screws B remove the Pocket slide 3 9 5 Disassemble LED 5mm Sensor Assy and GGT Shaft Assy A Unloose the scews to remove LED 5mm Sensor Assy GGT Shaft Assy is Spring Cap GGT Spring Upper GGT Roller A Push and turn the cab to remove 3 9 6 Disassemble GGL Assy A Removce Hopper cover Side covers CIS Assy and GGT assy before you proceed on the right then Remove the bearing D Remove E ring 3 9 7 Remove GGL Idle B K Assy 3 9 8 Disassemble GGL Idle B K Ass y GGL Idle B K Ass y is GGL Shaft A Ass y GGL Shaft B Ass y GGL Shaft C Ass y TR5mm Sensor Ass y GGL B K A and GGL B K B A Remove the bracket first D Slide out the belts F Pull the GGL Shaft C Assy out to remove G Remove the E rings at the sides of GGL Shaft B assy Remove the E rings and the bearings at the sides of GGI Shaft C Assy K Unloose the screws to serate the GGL B K A from the GGL B K B 3 9 9 Disassemble TR 5mm sensor assy and Lower T
5. and Stacker sensor Ass y 3 6 3 Stacket Wheel Ass y 3 6 4 Spool Wheel Ass y 3 6 5 Stacket Motor 3 6 1 Disassemble Stacker guide assy Remove side covers and stacker cover first before you disassemble the stacker guide assy A Stacker guide assy C Lift and Pull forward to remove it 3 6 2 Disassemble Stacker guide and Stacker sensor assy A Unloose the screw on the sensor to replace it 3 6 3 Disassemble Stacker wheel assy A Unloose the 3 screw on the bottom frame to remove stacker wheel assy B Slide left side and lift it 3 6 4 Disassemble Stacker Wheel Arm and Stacker Wheel Assy A Stacker wheel assy B Remove E ring on the frame D Remove E ring to serate stacker wheel from the shaft ee J es 8 E La De EET 3 7 GCT Ass y GCT Ass y consists of GCT Board UV Sensor LED Sensor Ass y Reflect CIS Contact Image Sensor Lock Shaft GCT Shaft A Ass y GCT Shaft B Ass y GCT Guide CIS LED PCB Glass Plate and Acrylic Plate GCT Ass y Part Ass y GCT Board MG Center Sensor Ass y MG Left Sensor PCB MG Right Sensor PCB RANS UV Ass y MG Sensor UV Sensor ID K 1 C lt gt 0 7 lt CISLED PCB Reflect CIS Contact Image Sensor GCT Lock Shaft pring Cap GCT Shaft A Ass y pring Cap GCT Shaft B Ass y DIDI kK TOTO OC OIO SIE 3 3 W ol a gt O D O Dm DIS gt GH ld gt LED Sesnor Ass y GCT Guide Glass Plate
6. inn rumm A Unloose the 4 screws on the Lower Discrimination Roller 2nd Ass y C Lift up to remove 3 8 10 Disassemble GCL Shaft A Assy A Remove GCL pulley on the left and the bearing on the right before you remove the GCL Shaft A Assy em H geg D os A RR A T D Push down the GCL Shaft A Assy and slide left to remove 3 9 Transfer Plate Part Transfer Plate Part consists of GGT Ass y and GGL Ass y GGT Ass y is GGT Idle B K Ass y LED 5mm Sensor Ass y GGT Shaft Ass y GGT Body GGL Ass y is GGL Idle B k Ass y TR 5mm Sensor Ass y TR 5mm Sensor GGL Ass y GGL Shaft D Ass y and GGL Body Transfer Plate Part Pap GGT Idle B K Ass y GGT Ass y GGT Shaft Ass y LED 5mm Sensor Ass y pring Cap GGT Spring GGT Roller GGT Body GGL Idle B K Ass y GGL Ass y GGL B K B TR 5mm Sensor Ass y GGL Shaft D Ass y GGL B K C GGL Spring GGL Roller D GGL Body Transfer Plate Part Contents 3 9 1 3 9 2 3 9 3 3 9 4 3 9 4 3 9 6 3 9 7 3 9 8 3 9 9 GGT Ass y GGT Idle B K Ass y GGT Idle B K Ass y LED 5mm Sensor Ass y and GGT Idle B K Ass y Pocket Slide GGL Ass y GGL Idle B K Ass y GGL Idle B K Ass y TR 5mm Sensor Ass y and Lower Transfer Idle Roller Ass y 3 9 1 Disassemble GGT Assy A Remove Hopper cover side covers and CIS Assy before you remove the GCT Assy C Lift up to remove
7. is placed on the Hopper Sensor To optimize sensitivity of sensor voltage should be set to 0 20V AC MYOUNG SUNG AC10A O DC10A DC v i AC V lt Figure 5 2 3 Measurement of Hopper sensor s power voltage gt 6 Mechanical Setting Service Technician must test the operation of SB 2000 through setting of SB 2000 This section describes how to adjust Brake Clutch Hopper Thickness Ass y and Solenoid component of SB 2000 6 1 Brake Setting 6 2 Clutch Setting 6 3 MG Center Sensor s height adjustment 6 4 Hopper Part Thickness Assembly s adjustment 6 1 Brake Setting A Disassemble Hopper Cover and Right Side Cover as shown at the below picture B Brake is composed of Brake body and Brake friction disk It works electrically Disk and Body maintain regular interval and rotation is stopped by electromagnetic force while electromagnet in operation C To disassemble disk from feed shaft unscrew 2 qm3x4 Set Screw connected with Friction disk D To fix disk on feed shaft screw 2 qm3x4 Set Screw as shown at the right picture keeping condition of interval in 0 2mm between brake body and friction disk as shown at the left drawing 6 2 Clutch Setting A Please disassemble clutch as shown at the below picture Mi E d At d Clutch Body Clutch Spacer km ar B Please assemble DU0808 Clutch Pulley Ass y Clutch Spacer and Clutch Body accordi
8. marked at the right bottom of the driver board of figure 5 2 1 Here Figure 5 2 2 is enlarged part of figure 5 2 1 This picture is to show the position of the Potentiometers that need to be adjusted O SA f MS 2D Motor DRY V1 01 20070811 O i i SES M am Wl sg gi E SN op BIR OO INN EA E a ie de ZEN vn dulugagmiuuiuid 7 EIN rr ae d ad SR de 3 221 i ei 4 a OE Di a m DyN A o MH NY nr ED m J Eim m Ue ITE m az F __ REP a la EE EN 3 go ace son E u SCC i bl pe 5 am 2 un dese hor dius Sam Ka an Be oO SR H zm mu cc d SS 12 QO wm ME 5 tala Aoais 4 C314 Oe SLL SS N Di 4 A a y mem 7 tech eg GE a AE OOOOOOOE Re aogas TE aro ar ZEN Era AER ma i J208 1120 1202 ned 5 a Fo Keres 6950000 lt i gt 0 I D O Region B lt figure5 2 1 driver board gt During adjustment when the below potentiometers are turned clockwise rotation the sensitivity increases When they are turned counter clock direction sensitivity decreases VR201 Hopper Sensor OR 0303 92 ECH Ea Aa Sin idzO3 5 VR 201 14202 lt Figure 5 2 2 Hopper Sensor Position of Potentiometer for adjustment gt lt Figure 5 2 3 gt To set the AC voltage of the hopper sensor first switch meter to AC voltage mode AC V and measure voltage on point 1 and 2 of J202 connector as shown in figure 5 2 3 while banknote
9. side covers and display part first A Reject Pocket Body assy C Be careful with wires connect to each board 3 5 2 Disassemble Pocket body Assy and Sensor Led Pocket Body Ass y consist of Pocket Body Body and Reject Sensor Ass y A Unloose two screws on the reject sensor assy B Unloose the screw to serate reject sensor 3 5 3 Disassemble Pocket Stacker Assy Pocket Stacker Ass y consist of Pocket Stacker Pocket Cover A push the sides of the Pocket Stacker assy Se Y E B Pull downward to remove it 3 5 4 Disassemble Pocket stacker and Pocket cover A Remove E ring to separate pocket cover from the pocket stacker 3 5 5 Disassemble Pocket Roller Assy A Pocket Roller Assy B Remove the E ring at the sides of the Pocket Roller Assy er r p gt e Bet wt A 2 bk Se A JE f C Pull downward to unlock and remove it D Unloose stripper bolt in the pocket wheel to remove it ibe 10 42 eta 3 3 5 7 Disassemble Transfer guid assy remove pocket pocket first to disassemble transfer guide assy A Transfer guide assy C pull to remove it 3 6 Stacker Stacker Part consists of Stacker Guide Ass y and Stacker Wheel Ass y Stacker Guide Stacker Guide Ass R Stacker Sensor Ass y Stacket Wheel Ass y Stacket Wheel Ass y Stacket Wheel Arm Stacket Motor Stacker Contents 3 6 1 Stacker Guide Ass y 3 6 2 Stacker Guide
10. wid sensor B Unloose the screws to remove REF UV sensor N mmm ek p gt LA E ZC A E 3 8 3 Disassemble GCL shaft D assy A remove Double pully Belt 153p3m6 and E ring on the right side before you disassemble GCL Shaft D assy C remove the E ring to remove double pully D pull the bearing F Pull down the GCL Shaft D assy RAN Ke RN 3 8 4 Disassemble Brush Assy A Bush assy C Remove the E ring and the bearing on the left D Pull down the brush assy and push right to remove a Vue zj iN fi T Al 3 8 5 Disassemble Trans CIS A Trans CIS between GCL shaft B and GCI shaft C ra i AN d 4 hi A AA nm d eg ez em Y i NONI Ne ell Zou C Pull up to remove 3 8 6 Disassemble Trans Sensor Assy A Unloose the screw at the bottom of GCL shaft A assy a A e 3 8 7 Disassemble Encoder Assy Encoder Assy 3 8 8 Disassemble GCL Shaft C assy GCL Shaft C Ass y wi _ Ad m gt 1 e WS B Pull the bearing to remove E Unloose the stripper bolts Ae o Su AN k k LU h Ce AAA WW Aal AA RN AN A W 1 D e Y mht A 1 N gt mg DS d NN AAA i V EEE Mi F Push the GCL Shaft C Assy to right PET saa kend ee e n a Alilia 3 8 9 Disassemble Lower Discrimination roller 2nd Assy Lower Discrimination Roller 2nd Ass y ir E y
11. 0 4 Disassemble Clutch A Remove the side covers before you remove the clutch C Unloose the stripper bolts in the clutch 3 10 5 Disassemble Solenoid Remove Left side cover first i By a A B Unloose the screw to separate the SWG bracket from the SWG selector 3 10 6 Disassemble External PCB A Remove left side cover 3 10 7 Disassemble Brake A Remove right side cover B unloose the stripper bolts on the brake er C Unloose the 4 screws at the bottom os 3 10 8 Disassemble Interrupt Assy A Remove right side cover and main board before you remove the Encoder interrupt assy el S 3 10 9 Disassemble Main board Driver Board and PCB cover A Remove right side cover C You have to remove the mainboard first before you remove the driver board A Remove mainboard first before you remove the PCB cover 3 10 10 Disassemble SMPS A Remove the rear bottom cover B Unloose the screws at the bottom framework C Pull out to remove SMPS 3 11 Electronic Part Electronic Part consists of Main Board Driver Board Top PCB Bottom PCB Display PCB and Power SMPS Electronic Part GCT Board Electronic Part GCL Board Display Ass y Power SMPS Electronic Part Content 3 11 1 Main Board 3 11 2 Driver Board 3 11 3 GCT Board 3 11 4 GCL Board 3 11 5 Display Ass y 3 11 6 Power SMPS 3 11 1 Main Board Main board c
12. 2 8 Base Framework Part 1 1 Drawing 1 1 1 Front view REJECT POCKET lt Front View gt lt Figure 1 1 gt 1 Hopper Hopper is where user places a stack of banknotes to be counted Display This part includes of a graphic LCD display where current counting results machine status and parameter are displayed _ Reject pocket Reject pocket is where counterfeit or misrecognition banknotes are transported Reject pocket is also used during Facing and Orientation modes _ Stacker Stacker is a part where counted and denominated banknotes are stacked 1 1 2 Rear view lt Rear View gt lt Figure 1 2 gt DD Top Cover This is the cover for recognition Module CIS sensor and counterfeit detectors such as Magnetic UV etc 2 Rear Cover This is the cover for banknote transport mechanism 3 External port This is the Port interface to connect cable with external peripherals such as printer or PC 4 Power inlet This is where you can connect A C power cable to the machine There is also a power switch labeled as ON and O OFF 5 USB Port This Port can connect SB 2000 via a USB cable to various USB devices during software upgrade of SB 2000 1 1 3 Left side view CLUTCH SOLENOID Stacker Motor EXTERNAL PCB lt Figure 1 3 gt lt Left Side View gt DD Main motor This motor supplies electrical power to SB 2000 2 Solenoid This part controls separator to
13. B Main Bottom sensor Board 108 PCB Main Board J102 Top sensor PCB Driver Kicker Roller Board J203 Interrupt PCB Driver ESO Green J202 Display PCB Board Blue Yellow Green Top Blue 3304 UV Reflect Sensor PCB Violet PCB Gray Red Yellow Top Green 3305 UV Transmit PCB Blue Sensor PCB Violet Photo LED Left Top ned J307 PCB PCB Black Count sensor B HARNESS of Number position Bottom PCB Bottom PCB Bottom PCB Display PCB Yellow Green Blue Violet Yellow Green Blue Violet Gray Red Connector PCB for housing connection MG Left Sensor PCB Photo LED Right PCB Count Sensor B MG Right Sensor PCB Photo TR Left PCB Count sensor B Photo TR Right PCB Count sensor B UV Transmit Sensor PCB UV Reflect Sensor PCB Hopper Sensor PCB Driver Blue White Yellow Main R ed Gray Board 2 2 2 PCB Part List DIFA dn na es JICTLIKE wl J CZ ICLUTS Main Board Driver Board Top sensor PCB Bottom Sensor PCB MG Left Sensor PCB SB 2000CF MG Right Sensor PCB SB 2000CF UV Reflect Sensor PCB UV Transmit Sensor PCB SB 2000CF IR Light source 202 180 u u Left Sensor 2 pcs Sensor 2 pcs top 1 pcs bottom 1 EC pcs top 1pcs bottom 1 27 10 pcs BE Count rl 5parts Sensor PCB ad Sensor 5 Photo LED pcs Count Sensor PCB Photo transistor 5parts Sensor 5 pcs Hopper Sensor PCB Stac
14. E a aim dic R 5 m E BE mi Dq meg meg mn E wu j E a L SR ny ri men m dt A HELL ech d I HENI E T Jk mp St mi EN j Sek d 13 AS e D e z A dampt m Aii iim E b E re gs KA L ON ar on a vie T A E rs an MT vd ea ue rn gr Aas A piy Ir Ea Emil DB e 4 ER Soak Pagat as ELT ao is lt Figure 5 1 1 Main board gt During adjustment when the below potentiometers are turned clockwise rotation the sensitivity increases When they are turned counter clock direction sensitivity decreases ba e iin zu mi m a E E iala Jin L E BER R101 Reject Pocket lt Figure 5 1 2 Position for adjusting Potentiometer gt lt Figure 5 1 3 gt shows how to measure sensitivity of sensor using a DC Voltage Meter To measure voltage please measure No 1 and 2 point on J119 connector and No 3 and 4 point on J121 connector while banknotes are placed in Reject Pocket and Stacker respectively To optimize sensitivity of sensor please make sure voltage is set to 3 5 volt on the potentiometer MYOUNG SUNG AC10A em DC10A _ Gel Ze OD JI min DC V AC V Fin H pe AC10A O E um DC10A He JE 13333335 mna DC V rer ACV OFF O mA 10A COM GL Se a Ehe TUN 6 lt Figure 5 1 3 to measure power voltage of sensor gt 5 2 Hopper Sensor Setting To adjust Hopper Sensor locate Potentiometer of Region B section
15. Part 3 3 Hopper Part 3 4 Display Part 3 5 Pocket Part Pocket Stacker 3 6 Pocket Part Stacker Guide 3 7 Discrimination Part GCT Ass y 3 8 Discrimination Part GCL Ass y 3 9 Transfer Plate Part 3 10 Base Framework Part 3 11 Electronic Part 3 1 SB 2000 Partition Part Sy 3 2 1 Hopper Cover 3 2 3 Back Cover 3 2 Cover Part 3 2 4 Side Cover Right 3 2 5 Side Cover Left 3 2 6 Stacker Cover 3 2 7 Rear Bottom Cover 3 3 Hopper Par 3 3 9 GSL Ass y ben teen 3 4 3 Function Cover 4 Display 3 4 4 Display Board Ass y 3 5 1 Pocket Body Ass y 3 5 3 Pocket Stacker Ass 3 5 Pocket Stacker m _ 3 5 5 Pocket Roller Ass y Pocket Part 3 5 7 Transfer Guide Ass y See 3 6 1 Stacker Guide Ass y u 3 6 3 Stacker Wheel Ass y 3 7 2 GCT Board 3 7 3 MG Sensor 3 7 4 UV Sensor 3 7 5 CISLED PCB 3 7 6 eflection CIS Discrimination 3 7 7 Lock Shaft Part Ehe 3 7 8 GCT Shaft A Ass y 3 7 8 GCT Shaft B Ass y 3 7 9 LED Sensor Ass y 3 7 10 GCT Guide 3 7 11 Glass Plate 3 7 12 Acrylic Plate 3 8 1 GCL PCB 3 8 3 GCL Shaft D Ass y 3 8 4 Brush Shaft Discrimination 3 8 GCL Ass y 3 8 5 Trans CIS Part 3 8 6 TR 5mm Sensor Ass y 3 8 7 Encoder Ass y 3 8 8 GCL Shaft C Ass y 3 8 9 GCL Shaft B Ass y 3 8 10 GCL Shaft A Ass y om ee GGT Ass y Plate Part 3 9 6 GGL Idle Ass y GGL Ass y 3 9 8 GGL Shaft Ass y GGL Body 3 10 1 Divert Ass y 3 10 2 Baff
16. Please read the safety precautions below before operating SB 2000 They must be observed to avoid any potential hazards that could result in personal injuries or damage to SB 2000 Currency Discriminator Counter ELECTRICAL SAFETY To avoid the risk of electrical shock fire or damage to SB 2000 Currency Counter d Do not remove machine covers or guards that require a tool for removal There are no operator serviceable areas inside your machine Contact your service personal for help Never defeats interlock switches This machine is designed to restrict operator access to unsafe areas Covers guards and interlock switches are provided to ensure that the machine will not operate with covers opened Do not disassemble SB 2000 yourself Do not use damaged or worn power cords or plugs Keep metal objects such as paper clips away from the hopper and stacker If an object does fall into the unit turn off the power and unplug SB 2000 immediately Contact an authorized SB 2000 service provider for assistance Keep liquids away from SB 2000 Do not operate the Currency Counter if it is wet Also do not touch the Currency Counter if you are wet If a spill occurs turn off the power and unplug SB 2000 immediately Contact an authorized SB 2000 service provider for help SAFETY INSTRUCTIONS The SB 2000 Currency Counter automatically starts operating in certain circumstances Consequently it is important to always follow these precau
17. SB 2000 CURRENCY DISCRIMINATOR SERVICE MANUAL Vol 1 0 AMROTEC This service manual covers the installation disassembly and assembly electrical mechanical and software adjustment and troubleshooting of SB 2000 Series Currency Discriminating Counter We recommend reading this guide thoroughly before disassembling the Currency Discriminator Then as you become more familiar with SB 2000 use it as a reference guide to look up information when you need it 1 2 FCC Compliance THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES OPERATION IS SUBJECT TO THE FOLLOWING CONDITIONS 1 THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND 2 THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED INCLUDING INTERFERENCE THAT MAY CAUSE FCC Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can emit radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference in radio communications Operation of this equipment in a residence area is likely to cause harmful interference in which case the users will be required to correct the interference at their own expense Important Safety Information Safety Precaution
18. SEMS M3X6 P6 AA Pocket Body A Sensor Support PMS M3X7 AAA Reject Sensor LED Pocket Body Ass y TR Sensor Ass y REC Sensor Ass y REF Sensor Bracket SEMS M3X8 P8 Pocket Stacker Pocket Shaft Pocket Spring Pocket Stacker Ass y Pocket Cover Pocket Stacker Part REF Plate Pocket Roller ME BEE ee A ZZ ME ME AAA BEE Pocket Roller Ass y Pocket wheel Ass y Transfer Bracket Guide EEE SEMS M3X6 P6 Oo y j Transfer Bracket Transfer Shaft Br Transfer Spring FF E E RING D5 od WASHER 10X6X0 5t Be Bearing 626ZZ Cee Stacker Guide ri Stacker Guide Ass y SEMS M3X8 P8 ri Stacker Sensor Ass y rl Stacker Wheel Arm E E RING D6 AAA Oilless Bearing F1580 Stacker Part Stacker Shaft S P PIN 3X15 EE E S P PIN 3X15 Stacker Wheel Ass y Stacker Wheel Ass y E RING DE Stacker Wheel Joint Wheel PMS M3X6 AAA Transfer Guide Ass y Stacker Motor 2 1 5 Transfer Plate Part List Part 2 or Module Ass y 1 GGT Body PST1 2 6X6 LED 5mm Sensor Ass y Spring Cap GGT Spring GGT Roller GGT Shaft GGT Ass y GGT Idle Bracket Ass y GGL Guide PST1 3 5X10 GGT Bracket C GGL Ass y GGT Spring GGT Roller C GGT Shaft C PST1 2 6X6 TR Sensor Ass y PST1 4X12 GGT Idle Bracket LED 5mm Sensor Ass y PMS M3X4 GGT Idle Shaft A Ass y GGT Idle Spring GGT Idle Shaft B Ass y SEMS M3X6 P6 SE N SMVI 240x12x0 6 GGT Idle Roller A GGT ldle Shaft A E RING D4 GGT Idle Ro
19. after checking condition of Count Sensor B Clean Count Sensor C Please replace defective sensor after checking condition of Count sensor C Clean Count Sensor D Please replace defective sensor after checking condition of Count Sensor D I Clean Stacker Sensor ll Please replace defective sensor after ft Sensor breakdown checking condition of Stacker Sensor Reject Sensor s I Clean Reject Sensor REJECT ERROR Per Il Please defective sensor after Sensor breakdown breakdown checking condition of Reject sensor 7 2 Error caused by Discrimination component Your model may not be equipped with optional FL or IR sensor or transmit image sensor el Pepe ease ston CF A ERROR To show possibility of I Clean UV sensor counterfeit on UV FL Check UV Top sensor FL setting sensor Replace defective sensor after checking condition of UV sensor CF B ERROR To show possibility of I Clean V sensor counterfeit on UV RL Check UV Top sensor RL setting sensor Replace defective sensor after checking condition of UV sensor CF C ERROR To show possibility of I Clean Brush roller ass y counterfeit on MG Check MG Center setting Center sensor Replace defective sensor after checking condition of MG Center sensor CF E ERROR To show possibility of I Adjustment of image sensor setup counterfeit on IR after checking image quality Sensor IRA Check IRA setting CF F ERROR To show possibility of Adjustment
20. an MR Magneto resistive sensor located at the center to detect certain magnetic properties on the surface of passing banknotes Count sensor This sensor is to detect passing banknote and count numbers IR light source This IR light source is to detect IR properties on passing banknotes Only available with SB 2000CF and F model MG right sensor This is right MG sensor to detect magnetic properties on passing banknotes available with SB 2000CF F model UV transmit sensor module This is module to detect amount of fluorescence transmission in banknote Hopper sensor This is sensor to detect presence of banknote on feeder 1 2 SB 2000 main body structure and assembly parts Cover Part Main Body A A Pocket Stacker GCT Ass y CIS Ass y GCL Ass y GGT Ass y Transfer Plate Part GGL Ass y Side Framework Base Framework Part Bottom Framework SB 2000 is divided into 7 main body parts and sub divided into 17 lower parts and modules Each of these lower parts and modules are composed of different ass y For information about Partition please refer to 2 1 Part List or 3 1 1 SB 2000 Partition 898980808 1 2 1 Side of Perspective drawing Hopper Part Display Part Pocket Part Pocket Stacker Pocket Part Stacker CIS Ass y GCL Ass y GCT Ass y Transfer Plate Part GGT Ass y GGL Ass y Base Framework Part Bottom Framework 1 2 2 Cover Part Body Parts Break Down of Cover Body Par
21. an appropriate workspace Make sure that the work surface is flat and level away from any heating device such as a radiator away from bright sunlight and as free of dust dirt and smoke as possible This will ensure proper operation and prevent damage to the rubber components of the machine 2 Operate on only the following power sources 120VAC 60Hz USA and North America 3 Connect the power cord to the back of the Currency Counter Plug the cord into the wall outlet 5 When replacing fuses use only the same type and rating Using a higher rated fuse can create a fire hazard Use the product in the following temperature and humidity range a Temperature 0 352 32 95F b Humidity 20 90 without dew condensation Xx Installation Spacing Requirement gt e Allow sufficient space from peripheral walls and the product as shown on the following Figure e Allow sufficient operation space for inserting and removal of banknotes opening and closing of doors and covers and also allow space necessary for maintenance TE N A TO Ia Kal 150 1 Description of Parts Exterior and Interior 1 1 Drawing 1 1 1 Front view 1 1 2 Rear view 1 1 3 Left side view 1 1 4 Right side view 1 1 5 Aslant view 1 2 Structure name and description of the parts 1 2 1 Side of Perspective drawing 1 2 3 Hopper Part 1 2 4 Display Part 1 2 5 Pocket Part 1 2 6 Discrimination Part 1 2 7 Transfer Plate Part 1
22. ction 7 2 Sensor Check Discrimination Part Check 1 FEEDING ERROR A 10 CF A ERROR 2 FEEDING ERROR B 11 CF B ERROR 3 FEEDING ERROR C 12 CF C ERROR 4 SENSOR JAMA 13 CF D ERROR 5 SENSOR JAM B 14 CF E ERROR 6 SENSOR JAM C 15 CF F ERROR 7 SENSOR JAM D 16 CF G ERROR 8 STACKER ERROR 17 CF H ERROR 9 REJECT ERROR Error 4 Al Et Display screen would show error message as illustrated above After finding the error message or error codes on the display please troubleshoot the problem and take action according to section 7 1 and 7 2 as described below Below is a flow chart showing most error situation and cause of the error Please refer to below flow chart FEEDING ERROR A FEEDING ERROR B nor FEEDING ERROR C SENSOR JAM A SENSOR JAM B SENSOR JAM C SENSOR JAM D STACKER ERROR REJECT ERROR CF A ERROR CF B ERROR CF C ERROR CF D ERROR CF E ERROR CF F ERROR CF G ERROR CF H ERROR Discrimination Part Check lt Figure 7 1 Action Flow chart for Error messages gt When machine is interrupted for any reasons please check the error message on the display screen and then determine the cause of Error and action plan Please refer to section 3 3 on how to disassemble and assemble a replacement parts Please refer to section 5 3 Sensor checking in case you need to adjust any of the sensors Please refer to section 5 4 Sensor setting Tip in case you need to replace UV MG IR sensor if equipped an
23. d to troubleshoot if any of the sensor is not working properly Count sensor A Count sensor B erty K me E Reject sensor D Q e D e e Q D D D Count sensor C Count sensor D u zu lt Sensor s position gt E Z Li i AS A e T A 7 1 Error caused by Sensor s breakdown and malfunction Error caused by delivery delay in A FEEDING ERROR A part Error caused by FEEDING ERROR B delivery delay in B part Error caused by FEEDING ERROR C delivery delay in C part Count Sensor As SENSOR JAMA Jamming Count Sensor De SENSOR IAM D Jamming Sensor s Stacker STACKER ERROR jamming Count Sensor B s SENSOR JAM B Jamming Count Sensor C s SENSOR JAN Jamming fom Sensor breakdown S cause JO soto I Please adjust defective parts after checking Roller around Main motor or Roller at feeder Please replace defective sensor after checking condition of Count Sensor A and B Please adjust defective part after checking Discrimination Part Roller Please replace defective sensor after checking condition of Count Sensor B and C Please adjust defective part after checking Transfer plate Part Roller Please replace defective sensor after checking condition of Count Sensor C and D Clean Count Sensor A Please replace defective sensor after checking condition of Count Sensor A Clean Count Sensor B Please replace defective sensor
24. divert banknotes to main stacker or reject pocket amp Clutch This part is responsible to supply power to banknote feeder 4 Stacker motor This part is to supply power to stacker motor responsible for neatly stacking bills to the Stacker without causing double error External PCB This PCB is responsible to communicate with external devices 1 1 4 Right side view DISPLAY BOARD KICKER ROLLER INTERUPT DRIVER BOARD MAIN BOARD lt Right Side View gt lt Figure 1 4 gt Display board This part includes LCD display and control panel of SB 2000 2 Kicker Roller interrupts This PCB is to detect position of KICKER Roller on feeder Brake This part is responsible for blocking interrupting power to feeder 4 Main board This PCB controls the entire operation of the SB 2000 machine 5 Driver board This PCB controls Actuator 1 1 5 Aslant view CONTACT COUNT IMAGE SENSOR B SENSOR 4 A Te A SENSOR dl PA TEE IR LIGHT A A PEN SOURCE UV REFLECT i SE SE e CENTER eech P SE CENSOR a a x Nm S AN N ENSOR i d HOPPER SENSOR lt Figure 1 5 gt Contact image sensor This sensor captures 2 dimensional images of banknotes MG left sensor This is left magnetic sensor to detect magnetic properties available with SB 2000CF F model UV reflects sensor This sensor is to detect amount of UV on a banknote surface MG center sensor This is
25. e Stacker cover A there s two screws at the bottom B Unloose the screws C You ll see the stacker sensor after removing Stacker Cover 3 2 7 Disassemble Rear Bottom cover Unloose 4 screws to remove the rear bottom cover there are two screws at the back and two screws at the bottom A Unloose two screws at the back and bottom N 3 3 Hopper Part Hopper Part consist of Thickness Ass y Kicker Roller Ass y Feed Roller Ass y Upper Hopper Plate Ass y Lower Hopper Plate Ass y Hopper Part Pat NN sy Clutch Arm Ass y Reverse Shaft Reverse Bracket Thickness Ass y Ass y e Pinch Roller Ass y Thickness Shaft Kicker Roller ae ASS y Feed Roller a Ass y GGT Plate GGT Ass y GGT Idle Bracket Ass y LED 5mm Sensor Ass y GGL Ass GGL Plate TR Sensor Ass y Disassemble Hopper Part 3 3 1 3 3 2 3 3 3 3 3 4 3 3 9 3 3 6 3 3 7 3 3 8 3 3 9 Thickness Ass y Reverse Bracket Ass y2f Thickness Shaft Ass y Reverse Bracket Ass y Thickness Shaft Ass y Pinch Roller Ass y Kicker Roller Ass y Feed Roller Ass y Upper Hopper Plate Ass y Lower Hopper Plate Ass y 3 3 1 Disassemble Thickness Assy To remove Thickness Assy you have to remove Hopper cover and Side covers first A Remove the side covers as below figure 3 3 2 Disassemble Reverse bracket assy and Thickness shaft assy Thickness Ass y consist of Reverse Bracke
26. ker Sensor PCB Display PCB External PCB Kicker Roller Interrupt PCB Count Sensor A Count Sensor B Count Sensor C Count Sensor D Reject Sensor Count Sensor A Count Sensor B Count Sensor C ject Sensor ER Count Sensor D 4 70 40 250 72 15 27 Re 2 2 3 Sensor Part List MG Center mg 13 14 63 Center Sensor 1 pcs Sensor mmm 11 8 5 13 Top reflection 1 pcs Bottom transmit 1 pcs MG Center Sensor This magnetic sensor is to detect magnetic properties at the center of passing banknotes CIS CIS Contact Image Sensor is a scanning module This CIS sensor is capable of capturing image of a banknote in two directions Optical Encoder This part is to control the speed of the motor 2 2 4 Actuator Part List Picture ty dimension co Du Clutch a 17 diameter 34 25 EEE m D Main motor This motor supply power to feeding and transport mechanism to feed and transport the banknote through the machine Solenoid Solenoid part controls the diverter and designates the stacking position of each banknote Clutch This part is to control power to the feeder mechanism 4 Spool motor This motor is to supply power to Spool which is responsible for stacking banknotes neatly on the stacker Brake This is to block or interrupt power to feeding mechanism 3 How to disassemble SB 2000 In this section you ll find how to disassemble SB 2000 3 1 SB 2000 Partition 3 2 Cover
27. le Plate 3 10 3 Left Side Framework 3 10 7 Right Side Framework 3 10 11 SMPS 3 11 1 Main Board 3 11 2 Driver Board 3 11 3 Top PCB 3 11 4 Bottom PCB 3 11 5 Display PCB 3 11 6 Power SMPS 3 10 Base Side Framework Framework Part 3 11 Electronic Part 3 2 Cover Part Cover Parts consist of Hopper Cover Top Cover Back Cover Right Side Cover Left Side Cover Stacker Cover Power Cover ARAN 3 2 1 Hopper Cover To remove each cover you have to remove hopper cover first B Lift up the cover 3 2 2 Disassemble right side cover To remove right side cover you must remove hopper cover first 3 2 1 A You ll see two screws after you remove the hopper cover unloose the screws B unloose the screw C Lift up the rear cover to open D unloose the screw 3 2 3 Disassemble left side cover To remove left side cover you must remove hopper cover first 3 2 1 A You ll see two screws after you remove the hopper cover unloose the screws B unloose the screw A i C Lift up the rear cover to open D unloose the screw 3 2 4 Disassemble top cover A Pull the top cover handle to open it pull the rear cover to open it D Pull the top cover 3 2 5 Disassemble Rear cover Rear cover is not assembeled by screws A Pull the rear cover handle to open B Tilt the rear cover and pull to remove 3 2 6 Disassembl
28. ller B GGT ldle Shaft B E RING D4 PMS M3X4 TR 5mm Sensor Assy_ E RING D6 A DU0808 Sa BEARING F678ZZ F1280 E RING D6 GGL Shaft A Ass y GGL Roller A S P PIN 3X12 GGL Shaft A BEARING F686ZZ F1360 E RING D5 GGL Shaft B Ass y GGL Roller B S P PIN 3X12 GGL Shaft B BEARING F686ZZ F1 GGL Ass y GGL Idle Ass y F1360 ennen RING D5 GGL Shaft C Ass y GGL Roller C S P PIN 3X12 GGL Shaft B SEMS M3X6 P6 GGL Bracket A GGL Bracket B Lower Transfer Idle Bracket Sensor Bracket L Sensor Bracket R PMS M3X4 TR 5mm Sensor Ass 2 1 6 Discrimination Part List Rotation Shaft se By iP SSCS o esns E f creo I o A Mages oo Magneto Bracket SSS CIN E KSE MG Presser Spring Sr CN E o WASHER axexost SSCS Reflection UV Board Reflection UV Housing Reflection UV Sensor Reflection UV Glass Assy Reflection UVFilte A Reflection UV Fiter esmae E A MA POB GOT Ass Page I EN ss y men EE PSTIX ss 2x4 TN Trans UV Filter UV Filter SR OA CISLEDPCB o o PsT1 26X6 o o CIS Lock Plate Reflection CIS GCT Lock Spring Enn J S S WASHER 14x6x0 8t SpringCap o S Bearing 625Z77 GCT Shaft A Assy GCT ShaftA GCT Spring o SpringCap _ GCT Poller B GCT Shaft B Ass y GCT ShaftB o GCT Spring o o PST 26X6 O o GCT Ass y LED Sensor Assy __ PSTi3X8 oo o o GCT Guide LI Trans UV Glass Assy CIS LED Acryl Assy GCL Bay Lee CITE O NN GCLB
29. move the GCT shaft A assy first before you proceed 3 7 10 Disassemble GCT guide A Unloose the 2 screw on the guide guide B Pull down to remove nn 3 7 11 Disassemble Glass plate and acrylic plate A Glass plate and Acrylic plate on the GCT Assy B remove the glass plate that fixed with adhesive tape 3 8 GCL Ass y GCL Ass y consists of GCL Board UV Sensor GCL Shaft D Ass y Brush Roller Ass y Trans CIS Contact Image Sensor TR Sensor Encoder Ass y GCL Shaft C Ass y GCL Shaft B Ass y and GCL Shaft A Ass y Lower Discrimination Module GCL Board Ref UV Ass y UV Sensor Trans UV Ass y GCL Roller D GCL Shaft D Ass y Roller Belt Double Pulley Brush en GCL Pulley Trans CIS TR Sensor Ass y Encoder Da Encoder Gear GCL Roller C GCL Shaft C Ass y GCL Pulley GCL Gear GCL Shaft B Ass y GCL Roller A GCL Shaft A Ass y GCL Pull ulley GCL Ass y Contents 3 8 1 GCL Board 3 8 2 UV Sensor 3 8 3 GCL Shaft D Ass y 3 8 4 Brush Ass y 3 8 5 Trans CIS Contact Image Sensor 3 8 6 Trans Sensor Ass y 3 8 7 Encoder Ass y 3 8 8 GCL Shaft C Ass y 3 8 9 GCL Shaft B Ass y 3 8 10 GCL Shaft A 3 8 1 Disassemble GCL Board A unloose the 3 screws on the GCL board E TOP ei ell W iii kel my N m aaa n E Nu M RE vn IN e N kl EI 1 i l BE Ae At NNN NN e _ 3 8 2 Disassemble UV Sensor A REF UV sensor and Trans
30. ngly C Please assemble Clutch separate from other parts accordingly as show at the below diagram and make sure no interval exists And then please fix clutch body on fixed shaft screwing 2 Set Screw OM Mac er 1 hr 1 Pr tial e D L Ll e D When Clutch is assembled please assemble belt Clutch Bracket Guide DB Belt Bracket as shown in the below picture Next please check if Feed Roller and Kick Roller move freely on the working belt used hand to turn around 6 3 MG Center Sensor s height adjustment A Please disassemble Top PCB of Upper Discrimination Module B AMG Center Sensor and a both side of MG sensor s height must be same The height is about 0 6 mm from Upper Discrimination Body Follow the below pictures and illustration on how to adjust screw bolts or unscrew to adjust height or placement as marked on the below pictures Note that standard model SB 2000 only equipped with center MG sensor MN 6 4 Hopper Part Thickness Assembly s adjustment In case CHAIN ERROR shows up frequently during counting check the left and right roller and gap and make adjustment as necessary A Please check whether REVERSE ROLLER moves to one side when you feed a new banknote between LEFT ROLLER GAP and RIGHT ROLLER GAP and roll the reverse roller If either side is loose or stiff and not turning normally please adjust it Please adjust the gap so that roller does not incline to one side u
31. oard E S SEC O WASHER 3X6X0 5t Reflection UV Board Reflection UV Housing sa On UN Reflection UV Glass Assy Reflection UV Filte A Reflection UV Filter B Diener L PSTIX 2x4 cl Trans UV Filter UV Filter GCL Ass y Belt 153P3M6 DB Wie E ERNGDE D6 F1680 GCL Roller D GCL SHAFT A Assy D GCL Shaft D saso GCL aay __ E ERNGDE D6 Leeft BEER F1680 Brush Shaft Brush Shaft Assy AAA IET o o d Trans CIS Locker A Dumm Ce CIS Encorder Encorder Gear E IO F1360 GCL Roller C GCL Arm R GCL Arm R Ass y EST eE 2 6X8 GCL Arm Sprin GCL Shaft B Ass y GCLArmBracket Arm Se mena GCL Arm L GCL Arm L Ass y EST 2 6X8 GCL Arm EE GCLArmBracke Arm Bracke GCLPulley EEE Ve E RING D6 ch BEARING F688 F1680 Z o Oooo o en GCL Roller A GCL Shaft A Ass y GCL Shaft A pe Trans UV Glass Assy 2 1 7 Base Framework Part List E RING D5 Divert Part BEARING F686ZZ F1360 SEMS M4X8 P10 Interface Ass y EEE IA IA A PA AS EN EEE EEE PO IA A PE Motor Pulley IA Motor PA EEE NE NE EEE BE EEE EEE EEE GE Clutch Stopper QM 3X5 L Side lutch B Framework Part Clutch Body Clutch Spacer B Clutch Pulley Ass y DU0808 Clutch SEMS M3X6 P6 PMS M3X6 Spacer Swing Selector SEMS M4X8 P10 Divert Bracket Ass y SWG Bracket Top Swing Selector SWG Bracket Bottom Swing Selector As
32. of transmit image sensor counterfeit on IR setup after checking image quality Sensor IRS Check IRS setting CF G ERROR To show possibility of Adjustment of transmit image sensor counterfeit on IR setup after checking image quality Sensor IRH Check IRH setting CF H ERROR To show possibility of Adjustment of transmit image sensor counterfeit on IR setup after checking image quality Sensor water mark detection f CF D ERROR To show possibility of I Clean Brush roller ass y counterfeit on MG Check MG Left Right setting Left Right Sensor Replace defective sensor after checking condition of MG Left Right sensor
33. ontrols electronic Acurators and processes the data collected at recognition modules after transferring of the banknotes ACH Transmit CIS 4CH reflection CIS p f Count sensor A TR PCB Count sensor A LED PCB moe I Count sensor C TR PCB J122 J114 J116 Count sensor C LED PCB H A Count sensor D TR PCB we age Main Board A N GCT Board Reject sensor LED PCB Reject sensor TR PCB Count sensor D LED PCB H Harness GCL Board Stacker sensor LED PCB 3105 J108 H13 H14 External PCB Display Board lt Figure 3 1 Main Board gt Harness 1 2 3 4 5 6 9 use 4 pin Connector and connect from the main board and the other ends go to each sensors Shorter ends go to the left sensors and longer ends go to right sensors Harness 11 12 use 13 pin connector Harness 15 16 use 20 pin connector lt Table 3 1 Main Board Harness connection gt Harness connector Connecting PCB number housing H2 Count sensor A TR PCB H3 Count sensor C LED PCB H4 Count sensor C TR PCB H5 Count sensor D LED PCB j Count sensor D TR PCB d WS i H7 Reject sensor LED PCB ES H8 Reject sensor TR PCB H9 Stacker sensor PCB ee e A 3 11 2 Driver Board The driver board controls motors clutch brake spool mortor and solenoid by receiving signals from the main board tacker Motor 0000000 0000000 Driver Board J203 J202 H Harness WE es EEE H17 Kicker roller Display PCB interrupt PCB
34. rasnfer Idle Roller Assy There are TR 5mm Sensor Assy at the bottom of GGI Assy A Unloose the screw to remove the TR 5mm Sensor Assy 3 10 Base Framework Part Transfer Plate Part consists of Side Framework Part and Bottom Framework Part Transfer Plate Part Divert Ass y Baffle Plate Main motor Left Side Framework Clutch Part Solenoid External PCB Brake Encoder interrupt Ass y Right Side Kicker Roller Interrupt Ass y Framework Part Main board Bottom Framework SMPS Part Side Framework Part Main board Cover Driver board Transfer Plate Part Contents 3 10 1 Divert Ass y 3 10 2 Baffle Plate 3 10 3 Main motor 3 10 4 Clutch 3 10 5 Solenoid 3 10 6 External PCB 3 10 7 Brake 3 10 8 Encoder interrupt Ass y 3 10 9 Kicker Roller Interrupt Ass y 3 10 10 Main board Driver board PCB Cover 3 10 11 SMPS 3 10 1 Disassemble Divert Assy A Remove Hopper cover side covers main board CIS assy and GGT Assy before you remove the Divert Assy B Remove the E rings on the left side framework F p P D Lift up the Divert Assy E Slide left to remove 3 10 2 Disassemble Baffle Plate A remove Hopper cover and display part before you remove the Baffle Plate B there are two screws at the front C Unloose the screws 3 10 3 Disassemble Main motor Remove cover part stacker part and SMPS first _ A Unloose the 4 screws on the left 3 1
35. s y AAA Belt Support Bracket DI ny praet EI EEE Idle Pulley Assy SEMS M4x8 P10 III Ae a Mangara J EEE Drive Board POB Support 3X13 SEMS MaX6 Pg Tooo POB Support 3X25 POB Support 3X10 TseMSMaxeP6 Pos Cover u SEENEN Il D r mun Mire Holder Jl SEMS MAX Pg Encorder Assy o SEMS M X12 A StopperBlock fT EEN o o owa PCS Brake Body Brake Brake Plato e D RSdeFame lt 0 EST En EEE BR sms on pan O SS Rubber eg Boom Plate 2 2 Electronic Part List Electronic Part List break down Harness Part List PCB Part List Electronic Part List Sensor Part List Actuator Part List Electronic Part List 2 2 1 Harness Part List 2 2 2 PCB Part List 2 2 3 Sensor Part List 2 2 4 Actuator Part List 2 2 1 Harness Part List positio Main Board Main Board Main Board Main Board Main Board Main Board Main Board Main Board Main Board Main Board L N Count sensor A LED PCB Count sensor A TR PCB Count sensor C LED PCB Count sensor C TR PCB Count sensor D LED PCB Brown Yellow Count sensor D Red TR PCB Orange Reject sensor LED PCB Reject sensor TR PCB Solenoid Interrupt PCB Shield 4CH Reflection Cable CIS oan u J123 4CH TransmitCIS Cable Black Brown Red Main Orange Board Yellow J105 External PCB Green Blue Violet Main Board J108 Display PC
36. se Left Adjust Screw and Right Adjust Screw Left Adjust Right Adjust y y LS F ri m u A em N E em er i j L er E H Left Roller Gap B In case LEFT ROLLER GAP is loose more than RIGHT ROLLER GAP and vice versa unscrew NUT of LEFT or RIGHT ADJUST SCREW Make them at the same gap level by moving bolts to clockwise In case Horizontal gap between FEED ROLLER and REVERSE ROLLER is inclined to one side please make both side gaps equal using bolts in order to fix REVERSE ROLLER Thickness Ass y Adjust Y zu C When adjustment is done properly both side gaps should be similar When Thickness Ass y ADJUST KNOB is adjusted to clockwise clock wise little by little LEFT ROLLER GAP and RIGHT ROLLER GAP become tighter D Gap condition on both Left and right Roller GAP can be done as explained above 0 05 0 08mm of GAP works the best for all conditions of banknotes E After adjusting the Gap conditions properly and 0 position changes then please adjust the thickness knob position to 0 using of 0 Point ADJUST screw as shown below 0 Point Adjust 7 Cause and troubleshoot During the operation of SB 2000 LCD display will show error messages or error codes on the screen when a problem occurs or operation gets interrupted Please find the cause of the problem and take necessary action according to section 7 1 and se
37. splay part A Unloose two bolts at the top of the dispay part B Unplug cables H14 H18 from the display part C Pull to remove the display part 3 4 2 Disassemble display assy and Function cover assy Display assy is Display board and LCD Assy Function cover assy is function cover button hopper sensor A unplug the cable from the board B unloose 8 screws on the display board C Display assy and Function cover assy 3 4 3 Disassemble display module Display module is Display PCB and LCD assy A unloose 4 screws on the top of the display module cl e e B Be careful with the connector at the bottom when you remove TEE E 3 4 4 Disassemble Function cover assy Function cover assy is function cover buttons and hopper sensor A Simply push to remove the buttons 3 5 Pocket Stacker Pocket Stacker consist of Pocket Body Ass y Pocket Stacker Ass y Pocket Roller Ass y and Transfer Guide Ass y Reject Pocket Pocket Body Pocket Body Ass y TR Sensor Ass y REC Sensor Ass y Pocket Stacker Pocket Stacker Ass y Pocket Cover Pocket Roller Transfer Bracket Guide Transfer Roller Ass y Pocket Stacker Contents 3 5 1 Pocket Body Ass y 3 5 2 Pocket Body Ass y and Sensor LED 3 5 3 Pocket Stacker Ass y 3 5 4 Pocket Stacker Pocket Cover 3 5 5 Pocket Roller Ass y 3 5 7 Transfer Guide Ass y 3 5 1 Disassemble Pocket Body assy Remove
38. sy to remove G Remove 3 E rings and pins to serepate the kicker rollers from the shaft 3 3 7 Disassemble Feed Roller Assy Remove Hopper cover Side Cover L R Function Cover GST Ass y GSL Ass y2t Thickness Ass y before you remove the Feed Roller Ass y A You ll see Feed Roller Assy after you remove the hopper cover and thickness Assy D Disassemble the Clutch G Remove E ring on the left bearing Pull the Feed pulley and Bearing to remove J Feed Roller assy oad 3 3 8 Disassemble GST Assy A After removing Hopper cover and Thickness assy you ll see the shaft that connecting to the GST Assy B Unloose two bolt at both sides C Remove E rings inside of the Gst Assy D Slide Shaft to remove it gt de x s E E Unloose each bolt to disassemble the LED sensors 3 3 9 Disaseemble GSL Assy A Afer removing Hopper cover Thickness assy and Gst assy you ll see GSL Assy C Lift up to remove D Unloose each bolt to disassemble the TR Sensor Assy 3 4 Display Part Display Part consists of Display Ass y and Function Cover Ass y Display Part Contents Display Board Display Ass y Function Cover Assy Display Part 3 4 1 Display Part 3 4 2 Display Ass y t Function Cover Ass y 3 4 3 Display Ass y 3 4 4 Function Cover Ass y 3 4 1 Disassemble Display Part Remove side covers firstto disassemble di
39. t Ass y Thickness Shaft Ass y Reverse Bracket Ass y consist of Clutch Arm Ass y Reverse Roller Reverse Shaft Insert Roller Ass y Reverse Bracket Pinch Roller Ass y B Lift up to remove 3 3 3 Disassemble Reverse Bracket Assy A Unloose the screw on the left to remove cluch arm assy B Remove the E ring and lock pin C Pull the reverse shaft D These break into Reverse Roller Reverse Shaft Insert Roller Ass y Reverse Bracket Pinch Roller Ass y E unloose two screws to serate pinch roller assy from the reverse bracket 3 3 4 Disassemble Thickness Shaft Assy A Unloose two bolts that support thickness shaft assy Remove E ring How to disassemble Adjust cab It is not often to change adjust cab but in case of replacing rever roller you need to reassemble the adjust cab Unloose the stripper bolt in the red circle to remove the cab and make sure the dot mark points the 0 on the hopper cover when you assemble 3 3 5 Disassemble Pinch Roller Assy Disassemble pinch roller to replace pinch roller and pinch spring A Pinch roller assy D Remove two E ring to seperate the pinch roller from pinch arm 3 3 6 Disassemble Kicker roller assy Disassemble hopper cover side covers and function cover first befor you disassemble the kicker roller assy A Remove covers so that you can see kicker roller assy at hopper part E Push and lift the kicker roller as
40. tions Do not wear loose clothing or jewelry while operating the Currency Counter Make sure that your hair does not touch the Currency Counter Do not touch currency that has been placed in the stacker while the motor is running Turn off the power before performing any maintenance or error corrections that require you to put your hands into the machine Do not allow anything to rest on the power cord line cord or PC interface cable Do not install your machine near walking area ensuring that power plug of the machine does not get unplugged during operation Use supplies or cleaning materials only as directed Keep all supplies and cleaning materials out of the way of children Your machine and the supplies are designed and tested to meet strict safety requirements Included are safety agency examination and approval and compliance to establish environmental standards Warning Hazardous moving parts Keep fingers and other body parts away CAUTION eKeep drinks food and other foreign objects away from the Currency Counter ePlacing foreign objects on or into the Currency Counter can interrupt operation of the machine Ass Installation and Handling of the machine Unpacking After unpacking the SB 2000 Currency Discriminator Counter store the box and packing materials for future shipping Failure to ship the Currency Counter in the original box and packaging will void the warranty Installation 1 Select
41. ts Hopper Cover Gi Rear Cover AAA NON Side Cover Left ER Top Cover 1 2 3 Hopper Part 3 Feedmollerassy S 1 2 4 Display Part Break down of Display Part Function Cover Ass y 1 2 5 Pocket Part Break down of Pocket Part Pocket Stacker Part Stacker Part 1 2 6 Discrimination Part Break down of Discrimination Part 1 2 7 Transfer Plate Part Break down of Transfer Plate Part 1 2 8 Base Framework Part Break down of Base Framework Part Side Framework Part ER Bottom Framework Part 2 Part List This section is to introduce each parts of SB 2000 This section is composed of Mechanical and Electronic Parts List Mechanic Part List is broken down with each Part according to Partition Electronic Part List is broken down with PCB Sensor and Actuator 2 1 Mechanical Parts List 2 2 Electronic Parts List 2 1 Mechanical Part List Mechanical Part List s break down Cover Part List Hopper Part List Display Part List Mechanical Part List 2 1 1 Cover Part List 2 1 2 Hopper Part List 2 1 3 Display Part List 2 1 4 Pocket Part List 2 1 5 Discrimination Part List 2 1 6 Transfer Plate Part List 2 1 7 Base Framework Part List 2 1 1 Cover Part List PTM 4X6 aaa Hopper cover body CE A TN S Left Side Cover FT GT Right Side Cover PST13X10P7 Le Top Cover Ass y IT
42. y gt lt Table 3 5 Display Ass y and PCB Figure gt Hopper sensor PCB Driver board Main board 3 11 6 Power SMPS Power supply supplies DC power to the main board and the driver board Main board Driver Power board SMPS 2 pin connector connects to the main board J110 connector and supply 24 V DC 5 pin connector conects to the main board J109 connector 4 pin connector connects to the driver board 5 Electronic Setting This section explains how to adjust Hopper Reject and Stacker Sensor of SB 2000 machine 5 1 Reject Sensor Stacker Sensor Setting 5 2 Hopper Sensor Setting 5 1 Reject Sensor Stacker Sensor Setting Please use Potentiometer of Region A marked on left side of the main board lt figure 5 1 1 gt to adjust Stacker Sensor and Reject Sensor lt Figure 5 1 2 gt is an enlarged picture of lt figure 5 1 1 gt lt Figure 5 1 2 gt is to show the position of Potentiometers that need to be adjusted VR101 controls the sensitivity of Reject Sensor VR102 controls sensitivity of Stacker Sensor Region A E ar pel us SC k Ze Km Fe aL sii aa ane i Fraen pr ML Se g E CG 1 al Hch E I E za ez z 2 din 33503 Aer amn pk E KSE l 3 mE oi ma LU em en T L HIRIE k gt HZ E vw i EL F l Om de SR TE TAA SE SE d o i Es E w 7 E mm mmm SCT 5 A bet FR m d l E i D Se I gd LM KR a il
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