Premier Augers - S.D.P. Manufacturing, Inc.
Contents
1. I Pa Wolni ER ce OE ae nial Long Pin Short Pin Swivel Housing Hydraulic Motor Motor Fittings Check Valve Breather Vent Planetary Snap Pin Not Shown READ AND UNDERSTAND ALL SAFETY INFORMATION PRIOR TO ATTEMPTING INSTALLATION Refer to the Hydraulic System Hook up section in this manual for hydraulic connection instructions and recommendations Hydraulic System Hook Up Instructions 1 Once the installation instructions are complete you are now ready to make the hydraulic connections necessary to operate your earth drill Read and understand safety information prior to making hydraulic connections 2 Model H019SDP200 requires two 2 I D hoses with 10 JIC female fittings on one end of each to connect hoses to drive unit fittings 3 Once all hydraulic connections have been made and checked for leaks and proper hose lengths you are now ready to operate your earth drill Read and understand operating instructions and safety information prior to operating your earth drill WARNING HOSES AND FITTINGS MUST HAVE A CONTINUOUS OPERATING PRESSURE RATING OF AT LEAST 25 HIGHER THAN HIGHEST PRESSURES OF THE SYSTEM YOU ARE TAPPING INTO 10 11 12 Operating Instructions After all installation instructions have been completed safety information read and understood and the rest of this operator s manual has been reviewed y2. E aa Model H019SDP200 Planetary Service Procedure General Instructions To facilitate the repair of these units and before any work is done we suggest that you first read all of the steps used in disassembly and assembly of unit It is important to air blast all parts and wipe them with clean lint less cloth before assembly It is a good idea to check all replacement parts closely before installing to ensure that no damage occurred during shipment Caution If parts are stubborn during assembly do not force them and never employ an iron hammer Never hammer bearing cones or cups Use only an arbor press or other suitable tool Disassembly 1 Index mark all sections with a punch Be sure to align all these marks when reassembling 2 Remove bolts 17 from cover 15 Lift cover 15 from assembly Thrust washer 14 usually remains with cover 15 3 Lift sun gear 13 from carrier assembly 12 Remove carrier assembly 12 4 Remove 6 hex bolts 5 and washers 6 from hub 7 Pull ring gear 11 from remaining assembly It may be necessary to strike ring gear 11 witha rubber mallet to loosen from hub 7 5 Warning Eye protection should be worn during retaining ring removal Remove retaining ring 10 from groove in output shaft 1 Pull output shaft 1 from Hub 7 Note To remove retaining ring use retaining ring expander tool 6 Remove oil seal 2 and bearing cones 3 amp 9 from hub 7 In
3. auger Raise the auger out of the hole move away from the hole then activate the earth drill control valve to spin the loose soil off of the augers If necessary repeat steps 7 amp 8 to obtain a cleaner hole In some soil conditions or when excessive down pressure is applied auger may screw itself into the ground and become stuck causing earth drill to stall If this happens reverse the auger rotation counter Clockwise by moving the control valve lever to the reverse position and slowly raise the auger Once unstuck return the control valve lever to the forward position and continue digging If the auger becomes lodged under rocks roots or other large obstructions do not attempt to raise auger out of the ground See step 10 for proper procedure to relieve the auger Avoid excessive side loading to the earth drill which can cause drive unit or auger damage 13 Keep auger teeth and points in good condition Check frequently and always keep spares on hand so they can be replaced as wear is detected to avoid damage to tooth holders and auger flighting 10 11 Maintenance Instructions CLEAN HYDRAULIC OIL IS ESSENTIAL 80 of all hydraulic component failures are caused by contamination of the hydraulic oil Always keep all dirt and other contaminates from entering hydraulic system during disconnect and connect operations Always use dust caps and plugs on all quick disconnects when not in use Tightly cap all hydraulic op
4. Connections Too Replace With Proper Sizes Small Oil Filter Dirty Replace See Dealer For Repair Hydraulic Pump Worn Or Damaged Insufficient Digging Worn Teeth Or Point Replace Power Low System Pressure Relief Valve Damaged Or Setting Wrong Excessive Load Check With Pressure Gauge If Low Investigate Cause Adjust Or Replace As Required Reduce Load To Within Machine Specifications Reverse Direction Hoses Reversed Re Install Hoses Correctly Excessive Oil Heating Line Restrictions Fluid Dirty Insufficient Quantity Of Hydraulic Fluid Clear Lines Replace Hydraulic Fluid amp Filter Fill Reservoir To Proper Level Increase Reservoir Storage Capacity Oil Leaks Hoses Loose Or Damaged Fittings Loose Or Damaged Hydraulic Motor Seals Worn Or Damaged Tighten Or Replace Tighten Or Replace See Dealer For Repair For Further Assistance please call your dealer or contact our sales department as follows Models H019 Motor Exploded View The following are not necessary for disassembly and reassembly but are extremely helpful Alignment Studs 2 see dimensions below lt 8 in 200mm gt 25mm gt 4 5in 13mm gt 3 8 in 9 5mm Dia Steel Rod Grind flat spots on each side 3 824 UNF NOTE Unless otherwise indicated measurements are given in inches mm throughout hydraulic motor service procedures Model H019SDP200 Pa
5. LY for bends cracks breaks or wear Replace if any of these conditions exist CHANGE PLANETARY GEAR REDUCTION OIL AFTER FIRST 50 HOURS OF OPERATION THEN EVERY 1000 HOURS OR IN ONE YEAR WHICHEVER COMES FIRST Use mild extreme pressure lubricant API GL 5 number 80 or 90 for filling planetary gear reduction under normal temperature ranges between 0 degrees and 120 degrees Approximate oil capacity for model HO19SDP200 is two pints Check oil level daily to assure proper lubrication is maintained WHEN STORING DRIVE UNIT for any length of time be sure drive unit motor and hoses are full of clean oil Also be sure that planetary gear reduction is full to the recommended capacity for each model as outlined in number 8 above Drive unit output shaft inside of auger collar variable auger extension shaft inside of variable auger extension collar and all connecting pins should be coated liberally with grease as required to prevent rust and reduce wear Once paint has been worn off auger coat liberally with grease as required to prevent rusting 12 Check planetary gear oil as follows Lie drive unit horizontal with ground place bottom drain plug straight up Remove plug tilt drive unit at 2 00 or 10 00 Fill until oil leaks out from hole at one of these positions Troubleshooting Problem Possible Cause Solution Slow Speed Low Flow Check With Flow Meter If Low Investigate cause Line Restrictions Clear Lines Fittings Or
6. Premier Augers 1631 East Pontiac Street Fort Wayne IN 46803 866 458 0008 Hydraulic Earth Auger Operator s Manual Serial Number Models HOOSPD HO10PD HO1SPD H019PD H024PD Warning Avoid Injury Or Death Read And Understand This Entire Manual Before Installing Operating Or Servicing This Equipment Table Of Contents Safety Information THE USE OF THIS EQUIPMENT IS SUBJECT TO CERTAIN HAZZARDS WHICH CANNOT BE PROTECTED AGAINST MECHANICAL MEANS OR PRODUCT DESIGN ALL OPERATORS OF THIS EQUIPMENT MUST READ AND UNDERSTAND THIS ENTIRE MANUAL PAYING PATICULAR ATTENTION TO SAFETY AND OPERATING INSTRUCTIONS PRIOR TO USING THE PREMIER AUGERS HYDRAULIC EARTH AUGER IF THERE IS SOMETHING IN THIS MANUAL YOU DO NOT UNDERSTAND ASK YOUR SUPERVISOR TO EXPLAIN IT TO YOU FAILURE TO OBSERVE THESE SAFETY PRECAUTIONS CAN RESULT IN DEATH OR SERIOUS INJURY OR SERIOUS EQUIPMENT DAMAGE 1 All bystanders should be kept a minimum of 10 feet away from working area of the earth auger 2 Always wear an OSHA approved hard hat and safety eye protection when operating or servicing this equipment Do not wear loose fitting clothing flopping cuffs dangling neckties and scarves or rings and wrist watches that can catch moving parts 3 An operator must not use drugs or alcohol which can change his alertness or coordination An operator taking prescription or over the counter drugs should seek medical advice on whether or not he can safely operate eq
7. connecting hydraulic lines or fittings be sure to relieve all pressure by cycling all hydraulic controls after shutdown Remember hydraulic systems are under pressure whenever the engine is running and may hold pressure after shutdown Before applying pressure to the system make sure all connections are tight and that there is no damage to lines fittings and hoses 12 Flow and pressure gauges fitting and hoses must have a continuous operating pressure rating of at least 25 higher than highest pressures of the system 13 Avoid steep hillside operation which could cause the vehicle to overturn Consult your vehicle operator s and safety manuals for the maximum incline allowable 14 Never perform any work on an earth auger unless you are authorized and qualified to do so Always read the operator service manual before any repair is made After completing maintenance or repair check for correct functioning of the earth auger If not functioning properly always tag DO NOT OPERATE until all problems are corrected 15 This manual covers the safe use installation operation and service instructions for the earth auger only Always read the operating and safety manuals prepared for your vehicle and any other attachments before using them 1 2 3 4 5 6 61004 7 8 9 1 40030 40031 91006 91007 60003 61002 61003 65002 0 40009 H019SDP200 Installation Instructions
8. enings to hold oil in and keep dirt and other contaminates from entering hydraulic systems CHECK ALL HYDRAULIC OIL DAILY FOR CONTAMINATION If contamination is present determine the source of the problem INSPECT ALL HYDRAULIC HOSE ASSEMBLIES DAILY for cracked and brittle covers caused by excessive heat Reduced viscocity of hydraulic oil occurs at higher operating temperatures and causes a breakdown of fluid additives such as wear inhibitors Excessive heat will cause higher internal leakage in drive unit motor to become brittle and crack Replacement of hoses before failure will prevent loss of hydraulic oil time consuming bleeding of system hydraulic oil contamination and component damage caused by cavitations It will also reduce the chance of personal injury caused by hydraulic fluid CHECK AUGER DAILY for loose worn or broken cutting teeth and point Worn teeth or point can drastically affect auger penetration and greatly reduce auger life expectancy Always keep spare teeth and points on hand Some digging conditions may require checking teeth and point at more frequent intervals CHECK DRIVE UNIT AND ALL ACCESSORIES DAILY for loose bent cracked or worn bolts and fasteners Always use grade 5 or better replacement bolts Always use lock washers with standard hex nuts or self locking nuts CHECK ALL CONNECTING PINS DAILY for bends cracks breaks or wear Replace if any of these conditions exist CHECK DRIVE UNIT OUTPUT SHAFT DAI
9. our Hydraulic Earth Drill is now ready to use With the auger raised off the ground and the vehicle engine set at a low RPM activate the earth drill control valve to determine position control valve lever must be in to turn auger in a forward clockwise rotation This is the digging position Before beginning to dig experiment with auger speed to determine a suitable auger RPM Generally in light and sandy soil a high RPM is desirable In hard rocky or frozen soils a slower RPM is desirable To increase auger RPM increase vehicle engine RPM To decrease auger RPM decrease vehicle engine RPM Return earth drill control valve to neutral position to stop the auger Lower the auger to the ground so that only the center point penetrates the ground about 2 Activate the earth control valve so auger is turning in a forward clockwise rotation Use only enough down pressure to assure positive penetration of auger into the ground Ease up on down pressure if auger rotation slows down drastically or stalls Excessive down pressure will cause the auger to stall frequently When the auger has penetrated the ground about 24 raise the auger from the hole to clean the dirt out Repeat this procedure until the desired hole depth is obtained Once the required hole depth is reached allow the auger to turn a few seconds at this depth to clean the hole Return the earth drill control valve to the neutral position to stop the rotation of the
10. rts List Ref Part Description Qty Used On 1 62001 Dust Seal 1 All 2 62002 Bearing Housing 1 All 3 62003 Seal 4 All 4 62004 Back Up Washer 1 All 5 62005 Shaft Seal 1 All 7 62006 Bearing Shaft Assy 1 All 8 62007 Shaft Face Seal 1 All 9 62008 Wear Plate 1 All 10 62011 Splined Drive 1 H019 11 62015 Geroler 1 H019 12 62017 Valve Drive 1 All 13 62018 Valve Plate 1 All 14 62019 Valve 1 All 15 62020 Balancing Ring 1 All 16 62021 Outer Face Seal 1 All 17 62022 Inner Face Seal 1 All 18 62021 Spring 2 All 19 62022 Pin 2 All 20 62023 Valve Housing 1 All 21 62024 Case Drain plug Seal 1 All 22 62025 Plug 1 All 23 62028 Tie Bolt 4 H019 Not Shown 62030 Seal Kit 1 All Tools Required For Disassembly amp Reassembly Torque Wrench 500 Ib in Capacity 12 16 Breaker Bar 9 16 Socket Small Screwdriver 6 8 x 4 Blade 3 16 Allen Wrench Press Shaft Seal Installation Tool 10 Procedures Models H019SDP200 Planetary Exploded View a a F e A Model H019SDP200 Planetary Parts List Part 69000 69001 69002 69003 69004 69005 69006 69007 69004 69008 69009 69010 69011 69012 69013 69014 69015 69016 Description 2 Hex Output Shaft 2 9 16 Rnd Output Shaft Oil Seal Outer Bearing Cones Bearing Cup Housing Bolt Housing Flat Washer Hub Bearing Cup Inner Bearing Cone Retaining Ring Set Ring Gear Carrier Assembly Sun Gear Thrust Washer Cover Magnetic pipe Plug Top Cover Bolts 12
11. spect bearing cups 4 amp 8 in hub 7 and remove only if replacement is required 13 Assembly 1 10 11 12 Press new bearing cups 4 amp 8 into each side of hub 7 It is recommended that the bearing cups 4 amp 8 and Cones 3 amp 9 be replaced in sets Assemble bearing cone 3 into cup 4 at seal end of Hub 7 Lubricate lips of oil seal 2 and lower hub 7 onto output shaft 1 Keep hub 7 centered to prevent damage to oil seal 2 Warning Eye protection should be worn during retaining ring installation Assemble bearing cone 8 over output shaft 1 and into bearing cup 8 Select the thickest retaining ring 10 that can be assembled into ring groove on output shaft 1 above bearing Bearings should have from 000 to 006 inches endplay when proper retaining ring 10 is installed Apply a bead of silicone sealant to face of hub 7 that mates with ring gear 11 Assemble ring gear 11 to hub 7 being careful to align all bolt holes Install six hex bolts 5 and washers 6 Torque bolts to 52 60 ft Ibs Place carrier assembly 12 into ring gear 11 aligning the gear teeth Carrier splines mesh with splines on output shaft 1 Place sun gear 13 into carrier assembly 12 Sun gear 13 should turn freely by hand Apply a bead of silicone to cover face of ring gear 11 Secure thrust washer 14 with tangs engaged in cover 15 Note Thrust washer 14 can be secured
12. to cover 15 with a small amount of grease or silicone sealant Assemble cover 15 to ring gear 11 Install eight bolts 17 and torque to 20 25 ft lbs Position unit with output shaft pointing down and fill until oil just begins to flow from fill plug approximately 2 pints
13. uipment 4 Always locate underground electrical wires telephone cables and gas water and sewer lines before digging Maintain safe clearance and avoid contact with any underground or overhead utility lines or electrically charged conductors 5 Never alter or remove any safety decals or safety shields Check this manual for location of these items and replace immediately if damaged or illegible 6 Never adjust a relief valve for pressure higher than recommended by vehicle manufacturer 7 Whenever changing or installing this or other attachments make sure all connections are securely fastened 8 Travel only with the earth auger in a safe transport position to prevent uncontrolled movement Drive slowly over rough ground and on slopes Tether earth auger with a chain if necessary to prevent uncontrolled swinging of earth auger when moving from hole to hole Remove earth auger from vehicle when transporting to and from job site 2 9 Before exiting vehicle lower earth auger to ground turn off vehicle engine and lock vehicle breaks 10 Never check a pressurized system for leaks with your bare hand Oil escaping from pinhole leaks under pressure can penetrate skin and could cause serious infection Hold a piece of cardboard up next to suspected leaks and wear a face shield or safety eye protection If any fluid is injected into the skin it must be removed immediately by a doctor familiar with this type of injury 11 Before dis
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