DIESEL INJECTOR PULLER CITROEN / PEUGEOT
Contents
1. cap sleeve Screw 4 2 1 Remove the internal parts from the injector to gain access to use from into the security hex key fig 3 6 It may be necessary to remove the injector injector injector veins by force Insert the security hex into the inner sleeve Turn the security hex anti clockwise using a 21mm socket to remove the inner sleeve fig 3B 4 2 2 Select the appropriate force screw and screw into the threads of the injector and tighten with a suitable spanner fig 3C 4 3 Removing the injector fig 4 It will be necessary to remove the engine cam cover and possibly a manifold bolt please refer to the manufacturer s manual for instruction The removal of certain bolts from the engine will allow suitable space and support for the bridge legs to use 4 3 1 Slide the bridge assembly over the force screw inserting the legs into the appropriate holes for a sturdy footing fig 4D Note One leg is flat and is to be used on the top of the cylinder head and not to be inserted into a bolt hole 4 3 2 Screw the force screw nut onto the force screw until finger tight 4 3 3 Using appropriately sized spanners hold the force screw securely with one spanner and tighten the nut with the other the injector should gradually slide out Note An approximate force of NO MORE THAN 150Nm should be applied to the nut and a socket should NOT be used Whilst applying force constantly check the seating of the tool and ensure that there is n2. Professional INSTRUCTIONS FOR Professional DIESEL INJECTOR PULLER Eflak TOOLS CITROEN PEUGEOT Auto Service Lim MODEL No VS2005 Thank you for purchasing a Sealey product Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFE OPERATIONAL REQUIREMENTS WARNINGS AND CAUTIONS USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE AND OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE 1 SAFETY INSTRUCTIONS C WARNING Ensure Health and Safety local authority and general workshop practice regulations are adhered to when using tools WARNING Always use caution when working around fuel systems The fuel in the fuel rail may be pressurised even if the engine is not running Ol IMPORTANT These instructions are provided as a guide only Always refer to the vehicle manufacturer s service instructions or a proprietary manual to establish the current procedure and data also any warnings or cautions particular to the vehicle DO NOT use the set if any parts are missing or damaged DO NOT use this tool for any purpose other than that for which it is designed Switch off vehicle s ignition and disconnect the battery before commencing work unde
3. inal Language Version
4. o twisting of the bridge assembly 4 3 4 If the injector cannot be removed it may be necessary to use a suitable penetrating oil and leave for a period of time before applying force again If the injector still cannot be removed consult E a main dealer or a diesel specialist to avoid damage to the engine Lower the bridge assembly Screw down the force screw 4 3 5 When an injector has been removed it is recommended that only a over the force screw nut Hold the force screw new or refurbished injector is fitted Follow the manufacturer s fitting with a spanner and safety instructions at ALWAYS KEEP FORCE SCREW WELL LUBRICATED DO NOT USE AIR TOOLS IMPACT WRENCHES BREAKER BARS OR SOCKETS NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this product WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim INFORMATION For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address including postcode Professional Sole UK Distributor Sealey Group _ S f A I f Y Professional Kempson Way Suffolk SAA p Gi 01284 757500 Can www sealey co uk LIAL LY TOOLS TOOLS Park Bury St Edmunds Suffolk Auto Service Line _ P327AR 01284 703534 sx Sales sealey co uk Orig
5. r the bonnet You must follow the vehicle s service manual cautions when working around the air bag system If the cautions are not followed the air bag may deploy unexpectedly even after the ignition is turned OFF resulting in personal injury Never lay tools on the vehicle s battery This may short the terminals together causing harm to yourself the tools or the battery Operate in a well ventilated area Do not inhale fuel vapours Wear approved eye protection A full range of personal safety equipment is available from your Sealey dealer Wear suitable clothing to avoid snagging Do not wear jewellery and tie back long hair Keep children and other unauthorised persons away from the working area Keep yourself tools and test equipment away from hot engine parts Always keep a fire extinguisher close by that is suitable for fuel electrical chemical fires NEVER smoke or have open flames near vehicle Always relieve fuel pressure before disconnecting fuel lines from injectors Use a rag to cover fuel line fittings when connecting or disconnecting fuel lines Avoid contact with fuel Clean up all fuel spills immediately and dispose of all rags properly Maintain the tool components in good and clean condition for best and safest performance When work on the vehicle is finished ensure all connections on vehicle are restored and that there are no tools left in the engine bay V Replace tools in the carr
6. ying case and store in a safe dry childproof location 2 INTRODUCTION amp CONTENTS Comprehensive set for removing Citroen Peugeot 2 0 2 2HDi 16v fuel injectors Allows the removal of seized injectors without the need to remove the cylinder head Bridge fits perfectly on the cylinder head preventing damage to the area surrounding the injector Supplied in Carry case lt S xx gt x lt i amp amp AS SO SS S SX Contents refer to fig 1 Item Description Bridge 3 x Bridge Legs 2 x Force Screws Thread 17mm 25mm x Pitch 1mm Force Screw Nut Injector Sockets 25mm 29mm Security Hex Key 2 sq drive OooahRWN Original Language Version VS2005 Issue 3 28 02 12 3 ASSEMBLY 4 OPERATION 3 1 Referring to the individual components in fig 1 assemble the 41 Injector Puller minus the force screw as shown in fig 2 overleaf a different configuration of the bridge legs may be needed depending on engine 411 Before working on the fuel system make sure that the fuel system is NOT pressurised Refer to the manufacturer s instruction manual on how to de pressurise the system Disconnect the injector wires and connections as per the manufacturer s instructions A B C 4 1 2 Remove any carbon build up from around the injector Unscrew Extract Thread 4 1 3 Remove the cap from the injector using the appropriate size iniect socket fig 3A jector internal Force 4 2 Removing Inner Sleeve fig 3
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