SPEEFLO Hydra Pro IV™
Contents
1. No No DESCRIPTION oso ost 082 4 175 001 Packing set upper 1 4 178 001 Packing set upper 1 4 178 320 Packing set upper 1 7 182 007 O ring Teflon 1 1 1 11 180 002 Packing set lower 1 11 180 322 Packing set lower 1 11 183 001 Packing set lower 1 12 920 103 Ball 1 1 1 14 183 230 O ring 1 1 1 15 182 007 O ring Teflon 1 1 1 17 314 180 Ball 1 1 1 426 051 Loctite Sealant 1 1 1 ITEM PART 185 185 185 reassembly no NO DESCRIPTION 500 501 502 5 Replace spring 10 spring retainer 9 and new ball 12 on piston seat 13 195 050 me 1 6 Thread piston seat 13 back onto displacement rod 2 185 051 Minor kit 1 IMPORTANT Use Loctite on clean threads 185 052 Minor kit 1 7 Insert displacement rod 2 assembly through upper 185 984 Displacement rod 1 1 1 packing set 4 in pump block 3 182 906 Spring packing 1 1 1 8 Place new O ring 7 on end of cylinder 8 and thread E back into pump block 3 183 930 Cylinder 1 i 1 IMPORTANT Lubricate all O rings before assembly 9 Insert new ball 17 ball cage 18 and new Buna O ring 14 into foot valve Titan Tool Inc All rights reserved WI AW ih Hydra Pro IV Fluid Accessories 840 209 Bleed Line Assembly with Valve DESCRIPTION PART NO 944 028 Valve bleed 103 101 Bleed line assembly 103 117 Tube 538 030 Hose assembly 944 024 Knob ass2. Hydra Pro IV Outlet Accessories Cleaning Clean filter regularly Dirty or clogged filters can greatly reduce filtering ability and cause a number of system problems including poor spray patterns clogged spray tips etc To clean the filter shutoff system and relieve all system pressure See the Pressure Relief Procedure on page 7 1 Remove filter cap 1 2 Pull filter element with check ball 3 straight out of the filter body 6 3 Thoroughly clean inside filter body 6 filter element with check ball 3 and filter cap 1 with appropriate solvent Use care in handling parts as dirt debris scratches or nicks may prevent O rings or gaskets from sealing The 920 Series Filter Elements filter from the inside out Be certain to clean the screen element thoroughly on the inside Soak in solvent to loosen hardened paint etc or replace Outlet Manifold Filter Assembly Part No 920 559 ITEM PART NO DESCRIPTION 920 917 Filter cap assembly 1 920 004 Screen filter 50 mesh 920 006 Gasket Teflon thick 920 070 Gasket Teflon thin 920 927 Body filter 5000 psi 812 003 Nipple hex 227 027 Plug pipe 227 033 Plug pipe 703 137 Swivel fitting OI BR sch sch sch e o Part No 920 050 Filter Service Kit HE FN DESCRIPTION QTY 2 920 103 Ball 1 4 920 006 Gasket Teflon 1 5 920 070 Gasket Teflon 1 Max
3. S Owner s Manual For professional use only ae Do not use this equipment Advanced Performance Total Reliability before reading this manual SPEEFLO Hydra Pro IV Gas Powered Airless Sprayer A SAS Model Numbers 433 820 S NOTE This manual contains important 433 821 warnings and instructions Please read and retain for reference 0212 Titan Tool Inc All Rights Reserved Form No 0528926B Printed in the U S A 11 12 gt gt Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS This symbol indicates a hazardous situation which if not not avoided could result in death or serious injury To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and the proper usage of the equipment LA 6 WARNING To reduce the risk of fire or 7 explosion Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equipment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords For units intended for use with only water based materials Do not spray or clean with flammable liquids For use with water based liquids only For units intended for use with only water based or mine
4. Titan Tool Inc All rights reserved 17 Hydra Pro IV Tank Assembly and MobilKit L l IZAIN 7 18 Titan Tool Inc All rights reserved Tank Assembly amp Hydraulic Syste 434 662 DESCRIPTION Fan shroud QTY ITEM PART 434 656 Handle QTY NO NO 1 2 858 001 Washer 856 924 Screw 434 657 Foot 858 660 Screw 862 444 Screw 958 008 Cap plastic 862 002 Washer lock 858 611 Nut 434 661 Back plate 434 655 Pin lock 433 022 856 963 Spacer Nut 435 641 Axle 570 010 Pin cotter 862 452 Screw 670 109 Wheel 862 001 Washer flat 435 659 Bumper ssl s slsbol l 8 862 003 Washer copper 862 002 Washer lock 862 411 860 528 Nut lock Screw 860 002 Washer lock 860 524 Screw 5 16 18 x 5 8 860 524 Screw 5 16 18 x 5 8 434 676 Plate inspection 434 677 Gasket inspection plate 434 622 Tank 872 003 Washer star 872 431 Nut bulkhead 482609 orne 227 033 41 007 ressure control assembly Knob HE aera Do not substitute with a longer screw Titan Tool Inc All rights reserved 19 Hydra Pro IV 441 574 Hydraulic Motor Titan Tool Inc All rights reserved ITEM PART ITEM PART 235 030 Plu
5. as necessary If piston seat is okay and problem does not change check oil motor Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Check trip rod for possible separation B Oil motor stops at top no unusual heat problems Valve sticking Broken spring retainer valve rod assembly Broken spring or valve rod Air in hydraulic motor Air in fluid pump Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Replace valve rod assembly Replace valve rod assembly Reset valve Purge Air generally accomplished by low pressure cycling of motor pump assembly for 5 10 minutes Check for causes of air introduction Loose fittings in tank Loose fittings on hydraulic pump Loose hose connections Low oil in reservoir Stall at top can occur randomly when fluid pump picks up air Reset valve Avoid air in the fluid pump C Low pressure okay on down stroke sluggish on up stroke high heat NOTE Engine labors on upstroke idles back at stall on the down stroke Blown piston seal Cracked piston Before dismantling oil motor start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is broken If heat is on the h
6. 4 into pump block 3 IMPORTANT Peak of V packings must point upwards on reassembly 2 Insert upper spring 6 small end of spring must go toward the packing set 3 Insert spring retainer 9 4 Place new lower packing set 11 over piston seat 13 IMPORTANT Peak of V must point downward on NOTE Ball cage pin 18a to be in lower position unless pump is to be used for heavy block filler or roofing materials 10 Place new Teflon O ring 15 on cylinder 8 and then install foot valve assembly 16 NOTE It is not necessary to overtighten foot valve and cylinder into pump block O ring seals perform sealing function without excessive tightening Full thread engagement is sufficient The foot valve 16 may be rotated back up to 3 4 turn from full engagement for convenient hose position 11 Insert connecting rod 22 through coupling nut and thread connecting rod 22 into displacement rod 2 12 Insert roll pin 1 into connecting rod 22 For siphon hose attachment it is critically important that the thread of the siphon hose fit snugly into the foot valve with the hose assembly couplings Teflon taped and sealed to prevent air inlet leakage Service Kits NOTE Minor service kit 185 050 has polyethylene leather packings Minor service kit 180 051 has leather packings Minor service kit 185 052 has Teflon packings Pump service ki minor orm no TAL
7. 15 insert new balls 3 new springs 4 and replace trip retainers 6 together with new O rings 5 into cylinder head 15 11 12 13 Place stanchion nuts 8 washers 9 on upper stanchions 14 Tighten stanchion nuts 8 alternately 14 Attach tube 36 to tee assembly 35 and elbow 37 by tightening connector nuts NOTE Areas where Loctite sealant is applied must be free of oil and grease Service Kits Motor Service Kit Minor ITEM PART NO NO 2 3 4 5 6 Part No 441 071 DESCRIPTION 441 217 858 811 569 016 441 005 141 007 441 149 441 148 441 152 441 238 441 249 441 026 441 024 441 151 441 234 445 237 426 051 O ring Nut Ball S S Spring trip O ring Ring back up O ring O ring Ring wear Seal piston O ring Ring back up Gasket cushion Piston tube seal Ring wear Loctite sealant He Motor Service Kit Major Part No 441 701 ITEM NO QTY Motor service kit minor 2 441 071 1 441 908 Valve spool sleeve set 1 441 377 Shifter actuator assembly 1 PART DESCRIPTION 3 19 Titan Tool Inc All rights reserved 23 Hydra Pro IV 185 551 Fluid Pump Assembly 21 185 981 Pin roll ITEM PART 185 984 Rod displacement 181 906 Block pump 178 001 Packing set upper 228 002 Nipple hex 182 906 Spring packing 182 007
8. Engine Maintenance 9 Troubleshooting sens 10 Airless Spraying eneen iu iii ramener ENER 10 Spray PatlermnS sasana ian daa ara a naga adan deii ee 11 Hydraulic MotorS lieu dana en a daa ee la a dd aaa a a 12 El YG SEGNONS EE 13 Parts Lists and Service Instructions 14 Hydra Pro IV Major Components sasesesarasasasa sadawa aor ais 14 Engine Drive amp Hydraulic System seeen 16 Tank Assembly and Mobil Kit 18 Hydraulic motor 441 574 20 Fluid Pump 185 551 Fluid Accessories Outlet Accessories nes sesesrerseeessesssnnns Accessories and Service Kits is 29 ML NHRAED 32 Specifications Gallons per minute GPM 2 5 Cycle rate per gallon 20 Cycles per minute max 50 Maximum tip size UE DEE 050 Gun 035 QU eue 029 Pressure range EEN 500 3300 psi Power 8 0 HP Honda engine electric start Fuel Capacity riisiin 1 4 gallons Halogenated solvent compatible Yes UU Lu E 349 Ibs Inlet paint filter Rock catcher Outlet paint filter 50 mesh 18in2 Sue dl E 1 NPT F Pump Outlet 45e 1 2 NPT F to paint filter Paint filter hose connections 1 1 4 NPSM M 1 3 8 NPT F Plugged Dimensions 36 1 2 H x 51 L w handle 38 w o handle x 24 1 2 W Fluid Pump Wetted Parts Cadmium plate
9. Working Pressure 5000 psi 345 bar 18in 116 cm 1 1 4 NPT F for bleed valve 1 3 8 NPT F with 1 4 NPSM M hose connection 1 3 8 NPT F plug for additional gun hookup Filter Area Outlet Ports Carbon steel with electroless nickel and cadmium plating stainless steel Teflon Wetted parts Titan Tool Inc All rights reserved Hydra M amp Hydra Pro Super Outlet Accessories Gun Manifold Assemblies 975 212 975 214 975 111 975 302 975 304 975 311 DESCRIPTION 970 100 Manifold 940 553 Valve ball 941 555 Valve ball 51551 Nipple hex 814 004 Nipple hex 227 006 Nipple hex 808 555 Nipple hex 227 033 Plug pipe L l IZAIN 28 Titan Tool Inc All rights reserved Key Accessories and Service Kits These items may be purchased separately from your local Titan distributor Part No Description 103 807 Siphon hose assembly with rock catcher 1 x 4 5 gallon 103 808 Siphon hose assembly with rock catcher 1 x 6 1 2 55 gallon 103 627 Rock catcher 920 001 Paint filter element 5 mesh for multicolors and heavy materials 920 004 Paint filter element 50 mesh for latex and normal architectural materials 920 005 Paint filter element 100 mesh for stains lacquers and fine finish materials 101 208 Grounding clamp 101 212 Gr
10. cylinder head 15 from upper motor stanchions 14 Remove O ring 11 and back up ring 10 8 Carefully lift cylinder 28 and piston tube assembly 25 from motor base 30 Separate the cylinder and piston tube assembly Remove O ring 11 and back up ring 10 from motor base Remove cushion gasket 29 9 Remove piston seal 22 and wear ring 20 10 Remove piston tube seal 31 wear ring 32 and wiper 33 from motor base 30 oa nM Disassembly of cylinder head and shifter actuator rod 1 Remove trip retainers 6 along with O rings 5 trip springs 4 and balls 3 from cylinder head 15 2 Remove snap ring 18 with snap ring pliers 3 Carefully lift out valve spool 12 with needle nose pliers 4 Using a nylon rod or spool drive P N 990 009 from the top push the valve sleeve 12 straight out of the cylinder head 15 5 Place piston tube assembly 25 in horizontal position with bottom of assembly into heavy duty vise IMPORTANT DO NOT mar chromed surface Support the piston tube assembly 25 in the horizontal position with wood blocks and grip the flats of piston 21 with a 2 1 4 flat wrench to unthread piston Reassembly Wash all parts thoroughly with Coolflo part 430 361 For routine servicing use all new parts from Motor Service Kit minor part 441 071 For major overhaul replace all parts contained in Motor Service Kit major part 441 701 Inspect all other parts for
11. gas engine to load up with paint or trash Clean it regularly The service life and efficiency of the gas engine model depends upon keeping the gasoline engine running properly Change the oil in the engine every 100 hours Failure to observe this may result in engine overheating Consult the engine manufacturer s service manual provided 2 To conserve fuel service life and efficiency of the sprayer always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount required for the particular painting operation Higher RPM does not produce higher working pressure The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery at maximum RPM 3 The warranty on gasoline engines or electric motors is limited to the original manufacturer Titan Tool Inc All rights reserved Troubleshooting Airless Spraying A Poor spray pattern and or tails at top and bottom of the spray pattern Worn or incorrect tip and or insufficient atomization Hose size or length is too small or too long Dirty filter Be sure the tip is not worn Increase pressure Lower viscosity Reduce surface tension by increasing hose size to minimize pressure drop through hose and or reduce hose lengths Use preorifice disc H disc B The gun drips or throws a drop at the beginning or end of the spray pattern Needle may not be
12. pump is required it must be returned to Titan General Fluid Pump Maintenance If the paint pump is going to be out of service for an extended period of time it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative Packings may tend to dry out from lack of use This is particularly true of the upper packing set for which upper packing lubricant Titan part 314 480 is recommended in normal usage A sample of Piston Lube accompanies each new unit Do not substitute water or paint solvent for Piston Lube Ordinary oil may contaminate the paint material and is not recommended If the paint pump has been out of service for an extended period of time it may be necessary to prime the suction by pouring some of the paint solvent into the inlet siphon tube to restart It is extremely important that the threads on the inlet siphon hose coupling are properly sealed Any air leakage will produce erratic operation of pump and may damage the system The up and down strokes shoudl be approximately equal in time That is one should not be faster than the other A fast up or down stroke may indicate air in the system or malfunctioning valve or seats See the Troubleshooting Guide Hydraulic Motor amp Fluid Pump Service See the individual Technical Data Sheets for maintenance and service instructions on the reciprocating hydraulic motor and the fluid pump Titan Tool Inc All rights reserved Bas
13. screens with spray tip size 018 and larger Use 100 or 200 mesh screens with spray tip sizes 015 and smaller 7 Replace paint filter cap to maximize clockwise rotation The filter cover should be hand removable after the first or second use with new Telfon O ring IMPORTANT O ring must have Teflon backup washer to seal properly 8 If unit has been spraying a water soluble material flush with water and then repeat procedure with mineral spirits or Varsol solvent 9 Wash spray tip in solvent Blow tip clean with air pressure directed through the tip in the reverse direction D Maintenance Hydraulic System 1 Check the hydraulic fluid daily It should read Full on the dipstick If it is low add only Titan Coolflo part 430 361 Never add or change hydraulic fluid except in a clean dust free environment Contamination of the hydraulic fluid will shorten hydraulic pump life and may void warranty 2 Change the hydraulic fluid every six months Drain old fluid from tank and fill with 5 gallons of Coolflo Start operation of the system at just enough pressure to operate the fluid pump Run the system at this low pressure for at least 5 minutes This removes air from the system Check the fluid level after this procedure 3 The hydraulic system has an external replaceable hydraulic filter Change the filter every six months 4 The hydraulic pump should not be serviced in the field If service on the hydraulic
14. seating correctly Increase spring tension Needle orifice combination should be factory relapped Needle packing may be too tight Loosen as much as possible without leakage Turn adjusting screw on back of gun clockwise to increase tension or use the green HP spring Part 701 098 C Spray tip stops up frequently Particles too large for spray tip are passing filter and or gun screen Use 100 mesh gun screen instead of 50 mesh for small spray tips Use 100 mesh screen in pump filter Strain paint D Spray pattern changes with pump cycle Restrictions in the fluid system Check gun and pump filter screens Always clean screens before they load up E Irregular flow of material One stroke faster than the other Packings are worn or valve balls are not seating Restriction in the siphon system Check siphon hose assembly to be sure no air is entering then recheck all threaded fittings for leakage See Troubleshooting Fluid Section for additional service information F Spitting Air in system Dirty gun Inspect for siphon hose leak Disassemble and clean gun G Gun does not spray any fluid Suction hose leak No paint Plugged foot valve Plugged filters or tip Ball check valve stuck open Inspect for siphon hose leak Check fluid supply Remove clean inspect foot valve Clean filters or tip Clean and inspect pump ball check valve 10
15. 0 501 Nut 860 002 Washer lock 433 021 Pad mounting 860 582 Screw 433 020 Plate motor mount 434 652 Gasket 432 632 Belt timing 416 330 Pulley 419 331 Pulley hub w bolts 433 026 Heat exchanger assembly includes items 23 24 432 525 Heat exchanger 432 613 Connector set 2 34 601 Gasket 32 601 O ring 416 509 Pump 103 679 Clamp hose 432 686 Hose return 416 524 Spool 416 581 Button 416 588 Spring 416 226 O ring 416 008 Stem adjustment 185 983 Pin cotter 41 206 Adapter O ring nut 32 150 Elbow swivel with nut 32 604 Filter 100 mesh 432 676 Tube pressure 32 645 Nut tube 32 644 Ferrule 72 431 Nut 72 002 Washer lock 872 005 Washer nylon 35 010 Filter dipstick 32 607 Adapter 40 557 Valve ball 432 689 Hydraulic hose set 432 861 Filter assembly 3 IN IN Di 1 1 3 3 1 1 1 1 1 A A A A 1 1 1 1 1 i Ke SI EIS SI APT RY SI SIE BR ol OO OS GO CO WO oi Goy GC NI NI MI NI NINI ND Co NI GO Oy RY OJN CO Of CO N oo A GW PP A CO Oo CO NI OD ol ES Not included in this assembly 47 Hydraulic Hose Set Part No 432 689 ITEM PART a 432 715 Pressure hose assembly b 432 672 Return hose assembly 6 191 664 Swivel adapter 48 Filter Assembly Part No 432 861 ITEM PART NO NO DESCRIPTION a 432 864 Element S
16. ICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Material Safety Data Sheets MSDS are available on Titan s website or by calling Customer Service Register your product online at www titantool com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Serial Number United States Sales amp Service Canadian Branch International em mmm Phone 1 800 526 5362 Phone 1 800 565 8665 Phone 1 201 337 1240 p l ZA N Fax 1 800 528 4826 Fax 1 800 856 8496 Fax 1 201 405 7449 1770 Fernbrook Lane 200 Trowers Road Unit 7B 1770 Fernbrook Lane Minneapolis MN 55447 Woodbridge Ontario L4L5Z8 Minneapolis MN 55447 www titantool com RES Sn HIEN 32 Titan Tool Inc All rights reserved
17. O ring Teflon 183 930 Cylinder i i F r i l 7 i F i 7 i F AS NN X 185 011 Retainer spring SS SX 10 185 010 Spring packing ET RE QQ x 1 11 180 001 Packing set lower 0 N N kai AN N 12 920 103 Ball N 8 N 13 182 921 Seat piston 23 S NG BN y 14 183 230 O ring Buna N NE gs a 15 182 007 O ring Teflon A ki A 16 183 992 Valve foot angg Z aiii Z b 17 314 180 Ball Z 4 f A NI 18 240 022 Cage ball CAN U Neat 9 RY SEA 18a 241 109 Pin ee E enee 114 ASS Se Assembly Set Part No 441 101 A e 12 A an ITEM PART 2 Z ee No DESCRIPTION QTY Z Z 19 870 441 Nut 4 7 Z 20 870 004 Washer 6 A Z 21 441 016 Stanchion 2 r2 A 14 22 442 956 Rod connecting 1 Y LA C SIT NG P N NN N X 16 N 17 E ZZ LL K MISSA Displacement Stroke Length Displacement Volume Displacement Volume 40 Cycles Motor Motor Pump Rod Area Stroke 80 Strokes Selection ratio iw cw m cw ws cw Juren ne GAL cw UTER Titan Tool Inc All rights reserved UUN 24 185 551 Fluid Pump Service Information IMPORTANT Use of non Titan manufactured service parts may void warranty The 185 Series Pump should receive a routine servicing after approximately 1000 hours of use or earlier if there is excessive leakage from the top packing or if pump strokes become
18. The passage of some materials through the nylon fluid hose will build up a static electric charge which if discharged could ignite solvent vaports present and create an explosion U Proper grounding is important This applies to 7 Strain all paints to assure trouble free operation and freedom from frequent cleaning of inlet screen and gun strainer Fueling gas engine Gasoline is extremely flammable and is explosive under certain conditions ALWAYS turn the engine off before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Keep out of the reach of children Fuel Specifications Use automotive gasoline that has a pump octane number of 87 or higher or that has a research octane number of 91 or higher Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or
19. Titan Tool Inc All rights reserved A Tails i A Troubleshooting Spray Patterns Inadequate fluid delivery Fluid not atomizing correctly Increase fluid pressure Change to small tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump Inadequate fluid delivery Same as above B Hour glass amp C Distorted a H Plugged or worn nozzle tip Clean or replace nozzle tip D Pattern expanding and contracting surge Suction leak Pulsating fluid delivery Inspect for siphon hose leak Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used E Round pattern sn NY d Fe A Worn tip Fluid too heavy for tip Replace tip Increase pressure Thin material Change nozzle tip Titan Tool Inc All rights reserved 11 Troubleshooting Hydraulic Motors A Oil motor stalls at bottom no unusual heat problems Fluid pump seat unthreaded Valve sticking or oil motor trip rod shifter assembly separated If connecting rod is okay remove cylinder head plug and pop valve down Replace plug and start machine If machine cycles up and stops at bottom again then problem is piston seat on fluid pump Check piston seat Repair or replace
20. abnormal wear or damage and replace if necessary 1 Install new lower piston tube seal 31 in motor base 30 Install new O ring 11 and new back up ring 10 in motor base 30 2 Slide piston tube assembly 25 into motor base from below 3 Place new O ring 23 and new back up ring 24 onto piston 21 4 Clean and coat the threads of the piston 21 with Loctite sealant part 426 051 and place shifter actuator assembly 19 with piston 21 into piston tube IMPORTANT DO NOT mar chromed surface 5 Place new piston seal 22 and new wear ring 20 on piston 21 6 Push piston tube to the top of its stroke and place cylinder 28 over piston tube and seat the cylinder 28 on the motor base 30 over the new cushion gasket 29 7 Push the valve sleeve and spool 12 straight into the cylinder head 15 8 Place spacer 17 behind the valve sleeve and spool assembly 12 9 Insert snap ring 18 to hold spacer 17 in place Place new O ring 11 and new back up ring 10 on cylinder head 15 and lower cylinder head on to cylinder 28 shifter actuator assembly 19 and upper stanchions 14 with washers 9 Raise the cylinder head 15 to apply vise grips to the shifter actuator rod 19 Pass the shifter actuator rod through the valve spool 12 Clean and Loctite the shifter rod threads and install and tighten lock nut 3 Thread cylinder plug 1 with new O ring 2 into cylinder head
21. d ductile iron electroless nickel plated carbon steel hard chrome anti wear surface stainless steel tungsten carbide thiokol impregnated leather ultra high molecular weight polyethylene Introduction Congratulations on having selected the finest airless sprayer available in the world Titan piston pumps are tireless workhorses so tough they are virtually indestructable even under the most severe service Titan designs and builds equipment with superior quality and reliability Equipment that will last for years with minimal maintenance and downtime This equipment will make you money year after year We thank you for your purchase and welcome you to our large and growing family of Titan users Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low maintenance and longer life The Hydra Pro IV is equipped with Titan s exclusive and patented Severe Service fluid pump This technology will give you significantly longer rod cylinder and packing life than any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps use an exclusive thick hard chrome plating on rod and cylinder parts This patented plating process is harder than nitralloy stainless steel or hard chrome used by any other paint pump manufacturer and much more abrasion resistant Highly polished parts reduce friction extend pack
22. ead check the o rings on spool valve Dismantle oil motor and check piston seals cylinder bore and piston nut Pay special attention to piston nut It can be cracked and not show externally D Low pressure both strokes high heat NOTE Engine labors at stall on both strokes Blown center o rings on spool valve Bad hydraulic pump Before dismantling oil motor start machine With pump cycling under pressure touch the head to see if the head becomes hotter This will help determine if center o ring is blown on spool valve If hot remove and replace o ring Replace hydraulic pump 12 Titan Tool Inc All rights reserved Troubleshooting Fluid Sections A Pump delivers on upstroke only or goes up slowly and down fast commonly called downstroke dive Lower foot valve ball is not seating due to trash or wear Material to viscous to siphon Air leaking in on siphon side or damaged siphon hose Siphon may be too small for heavy material Remove foot valve assembly Clean and inspect Test foot valve by filling with water If ball fails to seal the seat replace ball Thin material contact manufacturer for proper thinning procedures Tighten all connections between pump and paint container If damaged replace Switch to bigger siphon set B Pump delivers on down stroke only or goes up fast and down slowly Upper ball is not seating due to trash or wear Lower packi
23. embly 944 020 Valve body 944 004 O ring 944 026 Valve stem stop 761 715 Ball T C 945 003 Gasket copper 944 904 Valve seat NI O Q R O M Jeck db ls ex ls res Service Instructions The 944 Series Relief Valve has a tungsten carbide seat 9 and should not require frequent replacement The tungsten carbide ball 7 in normal service will last a long time because it rotates and wears evenly If there is leakage replace the ball IMPORTANT Open the adjustment knob 1 to full counterclockwise position before unthreading valve seat 9 from valve body 4 If the valve stem 3 is rotated inwardly with the ball removed the Teflon O ring 5 may require replacement If there has been leakage from the valve stem the Teflon O ring should be replaced IMPORTANT The valve stem stop 6 must be unthreaded from the valve stem 3 with a socket screwdriver then the valve stem can be threaded out of the valve body IMPORTANT All non moving threads must be assembled with Loctite sealant Titan part 426 051 103 807 Siphon Valve Assembly 103 808 55 Gallon Siphon Assembly ice PART NO DESCRIPTION QTY 1 0509762A Rock catcher 1 2 103 575 Tube 1 103 585 Tube 55 gal siphon ass y 1 3 103 679 Hose clamp 2 4 420 070 Hose 5 5 103 125 Spring 1 6 103 119 Clip 1 7 0509760A Adapter 1 HIEN 26 Titan Tool Inc All rights reserved
24. faster on one stroke or another The use of Titan Piston Lube Part 314 480 is recommended as an upper packing lubricant DO NOT SUBSTITUTE OIL WATER OR SOLVENT for an upper packing lubricant Disassembly Procedure 1 Test pump before disassembly Follow test procedure in Troubleshooting Guide Fluid Section 2 Remove siphon hose assembly 3 Remove stanchion nuts 19 and washers 20 4 Hold the air motor piston rod at the wrench flats and unthread coupling nut to separate pump from motor IMPORTANT Never use a pipe wrench pliers etc on the chrome part of hydraulic air or fluid section rod 5 Remove roll pin 1 or jam nut on connecting rod 22 Remove connecting rod 22 from displacement rod 2 6 Unthread and remove foot valve 16 7 Remove Teflon O ring 15 Buna O ring 14 ball cage assembly 18 and ball 17 Remove cylinder 8 9 Remove displacement rod 2 10 Place piston seat 13 in a vise and use a wrench on the flats to remove the displacement rod 2 from the piston seat 13 11 Remove lower packing set 11 spring 10 spring retainer 9 and ball 12 12 Remove upper packing spring 6 packing set 4 and O ring 7 13 Clean and inspect all parts Inspect displacement rod s 2 and cylinder s 8 chrome for grooves dents or worn areas Replace if hard chrome is damaged Inspect valve seats and replace if cracked or worn o Reassembly Procedure 1 Insert upper packing set
25. g cylnder 441 217 O ring 569 016 Bal 441 005 Spring tip mojom fr 141 007 O ring 441 979 Retainer 858 811 Nut 870 401 Nut stanchion 870 004 Washer stanchion 441 149 Ring backup 441 148 O ring 441 908 Valve spoolsieeve 441 152 O ring 441 015 Stanchion 441 916 Head cyinder 16 191 668 Adapter Tee es poema one 7 a SE Test ag a z a 2 EE MIN OJO AJO Pp P WD NINI D P NIN N DY Titan Tool Inc All rights reserved 21 1 1 TANT Hydra Pro IV 441 574 Hydraulic Motor Service Instructions Titan Tool Inc All rights reserved 22 IMPORTANT Use of non Titan manufactured service parts may void warranty This motor contains hydraulic fluid Take precautions to protect the immediate area from oil damage upon disassembly IMPORTANT Disassemble this motor in a clean dust free area Any dust or dirt contamination of this assembly will shorten the service life of this motor and the hydrapac rotary pump 1 Release set screw 26 and remove coupling nut 27 Push out nylon button 26 Remove cylinder plug 1 and O ring 2 Unthread connector nuts 35 37 and release tube 36 Unscrew upper stanchion nuts 8 remove washer 9 Raise cylinder head 15 high enough to secure the shifter actuator rod 19 with vise grips Place a socket wrench on the lock nut 7 Unthread the lock nut 7 7 Lift
26. hanging or adding hydraulic fluid Do not overfill Use only Titan Coolflo part no 430 361 The gasoline engine oil level is determined by the manufacturer Check the manufacturer s service manual supplied Open the orange handle shut off valve located on the hydraulic return hose Handle should be in line with hose The figure below shows the handle in the open position 10 Repeat above starting procedure with paint material Lock gun trigger and attach spray tip See the Technical Data Sheet or Operator s Manual on the gun provided for installation and selection of the proper tip sizes Test spray pattern Operate the pump at the lowest hydraulic pressure which provides good atomization See the Troubleshooting Guide if you are not getting the proper pattern Operating pressure is adjustable from 500 to 3300 psi by turning the pressure adjustment knob clocwise Do not turn the knob clockwise more than necessary to provide satisfactory atomization Excess pressure wears out spray tips When restarting the unit reduce the pressure at pressure control adjustment knob and pressure bleed valve Pressure Relief Procedure IMPORTANT Always reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the ae y hydraul
27. he State of California to cause cancer birth defects or other reproductive harm 1 Gas engines are designed to give safe and dependable service If pres according to instructions Read and understand the engine Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be careful not to spill fuel when I Fuel vapor or spilled fuel may ignite If any fuel is spilled make sure the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poiso
28. ic Engine Maintenance For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual e All service to the engine should be performed by a dealer authorized by the engine manufacturer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden amp Lawn Equipment amp Supplies Lawn Mowers etc lt The gas engine is warranted exclusively by the engine manufacturer Use a premium quality motor oil certified to meet or exceed U S Automotive requirement SG or SF SAE 10W30 is recommended for general all temperature use Other viscosities may be required in other climates Use only a NGK BP6ES or BPR6E spark plug Gap the plug to 0 028 to 0 031 In 0 7 to 0 8 mm Always use a spark plug wrench 1 Check engine oil level and fill as necessary 2 Check gasoline level and fill as necessary Always follow the fueling procedure outlined earlier in this manual First 5 Hours 1 Change engine oil Every 25 Hours 1 Change engine oil Weekly 1 Remove the air filter cover and clean the element In very dusty environments check the filter daily Replace the element as needed Replacement elements can be purchased from your local engine dealer Engine Operation and Service 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake screen around the fly wheel of the
29. ic hose Turn the pressure adjustment knob counterclockwise to 4 Open the pressure bleed valve by turning it Geer eu Un Kee counterclockwise at least three full turns pen the pressure bleed valve by turning it counterclockwise This relieves pressure See figure a UN lock and hole irigger open unti below d 6 Be certain to hold a metal part of the gun firmly to the side Your new sprayer was tested at the factory with water soluble oil You must clean the system before spraying to avoid contamination of the sprayed material If you are spraying a water based latex flush with warm soapy water followed by a clean water rinse If you are using any other coating flush with warm soapy water followed by a solvent Check with the material manufacturer for a compatible solvent Place siphon tube assembly into proper solvent or water Place waste container below bleed line Start engine Turn pressure control adjustment knob clockwise increasing pressure until pump cycles evenly and solvent flows freely from bleed line of a grounded metal container Titan Tool Inc All rights reserved Cleaning a Clogged Tip 1 Follow the Pressure Relief Procedure page 7 2 Lock the gun trigger 3 Unthread the safety tip guard and remove the spray tip Wash the tip in solvent and use a tip probe to remove any clogged material 4 Release the gun trigger lock and spray briefly into a waste container to blow out any cl
30. ign life and avoid damage from corrosion and abrasion Simply stated this is the world s best paint pump The Hydra Pro IV offers other cost saving features Variable pressure control from 500 to 3300 psi Very large tungsten carbide valve seats with hardened stainless steel balls Self adjusting packings Exclusive hand tight swivel foot valve Large capacity inline paint filter Floating ball pressure bleed valve 5 gallon siphon hose and bleed line assemblies are standard You have made an excellent choice We know you will be pleased with yoru new Hydra Pro IV airless sprayer We appreciate your business Titan Tool Inc All rights reserved Hydra Pro IV Run Position When the handle is in this position the system is pressurized Use extreme caution Follow all warnings and instructions regarding pressure relief procedure High pressure hydraulic hose Hydraulic motor Hydraulic system shutoff valve Wet cup use Lubrisolv only Pressure adjustment knob Increase clockwise Decrase counterclockwise Paint filter E QT 4 dp SR AD amp y GES VM 2 Fluid pump Z Hydraulic fluid Ground lug fill amp dipstick use Coolflo only Pressure bleed valve bw e PED J Bleed line Siphon hose Titan Tool Inc All rights reserved 5 1 1 LAW Setup Read understand and follow all warnings before star
31. in 7 Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer 8 Do not use the hose as a strength member to pull or lift the eguipment 9 Use lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted 12 Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a conductive high pressure hose 13 Do not spray outdoors on windy days 14 Always unplug cord from outlet before working on eguipment electric models only Grounding Instructions Electric models must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is eguipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that Is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper installatio
32. k is functioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual Always remove the spray tip before flushing or cleaning the system Titan Tool Inc All rights reserved Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS A WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning 2 Do not operate or spray near children Keep children away from equipment at all times 3 Do not overreach or stand on an unstable support Keep effective footing and balance at all times 4 Stay alert and watch what you are doing 5 Do not operate the unit when fatigued or under the influence of drugs or alcohol 6 Do not kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the sk
33. n of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding Wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the Ge instructions are not completely understood or if you are in doubt as to whether the product is properly ended Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet NG Grounding Pin Cover for grounded outlet SCH IMPORTANT Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your produet will draw An undersized cord will cause a drop in ine voltage resulting in loss of pone and overheating A12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use Gasoline Engine Safety The engine exhaust from this unit contains chemicals known to t
34. ng set is worn Check upper seat and ball with water If ball fails to seal seat replace Replace packing set is worn C Pump moves up and down fast not delivering material D Pump moves up and down slowly when spray gun is shut off Material container is empty or material is too thick to flow through the siphon hose Bottom ball stuck to foot valve seat Siphon hose is kinked or loose Loose connections Bleed valve is open partially or bleed valve is worn Lower packing set is worn Upper and or lower ball not seating Refill with new material If too thick remove siphon hose and immerse pump or add thinner to material Change to bigger siphon set Open bleed valve to remove air and restart pump Remove foot valve Clean ball and seat Straighten Check all connections between pump and gun Tighten as necessary If material is flowing from bleed hose close bleed valve or replace if necessary Should none of above be evident replace lower packing Reset balls by cleaning E Not enough fluid pressure at gun Spray tip is worn Outlet filter or gun filter is clogged Low voltage and or inadequate amperage Hose size or length is too small or too long Replace Clean or replace filter Check electrical service Correct as required Increase hose size to minimize pressure drop through hose and or reduce hose lengths F Pump chatters on up or down stroke Solvent has caused uppe
35. nous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in the tank A DO NOT use this equipment to spray water or acid IMPORTANT Do not lift by cart handle when loading or unloading Part Language Warning Labels 745 056 English Your sprayer has the English language warning labels If you 745 057 _ Spanish require these labels in French 745 058 French German or Spanish or require additional English labels order 745 059 German directly from Titan free of charge Titan Tool Inc All rights reserved Table of Contents Safety Precautions ss ssresessrenemnnmennessess 2 Grounding Instructions 3 Specifications 4 Introduction 4 SOU o HF HEFFER RUN ENNYN DYNN 6 Fueling gas engine 6 OpP rat Onan aana aan aan aa ee NYD OO 7 SE DU EE 7 Pressure Relief Procedure 7 Cleaning a Clogged Tip 8 Color Change Clean Out 8 Maintenance ss5sssss5s sasana sansciasncaes cancun sistsctaccuereondavsvinransaais Hydraulic System General Fluid Pump Maintenance 8 Basic
36. ogged particles 5 Reset the trigger lock in the Trigger Locked position Release the trigger lock and resume spraying Contact with any body part may be dangerous Do not place finger on gun outlet Do not point the gun at any person Never operate the spray gun without the proper tip guard The flow from the spray tip is at very high pressure Color Change Clean Out Flushing IMPORTANT Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for a recommended solvent 1 Reduce pressure by turning the pressure adjustment knob and the pressure bleed valve on the bleed line counterclockwise Follow the Pressure Relief Procedure page 7 The pressure bleed valve should be turned counter clockwise three full turns Pull the siphon tube out of the material container 3 Remove the spray tip from the gun Hold the gun trigger open until material flow stops 4 Put siphon tube into wash solvent or water as applicable and operate pump slowly at low pressure until solvent flows freely from pressure bleed valve line 5 Close pressure bleed valve and hold gun trigger open until solvent flows freely from gun If solvent is not too dirty recirculate it by flowing gun stream back into solvent container Use additional clean solvent and repeat procedure if necessary 6 Check gun strainer screen and pump outlet filter screen daily Use 50 mesh
37. ounding wire 12 gauge x 25 314 480 Piston Lube upper packing lubricant 8 ounces 700 926 Piston Lube upper packing lubricant 1 quart 430 362 Coolflo hydraulic fluid 1 quart 430 361 Coolflo hydraulic fluid 1 gallon 441 071 Minor service kit for hydraulic motor 441 701 Major service kit for hydraulic motor 185 050 Minor service kit for 185 551 fluid pump polyethylene leather packings 185 051 Minor service kit for 185 551 fluid pump leather packings 185 052 Minor service kit for 185 551 fluid pump Teflon packings 185 500 Major service kit for 185 551 fluid pump 920 050 Service kit for paint filter 944 050 Service kit for bleed valve 975 212 2 gun manifold with ball valves 1 4 975 214 4 gun manifold with ball valves 1 4 975 111 1 gun add on 1 4 975 302 2 gun manifold with ball valves 3 8 975 304 4 gun manifold with ball valves 3 8 975 311 1 gun add on 3 8 Titan Tool Inc All rights reserved 29 TAIN Notes 30 Titan Tool Inc All rights reserved Notes Titan Tool Inc All rights reserved 31 Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing or repairing witho
38. pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not covered by the engine manufacturer s limited warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Unleaded fuel produces fewer engine and spark plug deposits and extends the life of the exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Titan Tool Inc All rights reserved Close pressure bleed valve by turning it clockwise This allows the system to pressurize Hold gun trigger open without spray tip attached until the fluid flows smoothly See figure below Operation d Startup 1 Areas must be well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes If lacquer or other flammable materials are to be sprayed ALWAYS locate the unit outside the immediate spraying area Failure to do so may cause an explosion Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray Before starting the unit check oil levels The hydraulic fluid level should read Full on the dipstick Check it daily See the hydraulic system maintenance instructions for c
39. r packing to swell Replace packings Titan Tool Inc All rights reserved 13 Hydra Pro IV Major Components e d CHL SI gl E Lin A Al N oy LR dei UU IZAIN 7 14 Titan Tool Inc All rights reserved Hydra Pro IV Major Components 8 HP Honda Model 433 820 422 821 ITEM NO PART NO DESCRIPTION 441 185 Hydraulic motor pump assembly 441 574 Hydraulic motor assembly 1 441 101 Assembly set 1 185 551 Fluid pump assembly 1 Outlet manifold filter assembly 50 mesh 920 559 840 209 103 807 433 700 433 602 432 689 590 311 Bleed line assembly w valve Siphon hose assembly 1 x 4 Tank assembly amp hydraulic system oJopJwu o o n ob Engine drive assembly 8 HP Honda Hydraulic hose set MobilKit standard _ sch Titan Tool Inc All rights reserved 15 1 1 TANT Hydra Pro IV Hydraulic System UU IZAIN 7 16 Titan Tool Inc All rights reserved Engine Drive Assembly Hydraulic System ITEM PART ITEM PART NO DESCRIPTION QTY NO NO DESCRIPTION i 2 864 639 Screw 21 433 683 Elbow 864 002 Washer lock 22 433 024 Sleeve 858 634 Screw 858 002 Washer lock 432 646 Fan retainer ring 432 631 Fan 432 630 Pulley 980 308 Key 980 339 Engine 8 HP Honda 86
40. ral spirit type materials with a minimum flash point of 21 C 69 8 F Do not spray or clean with liquids having a flash point of less than 21 C 69 8 F Flash point is the temperature at which a fluid can produce enough vapor to ignite Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use only conductive or grounded high pressure airless paint sprayer hoses specified by the manufacturer Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords electric models only Do not use a 3 to 2 adapter Do not use a paint or solvent containing halogenated hydrocarbons Such as chlorine bleach mildewcide methylene chloride and trichloroethane They are not compatible with aluminum Contact the coating supplier about compatibility of material with aluminum Keep spray area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray pump assembly Do not smoke in the sp
41. ray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacture s safety instructions Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite 14 15 A Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable material Fire extinguisher equipment shall be present and working CE WARNING To reduce the risk of skin injection HAZARD Injection injury A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues leading to a serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION AS A SIMPLE CUT 1 2 10 11 12 13 Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the bod
42. ting or operating this sprayer Required tools Adjustable wrench 1 2 5 Connecting the hoses The siphon hose and bleed line hose have factory installed Teflon tape on the male end o the hoses Tighten the siphon hose and bleed line wrench tight One gun operation Attach the gun and hose Always use a spray hose at least 50 feet long Do not use Teflon or thread sealant on this assembly Do not install the spray tip at this time Two gun operation Remove the plug from the second gun outlet Replace with nipple part 812 003 for 1 4 hose or nipple use part 808 555 for 3 8 hose Connect a hose and a gun to the outlet Multiple gun operation The Hydra Pro IV is engineerd to handle up to 4 guns When using more than two guns make sure the second gun hookup outlet is plugged Connect the multiple gun manifold to the single gun outlet These manifolds are for either 2 3 or 4 guns and have shutoff valves Connect a hose and gun to each outlet Fill the wet cup 1 2 full with Titan s Piston Lube part 314 480 supplied by the factory This extends packing life 6 Be sure the Hydra Pro IV system is grounded All Titan units are eguipped with a grounding lug A grounding cable not supplied should be used to connect the unit to a true earth ground Check your loack electrical regulations for detailed grounding instructions both gas and electric powered models
43. ut charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PART
44. y Always use the nozzle tip guard Do not spray without the nozzle tip guard in place Only use a nozzle tip specified by the manufacturer Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard or changing tip Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and relieve the pressure in accordance with the manufacturer s instructions High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs seek medical attention immediately Check hoses and parts for signs of damage a leak can inject material into the skin Inspect hose before each use Replace any damaged hoses or parts This system is capable of producing 3300 PSI 22 8 MPa Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3300 PSI This includes spray tips nozzle guards guns extensions fittings and hose Always engage the trigger lock when not spraying Verify the trigger loc
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