INSTRUCTIONS FOR USE SERVICE MANUAL
Contents
1. M di a N I Main Frame Rail Foot End CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS PLUGS ON YOUR BED SEE BOTTOM OF PAGE 29 FOR ORDER NUMBERS a 22 V cg E C xus BE GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A WY amp BASIC AMERICAN ZENITH SERIES 4 2 MEDICAL PRODUCTS SERVICE REPLACEMENT PART DIAGRAM CAPPING ON HEAD KNEE AND FOOT DECKS ME cer ends of all Dec n Nag HEAD END 2X 100 4700 018 End Caps e 2X 100 4700 018 Rectangular End Caps 4X 100 4715 011 Round End Caps 2X 100 4700 021 a Rectangular End Caps CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS PLUGS ON YOUR BED SEE BOTTOM OF PAGE 29 FOR ORDER NUMBERS GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A ZENITH SERIES NZ Z BASIC AMERICAN MEDICAL PRODUCTS NOTES GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A GRAHAM FIELD 336 Trowbridge Dr Fond du Lac WI 54937 Customer Service 1 800 365 2338 Fax 920 929 8213 www grahamfield com 2012 GF Health Products Inc All Rights Reserved Basic American Medical Products and Zenith are registered trademarks of GF Health Products Inc GF1200058RevA122. Existing Ratchets Re use Long Clevis Pins 999 0844 930G FOOT DECK Main F ET 3 TO KNEE DECK MOUNTING BRACKETS Retaining Ring DETAIL OF EDEMA RATCHET RE ATTACHMENT Use existing ratchets and hardware 1 TO ORDER A REPLACEMENT 2 TO ORDER A REPLACEMENT 3 TO ORDER A REPLACEMENT HEAD DECK USE SERVICE PACK KNEE DECK USE SERVICE PACK FOOT DECK USE SERVICE PACK 999 0844 920SP includes deck 999 0844 940SP includes deck 999 0844 930SP includes deck mounting hardware amp installation mounting hardware amp installation mounting hardware amp installation instruction sheet instruction sheet instruction sheet Re use existing edema ratchets amp ratchet hardware WHEN ORDERING REPLACEMENT PARTS WITH CUSTOMER SERVICE PLEASE HAVE YOUR BED S SERIAL NUMBER AVAILABLE TO CONFIRM WHETHER THE PART IS COVERED UNDER WARRANTY SEE PAGE 5 FOR LOCATION OF SERIAL NUMBER ID LABEL GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A NG ps a zx BASIC AMERICAN aS i x EDICAL PRODUCT ZENITH SERIES SERVICE REPLACEMENT PART DIAGRAM MAIN FRAME CAPPING DETAIL A SCALE 1 5 2x 100 4738 005 Round Plug Cap 4X be ada 2X 100 4700 018 a Square Rectangular im s y f 2X 100 4700 017 Rectangular Cap I i EF F BUN LS 17 pd
3. GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A WY Z S BASIC AMERICAN AG MEDICAL PRODUCTS ZENITH SERIES BED OPERATIONS STATIONARY LOW ROLL POSITIONING The Zenith 5000 is sold as a Low Roll bed giving the user the option of placing itin a stationary non moving position or lowering it into a low roll position This is accomplished by lowering the bed until the stationary wheels raise off the floor and the rolling casters contact the floor surface for easy mobility STATIONARY POSITION NO ROLL 1 Raise the Bed Up horizontally PRESS HI LO UP BUTTON Rolling Casters both sides of the bed 1 Gs g Stationary Casters 4 7 both sides of head end Stationary Casters both sides of foot end F di N FLOOR MOBILE POSITION LOW ROLL 2 Lower the Bed Down until the rolling casters engage the floor PRESS HI LO DOWN BUTTON Rolling Casters resting on the floor Stationary Casters Stationary Casters raised off raised off the floor the floor GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A BASIC AMERICAN MEDICAL PRODUCTS EU XS ZENITH SERIES BEDS 5000 SERIES ELECTRICAL COMPONENTS Synchronized Control Junction Box with detachable power cable Part 999 0843 300 Quantity 7 1 Head Motor Actuator Part 4 999 0844 052 Quan
4. Make sure all parts components are included please see page 8 Unpacking Your Bed Check all bed components for obvious damage Inspect the Power Supply Cord for any cuts and or damage Check to see all actuator cords are routed and connected properly to the control box gt Mechanical Inspection of Assemblies 6 months Inspect all welds on the sleeping surface frame and base assemblies for stress fractures Inspect all fasteners for wear and looseness IMPORTANT Lubricate all pivot points actuator motor clevis pins and control arm clevis pins as needed White Lithium Grease is recommended gt Mechanical Inspection of Stationary amp Rolling Casters 3 months Check the bottom of the stationary casters making sure they are clean of debris and undamaged Replace if needed Check all rolling casters to ensure that they roll properly and are unobstructed b Electrical Inspection of Control Box 6 months Check the external power cord that plugs into the control box for any chafing cuts or wear Make sure all attaching hardware is securely tightened Check all electrical connections for any wear or fractures Check your 9V battery inside your Control Box see page 20 Replace if needed If you have an external battery backup pack check to make sure it is charged and ready to go b Electrical Inspection of Pendant and Staff Control 6 months Check the pendant co
5. T Cable plug is seated firmly into the Staff Control cable s receptacle Screw on the retaining cap Run a Cable Tie through the large end hole on the right hand footboard mounting tube Loop the longer male staff control cable and gather both staff control cables together Run the Cable Tie around both cables and pull tight to secure Cut off any excess Cable Tie www grahamfield com Staff Control lt sg o 7 KA Staff Control Assembly with bevel panel amp cables attached F Footboard N Wa n 1 Shroud Phillips Screws IMPORTANT Run a Cable Tie through the end hole in the mounting tube loop the longer male staff control cable run the tie around both staff control cables and pull tie tight to secure Cut off excess cable tie Female Staff Control Cable T Cable Male Staff Control Cable Black Control Cable CABLE CONNECTION CLOSEUP Zenith 5000 Service Manual 999 0856 190A WY 22 xt BASIC AMERICAN x MEDICAL PRODUCT Asis ZENITH SERIES TROUBLESHOOTING MOTOR CABLES amp CONTROL BOX 1 HEAD FOOT OR HI LO FUNCTION E qp NOT WORKING a Check plugs to make sure they are firmly seated in all ports on your Control Box and are plugged into the correct ports See diagram at right b Check all cables to make sure they are not frayed pinched or damaged in any way If any cable is damaged UNPLUG
6. TO PROPERTY OR PERSONAL INJURY ATTENTION S assurer de ne pas faire descendre le lit lorsque des objets se trouvent sous le lit Ne pas inspecter le dessous du lit pourrait entrainer des dommages materiels et des risques de blessures WARNING DO NOT LOWER BED WHEN OBJECTS ARE BENEATH BED FAILURE TO INSPECT UNDER BED CAN RESULT IN DAMAGE TO PROPERTY OR PERSONAL INJURY www grahamfield com CAUTION THIS BED IS SUITABLE FOR USE ONLY WITH OXYGEN ADMINISTERING EQUIPMENT OF THE NASAL OR MASK TYPE ORA TENT COVERING ONLY THE UPPER HALF HEAD END OF THE BED OXYGEN TENT CANOPIES SHOULD NOT EXTEND BELOW BED SPRING LEVEL LOCK HAND CONTROL AT FOOT OF BED WHEN USING OXYGEN ADMINISTERING EQUIPMENT ATTENTION CE LIT PEUT ETRE UTILISE UNIQUEMENT AVEC UN EQUIPMENT DESTINE A L ADMINISTRATION D OXYGENE DE TYPE NASAL OU MASQUE OU AVEC UNE TENTE RECOUVRANT SEULEMENT LA MOTTIE AVENT TETE DU LIT LES COTES DE LAS TENTE OXYGENE NE DOIVENT PAS SE PROLONGER PLUS DAS QUE LA SOMMIER DU LIT Zenith 5000 Service Manual 999 0856 190A WY BASIC AMERICAN 2 2 MEDICAL PRODUCT ZENITH SERIES ENTRAPMENT amp COMPLIANCE INFORMATION On March 10 2006 the FDA U S Food and Drug Adminis tration released long awaited guidelines for reducing the risk of bed entrapment Hospital Bed System Dimensional and Assessment Guidance to Reduce Entrapment The new Guidance identifies potential entrapment areas and those
7. ZENITH SERIES TROUBLESHOOTING REPLACING YOUR APS STAFF CONTROL UNPLUG THE POWER CORD FROM THE WALL OUTLET Unscrew the 4 Phillips Screws 1 that attach the Shroud cable cover to the footboard Set aside 2 At the foot end of the bed unscrew the retaining caps on the male staff control cable 3 and the Grey T Cable 4 Unplug the male staff cable 3 and female staff cable 5 from the Black Control Cable 6 and Grey T Cable 4 Bevel Screws Unscrew the two remaining Phillips Screws 2 from the inside of the footboard that attach the Staff Control Assembly 7 bevel to the board Set aside screws for later re assembly Remove the OLD Staff Control Assembly and fish the old cables out through the large hole e ee Feed the two cables of the NEW Staff Control Assembly from the outside through the large hole and insert the bevel into the cutout on the outside of the footboard Secure the Staff Control by re inserting the two Phillips Screws 2 you removed in Step 4 Re position the Shroud on the inside of the footboard and secure with the 4 Phillips Screws 1 you removed in Step 2 Plug the Male Staff Control Cable 3 into the Black Control Cable 6 making sure the phone jack plug is seated correctly into the Black Control Cable Screw on the retaining cap to secure Plug the Female Staff Control Cable 5 into the Grey T Cable 4 making sure the
8. body parts most at risk for entrapment provides design criteria for manufacturers of new hospital convalescent beds recommends particular test methods to assess the conformance of existing hospital conva lescent bed systems and answers frequently asked questions about entrapment issues The new Guidance was a result of a long standing collaboration between the FDA and the Hospital Bed Safety Workgroup HBSW formed in 1999 GF Health Products Inc s Long Term Care Bed division Basic American Medical Products is an HBSW charter member As a result of our commitment to product safety all our current long term care beds have been strictly tested and conform to the new FDA Guidance The guidelines set forth by the FDA Guidance layout specific dimensional limitations on potentially injury threatening gaps and spaces that can occur between bed system components such as rails when not properly installed GF Health Products Inc and Basic American Medical Products have conformed to these guidelines from a manufacturing aspect However entrapment issues can often arise when a healthcare provider facility has not correctly assembled the components on a bed It is essential that the provider facility fully understand their responsibility in complying to the guidelines set forth by the FDA 1n order to avoid injury To that end we have provided the FDA s web address at right as a resource for understanding and following these guidelines for the
9. on right side of bed RH Plastic Half Rail 1 Position the Plastic Half Rail 2 as shown with the taller straight edge Assembly 2 toward the head end of the bed and arms angled toward center of the bed 2 From the outside insert the two welded pins with grooves on the rail arms into the two large holes in the side of the head deck 3 From the inside insert the metal hair pin clip end of the Lanyard Assembly 3 onto the exposed grooves at the ends of the pins 4 Position the other terminal ends of the Lanyard Assemblies 3 over the small hole on the inside Head Deck 1 of the deck frame Secure with a small threaded Phillips Screw 4 PLEASE ORDER PLASTIC RAIL KIT ZA84200 WHICH INCLUDES A RIGHT HAND AND LEFT HAND HALF RAIL FOUR LANYARD ASSEMBLIES AND 2 PHILLIPS SCREWS OR 2 OPTIONAL HEX HEAD SCREWS ORDER BAG 999 0842 905 FOR JUST THE REPLACMENT HARDWARE THE PLASTIC RAIL CAN BE POSITIONED ON EITHER THE HEAD OR FOOT DECKS FOR 80 BEDS THEY SHOULD ONLY BE PUT ON THE HEAD END FOR 76 BEDS Lanyard D Assembly 3 Ng Phillips Z Screw 4 P Ba Lanyard d p Assembly 3 A Straight Edge toward Head End PLASTIC HALF RAIL OPERATION FULL UP LOCKED FULL DOWN POSITION ON 80 BED UNLOCKED POSITION ON 80 BED 7 00 178 mm SLEEP Press Release Lever to Lower Press Release Lever to Rai
10. or left side of the T Cable under the seat pan middle of bed and re plug the power cord into the wall outlet Test both the hand pendant and staff control to make sure everything works properly Run a cable tie through the larger hole at the end of the right hand mounting tube Loop the longest of the staff control cables and tie both together to the tube Pull tight to secure Now gently pull the Control Cable s tie on the cross brace tight www grahamfield com STEP 1 bo Unplug Power Cord STEP3 Plug in new Control Cable Unplug old Control Cable STEP4 Cut Cable Tie near Ground Screw 4 remove tie gt T Cable Tie Control Box to mounting bracket _ c STEP 8 STEP 5 Slide Control Box toward footboard in bracket slot STEP 6 a Tilt front of Control Box downward until you can remove old cable Fish new Control Cable end between box and crossbrace Raise Control Box Slide box forward to lock in place Cable Tie Control Cable to crossbrace Zenith 5000 Service Manual 999 0856 190A WY xt BASIC AMERICAN MEDICAL PRODUCTS ZENITH SERIES TROUBLESHOOTING STAFF CONTROL 1 STAFF CONTROL LIGHTS ARE BLINKING NOTHING ON STAFF CONTROL WORKS BUT PENDANT WORKS a This could mean that your staff control is not getting GF Health Products Inc enough power from the Control Box b Unplug the power cord from the wall outlet Unplug the staff con
11. qualified Service Personnel for examination and repair Always unplug the Power Cord when performing any mainte nance on the bed DO NOT open assemblies such as the Actuators Hand Control or Control Box If unauthorized personnel perform work on these components the manufacturer s warranty becomes void NEVER permit more than one 1 person on in the bed at any time Body weight should be evenly distributed over the sleeping surface of the bed DO NOT allow the patient to lay sit or lean in such a way that their entire body weight is placed only on the raised head or foot sections of the bed This especially applies when repositioning or transferring a patient in or out of the bed Increased risk may occur when the patient s size and or weight are inappropriate for the bed s dimensions or weight capacity Pr DO NOT use unauthorized parts accessories or adaptors other than those specified authorized by GF Health Products Inc When operating the High Low Knee or Back Functions of the bed ALWAYS ensure that the confined individual is positioned properly within the confines of the bed DO NOT let any extremities protrude over the side or The bed is intended for use storage and transport within between the bed rails when performing these functions a temperature range of 40 C to 60 C It has a water resistance rating of IPX4 and IS NOT to be power washed or submersed DO NOT lower the bed when objects a
12. safety of patients residents GF Health Products Inc www grahamfield com It is also essential to have the correct bed components acces sories that correspond with the needs of your patient resident and the particular bed you have purchased Matching the correct bed component that correlates with the regulatory guidelines can be a daunting task Our sales team at GF Health Products Inc and our friendly Customer Service Representatives at Basic American Medical Products can help you sift through the wide array of compliance and bed options We will help you determine which bed bed part 1s best for your patient s resident s particular needs and help you with your compliance issues The Zenith 5000 bed and accessories listed in this manual are in full compliance with FDA guidelines for reducing the risk of bed entrapment Hospital Bed System Dimensional and Assessment Guidance to Reduce Entrapment Details can found at www fda gov Et Zenith 5000 Service Manual 999 0856 190A NZ SL BASIC AMERI x MEDICAL PRODUCT As 2 GF Health Products Inc CAN ZENITH SERIES ZENITH 5000 MECHANICS NOTE All dimensions are in a range of 25 inches Overall 76 Bed Length w brds amp wallsaver 81 75 Overall 80 Bed Length w brds amp wallsaver 85 75 Overall Bed Width with boards 36 00 e High Height 30 00 Low Height 2 24 e 8 00 Maximum H
13. the Power Supply Cord for any cuts 5 End Caps with Foam Pendant Holster bundle and or damage 6 Notched Leg Foam 7 Small Cable Tie CUT NOTE END OF POWER CABLE e Check to see all actuator motor cables are routed 12 Cable Tie on Bundle IS COILED FOR SHIPPING AND and connected properly to the control box TIED WITH CABLE TIE TO GRID WIRE ALONG WITH PENDANT PENDANT CABLE amp HOLSTER 1 Cut and discard 4 cable tie ALSO DISCARD TOP AND BOTTOM CARTONS EE GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A WY amp BASIC AMERICAN TE MEDICAL PRODUCTS ZENITH SERIES HEAD AND FOOTBOARD ASSEMBLY 1 HEADBOARD INSTALLATION e The headboard comes with four pre installed inserts consider this the inside of the board e Position 2 mounting tubes on the outside of the headboard with L facing inward e Align the top hole of the mounting tubes with the top holes in the headboard e Insert a 40mm hex drive bolt through each of the top holes and bottom holes and screw into each insert Tighten with the Hex Allen wrench included in your kit e Slide the L portions of the Mounting tubes into the hollow ends of the main frame rails at the head deck end e FOR 80 BEDS Slide the mounting tubes in until the 1ST hole in the tubes lines up with the 1ST hole in the rails See sample below e FOR 76 BEDS Slide the mounting tubes in until the 1ST hol
14. then that function is locked out Press the Hold Select Button and blue pendant symbol at the same time until the orange light goes out Test the function If the PENDANT STILL DOESN T WORK go to step b b Check the connections at the seat pan Pendant Hand Controller to T Cable and Staff Control Cable connection at the foot end If the HAND CONTROLLER STILL DOES NOT WORK move to step c c UNPLUG THE POWER CORD FROM THE WALL OUTLET d Unplug the Hand Controller plug from the end of the T Cable on either side of the bed s Seat Pan Unplug the cables at the foot end that connect to the staff control cables e Plug the Hand Controller directly into the cylindrical plug on the short black Control Cable making sure the pendants phone jack plug is properly seated in the control cable plug Plug in the power cord and test the pendant ALL BUTTONS WORK Replace the T Cable See page 29 for order information NOTHING WORKS Replace the Hand Controller See page 29 for order information www grahamfield com Unplug Hand Control from T Cable Plug at Seat Pan Plug Hand Control into short black Control Cable IF YOU NEED TO REPLACE YOUR PENDANT HAND CONTROLLER PLEASE ORDER KIT NUMBER 999 0775 112 Zenith 5000 Service Manual 999 0856 190A WY amp BASIC AMERICAN As MEDICAL PRODUCTS REMOVING AND REPLACING THE STAFF CONTROL ASSEMBLY 1 10 11 12 GF Health Products Inc
15. 0843 251SP Includes motor 999 0844 052SP Includes motor 999 0844 053SP Includes motor mounting hardware 8 installation mounting hardware 8 installation mounting hardware 8 installation instruction sheet instruction sheet instruction sheet 4 TO ORDER A REPLACEMENT 5 TO ORDER A REPLACEMENT 6 TO ORDER A REPLACEMENT CONTROL BOX PLEASE USE T CABLE USE SERVICE PACK CONTROL CABLE USE SERVICE 999 0844 300SP Includes 999 0844 201SP Includes PACK 999 0844 200SP Includes Control Box cable ties ground T Cable cable ties grommets amp black control cable and cable ties screw amp installation instructions installation instruction sheet WHEN ORDERING REPLACEMENT PARTS WITH CUSTOMER SERVICE PLEASE HAVE YOUR BED S SERIAL NUMBER AVAILABLE TO CONFIRM WHETHER THE PART IS COVERED UNDER WARRANTY SEE PAGE 5 FOR LOCATION OF SERIAL NUMBER ID LABEL ES I ER I YA YY o nu xd GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A WY xt BASIC AMERICAN x MEDICAL PRODUCT As 2 ZENITH SERIES SERVICE REPLACEMENT PART DIAGRAM DECKING Retaining A Ring X HEAD DECK 3 TO MAIN FRAME gout LP MP SEAT PAN BRACKETS Re use Existing 1 Bearing bracket Re use Exist buaine so Clevis Pin DETAIL OF DECK ATTACHMENT 7 999084494G KNEE DECK Similar for all decks TO MAIN FRAME SEAT PAN BRACKETS Re use Short Clevis Pins Pagan Re use
16. ATIONS SEE PAGES 9 AND 12 2 Carefully squeeze the Mattress Retainer ends inward toward the center of the retainer and insert the ends into the proper s SS CLOSEUP A INSERT HEAD END holes see Closeups A amp B MATTRESS RETAINER Co Lay the Mattress Retainers down so that their CLOSEUP B elbows rest on the decks INSERT FOOT END MATTRESS RETAINER A Each Grid Tube has a slit along its length for easy insertion on the deck grids o Place the two longer Grid Tubes 999 0844 075 on the Head Deck Grid as shown in Closeup C aligning the tube on the outer most grid junction on the head end of the deck o Place the two shorter Grid Tubes 999 0844 074 on the end of foot deck in the same manner Grid Wire see Closeups Junction D amp E below NOTE INSTALLATION OF MATTRESS RETAINERS IS EASIER IF YOU GAPAN RR INSERT THE 2 GRID TUBE ON 999 0844 07 6 75 inches 99 0044 074 15 50 inches Open slit on Grid Tube and slide onto Grid wire Lower HEAD DECK GRID RETAINERS mm onto wire until snug Junction FIRST THEN CLONBUK B INSERT THE INSERT SHORTER A CLOSEUP C FERRER FRONT DECK IUD INSERTION OF GRID TUBE ON DECK GRID WIRE Be sure to use a mattress that is properly sized to fit Use a properly sized mattress in order to minimize the sleep deck which will remain centered on the the gap between the side of the mattres
17. Cable Cover PAGE 10 FOR GENES E 6 Phillips Head Truss Screws INSTALLATION l Ne S 4 Nylon Cable Tie Installation Instruction Sheet CAPS amp PLUGS NOTE CAPS amp PLUGS CAN ONLY BE PURCHASED IN SETS OF 12 75 x 1 50 Rectangular Caps Pack zwo 1 00 x 2 00 Rectangular Caps Pack apol o 1 25 x 2 00 Rectangular Caps Pack apol o TOOR TSONEK cover sit bahde nd ioci dor RS 100 4762 002PK 5 8 Round Plugs Pack both sides of foot deck 12 pkg 100 4738 005PK 3 8 Round Plugs on main frame rails foot end 12 pkg FOR GENERAL CAP PLUG DIAGRAMS PLEASE SEE PAGES 32 amp 33 GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A WY Z2 BASIC AMERICAN 2 2 MEDICAL PRODUCTS ALA te ZENITH SERIES SERVICE REPLACEMENT PART DIAGRAM ELECTRONICS CONTROL BOX JS CONTROL CABLE BATTERY HEAD CABLE COMPARTMENT FOOT CABLE FOOT HILO HEAD HILO FOOT HEAD END END HILO MOTOR FOOT KNEE MOTOR MALE PLUG ON CONTROL CABLE P af o A FEMALE CABLE PLUG HEAD z M S ON STRAIGHT END OF END f KI SO PENDANT CABLE HEAD MOTOR CABLE PROTECTION GROMMETS IN SEAT PAN KEY HOLES POWER CABLE PENDANT WITH CABLE TIE PENDANT HOLSTER POWER CORD TO CROSS BRACE 1 TO ORDER A REPLACEMENT 2 TO ORDER A REPLACEMENT 3 TO ORDER A REPLACEMENT HI LO MOTOR USE SERVICE PACK HEAD MOTOR USE SERVICE PACK FOOT MOTOR USE SERVICE PACK 999
18. F ELBOW Loop Male Staff Control Cable 9 f MOUNTING BRACKETS and cable tie through mounting tube hole with Female Staff Control Cable TUBES amp FOOTBOARD DETAIL B MAKE SURE LOCK END N CAPS ARE SCREWED ON SECURELY E Female end of Staff Control Assembly Cable plugs into T Cable zu End of T Cable at foot end GREY T runs on either side of Seat Pan for attaching your Hand Controller E Male end of Staff Control Assembly Cable plugs into short Black J Control Cable ON T i DETAIL A AN Short Black Control Cable CLOSEUP OF 4 5 running from Control Box STAFF CONTROL CABLE CONNECTION GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A NZ A 4 BASIC AMERICAN ZENITH SERIES EP MEDICAL PRODUCTS ALO KR STANDARD MATTRESS RETAINER amp GRID TUBE INSTALLATION Using 2 Retainers 999 0844 004 amp Grid Tube Kit 999 0844 994 It is recommended that the full width Mattress Retainers on both the head end and foot end of the bed be installed prior to the installation of the Grid Tubes The Grid Tubes help keep the Mattress Retainers from inadvertently slipping out when doing maintenace or housekeeping on your bed MAKE SURE ALL THREE ADJUSTABLE PARTS Determine if your bed needs to be in an 80 or 76 configuration ARE PROPERLY POSITIONED FOR 76 OR 80 80 outside holes 76 inside holes see Closeups A amp B CONFIGUR
19. List 31 32 Service Part Diagrams 33 36 LABEL SYMBOL DEFINITIONS www grahamfield com Zenith 5000 Service Manual 999 0856 190A N Z 3 BASIC AMERICAN ZENITH SERIES Asis MEDICAL PRODUCT IMPORTANT SAFETY AND WARNING INFORMATION This product is a variable height adjustable mattress The bed should ALWAYS be left in its lowest position platform which will provide comfort and convenience when unattended to reduce the risk of injury while getting for residents patients and caregivers in long term in or out of the bed care settings Keep all moving parts free of obstructions 1 e blankets The MAXIMUM SAFE WORKING LOAD for the Zenith 5000 Bed with weight evenly distributed including bedding resident patient support surface and all accessories is 500 lbs sheets heating blankets pads wiring etc the bed Assist devices can be deformed or broken if excessive side pressure is exerted Assist devices are not meant for patients considered as high risks for entrapment i e patients with pre existing conditions such as confusion restlessness lack of muscle control altered mental status either organic or medicinal or a combi nation thereof Additional safety measures should be considered for such high risk patients DO NOT use the assist devices as push handles for moving NEVER operate the bed if a Power Cord or Plug is damaged or not working properly Contact
20. N ss BASIC AMERICAN Se ZENITH La MEDICAL PRODUCTS SERIES INSTRUCTIONS FOR USE SERVICE MANUAL To avoid personal injury or damage to bed please read all sections pertaining to your bed model before use ETL UL CSA APPROVED UL 60601 1 IEC 60601 2 38 CSA 22 2 601 1 GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A This service manual covers the following Zenith 5000 Models 76 amp 80 Full Electric with Low Roll Caster System amp Grid Decks ZG58174 WY Ax a San BASIC AMERICAN MEDICAL PRODUCTS Basic American Medical Products 336 Trowbridge Drive Fond du Lac WI 54937 For Zenith 5000 Bed Service Parts please contact our Customer Service Department at 1 800 365 2338 GF Health Products Inc 2935A Northwest Parkway Atlanta GA 30360 www grahamfield com To order a Zenith 5000 Bed please contact a Graham Field Sales Representative at 1 800 554 9215 IMPORTANT NOTICE GF Health Products Inc is not responsible for typographical errors All illustrations specifications packaging and warranties contained in this Service Manual are based on the latest product information available at the time of printing The most current product information can be found online at www grahamfield com Please check all parts for shipping damage and test before using In case of damage DO NOT USE WY amp BASIC AMERICAN UE MEDICAL PRODUCTS Consult Safe Double
21. NEW Black Control Cable into the Control Box Cut the small cable tie that attaches the Control Box to the mounting bracket near the ground wire screw Remove the cable tie and discard Slide the Control Box in the bracket slot toward the foot board until it hits the back of the slot 6a Tilt the front of the Control Box downward holding the box 6b 6c 6d 10 11 12 GF Health Products Inc from the bottom motor cables are still attached Fish the OLD Control Cable toward the footboard between the box and the main frame cross brace Cut the Cable Tie and discard the old Control Cable Fish the other end of the NEW Control Cable around the Control Arm bracket and toward the footboard The cable will lie between the Control Box and main frame cross brace as before this is done as a safety feature Tilt the front of the Control Box up to a horizontal position and slide it toward the footboard then push it forward toward the center of the bed to lock in place Re tie the Control Box to the mounting bracket with a Cable Tie near ground wire screw Cut off any excess Gather the black Control Cable on the other side of the cross brace toward the footboard and loosely cable tie to the brace you will tighten later Plug the male staff control cable s phone jack into the cylindrical female end of the Control Cable Screw on the retaining cap to secure Plug in the pendant into either the right
22. OSITIONED ON EITHER THE RIGHT SIDE OR LEFT SIDE OF THE HEAD DECK SAMPLE SHOWS PIVOTING IT IS NOT OFFERED FOR THE FOOT END OF THE BED ASSIST BAR POSITIONED ON THE LEFT SIDE OF THE BED PIVOTING ASSIST BAR OPERATION 1 To release the pivoting assist bar from its vertical lock position hold onto the top of the bar with one hand and slightly pull out the black knob on the outside of the pivot assembly with the other hand to release the locking mechanism For ease of patient access it is recommended that you pivot the rail toward the headboard until it stops and rests in place Recommend Pivot Toward MEN 2 To set the assist bar back to its upright locked position grab the top of the assist bar with one hand and pivot the assembly upward until the black knob mechanism Black Knob to snaps into place locking the assist bar Lock or Release vertically 17 00 HEAD DECK SLEEP SURFACE H D FOR YOUR SAFETY MAKE SURE YOUR FINGERS PLEASE MAKE SURE THE PIVOT ASSIST BAR ARE CLEAR OF THE SIDES OR UNDERNEATH THE IS ALWAYS IN THE FULL VERTICAL LOCKED PIVOTING ASSEMBLY WHEN PIVOTING THE POSITION WHEN RESIDENT PATIENT IS LEFT ASSIST BAR UP OR DOWN UNATTENDED GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A WY 22 xt BASIC AMERICAN x MEDICAL PRODUCT K ZENITH SERIES OPTIONAL PLASTIC HALF RAIL INSTALLATION amp OPERATION Sample shows rail positioned
23. Pak Knee Deck amp Hardware Pack 1Dek sa M Hardware Pack 999 0844 990 INCLUDES R a a RC Fai TIT 2a ni Gs De Psst ston Shoot MOTORS ACTUATORS Partnumber Deecripion Qry Orderbate Pie Eeromeose OR Has moror Caba atures ararowrerack tar i OR Foot Motor cable attached amp Hardware Pack Foot Motor OR FootMotor cable attached amp Hardware Pack attached amp Hardware Pack Motor REMEN Motor Hardware Pack 999 0844 991 INCLUDES 1 Pkg AE ca 12mm Retaining Rings te UN NN EILE INN CONTROL BOX Par Number Doscrpion amv orderbate Pie SSI ri EE AE ETS am m EL NS a NS CONTROL CABLE Par Number Deserpton arv Orderbate Pie Ca ma ome im AE EU a O someone TI mna GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A NG D 4 BASIC AMERICAN zz ZENITH SERIES 2 v MEDICAL PRODUCTS 42 SERVICE REPLACEMENT PART RECORD Page 2 PENDNAT PENDANT HOLSTER 9599791900 ___ Replacement Pendant wow tf PENDANT T CABLE 999 0844 201SP Grey Single T Cable amp Hardware Pack 1 Cable Lc Wl t7 jo T Cable Hardware Pack 999 0844 993 INCLUDES mm Installation Instruction Sheet STAFF CONTROL 999 0831 901 Switch Pad with Bezel amp Cables aunt o ZL831000 Staff Control Service Pack INCLUDES 1 Pkg Switch Pad with Bezel amp Cables PLEASE SEE Shroud
24. Protected Type B Accompanying Working Insulated Grounded Equipment amp Documents Load Device Applied Parts GF Health Products Inc A A FO R ZENITH SERIES TABLE OF CONTENTS Safety amp Wamings 4 ID Warning Labels 5 6 Entrapment Compliance 7 Features amp Specifications 8 Unpacking Your New Bed 9 Assembly Boards 10 Plugging in Your Staff Control 11 Standard Mattress Retainers 12 Standard Wireform Wallsaver 13 Wallsaver Adapter for Trendelenberg Positions 14 Operations Controllers amp Staff Control 15 16 Placing the Bed into the Chair Position 17 Using Trendelenberg Reverse Trendelenberg 18 Electronic Components 19 Electrical Cabling 20 22 Optional Pivot Assist Bar 23 Optional Trapeze Support Adaptor 24 Optional Battery Backup Configurations 25 Troubleshooting No Power 26 Troubleshooting Staff Control amp Pendant 26 27 Troubleshooting Motors Control Box 28 Replacing the Staff Control Assembly 29 Maintenance amp Inspection 30 Replacement Service Part
25. RODUCT Ay 2 ZENITH SERIES PLUGGING IN THE OPTIONAL FOOTBOARD NURSE STAFF CONTROL STEP 1 ATTACHING THE FOOTBOARD You can order an optional Staff Control for the Zenith 5000 which includes a Staff Control Assembly and Shroud Cover pre installed to the Footboard at the manufacturing factory Staff Control Assembly To attach the Footboard assembly with Staff Q k Control to the main frame rails please see Phillips Screws E the instructions on PAGE 9 of this manual Pip By ene Assembly from inside of fogtboard STEP 2 CONNECTING YOUR CABLES Please refer to DETAIL A shown below a Atthe foot end unplug the Black Staff Control cable from the end of the Grey T Cable Cables were attached for shipping on Insert the phone jack plug on the male end Cable T of the staff control cable into the cylindrical Saf Contro plug of the Black Control Cable thatextends eric out the foot end Make sure the phone jack mounting lube is positioned properly inside the cable c Insert the T Cable end extending out the foot end with phone jack into the cylindrical plug of the female staff control cable Make sure the phone plug is seated properly inside the female plug with cutout d Screw on the round lock cap onto the Staff Control female plug and R SS NP NLA short Black Control Cable plug g NN FF SEE PAGE 9 OF THIS SEE DETAIL B i KIA MANUAL FOR PROPER FAI ASSEMBLY O
26. ROUND WIRE ry B we a D mm TI CABLE CONFIGURATION FOR OPTIONAL STAFF CONTROL Needs addition of T Cable and Control Cable re routed GF Health Products Inc HI LO END PLUG HD FT END PLUG CONTROL CABLE PLUG www grahamfield com 2 1E I EU LE ES di HEAD END Hr IL LE E d o 1o a OR 24 r Ot La se s BT TS LL 4 i R n p f Zenith 5000 Service Manual 999 0856 190A WY xt BASIC AMERICAN x MEDICAL PRODUCT As PA ZENITH SERIES OPTIONAL PIVOT ASSIST BAR INSTALLATION amp OPERATION INSTALLATION 1 At the head end of the bed position the Pivoting Assist Bar 2 Position the Assist Bar bracket over the Head Deck 1 frame and align the two holes Bracket ON TOP of the in the Assist Bar bracket with the two holes in the frame rail on Deck Frame aligning holes in the bracket with either side of the head deck holes nhe tama 2 From the outside insert the Clevis Pins 3 through the holes in the pivot bracket and deck frame HEAD Q 3 From the inside insert a Hair Pin Clip 4 through each of the small holes in the clevis pins PLEASE ORDER KIT ZA85400 KIT INCLUDES ONE PIVOTING ASSIST BAR ASSEMBLY AND TWO LANYARD ASSEMBLIES WITH CLEVIS PINS AND HAIR PIN CLIPS A STATIONARY ASSIST BAR IS ALSO AVAILABLE AS AN OPTION KIT ZA85000 THE ASSIST BAR CAN BE P
27. TH SERIES REPLACEMENT OF 9V BATTERY amp OPTIONAL BATTERY BACKUP CHARGER amp BATTERY PACK REPLACING YOUR INTERNAL 9V BATTERY Phillips Screws 1 Remove battery cover on the underside of your Control Box by unscrewing the two phillips screws Battery Cover as shown N Remove the existing battery connected to the Connector Cable from the battery slot oO Unplug the existing battery and discard Plug in the new battery to the Connector Cable and re insert into slot Replace the Battery Cover UNDERSIDE OF CONTROL BOX NOTE THE 9V BATTERY INCLUDED WITH YOUR CONTROL BOX IS ONLY GOOD FOR ONE CHARGE LOWERING THE BED ONCE IN THE EVENT OF A POWER OUTAGE YOU WILL NEED TO REPLACE AFTER EACH SINGLE USAGE A STRONGER BATTERY PACK IS AVAILABLE AS A SEPARATE PURCHASE PLEASE ORDER WITH BACKUP CHARGER Battery Charger Adapter Cable Plugs directly into optional ILCOCHARGE Backup Battery and Battery Pak purchased separately To plug in battery charger first remove the protective cap with small screwdriver a di sis 5 O GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A V D 4 BASIC AMERICAN ZENITH SERIES Ze MEDICAL PRODU TROUBLESHOOTING NOTHING WORKS NO POWER 1 NOTHING WORKS NO POWER a Check to make sure you have power coming from your outlet Unplug the power cord from the outlet and test the Test O
28. YOUR BED S POWER CORD FROM THE WALL OUTLET and REPLACE THE CABLE AND OR THE ELECTRONIC COMPONENT c HEAD DECK NOT RAISING Unplug the power cord Switch the head and foot plugs Re plug the power cord and press the FOOT button to test HEAD WORKS Control Box head port bad Replace box See page 28 HI LO PLUGS HD FT PLUGS CONTROL PLUG 8 PIN DIN 2 PRONG 13 PIN DIN DOESN T WORK Replace the Head Motor See page 28 for order information d FOOT AND KNEE DECKS NOT RAISING Unplug NOTE THE HI LO PLUGS ARE DIFFERENT THAN the power cord Switch the foot and head plugs THE HEAD AND FOOT PLUGS THEY ARE NOT Re plug the power cord and press the HEAD button INTERCHANGEABLE THIS IS BECAUSE THE HI LO to test MOTORS ARE MEANT TO MOVE IN TANDEM WHILE THE BED S HEAD AND FOOT MOTORS MOVE FOOT WORKS Control Box foot port bad INDEPENDENTLY Replace box See page 28 DOESN T WORK Replace the Foot Motor See page 28 for order information h ONE HI LO MOTOR GOES FURTHER UP OR DOWN e YOUR BED DOES NOT GO UP AND DOWN IN A The motors have gone out of alignment or you have replaced HORIZONTAL POSITION If you press the Up or a Hi Lo Motor and they need to be re synchronized See Down Hi Lo button and you hear a click or buzz but the following page for RE ALIGNMENT instructions nothing happens Check your Hi Lo Motors by touching them and pushing the Hi Lo buttons YOU FEEL NOTHING possible bad m
29. e Manual 999 0856 190A WY 22 SL BASIC AMERICAN ZG MEDICAL PRODUCT As PG ZENITH SERIES TYPICAL APS 5000 BED IDENTIFICATION LABELS with Grounded Electrical Cable Bed labels are an important part of identifying your bed s make and model when ordering replacement parts The Serial Number is essential if you are claiming parts or service under warranty These helpful labels can be located on the main frame rails immediately below the sleep decks on either side of the bed GF HEALTH PRODUCTS INC D 000000000000 BASIC AMERICAN MED ICAL MFG DATE 000000000000 MODEL NO 805 0000 000000 MFG DATE 12 23 11 VOLT HZ AMP TYPE 110 120 50 60 45 AC DUTY CYCLE 2 min Continuous 18 min MODE OF OPERATION Intermittent A 500 Ibs A SAFE WORKING LOAD SERIAL NO Please have this IMPORTANT infor mation ready when calling our customer service or technical support staff at 800 365 2338 it will allow us to better assist you and quickly answer your questions and concerns AERE DULL 2658174 Zenith Full Electric Grid Bed 12 23 11 Patent Pending TYPICAL SAFETY WARNING BED LABELS The following warning labels have been placed on your bed to help protect you and your bed from damage Please do not remove any labels from your bed GF Health Products Inc WARNING DO NOT LOWER BED WHEN OBJECTS ARE BENEATH BED FAILURE TO INSPECT UNDER BED CAN RESULT IN DAMAGE
30. e Zenith 5000 wallsaver features two ee gc pi nl standard positions for easy bed mattress visual clarity vni oig t length reconfigurations 76 and 80 2 For 76 beds position the wallsaver ends in the BACK holes in the caster base slots AS ho 8 toward the Foot end For 76 beds using Use Back hole 2x Use Front hole x an optional Trapeze unit you should position for 76 position PG for 80 position gem the wallsaver ends in the FRONT holes in the caster bases toward the Head end HEADEND a HEAD END 3 For 80 beds position the wallsaver ends toward the Head end of the bed WALLSAVER FOR A PARTICULAR BED LENGTH I E 76 OR 80 MAKE SURE THAT THE OTHER 4 If you plan on using an optional Trapeze BED ADJUSTMENTS BOARD POSITION AND unit for an 80 bed length configuration you MATTRESS RETAINER POSITION ARE IN THE will need to order a separate custom wall SAME CONFIGURATION PLEASE REFER TO saver in order to have the correct depth to PAGES 9 AND 11 IN THIS MANUAL protect your walls i GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A NZ A 4 BASIC AMERICAN ZENITH SERIES 2 2 MEDICAL PRODUCT BED OPERATIONS PATIENT PENDANT HAND CONTROLLER The hand controller comes standard on the Zenith 5000 series and can be plugged into either side of the bed The plug features a lock on cap A pendant holster for attaching to optional assist devices is als
31. e in the tubes lines up with the 2ND hole in the rails See sample below HEADBOARD CENTER OF BED Inserts a On inside 40mm Bolts v 76 hole position 80 hole 2nd hole in position 1st hole in GF Health Products Inc www grahamfield com 2 FOOTBOARD INSTALLATION The footboard comes with four pre installed inserts consider this the outside of the board Position 2 mounting tubes on the inside of the footboard with L facing outward Align the top hole of the mounting tubes with the top holes in the footboard e Insert a 40mm hex drive bolt through each of the top holes and bottom holes and screw into each insert Tighten with the Hex Allen wrench included in your kit e Slide the L portions of the Mounting tubes into the hollow ends of the main frame rails at the foot deck end FOR 80 BEDS Slide the mounting tubes in until the 1ST hole in the tubes lines up with the 2ND hole in the rails See sample below FOR 76 BEDS Slide the mounting tubes in until the 1ST hole in the tubes lines up with the 3RD hole in the rails See sample below Inserts on outside FOOTBOARD 40mm Bolts CENTER OF BED T d p di e 80 hole position 2nd hole in 76 hole position 3rd hole in NOTE The first hole at the foot end is reserved for attaching the Optional 4 pan extension Zenith 5000 Service Manual 999 0856 190A WY xt BASIC AMERICAN x MEDICAL P
32. e two Clevis Pins and Hair Pin Clips you removed in Step 1 The first holes in the Trapeze tubes must line up with the third hole from the end in the main frame tubes as shown GF Health Products Inc www grahamfield com Trapeze Support vertical support tube TMI Bar Sleeve would be inserted inside the tube Trapeze Support to mount to main frame tubes USE SAME CLEVIS PINS AND HAIR PIN CLIPS THAT WERE USED TO CONNECT HEAD BOARD TO MOUNTING TUBES 4 Insert the 1 4 20 x 2 50 Carriage Bolt 5 into the vertical support as shown and fasten with a 1 4 20 Hex Head Lock Nut 6 Both parts should be in your hardware bag 5 Assemble the headboard to the inside of the Trapeze Support so that the side of the headboard with the inserts is facing away from the Trapeze Support From the outside insert the four 1 4 20 x 1 75 long Machine Screws 4 from your hardware bag through the holes in the Trapeze Support screwing them into the inserts in the headboard OPTIONAL FOR TMI TRAPEZE BAR WITH SLEEVE Insert the Sleeve into the vertical support with the slot on the bottom Rotate the sleeve until it falls into place over the carriage bolt you inserted in Step 4 This will lock it into the proper position NOTE The top of the Sleeve should sit flush with the top of the vertical support on the Trapeze Support Adaptor EEH Zenith 5000 Service Manual 999 0856 190A NZ A S BASIC AMERICAN E S magic AME ZENI
33. ead Back Deck Angle 70 Maximum Knee Foot Deck Angle 30 Maximum Safe Working Load 500 Ibs WITH WEIGHT EVENLY DISTRIBUTED includes bedding resident support surface and all accessories Mass of bed without assist devices or boards 204 Ibs Bed height calculated from floor surface to top of sleep deck ZENITH 5000 ELECTRICAL Power Frequency 120 Volt 50 60 Hz Max Amperage Draw at 120V 4 50 Amps Output Rating 12 33V Control Circuitry Output 5W Water Resistance Rating IPX4 Classification Class I Type B Electrical Cord 18 AWG 3 Conductor Type SJT Mode of Operations 10 Max Duty Cycle 2 minutes on 18 minutes off Internal Battery Backup Replacement 9V Battery Note Ilcon External Battery Pack and Charger can be purchased separately as an accessory see page 20 www grahamfield com Zenith 5000 Service Manual 999 0856 190A KYA z SS BASIC AMERICAN D MEDICAL PRODUCTS ZENITH SERIES UNPACKING YOUR BED SAR KEEP Large Foam Blocks 8 Wireform Wallsaver Make sure all parts components are included 2 Large Cable Tie CUT 9 Two Mattress Retainers e Check all bed components for obvious damage 3 Notched 2 xi Board 10 Service Manual Documents 4 Foam Wrapping 11 Power Cord Pendant and Inspect
34. o p p d the wall outlet and test the bed Female end Gi BED WORKS make sure the cord is not frayed or control CAPES exposed If it is OK you should not have to replace BED STILL DOES NOT WORK POSSIBLE BAD CONTROL CABLE If you have a spare black Control Cable UNPLUG THE POWER CORD from the wall outlet Unplug the old control cable from the Control Box and plug the new control spare in the port Gently push in with thumb Unplug the pendant Plug Pendant directly into hand controller from the T Cable on either side of the Control Cable to test seat pan and plug into the other end of the Control Cable Plug in the power cord and test the bed using the controller NOTE IF YOU DETERMINE THAT YOU HAVE BED WORKS Remove the bad Control Cable A BAD POWER CORD CONTROL CABLE OR Use new cable See next page for installation CONTROL BOX ORDER A NEW CONTROL BOX AND WE LL SEND IT WITH A NEW CONTROL CABLE ALREADY ATTACHED GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A NOTHING WORKS Replace Control Box WY amp BASIC AMERICAN 43 MEDICAL PRODUCTS ZENITH SERIES TROUBLESHOOTING REMOVING amp REPLACING CONTROL CABLE IF CONTROL CABLE IS DAMAGED UNPLUG LOWER CONTROL BOX AND REPLACE 1 2 UNPLUG THE POWER CORD FROM THE WALL OUTLET Unplug the OLD Black Control Cable form the Control Box and from the male staff control cable Plug in the
35. o provided OPERATION 1 Angle the Head Deck upward PRESS 1 2 Angle the Head Deck downward PRESS 2 3 Raise the Bed Up horizontally PRESS 3 4 Lower the Bed Down horizontally PRESS 4 5 Angle the Knee Foot Decks upward PRESS 5 Phone Jack Plug End 6 Angle the Knee Foot Decks downward PRESS 6 with Locking Cap Model HB00 U029 Part 999 0775 305 Bed comes shipped with Alligator Clip Pendant Holster attached to pendant cable To order a 999 0791 000 replacement pendant see Page 29 included BED OPERATIONS FOR NURSE STAFF CONTROL PANEL OPTIONAL FEATURE ON 5000 SERIES 1 10 3 12 2 11 STAFF CONTROL OPERATION mA I Push 13 amp 4 Raise Head Back Deck Push 13 amp 5 Lower Head Back Deck Push 13 amp 6 Raise Knee Foot Decks Push 13 amp 7 Lower Knee Foot Decks Push 13 amp 8 Raise Entire Bed Hi Lo Push 13 amp 9 Lower Entire Bed Hi Lo TO LOCK OUT HAND CONTROL PONG 7 B L 4 5 13 8 9 6 7 Push 13 amp 1 Lock Out Head Function Push 13 amp 2 Lock Out Foot Function Push 13 amp 3 Lock Out Hi Lo Function Wien you purnane yeu boards SERE company you have the option of ordering a Foot LED Light Nurse Staff Control Assembly ein which comes pre installed into the footboard at the factory TO UNLOCK HAND CONTROL Push 13 amp 1 Unlock Head Function Push 13 amp 1 Unlock Foot Function Push 13 amp 1 Unlock Hi Lo Function I EM
36. osition and CANNOT MOVE ANY FURTHER ff you have installed a new Hi Lo Motor and your bed is angled this process will lower the extended hi lo until it is re aligned with the new motor Unplug the beds power cord from the wall outlet Unplug the Hand Control plug from the short black Control Cable and re plug into the T Cable plug on either side of the beds seat pan your preference Re plug the black Control Cable and grey T Cable end plugs into their corresponding Staff Control Cable ends Make sure plugs are firmly seated Re plug the power cord into the outlet Using your Hand Control test the Hi Lo Motor functions by pressing the UP and DOWN buttons making sure the bed goes up and down smoothly If you are still having trouble with a Hi Lo Motor function please see previsous page to test motors and cables www grahamfield com Un Hand Control from T Cabie Plug Seat Pan r Plug Hand Control into short black Control Cable Hi Lo UP Button Hilo DOWN Button HAND CONTROLLER IF YOU ARE STILL HAVING TROUBLE WITH THE HI LO FUNCTION ON YOUR BED AFTER FOLLOWING THESE INSTRUCTIONS PLEASE CONTACT ONE OF OUR CUSTOMER SERVICE REPRESENTATIVES AT 1 800 365 2338 Zenith 5000 Service Manual 999 0856 190A NZ amp BASIC AMERICAN UE MEDICAL PRODUCTS ZENITH SERIES RECOMMENDED MAINTENANCE AND INSPECTION gt Maintenance Inspection of All Components Receipt of Shipment
37. otor QUICK REFERENCE go to the third step below HI LO amp FOOT WORKS BUT HEAD DOES NOT YOU FEEL SLIGHT VIBRATION Motor OK Switch Head amp Foot Motor Cable at the Control Box and test see STEP C in left column Unplug the Power Cord Switch the two Hi Lo plugs in the Control Box Re plug the power HI LO amp HEAD WORKS BUT FOOT DOES NOT cord and press the same Hi Lo button then Switch Foot amp Head Motor Cable at the Control Box touch the same non vibrating motor and test see STEP D in left column i MOTOR NOW VIBRATES Bad port HEAD amp FOOT WORKS BUT HI LO DOES NOT i Switch Hi Lo Motor Cables at the Control Box and in the Control Box Replace box test see STEP E in left column See page 28 ii Test to see if Hi Lo Motors need to be re aligned ii MOTOR DOES NOT VIBRATE see STEP F above Replace the bad Hi lo Motor See page 28 GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A WY DR RE ALIGNMENT OF HI LO MOTORS The Zenith 5000 Hi Lo Motors are aligned and synchronized to work smoothly in tendem with one another In the event of a power surge or power outage or if you are replacing an existing motor it may be necessary to re align your Hi Lo Motors You will know that they need this process if the bed appears to be out of its horizontal position when laying flat i e the head end or foot end is tilting slightl
38. rd for any chafing cuts or wear Check all pendant functions v Head raises and lowers properly V Foot raises and lowers properly v Entire bed raises and lowers properly Check to make sure each button and associated function work properly i e the head section raises when the Head Up button is activated b Electrical Inspection of Actuators Motors 6 months Check the actuator motor cords for any chafing cuts or wear Check the range of movement on all motors to ensure they do not bind in the Full Up and Full Down positions WARRANTY 15 Years on Frame 5 Years on Motors and Control Box longest motor warranty in the industry 3 Years on Other Electronics The warranties contained herein contain all the representation and warranties with respect to the subject matter of this document and supersede all prior negotiations agreements and understanding with respect thereto The recipient of this document hereby acknowledges and represents that it has not relied on any representation assertion guarantee warranty collateral contract or other assurance except those set out in this document GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A sa BASIC AMERICAN ZENITH SERIES NT MEDICAL PRODUCTS ER SERVICE REPLACEMENT PART RECORD Page 1 DECKING Partnumber Description ar OrderDato Pre mm ek Ca EC S OR KneeDeck amp Hardware
39. re beneath it Failure to inspect under the bed can result in damage to property or personal injury Operating Conditions Operation of the bed is based on the following conditions Ambient Temperature of 10 C to 40 C Relative Humidity of 30 to 75 Non condensing Atmospheric Pressure of 700hPa to 1060hPa and a Splash Protection of IEC 60529 The bed s Pendant Cord MUST BE ROUTED AND SECURED PROPERLY to ensure it does not become entangled and eventually severed during use Also make sure all electrical cords DO NOT get tangled around the bed side rails or legs during transport or normal operation of the bed When using nasal or masked type administering equipment all oxygen or air tubing MUST BE ROUTED AND SECURED PROPERLY to ensure that the tubing does not become entangled and eventually severed during the normal operation of the bed P Fr FEF SS GF Health Products Inc www grahamfield com Storage Storage of the bed is based on the following conditions Ambient Temperature of 10 C to 70 C Relative Humidity of 10 to 100 and an Atmospheric Pressure of 500hPa to 1060hPa Radio Frequency Interference RFI RFI influences most electronic equipment Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment If RFI causes erratic behavior shut the bed off immediately Leave it off while the transmission is in progress Zenith 5000 Servic
40. s and assist deck relative to State and Federal Guidelines Use devices This gap must be small enough to prevent of an improperly fitted mattress could result in injury resident patient from getting his her head or neck or death caught in this location GF Health Products Inc www grahamfield com Zenith 5000 Service Manual 999 0856 190A NZ A 4 BASIC AMERICAN ZENITH SERIES EP MEDICAL PRODUCT STANDARD WIREFORM WALLSAVER INSTALLATION STEP 1 WALLSAVER ASSEMBLY 1 Position the Wireform Wallsaver Part 999 0856 180 with bent end facing upward and tab ends facing inward as shown at right 2 Determine the position desired See bottom of page 3 Gently squeeze the tab ends of the wallsaver inward toward the center of the wallsaver and holding the tabs parallel with the slots in the caster bases See DETAIL A slide the tabs into the slots while letting the wallsaver gently expand outward wireform Wallsaver 999 0856 180 4 Turn the wallsaver downward until it rests on Bend faces upward the floor See Detail B STEP 2 WALLSAVER REMOVAL 1 To remove or move the Wireform Wallsaver to a new position raise the wallsaver off the floor until the end tabs are horizontal 2 Squeeze the ends toward the center of the wallsaver until the end tabs slide out of the caster base slots N Start with tab Finish with Wallsaver held horizontally resting on floor STEP 3 WALLSAVER POSITIONS 1 Th
41. se GF Health Products Inc FOR YOUR SAFETY MAKE SURE RAIL IS ALWAYS IN ITS FULL UP LOCKED POSITION WHEN LEAVING THE RESIDENT PATIENT UNATTENDED TO AVOID POSSIBLE INJURY www grahamfield com TO AVOID PINCHING OF THE FINGERS HOLD THE HALF RAIL FROM THE TOP WITH ONE HAND AND CAREFULLY DEPRESS THE BLACK RELEASE LEVER WITH THE OTHER MAKE SURE THERE ARE NO OBJECTS IN THE WAY THAT MAY HINDER THE FULL MOVEMENT OF THE RAIL EL i Zenith 5000 Service Manual 999 0856 190A WY xt BASIC AMERICAN x MEDICAL PRODUCT As 2 ZENITH SERIES OPTIONAL TRAPEZE SUPPORT INSTALLATION The Trapeze Support is attached to the head section of the bed Please Order Kit Number ZA79000 Use third hole from the end of the main frame tubes Begin by removing the headboard panel assembly 2 if previously assembled to the bed by pulling out the two Clevis Pins and two Hair Pin Clips that attach the main frame tubes to the headboard s mounting tubes Set all pins aside for later use 2 Detach the headboard panel from the mounting tubes by unscrewing the four 40mm Allen Head Bolts that hold the board to the tubes these will be replaced with the longer Phillips Head Pan Screws from your trapeze adaptor hardware bag Do not remove the four 1 4 20 inserts 3 from the board They will be used again to mount the board to the trapeze support 3 Assemble the Trapeze Support 1 to the main frame tubes using th
42. tity 1 Foot Motor Actuator Part 4 999 0844 053 Quantity 1 Hi Lo Motor Actuator Part amp 999 0843 051 Quantity 2 Pendant Hand Controller Part 999 0775 305 Quantity 1 Includes Pendant Holster 999 0791 000 Control Cord 999 0843 200 Quantity 1 gei BS Option A i 3 PRONG Power Cable 999 0844 208 Quantity 1 E5 Option B 2 PRONG Power Cable 999 0844 209 Quantity 1 3 NOTE Pendant Cable plugs directly into Control Box Port A DO NOT use unauthorized parts accessories or adapters other than those specified authorized by Graham Field Health Products DO NOT open assemblies such as the Actuators Hand Control or Control Box If unauthorized personnel perform work on these components the manufacturer s warranty becomes void NEVER operate the bed if a Power Cord or Plug is damaged or not working properly Contact qualified Service Personnel for examination and repair Always unplug the Power Cord when performing any maintenance on the bed Basic American Medical Products a division of GF Health Products Inc www grahamfield com Zenith SERIES Rev A ETL Manual WY Z BASIC AMERICAN UE MEDICAL PRODUCTS ZENITH SERIES ZENITH 5000 SERIES ELECTRICAL CABLING POWER CABLE CONTROL CABLE HEAD CABLE FOOT CABLE 6 HI LO CABLE FOOT HI LO CABLE HEAD GROUND WIRE 6 PENDANT W COIL CABLE Cum Cmm _ POWER CORD ADAPTOR G
43. trol cables from the Control Cable and T Cable at the foot end c If you have a spare staff control assembly plug the cables into the T Cable and Control Cable and test WORKS amp LIGHTS DON T BLINK Replace the Staff Control Assembly in your footboard See Page 24 for dis assembly Please see Page 29 for order number DOESN T WORK amp LIGHTS STILL BLINK Replace the Control Box Please see Page 28 for order number 2 STAFF CONTROL PENDANT WORKS BUT NOTHING ON STAFF CONTROL WORKS a Check the Staff Control connections at the foot end Staff Control cables plugged securely into T Cable and Control Cable Also check if the other end of black Control Cable is plugged securely into the Control Box Test the staff control STILL DOESN T WORK move to step b b Unplug the power cord from your wall outlet Remove the Cable Cover Shroud on the inside of the footboard and locate the 2 terminal ends that plug directly into the back of the Staff Control Panel in the footboard Make sure they are properly seated into the panel Plug in the power cord and test the staff control STILL DOESN T WORK Replace Staff Control assembly See Page 24 for dis assembly See Page 29 for order information TROUBLESHOOTING PENDANT amp ms 1 STAFF CONTROL WORKS BUT PENDANT HAND CONTROLLER FUNCTION DOESN T a Check to see if the functions are locked out on the Staff Control panel if orange LED icons show on panel
44. utletfor Powe outlet by plugging in a lamp or similar portable device Unplug Power Cord OUTLET WORKS move to step b and check entire cord to make sure it is not b Replug the power cord into the outlet and test the bed pinched frayed or J damaged NOTHING WORKS UNPLUG THE POWER CORD and check the power cord from the head end to the foot end making sure it is not pinched frayed or damaged IF POWER CORD IS DAMAGED in any way REPLACE CORD amp CONTROL BOX POWER CORD IS PINCHED With cord unplugged try to move the bed part slightly to release the pinched cord If you can release the cord replug the power cord into the wall outlet and test the bed Coal Cabe PER BED WORKS make sure the cord is not frayed or on Control Box exposed If itis OK you should not have to replace POWER CORD IS DAMAGED Replace the Power Cord if hard wired to Control Box replace the box See Page 28 for order information c POWER SUPPLY AND POWER CABLE OK BUT STILL NOTHING WORKS CHECK amp TEST UNPLUG THE POWER CORD and check the Black Control BLACK Cable that runs from the Control Box to the male end of the CONTROL Staff Control Cable Make sure it is not pinched frayed or CABLE damaged in any way CONTROL CABLE CONNECTION IS PINCHED With the power cord unplugged from the outlet try to move the bed part slightly to release the pinched cord If you can release the cord replug the power cord int
45. y downward or upward RE ALIGNMENT is a fairly easy process and can be completed within a matter of minutes using the beds pendant hand controller The procedure is described below STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 STEP 10 STEP 11 GF Health Products Inc Unplug the beds power cord from the wall outlet Disconnect the Hand Control from the T Cable on either side of the bed If you ordered your Zenith 5000 with a Staff Control in the footboard disconnect the short black Control Cable and grey T Cable from the staff control cables running from underneath the metal shroud cable cover on the inside of the footboard Plug the Hand Control plug directly into the short black Control Cable at the foot end This will eliminate the staff control from the re alignment process Make sure that the pendant s phone jack is seated properly and firmly inside the Control Cable plug Re plug the power cord into the wall outlet Using the Hi Lo DOWN button on the Hand Controller lower the bed until it won t go any further Once the bed has stopped press the DOWN Hi Lo button for 15 20 SECONDS to enter into the re calibration mode Release the DOWN Hi Lo button Press the DOWN Hi Lo button again to see if the bed will lower any more If it still lowers continue pressing the Down button repeatedly until the bed has reached its final horizontal down p
Download Pdf Manuals
Related Search