EXTERIOR & INTERIOR
Contents
1. 8 Seat memory switch if equipped 9 Power window lock switch assembly 10 Armrest 11 Front door handle bracket Removal 1 Remove power window switch assembly e Disconnect harness connectors 2 Remove pull handle escutcheon Remove pull handle cover and remove screw 4 Lift armrest upward to release clips and remove armrest e Remove screws behind armrest 5 Remove memory seat switch if equipped e Disconnect harness connector 2 Revision February 2007 El 25 2006 Pathfinder DOOR FINISHER 6 Release clips and remove door finisher e Disconnect lock cable and handle cable from door handle assembly Refer to BL 95 FRONT DOOR LOCK 7 Remove pull handle lock lever assembly Installation Installation is in the reverse order of removal REAR DOOR SEC 820 825 4 0 0 4 35 LIIA2911E 1 Rear door 2 Pull handle escutcheon 3 Pull handle cover 4 Metal clip 5 Power window switch assembly 6 Tweeter cover 7 Armrest 8 Rear door finisher 9 Rear door handle bracket Removal 1 Remove power window switch assembly e Disconnect harness connector 2 Remove pull handle cover e Remove screw behind pull handle cover 3 Remove pull handle escutcheon 4 Lift upward to release clips and remove armrest e Remove screws behind armrest 5 Release the clips and remove rear door finisher e Disconnect the rear door tweeter Installation Installation is in the reverse order of removal Revision2. BODY SECTION E EXTERIOR amp INTERIOR CONTENTS PRECAUTIONS csscsccssteceedacnasncnceteacivetincednmicutnetivareds 3 FRONT GRILLE iisieciicarticecdanccseterccedunieemivennacaien Service Note rinos a a a E EAT ANRE Te 3 Removal and Installation Precautions for Supplemental Restraint System REMOVA eonenna EEE E EEEE E SRS AIR BAG and SEAT BELT PRE TEN INSTALLATION tA coc seek eee leh ieee SIONER ceee a aN a E N A Os COWL TOP a a e era reao aa de ee ccutacetenendeatass PREPARATION cccsccsceseceecceesueenseeceeecusseeeeeeeeseaeees 4 Removal and Installation Special Service Tools ccccsssscceceeeeseeeeeeeessseseeees 4 PIE IWIOWAL sooro ste are a EARE Commercial Service Tools ccccccceseeeeeeceeeeeeeeeeees 4 INSTALLATION e eile cheeky cde ec ecan a iat SQUEAK AND RATTLE TROUBLE DIAGNOSES 5 FRONT FENDER uuu ce ceecseeseesesseceeeseeseseusees WOK FIOW ceattsecicece tui Baer ced cea haces a 5 Removal and Installation CUSTOMER INTERVIEW annen 5 REMOVAL cctospsevicens ceria N a DUPLICATE THE NOISE AND TEST DRIVE 6 INSTALLATION irinenn a acces CHECK RELATED SERVICE BULLETINS 6 LICENSE LAMP FINISHER ccecsssccesesseeeeees 19 LOCATE THE NOISE AND IDENTIFY THE Removal and Installation ees eeeeeeeeeeeeanes 19 ROOT CAUSE 43 E ae eee 6 REMOVAL Secs nec leg E ar ose tae 19 REPAIR THE GAUSE sciatic eas 6 INSTALLATION erneer eh 19 CONFIRM THE REPAIR ceceeec
3. February 2007 El 26 2006 Pathfinder BODY SIDE TRIM BODY SIDE TRIM PFP 76913 Components EIso07u4 SEC 678 769 Front A Ko 5 8 0 59 51 a 4 0 4 35 g 5 8 0 59 51 N m kg m in Ib LIA1786E 1 Center pillar upper finisher 2 Center pillar assist grip 3 Rear door welt 4 Rear kick plate 5 Access cover Passenger side only 6 Center pillar lower finisher 7 Front kick plate 8 Lower dash side finisher 9 Clip 10 Front door welt 11 Front pillar lower finisher 12 Front pillar upper finisher 13 Front pillar assist grip 14 RH side demister grille 15 Molded plastic clip 16 Metal clip 17 Garnish CAUTION e Wrap the tip of flat bladed screwdriver with a cloth when removing metal clips from finishers e When removing or installing body side welts do not allow butyl seal to come in contact with pillar finisher Revision February 2007 El 27 2006 Pathfinder BODY SIDE TRIM Removal and installation gemis LOWER DASH SIDE FINISHER Removal 1 Remove push pin from lower dash side finisher 2 Remove front kick plate from center pillar lower finisher 3 Remove lower dash side finisher and front kick plate together 4 Remove lower dash side finisher from front kick plate Installation Installation is in the reverse order of removal CENTER PILLAR LOWER FINISHER Removal 1 Remove seat belt anchor Refer to SB 3 Removal and Installation of Front Seat Belt e On RH side d
4. be visible or not fit Note Will only last a few months SILICONE SPRAY Use when grease cannot be applied DUCT TAPE Use to eliminate movement CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle Operate the vehicle under the same conditions as when the noise originally occurred Refer to the notes on the Diagnostic Worksheet Generic Squeak and Rattle Troubleshooting E1s007T0 Refer to Table of Contents for specific component removal and installation information INSTRUMENT PANEL Most incidents are caused by contact and movement between The cluster lid A and instrument panel Acrylic lens and combination meter housing Instrument panel to front pillar garnish Instrument panel to windshield Instrument panel mounting pins Wiring harnesses behind the combination meter A C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise Most of these incidents can be repaired by apply ing felt cloth tape or silicone spray in hard to reach areas Urethane pads can be used to insulate wiring har ness CAUTION Do not use silicone spray to isolate a squeak or rattle If you saturate the area with silicone you will not be able to recheck the repair CENTER CONSOLE Components to pay attention to include 1 Shifter assembly cover to finisher 2 A C contr
5. 35 o N m kg m in Ib LIIA1783E Revision February 2007 El 32 2006 Pathfinder LUGGAGE FLOOR TRIM 1 Metal clip 2 Garnish 3 Luggage side upper finisher RH 4 Luggage side lower finisher RH 5 Cup holder and tray 6 Access cover 7 Luggage side lower finisher LH 8 Cup holder 9 Storage bin 10 Access cover 11 Side cargo net 12 Luggage side upper finisher LH 13 Coat hook Luggage Trim Floor SEC 850 4 0 0 4 35 o N m kg m in Ib LIIA1784E 1 Floor storage bin 2 Flipper panel 3 Storage tray 4 Luggage floor board latch 5 Luggage floor board 6 Tailgate kick plate 7 Cargo net Revision February 2007 El 33 2006 Pathfinder LUGGAGE FLOOR TRIM Removal and Installation Senna REMOVAL 1 oo eS ee SY 9 10 11 12 13 14 15 Remove the 2nd and 3rd row seat belts Refer to SB 3 SEAT BELTS Remove the third row seat belt buckles Refer to SB 3 SEAT BELTS Remove the third row seat assembly Refer to SE 96 Third Row Remove the rear door kick plates refer to El 27 BODY SIDE TRIM Remove the tailgate kick plate Disconnect the door open close link Refer to BL 99 BACK DOOR LOCK Remove the cargo net hooks Remove the LH and RH luggage side lower finishers e Disconnect the power point on the RH side Remove the LH and RH coat hooks Remove the LH and RH luggage side upper finishers Remove the cargo net hooks LH RH Remove the luggage floor board Remove the flipper pa
6. and positive battery terminals in advance 1 Disconnect the negative and positive battery terminals then wait at least 3 minutes Remove body side trim panels Refer to El 27 BODY SIDE TRIM Remove luggage floor trim upper panels Refer to El 32 LUGGAGE FLOOR TRIM Remove sun visor assemblies both LH and RH Remove sun visor holders LH and RH Gr de Ie Revision February 2007 EI 30 2006 Pathfinder HEADLINING 6 Remove sunroof welt if equipped 7 Remove DVD video monitor assembly if equipped Refer to AV 77 VIDEO MONITOR e Disconnect harnesses 8 Remove assist grips 9 Remove the screws and the front roof console e Disconnect harness 10 Remove the center room and rear room lamp assemblies 11 Remove rear upper overhead duct if equipped Refer to ATC 152 REAR OVERHEAD DUCTS 12 Remove headlining NOTE Use an assistant to steady the headlining while lowering from roof e Remove clips from center of headlining e Remove clips from rear of headlining e Disconnect rear washer tube at front connection allow to drain e Disconnect harnesses and rear washer tube rear connections 13 Remove assist grip brackets from roof INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 31 2006 Pathfinder LUGGAGE FLOOR TRIM LUGGAGE FLOOR TRIM PFP 84999 Components Eisoorue Luggage Trim Side SEC 850 4 0 0 4 35 H Q o 4 0 0 4
7. ccccecseeeeeseeeeeeeenes 34 KIGK PLATES ornet tore e EENE 28 REMOVAL aeaaea rr r etai 34 FLOOR TRIM sosccssc i ctclcesavacinciccbaaunarad ceboecusuweanedauteasueuss 29 INSTALLATION ooo c ceceeceeeceeeeeeeeceeeeeseeseeeeeeneeeeees 34 Removal and Installation ccccceeseeeeeeeeeeeeeeeees 29 BACK DOOR TRIM uu ccscceceeecescneeseeseceeeeeeseeuseesees 35 REMOVAL e ote ca nr bein At 29 Removal and Installation cc ccecceceeseeeseeee eee enes 35 INSTALLATION sxe nescence detec eilee 29 REMOVAL e ike Sele a ieee conan lite 35 INSTALLATION nor cc eoseies enaner aa 35 Revision February 2007 El 2 2006 Pathfinder PRECAUTIONS PRECAUTIONS PFP 00001 Service Notice E1s00773 e When removing or installing various parts place a cloth or padding on the vehicle body to prevent scratches e Handle trim molding instruments grille etc carefully during removing or installing Be careful not to soil or damage them Apply sealing compound where necessary when installing parts When applying sealing compound be careful that the sealing compound does not protrude from parts e When replacing any metal parts for example body outer panel members etc be sure to take rust pre vention measures Precautions for Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TENSIONER EISOO7TK The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE TENSIONER used along with a front seat belt help
8. depending upon the person A noise that you may judge as acceptable may be very irritating to the customer e Weather conditions especially humidity and temperature may have a great effect on noise level Revision February 2007 EI 5 2006 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES DUPLICATE THE NOISE AND TEST DRIVE If possible drive the vehicle with the customer until the noise is duplicated Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise This information can be used to duplicate the same conditions when you confirm the repair If the noise can be duplicated easily during the test drive to help identify the source of the noise try to dupli cate the noise with the vehicle stopped by doing one or all of the following 1 Close a door Rev the engine Use a floor jack to recreate vehicle twist At idle apply engine load electrical load A T in drive position Raise the vehicle on a hoist and hit a tire with a rubber hammer Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs If it is difficult to duplicate the noise drive the vehicle slowly on an undulating or rough road to stress the vehicle body CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom check ASIST for Technical Service Bulletins TSBs related to that concern or symptom If a TSB relates to t
9. e with the customer e After identifying the type of noise isolate the noise in terms of its characteristics The noise characteristics are provided so the customer service adviser and technician are all speaking the same language when defining the noise e Squeak Like tennis shoes on a clean floor Squeak characteristics include the light contact fast movement brought on by road conditions hard sur faces higher pitch noise softer surfaces lower pitch noises edge to surface chirping e Creak Like walking on an old wooden floor Creak characteristics include firm contact slow movement twisting with a rotational movement pitch dependent on materials often brought on by activity e Rattle Like shaking a baby rattle Rattle characteristics include the fast repeated contact vibration or similar movement loose parts missing clip or fastener incorrect clearance e Knock Like a knock on a door Knock characteristics include hollow sounding sometimes repeating often brought on by driver action e Tick Like a clock second hand Tick characteristics include gentle contacting of light materials loose components can be caused by driver action or road conditions e Thump Heavy muffled knock noise Thump characteristics include softer knock dead sound often brought on by activity e Buzz Like a bumble bee Buzz characteristics include high frequency rattle firm contact e Often the degree of acceptable noise level will vary
10. eeeeeeeeeeeeeeeeees 7 FENDER PROTECTOR au ceccsscceeeseeceeeseseeeeeeseeesees 20 Generic Squeak and Rattle Troubleshooting 7 GOMPONGIIS aaisen EERE En 20 INSTRUMENT PANEL nonnene 7 Removaland Installation of Front Fender Protector 21 CENTER CONSOLE stole wales eet 7 REMOVAL tree cnkaeier aoe kee Se ees 21 DOORS a e a A Ek 7 INSTALLATION srchctrerectettc secant ttre canleuntnc tas 21 TRUNK r e es non Gate 8 Removal and Installation of Rear Fender Protector 21 SUNROOF HEADLINING nsen 8 PREMO ATA EEE E EES 21 OVERHEAD CONSOLE FRONT AND REAR 8 INSTALLATION osista vere dt cen htes sa eta 21 SEAS E E EA E E E 8 RUNNING BOARDS cc cceccectesccecceseesseeeseneeseeenes 22 WINDER AOOD ecu oicedelec tice Medias aul angantia 8 Removal and Installation ccc cecseeeeeeseeeeeeeees 22 Diagnostic Worksheet ccccccsseeeeeeeeeeeneeeeeeeeeees 9 REMOVAL esere e a seis 22 CLIP AND FASTENER ccccseeceeceeccescceseeseeeeeueees 11 INSTALLATION c 25 Scieticiteiace einen 22 Clip and Fastener sccccesteeionedcaccanpndadsaniecassasstseiageiednes 11 ROOF RACK oraa scene cepavaceccusnenastvavevenscassscmeueetoess 23 FRONT BUMPER cccceeceesssceseeeceeceeeeeeueceeenenaes 14 Removal and Installation 0 0 eecceeeceeseeeeeeenes 23 Removal and Installation 20 0 0 cceceeecesseeeeeeeeeees 14 PREIWIOW Ale crcsinteavs seccaecse aches E E 23 REM OVA Je cato be centlaa twee a RAA 14 INSTALLATION virinan e storeeeam
11. ent Moore No Description Tool name Locating the noise J 39570 Chassis ear SBT839 Repairing the cause of noise J 43980 NISSAN Squeak and Rattle kit SBT840 Commercial Service Tools EIS007TM Kent Moore No Description Tool name J 39565 Locating the noise Engine ear SIIAO995E Revision February 2007 EI 4 2006 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP 00000 Work Flow EIS007TN Customer Interview Duplicate the Noise and Test Drive Check Related Service Bulletins Locate the Noise and Identify the Root Cause Repair the Cause Confirm Repair OK Inspection End SBT842 CUSTOMER INTERVIEW Interview the customer if possible to determine the conditions that exist when the noise occurs Use the Diag nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer s comments refer to El 9 Diagnostic Worksheet This information is necessary to duplicate the conditions that exist when the noise occurs e The customer may not be able to provide a detailed description or the location of the noise Attempt to obtain all the facts and conditions that exist when the noise occurs or does not occur e f there is more than one noise in the vehicle be sure to diagnose and repair the noise that the customer is concerned about This can be accomplished by test driving the vehicl
12. f the noise or rattle In addition please indicate the conditions which are present when the noise occurs LAIA0072E Revision February 2007 El 9 2006 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET page 2 Briefly describe the location where the noise occurs Il WHEN DOES IT OCCUR please check the boxes that apply E Anytime LI After sitting out in the rain C 1st time in the morning LJ When it is raining or wet L Only when it is cold outside O Dry or dusty conditions L Only when it is hot outside Cl Other Ill WHEN DRIVING IV WHAT TYPE OF NOISE O Through driveways E Squeak like tennis shoes on a clean floor LI Over rough roads CI Creak like walking on an old wooden floor L Over speed bumps C Rattle like shaking a baby rattle C Only about mph C Knock like a knock at the door Ll On acceleration Ll Tick like a clock second hand CI Coming to a stop LJ Thump heavy muffled knock noise LJ On turns left right or either circle C Buzz like a bumble bee LI With passengers or cargo LI Other LI After driving si milesor____ minutes TO BE COMPLETED BY DEALERSHIP PERSONNEL Test Drive Notes YES NO Initials of person performing Vehicle test driven with customer L Noise verified on test drive E O Noise source located and repaired E E Follow up test drive performed to confirm repair LJ O VIN Customer Name WO Date Th
13. he symptom follow the procedure to repair the noise LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1 Narrow down the noise to a general area To help pinpoint the source of the noise use a listening tool Chassis Ear J 39570 Engine Ear J 39565 and mechanic s stethoscope Narrow down the noise to a more specific area and identify the cause of the noise by removing the components in the area that you suspect the noise is coming from Do not use too much force when removing clips and fasteners otherwise clips and fasteners can be bro ken or lost during the repair resulting in the creation of new noise e tapping or pushing pulling the component that you suspect is causing the noise Do not tap or push pull the component with excessive force otherwise the noise will be eliminated only temporarily e feeling for a vibration with your hand by touching the componeni s that you suspect is are causing the noise e placing a piece of paper between components that you suspect are causing the noise e looking for loose components and contact marks Refer to El 7 Generic Squeak and Rattle Troubleshooting REPAIR THE CAUSE e Ifthe cause is a loose component tighten the component securely e lf the cause is insufficient clearance between components separate components by repositioning or loosening and retightening the component if possible insulate components with a suitable insulator such as urethane pads foam blocks felt cloth ta
14. ide rail cover rear 4 Center stanchion 5 Slide rail cover front REMOVAL Pry outward releasing the clips and remove the slide rail cover front LH and RH Pry outward releasing the clips and remove the slide rail cover rear LH and RH Remove the bolts and remove front and rear sliding crossbars from slide rails Remove the bolts from the slide rails LH and RH Shift the slide rails forward to disengage from center stanchion and remove from roof Remove the bolts and remove center stansions LH and RH from roof INSTALLATION Installation is in the reverse order of removal oe OU ee eel T Revision February 2007 El 23 2006 Pathfinder DOOR OUTSIDE MOLDING DOOR OUTSIDE MOLDING PFP 82820 Removal and Installation Benro SEC 800 j LIIA1780E FRONT DOOR OUTSIDE MOLDING Removal 1 Open the window fully 2 Remove the door mirror Refer to GW 90 Door Mirror Assembly 3 Lift molding from the front side off of flange 4 Remove the front door outside molding Installation Installation is in the reverse order of removal Revision February 2007 El 24 2006 Pathfinder DOOR FINISHER DOOR FINISHER PFP 80900 Removal and Installation FRONT DOOR SEC 800 809 EIS007U3 4 0 0 4 35 4 0 0 4 35 Nm kg m in Ib LIHA1782E 1 Front door 2 Mirror bolt cover LH 3 Mirror bolt cover RH 4 Pull handle escutcheon 5 Pull handle lock lever assembly 6 Pull handle cover 7 Front door finisher RH shown
15. ing headliner and squeaking Again pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents Repairs usually consist of insulating with felt cloth tape OVERHEAD CONSOLE FRONT AND REAR Overhead console noises are often caused by the console panel clips not being engaged correctly Most of these incidents are repaired by pushing up on the console at the clip locations until the clips engage In addition look for 1 Loose harness or harness connectors 2 Front console map reading lamp lens loose 3 Loose screws at console attachment points SEATS When isolating seat noise it s important to note the position the seat is in and the load placed on the seat when the noise is present These conditions should be duplicated when verifying and isolating the cause of the noise Cause of seat noise include 1 Headrest rods and holder 2 A squeak between the seat pad cushion and frame 3 The rear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the con ditions under which the noise occurs Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall The noise is then transmitted into the passenger compartment Causes of transmitted underhood noise include A
16. is form must be attached to Work Order LAIA0071E Revision February 2007 El 10 2006 Pathfinder CLIP AND FASTENER CLIP AND FASTENER PFP 76906 Clip and Fastener Eisoo7Ta Symbol No Shapes Removal amp Installation Removal Remove by bending up with flat bladed screwdrivers or clip remover Removal Remove with a clip remover Removal Push center pin to catching position Do not remove center pin by hitting it T D lt 7 cS Removal Flat bladed screwdriver a Finisher Removal d FP SIIA0315E Revision February 2007 El 11 2006 Pathfinder CLIP AND FASTENER Removal CE103 ES Removal Finisher Clip A CF110 Flat bladed screwdrivers Removal Clip A Flat bladed Finisher CF118 screwdrivers N E Clip B Grommet bf Clip B Grommet Removal Holder portion of clip must be spread out to remove rod CR103 s Removal 1 Screw out with a Phillips screwdriver CS101 2 Remove female portion with g flat bladed g screwdriver COG EO lt Q EO ml A amg Q ej ran SIIA0316E Revision February 2007 El 12 2006 Pathfinder CLIP AND FASTENER Symbol No Shapes Removal amp instalation amp Installation Removal Installation 7 P Revision February 2007 El 13 2006 Pathfinder Rotate 45 to remove Removal Disconnect upper connection of clip with a flat bladed screwdriver then remove clip while inserting a flat bladed screwdriver between body pa
17. isconnect seat belt tension sensor 2 Remove front and rear kick plates Refer to El 28 KICK PLATES 3 Remove center pillar lower finisher Installation Installation is in the reverse order of removal CENTER PILLAR UPPER FINISHER Removal 1 Remove front and rear door welts 2 Remove seat belt shoulder anchor and D ring Refer to SB 3 Removal and Installation of Front Seat Belt 3 Remove front and rear kick plates Refer to El 28 KICK PLATES 4 Remove center pillar lower finisher 5 Remove assist grip 6 Remove center pillar upper finisher Installation Installation is in the reverse order of removal FRONT PILLAR UPPER FINISHER Removal 1 Remove the front pillar assist grip 2 Remove the front pillar upper finisher bolt 3 Remove the front pillar upper finisher Installation Installation is in the reverse order of removal FRONT PILLAR LOWER FINISHER Removal 1 Remove the lower dash side finisher Refer to El 28 LOWER DASH SIDE FINISHER 2 Remove the front pillar lower finisher Installation Installation is in the reverse order of removal KICK PLATES Removal Release clips and remove front and or rear kick plates Installation Installation is in the reverse order of removal Revision February 2007 El 28 2006 Pathfinder FLOOR TRIM FLOOR TRIM PFP 74902 Removal and Installation ee Front and Rear Floor Carpet SEC 749 LIIA1770E 1 Front carpet 2 Floor ma
18. nel Remove the storage tray Remove the floor storage bin INSTALLATION Installation is in the reverse order of removal Revision February 2007 EI 34 2006 Pathfinder BACK DOOR TRIM BACK DOOR TRIM Removal and Installation PFP 90900 EISOO7UA SEC 909 WIIA0725E 1 Back door window garnish 2 Back door finisher 3 Back door handle bracket 4 Back door handle 5 First aid kit strap 6 First aid kit lt Vehicle front REMOVAL Open back door glass Disconnect the gas spring LH and RH from back door through window garnish Open the back door release the clips and remove back door window garnish Remove the screw and back door handle Release the clips and remove back door finisher assembly INSTALLATION Installation is in the reverse order of removal awn 4 Revision February 2007 EI 35 2006 Pathfinder BACK DOOR TRIM Revision February 2007 El 36 2006 Pathfinder
19. nel and clip t LI Ei SIIA0317E FRONT BUMPER FRONT BUMPER Removal and Installation SEC 620 IQ 0 98 0 10 T ee D f kO N m kg m in Ib 1 Front bumper assembly 2 Front bumper stay RH LH Front valance center 5 Front license plate bracket 7 Fog lamp if equipped 8 Fog lamp opening finisher if equipped 10 Front bumper reinforcement RH LH 11 Front bumper bracket REMOVAL 1 Disconnect the negative and positive battery cables then wait at least 3 minutes 2 Remove radiator grille Refer to El 16 FRONT GRILLE 3 Remove front valance LH center then RH 4 Remove engine undercover 5 Remove front bumper stays LH and RH 6 Disconnect fog lamp harnesses if equipped 7 Remove front bumper assembly INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 14 PFP F2022 EIS007TR LIIA1757E Front valance RH LH Engine undercover Front bumper stay LH Front bumper stay RH 2006 Pathfinder REAR BUMPER REAR BUMPER PFP H5022 Removal and Installation meine SEC 767 860 LIA1750E 1 Rear valance 2 Rear bumper reinforcement 3 Rear bumper fascia 4 Rear fascia strut LH RH 5 Step pad 6 Clip 7 Tow hitch 8 Tow harness bracket 9 Tow hitch harness 10 Rear fascia lower stay 11 Pinch rail 12 Washer 13 Drafter duct 14 Filter element REMOVAL Remove LH and RH rear fascia struts Remove rear fascia lower stay bolts Remove fascia front u
20. ny component mounted to the engine wall Components that pass through the engine wall Engine wall mounts and connectors Loose radiator mounting pins Hood bumpers out of adjustment Hood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle The best method is to secure move or insulate one component at a time and test drive the vehicle Also engine RPM or load can be changed to isolate the noise Repairs can usually be made by moving adjusting securing or insulating the component causing the noise DAYN Revision February 2007 El 8 2006 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES Diagnostic Worksheet E1s007TP Dear Customer We are concerned about your satisfaction with your vehicle Repairing a squeak or rattle sometimes can be very difficult To help us fix your vehicle right the first time please take a moment to note the area of the vehicle where the squeak or rattle occurs and under what conditions You may be asked to take a test drive with a service advisor or technician to ensure we confirm the noise you are hearing SQUEAK amp RATTLE DIAGNOSTIC WORKSHEET I WHERE DOES THE NOISE COME FROM circle the area of the vehicle The illustrations are for reference only and may not reflect the actual configuration of your vehicle J LEAT HOTAD Continue to page 2 of the worksheet and briefly describe the location o
21. ol unit and cluster lid C 3 Wiring harnesses behind audio and A C control unit The instrument panel repair and isolation procedures also apply to the center console DOORS Pay attention to the 1 Finisher and inner panel making a slapping noise 2 Inside handle escutcheon to door finisher 3 Wiring harnesses tapping 4 Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents You can usually insulate the areas with felt cloth tape or insulator foam blocks from the NISSAN Squeak and Rattle Kit J 438980 to repair the noise pl ee ee I Revision February 2007 El 7 2006 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner In addition look for 1 Trunk lid bumpers out of adjustment 2 Trunk lid striker out of adjustment 3 The trunk lid torsion bars knocking together 4 A loose license plate or bracket Most of these incidents can be repaired by adjusting securing or insulating the item s or component s caus ing the noise SUNROOF HEADLINING Noises in the sunroof headlining area can often be traced to one of the following 1 Sunroof lid rail linkage or seals making a rattle or light Knocking noise 2 Sun visor shaft shaking in the holder 3 Front or rear windshield touch
22. pe or ure thane tape A NISSAN Squeak and Rattle Kit J 43980 is available through your authorized NISSAN Parts Department CAUTION Do not use excessive force as many components are constructed of plastic and may be damaged Always check with the Parts Department for the latest parts information The following materials are contained in the NISSAN Squeak and Rattle Kit J 43980 Each item can be ordered separately as needed URETHANE PADS 1 5 mm 0 059 in thick Insulates connectors harness etc 76268 9E005 100x135 mm 3 94x5 31 in 76884 71L01 60x85 mm 2 36x3 35 in 76884 71L02 15x25 mm 0 59x0 98 in INSULATOR Foam blocks Insulates components from contact Can be used to fill space behind a panel 73982 9E000 45 mm 1 77 in thick 50x50 mm 1 97x1 97 in 73982 50Y00 10 mm 0 39 in thick 50x50 mm 1 97x1 97 in INSULATOR Light foam block Revision February 2007 EI 6 2006 Pathfinder SQUEAK AND RATTLE TROUBLE DIAGNOSES 80845 71L00 30 mm 1 18 in thick 30x50 mm 1 18x1 97 in FELT CLOTH TAPE Used to insulate where movement does not occur Ideal for instrument panel applications 68370 4B000 15x25 mm 0 59x0 98 in pad 68239 13E00 5 mm 0 20 in wide tape roll The following materials not found in the kit can also be used to repair squeaks and rattles UHMW TEFLON TAPE Insulates where slight movement is present Ideal for instrument panel applications SILICONE GREASE Used instead of UHMW tape that will
23. pper bolts near wheel opening Release left pinch rail clips and remove LH side of rear bumper fascia from quarter panel Release right pinch rail clips and remove RH side of rear bumper fascia from quarter panel Remove fascia rear upper bolts near combination lamp Remove rear bumper fascia Disconnect harness on left side of tow hitch Remove rear bumper reinforcement 10 Remove drafter duct from lower side of LH quarter panel INSTALLATION Installation is in the reverse order of removal e Apply sealant to clips securing upper step pad during installation St Oh ae ee Revision February 2007 El 15 2006 Pathfinder FRONT GRILLE FRONT GRILLE PFP 62310 Removal and Installation eee SEC 623 990 re a LIIA1760E 1 Slide clips 2 Front grille 3 Front emblem 4 Clips REMOVAL 1 Release upper clips from front grille 2 Twist and release LH and RH side clips and remove front grille from member INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 16 2006 Pathfinder COWL TOP COWL TOP PFP 66100 Removal and Installation EISO07TU SEC 660 LIA1761E 1 Cowl top extension RH 2 Clips 3 Cowl top 4 Washer nozzle screws 5 Grommet 6 Cowl top seal 7 Cowl top extension LH REMOVAL 1 Remove the front wiper arms Refer to WW 26 FRONT WIPER ARMS 2 Remove cowl top seal 3 Release clips and remove LH and RH cowl top extensions 4 5 Disconnect
24. s to reduce the risk or severity of injury to the driver and front passenger for certain types of collision This system includes seat belt switch inputs and dual stage front air bag modules The SRS system uses the seat belt switches to determine the front air bag deployment and may only deploy one front air bag depending on the severity of a collision and whether the front occupants are belted or unbelted Information necessary to service the system safely is included in the SRS and SB section of this Service Man ual WARNING e To avoid rendering the SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be per formed by an authorized NISSAN INFINITI dealer e Improper maintenance including incorrect removal and installation of the SRS can lead to per sonal injury caused by unintentional activation of the system For removal of Spiral Cable and Air Bag Module see the SRS section e Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual SRS wiring harnesses can be identified by yellow and or orange harnesses or harness connectors Revision February 2007 El 3 2006 Pathfinder PREPARATION PREPARATION PFP 00002 Special Service Tools EIs007TL The actual shapes of Kent Moore tools may differ from those of special service tools illustrated here Tool number K
25. t hook 3 Clip 4 Rear carpet REMOVAL Front Carpet 1 Remove front seats Refer to SE 85 FRONT SEAT 2 Remove lower seat belt anchors Refer to SB 3 SEAT BELTS 3 Remove lower body side trim panels Refer to El 27 BODY SIDE TRIM 4 Remove center console Refer to IP 16 CENTER CONSOLE 5 Remove floor mat hook from front carpet 6 Remove front carpet Rear Carpet 1 Remove 3rd row seats Refer to SE 96 Third Row 2 Remove luggage side lower finisher RH and LH Refer to El 34 Removal and Installation 3 Remove flipper doors and floor tray Refer to El 34 Removal and Installation 4 Remove the bolts and the storage box Refer to El 34 Removal and Installation 5 Remove the rear carpet INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 29 2006 Pathfinder HEADLINING HEADLINING PEP 73910 Removal and Installation Heni SEC 738 eg 4 0 0 4 35 J 4 0 0 4 35 K gt o N m kg m in Ib LIIA1778E 1 Sun visor holder LH RH 2 Sun visor assembly RH 3 Front assist grip RH 4 Rear assist grip LH 5 Front roof console with front room 6 Sunroof welt if equipped lamp assembly and sunglass bin 7 DVD video monitor finisher if 8 Center room lamp assembly 9 Rear room lamp assembly equipped 10 Clip 11 Rear assist grip LH 12 Headlining 13 Sun visor assembly LH REMOVAL CAUTION Disconnect both the negative
26. tector LH 4 Grommet LIA1764E Clips 1 Fender protector RH 4 Fender protector LH 2006 Pathfinder Revision February 2007 EI 20 FENDER PROTECTOR Removal and Installation of Front Fender Protector Heuay REMOVAL 1 Remove screws 2 Remove plastic clips 3 Remove pushpins 4 Remove front fender protector INSTALLATION Installation is in the reverse order of removal Removal and installation of Rear Fender Protector ae REMOVAL 1 Remove screws 2 Remove plastic clips 3 Remove pushpins 4 Remove rear fender protector INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 21 2006 Pathfinder RUNNING BOARDS RUNNING BOARDS PFP 96110 Removal and Installation EISO07U0 SEC 767 o Nem kg m in Ib LIIA1779E 1 Front mud flap if equipped 2 Running board 3 Rear wheel wind deflector 4 Rear mud flap if equipped 5 Running board bracket REMOVAL 1 Remove mud flaps if equipped 2 Remove bolts and remove running board from running board brackets 3 Remove nuts and remove running board brackets from chassis 4 Remove screw and clip and remove wind deflector INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 22 2006 Pathfinder ROOF RACK ROOF RACK Removal and Installation PFP 73155 EIS007U1 SEC 730 N m kg m in Ib LIIA1776E 1 Slide rail 2 Sliding crossbar 3 Sl
27. utiats 23 INSTALLATION rere a tue ta 14 DOOR OUTSIDE MOLDING uuu cece eeeecteeeeeeeeenes 24 REAR BUMPER cccccscssccnscncnsssescnsserececnesceeensnaes 15 Removal and Installation oo cceeeceeeeeeeeeenes 24 Removal and Installation 20 0 0 ccccececseeseeeeeeeeeees 15 FRONT DOOR OUTSIDE MOLDING 00 24 REMOVAL 52 fois 0 Sn ten Sect en cieeteia te leuea ah liomie 15 DOOR FINISHER oc ccc cceeccescessesesseseseseeeceesenesnes 25 INSTALLATION sescccueet teas teioge2 ate teres ees dtebeiteceds 15 Removal and Installation 0 0 0 eeeeeceeeeeeeeeeees 25 PRONT DOOR sivxiesiececstintu eites eee ness 25 REAR DOOR occcscksscnscves sek vebdveseveatiecteectasactetanties 26 BODY SIDE TRUM sisccsdccicesscccssrcc Aacacivenccatsialicecceavceats 27 Revision February 2007 El 1 2006 Pathfinder COMPOMGIIS erase sie beacaeauass 20 SHEADEINING viii ican nn eenein 30 Removal and installation cccceeceeseeeseeeeeeeeeeeees 28 Removal and Installation cccccceceeeeeeseeee eee enes 30 LOWER DASH SIDE FINISHER 28 REMOVA Dv iie 0k cairn Lee etek a EE 30 CENTER PILLAR LOWER FINISHER 28 INSTALLATION sti e ela ceeee a Eat 31 CENTER PILLAR UPPER FINISHER 28 LUGGAGE FLOOR TRIM cccccecsecsecceeseeeeeeeeeees 32 FRONT PILLAR UPPER FINISHER 0 28 COMPONGIIS seis a dacs i 32 FRONT PILLAR LOWER FINISHER 0 28 Removal and Installation ccc
28. washer tubes from washer nozzles Remove cowl top clips and remove cowl top from the cowl INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 17 2006 Pathfinder FRONT FENDER FRONT FENDER PFP 63100 Removal and Installation senor SEC 630 5 7 0 58 50 CJ N m kg m ft Ib W N m kg m in Ib LIIA1752E REMOVAL DPN Remove headlamp assembly Refer to LT 27 Removal and Installation Remove front fender protector Refer to El 20 ENDER PROTECTOR Remove front bumper Refer to El 14 Removal and Installation Remove front fender bolts from hoodledge and dash panel Remove front fender bolts from rocker panel and radiator core support member Remove front fender INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 18 2006 Pathfinder LICENSE LAMP FINISHER LICENSE LAMP FINISHER PFP 84810 Removal and Installation nw SEC 900 LIA1781E 1 Back door 2 Nut 3 License lamp finisher REMOVAL 1 Remove back door finisher Refer to El 35 BACK DOOR TRIM 2 Remove nuts and license lamp finisher INSTALLATION Installation is in the reverse order of removal Revision February 2007 El 19 2006 Pathfinder FENDER PROTECTOR FENDER PROTECTOR PFP 63840 Components Front Fender Protector SEC 630 WIIA1078E 2 Nut 3 Clip C205 lt Vehicle front Rear Fender Protector 1 Fender pro
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