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Sunlight Supply 746515 Pro 80 Air Pump
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1. 7 CN 14 Limited Warranty Thank you for choosing Air Force Pro Linear Air Pumps from Sunlight oupply Inc This unit is built to the highest standards using quality materials To ensure the life and performance of your Air Force Pro Linear Air Pump a change of the diaphragm and air filter every year is absolutely necessary for users Abuse or neglect will void the warranty TWO YEAR LIMITED WARRANTY The Air Force Pro 15 40 60 80 Linear Air Pump covered in this manual is warranted under normal use for two years after purchase date Any part determined defective in material or workmanship can be returned with a receipt of purchase to the retail store where it was purchased Product under warranty will be repaired or replaced LIMITATION OF LIABILITY To the extent allowable under applicable law liability consequential and incidental damages are expressly disclaimed Liability in all events is limited to and shall not exceed the purchase price paid WARRANTY DISCLAIMER Product information in this literature is provided for the sole purpose of identification and does state or imply that products are merchantable or fit for a particular purpose or that the products will conform to the descriptions PRODUCT SUITABILITY Many jurisdictions have codes and regulations governing sales construction
2. Performance Curves DBM60 120 100 80 E E gt 110 120V 60Hz 3a 60 220 240V 50Hz 40 lt SM S 20 8 NS 0 NI 0 0 05 01 0 15 02 025 03 035 0 4 0 45 Pressure kg cm Dimensions mm _ 236 u 181 1 2025 A lt co 7 ELI ul e Jj I 1 1 a J L 130 _ Product Specifications Weser MIT 1a t aHa LE Fa FG ga gang Jw us O e V ou Xe 20 80 7 05 kg ol Frequency AMP WATT HZ A W ue me amp 19 Ww Performance NOTES 1 All dimensions are for reference only 2 Technical data subject to change without notice Allowance 5 Performance Curves DBM80 110 120V 60Hz T 220 240V 50Hz ll 60 40 20 0 0 0 05 0 1 0 15 0 2 0 25 0 3 0 35 0 4 0 45 0 5 0 55 Pressure kg cm Dimensions mm 236 u _ _ A ELLA uw EN E j E 2 CO 8 amp
3. service kit service kit Air Force Pro 40 Part No Part No Air Force Pro 60 Part No Part No Air Force Pro 80 Part No Part No Part No 46515 746525 746535 Product View and Parts List Air Force Pro 40 60 80 Part No 746505 746510 746515 7 ELECTROMAGNET 17 DIAPHRAGM HOUSING LOWER HOUSING RUBBERFEET 4 POWERCORD i lt e 032 Product Specifications 40 r MESS O ki Ae a a M LLL xe d Ph a 46 dBA 20 860 6 09 kg Voltage Frequency AMP WATT Part No VAC A W Performance NOTES 1 All dimensions are for reference only 2 Technical data subject to change without notice Allowance 5 Performance Curves DBMAO 80 110 120V 60Hz 220 240V 50Hz L Min Q 0 0 05 01 0 15 02 025 0 3 035 0 4 045 Pressure kg cn Dimensions mm 236 u 190 6 130 _ 12 Product Specifications 40 En f md 47 dBA Ee 20 80 6 99 kg Frequency HZ mew amp uw _ Performance NOTES 1 dimensions are for reference only 2 Technical data subject to change without notice Allowance 5
4. NOT operate if the cord or plug is damaged 4 DO NOT operate if the pump is malfunctioning dropped or damaged in any way 5 prevent the plug or electrical outlet from getting wet position the aquarium tank or reservoir stand to one side of a wall mounted outlet A drip loop shown in the figure above should be arranged for each cord connecting an air pump to an electrical outlet The drip loop is the part of the cord below the level of the outlet or connector if an extension cord is used The drip loop prevents water from traveling along the cord from coming into contact with the outlet 6 7 If the plug or outlet does get wet DO NOT UNPLUG THE Disconnect the fuse or circuit breaker supplying power to the pump then unplug and examine for the presence of water in the outlet DO NOT use the pump near volatile liquids such as gasoline thinners etc as this creates the possibility of an explosion CAUTIONS USE 1 2 3 4 5 6 7 8 9 Close supervision is necessary when an air pump is used by or near children This pump is intended for clean dry air only DO NOT under any circumstances attempt operation with water or other liquids otherwise pump may be damaged The ambient operating temperature for this pump is between 41 F 5 C and 104 F 40 C Operation of pump in temperatures outside the recommended temperature range may result in malfunction or severely shortened
5. having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper installation of the grounding plug may cause a risk of electric shock Failure to follow these instructions can result in death fire or electrical shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the product is properly grounded Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a 120 V circuit and has a grounding plug similar to the plug illustrated in Figure 1 Figure 1 Grounding methods GROUN DE D OUTLET GROUNDED QUTLET BOX GROUNDING PIN 2 Extension Cords Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that accepts the plug on the product Make sure your extension cord is not damaged When using an extension cord be sure to use one heavy enough to carry the current your product draws An undersized cord results in a drop in line vol
6. noo amp m9 NOTES 1 All dimensions are for reference only 2 Technical data subject to change without notice Performance Allowance 5 Performance Curves DB15 110 120V 60Hz 220 240V 50Hz 0 2 Pressure kg cm Dimensions mm Maintenance Manual Air Force Pro 40 60 80 Part No 746505 746510 746515 E To clean the air filter Recommended once every six months Remove the screw on top As shown in Figure1 Remove filter cover Take the filter out and clean it with clean water and dry it Put it back and secure the fixing plate with the screw in IMPORTANT To open upper enclosure please make sure you have unplugged the power cord before opening 2 To change the diaphragms Remove the four screws around the aluminum upper housing and take the housing off As shown in figure 2 gt gt Remove the four screws from the diaphragm housing As shown in figure 3 Remove the u nut in the center of diaphragm Take the diaphragm off its place Replace a new one by mounting the rubber studs into their position Press the rim of the diaphragm into the ring OU CO UJ Secure the magnet with new u nut and screw and put the diaphragm housing back with the four screws on Figure 3 Replacement part information Model Type Diaphragm Air filter LU
7. E354755 Ur LISTED AIR COMPRESSOR 35HC LINEAR AIR PUMP 011 Compressor Operation amp Maintenance Manual IMPORTANT PLEASE READ THIS MANUAL COMPLETELY SAVE THIS MANUAL FOR FUTURE REFERENCE AND KEEP IN CLOSE PROXIMITY TO THE AIR PUMP Thank you for purchasing Air Force Pro Linear Air Pumps It is manufactured to the highest standards using quality materials Please follow all recommended maintenance operational and safety instructions and you will receive years of trouble free service WARNING x IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS x TO REPLACE OR CHANGE ANY OF THE PARTS REFERRED IN THE SERVICE MANUAL WE STRONGLY RECOMMEND YOU CONTACT AN AUTHORIZED TECHNICIAN AIR PUMP POWER SUPPLY CORD DRIP LOOP avoid possible electric shock special should be taken since water is used with or near aquariums and reservoirs For each of the following situations DO NOT attempt repairs yourself instead return the air pump to the retailer where you purchased the pump for servicing or discarding of the pump Precautions for pump use 1 If the pump falls into the water DO NOT REACH FOR IT First unplug the pump and then retrieve it If the pump s electrical components get wet unplug the pump immediately 2 Carefully examine the air pump after installation It should NOT be plugged in if there is water present on any of the pumps parts 3 DO
8. an result in death fire or electrical shock Product surfaces may become hot during operation allow product surfaces to cool before handling DO NOT direct air stream at body Air stream from product may contain solid or liquid material that can result in eye or skin damage wear proper eye protection Clean this product in a well ventilated area Failure to follow these instructions can result in burns eye injury or other serious injury It is your responsibility to e Regularly inspect and make necessary repairs to product in order to maintain proper operation e sure that pressure is released from product before starting maintenance e NEVER add oil to this oil less compressor Check intake filter after first 500 hours of operation Clean filter and determine how frequently filler should be checked during future operation This one procedure will help to assure the product s performance and service life Cleaning DO NOT use kerosene or ANY other combustible solvent to clean product 1 Remove filter and clean using detergent and water 2 Rinse filter well and air dry Check that all external accessories such as relief valves and gauges are attached to cover and are not damaged before re operating product Maintenance Manual Air Force Pro 15 Part No 746500 IMPORTANT To open upper enclosure please make sure you have unplugged the power cord before opening 1 To change the diaphragms Remove the four scre
9. installation and or use of products for certain purposes which may vary from those in neighboring areas While we attempt to assure that the products comply with such codes it cannot guarantee compliance and cannot be responsible for how the product is installed or used Before purchase and use of a product review the product applications and all applicable national and local codes and regulations and be sure that the product installation and use will comply with them Please read this manual and save for future reference This pump is Oil less compressors requiring NO lubrication Consult your supplier before using at high altitudes 15 Exclusively distributed by sunlight Supply Inc c National Garden Wholesale
10. service life DO NOT block the air from being discharged Air pumps must have sufficient room to allow for heat dissipation Failure to observe cautions will cause the pump to automatically switch off until cool DO NOT REMOVE PUMP CASING UNLESS UNIT IS DISCONNECTED FROM MAIN POWER SUPPLY Always unplug pump prior to servicing Grasp plug to remove cord from outlet DO NOT remove by pulling on power cord DO NOT use the air pump for other than its intended use The use of attachments not recommended or not sold by Sunlight Supply Inc may cause an unsafe condition DO NOT install pump where it will be exposed to weather DO NOT store pump in temperatures below freezing 10 Ensure pump is securely mounted prior to operation 11 Read and observe all important markings on pump 12 Ensure that extension cords if required have the correct or higher rating amperes or watts Ensure cord is properly positioned to avoid tripping 13 To avoid injury DO NOT contact moving parts or hot parts 14 Always unplug an appliance from an outlet before putting on or taking off parts before cleaning and when not in use SAVE THESE INSTRUCTIONS GROUNDING INSTRUCTIONS 1 For all grounded cord connected products This product must be properly grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord
11. tage and loss of power and overheating NOTE Table 1 shows the correct size to use depending on cord length and nameplate ampere rating When in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Exception A 2 conductor or 3 conductor extension cord may be used for a double insulated or 2 wire product Table 1 Minimum gauge for extension cords Length of cord in ft xv asn som won 1508 600 f 18 18 18 14 14 12 18 16 12 10 18 16 10 8 18 14 10 8 16 14 8 6 Use only recommended air handling parts acceptable for pressure not less than 10 psi When OPERATION provided motor terminal covers must be in place for safe operation Product surfaces may become hot during operation DO NOT direct air stream at body Air stream from product may contain solid or liquid material that can result in eye or skin damage wear proper eye protection DO NOT spray flammable or combustible liquid Failure to follow these instructions can result in burns eye injury or other serious injury It is your responsibility to operate this product at recommended duty pressure and ambient room temperature Start Up If pump fails to start or slows down significantly under load shut off and disconnect from power supply Check that the voltage is correct for the pump MAINTENANCE Disconnect electrical power supply cord before performing maintenance on this product Failure to follow these instructions c
12. ws around the aluminum upper housing gt and take the housing off As shown in figure 1 Remove the four screws from the diaphragm housing As shown in figure 2 Remove the u nut in the center of diaphragm Take the diaphragm off its place U Replace a new one by mounting the rubber studs into their position Press the rim of the diaphragm into the ring 7 G Secure the magnet with a new u nut and screw and put the diaphragm housing back with the four screws on Replacement part Information Air Force Pro 15 Part No 746530 Part No 746500 Figure 1 Figure 2 7 List Product View and Parts Air Force Pro 15 Part No 746500 gt H lt D O I r Lu Q Q 2 NO DESCRIPTION LL LLI 2 O lt gt Y LL LLI Lu LLI gt lt gt lt O L O WIRE STOPPER 5 U SHAPED COIL FRAME 8 DIAPHRAGM 2 DIAPHRAGM FRAME U NUT 41 DIAPHRAGM HOUSING 142 L TUE 2 _13 STEELPLATE 1 14 GASKET a 15 LOWERHOUSING st 16 RUBBERFEET 4 Product Specifications M a US CN ppm i m rient nan rE opie plata rata ta tat p I Eee MO initial fata tat i m T pons x HHHHHHMHHE p j k a a o S pP PS UPS ue m UTI PS UT 20 80 2 54 C Voltage Frequency VAC HZ TG
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