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1. dangerous situation Due to the high compression ratio of the pumps pressure at the outlet port might be generated being higher than the max permitted pressure compatible with the mechani cal stability of the system Do not start the pump if the pressure difference between inlet and outlet ports exceeds max 1 bar Attempts to start the pump at higher difference may cause blockade and damage of the motor t Check compatibility with max permitted pressure at outlet and max pressure dif ference between inlet and outlet ports Prevent internal condensation transfer of liquids or dust The diaphragm and valves will be damaged if liquids are pumped in significant amounts A warm up period approx 15 min is required to ensure that the rated ultimate total pressure and pumping speed are attained Shutdown Short term Has the pump been exposed to condensate t Allow the pump to continue to run at atmospheric pressure for a few minutes Has the pump been exposed to media which may damage the pump materials or form deposits t Check and clean pump heads if necessary Long term Take measures as described in section short term shutdown Separate pump from the apparatus Close manual gas ballast valve See accessoires Close inlet and outlet port e g with transport caps Store the pump in dry conditions gt gt m Documents are only to be used and distributed completely and unchanged It is stri2. 0 696840 MD 4 Vacuum adjustment device inlet 00 696840 MV 2 Vacuum adjustment device inlet 0 696840 Assemble control valve first then align and fasten gauge Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 Troubleshooting Fault LI Pump fails to start or stops immediately page 14 of 22 Possible cause gt gt Mains not plugged in electrical supply failure Pressure in outlet pipeline too high Motor overloaded Remedy Plug in Check fuse Remove blockade in line open valve Allow motor to cool identify cause of failure Manual reset is necessary Switch off pump or unplug mains LI Pump does not achieve ultimate total pressure or normal pumping speed Centering ring not correctly positioned or leak in the pipeline or vacuum system Long narrow line Pump has been exposed to condensate Deposits have been formed inside the pump Valves or diaphragm damaged Outgasing substances or vapour generated in the process Check pump with a vacuum gauge directly at pump inlet port check connections and line Use line with larger diameter length as short as possible Run pump at atmospheric pressure for a few minutes Clean and inspect pump h
3. Prior to use the reference chambers of some of the manometers depending on the model of manometer have to be ventilated c Else not ventilating the manometer may lead to a systematic measuring error There are different types of manometers To ventilate the reference chamber check which types of manometers are installed at the pump and proceed according to the given instructions A Manometer with pressure compensation valve Ventilate the manometer using the pressure compensation valve pressure Close the valve after ventilation compensation t Repeat if necessary until dial shows zero with measuring valve connection ventilated to atmosphere B Manometer with pin Ventilate the manometer by lifting the pin Do not remove the pin completely C Manometer with bore at the rear side Pierce the hole at the rear side of the manometer Some outflow of liquid is normal t Do not tilt pump during transport D Manometer without bore pin or pressure compensation valve Do not ventilate the reference chamber of this manometer Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 696190 999021 08 05 2008 Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect
4. have been sealed The product has been properly packed if necessary please order an original packaging costs will be charged and marked as appropriate The carrier has been informed about the hazardous 4 Declaration please mark as applicable PAE ONIRE JOAS TAPPADE Q 4 1 for non dangerous goods We assure VACUUBRAND that we accept liability for any damage caused by providing incomplete or incorrect We assure for the returned product that information and that we shall indemnify VACUUBRAND from neither toxic corrosive biologically active explosive radio any claims as regards damages from third parties active nor contamination dangerous in any way has occurred We are aware that as expressed in 823 BGB Public the product is free of dangerous substances Law Code of Germany we are directly liable for injuries or the oil or residues of pumped media have been drained damages suffered by third parties particularly VACUUBRAND employees occupied with handling L 4 2 for dangerous goods apairing the product We assure for the returned product that all substances toxic corrosive biologically active explo ANAUE eege Ee sive radioactive or dangerous in any way which have pumped or been in contact with the product are listed in 3 1 Name print cccccccccsssseeseeeeeeeeeeeesaeeeeseeeeeeeseeseaaaeeeees that the information is complete and that we have not withheld any information JOD THE en E the pr
5. our products contribute to an effective and trouble free realisation of your work Yours VACUUBRAND GMBH CO KG After sales service Contact your local dealer or call 49 9342 808 193 Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 3 of 22 Contents SEH EECHER eebe 4 WCNC Al AU ss vic vs vince EEEE EEE 7 SS and Operati E 11 Accessories E UE e VE 12 Troubleshooting BEE 14 Replacing diaphragms and valves cccsccceeeeeeeseeeseeeeseeeneeenseeenseoeeeeenseneneeeaeeseaeens 15 Notes on return to the factory cccccceseeseseeeeeeesenssesscenseenseonseenseenesoaseessensseneoeas 19 Health and Safety Clearance form cccscceeeceeeseeseeneeenseeneeeneeesesensseaseesseoneseneoees 20 A D A Attention Important notes Not permitted Misuse may cause damage Caution Hot surface Isolate equipment from mains Note Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 4 of 22 Safety information Remove all packing material remove the product from its packing box remove the protective covers from the inlet and outlet ports and keep inspect the
6. that it will become clamped uniformly between housing and head cover Screw in four socket head screws fixing housing cover cross wise e g in the sequence first slightly then tighten t Do not tighten until head cover is in contact with housing torque 12 Nm By measuring the pressure at the inlet port of the individual head Use a suitable vacuum gauge e g DVR 2 cat no 682902 make sure that it is correctly calibrated and measure the pres sure at the inlet port A vacuum of less than 110 mbar should be indicated t f the reading is higher recheck the pump chamber and make sure that the valves and the diaphragms are correctly seated diaphragms concentric with bore Use open ended wrench to assemble screw in fittings with connection hoses to all pump heads If the pump does not achieve the ultimate pressure t n case the diaphragms and valves have been replaced a run in period of several hours is required before the pump achieves its ultimate vacuum If all pump heads achieve a vacuum below 90 mbar but pump does not achieve the ultimate total pressure Check hose connectors between pump heads and manifolds for leaks If necessary recheck pump chamber Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page
7. 19 of 22 Notes on return to the factory Repair return DKD calibration Safety and health of our staff laws and regulations regarding the handling of danger ous goods occupational health and safety regulations and regulations regarding safe disposal of waste require that for all pumps and other products the Health and safety clearance form must be send to our office duly completed and signed before any equipment is dispatched to our premises Fax or post a completed copy of the health and safety clearance form to us in advance The declaration must arrive before the equipment Enclose a second completed copy with the product If the equipment is contaminated you must notify the carrier No repair DKD calibration is possible unless the correctly completed form is returned Inevitably there will be a delay in processing the equipment if informa tion is missing or if this procedure is not obeyed If the product has come in contact with chemicals radioactive substances or other substances dangerous to health or environment the product must be decontaminated prior to sending it back to the factory t Return the product to us disassembled and cleaned and accompanied by a cer tificate verifying decontamination or t Contact an industrial cleaning and decontamination service directly or t Authorize us to send the product to an industrial cleaning facility at your expense To expedite repair and to reduce costs please en
8. 30 V 50 60 Hz 2 0 2 1 Max permitted range of supply voltage 100 120 V 5 10 50 60 Hz Attention voltage selection switch 200 230 V 10 50 60 Hz Inlet via protective filter Dimensions Lx W x H 386 x 265 x 285 Weight 16 2 Components Wetted parts Hose PVC Hose nozzle PPS O ring NBR Valve block adjustmnent device aluminium alloy Seal ring manometer copper Hollow bolt dispensing screw adjustment device stainless steel Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 69 61 90 99 90 21 08 05 2008 Spare parts CI EEN 639691 TE CS WINN EE 637580 Set of Seals diaphragms and valves EE 696812 Attention The inserts of the silencers are made of rubber foam Check the compatibility of the material of the inserts with the pumped substances t f the specified values are not attained Silencer clogged Notes prior to the use of the manometers The manometers used are vacuum meters or overpressure manometers with glycerin filling The overpressure manometer indicates the overpressure relative to the atmos pheric pressure at the place of installation The vacuumeter indicates the absolute pressure Install and tighten the manometers first See instructions for use of the pump or install the pump with manometer in the room of operation
9. Use petroleum ether or industrial solvent to remove depos its Do not inhale S R View of the disassembled pump head parts housing washer head cover housing cover valve diaphragm support disc diaphragm seal rings only MD 4 MV 2 diaphragm clamping disc Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 17 of 22 t Check diaphragm for damage and replace if necessary Todo so use Phillips screw driver to remove four counter sunk head screws and lift off housing plate t Use petroleum ether or industrial solvent to remove depos its if necessary Do not inhale Use face wrench to remove diaphragm support disc Check for washers Do not mix the washers from the differ ent heads Make sure that the original number is reassem bled at the individual pump head t Smaller number of washers The pump will not attain ulti mate vacuum More washers Clamping disc will hit head cover noise or even blockade of the pump 4 Position new diaphragm between diaphragm clamping disc with square head screw and diaphragm support disc t Make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc ts Note Double diaphragm Use face wrench with torqu
10. aust pipeline to become blocked t Avoid overpressure of more than 0 2 bar in case inert gas is connected t The diameter of the inlet and outlet pipeline should be at the least as large as the diameter of the pump connection pipelines Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 5 of 22 To the best of our knowledge the equipment is in compliance with the requirements of the applicable EC directives and harmonized standards see Declaration of conform ity with regard to design type and model especially directive IEC 1010 This directive gives in detail conditions under which the equipment can be operated safely see also IP degree of protection t Adopt suitable measures in case of differences e g using the equipment outdoors installation in altitudes of more than 1000 m above mean sea level conductive pollution or dewiness Pay attention to symbol hot surfaces on the equipment according to IEC 1010 rec ommendation t Adopt suitable measures to prevent any danger arising from the formation of hot surfaces or electric sparks The pumps have no approval for operation in or for pumping of potentially ex plosive atmospheres If pumping different substances purge the pump with inert gas prior to changing the pumped media in orde
11. ccccsececneeeeneeeeeeeeeenees 696812 Set of seals diaphragms valves and O rings for MV 3 696834 O rings for MD 4 00 0 eecccceeceeceeeeeecaeeeeeaeeeeesaeeeeessaeeeeeueeeeseaeeessaeeeesaeeeseaeeeeseeeeeeneneeesaaes 8 x 637090 Face wrench with torque indicator EE 637580 c Please read section Replacing diaphragms and valves completely before star ting maintenance Partially the pictures show pumps in other versions This doesn t influence replacing diaphragms and valves of the pump Tools required metric Phillips screw driver size 2 Open ended wrench w f 17 Hex key size 5 Face wrench with torque indicator Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 16 of 22 Cleaning and inspecting the pump heads Use open ended wrench remove screw in fittings from all pump heads To check the valves use hex key to remove four socket head screws from pump head and remove housing cover with head cover valves and O rings MD 4 MV 2 only cs Never remove parts by using a spiky or sharp edged tool e g screw driver we recommend to use a rubber mallet or compressed air to be blown carefully into port Remove head cover carefully from housing cover Note po sition of valves and remove them Replace valves if necessary
12. close a detailed description of the problem and the product s operating conditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur chase price if the customer prefers to buy a new product instead of repairing the defective one e If you do not wish a repair on the basis of our quotation the equipment might be returned to you disassembled and at your charge In many cases the components must be cleaned in the factory prior to repair For cleaning we use an environmentally responsible water based process Unfortu nately the combined attack of elevated temperature cleaning agent ultrasonic treat ment and mechanical stress from pressurised water may result in damage to the paint Please mark in the health and safety clearance form if you wish a repaint at your expense just in case such a damage should occur We also replace parts due to optical aspects upon your request Before returning the equipment ensure that if applicable t Oil has been drained and an adequate quantity of fresh oil has been filled in to protect against corrosion t Equipment has been cleaned and or decontaminated t All inlet and outlet ports have been sealed t Equipment has been properly packed if necessary please order an original pack aging costs will be charged marked as appropriate a
13. ctly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 12 of 22 Accessories Installation ME 8 Small flange NW 6 662592 Clamping ring NW 10 16 aluminium nsssnaaaaaannnn 660000 ar Centring ring NW 10O71G NDn 660190 MZ 4 Small flange NW 6 662590 Clamping ring NW 10 16 aluminium nnnenaaaaaaennn 660000 Centring ring NW 1O 1GINDP 660190 MZ 4 Gas ballast valve ccccccccssseeeeeeeeeseeeeseeeeeeeeeaes 685812 Note seal rings when assembling MD 4 Gas ballast valve cccccccccceeeeceeeeeeeeeeeeeeeeeeeeees 685812 Note seal rings when assembling Non return valve flapper valve cceee 639683 Simultaneous operation of two systems at different pressure levels stainless steel FFKM leak rate lt 10 mbar x l s for pres sure differences gt 500 mbar Hose caoutchouc 10 mm ID 686002 Digital vacuum gauge DNR 682902 Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 13 of 22 ME 8 Vacuum adjustment device inlet 08 696840 An additional part is necesssary Hollow ee AE 639757 MZ 4 Vacuum adjustment device inlet
14. e indicator recommended face wrench with torque indicator from VACUUBRAND Cat No 637580 to assemble diaphragm clamping disc dia phragm and diaphragm support disc and eventually wash ers to the connecting rod t Make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc Optimum torque for the diaphragm support disc 6 Nm t The optimum torque is achieved if the pointer in the handle of the VACUUBRAND face wrench shows to the longer mark ing line Assembling pump heads By turning eccentric bushing front of connecting rod bring connecting rod into a position in which diaphragm is in con tact with housing and centred with respect to bore Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 18 of 22 Reassemble in reverse order Install head cover with O ring if applicable valves and hous ing cover ts Make sure that the valves are correctly seated Valves at the outlet with round centred opening under valve valves at the inlet with kidney shaped opening beside valve By turning eccentric bushing bring connecting rod into up per turning point position Max stroke of the rod c Pay attention that the diaphragm stays positioned centrally so
15. eads Replace valves and or diaphragms Check process parameters 0 Pump too noisy Atmospheric or high pressure at inlet port Diaphragm clamping disc loose None of above mentioned causes Connect hose to pump outlet Perform maintenance Contact local distributor Q Pump seized Contact local distributor A service manual with exploded view drawings spare parts list and directions for repair is available on request ts The service manual is for trained service people Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 15 of 22 Replacing diaphragms and valves All bearings are encapsulated and are filled with long life lubricant Under normal oper ating conditions the pump is maintenance free The valves and the diaphragms as well as the motor capacitors are wear parts If the rated ultimate vacuum is no longer achieved or in case of increased noise level the pump interior the diaphragms and the valves must be cleaned and the diaphragms and valves must be checked for cracks or other damage Depending on individual cases it may be efficient to check and clean the pump heads ona regular basis In case of normal wear the lifetime of the diaphragms and valves is gt 10000 operating hours t Prevent i
16. equipment If the equipment is damaged notify the supplier and the carrier in writing within three days state the item number of the product together with the order number and the supplier s invoice number Retain all packing material for inspection Do not use the equipment if it is damaged If the equipment is not used immediately replace the protective covers Store the equipment in suitable conditions GG Read and comply with this manual before installing or operating the equip ment t Transport the pump at the provided handles Use the equipment for the intended use onlly i e for generation of vacuum t Prevent any part of the human body from coming in contact with the vacuum t Comply with notes on correct vacuum and electrical connections see section Use and operation c Make sure that the individual components are only connected combined and oper ated according to their design and as indicated in the instructions for use Comply with national safety regulations and safety requirements concerning the use of vacuum and electrical equipment t Equipment must be connected only to a suitable fused and protected electrical supply and a suitable earth point Failure to connect the motor to ground may result in deadly electrical shock t The supply cable may be fitted with a moulded European IEC plug or a plug suitable for your local electrical supply If the plug has been removed or has to be removed the cable w
17. ible t Reduce the transmission of vibration and prevent loading due to rigid pipelines Insert elastic hoses or flexible elements as couplings between the pump and rigid pipes t Use a suitable valve to isolate the pump from the vacuum system if you need to allow the pump to warm up before pumping condensable vapours or if cleaning the pump before it is switched off t Connect the exhaust to a suitable treatment plant to prevent the discharge of dan gerous gases and vapours to the surrounding atmosphere If necessary use a catch pot to prevent the drainage of condensate back into the pump and run the exhaust line downwards During operation Max ambient temperature 40 C t Make sure ventilation is adequate if pump is installed in a housing or if ambient temperature is elevated t f pump is installed in altitudes of more than 1000 m above mean sea level check compatibility with applicable safety requirements e g IEC 60034 motor may over heat due to insufficient cooling The motor is shut down by a thermal cutout in the winding t Attention Manual reset is necessary Switch off the pump or isolate the equipment from mains Wait approx five minutes before restarting the pump t Attention In case of supply voltage below 100V the lock of the cutout might be restricted and the pump might restart on its own after sufficient cooling down Take Suitable precautions if an automatic restart of the pump may lead to a critical
18. ically generated sparks hot surfaces or static electricity may ignite these mixtures t Take adequate precautions to protect people from the effects of dangerous sub stances chemicals thermal decomposition products of fluoroelastomers wear appropriate safety clothing and safety glasses t Comply with applicable regulations when disposing of chemicals Take into consid eration that chemicals may be polluted ER ER Due to the residual leak rate of the equipment there may be an exchange of gas albeit extremely slight between the environment and the vacuum system ts Adopt suitable measures to prevent contamination of the pumped substances or the environment Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 6 of 22 The motor is shut down by a thermal cutout in the winding t Attention Manual reset is necessary Switch off the pump or isolate the equipment from mains Wait approx five minutes before restarting the pump ts Attention In case of supply voltage below 100V the lock of the cutout might be restricted and the pump might restart on its own after sufficient cooling down Take Suitable precautions if an automatic restart of the pump may lead to a critical dangerous situation Ensure that in case of failure the pump and the vacuum syste
19. ificate ceases to be valid if the product is modified without the agreement of the manufacturer Par la pr sente nous d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et mod le vendu par nous m mes Cette d claration cesse d tre valable si des modifications sont apport es au dispositif sans notre autorisation pr alable Maschinenrichtlinie mit nderungen Machine directive with supplements Directive Machines avec des suppl ments 2004 42 EG Niederspannungsrichtlinie Low Voltage Directive Directive Basse Tension 2006 95 EG Richtlinie Elektromagnetische Vertr glichkeit Electromagnetic Compatibility Directive Directive Compatibilit Electromagn tique 2004 108 EG Angewandte Harmonisierte Normen Harmonized Standards applied Normes Harmonis es utilis es DIN EN 12100 2 DIN EN 61010 1 DIN EN 1012 2 DIN EN 61326 1 Managementsysteme Management systems Syst mes de Management EN ISO 9001 EN ISO 14001 1997 2006 Wertheim 07 05 2008 Dr F Gitmans Dr J Dirscherl Gesch ftsf hrer Managing director G rant Technischer Leiter Technical Director Directeur technique VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim Vakuumtechnik im System Tel 49 9342 808 0 Fax 49 9342 808 450 Technology for Vacuum Systems E Mail info vacuubrand de Technologie pour s
20. ill contain wires colour coded as follows green or green and yellow earth blue or white neutral brown or black live t Check that mains voltage and current conform with the equipment see rating plate t f the equipment is brought from cold environment into a room for operation allow the equipment to warm up pay attention to water condensation on cold surfaces t Make sure ventilation is adequate if pump is installed in a housing or if ambient temperature is elevated Comply with all relevant safety requirements regulations and guidelines and adopt suitable safety measures t Provide a firm level platform for the equipment and check that the system to be evacuated is mechanically stable and that all fittings are secure Attention Flexible elements tend to shrink when evacuated Due to the high compression ratio of the pumps pressure at the outlet port might be generated being higher than the max permitted pressure compatible with the mechani cal stability of the system t Comply with maximum permitted pressures and pressure differences see sec tion Technical data Do not operate the pump with overpressure at the inlet Do not permit any uncontrolled pressurizing e g make sure that the exhaust pipe line cannot become blocked If you have an exhaust isolation valve make sure that you Cannot operate the equipment with the valve closed Risk of bursting c Ensure that the system design does not allow the exh
21. ltage changeover switch is positioned correctly Attention If the pump is switched on with the voltage not correctly selected the motor may be damaged Selecting the supply voltage Attention Before starting the pump check that the voltage selection switch is correctly positioned Change the selection at the voltage changeover switch only if the pump is separated from mains Voltage selection switch Use a screw driver to adjust the supply voltage on the voltage changeover switch at the terminal box of the pump 115 corresponds to 100 120V and 230 corresponds to 200 24 0V Pumps with dual voltage motor The motor is shut down by a thermal cutout in the winding t Manual reset is necessary Switch off the pump or isolate the equipment from mains Wait approx five minutes before restarting the pump Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 696190 999021 08 05 2008 ME GC manometer PVC hose 12 8 6 4 length 36 cm ee 2 mc piar E Tom Gs p wc zm V T1337 V d d V A WW MA A i vacuum adjustment device protective filter Technical data Max pumping speed 50 60 Hz according to ISO 21360 Motor power 0 2 Rated current at 100 120 V 50 60 Hz 4 0 4 2 200 2
22. m always will turn into a safe status t n case of diaphragm cracks or leaks in the manifold pumped substances might be released into the environment or into the pump housing To reduce the risk of leaks ask for a diaphragm pump with additional safety diaphragm t Comply especially with notes on operation and use and maintenance Use only genuine spare parts and accessories t Otherwise safety and performance of the equipment as well as the electromagnetic compatibility of the equipment might be reduced Possibly the CE mark or the C US conformity becomes void if not using genuine spare parts Ensure that maintenance is done only by suitably trained and supervised technicians Ensure that the maintenance technician is familiar with the safety procedures which relate to the product processed by the vacuum system and that the equipment if necessary is appropriately decontaminated before starting maintenance Comply with local and national safety regulations Wear parts have to be replaced regularly In case of normal wear the lifetime of the diaphragms and valves is gt 10000 operating hours Bearings have a typical durability of 40000 h Motor capacitors have a typical durability in the range of 10000 to 40000 h depending strongly on the operation conditions like ambient temperature humidity or load t Check every capacitor regularly by measuring its capacity and estimating its opera tion time Exchange old capacitors early enough
23. n will not start before we have received this declaration a Fax or post a completed copy of this form to us in advance The declaration must arrive before the equipment Enclose a second completed copy with the product If the product is contaminated you must notify the carrier GGVE GGVS RID ADR b Inevitably the repair process will be delayed considerably if this information is missing or this procedure is not obeyed We hope for your understanding for these measures which are beyond our control and that you will assist us in expediting the repair procedure c Make sure that you know all about the substances which have been in contact with the equipment and that all questions have been answered correctly and in detail 1 Product Model cceeeeceeeee eens 5 Way of transport carrier 3 List of substances in contact with the equipment or reaction products 3 1 Chemical substance name chemical symbol If the paint is damaged we wish a repaint or a replacement of parts due to optical aspects at our expense see Notes on return to the factory Q yes LI no We declare that the following measures 3 2 Important informations and precautions where applicable have been taken e g danger classification The oil has been drained from the product Important Dispose of according to national regulations The interior of the product has been cleaned All inlet and outlet ports of the product
24. nd the carrier has been noti fied t Ensure that the completed health and safety declaration is enclosed We hope for your understanding for these measures which are beyond our control Scrapping and waste disposal Dispose of the equipment and any components removed from it safely in accordance with all local and national safety and environmental requirements Particular care must be taken with components and waste oil which have been contaminated with danger ous substances from the process Do not incinerate fluoroelastomer seals and O rings t You may authorize us to dispose of the equipment at your expense Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 20 of 22 Health and safety clearance form Declaration concerning safety potential hazards and safe disposal of waste e g used oil Safety and health of our staff laws and regulations regarding the handling of dangerous goods occupational health and safety regulations safety at work laws and regulations regarding safe disposal of waste e g waste oil require that for all pumps and other products this form must be send to our office duly completed and signed before any equipment is dispatched to our premises Products will not be accepted for any procedure and handling and repair DKD calibratio
25. nternal condensation transfer of liquids or dust The diaphragm and valves will be damaged if liquids are pumped in significant amount If the pump is exposed to corrosive gases or vapour or in case of deposits mainte nance should be carried out frequently t Regular maintenance will improve the lifetime of the pump and also protect both man and environment Before starting maintenance vent the system isolate the pump and other compo nents from the vacuum system and the electrical supply Avoid the release of pollut ants Allow sufficient cooling of the pump Before starting maintenance wait two min utes after isolating the equipment from mains to allow the capacitors to discharge Ensure that the pump cannot be operated accidentally Never operate the pump if covers or other parts of the pump are disassembled Never operate a defective or damaged pump TA QD Ensure that the maintenance technician is familiar with the safety procedures which relate to the products processed by the pumping system The pump might be contaminated with the process chemicals that have been pumped during operation Ensure that the pump is decontaminated before maintenance and take adequate precautions to protect people from the effects of dangerous substances if contamination has occurred ts Wear appropriate safety clothing when you come in contact with contaminated com gt ponents Set of seals diaphragms and valves for ME 8 MZ ATMDA ccc c
26. o 40 temperature storage operation Permissible relative 30 to 85 atmospheric moisture during operation no condensation Power 200 200 200 200 1500 1800 1500 1800 1500 1800 1500 1800 3 5 No load speed 50 60 Hz Rated current at 100 V 50 60 Hz A 3 8 4 8 3 8 4 8 120 V 60 Hz A 4 2 4 2 4 2 4 2 200 208 V 50 60 Hz A 1 8 2 2 1 8 2 2 230 V 50 60 Hz A 1 7 1 9 1 7 1 9 1 7 1 9 1 7 1 9 100 120 V 50 60 Hz A 4 0 4 2 4 0 4 2 4 0 4 2 200 230 V 50 60 Hz A 2 0 2 1 2 0 2 1 2 0 2 1 Maximum permissible 100 V 10 50 60 Hz range of supply voltage 120 V 5 10 60 Hz Attention Observe 200 208 V 10 50 60 Hz specifications of rating 230 V 10 50 60 Hz plate 100 120 V 5 10 50 60 Ha 200 230 V 10 50 60 Hz Motor protection thermal cutout Degree of protection IEC IP 20 IP 20 IP 20 IP 20 529 Inlet hose nozzle NW 10 small flange NW 16 Outlet silencer Dimensions LxWxH mm 315 x 235 x 315 x 235 x 315 x 235 x 315 x 235 x 203 200 180 178 Weight approx 15 8 15 5 15 6 15 8 Pump with dual voltage motor 100 120 200 230 V 50 60 Hz We reserve the right for technical modification without prior notice Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 8 of 22 We reserve the right for technical modificati
27. oduct in accordance with regulations has been Ucleaned U decontaminated JU sterilized Company S Seal osseetide ei Eees REN VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim Technology for Vacuum Systems Tel 49 9342 808 0 Fax 49 9342 808 450 vacuubrand E Mail info vacuubrand de Web www vacuubrand de 2001 VACUUBRAND GMBH CO KG Printed in Germany Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 21 of 22 CE Konformit tserkl rung Declaration of conformity D claration de conformit Membranpumpe Diaphragm pump Pompe membrane ME 8 230V 69 61 76 69 61 79 69 61 80 MZ 4 230V 69 62 78 69 62 79 69 62 80 MD 4 230V 69 63 74 69 63 75 69 62 90 MV 2 230V 69 63 49 69 63 50 69 63 52 Hiermit erkl ren wir da das oben bezeichnete Ger t in Konzeption und Bauart sowie in der von uns in Verkehr gebrachten Ausf hrung den grundlegenden Anforderungen der zutreffenden aufgef hrten EU Richtlinien entspricht Bei einer mit uns nicht abgestimmten nderung an dem Ger t verliert diese Erkla rung ihre G ltigkeit We herewith declare that the product designated above is in compliance with the basic requirements of the applicable EC directives stated below with regard to design type and model sold by us This cert
28. on without prior notice Gas inlet temperatures Operating condition Inlet pressure Permitted range of gas se at inlet Continuous operation gt 100 mbar high gas load 10 e 10 C to 40 C to 40 C Continuous operation lt 100 mbar low gas load 0 C to 60 C Short time operation lt 5 minutes lt 100 mbar low gas load 10 C to 80 C Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 9 of 22 outlet with silencer outlet with silencer pump rating plate outlet with silencer pump rating plate Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 10 of 22 outlet with silencer pump rating plate outlet with silencer pump rating plate Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 11 of 22 Use and operation Installing in a vacuum system c Avoid throttling losses by using connecting pipes with large diameter and keeping them as short as poss
29. r to pump out residues and to avoid reactions of the pumped substances with each other and with the pump material Ensure that the materials of the wetted parts are compatible with the pumped substances see section Technical data Take into consideration interactions and chemical reactions of the pumped media The pumps are not suitable for pumping substances which may form deposits inside the pump t f there is a danger of the formation of deposits in the pump chamber check inlet and outlet of the pump inspect the pump chamber regularly and clean if necessary The pumps are not suitable to pump unstable substances and substances which react explosively under impact mechanical stress and or when being exposed to elevated temperatures without air The pumps are not suitable to pump self inflammable substances substances which are inflammable without air and explosive substances The pumps are not suitable for pumping dust and have no approval for operation below ground Ensure that the materials of the wetted parts are compatible with the pumped sub stances see section Technical data t Adopt suitable measures to prevent the release of dangerous explosive corrosive or polluting fluids Use inert gas for gas ballast or venting if necessary The user must take suitable precautions to prevent any formation of explosive mixtures in the expansion chamber or at the outlet In case of e g a diaphragm crack mechan
30. to his product Manual no 69 61 90 99 90 21 08 05 2008 vacuubrand Technology for Vacuum Systems Instructions for use ME 8 MZ4 MD4 MV2 Diaphragm pumps Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 2 of 22 Dear customer Your VACUUBRAND diaphragm pumps should support you for a long time without trouble and with maximal power Thanks to our long practical experience we have much information how you could ensure powerful application and personal safety Please read these instructions for use before the initial operation of your pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined with the latest developments in material and manufacturing technology Our quality maxim is the zero fault principle Every diaphragm pump leaving our company is tested intensively including an endurance run of 18 hours Therefore also faults which occur rarely are identified and can be eliminated immediately The achievement of the specifications after the endurance run is tested for every pump Every VACUUBRAND pump achieves the specifications We feel obliged to this high quality standard We know that the vacuum pump can not take a part of your real work and hope that
31. to prevent a failure If an overaged motor capacitor fails it might get hot and even melt and may cause a flame to form which could be dangerous for persons and equipment in the vicinity The ca pacitors have to be replaced by an electrician Before starting maintenance vent the system isolate the pump and other compo nents from the vacuum system and the electrical supply drain condensate and allow sufficient cooling of the pump Before starting maintenance wait two minutes after isolating the equipment from mains to allow the capacitors to discharge 5 In order to comply with law occupational health and safety regulations safety at work law and regulations for environmental protection vacuum pumps components and measuring instruments returned to the manufacturer can be repaired only when certain procedures see section Notes on return to the factory are followed Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 7 of 22 Technical data Te mes mz4 mD4 w2 Max pumping speed 7 2 7 8 3 7 4 3 3 3 3 8 1 9 2 2 50 60 Hz ISO 21360 Ultimate vacuum lt 80 9 2 0 6 absolute Max permissible outlet 2 2 1 1 1 1 pressure absolute Max pressure difference 2 2 1 1 1 1 between inlet and outlet Permissible ambient 10 to 60 10 t
32. vacuubrand Technology for Vacuum Systems Instructions for use ME o Attention Please observe the notes in the supplementary sheet 696190 Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 696190 999021 08 05 2008 Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 69 61 90 99 90 21 08 05 2008 Notice Date 08 05 2008 Equipment Product ME 8SI 100 230 V 50 60 Hz Material No 696190 Instructions for use for the standard equipment ME 8 In particular the following differences have to be considered The diaphragm pump is equipped with silencers at the outlets and a vacuum adjustment device at the inlet Inlet via a protective filter The pump ME 8SIl is equipped with a dual voltage motor 100 120 V 200 230 V 50 60 Hz ts The equipment must be connected to a suitable fused and protected electrical supply and a suitable earth point recommended slow blow fuse according to rated current see Technical data only Failure to connect the motor to ground may result in deadly electrical shock ts Before switching on the pump check that mains voltage and current conform with the equipment ee Check that the vo
33. yst me vide Web www vacuubrand de Dr Bu Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008 page 22 of 22 Disclaimer Our technical literature is only intended to inform our customer The validity of general empirical values and results obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of application to their specific requirements No claims arising from the information provided in this literature will consequently be entertained VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim Tecna ori Syst Tel 49 9342 808 0 Fax 49 9342 808 450 b d a CONOIOGY IOF VACUUM SYSE E Mail info vacuubrand de EE 2008 VACUUBRAND GMBH CO KG Printed in Germany Web www vacuubrand de Documents are only to be used and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999021 07 05 2008
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