T10004RT3 Instructions
Contents
1. Contact a qualified service technician DANGER TO AVOID RISK OF INJURY d0 not permit children to operate the Control Unit or use the Pool Spa unless they are closely supervised at all times test GROUND FAULT protection regularly If it fails to reset DO NOT USE THE POOL or SPA always disconnect electricity before servicing this control or the equipment connected to it READ FOLLOW AND SAVE THIS INSTRUCTION MANUAL GENERAL INFORMATION Many of today s energy efficient pools and spas utilize the advantages of a single electrical panel containing all the necessary controls for the safe efficient and automatic operation of the pool spa equipment In addition this Panel can also be used to control any outdoor equipment sign or pump within its rated capacity The Transformers supplied in these panels are specifically designed to supply 12 volts to under water pool spa lights A grounded shield between the primary and secondary winding assures safe operation and the built in circuit protection will disconnect power to the transformer in case of overload These transformers are suitable for direct connection to underwater Pool and Spa lights The all weather enclosure contains a heavy duty industrial grade Time Switch Also it has provisions to install switches inside as well as a switch or GFCI receptacle on the outside The Time Switch can also accommodate an optional heater control fireman switch The2. WIRING DIAGRAM Typical 240 Volt Installation Typical 120 Volt Installation Neutral Load 2 To Load Load 1 To Load NOTES 1 Grounding connections are not shown but must be provided Refer to the National Electrical Code for details 2 Diagrams above are only two of the many variations this Panel can accommodate WARRANTY If within the warranty period specified this product fails due to a defect in material or workmanship Intermatic Incorporated will repair or replace it at its sole option free of charge This warranty is extended to the original house hold purchaser only and is not transferable This warranty does not apply to a damage to units caused by accident dropping or abuse in handling acts of God or any negligent use b units which have been subject to unauthorized repair opened taken apart or otherwise modified c units not used in accordance with instructions d damages exceeding the cost of the product e sealed lamps and or lamp bulbs LED s and batteries f the finish on any portion of the product such as surface and or weathering as this is considered normal wear and tear g transit damage initial installation costs removal costs or reinstallation costs INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WA
3. Control is designed to operate any pump within its rated capacity However if protection to prevent dry start is required by the pump manufacturer it must be provided in addition to this Control Contact pump manufacturer if not sure and or for more details uf i age ff 7 Transformer Secondary Output Rating Lamp Watts Volts 100W 120V 1 Amp Max 100 Max 12 or 13 300W 120V 3 Amp Max 300 Max 12 13 or 14 Any combination of bulbs any tap GUIDELINES FOR SECONDARY WIRE SIZE PER LENGTH 120 Volt Primary Input 100 Watt Output Volt Primary Input 300 Watt Output Feet IMPORTANT SAFETY INSTRUCTIONS When installing and operating this Product and other associated equipment basic safety precautions should always be followed including the following 1 Read and follow all instructions 2 This Control Panel must be installed by a qualified electrician according to the National Electrical Code including article 680 or Canadian electrical Code including section 68 and local code requirements For Canadian installations transformer supply circuit must be protected by a ground fault circuit interrupter Install this control not less than 5 feet 3 meters in Canada from inside edge of pool USE COPPER CONDUCTORS ONLY Do not exceed the maximum ratings of individual components wiring devices and current carrying capacity of conductors For Control grounding bonding installing and the wiri
4. RRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES ALL IMPLIED WARRANTIES INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE SOME STATES DO NOT ALLOW LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU This warranty gives you specific legal rights and you may also have other rights which vary from state to state Warranty service is available by mailing postage prepaid to Intermatic Incorporated After Sales Service 7777 Winn Rd Spring Grove IL 60081 9698 815 675 7000 http www intermatic com Because of our commitment to continuing research and improvements Intermatic Incorporated reserves the right to make changes without notice in the specifications and material contained herein and shall not be responsible for any damages direct or consequential caused by reliance on the material presented INTERMATIC INCORPORATED SPRING GROVE IL 60081 9698 http 7 www intermatic com 158TP11210 4 NTERNMATIC TI1QOO0ORT SERIES POOL SPA EQUIPMENT CONTROLS INSTALLATION OPERATION amp SERVICE MANUAL CONTROL PANEL WITH TIME SWITCH FOR INDOOR OUTDOOR USE Suitable for Pool Equipment Control and for Direct Connection of Underwater Lights ELECTRICAL RATINGS See inside Enclosure Door
5. am located 14 Install front panel over wiring compartment The MANUAL LEVER below CLOCK DIAL left or inside the enclosure door Make sure that control is now ready for programming see right as indicated by arrows This will not affect connections to time switch terminals are tight OPERATION section on Page 3 APUR EOR AON FOR MORE THAN ONE DAILY ON OFF OPERATION Place additional tripper pairs on CLOCK DIAL order 156T1978A IN CASE OF POWER FAILURE Reset CLOCK DIAL to proper time of day See step 2 above 25 b in minimum and insulation clears the pressure plate see illustration 5 If required by the heater manufacturer install fireman switch kit 156T4042A not furnished on Time Switch Plate and make the fireman switch connections Use at least 18 AWG wiring with insulation rated 300 Volt or higher Place heater ON OFF switch on heater to ON see Figure 2 on page 3 Some heaters may require a special connecting harness contact heater manufacturer for details 6 To install an additional wiring device inside the enclosure first remove rectangular knock out in dead front Next remove hex head screws in back of enclosure and install stand offs in place of screws Attach wiring device to stand offs Stand offs are not furnished Order 21T156A for a set of four 4 stand offs and mounting hardware 7 If external bonding is required install a bonding lug at bottom of enclosure and bond installation according to code req
6. erminate underwater lights refer to 1999 NEC 680 21 b contact your local pool service professional for advice o a gt ee them at both ends and pull in the conductors as 2002 NEC 680 24 b or CEC 68 060 062 and 066 N nA a a ns oan a a a E ra a THE FIREMAN SWITCH Heater Protection Mechanism VANUA are desired Tighten tripper If this control is to be used for direct connection 11 Use the tables at the top of page 3 as a guide to l l LEVER screws firmly to under water lights a Nonmetallic Hub Kit determine the correct secondary wire size if required is factory set and shuts OFF the heater 20 shall be used Order 156PA13713A for a 1 2 Kit 12 Connect power supply to voltage tap lead on minutes before the Time Switch turns OFF the filter pump 2 TO SET TIME OF DAY IS6PA13714A for a 3 4 Kit or 156PAI3715A primary side of transformer as noted in table Make Pull CLOCK DIAL outward Turn in either direction The Fireman Switch requires no setting or service for a 1 Kit and align the exact time of day on the CLOCK DIAL sure that all unused transformer taps are separately PRESSURE PLATE 4 Refer to Figure 1 below note that SGH termina screw insulated Foe EE when switch is being put into operation this enclosure contains one Time L R 13 Check voltage at lamp terminals after installation P i Switch To wire the panel i CLEARS PRESSURE PLATE It should be 12 0 3 volts TO OPERATE SWITCH MANUALLY Move follow the wiring diagr
7. m
8. ng of underwater lights refer to Article 680 of the National Electrical Code or Article 68 of the Canadian Electrical Code The Control should not operate any equipment which would cause bodily injury or property damage should it be activated unexpectedly Do not connect two or more transformers in parallel or use with dimmers READ FOLLOW AND SAVE THIS INSTRUCTION MANUAL INSTALLATION lb an a Feet O amp Co N O Length of run to light from transformer Length of run to light from transformer OPERATION 1 Remove the four 10 hex head screws from the back 9 The enclosure must be grounded as required by TO SET FILTER PUMP TIME SWITCH follow l TIME SWITCH OPERATING of the enclosure and attach mounting brackets to NEC Article 680 and any applicable local codes instructions on the right The length of the daily filtration INSTRUCTIONS Speen A E E For Ea E the e supply heating cycle depends on many variables such as size shape OAD select the proper location for tne Control Fanel an circuit must be protected by a ground fault circuit ON hang A on a flat vertical surface or other interrupter geographic location of the pool water chemistry type of oe gt OFF TIMES Hold support using hardware suitable for the purpose 10 If this enclosure is used for direct connection of pool equipment usage and season of year If not sure Il TRIPPERS against edge 3 Prepare the necessary conduit runs t
9. uirements 8 Testing of the installation is optional and recommended only if pump is securely in place and will not be damaged by this test a Turn the manual lever of the Time Switch to OFF b Turn ON power at breaker panel Figure 1 Dead clock motor Clock Defective clock motor Change clock motor c Move the manual lever of Time Switch to the motor gears do not rotate open coil due to lightning or surge right ON Loose clock motor connections Check connections Pump should start and run on full speed In case of Wrong voltage Cianige Clock Mow unsatisfactory results turn OFF power check 95 your wiring refer to Troubleshooting on Page 3 WARNING Do not disconnect high limit or pressure switches Figure 2 TROUBLESHOOTING SYMPTOM CAUSE S CORRECTIVE ACTION Time Switch will not keep Frequent power outages Reset dial time but dial is turning Wrong voltage cycle Change clock motor Loose clock motor connections Check connections Time Switch Dial stops Loose tripper Check change tripper at ON or OFF tripper Bent dial Check change mechanism Defective motor Change clock motor Dial stops after switch LINE leads are connected Reverse LINE and LOAD connec turns OFF to LOAD terminals tions Load is ON at all times Welded contacts Change mechanism dial is turning Two ON trippers and Change tripper no OFF tripper on dial Defective mechanism Change mechanis
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