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Installation Instructions for B.A.S.I.S. Cylindrical Locks

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1. wire insulation Temporarily rest the outside escutcheon on the door by inserting the trim studs into the trim holes Note You can temporarily install the outside lever to hold the outside escutcheon in place See task 15 on page 10 12 Make motor connection From the inside of the door connect the motor connector from the chassis to its mating connector on the wire harness Note 1 The upgrade cable is used for reprogramming the lock s firmware without removing the lock from the door This cable does not connect to a mating lock connector Note 2 The motor connection has 2 wires and 2 pins The wire colors are yellow and gray Caution When making the motor connection make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated 8 BEST ACCESS SYSTEMS Indianapol is Indiana Installation Instructions for B A S 1 S Cylindrical Locks Installing the lock H Secure escutcheons 1 Position the inside and outside escutcheons on the door 2 Making sure that the escutcheons do not pinch the wires secure the escutcheons to the door but do not tighten Use the combination mounting screw at the upper trim hole and the standard mounting screw at the lower trim hole Inside escutcheon ao Combination mounting screw pT Standard zar mounting screw Inside of door Figure 13 Securing the escutcheons 14 Install battery p
2. Service Manual or the B A S 1 S V Service Manual LEDs Sounder You should Single Use the card at a moderate speed red flash Red 3 short Use the temporary operator card flashes tones provided with the lock Green Check the motor connection flashes Check the battery connection 2000 2001 Best Lock Corporation dba Best Access Systems T63301 Rev D 1819347 ER 7991 12 November 2001 12 BEST ACCESS SYSTEMS Indianapol is Indiana
3. ack _ 1 Connect the battery pack to the battery connector on the wire harness inside the battery compartment _ Note The battery connection has 3 wires and 3 pins The wire colors are m red with white stripe m white m black with white stripe Caution When connecting the battery pack make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated 2 Place the battery pack inside the battery compartment so that the foam will face the battery compartment door Caution When routing the battery wires make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation Inside escutcheon Battery pack Figure 14 Connecting the battery pack BEST ACCESS SYSTEMS 9 Indianapolis Indiana Installation Instructions for B A S 1 S Cylindrical Locks Completing the installation Outside of door Figure 15 Installing the levers Core Blocking plate Throw i member Figure 16a Installing the blocking plate and throw member Throw member Core ae eee X key Figure 16b Installing the core 15 Install inside and outside levers Note To use a core and throw member from a manufacturer other than BEST with a B A S 1 S Lock see the Installation Instructions for 9K Non interchangeable Cores amp Throw Members T56093 Skip task 15 and task 16 Fo
4. aga gt u ss 32ST g ACCESS SYSTEMS Planning the installation Installation Instructions for B A S 1 S Cylindrical Locks Contents These installation instructions describe how to install your B A S 1 S G 93KG 95KG or B A S 1 S V 93KBV 95KBV Cylindrical Lock The following topics are covered Planning the installation ssssssssessssssesssssssssssssssseseees 1 Preparing the door and door jamb s ssesssesseessesessseees 2 Installing the l0Ck ssssssssssssssssssssssssessssssssssesssssseeseessesssss 6 Completing the installation ssssssssssssessesesnsessessees 9 Site survey Use the following survey to record information about the installation site You need this information to determine how to prepare the door for the lock Door information Door handing and bevel Q Left hand LH Q Left hand reverse bevel LHRB Q Right hand RH Q Right hand reverse bevel RHRB Door thickness inches 1 3 4 to 2 1 4 Environment information Ambient temperature Q Is within specifications See the tables below This product meets the following Locked Door Outdoor test requirements for ANSI BHMA 156 25 Side of door Range Inside 66 F to 74 F 19 C to 23 C Outside 31 F to 151 F 35 C to 66 C This product meets the following Full Indoor test requirements for ANSI BHMA 156 25 Side of door Range Inside and outside 32 F to 120 F 0 C to 42 C t The Be
5. apolis Indiana Installation Instructions for B A S I S Cylindrical Locks Completing the installation 18 Test lock To test the lock for proper operation before the lock is programmed use the temporary operator card that came with the lock This card is for temporary use only After permanent cards have been programmed for the lock the temporary card should be deleted 1 Use the temporary operator card to activate the lock When the lock detect the presence of a card for the first time it performs a series of diagnostic self tests If no problem is detected the lock responds with 4 red LED flashes simultaneous with 4 green LED flashes and 4 short tones If a problem is detected the lock s red LED and green LED simultaneously flash in a repeating pattern and no tones sound The lock s control electronics board must be replaced For instructions see the B A S 1 5 G Service Manual T63300 or the B A S I S V Service Manual T61805 Note f the lock has a proximity card reader it may have already been activated by the presence of an object near the card reader 2 Use the temporary operator card to access the lock The green light flashes and the locking mechanism unlocks 3 Turn the lever and open the door 4 With the door closed insert and turn the key to unlatch the door If the mechanism doesn t unlock refer to the following table For additional troubleshooting instructions see the B A S I S G
6. ation Instructions for B A S 1 S Cylindrical Locks Preparing the door and door jamb Chassis hole e Location of latch tube prongs Latch a 3 _ Inside of door Figure3 Installing the latch in the door aa I tube DS prongs Drill lower through bolt hole Inside of door Installing the drill jig and drilling the through bolt holes Figure 4 Indianapol EI Install latch 1 Install the latch in the door Note The latch tube prongs should be centered and should project into the chassis hole 2 Check that the door swings freely 4 Use drill jig to drill through bolt holes 1 Press the drill jig KD303 onto the door engaging it with the latch tube prongs see the close up in Figure 4 Make sure the front edge of the jig is parallel with the door edge Drill the through bolt holes 5 16 diameter halfway into the door 3 Turn over the drill jig and repeat steps 1 and 2 from the opposite side of the door 2 Note Replace the drill jig after 10 door preparations BEST ACCESS SYSTEMS is Indiana Preparing the door and door jamb Installation Instructions for B A S 1 S Cylindrical Locks 5 Install strike box and strike plate 1 In alignment with the center of the latchbolt mortise the door jamb to fit the strike box and strike plate 2 Drill the holes for the screws used to install the strike box and strike plate 3 Insert the strike box and secure the s
7. einforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the G01 and G02 Templates lInstallation Specifications for 93KG and 93KBV Cylindrical Locks Note f the door is a LH or RH door mark the inside of the door If the door is a LHRB or RHRB door mark the outside of the door For uncut doors and frames 1 Measure and mark the horizontal centerline of the lever the centerline for the chassis hole on the door and door jamb Mark the vertical centerline of the door edge Note The recommended height from the floor to the centerline of the lock is 38 2 Fold the G05 Template lInstallation Template for 93KG and 93KBV Cylindrical Locks on the dashed line and carefully place it in position on the high side of the door bevel Note For steel frame applications align the template s horizontal centerline for the latch with the horizontal centerline of the frame s strike preparation 3 Tape the template to the door 4 Center punch the necessary drill points Refer to the instructions on the template For doors with standard cylindrical preparation 1 Fold the G05 Template installation Template for 93KG and 93KBV Cylindrical Locks on the dashed line Looking through the hole from the opposite side of the door align the template so that you see the template outline of the 2 1 8 diameter chass
8. is hole 2 Tape the template to the door 3 Center punch the necessary drill points Refer to the instructions on the template 2 BEST ACCESS SYSTEMS Indianapol is Indiana Preparing the door and door jamb Installation Instructions for B A S 1 S Cylindrical Locks Components checklist 2 Drill holes and mortise for latch face 1 Drill the holes listed below m upper and lower trim holes 5 8 diameter through door m harness hole 3 4 diameter through door location based on handing m motor wire hole 7 16 diameter through door before drilling chassis hole m chassis hole 21 8 diameter through door after drilling motor wire hole m latch hole 1 diameter meets chassis hole Note 1 To locate the center of a hole on the opposite side of the door drill a pilot hole completely through the door Note 2 For holes through the door it is best to drill halfway from each side of the door to prevent the door from splintering 2 Mortise the edge of the door to fit the latch face 3 Drill the holes for the screws used to install the latch Upper trim hole Harness _ _ O O Fp hole Motor wire hole Ee Ne Chassis hole r Lower trim hole Latch hole Latch face mortise Inside of door Figure2 Drilling holes and mortising for the latch face BEST ACCESS SYSTEMS 3 Indianapolis Indiana Install
9. ough bolt IT or rt Figure9 Installing the through bolts and rose liner BEST ACCESS SYSTEMS 7 Indianapolis Indiana Installation Instructions for B A S 1 S Cylindrical Locks Installing the lock lt gt Battery connector gt Motor connector v Upgrade connector Harness hole Bushing Outside escutcheon Outside of door Figure 11 Feeding the wire harness connectors through the harness hole Bushing Upgrade cable Motor connection Inside of door Figure 12 Making the motor connection 10 Remove backup battery tab Caution 1 For the lock to operate properly you must remove the backup battery tab Caution 2 Do not connect the battery pack before you have removed the backup battery tab Doing so may cause the lock to malfunction Locate the backup battery tab on the inside of the outside escutcheon Pull down on the tab and remove it from the outside escutcheon to turn on the backup battery Route wire harness and position outside escutcheon Insert the two bushings into the harness hole on each side of the door as shown in Figure 11 and Figure 12 From the outside of the door feed the upgrade connector and then the motor connector and battery connector through the harness hole Caution When routing the connectors make sure the wire harness is not routed across any sharp edges or over any surface that could damage its sleeving or
10. r the inside and outside levers 1 With the handle pointing toward the door hinges position a lever on the outside sleeve and push firmly on the lever until it is seated Repeat placing the other lever on the inside sleeve 2 Tighten the escutcheon mounting screws 3 Turn the levers to check that they operate smoothly 16 Install core and throw member 1 Install the blocking plate onto the throw member Caution You must use the blocking plate to prevent unauthorized access 2 Insert the control key into the core and rotate the key 15 degrees to the right 3 Insert the throw member into the core 4 Insert the core and throw member into the lever with the control key 5 Rotate the control key 15 degrees to the left and withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate security for the control key 10 BEST ACCESS SYSTEMS Indianapol is Indiana Completing the installation Installation Instructions for B A S 1 S Cylindrical Locks Install battery compartment door 1 Making sure that the battery compartment door does not pinch any wires insert the tabs of the battery compartment door into its mating slots and swing the door closed 2 UseaT15 TORX bit driver to secure the battery compartment door with the security screw Tighten firmly Laai 1 screw a E Tabs Figure 17 Installing the battery compartment door BEST ACCESS SYSTEMS 11 Indian
11. st Access Systems logo and B A S 1 S are registered trademarks of Best Lock Corporation Components checklist Use the following checklist to make sure that you have the items necessary to install your B A S 1 S Cylindrical Lock Components provided in the box Q Chassis with outside lever and outside rose liner assembly Inside escutcheon assembly Battery compartment door Battery pack Inside rose liner Outside escutcheon assembly Inside lever Throw member package Latch Plastic bushing package Escutcheon screw package Strike package Bar code ID sticker for your records Q Temporary operator card Q Installation template and instructions Other components Q Core Q Control key Special tools checklist Use the following checklist to make sure that you have the special tools necessary to install your B A S I S Cylindrical Lock Q KD303 Drill jig Q T15 TORX bit driver Q KD325 Strike plate locating pin Q KD315 Faceplate marking chisel OUOUONOUKDOVWOUWDOD TORX isa registered trademark of the Camcar Division of Textron BEST ACCESS SYSTEMS 1 Indianapolis Indiana Installation Instructions for B A S 1 S Cylindrical Locks Preparing the door and door jamb Installation template Horizontal centerline of lever Figure1 Positioning the template 1 Position template and mark drill points Note f the door is a fabricated hollow metal door determine whether it is properly r
12. the door s thickness 2 Pull the rose locking pin and rotate the outside rose liner until the proper groove on the through bolt stud lines up with the hub face Note 1 Make sure that the locking pin fully locks into the rose liner Note 2 The lockset fits doors 1 3 4 to 2 1 4 thick 6 BEST ACCESS SYSTEMS Indianapol is Indiana Installing the lock Installation Instructions for B A S 1 S Cylindrical Locks Install lock chassis and engage retractor in latch From the outside of the door insert the lock chassis into the 2 1 8 chassis hole routing the motor wire through the notch Caution Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor g Install through bolts and inside rose liner 1 Place the inside rose liner on the chassis aligning the holes in the rose liner with the holes prepared in the door Caution Make sure that there is clearance for the motor wire between the rose liner and the door 2 Install the through bolts through the rose liner and door in the top and bottom holes 3 Tighten the rose liner on the door with the through bolts ee i Retractor _ lt Latch tube Vie prong Latch a O Latch tube x A prong N Chassis Hame Notch Chassis S 1 Inside of door Figure8 Installing the lock chassis and engaging the retractor in the latch Motor wire i Thr
13. trike with the two screws provided 4 Check the position of the deadlocking plunger against the strike plate Caution The deadlocking plunger of the latchbolt must make contact with the strike plate as shown in Figure 5b The plunger deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed Strike box a plate TE x Doorjamb Figure 5a Installing the strike box and strike plate Deadlocking plunger Strike plate Door jamb gt Figure 5b Aligning the deadlocking plunger with the strike plate BEST ACCESS SYSTEMS 5 Indianapolis Indiana Installation Instructions for B A S 1 S Cylindrical Locks Installing the lock Lever pee Insert screwdri blade here Figure we core hole Figure6 Removing the outside lever Through bolt stud 21 4 groove 2 13 4 A P Hub face R rose liner pin Figure7 Adjusting the rose liner for the door thickness 6 Remove outside lever 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 Inserta flat blade screwdriver into the figure 8 core hole and into the lever 3 Press the screwdriver blade in the direction of the arrow in Figure 6 Note You cannot remove the lever if the screwdriver blade is inserted too far past the keeper 4 Slide the lever off of the sleeve Adjust for door thickness 1 Determine

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