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Oil Pressure Sensor Adapter Install Guide For most Mazda

1. Oil Pressure Sensor Adapter Kit Install Guide DAMOND MOTORSPORTS Oil Pressure Sensor Adapter Install Guide For most Mazda and Ford 4 cylinder engines including 2 0L 2 3L and 2 5L engines Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide WARNING By installing this Product you understand that The buyer user assumes all risk as to quality performance and use of these products and agrees to hold DD2 Inc DBA Damond Motorsports DM and its representatives not responsible for any injury loss or damage including any and all incidental or consequential damages arising from the sale installation or use of our products Many parts are intended for OFF ROAD and RACING applications only It is suggested that State and Federal emission regulation be checked to see whether or not this product complies with those laws Read through the instruction guide thoroughly before attempting this install Do not install any components while the engine is running or shortly after the car has been running Give the car some time to cool down Failure to install this product correctly or failure to remove reinstall existing components correctly could result in poor running conditions or even component and engine failure which the sole user of this product is responsible for The install instructions are intended to guide you on how to install this product properly Only an experienced mechanic should perf
2. ensor Adapter Kit Install Guide A par The harness clip is sometimes difficult to remove from the sensor You will want to push down on the clip red arrow and slide the clip off of the sensor you can use a 24mm wrench or adjustable wrench to turn the sensor slightly for better access Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide With the harness clip removed remove the oil pressure switch from the filter housing 24mm wrench or adjustable wrench Now It s time to put the OPSA kit together Using a vice clamp the provided T fitting Begin by lightly screwing in one of the push lock hose fittings BY HAND until if no longer turns Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide Grab some motor oil we like to use brake parts cleaner for this and very lightly lube Up the barb end of the fitting Slide the provided hose onto the hose fitting This will take some force you will want to get the hose onto the fitting where the yellow plastic piece does not turn freely and the plastic piece will need slight force to turn T d Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide You can see above how the hose is fully seated onto the fitting oo py Remove the push lock hose fitting and hose from the T fitting Now take the other push lock hose fitting and wrap the threads with the provided Teflon tape 10 Copyright DD2 Inc Oil Pr
3. essure Sensor Adapter Kit Install Guide Insert the fitting with the Teflon tape into one of the ports on the T fitting Tighten until snug roughly 15 20NM or 12 14lb ft Clean the threads of the oil pressure switch and wrap them with Teflon tape Insert the oil pressure switch into one of the ports of the T fitting Tighten until snug roughly 15 20NM or 12 14lb ft 11 Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide Take the hose with fitting attached and lightly screw the fitting into the oil filter housing Figure out where exactly you d like the end of the hose and T fitting to be located on the vehicle keep in mind the wire for the oil pressure switch harness clip can only go a certain distance you may need to extend the wire if you wish to locate the sensor far from the harness clip Mark the hose at the length you d prefer and cut the hose using a hose cutter or sharp blade if cutting with a blade you want the hose to be as even and straight as possible With the hose cut to length take the hose and install if onto the push lock hose fitting Lightly screw the push lock fitting into the T fitting as mentioned previously to install the hose Now position the T fitting in the vice to accept your oil pressure sensor If your sensor Is 1 4 NPT wrap the threads of the sensor with Teflon tape and insert the sensor into the T fitting If your sensor is 1 8 NPT wrap the provided reducer fi
4. le s oil fill procedure and correct oil fill amount Use a funnel to avoid spillage 15 Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide wih Start the car for 10 seconds and turn off the engine Inspect the oil level and check for leaks Top off the oil let the engine run Up to operating temperatures and check to see if your oil pressure gauge Is functioning properly and the dashboard oil light is not illuminated Check again for leaks Congrats You ve install the Damond Motorsports OPSA In a few days check the oil level and check the car for any oil leaks Copyright DD2 Inc
5. ncluding torque specs With your drain pan ready remove the 14mm or 17mm drain plug bolt If your car is equipped with a cartridge style filer loosen the drain plug do not remove 6mm hex bit or allen key Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide a Loosen the oll filter cover roughly 1 full turn 75 6mm 14 flute oil filter socket remove the drain plug let the oil drain then remove the filter Cover Remove the filter dump excess oil from the filter cover and clean the cover and drain plug Remove the oil o ring gaskets and replace them with new ones provided with the new oil filter Put the new oll filter onto the cover Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide Reinstall the filter cover and drain plug and torque them to these specs Oil filter cover 30 35NM or 23 26lb ft Drain plug 9 11NM or 80 97Ib in If your car is equipped with a spin on oil filter remove the oil filfer 76mm 15 flute oil filter socket or oil filter removal tool Check to make sure the oll filter gasket is not stuck to the housing Reinstall new oil filter check to see if new gasket is provided and in place on the filter and tighten to 15 2OMN 12 1 4lb fT Reinstall the drain plug with a new aluminum washer and torque to these Specs 30 41NM or 23 30lb ft Locate the oil pressure switch and remove the harness clip from the sensor Copyright DD2 Inc Oil Pressure S
6. orm this install In addition DM and its representatives reserve the right to modify and or discontinue parts without notice If you the user buyer of this product do not agree with the above contact DM immediately to discuss a possible return of our product for a full refund minus shipping costs and other fees Tools required Vice Drain pan Hose cutters or sharp blade 9 16 or 15mm wrench 24mm wrench or adjustable wrench Socket wrench 10mm 14mm or 17mm depending on oil drain bolt 6mm hex key or 6mm allen Ya hex key or 4 allen 76mm 14 flute oil filter socket 76mm 15 flute socket or oil filter removal tool Torque wrench 9 16 or 15mm crowfoot wrench or adjustable crowfoot wrench 24mm crowfoot wrench or adjustable crowfoot wrench This was preformed on an automatic Mazdas you vehicle may differ slightly but the Install is generally the same Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide Begin by lifting the car and supporting it on a lift jack stands or ramps Remove the under tray 10mm clips noted with arrows Mazda3 Mazdaspeed3 Mazda5 other models Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide Note The oil does not need to be fully drained to install the OPSA but we recommend doing so Refer fo your factory service manual for proper oil draining and filling procedures This guide does go over common Mazda oll drain and fill procedures i
7. tting threads with Teflon tape and insert the reducer fitting into the T fitting Wrap the 1 8 NPT sensor threads with Teflon tape and install into the reducer Tighten the reducer and or sensor until snug roughly 15 20NM or 12 1 4lb f1 12 Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide If you do not have a sensor at the time of the OPSA install or are removing a sensor you can use the screw plug Wrap the threads with Teflon tape and insert the plug into the I fitting using a 4 hex key socket or 4 allen tighten until snug roughly 15 20NM or 12 1 4lb ft Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide Wrap the exposed threads of the push lock fitting with Teflon tape and screw the assembly into the oil filter housing Be cautious when inserting the fitting as to not strip the threads or rub the sensors in the T fitting against any soft coolant hoses Using a 9 16 crowfoot or adjustable crowfoot wrench and torque wrench tighten the fitting in the oil filter housing to 15 20NM or 12 14lb ft 14 Copyright DD2 Inc Oil Pressure Sensor Adapter Kit Install Guide Secure the T fitting assembly and hose to a solid structure using the provided Zip ties Locate the oil cap on the valve cover and fill The engine with the Manuftacture s or engine builder s oil weight specification Refer to the owner s manual or factory service manual for your vehic

Oil Pressure Sensor Adapter Install Guide For most Mazda

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