3 Man PneuWeight Analog 2014
Contents
1. The following specifications apply to all models Unweighting capacity 0 300 Iob 136 36 kg Operating Modes Exercise 0 30 in 0 76 cm vertical motion Balance Pneumatic stop limited down motion Floor space w x d Compressor power Refer to compressor manual supplied requirements by compressor manufacturer Single and Double 48 in X 48 in 121 CM X 121 cm Height OD Adjustable 7 ft 11 in to 8 ft 8 in 2 4 m to 2 64 m Air hose OD ID 0 25 0 17 Compressor air fitting 4 MPT We recommend a weekly inspection of cables All Cable Assem blies should be replace at least every six months Failure to do so may result in failure of cable and injury 26 Contents Pre AC Oaar ia e EAS 4 Using the PneuWeight ses esset ens aecretetcestetenaeemee seen nteimceee tel 5 Indications for USC sr anicinsinncesioctcasnxnsneedesioeteasvansvicaeinniaunamavicuen 6 Components SNG Eses n ai 7 Components Double crsiaticepistarananiels danavetranomnranscenuntananticanh 8 Unpack een 9 PASS CUMIDIY dauppeanncanectanrastbotoatumanetusactieteaaneiuntbbantpateannmersitideeomane 11 Bra E otter ea eae pret ene E 11 UPOR eina n E E 12 FOU CVG AU eerren E EE 12 FAS AG 0S a E 14 Control Parie lsiera EE 16 Attaching the Air COMpresSsSor sessseeseeeseneeneerreernsrrnere 17 Safety Requirements ccccccccsscseseeessneeeeseeesseeesseesseaeenses 18 Instructions for SS ccs a ratsesinecantsnaeenteresacsntdnisaienna2. absolve 4 Install the new cable down from the top of the upright Pneumex Inc mein ATERROS Ly for the safety reliability and e Patinee nane performance of this equipment 6 Replace the control panel Each operator must read the operator manual in full before using the product for the first time Each independent user must be instructed in the proper use of the We recommend a weekly inspection of cables All Cable Assem system and its accessories blies should be replace at least every six months Failure to do so The electrical wiring within the system s settings and the electrical may result in failure of cable and injury installation of the compressor must comply with the applicable local or provincial requirements The equipment must be used in accordance with the instructions for use It is suggested that oper ators of PneuWeight Stations receive approved training and certifi cation from Pneumex Inc or their designee before operating the equipment Please call Pneumex at 800 447 5792 to find out more about our training and certification programs Troubleshooting Problem System will not unweight Possible Cause System Leak Solution Check for leaks Re place as necessary Compressor not set to correct psi Kinked hose Set compressor to 100 psi Check hoses for kinks System unweights only partway Installed new control panel but system still leaks In Exercise mode cable assem
3. cable assembly to retract rapidly 3 Fit the vest correctly to the subject as described in the PneuVest manual and connect the vest securely to the un weighting bar 4 Select desired weight to be unweighted 5 Select Exercise or Unweight and enter desired weight to be removed 6 For activity with up to 30 inches 76 2 cm vertical motion leave the select mode knob on Exercise 7 For activity with less than 6 inches 15 2 cm vertical motion set the select mode knob to Balance This will ensure that the user remains upright 8 Asanextra safety step you can use the Drop Stop which is a mechanical safety stop that can be used in conjunction with the pneumatic safety Firmly insert fork into upright post make sure nut is tightened to prevent fork from vibrating loose during exercise Have patient bend knees or pull downward on cable assembly to check length of drop If drop is too long move Drop Stop to next lower level 9 To lower patient press the Lower button and hold for 2 sec onds 10 Disconnect the person from the system and remove the vest 19 Safety Requirements The PneuWeight systems are intended to be used as un weighting or offloading devices not as a hoist Do not start the PneuWeight System until you are sure the vest is properly secured Do not operate this equipment in the presence of flammable anesthetic mixtures To avoid potential safety problems use parts and accessories that meet speci
4. into the underarms and that it does not restrict breathing Be sure that the leg straps are not tight enough to restrict circulation in the legs Readjust the vest as nec essary Correcting Vest Problems If the vest rides up under the arms re weight and pull the vest down Have the person tighten the abdominal muscles then re tighten the waist straps and leg straps The Jo Straps can help to keep the vest in place See PneuVest manual for instructions If the chest strap is too tight during exercise loosen it If the leg cuffs ride up re weight if necessary and replace the cuff centering the front leg strap on the thigh Some people like the cuff higher up on the thigh but for most patients the cuff is more comfortable just above the knee Pull the strap around cuff snugly If the leg straps are 7 too tight or seem to pinch try changing the position higher or lower on the thigh PneuVest Vectors with IT Strap 23 PneuVest A correctly fitted PneuVest vest is the key to successful un weighting When choosing a vest select one that corresponds to the user s waist size The vests are color coded See the PneuVest instruction booklet Attaching the Vest to the Cable Assembly 1 3 Each shoulder strap on the vest has a D ring that attaches to the cable assembly Adjust the upright posture of the person being unweighted by moving the D ring back or forth on the straps For example to flex the person sli
5. m 3rd pivot hole 8 ft 8 in 2 64 m bottom pivot hole For installation the ceiling height should be at least 2 inch 2 5 cm higher than the final system height When determining the desired height consider the following e At minimum height uprights fully inserted into the base the system accommodates users up to 6 feet 4 inches 1 93m tall e If the ceiling is a drop ceiling can the tiles be removed the sys tem installed above the suspended ceiling and the tiles re placed e fit is a sheet rock ceiling can you cut the sheet rock and frame in the area above for more clearance Type of use The type of exercise equipment used under the system affects the required height For example if you are using a treadmill whose walking surface is 6 inches 15 2 cm from the floor you should add 6 inches 15 2 cm to the frame height It is recommended the unit be bolted to floor Use the pre drilled holes in the base straps You will need four 3 8 bolts of appropriate type for your floor concrete wood composite etc We recommend you contact your building contractor for correct bolts You MUST bolt PneuWeight systems to the floor using the holes in the base straps 10 Instructions 1 Turn on the air compressor Refer to the compressor manual for compressor operating instructions 2 WARNING Ensure that all personnel and equipment are clear of the unit as sudden system pressurization can cause the
6. Your Warranty PneuWeight If a product purchased from Pneumex does not operate properly Pneumex will repair or replace it at no charge for up to one year from the date shipped In the course of repair or replacement Assem bly Manual Pneumex may send you written recommendations on how to prevent a problem from occurring again Pneumex reserves the right to withdraw this warranty if recommendations are not followed The customer is responsible for freight charges both to and from Pneumex in all cases This warranty does not apply to compressors which are covered by the compressor manufacturers This warranty is exclusive and is in lieu of all other warranties whether written oral or implied including the warranty of fitness for any particular purpose Pneumex liability is in all cases limited to the replacement price of its product Pheumex shall not be liable for any other damages whether indirect consequential or incidental arising from the sale or use of its products Key Benefits Pneumex sales personnel may modify this warranty but only by Sa a Orthopedic patients signing a specific written description of any modifications Knee hip amp ankle injury Back problems Pneumex Ja 2605 Boyer Ave N Gait training ieee Mees emer Cardiovascular pneumex pneumex com Pne l ex j Try Something Poru Overweight patients WAG POCUIE LOM Pneumex Equipment PN 0 th gt ra 800 447 5792 Res
7. aheansaneen 19 DOD O eae 19 CONTON Pane lossere R a a E 20 PNEU EST crae r E EE rer terre 22 Attaching the Vest To the Cable Assembly 0 008 22 Correcting Vest Problems ccccceeeeeeeeeeeeeeneeeeeneeeeeeeeeees 23 TrouDiesNoOUN kecsesen ernia 24 Replacing the Cable Assembly cccccceeeseeeeeetteeeeeneeee 25 SpeciNCatONS sechceiiors nap ecisiesticutdercomsseoninstchtden iE AEE EE 26 Maintenance cccccceeeeeeeeeeeeees P E E 27 Preface Replacing the Cable Assembly This manual contains the operating instructions and service require o a Replace the cable assembly if it appears frayed or worn ments for the PneuWeight Unweighting System The manual is designed for use by clinical staff and it is expected that the clinicians 1 Remove the control panel will instruct their patients and clients in the proper use of the system 2 Pull the cotter pin and the clevis pin from the top of the and its accessories The PneuWeight systems are intended to be pneumatic cylinder Cable will fall as soon as you pull the used as unweighting or offloading devices not as a hoist Please clevis pin read the manual carefully noting the Safety Requirements in Ap Use caution not to drop any parts into post pendix A before using the PheuWeight Unweighting System 3 Remove the cable by pulling it out from the top of the up TF right Liability Notice Failure to follow the conditions set forth below shall
8. bly will not retract Subject weighs more than 300 lb 91 kg Fittings are leaking Aircompressor dis connected or leaking Increase the compres sor setting to 120 psi The maximum lift is Reseat or replace the fittings Check connections and air hose Installed new control panel but system does not work Compressor not set to correct psi Compressor not set to correct psi Check compressor set ting Check compressor set ting Hoses not connected kinked or connected incorrectly Check hoses inside control panel Be sure they are connected securely to the proper fitting Using the PneuWeight The PneuWeight Unweighting system uses pneumatic power provided by a small compressor and the PneuVest to support the patient The PneuWeight s unweighting capacity of o to 300 lb allows the patient to perform low impact kinetic exercises in an upright functional position Activities such as walking running stair climbing jumping and balance may all be performed safely while unweighted If a patient loses their balance or starts to fall the PneuWeight systems will support the patient s entire body weight The Drop Stop is a mechanical safety stop which can be used in con junction with the pneumatic safety The center of the Unweighting system is the PneuVest This Unweighting harness fits the patient like a snug vest with a strap positioned under the buttocks The vest allows the
9. de the D ring backward To extend the person slide the D ring forward Attach the D rings to the safety snaps on the cable assembly Use the control panel to unweight Attaching a wheelchair user to the Cable Assembly You may need to use extension chains to connect wheelchair users to the cable assembly 1 Place the wheelchair under the cable assembly for treadmills you may need to use a ramp to place the person under the bar Pull the cable assembly down and connect the to the extension chains Attach the D rings on the vest securely to the clips on the exten sion Unweight the person from the chair and remove the chair Adjust the extension as needed 22 Components Single PneuWeight Box 1 Two base supports package includes instructions installa tion hardware air hose and one PneuVest Box 2 Two upright posts cable assembly and control panel Box 3 One header beam assembly Box 4 Compressor if ordered _ lg fT k A J Cable keepers Header e PHEU Weis 5 Je Wey Gusset Cable Assembly Drop Stop Na panel Upri ght p Base Straps Double PheuWeight DPW Box 1 Two base supports package includes instructions installa tion hardware air hose and two PneuVests Box 2 Two upright posts cable assembly and control panels Box 3 One header beam assembly Box 4 Compressor if ordered Header Drop Stop Base Balance Mode Balance mode lets the use
10. fications given in this manual The compressor must be on an appropriate electrical circuit Read the manual supplied by the compressor manufacturer before using the compressor with the PheuWeight System Before each use inspect the air tubing for damage pinched are as and leaks Inspect the power receptacle for damage Do not use if the integrity of these items is questionable Check all rollers for any wear or groves If customer is walking 3 5 mph or less unit does not need to bolt to floor however at 5 mph or more it is recommended the unit be bolted to floor Use the pre drilled holes in the base straps You MUST bolt double systems to the floor using the holes in the base straps We recommend a weekly inspection of cables All Cable Assem blies should be replace at least every six months Failure to do so may result in failure of cable and injury Assembly Tools required 7 32 in x6 in T handle hex key provided for majority of as sembly 7 32 in short arm hex key provided use on base straps Air hose provided Single 20 Double 40 T air fittings provided Single 1 fitting Double 2 fittings Bases 1 Place the bases facing the same direction with the open face closest to the wall about 41 in 1 m apart the length of the base straps 2 Attach the base straps between base as shown in Fig 1 using 4 each 3 8 in x 1 2 in bolts provided Uprights go here Holes to at
11. ing PR A Inlet hole KN Fig 3 3 Slip nut removed in step 2 over black hose and while pulling firmly on black hose tighten nut on air fitting 4 Black hose can now be removed by compressing lock ring on air fitting See Fig 4 Y Pull hose out of fitting Compression ring a Fig 4 Bulkhead air fitting Push down on compression ring 13 Headers ie Unhook and pull the cable assembly out through the top of each upright Remove the 3 8 in x 3 4 in bolt and washer from the top of each upright Position the header assembly on two chairs align the up rights Remove the 3 8 x 3 4 in bolts and washers from the gussets on the header Pass the cable assembly remove the snap hooks from eye bolts and cable through the hole in the header beam through the cable keepers pull out keepers and replace over cable over the rollers and back down through the center hole See Fig 5 Cable routing Rollers Cable keepers A WASAAASASA SS 4 gt Gusset L Cable assembly Drop StoP Sania Fig 5 14 7 Slide the header assembly over the ends of the uprights lining up the bolt holes in the top and on the gussets 8 Secure the gussets to the uprights by inserting the 3 8 in x 3 4 in button head bolts and washers use caution not to drop bolt washer inside of upright during this step 9 Insert the 3 8 in x 3 4 in button head bolts and washers in the top of the header bea
12. m stabilization bolt 10 Tighten all bolts securely Tighten stabilization bolts first then tighten gusset bolts this keeps unit from binding 11 For proper stability make sure the stabilization bolt is se curely installed in the header beam Double systems pass each additional cable assembly and cable through the corresponding holes in the header beam through the cable keeper over the rollers and back down through the appropriate hole
13. operating instructions Check for air leaks hissing and tighten fittings if necessary Any loosening caused by shipping is noticeable during initial operation If you find a hole in any point of the air line you must replace that line Tape will not hold during operation of the high pres sure system 17 8 Remove bolts 3 8 x 1 2 at bottom of uprights four each upright Upright g Raise the upright and header as sembly to a vertical position using a second person is recommended for safety 10 Insert the four 3 8 x 1 2 bolts in the base while still holding unit vertical Repeat for each upright and tighten securely Unit will now Base oe stay upright 11 Your Unit has an Analog Control Panel it is shipped connected and ready to use Gauge Control Function Unweighting Indicates the number of pressure gauge pounds kilograms the sys tem is Unweighting Unweighting reg Gradually increases or ulator knob decreases the amount of Unweighting lift Mode selector Provides choices of Exer switch cise Balance or Off OFF EX BAL Remove Black Hose Before Use 1 Remove the plastic wrap from base of upright and pull air fit ting out the bottom should have short black hose attached 2 Remove one nut from the air fitting then insert black hose and fitting through air inlet hole in upright top hole See Fig 3 Note Black hose not shown in Fig 3 Air inlet Air fitt
14. patient to exercise in an upright controlled and safe position It effectively grips the body to support all or part of the patients weight You MUST bolt Double systems to the floor using the holes in the base straps Use the pre drilled holes in the base straps You will need four 3 8 bolts of appropriate type for your floor concrete wood composite etc We recommend you contact your building contractor for correct bolts We recommend a weekly inspection of cables All Cable Assemblies should be replaced at least every six months Failure to do so may result in failure of cable and injury Indications for use e Acute and chronic backs Back pain Ruptured disc herniated bulged Chronic headache upper thoracic tightness e Post surgical Osteoporosis Knee hip amp ankle injury Orthopedic patients Cardiovascular Overweight patients Respiratory ailments Neurological patients Assist in lifting wheelchair patients Contraindications Tumors onthe spine Respiratory conditions which are exacerbated by pressure on the rib cage This can sometimes be compensated for by taking more weight through the legs or by using a thoracic vest Before unweighting anyone be sure the waist belt is snug and that the safety snaps carabineers are closed completely After unweighting ask the subject if the vest feels uncomfortable Be sure that the vest is not wedged
15. piratory ailments emma Neurological patients PneuThera Treatment Protocols Patent 5181904 Try Something Pneu Distributed by Pneumex Inc Pneumex PneuGait Foot Strap PheuMAP PneuBack Chair PheuWeight and PneuVest are trademarks of Pneumex Inc Copyright 2003 Pneumex All rights reserved Visit our web site at www Pneumex com Pneumex Inc 2605 North Boyer Ave Sandpoint ID 83864 Phone 208 265 4105 Fax 208 265 9651 E mail Pheumex Pneumex com Rev 014 Revised Feb 26 2014 Genuine Pneumex Equipment Maintenance Cleaning Use a soft cloth rinsed in warm water to clean the exterior surfaces Disinfecting Use procedures established for your facility The vest can be washed with a mixture of water and disinfectant such as Lysol or equivalent Do not use bleach on the vest or the color will fade Schedule Service No scheduled service is required For service call Pheumex USA amp Canada 800 447 5792 International 208 265 4105 Preventive Maintenance Routinely check the air hose air fittings and compressor for leaks Check the unweighting bar and cable for loose wires or fraying Air Compressor Drain the air compressor at least once a week For compressor maintenance and service information refer to the manual supplied by the compressor manufacturer 27 Specifications Model Weight Shipping Wt 135 b 61 kg 145 b 66 kg Double 170 b 77 kg 180 lb 82 kg
16. r perform exercises involving less vertical movement such as walking running or balance activities without fear of falling The system supports the entire body weight during loss of balance allowing a fall of no more than three to six inches Balance mode frees the assistant to use both hands while assisting the user The majority of treadmill activities will be done in the bal ance mode The exercise mode is used for adjusting the amount of Unweighting when performing activities that require more vertical oscillation than balance mode allows e g retraining sit to stand or step up step down activity You may want to show the patient they cannot fall in the system To decrease the distance the system will allow a patient to come down Balance Mode More weight can be removed before switching to balance Fe Patient can stand on their tiptoes or a stool before switching to balance OFF OFF mode releases the air from the system quickly This mode can be used to re weight a person quickly if desired 21 Exercise Mode Exercise mode lets the user perform long vertical movements such as jumping or stair climbing with consistent Unweighting over the full range of movement All Unweighting adjustments are done in Exercise mode Turn the PheuWeight Mode selector switch to exercise mode and using the regulator dial in the desired amount of weight to be un weighted Note the usual protocol to deter mine the amo
17. tach unit to floor Fig 1 Uprights 1 Start 2 each 3 8 in x 1 2 in pivot bolts into the threaded holes at the top of the base See Fig 2 2 Rest uprights on base with the control panel facing down aligning the pivot bolt with correct height adjustment hole see page 16 ceiling height section See Fig 2 3 Tighten the pivot bolts on bases into pivot holes in uprights Start pivot bolts here P mere g oo Z Attach base straps here N ie Fig 2 Repeat steps 1 3 for each base and upright Routing the Air Hose The air hose to the compressor is from the bottom of the upright post call Pheumex for instructions when routing air hose through a hanging ceiling 12 Attaching the Air Compressor Read the instructions supplied by the manufacturer of the air compressor before using the compressor Single PneuWeight Push one end of air hose supplied with the system into fitting on air compressor route hose to your PneuWeight use a route that is out of the way of foot traffic You can cut hose to desired length and push hose into air fitting on your PneuWeight Use T fitting supplied with unit to route air from your Single unit to other pneumatic equipment or to a second up right if you have a Double PneuWeight A Double PneuWeight is supplied with two T fittings so if needed you can route air to other equipment Turn on the air compressor and open valve Refer to the compressor manual for
18. unt of weight to be removed is pain free or pain tolerable This will usual ly be around 30 to 50 of body weight The exceptions are Post surgical in many cases will be percent age weight bearing dictated by M D Neurological or spinal cord injury SCI to stabilized or normalized upright state Quite often this will entail removal of close to 100 of body weight to assist in lift and then adding weight back to patient as desired Sciatica quite often quire 70 ofbody Exercise Mode weight off in early stages 20 Unpacking Tools required sharp knife 1 Cutall tape and remove corrugated and plastic wrapping 2 Remove the operator service manual air hose and vest s and store them temporarily in a safe place 3 The unweighting bar and the air hose are tucked inside the uprights for safety during shipping Dual systems have two control panels Installation Electrical Requirements The compressor requires an appropriate AC line Refer to the manu al supplied by the compressor manufacturer for electrical require ments Ceiling Height Before assembling determine how high to make the system The series of holes in the bottom 1 3 of the bases provides 4 height options progressively changing by 3 inches 7 6 cm The total height on a dual system can be set to any of the following 7 ft 11 in 2 41m using top pivot hole in base 8 ft 2 in 2 49 m 2nd pivot hole 8 ft 5 in 2 57
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