E-Series (shaft drive) Pump Manual
Contents
1. 1 ov 1 034 0 038 9 LSIXA Fr 2 03 9NIMdS dad NE 9 110 ev 10 EIE 58 S 81 5521 2 AINIS Ev TH1 80123108d LA q 032K9 32 1 8 2 X3H LAN 9 INDIV 89 2 1 v x ann 00 82 ALS ALA tS div SSS r S Ne 1 22 J 2 SSH 42 722 a Pare s N BI 91 5 7 45 TOJN 2 1935 SNIN D 05 NWA 7193 q 03 B IS 3 c9 JAWA LY3SNI aoaaa 69 7 mavan 69 q 033 ce q 033 95 3AWA 9 69 x es HOVW 25 1 anes 3AIBG A383S 93 avo ABS NOLSId 9 gt 99 TASSANT q 033 91 S x INN 1 6752. 6 REPLACEMENT OF VALVES asercmuaxi diae Donde Rae RR ENIM OE cred Ev E cts boxeo ictu reader unie 7 REPLACING PISTON ROD E Rap ku UU ex 7 REMOVING CRANKSHAFT AND PINION SHAFT 7 REPLACING PINION SHAFT amp SHIMMING BEARINGS eese 8 REPLACING CRANKSHAFT amp SHIMMING BEARINGS eene 8 RECONDITIONED CRANKSHAFTS 9 SERVICING CONNECTING LINKS eate un CE Cb n o cR bo PIRE LUE RUE 9 OROSSHEAD AND PISTON RODS imei cns tasti eaae 9 RECOMMENDED TORQUE 9 VALVE LIFTERS M c 10 SERVICE CHART amp TROUBLESHOOTING nad 11 CROSS SECTIONAL VIEWS OF PUMPS SIDE VIEW PRE JUNE 1 2008 E70 23 20 14 SIDE VIEW POST JUNE 1 2008 E70 23V E80 20V 80 25 15 ue szisz eee
3. 16 ve Y 17 2 26850A003 REV0309 L 025 RATED MAX CAPACITY 54 70 8 PINION SHAFT RPM MAX CAPACITY PRESSURE RATING PSI CYLINDER BORE DIA INCHES 2 500 SPECIFICATIONS 1817 PISTON STROKE LENGTH INCHES GEAR REDUCTION RATIO TEMPERATURE RATING MAX SUCTION SIZE NCHES NOMINAL DISCHARGE SIZE INCHES NOMINAL 3 8 X 3 16 525 DUCTILE IRON 17 4 PH with POLYURETHANE INSERT STAINLESS STEEL STAINLESS STEEL CERAMIC OXIDE COATING E 54 30 E70 23V Horsepower Kilowatts Required For Horsepower Kilowatts Required For GPM 1900 PSI 2000 PSI 2100 PSI 2200 PSI 2300 PSI 30 39 41 43 45 47 113 29 81 32 34 35 40 52 55 57 60 63 151 39 41 42 45 47 50 65 69 72 75 80 48 51 54 56 60 189 1371 60 78 82 86 90 95 227 1990 58 61 64 67 71 70 1828 91 96 100 105 110 265 68 72 75 78 82 E80 20V E80 25 E110 14 Horsepower Kilowatts Required For 1200 PSI 1000 PSI 1200 PSI L4 ss EN 7 7 w AB NOTE Flow GPM LPM based on 10090 volumetric efficiency Horsepower and kilowatts required are based 8596 overall efficiency Horsepo
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5. Myers INDUSTRIAL PRODUCTS E Series Reciprocating Pump Shaft Drive Safety Instructions and Service Manual E54 30 26866F000 E54 30L 26866F010 E70 23V 26866F100 E70 23VL 26866F110 E80 20V 26866F300 E80 20VL 26866F310 E80 25 26866F104 E110 14 26866F200 E110 14L 26866F210 1 26850A003 09 Table of Contents SPECIFICAMONS e 3 DIMEN SIOING O 4 BELT DRIVE DIMENSIONS 4 STARTING THE PUMP RR T Ue 4 SUGGESTED MAINTENANCE SCHEDULE rue na nam Cana c xus DIU CEP 5 LUBA CATION e C 5 ADDITIVES FOR CRANKCASE a ER FEM 5 SERVICING THE PUMP REMOVING PISTON Me p 5 INSTALLING THE PACKING od Ka uso Sra uo cue 6 REMOVING THE CYLINDERS esci naa penne cS phbu 6 CYLINDER TNS TALLAT IOI T 6 REMOVING THE SEATS Wing Guided
6. Shaft pinion 19 Teeth 1 20164B020 E110 14 3 7206 0389 00A 18A Spacer 1 20164B022A 57A Washer lock 3 06107A013 19 Cap closed bearing pinion 1 04741B001 58 Screw cap 551 M 14 metric 3 16654A006 20 Plug Pipe 1 2 NPT Sq Hd 1 05022A039 59 O ring 2 15 16 O D oyl liner 3 05876A095 22 Crosshead Assembly 60 Seal ring valve cap 3 26862A001 All E series except E80 25 3 06211B042 61 Cap valve 3 26848A000 E80 25 3 06211B044 62 Clamp 5 8 stud valve cap 3 20848A000 23 Link with bushing amp screws 3 17042C002 63 Stud 5 8 11 UNC x 3 5 16 Lg 6 05659A560 Bushing wrist pin 3 B01619A000K 64 Nut hex 5 8 11 UNC 6 19109A046 Washer lock 6 05454A004 65 Cage valve 6 7203 0544 00B Screw cap 6 19103A016 66 Spring valve 6 7206 0302 00A 24 Wrist pin 3 M01525A001K 67 Valve guide 6 7203 0542 00A 25 Bearing two halves 3 15245A101K 68 Insert valve polyurethane 6 7203 0546 00A 26 Plug drain magnetic 3 4 14 1 17481A002 69 O ring valve 2 004 O D 6 110 000032 201 27 Gasket lid special shape 1 06201C000 70 Seat valve 6 7203 0543 00B 28 Screw cap 5 16 18 x 7 8 St 8 19100A033 71 Seal ring cylinder cap 3 7202 0041 00A 29 O ring oil gauge 1 110 000110 201 72 Cap cylinder 3 26805A000 30 Gauge oil amp O ring Item 29 1 17360A011K 74 Clamp 7 8 stud cylinder cap 3 20856A000 31 Lid gear case 1 04561B000 75 Stud 7 8 14 UNF x 4 1 2 6 05659A089 32 Nippl
7. 115 M3AU1103 25 e d 033 06 M3NIVIdM ONINdS IG O Z 0 3 1 033 EARNS JAWA EN Naw 59362 09 Was 0 033 BONIS 8008 eunf 1504 15 SERIES DRIVE POWER END Pinion shaft shown rotated 59 for clarity GALVLOY NMOHS 14VHS NOINId JAYA CINVH LHOIH SLO WIHS 1315 BS 00 WIHS L33SV5 5 DNIH O Z F N 2 TWAS H3HSVM lt DNN 91 8 4 2 dvd 2 1 20 LLL rm SS NN lt was u3HsvM N N um SA 7 2 gt MINDS lt u 1 y Z L 3dld ofYld Iwas E NadO t 3NO2 91 SLO WIHS 00 WIHS L3 Sv5 21 u3ovds NOINId Lv HS 1 DNIHV3S dV2 SLO WIHS L34SV5 00 WIHS L33S V5 26850A003 REV0309 16 SERIES SHAFT DRIVE PARTS LIST R
8. during normal operation as well as when maintenance work of any nature is performed Insufficient oil will first be indicated by excessive heat and should be corrected immediately 13 A foaming mixture will sometimes have the same effect as a small air leak in the suction line This is because various quantities of the foam are drawn through the suction line into the pump disrupting the normal flow of water 14 Pressure regulators may become sluggish in action due to the plunger sticking or fitting too tightly in its cylinder This condition may be caused by an accumulation of chemicals collecting in and around the plunger or may be due to excessive corrosion of the plunger parts To check this condition remove and clean the plunger After cleaning the plunger parts should be covered with a waterproof grease before assembling In some cases there is a tendency for the pressure regulator to chatter or vibrate excessively This is an indication of unstable operation due to nozzling in the high or low capacity range of the regulator the nozzling requirements should be at least 5096 and not exceed 9096 of pump capacity Due to nozzle wear the system requirements may exceed the 90 limit resulting in cycling or hammer ing of the regulator This can readily be checked by replacing the worn nozzle 15 If a large piece of foreign matter becomes lodged between a pump valve and valve seat or if something of this kind becomes wedged in
9. seat in tapered hole With a hardwood round dowel drive lower seat firmly into place with a hammer Repeat for upper seat being sure to also inspect the tapered bore in housing for rust IMPORTANT Both the valve seat O D and tapered bore MUST BE VERY CLEAN B Reassemble valve spring and cage as shown in Fig 6 Be sure that springs are in correct location When upper and lower valve seats are the same size the heavier spring larger diameter wire is always installed on upper or discharge valve NOTE Be sure that cage is tightened onto valve seat C Inspect seals on valve and cylinder caps Replace if seals show signs of wear or nibbling Lubricate seals and replace cap bar and nuts Torque cap covers nuts to specification shown in torque chart CAUTION Do not use a hand or arbor press to install valve seats It is possible to crack cylinder body with excessive pressure REPLACING PISTON ROD SEALS Fig 8 The rod seal assembly contains two seals two oil seals with lips facing power end The oil seal can be replaced without taking the fluid end off by removing the cylinder and piston to allow access for oil seal housing Unscrew two Allen screws and place into the other two tapped holes Gradually screw them in to push oil seal housing off the retainer After assembling new seals in oil seal housing an assembly thimble should be used on end of crosshead rod for sliding oil seal housing back into retainer Che
10. M FOR RANGE CAPACITY 7 Fl Oz 9 Fl Oz 10 Oz 1600 1800 1000 1599 600 999 6 Qts 6 Qts 6 Qts 14 FI Oz 18 Oz 20 Fl Oz The MoS fluid concentrate is marketed by Dow Corning Phone 517 496 6000 or www molykote com iam under the designation Molykote M Gear Guard Several other brands are available Follow instructions of manufacturer SERVICE CAUTION Disengage clutch disconnect electrical leads to motor or remove spark plug leads on engine Following work on any internal pump parts it is important to tighten all clamps caps and assemblies to specific torque ratings Refer to Recommended Torque chart CAUTION Also inspect cylinders for linear grooving by running your thumbnail circumferentially around bore of cylinder If any grooving is detected also replace cylinders New packing will rapidly cut or wear out in grooved cylinders SERVICE CAUTION Disengage clutch disconnect electrical leads to motor or remove spark plug leads on engine Following work on any internal pump parts it is important to tighten all clamps caps and assemblies to specific torque ratings Refer to Recommended Torque chart REMOVING PACKING Move assembly to front end of cylinder top dead center Remove valve assembly if required to provide clearance Remove cap screw with an Allen wrench Allen wrench Part No 8574411 Retract piston rod and insert tool as shown Pull packing assembly out or push
11. also a definite possibility of air drawing past the packing on the suction stroke if the packing is badly worn If the pressure regulator internal bypass valve is badly worn it will allow too much of the pump capacity to be bypassed and recirculated back to the tank By examining the flow from this valve with the discharge turned on it can be determined whether or not the valve is worn If a heavy flow continues when the discharge is turned on it is usually a good indication that the valve is badly worn and should be replaced or that something is lodged under the valve holding it open A broken pump valve or spring will often prevent one cylinder from functioning properly Very rough pulsing discharge a knocking sound and a loss of capacity will result If not repaired promptly the rough run ning pump can cause mechanical damage to itself or other system components Badly worn piston cups or valves and valve seats will cause a serious drop in pump capacity This will be indicated by a drop in pressure when guns are turned on Worn piston cups are very easy to detect be cause of the water leakage The piston cup should be replaced just as soon as this leakage is noticed If it is allowed to continue some of the water may work past the piston rod seals into the pump crank case Water in the pump crankcase will cause severe corrosion of the bearings causing rapid wear Worn valves can be detected only by visual examination of each v
12. crosshead end of the link This oil hole must be up to allow proper oil feeding to the crosshead pin bushing The wrist pin is press fitted into crosshead and slip fitted through the bronze bushing Use arbor press instead of hammering the wrist pin to force it in Check to see if link is free to rotate after the wrist pin is pressed in Make sure that neither side of wrist pin does NOT protrude beyond the crosshead i REAM DIAMETER 1 125 1 126 BRONZE BUSHING Fig 14 The crosshead end of the connecting link is fitted with a bronze bushing When new replacement links are obtained these bushings are reamed to the proper size for immediate installation If the bushing only is replaced it may be necessary to ream the new bush ing to the proper inside diameter after it is pressed into the link When placing the bushing on the link be sure that the oil holes in the bushing and link will be in line after the bushing is pressed into position Figure 14 shows the proper diameter to which the bushing must be reamed for proper seating of the crosshead pin Note that the ream diameter must be parallel to the of the sleeve bearings within 0 001 T I R CROSSHEAD AND PISTON RODS Repair parts for the crosshead and piston rod are supplied only as a complete unit If either of these parts becomes worn it is necessary to replace both the crosshead and piston rod Under normal conditions a crosshead will not wear nor will the bore
13. 18 months from the date of manufacture whichever occurs first During the warranty period and subject to the conditions hereinafter set forth MYERS will repair or replace to the original user or consumer parts which prove defective due to defective materials or workmanship of MYERS Contact the nearest authorized MYERS distributor MYERS authorized service center or MYERS for warranty service At all times MYERS shall have and possess the sole right and option to determine whether to repair or replace defective equipment parts or components Start up reports and electrical system schematics may be required to support warranty claims Warranty is effective only if MYERS supplied or authorized control panels are used where applicable All dual seal pumps must have seal failure and heat sensors attached functional and monitored for the warranty to be in effect If a seal failure should occur MYERS will only cover the lower seal and labor thereof If the heat sensor and seal fail sensor is not attached and functional the warranty is void LABOR ETC COSTS MYERS shall in NO EVENT be responsible or liable for the cost of field labor removal and or reinstallation charges of any MYERS product part or component thereof or the expense of freight THIS WARRANTY WILL NOT APPLY a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with printed instructions provided b to failures resultin
14. H MAY CAUSE TROUBLE Pinion shaft breakage on the drive side of the pump may be caused by having the pulley or sprocket positioned too far away from the pump bearing It may also be caused by a loose drive chain if the pump is chain driven If the V belts have a tendency to wear rapidly it may be due to having the belt tightener pulley adjusted too far into the belt throwing a reverse bend in the belt where it passes over the pulley If very much reverse angle seems necessary to keep the belt tight other provisions should be made for tightening such as placing shims under the pump base or otherwise spreading the drive centers enough to take up the belt length On multiple V belt drives a complete set of belts should be installed when making a replacement Further all the belts in one set should be checked for length and accurately matched to avoid placing an undue load on any one belt F E Myers 1101 Myers Parkway Ashland Ohio 44805 1969 419 289 1144 FAX 419 289 6658 www femyers com Myers Canada 269 Trillium Drive Kitchener Ontario N2G 4W5 519 748 5470 FAX 519 748 2553 26850A003 REVO309 02 083 0 DNN LL 8 S dv2 59 ANN ZE OL 99 1V3S DNISNOH 29 26850A003 REV0309 A18W3ssv mds amp DNISNOH TWAS 1 65 1 5 3dld LSIMM 3
15. LACING PINION SHAFT AND SHIMMING BEARINGS After installing the link crosshead assemblies and moving them toward the fluid end as far as possible tap right hand pinion shaft bearing cup into position using the bearing cap Make sure that the spacer is properly seated on drive end of pinion shaft the curve side should match the fillet radius of pinion shaft Place pinion shaft in position and tap left hand bearing cup into place A Cover shaft keyway with vinyl tape to protect lip of oil seal slide on the open bearing cap to which has been added approximately 030 shim tighten the four cap screws to recommended torque B Put on other cap using total shim thickness known to be more than needed so that resulting end play is greater than required Tighten cap screws holding pinion or crankshaft caps to gear case Rotate pinion shaft back and forth and apply about 15 Ibs axial force to properly seat tapered rollers Measure end play by using an indicating gage in a manner shown in Fig 12 C Subtract recommended end play 005 009 from ac tual end play as found above This is the amount of shim that must be removed After excess shim thick ness has been removed replace caps and retighten cap screws Again measure end play If end play is not within limits recommended add or subtract shims as required Fig 13 Good performance of tapered roller bearings on a shaft requires that correct shaft end play first be made by shi
16. Y S AS S S VALVE LIFTER 13015A004 E PUMP SERIES WITH VALVE LIFTERS 10 26850A003 REV0309 WARNING THIS PUMP MUST BE INSTALLED WITH A PRESSURE RELIEF VALVE IN DISCHARGE LINE SERVICE CHART SERVICE PROBLEM A Failure of pump to build pressure with discharge closed B Failure to hold pressure with discharge open D Pump gets hot E Pressure gauge shows abnormal fluctuation POSSIBLE CAUSE OF PROBLEM E D 1 Pumpnotprimed TX 2 Valveclosedinsuctionline XY 3 Suctionlineorsedimentchamberclogged o X X X 4 Airleakinsuctionline XXX 5 Pressure regulator valve badly worn properly adjusted xix 6 Brokenvalvesorsprings CX XT 7 Pumppackingorvalvesbadlyworn XTX XT 8 Pressure regulator bypassed open 1 XX 9 Pump cylinder body cracked X X X 10 Waterin crankcase CX 11 Worn connecting link inserts orwristpinbushings 1 12 Lackofoilincrankcase O 16 Looseplungerrod 17 Improper preload of crankshaft bearings 1 x EN x x x x X X Explanation of the Service Chart Pump priming is usually not necessary when the pump is installed correctly However there are certain unusual conditions which may make it necessary to prime the pump to get the pumping action started Priming will be required unde
17. alve assembly The most prevalent cause of valve wear is the use of highly abrasive liquids which will cause the valve and valve seat to wire cut The cut starts as a very small groove but increases very rapidly once the valve starts to leak through this groove If the valves are replaced as soon as they start to show this cutting action it will 12 10 11 12 prevent the valve seat from becoming cut in a similar manner and keep the cost of replacement parts to a minimum If a portion of the pump delivery is allowed to by pass because the 1 control valve is not completely closed there may not be adequate flow to develop full pressure This also will cause rapid wear in the control valve any excess flow should be bypassed only by the pressure regulator Pump cylinder bodies must withstand an extreme amount of shock and pulsation while the pump is in operation If the pump is allowed to freeze due to not being drained the freezing may crack the cylinder body walls in almost any location If the crack should occur on the suction valve or cylinder portion of the body it may allow a small amount of air to enter on the suction stroke and cause noisy operation or a decrease in pumping capacity If the crack develops in the walls between the cylinder cavities or discharge valve cavity it may allow the water to flow from one cavity to the adjacent cavity and rob the pump of its effective displacement This will not cause noisy operat
18. and the pump suction The strainers in these sediment chambers are of more than adequate capacity to allow a free flow of the liquid to the pump However because of its normal function of collecting sediment the strainer may become severely clogged and in some cases it will completely stop the flow of liquid to the pump The length of time the pump may operate before it is necessary to clean the strainer will depend upon the type of liquid pumped After the pump has been used a short period the operator will soon become familiar with the amount of running time between strainer cleanings 26850A003 09 4 Any piston pump when operated at high pressure will not operate satisfactorily or quietly if a mixture of air and water is allowed to enter the pump suction For this reason a small air leak in the suction line will cause the pump to knock and vibrate excessively This holds true only for a small air leak which allows the pump to draw a certain amount of water mixed with air on each stroke of the piston A large air leak will cause the pump to lose prime after which it can not be reprimed until the air leak is stopped Air leaks may occur at the joints of the suction line piping at the gate valve in the suction line at the gasket sealing the cap on the sediment chamber or by a crack in the suction wall of the cylinder body such as might be caused by freezing if the pump is not properly drained in freezing weather There is
19. by rotating crankshaft by hand CYLINDER LINER PISTON PISTON ASSEMBLY ROD PISTON REMOVING TOOL Fig 1 re era Fig 2 Suggested tool for removing V Ring T assembly 26850A003 REV0309 CAUTION Also inspect cylinders for linear grooving by running your thumbnail circumferentially around bore of cylinder If any grooving is detected also replace cylinders New packing will rapidly cut or wear out in grooved cylinders INSTALLING PACKING Assemble V Rings onto stud as shown Lubricate the outside of the assembly with Molykote or other grease for ease in insertion do not use a graphite type grease When installing each V Ring assembly rotate crankshaft until piston rod is at forward position Place copper gasket 5030A1 28 in position in stud using a small amount of Permatex to hold in place NOTE Apply Loctite RC35 to capscrew prior to piston installation Follow instructions on label and make certain threads in piston rod are clean and free of any grease or oil Assemble capscrew etc into piston assembly and push into cylinder Torque the capscrew to 50 ft Ib using a hexagonal socket attachment 3 8 across flats REMOVING CYLINDERS 5 1 First remove packing as outlined previously 2 Rotate crankshaft until piston rod is in rear position 3 Insert puller 3 through inside of cylinder and pilot over piston rod 4 Insert disc 4 into slots on puller 3 5 Slip plate 2 over threa
20. cated in discharge line 6 Make sure all valves including spray gun or nozzles are open in discharge line Spray gun may be anchored to discharge back into tank 7 Completely back off pressure adjusting screw on pressure regulating valve B Starting the Unit 1 After starting close discharge valve or spray gun slowly while watching pressure gauge to make sure relief valve or unloader is operating properly 2 Adjust relief valve or unloader to desired pressure See regulator instructions 3 Cycle nozzles or gun on and off to be sure that pressure adjustment and regulator operation is satisfactory BELT DRIVE SEWER CLEANERS With belt drives pulley on both engine and pump should be located as closely as possible to bearing to reduce bearing and shaft bending loads Make sure that all bolts nuts set screws and keys are properly tightened NOTE Nozzle capacity should not exceed 90 of pump capacity for satisfactory regulator operation AVOID FREEZING by draining all water from pump and system in cold weather 26850A003 REV0309 SUGGESTED MAINTENANCE SCHEDULE 500 hr 3 Inspect valves and springs Inpsect connecting link bearing inserts 1000 hr 4 Inspect crankshaft tapered roller bearings 2000 hr 1 Drain at operating temperature to prevent contamination from setting 2 Inspect frequently for leakage replace before 500 hours if any cylinder exceeds 10 drops per minute leakage Packing may not lo
21. ck gasket replace if damaged An assembly thimble should be used on small end of the piston rod to expand sealing edge as it is pushed on Figure 9 illustrates an assembly thimble being placed on the end of the rod Figure 10 shows a recommended thimble for installation of oil seals The thimble should be machined from high carbon steel and polished on the exterior to reduce possibility of seal lip damage REMOVING CRANKSHAFT AND PINION SHAFT Remove piston assemblies Remove connecting link caps and move the link crosshead assembly as far for ward as possible IMPORTANT Note the markings on the connecting links and caps these parts are not interchangeable and must be reassembled in their original positions Wedge a 3 4 board between crankshaft gear and gear case so that crankshaft will be held in place against pinion shaft Remove both crankshaft bearing caps see Fig 11 Hold crankshaft at ring gear and left hand link journal to prevent dropping into bearing bores remove from gear case by moving crankshaft to right until left end can be swung free To remove pinion shaft remove bearing cap bolts 26850A003 09 Next using a lead or rawhide hammer tap the end of pinion shaft extension to remove bearing cup at opposite end After removing pinion shaft the remaining bear ing cup can be removed by gently tapping against the peripheral edge of the cup with a brass rod Fig 11 REP
22. ds on puller 3 as shown 6 Screw nut 1 on thread on puller 3 and snug up 7 Tighten nut 1 until liner breaks loose 8 Loosen nut 1 and slip disc 4 out of slots 9 Remove puller 3 and repeat to remove other cylinders ZA Fig 5 CYLINDER INSTALLATION Reasonable care and judgment should be used when installing the new cylinder Clean out any accumula tion of loose rust or corrosion in cylinder body Install a new O ring in groove on tapered portion of cylinder lubricate O ring with oil or grease for ease in insertion Position cylinder carefully by hand to avoid cutting the O ring Drive into position firmly with a wooden block and mallet Never use a hydraulic press excessive force can cause damage and make cylinders very difficult to remove for later replacement SEATS Wing Guided Valves A First remove valve caps 61 and cylinder caps 72 which provide access to suction and discharge valves Remove the stainless steel cage which serves as a valve guide and spring retainer Remove cage 65 spring 66 and valve 67 from the pump fluid end Fig 6 Suction valve seats are removed as above except two stud lengths are joined using coupling SUCTION amp DISCHARGE VALVE ASSEMBLY Part No TS18 ARO ACO714 26850A003 REV0309 REPLACEMENT OF VALVES A Inspect tapered valve seat bore in fluid end for rust and wipe out excess with a rag Place a new lower
23. e special vent 1 17995A000 76 Nut hex 7 8 14 UNF 6 19109A072 33 Cap pipe 1 05737A002 77 Plug pipe 1 1 4 NPT 1 05022A041 34 Slinger neoprene 3 05059A263 80 Plug pipe 3 NPT 2 03210A000 35 Screw cap hex 5 8 11 UNC x 2 4 19105A008 81 Plug pipe 1 NPT 3 05022A043 36 Screw skt hd 10 32 UNF x 1 2 6 06106A034 82 Plug pipe 1 2 NPT 3 05022A015 37 Housing oil seal 3 24959A000 87 Spring 3 20853A000 38 Spring seal retainer 3 M01643A000 88 Packing E70 23V 3 18922A000 39 Gasket seal housing 2 312 O D 3 05059A434 E80 20V E80 25 3 18922A004 40 Gasket Vellumoid 3 50 O D 3 05059A058 89 Pressure Ring E70 23V 3 18921A000 41 Retainer oil seal housing 3 24958A000 E80 20V E80 25 3 20854A000 42 Oil Seal cup Viton 6 22835A003 90 Retainer spring 3 20852A003 43 Screw skt hd 3 4 10UNC x 2 1 2 4 06106A038 91 Follower E70 23V 3 18932A002 44 Washer lock 3 4 4 05454 003 E80 20V 80 25 3 20855A000 45 Screw drive 133 x 5 16 6 05160A004 92 Piston body E70 23V 3 18924A004 49 Body cylinder 1 18639F008 E80 20V E80 25 3 20850A011 Note Bold type indicates normal wear items or items replaced when rebuilding a reciprocating pump 17 26850A003 09 MYERS LIMITED WARRANTY F E MYERS warrants that its products are free from defects in material and workmanship for a period of twelve 12 months from the date of purchase or eighteen
24. ef Name amp Description Qty PartNo Ref Name amp Description Qty Part No 1 Case gear 1 04625E010E 50 Lid cylinder Pony rod cover 1 M01520A000 2 Shim plastic pink 015 6 05068A016 51 Clamp lid 2 26842A000 3 Shim plastic green 003 6 05068A018 52 Screw mach 1 4 20 UNC x 1 2 2 148850001 4 O ring 5 1 8 O D 2 05876A098 53 O ring 1 1 4 O D 3 110 000024 218 5 Washer seal 18 14946A003 54 Piston hub E54 23 3 7206 0390 00A 6 Screw cap 3 8 16 UNC x 1 18 19101A013 E70 23 3 7206 0393 00A 7 Cap bearing crankshaft 2 04624B004 E80 20 3 17206 0396 00 8 Cup bearing crankshaft 2 05675 013 110 14 3 17206 0358 00 9 Cone bearing crankshaft 2 05674A018 55 Liner cyl E54 30 1 750 1 0 3 26849A000 10 Crankshaft w 75 teeth gear E70 23 2 000 I D 3 20851A001 All E series except E80 25 1 20355C022 E80 20 2 125 1 0 3 20851A004 E80 25 1 20355C044 E110 14 2 500 I D 3 M01512A003 11 Key Sq 3 8 x 3 8 x 2 1 2 1 05818A048 56 Piston cup E54 30 1 750 O D 3 7206 0389 00A 12 Oil Seal 1 5 8 1 05710A017 E70 23 2 000 O D 3 7206 0392 00A 13 Cap open pinion 1 04563A001 E80 20 2 125 O D 3 7206 0395 00A 14 Cup bearing pinion 2 05675A009 Flat Back E110 14 2 500 O D 3 7203 0617 00A 15 Cone bearing pinion 2 05674A013 57 Retainer piston E54 30 3 17206 0391 00 16 Shim 015 Thk 4 05231A075 E70 23 3 7206 0394 00A 17 Shim 003 Thk 4 05231A074 E80 20 3 7206 0397 00A 18
25. g from abuse accident or negligence c to normal maintenance services and the parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices or e if the unit is moved from its original installation location f unit is used for purposes other than for what it was designed and manufactured g to any unit which has been repaired or altered by anyone other than MYERS a MYERS distributor or a MYERS authorized service center and h to any unit which has been repaired using non factory specified parts OEM parts RETURN OR REPLACED COMPONENTS any item to be replaced under this Warranty must be returned to MYERS in Ashland Ohio or such other place as MYERS may designate freight prepaid PRODUCT IMPROVEMENTS MYERS reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for units sold and or shipped prior to such a change or improvement WARRANTY EXCLUSIONS MYERS MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF MYERS SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE Some states do not permit some or all of the above warranty limitations and therefore such limitations may not apply to you No warranties or representations at any time made by any representatives of Myer
26. ion but will reduce the pump capacity and may show up as a drop in pressure when the discharge is open Water may accumulate in the pump crankcase from two sources the most prevalent being leakage of the cups as explained in paragraph 7 The other means of accumulation is a condensation of moisture inside the crankcase due to changes in weather or the repeated heating and cooling of the pump due to its normal usage Pumps that are used rather consistently and run for a considerable period of time to heat the oil and other working parts will not normally accumulate water by condensation If the cups are replaced as soon as it starts to leak it will be impossible for water to enter the crankcase from this cause Worn connecting link bearings will develop only because of unusual or adverse operating conditions They will however be seriously affected by corrosion if water is present in the crankcase and they will wear out from overheating if the oil is not clean and of good quality For this reason we recommend thorough draining cleaning and refilling with new oil at the specified interval and prior to any storage period Replace link inserts as soon as any wear is noticed to avoid damage to crankshaft journals Also see para graph 17 and lubrication instructions Lack of sufficient oil in crankcase can quickly cause failure of pump power end and result in extensive repairs Oil level should be checked periodically 26850A003 REV0309
27. m of basin Location C Inlet from bottom of basin Location D Type of check valves E Type of piping F Does system have suction and discharge gauges G Pressure reading Suction Discharge H Liquid being pumped Temperature __ __ of solid _ Sketch or photograph of system attached J Any additional comments on system 2 ELECTRICAL INFORMATION A Control panel part Panel rated amps Manufacturer Voltage _ Phase B Heater size C Location of panel to wet well D Incoming line voltage Actual E Voltage to pumps Actual F Type of junction box Manufacturer G Are floats installed in wet well Are floats set to engineer s spec l Arefloats wired for proper sequencing J Any additional comments on electrical 3 PUMP INFORMATION A Type of pump Serial B Voltage Phase RPM Amps __ C Impeller size C O S TDH GPM D Voltage supplied from panel Actual E Actual amperage all phases amps amps amps F Have you checked pump rotation G Any additional comments on pumps Acknowledge that all information is accurate and proper procedures have been followed Customer Signature Date Start up Technician Date Send to Warranty Department 740 E Ninth Street Ashland OH 44805 Fax 419 207 3344 or e mail to startupreport myers com We will make this a perma
28. mming This ensures that uneven heating as encountered during warm up will not overload the bearings and that after all parts are heated to approximately the same temperature the resulting end play will be correct Shouldered roller bearings also require correct shimming to ensure that the shoulder will properly locate the shaft and yet not bind REPLACING CRANKSHAFT AND SHIMMING BEARINGS Press the bearing cups into the caps Place one cap into position on the right side with cap screws engaged about one turn install crankshaft left end first then push both bearing caps into place Extreme care should be exercised to avoid damage to gear teeth bearings and link journals 26850A003 REV0309 For quiet operation and long life the crankshaft and bearings must be installed with 003 to 005 in preload the following procedure will provide an accurate adjust ment Before starting loosen the four cap screws on the pinion shaft bearing cap A Place about 045 shim on the right crankshaft bearing cap tighten the five cap screws B Install the left cap without shims secure with two cap screws positioned exactly as shown in Fig 13 Torque the two cap screws at 13 foot pounds rotate the crankshaft retorque the cap screws Do this three times to properly seat the tapered roller bearings C Measure adjacent to the cap screws the shim gap remaining between the bearing cap and the gear case D The required shim thickne
29. nent part of our file on this order penop Buoje as
30. of the crank case wear to the extent that oversize crossheads will be required If extreme wear does occur it will be due to severe damage from the lack of oil or a fairly large metal object scoring the crosshead bore A clearance of 002 to 004 is standard for the crosshead The parts can wear until considerably more clearance than this exists before harmful operation will occur RECOMMENDED TORQUE Foot pounds FASTENER LOCATION Link Bearing Caps Crankshaft End Caps Pinion Bearing End Caps Cap Screw 3 4 Fluid End to Power End Cap Screw 5 8 Fluid End to Power End Cylinder Cap Clamps Front Valve Cap Clamps Top 26850A003 09 VALVE LIFTERS Optional valve lifter assemblies are available To operate one of the 3 NPT pipe plugs in the Part No 13014A004K three are required per pump inlet chamber should be removed Then the knob of The purpose of these is to lift the inlet valve guide to the lifter is turned to cause upward movement of the allow liquid to drain from the cylinder chamber This lifter stem that contacts and raises the valve guide will prevent damage to the pump as a result of freez Liquid will then drain from the cylinder chamber into ing of the pumped liquid the inlet chamber and then out of the pump ZA UI SS Sz ie em 2 SM AD BS m NN NEN JE Ll DONNE m eg EST E RS See 4 4 XA SLS i 2 VALVE ASSEMBL
31. ok badly worn but will often be shiny and hard and won t seal well 8 Replace if cracks and heavy wear are present 4 Replace at first signs of fatigue or wear to prevent damage to crankshaft LUBRICATION Fill gear case with Mobilgear 630 or equivalent 80W90 oil to capacity listed in chart Note oil level on oil dip stick and maintain at this level NOTE Slow speed operation of Myers Reciprocating Pumps can be accomplished by adding additional oil to the crankcase see chart The higher level compen sates for lack of splash lubrication at slow speeds Some slight leakage may occur around crossheads and dipstick vent area with additional oil For further information please consult the factory IMPORTANT After first 30 hours of operation drain oil from gear case preferably drain at operating temperature replace plug and refill crankcase with new oil as above Change oil every 300 hours thereaf ter Check oil level daily and add oil as needed ADDITIVES FOR CRANKCASE OIL Use of Molybdenum Disulfide MoS is optional as an additive to the petroleum based gear case oil in back geared pumps and speed reducers manufactured by Myers Do not use this additive with synthetic oil It appears to be so effective in reducing wear and fric tion that power train life may be doubled between overhauls Volume of liquid MoS concentrate required at various speeds VOLUME MoS CONCENTRATE PINION RPM GEAR CASE OR DISPERSION
32. r conditions where it is impossible for the piston to displace the air in the pump and replace it with water This could be caused by a high suction lift high from the water supply to the pump the valves being stuck on the seat such as after pumping a sticky fluid or it might be caused by valves sticking due to extreme corrosion of the valves and seats A pump will not prime readily if someone has tampered with the valve springs causing them to exert undue pressure of the valve plates against the valve seats When the pump appears to need priming this condition can be checked by pouring water into the cylinder body through one of the valve cap openings or into the pump discharge opening at the same time operating the pump to work the water into the cylin der and valve passages Frequently a gate valve is installed in the suction line between a tank or pressure line and pump sediment chamber This valve is usually installed in the line 11 to shut off the supply source for cleaning sediment chamber or for pump repairs If this valve is closed or even partially closed it will interfere with the flow of water to the pump suction to such an extent that the pump will not perform to full capacity If the valve is partially closed it may cause severe knocking and vibration of the pump because the water cannot flow into the cylinder cavities fast enough Asediment chamber should be installed in the suction line between the gate valve
33. s shall vary or expand the provision hereof LIABILITY LIMITATION IN NO EVENT SHALL MYERS BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY MYERS PRODUCT OR PARTS THEREOF PERSONAL INJURY AND OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER INSTALLATION MYERS DISCLAIMS ALL LIABILITY INCLUDING LIABILITY UNDER THIS WARRANTY FOR PROPER INSTALLATION MYERS RECOMMENDS INSTALLATION BY PROFESSIONALS Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This Warranty gives you specific legal rights and you may also have other rights which vary from state to state In the absence of suitable proof of this purchase date the effective date of this warranty will be based upon the date of manufacture Direct all notices etc to Service Department F E MYERS A Pentair Company 1101 Myers Parkway Ashland Ohio 44805 Myers 1101 Myers Parkway Ashland Ohio 44805 1969 419 289 1144 FAX 419 289 6658 TLX 948 7443 INDUSTRIAL PRODUCTS 18 26850A003 REV0309 19 26850A003 09 9 Myers START UP REPORT INDUSTRIAL PRODUCTS Distributor Order Z Installing Contractor Phone Sales Contact Phone Customer amp Location 1 SYSTEM INFORMATION A Size of wet well Manufacturer B Discharge from botto
34. so that it prevents the valve from operating normally we can expect a drastic drop in capacity and considerable surge or pulsation will be noticed in the discharge line To cor rect a condition of this kind it is usually necessary to examine each valve in the pump until the offending condition is located The use of clean liquid and see ing that the suction strainer is in proper condition will prevent trouble of this kind 16 Noisy pump operation will sometimes be caused by a piston rod being loose in the crosshead This will become evident only after the rod becomes so extremely loose that some end motion can be found between the rod and crosshead A noise of this kind usually has a regular cadence timed with each stroke When this condition occurs it is always necessary to replace both the rod and the crosshead 17 More than the recommended amount of preload to the crankshaft bearings will reduce bearing life re quire more power and generate more heat Less than 13 the recommended preload may cause a knock timed with the crankshaft rotation Check for loose bolts on the crankshaft end caps or adjust shims to obtain proper bearing preload Worn roller bearings will continue to run for a long time but will introduce wear particles into the oil which can cause other damage may cause over heating and may or may not cause a noticeable noise Check oil regularly check for wear particles when changing oil UNUSUAL CONDITIONS WHIC
35. ss for this cap is equal to the average gap measurement plus 022 E Insert correct shim thickness under left bearing cap and tighten cap screws F Install connecting links and caps note the markings torque cap screws to 40 ft Ib G IMPORTANT Check for adequate side clearance of links on crankshaft Some shims must be moved from one end of the crankshaft to the other until sideways movement of all links can be seen H Check torque of cap screws on all bearing caps RECONDITIONED CRANKSHAFTS When the crank throws are only slightly damaged such as small surface grooves cut part way around the bearing surface they can sometimes be reconditioned for further use This can be done by sandpapering and polishing until all ridges are completely removed The final polishing operation should be with very fine emery cloth If the surface is badly damaged the crankshaft can often be salvaged by metalizing the crank throw and then regrinding and polishing to the original diameter of 31240 31245 SERVICING CONNECTING LINKS The connecting rod link is furnished with replaceable split sleeve bearing inserts at the crank throw It is never practical to attempt to refit connecting links to the crankshaft bearings by filing or grinding the mating faces of the link cap where it contacts the link Always be sure that the proper side of the link is placed upward when attaching it to the crankshaft The upper side contains an oil hole at the
36. wer requirements are at Myers pump input shaft The efficiency of the hydraulic pump hydraulic motor etc must be considered to determine horsepower required to drive complete system 3 26850A003 09 GENERAL INSTRUCTIONS CAUTION Positive Displacement Pumps must have a proper size and operable type of pres sure regulating valve or pressure relief valve piped into the discharge line This is manda tory to prevent damage to pump and piping or possible injury to personnel DO NOT install any valves or shut off devices in the bypass line from pressure regulator to tank or supply CORRECT INCORRECT INCORRECT DIMENSIONS PULLEY LOCATION ON PUMP AND MOTOR SHAFT A STARTING PUMP A Before Starting 1 Read all instructions carefully 2 Fill pump crankcase with recommended oil to level mark on oil saber Oil recommendations are covered in lubrication section of pump instructions 3 Replace all drain plugs in pump and piping 4 Inspect tank to be sure that no foreign material Dimensions in Inches Milimeters is in tank or suction line 5 2 5 Fill tank at least half full or connect suction to 4 e mou 5T water supply Open valve if present in suction 5 PYF line Avoid prolonged dry operation which may Eg cause excessive wear on cylinders and piston B packing Be sure that an operating pressure 525 21 36 25 17 14 7 5 0 75 238 5334 190 5 19 05 gauge is lo
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