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255 and Performa Valve 740-760 Control - Owner`s Manual

1. Use the UP and DOWN buttons to advance to the desired regen time Press SET to accept the time and advance to the next parameter WE TH FA 3A DAYS Step 5 Set Days to Regenerate 740 Time Clock Control Only If using 760 control proceed to step 5a Set number of days between time clock regeneration regen frequency Default time is 3 days Days can be adjusted from 5 to 99 days To change press SET to make the 3 flash Use the UP and DOWN buttons to change the number of days desired Press SET to accept the regen frequency and advance to the next cycle WARNING Setting days between regeneration to zero will cause the system to not regenerate This setting is used for selecting regeneration on specific days or to use with a remote regeneration input To use the 7 day timer option see Dealer Installation Manual won wm Otep Sa Set Calendar Override 760 Demand Control Only Time amp Day Regen Tima A Dery Capacity Hasr npas Page 18 If using 740 control proceed to step 6 Set number of days for calendar override on demand control 0 days is the default for calendar override Days can be adjusted from 5 to 99 days To change press SET to make the 0 flash Use the UP and DOWN buttons to change to the number of days desired Press SET to accept the regen frequency and advance to the next cycle LJ SU MO TU WE TH FA SA DAYS Time amp Day
2. 1 Remove the cover from the valve Removing the cover will allow you to see that the camshaft is turning and in which cycle the camshaft is currently positioned 2 With the supply water for the system still turned off position the bypass valve to the not in bypass normal operation position 3 Hold the REGEN button on the controller down for 5 seconds This will initiate a manual regeneration SU MO TU WE TH FA SA pave The controller will indicate that the motor is turning the camshaft to the cycle C1 Backwash position by flashing an hourglass The controller will display the total regen time remaining If you press and hold the SET button the controller will indicate the time remaining in the current cycle A Fill the media tank with water A While the controller is in cycle C1 Backwash open the water supply valve very slowly to approximately the 1 4 open position WARNING If opened too rapidly or too far media may be lost out of the tank into the valve or the plumbing In the open position you should hear air slowly escaping from the valve drain line B When all of the air has been purged from the media tank water begins to flow steadily from the drain line open the main supply valve all of the way This will purge the final air from the tank C Allow water to run to drain until the water runs clear from the drain line This purges any refuse from the media bed D Turn off the water supply an
3. Assembly 700 Series Control Module Sensor Photo Interrupter Motor w Spacer amp Pinion 700 Series Controller 12V 50 60 Hz AC Adapter Japanese North American Australian British European Transformer Extension Cord 15 foot 4 5m North American Outdoor Su Mo Tu We Th Fr Sa pays Time Day Regeneration Time Day Salt Amount 740 Conrol Overlay Code Part No 1235378 XXXXXXX 1238472 1238473 1238474 1238475 1238476 1238478 Description Overlays Overlay Keypad 700 860 Series Controller Overlay 716 Controller English Overlay 740 Controller English Overlay 740C Controller English Overlay 740F Controller English Overlay 742 Controller English Overlay 742C Controller English Overlay 742F Controller English Page 31 Qty
4. F 38 C e Working water pressure range is 20 to 120 psi 1 38 to 8 27 bar In Canada the acceptable working water pressure range is 20 to 100 psi 1 38 to 6 89 bar Use only regenerant salts designed for water softening Do not use ice melting block or rock salts Follow state and local codes for water testing Do not use water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system e When filling media tank do not open water valve completely Fill tank slowly to prevent media from exiting the tank e When installing the water connection bypass or manifold connect to the plumbing system first Allow heated parts to cool and cemented parts to set before installing any plastic parts Do not get primer or solvent on O rings nuts or the valve VALVE FEATURES Figure 1 255 Valve Identification One Piece Valve Mount Optical Sensor Valve Discs Camshaft Refill Controller Injector and Cap Manifold Outlet Connection Injector Screen Filter Drain ll 22 lt Inlet Check Ball Air Check Regenerant Tank Tube Connection Locking Bar Backwash Drain Control Page 3 Figure 2 Performa Valve Identification Camshaft One Piece Valve Disc Spring Valve Discs Optical Sensor Control Module Mount Injector Screen N O Filter Backwash Drain Control Refill Controller Injector and cap Figure 3 Regenerant Tube Co
5. tank This may also introduce air into the valve causing problems with valve operation Most installations utilize a tank check valve This is not necessary when using the 255 valve with the built in aircheck Using a tank check valve with the 255 valve with aircheck will result in premature checking of the aircheck valve before the tank is empty Page 8 Figure 10A Air Check for 255 Valve TT la Regenerant Line Connection 1 Figure 10B Performa Valve Regenerant Line Connection NOTE When installing a 3 cycle filter 253 263 or 273 valve use a cap on the regenerant line connection to prevent water seepage from the port Figure 11 Regenerant Tank Check Valve not provided Page 9 ELECTRICAL CONNECTION All 700 Series controllers operate on 12 volt alternating current power supply This requires use of the supplied AC adapter A variety of AC adapters are available for different applications These AC adapters are available from your supplier They include AC Adapter Input Voltage Application Part Number Standard wall mount 120V 60Hz Standard indoor 1000811 AC adapter application installations AC adapters country application Section 100 VAC 120 VAC and 230 VAC AC Adapters Make sure power source matches the rating printed on the AC adapter NOTE The power source should be constant Be certain the AC adapter is not on a switched outlet Power interruptions longer than 8 hours may cause th
6. to HOME position ig Er m q e Err 3 will be displayed unti Ithe camshaft returns to HOME position If more than 2 minutes elapses verify that the motor is turning the camshaft If it is not turning contact Dealer Capacity Hardness NOTE The 700 Series controller features a self test sequence At first power up of the control you may see a number such as 1 00 1 02 or 1 04 displayed This is an indication that the self test is not completed To complete the test verify that the turbine cable is connected Blow into the turbine port valve outlet to spin the turbine The controller will verify that the turbine works and the self test will finish Proceed with the initial start up procedure INITIAL START UP STEP BY STEP INSTRUCTIONS Step 1 Program System Size This step may have been performed by your system s OEM manufacturer In this case proceed to step 2 NOTE Capacity is the result of the amount of media in the tank and the salt setting The default capacity will be changed by selecting a different regenerant setting Input system size media volume in cubic feet or liters Use UP and DOWN buttons to scroll through resin volume choices Choose the nearest volume to your actual system size To choose a 3 cycle filter operation press DOWN until an F is displayed Press SET to accept the system size you ve selected If incorrect setting is programmed see Resetting the Control section be
7. 25 26 27 28 When Kg is displayed the value entered is in kilograms or kilograins Four digits used to display the time or program value Also used for error codes Colon flashes as part of the time display Indicates normal operation Locked unlocked indicator In Level programming this is displayed when the current parameter is locked out It is also used in Level Il programming to indicate if the displayed parameter will be locked icon will flash when controller is in Level I When x2 is displayed a second regeneration has been called for The recycle sign is displayed flashing when a regeneration at the next time of regeneration has been called for Also displayed continuous when in regeneration The display cursor is next to SALT when programming the amount of regenerant If the controller is on a 3 cycle filter then backwash time is programmed The display cursor is next to REGEN TIME amp DAY when programming the time of regeneration and the days of regeneration The display cursor is next to TIME amp DAY when programming the current time and day The hourglass is displayed when the motor is running The camshaft should be turning These cursors will appear next to the item that is currently displayed X100 multiplier for large values Not used Shows when water is flowing through the valve Maintenance interval display not used on 740 760 controllers Used with 24 25 and 26 Displa
8. A Polystyrene resin 1 2 fluid ounce 35 5 ml per cubic foot B Non resinous exchangers 0 8 fluid ounce 23 7 ml per cubic foot 2 Brine tank conditioners A Backwash the conditioner and add the required amount of hypochlorite solution to the well or the regenerant tank The regenerant tank should have water in it to permit the solution to be carried into the conditioner B Proceeded with the normal regeneration Clorox is a trademark of the Clorox Company Calcium Hypochlorite Calcium hypochlorite 70 available chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolving before use 1 Dosage A Two grains approximately 0 1 ounce 3 ml per cubic foot 2 Regenerant tank conditioners A Backwash the conditioner and add the required amount of hypochlorite to the well of the regenerant tank The regenerant tank should have water in it to permit the chlorine solution to be carried into the conditioner B Proceed with the normal regeneration SECTION D GENERAL 700 SERIES INSTRUCTIONS 700 SERIES CONTROLLER Power Loss Memory Retention The 700 series controllers feature battery free time and date retention during the loss of power This is designed to last a minimum of 8 hours depending on the installation The controller will continue to keep time and day in dynamic memory while there is no AC power The controller will not track water usage on volu
9. Owners Manual 740 760 Control 255 Performa Series For Sales amp Service questions please contact your dealer Your local dealer is SECTION A MANUAL OVERVIEW HOW TO USE THIS MANUAL This installation manual is designed to guide the installer through the process of installing and Starting conditioners featuring the 700 Series controllers This manual is a reference and will not include every system installation situation The person installing this equipment should have Knowledge of water conditioning and how to determine proper control settings Basic plumbing skills e The directional instructions left and right are determined by looking at the front of the unit ICONS THAT APPEAR IN THIS MANUAL WARNING Failure to follow this instruction can result in personal injury or damage to the equipment NOTE This will make the process easier if followed Inspect the unit for damage or missing parts Contact your supplier if any discrepancies exist SECTION B EQUIPMENT INSTALLATION GENERAL WARNINGS AND SAFETY INFORMATION Electrical There are no user serviceable parts in the AC adapter motor or controller In the event of a failure these should be replaced e All electrical connections must be completed according to local codes Use only the power AC adapter that is supplied e The power outlet must be grounded To disconnect power unplug the AC adapter from its power source Mechan
10. Regan Time amp Day Salt a G Capacity Hardness SU MO TU WE TH FA 5A DAYS Time 3 Day Regen Tame amp Day Salt LI Capacih Hardiness SU MO TU WE TH FA 34 DAYS Time amp Day Regen Time amp Day alt L Capacity Hardee Su MO TU WE TH FA SA DATS Time amp Day Regen Time 4 Day Capacity Hardross SU MO TU WE TH FA 34 DAYS Inn WU Step 6 Set Salt Amount Regenerant Amount e Set desired salt amount e Default setting is S standard salting 3 salt settings are available on 740 and 760 controls S Standard Salt 9 Ibs cubic foot of resin 120 grams liter of resin H High Slat 15 Ibs cubic foot of resin 200 gramslliter of resin L Low Salt 3 Ibs cubic foot of resin 40 grams liter of resin Low Slat is the Highly Efficient Mode e To change salt setting press the SET button and use the UP and DOWN buttons to change to the desired setting Press SET to accept the setting and advance to the next parameter See Dealer Installation Manual for more complete information on salt settings for different system sizes capacities and expected efficiencies Step 7 Estimated Capacity System capacity is displayed in total kilograins or kilograms of hardness removed before a regeneration is necessary e Value is derived from the system s resin volume input and salt amount input e The capacity displayed is a suggested value as recommende
11. Water normal operation mode C1 Backwash Cycle C2 Regenerant Draw Cycle not used in filter mode C3 Slow Rinse Cycle not used in filter mode C4 System Pause C5 Fast Rinse Cycle 1 C6 Backwash Cycle 2 not used in filter mode C7 Fast Rinse Cycle 2 not used in filter mode C8 Regenerant Refill not used in filter mode Page 11 SECTION C SYSTEM DISINFECTION DISINFECTION OF WATER CONDITIONERS Page 12 The materials of construction of the modern water conditioner will not support bacterial growth nor will these materials contaminate a water supply During normal use a conditioner may become fouled with organic matter or in some cases with bacteria from the water supply This may result in an off taste or odor in the water Some conditioners may need to be disinfected after installation and some conditioners will require periodic disinfection during their normal life Depending upon the conditions of use the style of conditioner the type of ion exchanger and the disinfectant available a choice can be made among the following methods Sodium or Calcium Hypochlorite Application These materials are satisfactory for use with polystyrene resins synthetic gel zeolite greensand and bentonites 5 25 Sodium Hypochlorite These solutions are available under trade names such as Clorox If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly 1 Dosage
12. apanese Language Locking Bar Spanish Language Locking Bar Locking Bar Screw No 8 9 16 inch Camshaft Options Cam 255 700 860 Series Valve STD Black Cam 255 700 860 Series Valve TWIN Tan insert Motor Optical Cable Assembly 700 Series Controller Qty Cod 16 17 18A 1 18B 19 20 21 22 Part No 1000226 1030408 1030409 1030410 1030411 1030412 1030413 1035736 1035737 1035738 1035739 1035884 1000269 1000209 1000210 1000211 1000212 1002130 1000214 1000215 1000222 1243510 1032416 1032417 1235373 1235361 1030502 1033066 Description Qty Screen Cap Assembly w O Ring 1 Injector High Efficiency Options 1 E Injector High Efficiency Yellow F Injector High Efficiency Peach G Injector High Efficiency Tan H Injector High Efficiency Lt Purple J Injector High Efficiency Lt Blue K Injector High Efficiency Pink L Injector High Efficiency Orange M Injector High Efficiency Brown N Injector High Efficiency Green Q Injector High Efficiency Purple R Injector High Efficiency Dark Gray Injector Cap with O Ring 1 Drain Control Assembly with O Ring 1 No 7 1 2 gpm 4 5 Lpm No 8 1 6 gpm 6 1 Lpm No 9 2 0 gpm 7 6 Lpm No 10 2 5 gpm 9 5 Lpm No 12 3 5 gpm 13 2 Lpm No 13 4 1 gpm 15 5 Lpm No 14 4 8 gpm 18 2 Lp
13. aves salt and water by only regenerating when absolutely necessary and ensures enough soft water for typical high water usage days Each day of regeneration the controller reviews the last four weeks of water usage for the same day of the week to determine if the remaining capacity is adequate for the next day of the week Ifthe remaining capacity is not adequate it will initiate an automatic regeneration DISPLAY ICONS 700 CONTROLLER Figure 13 18 11 10 SU MO TU WE TH FR SA gt en 222228 P S 5 ra IL LO un 5 14 43 OA A I LI sr ie 7 8 9 0 _ Capacity Z too u ___Hardness 4 Cal a f gt Be 21 9 16 26 25 24 23 22 1 Days of the week The flag immediately below the day will appear when that day has been programmed as a day the system should regenerate used with 7 day timer programming 2 See 3 3 This cursor is displayed when the days between regeneration are being programmed used with 5 to 99 day regeneration programming 4 One of these cursors will be displayed to indicate which day will be programmed into the controller 5 PM indicates that the time displayed is between 12 00 noon and 12 00 midnight there is no AM indicator PM indicator is not used if clock mode is set to 24 hour 6 When MIN is displayed the value entered is in minute increments 7 When LBS is displayed the value entered is in pounds Page 14 20 21 22 23 24
14. by resetting the amount of media When viewing HO History Value push and hold SET for five seconds The display reverts back to and any programmed information is lost Return to 700 Series Initial Power Up SECTION E 700 SERIES PROGRAMMING The 700 Series controllers are designed to operate by only setting the time of day and the day of the week The remaining settings have been set at the factory These default settings will work for most applications SET UP arrow To change a setting DOWN For Regeneration arrow Action Key Duration Display Enter basic programming Press and Release Will show day of week the displays changed Change setting UP and DOWN arrows Press and Release Value changes and continues to flash Save setting Press and Release Display stops flashing Return to operation REGEN Press and Release Normal operation display Page 22 This level of programming is accessible by pressing the SET button The UP and DOWN arrows will step through the settings Time of day Day of week Time of regeneration Number of days between regeneration 99 day timer Day of week regeneration displays only when number of days between regeneration equals zerO 7 day timer Amount of regenerant used per regeneration or filter backwash time System capacity view only Resetting the Control To reset the control 1 Press and hold SET and DOWN simultaneously for 5 seconds 2 HO and the syste
15. d by resin manufacturers Capacity is only displayed for information purposes on 740 control it cannot be changed e To change capacity on 760 control press SET to make the default capacity flash Use the UP and DOWN buttons to increment to the desired capacity e Press SET to accept the setting and advance to the next parameter If using the 740 control programming is complete The control will return you to the normal operation mode Step 8 Enter Hardness 760 Demand Control Only e Enter inlet water hardness at installation site Default hardness setting is 10 grains ppm for metric e To change hardness press SET to make the setting flags Use the UP and DOWN buttons to scroll to the correct hardness Press SET to accept the entered hardness value The control will return you to the normal operation mode Initial system programming is now complete The control will return to normal operation mode if a button is not pushed for 30 seconds For system start up procedure including purging the mineral tank refilling the regenerant tank and drawing regenerant see the system start up procedure in the Dealer Installation and Service Manual Page 19 PLACING CONDITIONER INTO OPERATION Conditioner Start Up After you have performed the previous initial power up steps you will need to place the conditioner into operation Follow these steps carefully as they differ from previous Autotrol valve instructions
16. d let the system stand for about five minutes This will allow any air trapped to escape from the tank 5 Add water to the regenerant tank initial fill conditioner only A With a bucket or hose add approximately 4 gallons 15 liters of water to the regenerant tank If the tank has a salt platform in the bottom of the tank add water until the water level IS approximately 1 inch 25 mm above the platform Page 20 NOTE We recommend that you do not put regenerant into the tank until after the control valve has been put into operation With no regenerant in the tank it is much easier to view water flow and motion in the tank 6 Engage the refill cycle to prime the line between the regenerant tank and the valve conditioner only A Slowly open the main water supply valve again to the fully open position Be sure not to open too rapidly as that would push the media out of the media tank B Advance the controller to the Refill position From cycle C1 Backwash press and hold the SET button This will display the current cycle While pressing the SET button press UP to advance to the next cycle Continue to advance through each cycle until you have reached cycle C8 Refill NOTE As you advance through each cycle there will be a slight delay before you can advance to the next cycle The hourglass icon will light while the camshaft is indexing There may be a pause at cycle C4 System Pause This cycle allows the wat
17. e controller to lose the time and day settings When power is restored the day and time settings must then be re entered The 700 Series controller is available in two power configurations The North America controller operates on 60 Hz If the incoming power is 50 Hz the North American controller will not function The error code ERR 2 will show on the display The World controller will sense the input power as 50 or 60 Hz and operate accordingly Controller Location Page 10 The 700 Series controllers are designed to be mounted on the valve or attached to a flat surface Installations that do not provide easy access to the valve can have the controller mounted for remote operation To enable mounting for remote operation the wiring harness can be extended up to 50 feet 15 m with a minimum 22 gauge wire CAMSHAFT The front end of the camshaft has an indicator cup The cup has slots in the outer periphery and numbers on the inside face Figure 12 The numbers can be seen with the cover off from the front over the top of the controller The number at the top indicates which regeneration cycle is currently in progress Figure 12 Camshaft Front End for 255 263 and 268 valve bodies Treated Water Indicator normal operation Treated Water Slot The corresponding slot for the number is positioned at the optical sensor which is approximately 90 degrees out of phase Regeneration Cycle Indicators CO Treated
18. er air pressure to equalize on each side of the valve discs before moving on The hourglass will not be visible indicating that the system is paused eu mo Tu we m ea same C With the water supply completely open when you arrive at cycle C8 Refill the controller will direct water down through the line to the regenerant tank Let the water flow through the line until all air bubbles have been purged from the line D Do not let the water flow down the line to the tank for more than one to two minutes or the tank may overfill E Once the air is purged from the line press the SET button and the UP button simultaneously to advance to cycle CO Treated Water position 7 Draw water from the regenerant tank A From the treated water position cycle CO advance the valve to the draw regenerant position Hold the REGEN button down for five seconds The controller will begin a manual regen and advance the control valve to the cycle C1 Backwash Press the SET and UP button to advance to cycle C2 Draw B With the controller in this position check to see that the water in the regenerant tank is being drawn out of the tank The water level in the tank should recede very slowly C Observe the water being drawn from the regenerant tank for at least three minutes If the water level does not recede or goes up check all hose connections C2 should be displayed 8 If the water level is receding from the regenerant tank you can the
19. gpm 18 2 Lpm Blending Valve Kit 900 700 Series Top Plate Drain Line Flow Control Drain Line Flow Control 5 gpm 19 Lpm Drain Line Flow Control 6 gpm 22 5 Lpm Drain Line Flow Control 7 gpm 26 5 Lpm Drain Line Flow Control 8 gpm 30 Lpm Drain Line Flow Control 9 gpm 34 Lpm Drain Line Flow Control 10 gpm 38 Lpm Motor Optical Cable Assembly 700 Series Controller Screen Cap Assembly w O Ring Qty Code 1 1 9 10A 10B 11 12 13 15 16 17 Part No 1030408 1030409 1030410 1030411 1030412 1030413 1035736 1035737 1035738 1035739 1035884 1032978 1032985 1000222 1243510 1030502 1030334 1002449 1010428 1000269 1035622 1041174 1001606 1001670 1001608 1001613 1001614 1001615 1001769 1001603 1001604 Description Qty Injector High Efficiency Options E Injector High Efficiency Yellow F Injector High Efficiency Peach G Injector High Efficiency Tan H Injector High Efficiency Lt Purple J Injector High Efficiency Lt Blue K Injector High Efficiency Pink L Injector High Efficiency Orange M Injector High Efficiency Brown N Injector High Efficiency Green Q Injector High Efficiency Purple R Injector High Efficiency Dark Gray Plugged Injector for 263 Filter Plugged Injector Cap Regenerant Refill Controlle
20. gure 8 Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the conditioner OVERFLOW LINE CONNECTION not used with 3 cycle filter system In the event of a malfunction the regenerant TANK OVERFLOW will direct overflow to the drain instead of spilling on the floor This fitting should be on the side of the cabinet or regenerant tank Most tank manufacturers include a post for the tank overflow connector To connect the overflow line locate hole on side of tank Insert overflow fitting into tank and tighten with plastic thumb nut and gasket as shown Figure 9 Attach length of 1 2 inch 1 3 cm I D tubing not supplied to fitting and run to drain Do not elevate overflow line higher than overflow fitting Do not tie into drain line of control unit Overflow line must be a direct separate line from overflow fitting to drain sewer or tub Allow an air gap as per drain line instructions Figure 9 Overflow Line Connection Overflow Fitting Drain Tubing Secure hose in place Air Gap WA D a Drain REGENERANT LINE CONNECTION not used with 3 cycle filter system The regenerant line from the tank connects to the valve Make the connections and hand tighten Be sure that the regenerant line is secure and free from air leaks Even a small leak may cause the regenerant line to drain out and the conditioner will not draw regenerant from the
21. ical Do not use petroleum based lubricants such as Vaseline oils or hydrocarbon based lubricants Use only 100 silicone lubricants e All plastic connections should be hand tightened Teflon tape may be used on connections that do not use an O ring seal Do not use pliers or pipe wrenches e All plumbing must be completed according to local codes e Soldering near the drain line should be done before connecting the drain line to the valve Excessive heat will cause interior damage to the valve e Observe drain line requirements Do not use lead based solder for sweat solder connections Page 2 The drain line must be a minimum of 1 2 inch diameter Use 3 4 inch pipe if the backwash flow rate is greater than 7 GPM 26 5 Lpm or the pipe length is greater than 20 feet 6 m Do not support the weight of the system on the control valve fittings plumbing or the bypass It is not recommended to use sealants on the threads Use Teflon tape on the threads of the 1 inch NPT elbow the drain line connections and other NPT threads Teflon is a trademark of E I duPont de Nemours General Observe all warnings that appear in this manual Keep the media tank in the upright position Do not turn upside down or drop Turning the tank upside down will cause media to enter the valve e Operating ambient temperature is between 34 F 1 C and 120 F 49 C e Operating water temperature is between 34 F 1 F and 100
22. low 3 cycle filter SU MO TU WE TH FA SA DAYS EF Page 17 NOTE If the controller was incorrectly set as a conditioner instead of a filter press the DOWN button and SET button for five seconds to display resin volume Press and hold the SET button for five seconds to reset the resin volume to Use the UP or DOWN buttons to increment the display to F Press SET wv uo Tu we ti ans Jet 2 Program Time of Day Time amp Day mnie ILL Capaety Hardness e While 12 00 is blinking set the correct time of day e Use the UP and DOWN buttons to scroll to the correct time of day PM is indicated AM is not indicated Press SET to accept the correct time of day and advance to the next parameter wu uwumane Step 3 Set Day of Week Time amp Day Regan Time Day Ball Capaelty Hardness SU MO TU SU MO TU WE TH FA 34 DAYS P Press SET to make the arrow under SU flash Use the UP and DOWN buttons to advance the arrow until it is under the correct day of week Press SET to accept and advance to the next parameter After steps 1 3 the controller will operate most systems Proceed to step 4 if further adjustments to your system s programming is needed Step 4 Set Regen Time e 2 00 AM is the default time of regeneration To acept this time press the DOWN button to move to step 5 e To change the regen time press SET causing 2 00 to flash
23. m Regenerant Refill Controller No Ball 1 Regenerant Refill Controller Air Check Kit 1 Air Check Kit 3 8 inch male Air Check Kit 14 inch male Module Sensor Photo Interrupter Motor w Spacer amp Pinion 700 Series 1 Controller 12 V 50 60 Hz Ball Flow Control 1 New to Old Style Aircheck 1 Adapter Page 27 SECTION H PERFORMA VALVE EXPLODED VIEW Warning Do not use the flow control ball with 10A Page 28 PERFORMA PARTS LIST Code Part No 1035807 1235338 1235339 1236246 1235352 1237402 1237403 1237404 1237405 1237406 1000209 1000210 1000211 1000212 1000213 1000214 1000215 1041196 1030355 1030356 1030357 1030358 1030359 1030360 1235269 1000226 Description Valve Assembly w o Flow Controls Top Plate 268 700 Series Valves Valve Disc Spring One Place Performa Valve Cover Valve 255 Performa 700 860 Series Controller Performa Logix Camshafts Cam 263 268 700 860 Series Valve STD Black Cam 269 700 860 Series Valve STD Green Cam 273 700 860 Series Valve STD Gray Cam 273 700 860 Series Valve TWIN insert Cam 278 700 860 Series Valve STD Brown Cam 278 700 860 Series Valve TWIN Tan insert Drain Control Assembly No 7 1 2 gpm 4 5 Lpm No 8 1 6 gpm 6 1 Lpm No 9 2 0 gpm 7 6 Lpm No 10 2 5 gpm 9 5 Lpm No 12 3 5 gpm 13 2 Lpm No 13 4 1 gpm 15 5 Lpm No 14 4 8
24. m s set resin volume or F mode will be displayed 3 Ifa history value other the HO is displayed use the UP button to scrollthrough the settings until HO is displayed 4 To reset the control press and hold SET for 5 seconds 5 The control will be reset to an unprogrammed state 6 Goto Initial Set up section to reprogram control WARNING Resetting the control will delete all information stored in its memory This will require you to reprogram the control completely from the initial power up mode History Values 0 Description Range H3 Water used today in gallons m since Time of 0 65536 gallons or 0 6553 6 m Regeneration All further programming or set up instructions can be found in the Dealer Installation and Service Manual P N 1255652 Page 23 SECTION F MAINTENANCE AND SERVICE VALVE SERVICE Cover Slots Wiring Harness The cover provides protection for the controller wiring and other components This cover will be removed for most service and maintenance When installed the cover provides NEMA 3 water protection This protects from falling water up to 30 degrees from vertical To remove cover 1 Grasp side edges toward rear of the valve 2 Pull outwards until the slots in the cover clears the projections on the top plate 3 Lift up on the rear and pull forward to clear the control module To install cover 1 Position cover to be low in front and unde
25. metric demand controls in the event of a power failure All programmed parameters are stored in the 700 Series static memory and will not be lost in the event of a power failure These settings are maintained separately from the time and day settings Motor The 700 Series controller uses a standard 12 volt AC motor that works with either 50 Hz or 60 Hz The same motor is used worldwide and does not need to be changed for different power conditions Power 700 Series controllers are available in two power configurations 1 The North American model requires 60 Hz input The controller will display USA units when power is first applied 2 The World model accepts either 60 or 50 Hz input and will automatically adjust measurement units when power is first applied Information entered or calculated by the controller is stored in two different ways A static memory will store Media volume Regenerant setting Time of regeneration Days between regeneration Filter mode A dynamic memory with 8 hour retention will store Current day of week Running clock NOTE Water flow to the valve can be turned on or bypassed when the controller is powered up for the first time Page 13 Variable Reserve Function The 700 Series metered demand volumetric controllers 760 and 762 are designed to have a variable reserve feature This feature automatically adjusts the reserve to the end user s water usage schedule A variable reserve s
26. n 20 feet from the drain Use an appropriate adapter fitting to connect 1 2 inch 1 3 cm plastic tubing to the drain line connection of the control valve 2 Ifthe backwash flow rate exceeds 5 gpm 22 7 Lpm or if the unit is located 20 40 feet 6 1 12 2 m from drain use 3 4 inch 1 9 cm tubing Use appropriate fittings to connect the 3 4 inch tubing to the 3 4 inch NPT drain connection on valve 3 The drain line may be elevated up to 6 feet 1 8 m providing the run does not exceed 15 feet 4 6 m and water pressure at the conditioner is not less than 40 psi 2 76 bar Elevation can increase by 2 feet 61 cm for each additional 10 psi 69 bar of water pressure at the drain connector 4 Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection This will provide an adequate siphon trap Where the drain empties into an overhead sewer line a sink type trap must be used Secure the end of the drain line to prevent it from moving Figure 8 Drain Line Connection Air Gap NOTE Waste connections or drain outlets shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 1 inch 25 mm whichever is larger Page WARNING Never insert drain line directly into a drain sewer line or trap Fi
27. n advance the controller back to the treated water CO position by pressing SET and the UP buttons simultaneously to advance the controller to the CO position Page 21 9 Finally turn on a faucet plumbed after the water conditioner Run the faucet until the water runs clear Things You Might Need to Know e When the controller is first plugged in it may display a flashing hourglass and the message Err 3 this means that the controller is rotating to the home position If the Err 2 is displayed check that the incoming power frequency matches the controller The North American controller will not run with 50 Hz input e The preset default time of regeneration is 2 00 AM English or Metric The World controller senses the electrical input and decides which is needed The North American controller only runs on 60 Hz and defaults to English units e The 700 Series controller can be programmed to regenerate on specific days of the week If electrical power is not available the camshaft can be rotated counterclockwise by hand if the motor is removed e The 700 Series controllers send commands to the motor for camshaft movement However water pressure flow are required during the regeneration cycle for backwash purge and refill and brine draw to actually take place Make sure control power source is plugged in The transformer should be connected to a non switched power source e You can start programming at the beginning
28. nnection Controller Identification LCD Display Se AC Adapter _ low voltage Ea Input min 2S SEES 5 0 aL m Main Motor amp Optical Sensor A Connection F Zn p _ _ Le ar i Down Button Manual Regen Buttor 740 760 742 762 Turbine Input or Dry Contact Signal Input set Button Up Button LOCATION SELECTION Location of a water treatment system is important The following conditions are required Level platform or floor Room to access equipment for maintenance and adding regenerant salt to tank Ambient temperatures over 34 F 1 C and below 120 F 49 C Water pressure below 120 psi 8 27 bar and above 20 psi 1 4 bar In Canada the water pressure must be below 100 psi 6 89 bar Constant electrical supply to operate the controller Total minimum pipe run to water heater of ten feet three meters to prevent backup of hot water into system Local drain for discharge as close as possible Water line connections with shutoff or bypass valves Must meet any local and state codes for site of installation Valve is designed for minor plumbing misalignments Do not support weight of system on the plumbing Be sure all soldered pipes are fully cooled before attaching plastic valve to the plumbing Page 4 OUTDOOR LOCATIONS When the water conditioning system is installed outdoors several items must be considered Moisture The valve and 700 controller are rated for NEMA 3 locatio
29. ns Falling water should not affect performance The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures If it is necessary to locate the conditioner in direct sunlight a protective outdoor cover over the valve and controller is necessary Temperature Extreme hot or cold temperatures will cause damage to the valve or controller Freezing temperatures will freeze the water in the valve This will cause physical damage to the internal parts as well as the plumbing High temperatures will affect the controller The display may become unreadable but the controller should continue to function When the temperature drops down into normal operating limits the display will return to normal A protective cover should assist with high temperature applications Insects The controller and valve have been designed to keep all but the smallest insects out of the critical areas Any holes in the top plate can be covered with a metal foil ductwork tape The top cover should be installed securely in place e Wind The 700 Series cover is designed to withstand a 30 mph 48 Kph wind when properly installed on the valve Page 5 WATER LINE CONNECTION b
30. ot for turbine wire 4 Feed the wire through the opening on the front of the top plate 5 If installing the motor harness the connector to the optical sensor can be clipped in place 6 Connect the harness to the back of the controller NOTE If using both a motor and turbine cable harness install the smaller motor cable first Install the larger turbine cable second This will lock the motor cable beneath in the wire management clips Page 25 SECTION G 255 VALVE EXPLODED VIEW Warning Do not use flow control ball with 18A 4 gt Page 26 255 PARTS LIST Code Part No 1 1000232 2 1033784 3 1010429 4 1010428 5 1235340 6 1235341 7 1236246 8 1001404 9 1040459 10 1001986 j 1000250 1041196 11 1031402 1031403 1031404 1031405 1031406 1031407 1006093 12 1235363 1236251 13 1235269 Not shown Description 255 Valve Assembly w o Flow Controls 255 Tank Adaptor New Style O Ring BIN O Ring EP Top Plate 255 Valve 700 860 Series Controller Spring One Piece 255 Valve Cover Valve 255 Performa 700 860 Series Controller O Ring Group Tank Adaptor O Ring Group Piping Boss 13 16 inch Rubber Insert Optional Valve Disk Kit Standard Blending Valve Kit 900 700 Series Top Plate Locking Bar English Language Locking Bar French Language Locking Bar German Language Locking Bar Italian Language Locking Bar J
31. r No Ball 1 Regenerant Refill Controller Ball Refill Flow Control Plugged Refill Flow Control for 263 Valve Drain Fitting Elbow 3 4 inch hose 1 barbed O Ring 1 Injector Cap with O Ring 1 Tank Ring 1 Valve Disc Kit Standard Plumbing Adapter Kits 1 inch Copper Tube Adapter Kit 1 inch Copper Tube Adapter Kit 22 mm Copper Tube Adapter Kit Ya inch CPVC Tube Adapter Kit 1 inch CPVC Tube Adapter Kit 25 mm CPVC Tube Adapter Kit Ya inch NPT Plastic Pipe Adapter Kit 1 inch NPT Plastic Pipe Adapter Kit Ya inch BSPT Plastic Pipe Adapter Kit Page 29 Not shown Page 30 18 19 20 1001605 1001611 1001610 1001612 1235373 1235361 1001986 1 inch BSPT Plastic Pipe Adapter Kit Ya inch BSPT Brass Pipe Adapter Kit 1 inch NPT Brass Pipe Adapter Kit 1 inch BSPT Brass Pipe Adapter Kit Module Sensor Photo Interrupter Motor w Spacer amp Pinion 700 Series Controller 12 V 50 60 Hz 13 16 inch Rubber Insert Optional SECTION I CONTROLLER Code 740 Control Part No 1242146 1242146 1242163 1242166 TBD 1235269 1235373 1235361 1000810 1000811 1000812 1000813 1000814 1030234 1235448 Not shown Description Qty Electronics 1 Modules Controllers Logix 740 Controller Logix 740 F Controller Logix 760 Controller Logix 760F Controller Logix 742 Controller w Chlorine Generator Electrical Components Motor Lptical Cable
32. r the bottom edge of the control module 2 The cover will hook on the bottom of the controller and drop down over the camshaft 3 To finish grasp the side edges and pull outward to clear the projections on the top plate 4 Drop down until the cover snaps in place The wiring harnesses are designed to fit one way The connectors are unique to the port they plug into The wires are held in place by clips and the connectors latch in place Figure 1 Wire Harness Routing Page 24 Do not run wires through holes in topplate er tte rT ses QO A LT M oe or DE PLT TL CLIP ES urbine To remove a wiring harnesses 1 Disconnect power to the unit Latch 2 Remove cover ae 3 Remove controller 4 Remove connections by squeezing the latch on the connector and pulling out 5 Pull the harness out of the clips on the top plate Slots for Motor and Turbine Hamess NOTE Start at the back of the valve and work toward the controller This will place any slack behind the controller Slack or loose wires can become tangled in the camshaft Slot for motor and transformer 1 Depending on which harness is being installed plug the connector into the motor or turbine 2 Route the harness through the opening at the back of the top plate 3 Place the harness into the clips on the top plate Do not leave any slack Put the motor wire in first then the turbine sensor cable second Sl
33. un press REGEN again to initiate a second manual regeneration An X2 symbol will be displayed indicating a second regeneration will follow the first regeneration During a Regeneration Total regen time remaining Page 16 A C is displayed to show current cycle Total regen time remaining id displayed on screen Press and hold SET to show current cycle time remaining To Advance Regeneration Cycles Press and hold SET showing current cycle time Simultaneously press SET and UP to advance one cyc e An hourglass will display while cam is advancing When can reaches next cycle C2 will be displayed Repeat SET and UP to advance through each cycle Press and hold SET and UP for 5 seconds to cancel regen Hourglass will flash once cancelled Camshaft will advance to home may take 1 to 2 minutes Regeneration Cycles C1 Backwash C2 Regeneration Draw Slow Rinse not used in filter mode C3 Slow Rinse not used in filter mode C4 System Pause to repressurize tank C5 Fast Rinse cycle 1 C6 Backwash cycle 2 not used in filter mode C7 Fast Rinse cycle 2 not used in filter mode C8 Regenerant Refill not used in filter mode 700 SERIES INITIAL POWER UP Initial Power Up Camshaft proceeds to HOME position SU MO TU WE TH FR 3A DAYS e At initial power up the camshaft will need to rotate to the HOME in service position email e Camshaft may take 1 to 2 minutes to return
34. ypass valve system should be installed on all water conditioning systems Bypass valves isolate the conditioner from the water system and allow unconditioned water to be used Service or routine maintenance procedures may also require that the system is bypassed Figures 4 5 and 6 show the three common bypass methods Figure 4 Autotrol Series 256 bypass for use with 255 valve body Figure 5 mn Figure 6 Typical Globe Valve Bypass System Normal Operation In Bypass Water Conditioner Conditioner WARNING The inlet water must be connected to the inlet port of the valve When replacing non Autotrol valves the inlet and outlet may be reversed It is also possible for the plumbing to be installed in an opposite order Do not solder pipes with lead based solder WARNING Do not use tools to tighten plastic fittings Over time stress may break the connections When the 1265 or 256 bypass valve is used only hand tighten the nuts Page 6 WARNING Do not use petroleum grease on gaskets when connecting bypass plumbing Use only 100 silicone grease products when installing any plastic brand valve Non silicone grease may cause plastic components to fail over time DRAIN LINE Drain Line Connection NOTE Standard commercial practices are expressed here Local codes may require changes to the following suggestions Check with local authorities before installing a system 1 The unit should be above and not more tha
35. ys a sequence number or a value History Values The number displayed by 23 identifies which history value is currently displayed Parameter Displayed only in Level II Programming The number displayed by 23 identifies which parameter is currently displayed Cycle The number displayed by 23 is the current cycle in the regeneration sequence Hardness setting only used with 760 and 762 controllers Capacity display shows estimated system capacity Page 15 KEYPAD Buttons Figure 14 DOWN For Regeneration DOWN arrow Generally used to scroll down or increment through a group of choices SET Used to accept a setting that normally becomes stored in memory Also used together with the arrow buttons UP arrow Generally used to scroll up or increment through a group of choices Regenerate Used to command the controller to regenerate Also used to change the lock mode NOTE If a button is not pushed for thirty seconds the controller returns to normal operation mode Pushing the regenerate button immediately returns the controller to normal operation REGENERATION MODES To Initiate a Manual Regeneration Press REGEN once for delayed regeneration System will regenerate at next set regen time 2 00 AM A flashing regen recycle symbol will be displayed Press and hold REGEN for 5 seconds to initiate immediate manual regeneration A solid regen symbol will be displayed After immediate regeneration has beg

255 and Performa Valve 740-760 Control - Owner`s Manual

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