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Hydra TM M 2000 4000

1. Assembly Set Part No 441 101 ITEM PART N NO DESCRIPTION Nut GTY O 19 870 441 21 441 016 Stanchion Washer 4 6 22 442 956 Rod connecting N Displacement Stroke Length Displacement Volume Displacement Volume 40 Cycles Motor Motor Pump Rod Area Stroke 80 Strokes Selection ratio me cw m cw un cw amen me Gar ow unen 159 ao 4 oz sss ooo 0001 sa 192 nme 727 Titan Tool Inc All rights reserved 185 551 Fluid Pump Service Information IMPORTANT Use of non Titan manufactured service parts may void warranty The 185 Series Pump should receive a routine servicing after approximately 1000 hours of use or earlier if there is excessive leakage from the top packing or if pump strokes become faster on one stroke or another The use of Titan Piston Lube Part 314 480 is recommended as an upper packing lubricant DO NOT SUBSTITUTE OIL WATER OR SOLVENT for an upper packing lubricant Disassembly Procedure 1 Test pump before disassembly Follow test procedure in Troubleshooting Guide Fluid Section 2 Remove siphon hose assembly 3 Remove stanchion nuts 19 and washers 20 4 Hold the air motor piston rod at the wrench flats and unthread coupling nut to separate pump from motor IMPORTANT Never use a pipe wrench pliers etc on the chrome part of hydraulic air or fluid section rod 5 Remove roll pin 1 or jam nut on connec
2. Owner s Manual For professional use only a Do not use this eguipment Advanced Performance Total Reliability before reading this manual SPEEFLO Hydra M Hydra Pro Super Gas Powered Airless Sprayer Model Numbers Hydra M 2000 433 860 861 I O es gal NOTE This manual contains important Hydra M 4000 433 800 roofer model warnings and instructions Please 433 801 painter model read and retain for reference 433 802 55 gal Hydra Pro Super 433 810 0213 Titan Tool Inc All Rights Reserved Form No 0528925D Printed in the U S A 11 12 gt gt gt Important Safety Information Read all safety information before operating the equipment SAVE THESE INSTRUCTIONS This symbol indicates a hazardous situation which if not not avoided could result in death or serious injury To reduce the risks of fire or explosion electrical shock and the injury to persons read and understand all instructions included in this manual Be familiar with the controls and the proper usage of the equipment LA 6 WARNING To reduce the risk of fire or 7 y explosion Do not spray flammable or combustible materials near an open flame pilot lights or sources of ignition such as hot objects cigarettes motors electrical equipment and electrical appliances Avoid creating sparks from connecting and disconnecting power cords For units intended for use with only water based materials
3. 441 968 Stirrup 1 1 30 870 021 Nut lock 1 1 31 441 959 Rod connecting 1 1 32 441 007 Nut coupling A 33 180 974 Conrod extension not 1 illustrated Not included in this assembly LULZAVN 28 Titan Tool Inc All rights reserved 315 555 Fluid Pump Service Information The 315 Series Pump should receive a routine servicing after approximately 1000 hours of use The appropriate Minor Service Kit should be installed at this time It is recommended that one Major Service Kit be kept on hand of normal maintenance and emergency repairs Packing life will be extended by the use of Piston Lube Titan part 314 480 permanent solvent Fill to 1 4 level in pump block 2 Do not use oil or thinners as lubricant Use Piston Lube for upper AS only DO NOT USE IN MOTOR OR HYDRAULIC YSTEM Disassembly Procedure 1 Disconnect coupling nut 32 2 Remove the stanchion nuts 26 only Unthread foot valve 18 lock ring 7 and cylinder 8 Drop spring retainer 5 Remove displacement rod 1 by sliding it downward Remove packing spring 4 and packing set 3 To loosen piston seat 17 and displacement rod a Hold piston seat in vise b Insert 1 2 bar into fluid holes in displacement rod 1 and turn Remove packing set 12 and spring retainer 10 9 Remove lock nuts 24 to diassemble foot valve and remove plate 22 and ball 19 for disassembly from tank NOR Reassembly
4. Is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Grounded Outlet e Cs N aD tel Grounding Pin 5 Cover for grounded outlet box IMPORTANT Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your produet will draw An undersized cord will cause a drop in ine voltage resulting in loss of pone and overheating A12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A
5. Packing set lower Poly Lthr 1 10 240 101 Packing set lower leather 1 10 240 201 Packing set lower PTFE 1 13 891 403 O ring PTFE 1 1 1 14 892 281 O ring Buna 1 1 1 16 314 180 Ball 1 1 1 426 051 Loctite Sealant 1 1 1 PART NO DESCRIPTION 245 245 245 500 501 502 245 050 Minor kit 1 245 051 Minor kit 245 052 Minor kit 245 012 Cylinder 245 014 Spring packing 245 009 Displacement rod Titan Tool Inc All rights reserved Hydra Pro Super 185 551 Fluid Pump Assembly 21 gt NY A 5 a AL A Ari ag E Add Wn I AY UE ANG AMI NA JA ADA AA 14 A Z TT Me Z 7 4g g 7 A Z A Z E Z A A TZ A 14 NG A NN lt 4 WN DT SN 7 NA AN 16 Ni 17 Me Za ILLAS E ENS 185 981 Pin roll ITEM PART 185 984 Rod displacement 181 906 Block pump 178 001 Packing set upper 228 002 Nipple hex 182 906 Spring packing 182 007 O ring PTFE 183 930 Cylinder 185 011 Retainer spring 10 185 010 Spring packing 11 180 001 Packing set lower 12 920 103 Ball 13 182 921 Seat piston 14 183 230 O ring Buna N 15 182 007 O ring PTFE 16 183 992 Valve foot 17 314 180 Ball 18 240 022 Cage ball 18a 241 109 Pin i A i r i l 7 i F i 7 i a F
6. Major Part No 441 701 ITEM NO QTY Motor service kit minor 2 441 071 1 441 908 Valve spool sleeve set 1 441 377 Shifter actuator assembly 1 PART DESCRIPTION i 19 Titan Tool Inc All rights reserved 27 Hydra M 2000 315 555 Fluid Pump Assembly ITEM PART 1 315 932 Rod displacement 2 315 917 Block pump 3 314 030 Packing set upper 4 314 004 Packing spring upper 5 314 003 Retainer spring __ 24 6 315 010 O ring PTFE 7 315 957 Ring lock 8 315 951 Cylinder 9 314 023 Ring snap 10 314 002 Retainer lower 314 004 Spring packing lower N k D 314 981 Retainer packing set 214 109 Pin ball stop NS A E A O saki E A es A A E A A ES A a 14 314 040 Packing set lower lt 4 15 316 924 Cage ball A Y 16 315 700 Ball 1 1 4 S S f 4 17 317 984 Seat piston 18 317 925 Valve foot Is 19 315 180 Ball 1 3 4 S S H 20 315 122 O ring NG 21 315 009 O ring EN 22 315 721 Plate retainer ANE 23 862 447 Stud 24 862 411 Nut lock 25 814 009 Adapter Assembly Sets ITEM PART STD 55 GAL NO NO DESCRIPTION 441 105 441 106 26 870 411 Nut spacer 4 26a 870 401 Nut stanchion 27 870 004 Washer 28 441 013 Stanchion 28a 441 010 Stanchion long 2 29
7. Spring 416 226 O ring 195 983 Cotter key 416 008 Stem adjustment 441 206 Adapter O ring nut 32 150 Elbow swivel with nut 32 604 Filter 100 mesh 432 676 Tube pressure 32 645 Nut tube 432 644 Ferrule 72 432 Nut lock 72 002 Washer lock 872 005 Washer nylon 35 010 Filter dipstick 32 607 Adapter bulhead 817 003 Tee 818 001 Elbow 40 557 Ball valve 402 020 Bypass hose assembly 432 871 Filter assembly high pressure 432 873 O ring 432 864 Filter element 431 011 Elbow 71 001 Shim NO Y i FE E S 7 o afa ajajajaj ajajaj a BY a BY A gt gt 5 gt gt olol CO OO WD GW GO aojo NIN o O O BR GD IN CO Of CO N D 1 BY IN ojo CO NJ OD om BR oN 0 o co f 00 For Hydra M 20007 ITEM PART 61 432 680 Hydr Hose set 61a 432 711 61b 432 685 For Hydra M 40007 and Hydra Pro Super ITEM PART DESCRIPTION GTY 62 432 681 Hydraulic hose set 432 715 Pressure hose 432 688 Return hose Pressure hose Return hose a 62a 62b O Titan Tool Inc All rights reserved 21 F Hydra M 8 Hydra Pro Super Tank Assembly and Mobil Kit L l IZAIN 7 22 Titan Tool Inc All rights reserved Tank Assembly 434 662 Fan shroud ITEM PART 434 656 Handle QTY ITEM PART NO DESCRIPTION QTY i 2 858 001 Washer 434 659 Foot rubber 856 924 Sc
8. and fill as necessary Always follow the fueling procedure outlined earlier in this manual First 20 Hours 1 Change engine oil Every 100 Hours 1 Change engine oil 2 Clean the sediment cup 3 Clean and re gap the spark plug 4 Clean the spark arrestor Weekly 1 Remove the air filter cover and clean the element In very dusty environments check the filter daily Replace the element as needed Replacement elements can be purchased from your local engine dealer Engine Operation and Service 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake screen around the fly wheel of the gas engine to load up with paint or trash Clean it regularly The service life and efficiency of the gas engine model depends upon keeping the gasoline engine running properly Change the oil in the engine every 100 hours Failure to observe this may result in engine overheating Consult the engine manufacturer s service manual provided 2 To conserve fuel service life and efficiency of the sprayer always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount reguired for the particular painting operation Higher RPM does not produce higher working pressure The gasoline engine is connected to the hydraulic pump by a pulley combination designed to produce full paint delivery at maximum RPM 3 The warranty on gasoline engines o
9. 19 1 1 TANT Hydra M and Hydra Pro Super Engine Drive amp Hydraulic System O Titan Tool Inc All rights reserved 20 Engine Drive Assembly Part No 433 601 ITEM PART NO NO 433 007 Fan pulley assembly 862 739 Screw 862 002 Washer lock 433 008 858 634 858 002 432 646 432 631 433 001 980 308 Key 980 340 Engine 13 HP Honda 862 412 Nut 860 002 Washer lock 433 005 Pad mounting 862 482 Screw 433 004 Plate motor mount 434 652 Gasket motor mount 416 310 Pulley hub bolt set 433 003 Belt 20 138 228 Spacer 21 Battery 12V Bracket battery Bracket regulator Screw Nut lock Cable battery negative Cable battery positive DESCRIPTION Sleeve Screw 3 Washer lock 3 Fan retainer ring i 6a 101 216 26b 0290630 Hydraulic Hose Set for all 55 Gal Units Part No 432 684 ITEM PART 432 673 434 697 434 698 Pressure hose Coupler guick disconnect Nipple guick disconnect Nipple 492 074 Nipple guick disconnect 63h 191 665 Nipple 3e MS Hydraulic System ITEM o DESCRIPTION ary NO 432 625 Heat exchanger assembly includes items 28 29 432 526 Heat exchanger 742 007 Male connector 434 673 Connector dual outlet 434 601 Gasket 432 601 O ring 416 519 Pump 103 679 Clamp hose 432 686 Hose return 416 524 Spool 416 581 Button 416 584
10. 441 Nut 4 19a 870 401 Nut 20 870 004 Washer 21 870 006 Spacer 22 140 016 Stanchion 22a 441 010 Stanchion 55 gal 2 23 245 109 Roll pin 1 24 442 959 Rod connecting 1 24a 441 959 Rod connecting 1 25 441 007 Nut coupling b id 26 180 972 Ext connecting rod 1 27 441 968 Stirrup 1 28 870 021 Nut 1 Not included in this assembly 30 O Titan Tool Inc All rights reserved 245 555 Fluid Pump Service Information IMPORTANT Use of non Titan manufactured service parts may void warranty The 245 Series Pumps should receive routine servicing after approximately 1000 hours of use or earlier if there is excessive leakage from the top packing or if the pump strokes become faster on one stroke or the other The use of Titan Piston Lube part 314 480 is recommended as an upper packing lubricant DO NOT SUBSTITUTE OIL WATER OR SOLVENT for an upper packing lubricant Disassembly Procedure 1 Test pump before disassembly Follow test procedure in Troubleshooting Guide Fluid Section 2 Remove siphon hose assembly 3 Remove stanchion nuts 19 and washers 20 4 Remove set screw between the two flats on hydraulic motor rod Hold the hydraulic motor rod at the wrench flats and unthread coupling nut 25 to separate pump from hydraulic motor IMPORTANT Never use a pipe wrench pliers etc on the chrome part of hydraulic or fluid section rod 5 Remove roll pin 23 or jam nu
11. Do not kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the skin 7 Donot expose the hose to temperatures or pressures in excess of those specified by manufacturer 8 Do not use the hose as a strength member to pull or lift the equipment 9 Use lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted 12 Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a conductive high pressure hose 13 Do not spray outdoors on windy days 14 Always unplug cord from outlet before working on equipment electric models only Grounding Instructions Electric models must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that
12. Do not spray or clean with flammable liquids For use with water based liquids only For units intended for use with only water based or mineral spirit type materials with a minimum flash point of 21 C 69 8 F Do not spray or clean with liquids having a flash point of less than 21 C 69 8 F Flash point is the temperature at which a fluid can produce enough vapor to ignite Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use only conductive or grounded high pressure airless paint sprayer hoses specified by the manufacturer Verify that all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords electric models only Do not use a 3 to 2 adapter Do not use a paint or solvent containing halogenated hydrocarbons Such as chlorine bleach mildewcide methylene chloride and trichloroethane They are not compatible with aluminum Contact the coating supplier about compatibility of material with aluminum Keep spray area well ventilated Keep a good supply of fresh air moving through the area to keep the air within the spray ar
13. Procedure 1 Replace new packing set 3 into pump block 2 Peak of packings should point toward motor as illustrated 2 Replace packing spring retainer 5 Replace new O ring 6 into pump block 2 3 Replace new ball 16 in piston seat 17 and replace spring retainer 10 spring 11 retainer 12 and new packing set 3 4 Tighten displacement rod 1 on to piston seat 5 Insert displacement rod 1 through pump block 2 slowly to avoid damaging packing set 3 6 Replace new O ring 6 in pump block 2 7 Replace new ball 19 and new O rings 20 amp 21 in foot valve 18 8 Thread cylinder 8 into pump block 2 locking in spring retainer 5 9 Tighten lock ring 7 10 Replace foot valve 18 in cylinder 11 Connect upper connecting rod 31 to motor by threading coupling nut 32 into piston rod of hydraulic motor IMPORTANT It is necessary to grease the surface of all O rings to avoid the possibility of cutting them on reassembly Service Kits Pump Service Kits Minor Part No 315 050 ITEM PART 314 030 Packing set upper 1 5 315 010 O ring PTFE 1 14 314 040 Packing set lower 1 16 315 700 Ball 1 1 4 SS 1 19 315 180 Ball 1 3 4 SS 1 20 315 122 O ring 1 21 315 009 O ring 1 753 024 Sealant tape PTFE 1 Pump Service Kits Minor Part No 315 500 ITEM PART 315 050 Service kit minor 1 315 932 Rod displacement 1 8
14. and may void warranty 2 Change the hydraulic fluid every six months Drain old fluid from tank and fill with 5 gallons of Coolflo Start operation of the system at just enough pressure to operate the fluid pump Run the system at this low pressure for at least 10 minutes This removes air from the system Check the fluid level after this procedure 3 The hydraulic system has an external replaceable hydraulic filter Change the filter every six months 4 The hydraulic pump should not be serviced in the field If service on the hydraulic pump is required it must be returned to Titan General Fluid Pump Maintenance If the paint pump is going to be out of service for an extended period of time it is recommended that following cleanup a kerosene and oil mixture be introduced as a preservative Packings may tend to dry out from lack of use This is particularly true of the upper packing set for which upper packing lubricant Piston Lube Titan part 314 480 is recommended in normal usage A sample of Piston Lube accompanies each new unit Do not substitute water or paint solvent for Piston Lube Ordinary oil may contaminate the paint material and is not recommended If the paint pump has been out of service for an extended period of time it may be necessary to prime the suction by pouring some of the paint solvent into the inlet siphon tube to restart It is extremely important that the threads on the inlet siphon hose coupling
15. not seating Restriction in the siphon system Check siphon hose assembly to be sure no air is entering then recheck all threaded fittings for leakage See Troubleshooting Fluid Section for additional service information F Spitting Air in system Dirty gun Inspect for siphon hose leak Disassemble and clean gun G Gun does not spray any fluid Suction hose leak No paint Plugged foot valve Plugged filters or tip Ball check valve stuck open Inspect for siphon hose leak Check fluid supply Remove clean inspect foot valve Clean filters or tip Clean and inspect pump ball check valve 12 Titan Tool Inc All rights reserved A Tails i A Troubleshooting Spray Patterns Inadequate fluid delivery Fluid not atomizing correctly Increase fluid pressure Change to small tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump Inadequate fluid delivery Same as above B Hour glass amp C Distorted a i Plugged or worn nozzle tip Clean or replace nozzle tip D Pattern expanding and contracting surge Suction leak Pulsating fluid delivery Inspect for siphon hose leak Change to a smaller tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen i
16. sakan ci aaa 4Y FR 8 si gt S LE I RH PH NR EN GN FF AER 7 SILAT Dasa ondaa ario ib 9 Pressure Relief Procedure 9 Cleaning a Clogged Tip 10 Color Change Clean Out 10 Maintenance ena nen aeen crac 10 Hydraulic System 5015605 rana naa aa anana ian anan sabaya ane 10 General Fluid Pump Maintenance 10 Basic Engine Maintenance 11 Troubleshooting inst Airless Spraying Spray PAULSINS ss sara aaa naa iaa de Hydraulic Motors Fluid Sections nenn nana n anaa aana n anan en ana Parts Lists and Service Instructions 16 Hydra M 2000 Major Components 16 Hydra M 4000 Major Components 18 Engine Drive amp Hydraulic System 010 0aaaeraeraanaeni 20 Tank Assembly and Mobil Kit 22 Hydraulic motor 441 575 amp 441 576 24 Fluid Pump Hydra M 20007 315 555 28 Fluid Pump Hydra M 40007 245 555 30 Fluid Pump Hydra Pro Super 185 551 32 Fluid ACCeSSOrIeS iria 34 Outlet Accessories coooccoonnnninccnnncinnacinccnnornn nc rnrccnrarnnccnnns 37 Accessories and Service Kits ooonnnccnicnncnnaninananacnnnnna nan ananos 39 Warranty ssssasssssas6 558585 n5 aa ig ana Hanas nean ENE NEGEN NGNE NON GAN AN KNA NEG 40 Specifications Hydra M 40007 Gallons per minute GPM 3 3 Cycle rate per gallon 13 Cycles per minute max 43 Maximum
17. spray tips nozzle guards guns extensions fittings and hose Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual Always remove the spray tip before flushing or cleaning the system O Titan Tool Inc All rights reserved Important Safety Information Read all safety information before operating the eguipment SAVE THESE INSTRUCTIONS A WARNING To reduce the risk of injury 1 Always wear appropriate gloves eye protection clothing and a respirator or mask when painting Hazardous vapors Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning 2 Do not operate or spray near children Keep children away from equipment at all times 3 Do not overreach or stand on an unstable support Keep effective footing and balance at all times 4 Stay alert and watch what you are doing 5 Do not operate the unit when fatigued or under the influence of drugs or alcohol 6
18. tip size GUN aia 060 2 OURS aa nen nan panan ka nai gan 040 AUN 035 Pressure range 500 4000 psi POWER ica 11 HP Honda engine electric start Fuel Capacity 1 6 gallons Halogenated solvent compatible Yes Weight asia 361 lbs Inlet paint filter 1 1 4 rock catcher Outlet paint filter 50 mesh 18in2 PUMP Ileana 1 1 4 PUMP outlets ie enwyd 1 2 NPT F Paint filter hose connections 1 1 4 NPSM M 1 3 8 NPT F Plugged Dimensions 38 H x 52 L w handle 32 w o handle x 24 1 2 W Fluid Pump Wetted Parts Electroless nickel plated ductile iron electroless nickel plated carbon steel propietary hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Hydra M 2000 Gallons per minute GPM 6 0 Cycle rate per gallon 7 Cycles per minute max 42 Maximum tip size O apanga CG aan AN 0757 PUN ar ns 053 Pressure range 500 2000 psi POWED se 11 HP Honda engine electric start Fuel Capacity minis 1 6 gallons Halogenated solvent compatible Yes WIG sasirnane a sans 421 lbs Inlet paint filt amp r N A Outlet paint filter N A PUMP INT
19. would indicate that the cord would be appropriate for outdoor use Gasoline Engine Safety The engine exhaust from this unit contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 1 Gas engines are designed to give safe and dependable service If opaan according to instructions Read and understand the engine Owner s Manual before operating the engine Failure to do so could result in personal injury or equipment damage 2 To prevent fire hazards and to provide adequate ventilation keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Do not place flammable objects close to the engine 3 Children and pets must be kept away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be careful not to spill fuel when I Fuel vapor or spilled fuel may ignite
20. 315 951 Cylinder 1 Displacement Stroke Length Displacement Volume Displacement Volume 40 Cycles Motor Pump Rod Area Stroke 80 Strokes ratio IN CM IN CM IN CM LITER IN GAL CM LITER 441 576 1 1 4 25 8 4 10 2 16 0 262 262 1920 8 3 31 400 31 4 Titan Tool Inc All rights reserved 29 Hydra M 40007 245 555 Fluid Pump Assembly 2 PAA 20 1 4 p lt l 7 y NI M Je A w 19a BEE SR SN 1 9 y PLE E d 2 aN e gt N PEEN 19 E ce EN NN i N P y NES p 25 A yl 24a Bas 57 _ 28 8 a E a e si S CE __26 i 10 Ne Rs RSS A For 55 KA 2 Gallon NT ES 11 RES SN Ne i N ia NN kl NAN 17 EE ME NS i Ud ITEM PART 1 245 907 Block pump 1 2 240 001 Packing set Poly Lthr 1 3 245 005 Packing spring upper 1 4 245 013 Retainer spring 1 5 892 323 O ring PTFE 1 6 245 012 Cylinder 1 7 920 103 Ball S S 1 8 245 020 Retainer spring 1 9 245 014 Spring packing 1 10 240 001 Packing set Poly Lthr 1 11 241 007 Seat piston 1 12 240 022 Cage ball 1 12a 241 109 Pin ball stop 1 13 891 403 O ring PTFE 1 14 892 281 O ring Buna 1 15 245 018 Valve foot 1 16 314 180 Ball S S 1 17 245 021 Retainer cage 1 18 245 009 Rod displacement 1 Assembly Sets mer FAST Joesenwnon STO GAL 19 870
21. 4826 Fax 1 800 856 8496 Fax 1 201 405 7449 1770 Fernbrook Lane 200 Trowers Road Unit 7B 1770 Fernbrook Lane Minneapolis MN 55447 Woodbridge Ontario LAL5Z8 Minneapolis MN 55447 www titantool com 3 3 A 53m II TAVIN j 40 O Titan Tool Inc All rights reserved
22. 7 O ring PTFE 1 1 1 11 180 002 Packing set lower 1 11 180 322 Packing set lower 1 11 183 001 Packing set lower 1 12 920 103 Ball 1 1 1 14 183 230 O ring 1 1 1 15 182 007 O ring PTFE 1 1 1 17 314 180 Ball 1 1 1 426 051 Loctite Sealant 1 1 1 No No DESCRIPTION sg sor 502 185 050 Minor kit 1 185 051 Minor kit 1 185 052 Minor kit 1 185 984 Displacement rod 1 1 1 182 906 Spring packing 1 1 1 183 930 Cylinder 1 1 1 O Titan Tool Inc All rights reserved Hydra M 2000 4000 Fluid Accessories Siphon Hose Assembly Part 103 818 Hydra M 2000 PART NO 103 612 Tube 192 991 Elbow 194 991 Nipple 103 684 Clamp 421 202 Hose 194 201 CamLock assembly DESCRIPTION QTY O NMD A O0 N Siphon Hose Assembly Part 103 814 5 gal Hydra M 2000 ITEM PART NO NO 1 103 629 Rock catcher assembly 103 642 Tube 205 559 Elbow 606 126 Hose assembly DESCRIPTION B OD mnm ea ls ik Siphon Hose Assembly Part 103 812 5 gal Hydra M 4000 ITEM PART NO NO DESCRIPTION GTY 1 103 629 Rock catcher assembly 103 641 Tube 205 559 Elbow 604 125 Hose assembly B OD Inm A lia et Outlet Assemblies With Pressure Bleed Valve No No PESCRIPTION 207 208 1 200 556 Swivel adapter 1 1a 13
23. 8 037 Swivel adapter 3 4 1 2 813 009 Cross 1 2a 817 004 Tee 1 3 929 063 Bushing 1 3a 929 075 Bushing 3b 929 076 Bushing 945 600 Valve bleed 103 106 Bleed line assembly 210 039 Plug pipe _ UDLFAWN j 34 O Titan Tool Inc All rights reserved Hydra M 8 Hydra Pro Super Fluid Accessories 103 106 Bleed Line Assembly jeg gers a DESCRIPTION QTY 1 103 317 Tube 1 2 201 555 Elbow 1 3 538 031 Hose assembly 1 840 209 Bleed Line Assembly PART NO DESCRIPTION 944 028 Valve bleed 103 101 0509764 Bleed line assembly Tube 1 AJOJN 538 030 Hose assembly 1 Service Instructions The 944 945 Series Relief Valve has a tungsten carbide seat 9 and should not require frequent replacement The tungsten carbide ball 7 in normal service will last a long time because it rotates and wears evenly If there is leakage replace the ball IMPORTANT Open the adjustment knob 1 to full counterclockwise position before unthreading valve seat 9 from valve body 4 If the valve stem 3 is rotated inwardly with the ball removed the PTFE O ring 5 may require replacement If there has been leakage from the valve stem the PTFE O ring should be replaced IMPORTANT The valve stem stop 6 must be unthreaded from the valve stem 3 with a socket screwdriver then the valve stem can be threaded out o
24. Check all connections between pump and gun Tighten as necessary If material is flowing from bleed hose close bleed valve or replace if necessary Should none of above be evident replace lower packing Reset balls by cleaning E Not enough fluid pressure at gun Spray tip is worn Outlet filter or gun filter is clogged Low voltage and or inadequate amperage Hose size or length is too small or too long Replace Clean or replace filter Check electrical service Correct as required Increase hose size to minimize pressure drop through hose and or reduce hose lengths F Pump chatters on up or down stroke Solvent has caused upper packing to swell Replace packings Titan Tool Inc All rights reserved 15 Hydra M 2000 Major Components a AR E De LL ee CZ Le KA dE conca e AS one Titan Tool Inc All rights reserved 16 Hydra M 2000 Major Components 13 HP Honda w 13 HP Honda 55 outlet Gal ITEM NO PART NO DESCRIPTION 433 860 433 861 441 315 Motor pump assembly 441 576 Motor assembly 1 441 105 315 555 Assembly set 1 Pump assembly 1 441 316 Motor pump assembly 441 576 Motor assembly 1 441 106 Assembly set 1 315 555 Pump assembly 1 840 202 Riser pipe assembly 1 433 601 Engine drive assembly electric start 433 702 Hydraulic
25. If any fuel is spilled make sure the area is dry before starting the engine 9 Never run the engine in an enclosed or confined area Exhaust contains poisonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death 10 The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot To avoid severe burns or fire hazards let the engine cool before transporting it or storing it indoors 11 Never ship transport unit with gasoline in the tank A DO NOT use this equipment to spray water or acid IMPORTANT Do not lift by cart handle when loading or unloading Part Language Warning Labels 745 089 English Your sprayer has the English 745 104 language warning labels If you E require these labels in French 745 106 Spanish German or Spanish or require 745 107 additional English labels order 745 108 French directly from Titan free of charge 745 109 745 110 German 745 111 Titan Tool Inc All rights reserved UUAN Table of Contents Safety Precautions ss sssrsesrnemnnmeesess 2 Grounding Instructions 3 Specifications 4 Introduction wd Hydra MI2000 TM asanes rakane cand teens an aaa adan aaa ngi gan gagar 5 Hydra M A000 lt sasana ona mi din FYD GNU 6 SOU ER aida 7 Fueling gas engine 7 Battery COnmectiOns cs sre
26. MPORTANT The valve stem stop 6 must be unthreaded from the valve stem 3 with a socket screwdriver then the valve stem can be threaded out of the valve body IMPORTANT All non moving threads must be assembled with Loctite sealant Titan part 426 051 103 807 Siphon Valve Assembly 103 808 55 Gallon Siphon Assembly PART NO DESCRIPTION 0509762A Rock catcher 1 103 575 Tube 1 103 585 Tube 55 gal siphon ass y 1 3 103 679 Hose clamp 2 4 420 070 Hose 5 5 103 125 Spring 1 6 103 119 Clip 1 7 0509760A Adapter 1 LULZAVN 36 Titan Tool Inc All rights reserved Hydra M 8 Hydra Pro Super Outlet Accessories Outlet Manifold Filter Assembly ITEM PART NO DESCRIPTION 1 920 917 Filter cap assembly 2 920 103 Ball S S 920 004 Screen filter 50 mesh 3 1 4 920 006 Gasket PTFE thick 1 5 920 070 Gasket PTFE thin 1 6 920 927 Body filter 5000 psi 1 7 1 8 1 9 1 3 812 003 Nipple hex 227 027 Plug pipe 227 033 Plug pipe O 703 137 Swivel fitting i Part No 920 050 Filter Service Kit SE ida gt L ITEM PART pgscRIPTION ary 2 920 103 Ball 1 4 920 006 Gasket PTFE 1 5 920 070 Gasket PTFE 1 Cleaning Clean filter regularly Dirty or clogged filters can greatly reduce filtering ability and cause a number of system problems including Max Worki
27. RANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Material Safety Data Sheets MSDS are available on Titan s website or by calling Customer Service Register your product online at www titantool com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Serial Number United States Sales amp Service Canadian Branch International un ME Phone 1 800 526 5362 Phone 1 800 565 8665 Phone 1 201 337 1240 i l ZA N Fax 1 800 528
28. aana is 11 2 PUMP Outlet ioeie 1 NPT F Paint filter hose connections N A DIMENSIONS pataa 40 H x 52 L w handle 32 w o handle x 24 1 2 W Fluid Pump Wetted Parts Electroless nickel plated ductile iron electroless nickel plated carbon steel propietary hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Hydra M Pro Super Gallons per minute GPM 2 5 Cycle rate per gallon 24 Cycles per minute max 60 Maximum tip size TEGUNG irane direcci 050 2 GU Me ii 035 O 029 Pressure range 500 4500 psi POWED cocooccccccnncnncnonononoconnnnncnnonononono 11 HP Honda engine electric start Fuel capacity nine 1 6 gallons Halogenated solvent compatible Yes Weight aranana a ad ces 354 lbs Inlet paint filter 1 rock catcher Outlet paint filter 50 mesh 18in2 Pumpinlet iii 1 PUMP QUIIBE nee iie engah 1 2 NPT F Paint filter hose connections 1 1 4 NPSM M 1 3 8 NPT F Plugged Dimensions 38 H x 52 L w handle 32 w o handle x 24 1 2 W Fluid Pump Wetted Parts Electroless nickel plated ductile iron electroless nickel plated carbon steel propietary hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra hi
29. are properly sealed Any air leakage will produce erratic operation of pump and may damage the system The up and down strokes shoudl be approximately egualin time That is one should not be faster than the other A fast up or down stroke may indicate air in the system or malfunctioning valve or seats See the Troubleshooting Guide Hydraulic Motor amp Fluid Pump Service See the individual Technical Data Sheets for maintenance and service instructions on the reciprocating hydraulic motor and the fluid pump 10 Titan Tool Inc All rights reserved Basic Engine Maintenance For detailed engine maintenance and technical specifications refer to the separate gasoline engine manual All service to the engine should be performed by a dealer authorized by the engine manufacturer To locate a dealer in your area look in the Yellow Pages of your telephone directory under Gasoline Engines Garden amp Lawn Eguipment amp Supplies Lawn Mowers etc The gas engine is warranted exclusively by the engine manufacturer Use a premium quality motor oil certified to meet or exceed U S Automotive reguirement SG or SF SAE 10W30 is recommended for general all temperature use Other viscosities may be reguired in other climates Use only a NGK BP6ES or BPR6E spark plug Gap the plug to 0 028 to 0 031 In 0 7 to 0 8 mm Always use a spark plug wrench 1 Check engine oil level and fill as necessary 2 Check gasoline level
30. arnings before starting or operating this sprayer Required tools Adjustable wrench 1 2 5 Connecting the hoses The siphon hose and bleed line hose have factory installed PTFE tape on the male end of the hoses Tighten the siphon hose and bleed line wrench tight One gun operation Attach the gun and hose Always use a spray hose at least 50 feet long Do not use PTFE or thread sealant on this assembly Do not install the spray tip at this time Two gun operation Remove the plug from the second gun outlet Replace with nipple part 812 003 for 1 4 hose or nipple use part 808 555 for 3 8 hose Connect a hose and a gun to the outlet Multiple gun operation The Hydra M 4000 is engineerd to handle up to 4 guns When using more than two guns make sure the second gun hookup outlet is plugged Connect the multiple gun manifold to the single gun outlet These manifolds are for either 2 3 or 4 guns and have shutoff valves Connect a hose and gun to each outlet Fill the wet cup 1 2 full with Titan s Lubrisolv part 310 203 supplied by the factory This extends packing life 6 Be sure the Hydra M 4000 20007 system is grounded All Titan units are equipped with a grounding lug A grounding cable not supplied should be used to connect the unit to a true earth ground Check your loack electrical regulations for detailed grounding instructions both gas and electric
31. by turning it clockwise This allows the system to pressurize Hold gun trigger open without spray tip attached until the fluid flows smoothly See figure below 7 Repeat above starting procedure with paint material Lock gun trigger and attach spray tip See the Technical Data Sheet or Operator s Manual on the gun provided for installation and selection of the proper tip sizes 8 Test spray pattern Operate the pump at the lowest hydraulic pressure which provides good atomization See the Troubleshooting Guide if you are not getting the proper pattern 9 Operating pressure is adjustable from 500 to 2000 psi for the Hydra M 2000 from 500 to 4000 psi for the Hydra M 4000 and from 500 to 4500 psi for the Hydra Pro Super Turn the pressure adjustment knob clockwise to increase pressure Do not turn the knob clockwise more than necessary to provide satisfactory atomization Excess pressure wears out spray tips 10 When restarting the unit reduce the pressure at pressure control adjustment knob and pressure bleed valve Pressure Relief Procedure IMPORTANT Always reduce pressure when you are cleaning a clogged tip changing a tip servicing any part of the system or shutting down Follow the steps below 1 Engage the gun trigger lock 2 Shut off the power source 3 Close the orange handle shut off ball valve on the hydraulic hose 4 Open the pressure bleed valve by turning it counterclockwise at least three full
32. d downstroke dive Lower foot valve ball is not seating due to trash or wear Material to viscous to siphon Air leaking in on siphon side or damaged siphon hose Siphon may be too small for heavy material Remove foot valve assembly Clean and inspect Test foot valve by filling with water If ball fails to seal the seat replace ball Thin material contact manufacturer for proper thinning procedures Tighten all connections between pump and paint container If damaged replace Switch to bigger siphon set B Pump delivers on down stroke only or goes up fast and down slowly Upper ball is not seating due to trash or wear Lower packing set is worn Check upper seat and ball with water If ball fails to seal seat replace Replace packing set is worn C Pump moves up and down fast not delivering material D Pump moves up and down slowly when spray gun is shut off Material container is empty or material is too thick to flow through the siphon hose Bottom ball stuck to foot valve seat Siphon hose is kinked or loose Loose connections Bleed valve is open partially or bleed valve is worn Lower packing set is worn Upper and or lower ball not seating Refill with new material If too thick remove siphon hose and immerse pump or add thinner to material Change to bigger siphon set Open bleed valve to remove air and restart pump Remove foot valve Clean ball and seat Straighten
33. ea free from accumulation of flammable vapors Keep pump assembly in well ventilated area Do not spray pump assembly Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paint and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvent manufacture s safety instructions Place pump at least 25 feet 7 62 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite 14 15 Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable material Fire extinguisher equipment shall be present and working ba WARNING To reduce the risk of skin injection HAZARD Injection injury A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues leading to a serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION AS A SIMPLE CUT 1 2 10 11 12 13 Do not aim the gun at or spray a
34. eck oil levels The hydraulic fluid level should read Full on the dipstick Check it daily See the hydraulic system maintenance instructions for changing or adding hydraulic fluid Do not overfill Use only Titan Coolflo part no 430 361 The gasoline engine oil level is determined by the manufacturer Check the manufacturer s service manual supplied Open the orange handle shut off valve located on the hydraulic return hose Handle should be in line with hose The figure below shows the handle in the open position 5 6 a Turn the pressure adjustment knob counterclockwise to lowest pressure setting See figure above Open the pressure bleed valve by turning it counterclockwise This relieves pressure See figure below Your new sprayer was tested at the factory with water soluble oil You must clean the system before spraying to avoid contamination of the sprayed material If you are spraying a water based latex flush with warm soapy water followed by a clean water rinse If you are using any other coating flush with warm soapy water followed by a solvent Check with the material manufacturer for a compatible solvent Place siphon tube assembly into proper solvent or water Place waste container below bleed line Start engine Turn pressure control adjustment knob clockwise increasing pressure until pump cycles evenly and solvent flows freely from bleed line d Close pressure bleed valve
35. f filter is used E Round pattern 5 NY ts Fe A Worn tip Fluid too heavy for tip Replace tip Increase pressure Thin material Change nozzle tip Titan Tool Inc All rights reserved 13 Troubleshooting Hydraulic Motors A Oil motor stalls at bottom no unusual heat problems Fluid pump seat unthreaded Valve sticking or oil motor trip rod shifter assembly separated If connecting rod is okay remove cylinder head plug and pop valve down Replace plug and start machine If machine cycles up and stops at bottom again then problem is piston seat on fluid pump Check piston seat Repair or replace as necessary If piston seat is okay and problem does not change check oil motor Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Check trip rod for possible separation B Oil motor stops at top no unusual heat problems Valve sticking Broken spring retainer valve rod assembly Broken spring or valve rod Air in hydraulic motor Air in fluid pump Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this condition Replace valve rod assembly Replace valve rod assembly Reset valve Purge Air generally accomplished by low pressure cycling of motor pump assembly for 5 10 minutes Check for causes of air introductio
36. f spark knock or pinging persists consult an authorized dealer of the engine manufacturer Failure to do so is considered misuse and damage caused by misuse is not covered by the engine manufacturer s limited warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently Unleaded fuel produces fewer engine and spark plug deposits and extends the life of the exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Titan Tool Inc All rights reserved Battery Connections 1 2 3 Use a 12 volt battery with an ampere hour rating of at least 18AH Connect the battery positive cable to the starter solenoid terminal as shown Connect battery negative cable to an engine mounting bolt frame bolt or other good engine ground connection Check the battery cable connections to be sure the cables are tightened and free of corrosion Remove any corrosion and coat the terminals and cable ends with grease Negative battery cable Positive battery cable The battery gives off explosive gases keep sparks flames and cigarettes away Provide adeguate ventilation when charging or using batteries in an enclosed space The battery contains sulphuric acid electrolyte Contact wi
37. f the valve body IMPORTANT All non moving threads must be assembled with Loctite sealant Titan part 426 051 Part No 944 600 944 620 Bleed Valve Assembly 1 8 NPT PART NO DESCRIPTION 944 024 944 020 944 004 944 026 945 600 Bleed Valve Assembly 1 2 NPT PART NO 945 005 Knob 970 011 Nut 944 023 945 022 DESCRIPTION Knob assembly Valve body Valve stem O ring Valve stem stop Valve body N O oO AJOJN k RE EE PES PR Pere oo ulojalalo n 3 si ls a a lia ia l a 761 715 Ball T C 891 073 O ring PTFE 945 003 Gasket copper 944 026 Valve stem stop 944 904 Valve seat 138 2269 Ball 891 183 O ring PTFE 945 906 Valve seat O Titan Tool Inc All rights reserved 35 WI AW Hydra Pro Super Fluid Accessories Service Instructions The 944 Series Relief Valve has a tungsten carbide seat 9 and should not require frequent replacement The tungsten carbide ball 7 in normal service will last a long time because it rotates and wears evenly If there is leakage replace the ball IMPORTANT Open the adjustment knob 1 to full counterclockwise position before unthreading valve seat 9 from valve body 4 If the valve stem 3 is rotated inwardly with the ball removed the PTFE O ring 5 may require replacement If there has been leakage from the valve stem the PTFE O ring should be replaced I
38. gh molecular weight polyethylene UUAN Titan Tool Inc All rights reserved Introduction Congratulations on having selected the finest airless sprayer available in the world Titan piston pumps are tireless workhorses so tough they are virtually indestructable even under the most severe service Titan designs and builds equipment with superior quality and reliability Equipment that will last for years with minimal maintenance and downtime This equipment will make you money year after year We thank you for your purchase and welcome you to our large and growing family of Titan users Hydraulic drive makes possible the longest stroke and slowest cycling pumps in the industry which translates into low maintenance and longer life Hydra M 2000 Start Position When the handle is in this po A High pressure hydraulic hose Pressure adjustment knob Increase clockwise Decrase counterclockwise Hydraulic fluid fill amp dipstick use Coolflo only your sition the system is not under pressure The Hydra M 2000 and 4000 offer other cost saving features Variable pressure control Very large tungsten carbide valve seats with hardened stainless steel balls Self adjusting packings Exclusive hand tight swivel foot valve Large capacity inline paint filter Floating ball pressure bleed valve 5 gallon siphon hose and bleed line assemblies are standard You have made an excel
39. h bottom of assembly into heavy duty vise IMPORTANT DO NOT mar chromed surface Support the piston tube assembly 25 in the horizontal position with wood blocks and grip the flats of piston 21 with a 2 1 4 flat wrench to unthread piston Reassembly Wash all parts thoroughly with Coolflo part 430 361 For routine servicing use all new parts from Motor Service Kit minor part 441 071 For major overhaul replace all parts contained in Motor Service Kit major part 441 701 Inspect all other parts for abnormal wear or damage and replace if necessary 1 Install new lower piston tube seal 31 in motor base 30 Install new O ring 11 and new back up ring 10 in motor base 30 2 Slide piston tube assembly 25 into motor base from below 3 Place new O ring 23 and new back up ring 24 onto piston 21 4 Clean and coat the threads of the piston 21 with Loctite sealant part 426 051 and place shifter actuator assembly 19 with piston 21 into piston tube IMPORTANT DO NOT mar chromed surface 5 Place new piston seal 22 and new wear ring 20 on piston 21 6 Push piston tube to the top of its stroke and place cylinder 28 over piston tube and seat the cylinder 28 on the motor base 30 over the new cushion gasket 29 7 Push the valve sleeve and spool 12 straight into the cylinder head 15 8 Place spacer 17 behind the valve sleeve and spool assembly 12 9 Inser
40. hread back into pump block 3 IMPORTANT Lubricate all O rings before assembly 9 Insert new ball 17 ball cage 18 and new Buna O ring 14 into foot valve NOTE Ball cage pin 18a to be in lower position unless pump is to be used for heavy block filler or roofing materials 10 Place new PTFE O ring 15 on cylinder 8 and then install foot valve assembly 16 NOTE It is not necessary to overtighten foot valve and cylinder into pump block O ring seals perform sealing function without excessive tightening Full thread engagement is sufficient The foot valve 16 may be rotated back up to 3 4 turn from full engagement for convenient hose position 11 Insert connecting rod 22 through coupling nut and thread connecting rod 22 into displacement rod 2 12 Insert roll pin 1 into connecting rod 22 For siphon hose attachment it is critically important that the thread of the siphon hose fit snugly into the foot valve with the hose assembly couplings PTFE taped and sealed to prevent air inlet leakage Service Kits NOTE Minor service kit 185 050 has polyethylene leather packings Minor service kit 180 051 has leather packings Minor service kit 185 052 has PTFE packings Pump servicen minor Er no TL No No DESCRIPTION oso ost 082 4 175 001 Packing set upper 1 4 178 001 Packing set upper 1 4 178 320 Packing set upper 1 T 182 00
41. ld with ball valves 1 4 975 111 1 gun add on 1 4 975 302 2 gun manifold with ball valves 3 8 975 304 4 gun manifold with ball valves 3 8 975 311 1 gun add on 3 8 O Titan Tool Inc All rights reserved 39 WI LAN Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing or repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WAR
42. lent choice We know you will be pleased with yoru new Hydra M airless sprayer We appreciate business Run Position When the handle is in this position the system is pressurized Use extreme caution Follow all warnings and instructions regarding pressure relief procedure a eu Hydraulic system Hydraulic shutoff valve motor Fluid pump Data plate Wet cup use Lubrisolv only Pressure bleed valve Outlet assembly Bleed line TT Siphon hose Ground lug Titan Tool Inc All rights reserved Hydra M 40007 Run Position Start Position p When the handle is in this position the system is WA When the handle is in this position pressurized Use extreme caution Follow all warnings the system is not under pressure and instructions regarding pressure relief procedure inan A N ian A i Hydraulic system Hydraulic shutoff valve motor High pressure hydraulic hose Data plate Wet cup use Lubrisolv only _ Paint filter AA AZ PA A AT O A D Q F a Ke To F Q Pa Wu lt Pressure bleed valve Q Y 2 Worry Pressure adjustment knob Increase clockwise Decrase counterclockwise Hydraulic fluid fill amp dipstick Ground lug use Coolflo only Siphon hose Bleed line LULZAVN j 6 O Titan Tool Inc All rights reserved Setup 1 Read understand and follow all w
43. n Loose fittings in tank Loose fittings on hydraulic pump Loose hose connections Low oil in reservoir Stall at top can occur randomly when fluid pump picks up air Reset valve Avoid air in the fluid pump C Low pressure okay on down stroke sluggish on up stroke high heat NOTE Engine labors on upstroke idles back at stall on the down stroke Blown piston seal Cracked piston Before dismantling oil motor start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is broken If heat is on the head check the o rings on spool valve Dismantle oil motor and check piston seals cylinder bore and piston nut Pay special attention to piston nut It can be cracked and not show externally D Low pressure both strokes high heat NOTE Engine labors at stall on both strokes Blown center o rings on spool valve Bad hydraulic pump Before dismantling oil motor start machine With pump cycling under pressure touch the head to see if the head becomes hotter This will help determine if center o ring is blown on spool valve If hot remove and replace o ring Replace hydraulic pump 14 Titan Tool Inc All rights reserved Troubleshooting Fluid Sections A Pump delivers on upstroke only or goes up slowly and down fast commonly calle
44. ng Pressure 5000 psi 345 bar poor spray patterns clogged spray tips etc Filter Area 18in 116 cm To clean the filter shutoff system and relieve all system pressure OMIELE ORS RER F for See the Pressure Relief Procedure on page 9 1 3 8 NPT F with 1 4 NPSM M hose 1 Remove filter cap 1 connection 2 Pull filter element with check ball 3 straight out of the 1 3 8 NPT F plug for filter body 6 additional gun hookup 3 Thoroughly clean inside filter body 6 filter element with Wetted parts Carbon steel with check ball 3 and filter cap 1 with appropriate solvent electroless nickel Use care in handling parts as dirt debris scratches or and cadmium plating nicks may prevent O rings or gaskets from sealing stainless steel PTFE The 920 Series Filter Elements filter from the inside out Be certain to clean the screen element thoroughly on the inside Soak in solvent to loosen hardened paint etc or replace Titan Tool Inc All rights reserved 37 1 1 TANT Hydra M 8 Hydra Pro Super Outlet Accessories Gun Manifold Assemblies 970 100 DESCRIPTION Manifold 975 212 975 214 975 111 975 302 975 304 975 311 940 553 Valve ball 941 555 Valve ball 814 002 Nipple hex 814 004 Nipple hex 227 006 Nipple hex 808 555 Nipple hex 227 033 Plug pipe 38 O Titan Tool Inc All rights
45. nt rod assembly through upper packing set 2 in pump block 1 8 Thread cylinder 6 back into into pump block 1 9 Insert new ball 16 ball cage 12 ball cage retainer 17 new Buna O ring 14 and new PTFE O ring 13 IMPORTANT Lubricate all O rings into foot valve 15 NOTE Ball cage pin 12a to be in lower position unless pump is to be used for heavy block filler or roofing materials 10 Thread foot valve 15 back into cylinder 6 11 Place connecting rod 23 through coupling nut 24 and thread connecting rod 23 into displacement rod 18 12 Replace roll pin 23 into displacement rod 18 NOTE It is not necessary to overtighten foot valve and cylinder into pump block O ring seals perform sealing function without excessive tightening Full thread engagement is sufficient The foot valve 15 may be rotated back up to 1 2 turn from full engagement for convenient hose position For siphon hose attachment it is critically important that the thread of the siphon hose fit snugly into the foot valve with the hose assembly couplings PTFE taped and sealed to prevent air inlet leakage Service Kits Pump Service Kits Minor NO no DESCRIPTION 050 051 052 2 240 001 Packing set upper Poly Lthr 1 2 240 101 Packing set upper Leather 1 2 240 201 Packing set upper PTFE 1 5 892 323 O ring PTFE 1 1 1 7 920 103 Ball 1 1 1 10 240 001
46. ny person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without the nozzle tip guard in place Only use a nozzle tip specified by the manufacturer Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard or changing tip Pressure will not be released by turning off the motor The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure Refer to PRESSURE RELIEF PROCEDURE described in the pump manual Do not leave the unit energized or under pressure while unattended When the unit is not in use turn off the unit and relieve the pressure in accordance with the manufacturer s instructions High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs seek medical attention immediately Check hoses and parts for signs of damage a leak can inject material into the skin Inspect hose before each use Replace any damaged hoses or parts This system is capable of producing 3300 PSI 22 8 MPa Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3300 PSI This includes
47. powered models The passage of some materials through the nylon fluid hose will build up a static electric charge which if discharged could ignite solvent vaports present and create an explosion Proper grounding is important This applies to 7 Strain all paints to assure trouble free operation and freedom from frequent cleaning of inlet screen and gun strainer Fueling gas engine Gasoline is extremely flammable and is explosive under certain conditions ALWAYS turn the engine off before refueling Refuel in a well ventilated area Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Keep out of the reach of children Fuel Specifications Use automotive gasoline that has a pump octane number of 86 or higher or that has a research octane number of 91 or higher Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage NOTE If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline I
48. r electric motors is limited to the original manufacturer Titan Tool Inc All rights reserved 11 Troubleshooting Airless Spraying A Poor spray pattern and or tails at top and bottom of the spray pattern Worn or incorrect tip and or insufficient atomization Hose size or length is too small or too long Dirty filter Be sure the tip is not worn Increase pressure Lower viscosity Reduce surface tension by increasing hose size to minimize pressure drop through hose and or reduce hose lengths Use preorifice disc H disc B The gun drips or throws a drop at the beginning or end of the spray pattern Needle may not be seating correctly Increase spring tension Needle orifice combination should be factory relapped Needle packing may be too tight Loosen as much as possible without leakage Turn adjusting screw on back of gun clockwise to increase tension or use the green HP spring Part 701 098 C Spray tip stops up frequently Particles too large for spray tip are passing filter and or gun screen Use 100 mesh gun screen instead of 50 mesh for small spray tips Use 100 mesh screen in pump filter Strain paint D Spray pattern changes with pump cycle Restrictions in the fluid system Check gun and pump filter screens Always clean screens before they load up E Irregular flow of material One stroke faster than the other Packings are worn or valve balls are
49. ree area Any dust or dirt contamination of this assembly will shorten the service life of this motor and the hydrapac rotary pump 1 Release set screw 26 and remove coupling nut 27 Push out nylon button 26 Remove reset assembly 1 and O ring 2 Unthread connector nuts 35 37 and release tube 36 Unscrew upper stanchion nuts 8 remove washer 9 Raise cylinder head 15 high enough to secure the shifter actuator rod 19 with vise grips Place a socket wrench on the lock nut 3 Unthread the lock nut 3 7 Lift cylinder head 15 from upper motor stanchions 14 Remove O ring 11 and back up ring 10 8 Carefully lift cylinder 28 and piston tube assembly 25 from motor base 30 Separate the cylinder and piston tube assembly Remove O ring 11 and back up ring 10 from motor base Remove cushion gasket 29 9 Remove piston seal 22 and wear ring 20 10 Remove piston tube seal 31 wear ring 32 and wiper 33 from motor base 30 oa nM Disassembly of cylinder head and shifter actuator rod 1 Remove trip retainers 7 along with O rings 6 trip springs 5 and balls 4 from cylinder head 15 2 Remove snap ring 18 with snap ring pliers 3 Carefully lift out valve spool 12 with needle nose pliers 4 Using a nylon rod or spool drive from the top push the valve sleeve 12 straight out of the cylinder head 15 5 Place piston tube assembly 25 in horizontal position wit
50. reserved Key Accessories and Service Kits These items may be purchased separately from your local Titan distributor Part No Description 103 818 Siphon hose assembly with CamLock assembly 1 1 2 x 6 103 807 Siphon hose assembly with rock catcher 1 x 4 103 812 Siphon hose assembly with rock catcher 1 1 4 x 4 103 629 Rock catcher 920 001 Paint filter element 5 mesh for multicolors and heavy materials 920 004 Paint filter element 50 mesh for latex and normal architectural materials 920 005 Paint filter element 100 mesh for stains lacquers and fine finish materials 101 208 Grounding clamp 101 212 Grounding wire 12 gauge x 25 314 480 Piston Lube upper packing lubricant 8 ounces 700 926 Piston Lube upper packing lubricant 1 quart 430 362 Coolflo hydraulic fluid 1 quart 430 361 Coolflo hydraulic fluid 1 gallon 441 071 Minor service kit for hydraulic motor 441 701 Major service kit for hydraulic motor 185 050 Minor service kit for 185 551 fluid pump 185 500 Major service kit for 185 551 fluid pump 245 050 Minor service kit for 245 555 fluid pump 245 500 Major service kit for 245 555 fluid pump 315 050 Minor service kit for 315 555 fluid pump 315 500 Major service kit for 315 555 fluid pump 920 050 Service kit for paint filter 944 050 Service kit for bleed valve 975 212 2 gun manifold with ball valves 1 4 975 214 4 gun manifo
51. rew 434 657 Foot 862 436 Screw 935 008 Cap 862 002 Washer lock 858 660 Screw 856 963 Nut 858 611 Nut lock 434 661 Back plate 433 006 Spacer 434 655 435 641 Pin lock Axle 862 452 Screw 570 010 Pin cotter 862 001 Washer flat 670 109 Wheel 862 003 Washer copper 435 659 Bumper CREER E 862 002 Washer lock 862 411 Nut lock 860 528 Screw 860 002 Washer lock 860 524 Screw 434 676 Plate inspection 434 677 Gasket 434 622 Tank for Hydra M 4000 amp Hydra Pro Super 434 620 Tank for Hydra M 2000 416 010 Sleeve 872 431 Nut bulkhead 872 003 Washer star 858 601 Nut 58 002 Washer lock 101 205 Ground lug 58 628 Screw 32 60 434 621 Bushing 27 033 Pipe plug 141 007 34 682 Pressure control assembly 85 98 Cotter key 1 434 671 Shaft pressure control 1 66 60 Nut jam 2 970 013 Knob 1 N A o N 7 7 4 4 7 1 4 2 2 2 2 2 7 14 7 1 1 1 1 1 1 gt o Titan Tool Inc All rights reserved 23 Hydra M 2000 and Hydra M 4000 441 576 Hydraulic Motor O Titan Tool Inc All rights reserved o 3 DESCRIPTION 575 576 DESCRIPTION 575 576 NO NO NO NO v ary i 441 032 Rese
52. se pressure bleed valve and hold gun trigger open until solvent flows freely from gun If solvent is not too dirty recirculate it by flowing gun stream back into solvent container Use additional clean solvent and repeat procedure if necessary 6 Check gun strainer screen and pump outlet filter screen daily Use 50 mesh screens with spray tip size 017 and larger Use 100 or 200 mesh screens with spray tip sizes 015 and smaller 7 Replace paint filter cap to maximize clockwise rotation The filter cover should be hand removable after the first or second use with new Telfon O ring IMPORTANT O ring must have PTFE backup washer to seal properly 8 If unit has been spraying a water soluble material flush with water and then repeat procedure with mineral spirits or Varsol solvent 9 Wash spray tip in solvent Blow tip clean with air pressure directed through the tip in the reverse direction Contact with any body part may be dangerous Do not place finger on gun outlet Do not point the gun at any person Never operate the spray gun without the proper tip guard D The flow from the spray tip is at very high pressure Maintenance Hydraulic System 1 Check the hydraulic fluid daily It should read Full on the dipstick If it is low add only Titan Coolflo part 430 361 Never add or change hydraulic fluid except in a clean dust free environment Contamination of the hydraulic fluid will shorten hydraulic pump life
53. t assembly 441211 441 031 Cap 314 072 Ring snap 1 1 441 041 Button reset Shifter actuator 441 029 Spring reset Ring wear 441 027 Body Piston 441 030 O ring Seal piston 441 028 Pin reset O ring 441 217 O ring Ring back up 858 811 Nut Piston tube 569 016 Ball 25a 441 931 Piston tube 441 005 Spring trip 6 Set screw 141 007 O ring Nut coupling 441 979 Retainer 7a Nut coupling 870 401 Nut stanchion 8 Cylinder 870 004 Washer stanchion Gasket cushion 441 149 Ring back up Base motor 11 441 148 O ring Seal piston tube 12 441 908 Valve spool sleeve Ring wear 13 441 152 O ring Wiper piston tube 441 015 Stanchion Elbow 14 15 441 916 Head cylinder 441 017 Tee LE 6 241 789 Tube 166 N k N o DNINININININ EN oj o al O A o elhe w wl cf co co of mlm Y ro ro a wl N EE AFF eee eel 37 482 729 Elbow 37a 632 611 O ring set Titan Tool Inc All rights reserved 25 1 1 TANT Hydra M amp Hydra Pro Super 441 575 Hydraulic Motor Service Instructions O Titan Tool Inc All rights reserved 26 IMPORTANT Use of non Titan manufactured service parts may void warranty This motor contains hydraulic fluid Take precautions to protect the immediate area from oil damage upon disassembly IMPORTANT Disassemble this motor in a clean dust f
54. t on connecting rod 24 Remove connecting rod 24 from displacement rod 18 6 Unthread and remove foot valve 15 7 Remove PTFE O ring 13 Buna O ring 14 ball cage retainer 17 ball cage 12 and ball 16 Remove cylinder 6 9 Remove displacement rod 18 10 Place piston seat 11 in a vise and use a wrench on the flats to remove the displacement rod 18 from the piston seat 11 11 Remove lower packing set 10 spring 9 spring retainer 8 and ball 7 12 Remove upper spring retainer 4 spring 3 PTFE O ring 5 and packing set 2 13 Clean and inspect all parts Inspect rod s and cylinder s hard chrome for grooves dents or worn areas Replace if hard chrome is damaged Inspect valve seats and replace if cracked or worn o Reassembly Procedure 1 Insert new upper packing set 2 into pump block 1 IMPORTANT Peak of V packings must point upwards on reassembly 2 Insert upper spring 3 small end of spring must go toward the packing set 3 Insert upper spring retainer 4 and new O ring 5 into pump block 1 IMPORTANT Lubricate all O rings before assembly 4 Place new lower packing set 2 over piston seat 11 IMPORTANT Peak of V must point downward on reassembly 5 Replace spring 9 spring retainer 8 and new ball 7 on piston seat 11 6 Thread piston seat back onto displacement rod 18 IMPORTANT Use Loctite on clean threads 7 Insert displaceme
55. t snap ring 18 to hold spacer 17 in place Place new O ring 11 and new back up ring 10 on cylinder head 15 and lower cylinder head on to cylinder 28 shifter actuator assembly 19 and upper stanchions 14 with washers 9 Raise the cylinder head 15 to apply vise grips to the shifter actuator rod 19 Pass the shifter actuator rod through the valve spool 12 Clean and Loctite the shifter rod threads and install and tighten lock nut 3 Thread reset assembly 1 with new O ring 2 into cylinder head 15 insert new balls 4 new springs 5 and replace trip retainers 7 together with new O rings 6 into cylinder head 15 11 12 13 Place stanchion nuts 8 washers 9 on upper stanchions 14 Tighten stanchion nuts 8 alternately 14 Attach tube 36 to tee assembly 35 and elbow 37 by tightening connector nuts NOTE Areas where Loctite sealant is applied must be free of oil and grease Service Kits Motor Service Kit Minor ITEM PART NO NO 2 3 4 5 6 Part No 441 071 DESCRIPTION 441 217 858 811 569 016 441 005 141 007 441 149 441 148 441 152 441 238 441 249 441 026 441 024 441 151 441 234 445 237 426 051 O ring Nut Ball S S Spring trip O ring Ring back up O ring O ring Ring wear Seal piston O ring Ring back up Gasket cushion Piston tube seal Ring wear Loctite sealant He Motor Service Kit
56. tank assembly 590 312 Mobil kit 432 680 Hose set ae lm rr re 218 660 fac crummountassemby _ i All models are equipped with electric starter O Titan Tool Inc All rights reserved 17 Hydra M 4000 Major Components L l IZAIN 4 18 Titan Tool Inc All rights reserved Hydra M 4000 Major Components Hydra Pro TM Hydra M 4000 Super 13 HP Honda 13 HP Honda 13 HP Honda 13 HP Honda w outlet w filter 55 Gal w filter Outlet assembly 3 4 1 1 1 1 1 1 es eae E RER 109 807 Siphon hose 1x4 r r D 840 209 Relief valve w bleed line ELE 219 650 Adj drum mount assembly _ A E O Hydra Pro Super is not illustratred ITEM DESCRIPTION 441 246 Motor pump Ee de 576 Motor assembly 1 441 107 Assembly set 1 a 245 555 Pump assembly 1 441 247 Motor pump assembly 441 576 Motor assembly 1 441 108 Assembly set 1 245 555 Pump assembly 1 840 202 Riser pipe assembly 1 441 182 Motor pump assembly 441 575 Motor assembly 1 441 101 Assembly set 1 185 551 Pump assembly 1 433 601 Engine drive assembly electric start 433 701 Hydraulic tank assembly 590 312 Mobil kit 432 681 Hose set hydraulic 432 684 Hose set hydraulic 55 gal 920 559 Filter assembly 50 mesh All models are equipped with electric starter Titan Tool Inc All rights reserved
57. th skin or eyes may cause severe burns Wear protective clothing and a face shield If electrolyte gets on your skin flush with water If electrolyte gets in your eyes flush with water for at least 15 minutes and call a physician Electrolyte is poisonous If swallowed drink large guantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician Keep out of reach of children Negative battery cable Positive battery cable Notice 1 2 Use only distilled water in the battery Tap water will shorten the service life of the battery Filling the battery above the UPPER LEVEL line may cause the electrolyte to overflow resulting in corrosion to the sprayer assembly Be careful not to connect the battery in reverse polarity as this will short circuit the battery charging system and trip the circuit breaker or fuse Battery at lt y OM L A ge is a Titan Tool Inc All rights reserved Startup 1 Areas must be well ventilated to prevent hazardous operation with volatile solvents or exhaust fumes sprayed ALWAYS locate the unit outside the 1 If lacquer or other flammable materials are to be 2 3 a 4 immediate spraying area Failure to do so may cause an explosion Locate the unit outside the immediate spraying area to avoid clogged air intake of the engine or electric motor with overspray Before starting the unit ch
58. ting rod 22 Remove connecting rod 22 from displacement rod 2 6 Unthread and remove foot valve 16 7 Remove PTFE O ring 15 Buna O ring 14 ball cage assembly 18 and ball 17 Remove cylinder 8 9 Remove displacement rod 2 10 Place piston seat 13 in a vise and use a wrench on the flats to remove the displacement rod 2 from the piston seat 13 11 Remove lower packing set 11 spring 10 spring retainer 9 and ball 12 12 Remove upper packing spring 6 packing set 4 and O ring 7 13 Clean and inspect all parts Inspect displacement rod s 2 and cylinder s 8 chrome for grooves dents or worn areas Replace if hard chrome is damaged Inspect valve seats and replace if cracked or worn o Reassembly Procedure 1 Insert upper packing set 4 into pump block 3 IMPORTANT Peak of V packings must point upwards on reassembly 2 Insert upper spring 6 small end of spring must go toward the packing set 3 Insert spring retainer 9 4 Place new lower packing set 11 over piston seat 13 IMPORTANT Peak of V must point downward on reassembly 5 Replace spring 10 spring retainer 9 and new ball 12 on piston seat 13 6 Thread piston seat 13 back onto displacement rod 2 IMPORTANT Use Loctite on clean threads 7 Insert displacement rod 2 assembly through upper packing set 4 in pump block 3 8 Place new O ring 7 on end of cylinder 8 and t
59. turns 5 Disengage the gun trigger lock and hold trigger open until flow of material stops 6 Be certain to hold a metal part of the gun firmly to the side of a grounded metal container Titan Tool Inc All rights reserved Cleaning a Clogged Tip 1 Follow the Pressure Relief Procedure page 9 2 Lock the gun trigger 3 Unthread the safety tip guard and remove the spray tip Wash the tip in solvent and use a tip probe to remove any clogged material 4 Release the gun trigger lock and spray briefly into a waste container to blow out any clogged particles 5 Reset the trigger lock in the Trigger Locked position Release the trigger lock and resume spraying Color Change Clean Out IMPORTANT Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for a recommended solvent 1 Reduce pressure by turning the pressure adjustment knob and the pressure bleed valve on the bleed line counterclockwise Follow the Pressure Relief Procedure page 9 The pressure bleed valve should be turned counter clockwise three full turns Pull the siphon tube out of the material container 3 Remove the spray tip from the gun Hold the gun trigger open until material flow stops 4 Put siphon tube into wash solvent or water as applicable and operate pump slowly at low pressure until solvent flows freely from pressure bleed valve line 5 Clo

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