Quest Elite 2000-Hydro Carbon Service Manual [ 033857 ]
Contents
1. 100 102 d ININLUY HOD Nuo CB 118 NO LVY3914478 1 1 Se m Su n g y 1 vielli THA r 3 y T T 1 e lt E 2 HOLINS FEA y18 ima 3 jo c o 940 ax wig Aang _ 031 TUN NOLLUOS F Com O rg O LSI m m hu n ae pen o c ts t i gu S OMALIAS A ol C C OIA o ams qn 2 iem xu J gt LHA 3NVd 03 z E E E JEE P xl us Set Y M a t dies L Fen BNSV WS Y nig P i 118 940 YOSSTUANO ai sm k Fara n EJ gv39 i f ma U 4094 dHfid AT9N3SSY WuO11VTd NO1VLIOV f 801200N02 r m Dr SI M L z i 2 Few aof 681 95r 21 Ma gg i 381 dar anal FH leue i x Qu 0d 20044 4N02 did NIYN 0v31 TIOHINO RET 6l D WOLLIN i LEN 108180 NY ne E 1938802510 IHR vag 91 8 2 Ee HES s SI 1HM vig t 5031 8000 M 92 3018 C 038 NV 134 z qV31 QIONITOS 9 381100 8 v MB lo quo A hn mE lt tA Gu Mg La Y IMYO ISNVAL Li 8 maf TH H L my b n n LA09 A0 2 A022 9 mo 2 F81025 dNY IVA v2 038 MN Cosroe its amoa E LI SQY31 YINVO INV JIVNJ NNOD Nid 9 NT WYOILV Id dN d o OL SINAVA X08 2113 OL SSINYVH IH 1S3N0 WVYSVIC ONIYIM IN31SAS Figure 17 System Wiring Diagram Quest Elite 2 HC 2012 2014 Cornelius Inc 22 Publication Number 620054210SER Cin2. ccc cc ccc ecce 9 BHIXING Procedure 5 02 es derisa P S ii ass d 10 SUDPIIAS aa eee Shs ee a ee eee Re A ES TR a 10 Checking Adjusting the BRIXSetting c c 10 Planned Maintenance Schedule ee eee eee eee eee eee n nnne 12 AN ere ae ee Se eL MR eee ty dat reg is S M CO E 12 Plush System iuo eset pU CRETA ROUX SE Rd QUA kw Dawes Pak BER Geet RR 12 Clean Splash Zones amp Dispense NOZZl6S c c 13 Weekly Los Dowd nd issue imu eee Sd as Dies s a ee ere dita AURR ee eee pons 13 Sanitize the Juice Dispenser llis n 13 Sanitize Pump System csse RR ERR PRESA ccc 14 C inet D Seri ATUS ud es A esie ae A d 2 Pol ru e sb buz d du LL SEMEL quts 15 Clean Water Inlet Strainer lilii 15 Clean Chassis META La LB oru ss ete wiley dritte t EO r edd Sabe eae ES et bc a 15 Check and Top Off Water Ice Bath 2 0 00 aks 16 AO a e is der a inkl au EU I Sut Mn ee E Eod RR I edt quse 16 Replace Pump Tubing and Clean Cabinet ks 16 Removing Pump Platform s uu de ener LER A ene S Ed eh 16 Replacing the TUBING lt La d 4A 60 AA Ee eot le ered ate S L be Oa ean 4 17 Cleaning the Cabinets lt 2 L kus ki tees A eres os d ss p tM erg OB ee ala 18 Troubleshooting Guide La a sk kis Ar k ar a L as ER ERE GERARD LEE ER RN EE eee 19 Assembly DrawWingS ostia ida aaa aa a as RC RR ta CR A E e EIA na ata 22 Cornelius Standard Service Call GUide
3. 620054210SER 2012 2014 Cornelius Inc Cre gt Quest Elite 2000 Hydro Carbon Service Manual Recommended Clearance 12 30 48 cm on top and 4 10 16 cm required in back for air circulation and 4 at the sides of the unit Electrical Connection 6 ft long 1 83 m power cord with 3 prong plug attached to dispenser Export models are shipped with a European plug The plug is accessible after installation A CAUTION Only trained and certified electrical technicians should replace the power cord or the unit should be returned to an Authorized Service Center for power cord replacement The replacement cord must meet all requirements of the original equipment manufacturer Failure to comply could result in serious injury death or damage to the equipment Power Supply 10 amps at 230 volts dedicated power supply 2012 2014 Cornelius Inc 5 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual C reles D bits Water Connection 3 8 in 0 95 cm SAE male flare fitting on dispenser Water Supply Requirements 60 psi 413 7 kilo pascals 4 1 bar maximum static pressure 30 psi 206 8 kilo pascals 2 1 bar minimum dynamic pressure i e flowing pressure measured at dispenser water inlet with 3 OZ 88 7 ml per second water flow Optimum recommended pressure 50 psi 344 7 kilo pascals 3 5 bar dynamic pressure Ice Bank Pull Down Weight 7 8 Ibs 3 2 3 6 kg Pull
4. Check drink temperature with a accurate thermometer target is 35 to 45 F or 1 6 to 7 2 C Discard this drink after checking temperature NOTE If drink temperature is not within the target range refer to the basic troubleshooting section Dispense a 12 oz 354 8 ml drink sample into a clean dry cup Thoroughly stir the sample using a straw Using the straw transfer a small sample of the finished drink to the refractometer lens refer to operating instructions supplied with your refractometer Check the BRIX reading against the BRIX chart shown in Table 1 NOTE The BRIX chart shown in Table 1 is generic and intended for reference use only Contact your frozen concentrate supplier for specific BRIX readings Table 1 Flavor Ratio BRIX Orange Juice 4 1 11 8 Grapefruit Juice 5 1 10 6 Cranberry Cocktail 4 1 13 5 Apple Juice 5 1 12 0 10 2012 2014 Cornelius Inc Cinek D Quest Elite 2000 Hydro Carbon Service Manual Table 1 Flavor Ratio BRIX Grape 541 13 0 Lemonade 5 1 10 5 Tropical Punch 5 1 11 8 Sweetened Ice Tea 7 1 6 0 Pineapple Juice 4 1 12 8 Prune Juice 2 1 16 0 5 To change the BRIX setting simply readjust the water flow rate Located on each of the valve assemblies inside the refrigerated compartment are the adjusting screws for the water flow rate one per valve If the BRIX reading is too high or low rotate the appropriate water fl
5. Cup Rest If the Ice bath level is below the Fu indicator top it off with water Refer to the Filling the Ice Bath procedure in the Installation manual P N 620048922INS ANNUALLY Replace Pump Tubing and Clean Cabinet A replacement pump tubing kit part 45098 is available The kit consists of one pre cut length of pump tubing two white plastic hose clamps and instructions Removing Pump 1 Remove the concentrate containers from the dispenser and place them in a Platform s refrigerator Remove the cabinet shelf that the concentrate containers sit on Flush the system prior to removing the pump platform refer to the Daily Section Page 12 Remove the dispense nozzles and static mixers 4 Unplug the water line quick disconnect by pressing the gray button See Figure 14 Publication Number 620054210SER 16 2012 2014 Cornelius Inc Cines D Quest Elite 2000 Hydro Carbon Service Manual Figure 14 Interior Details 5 Slide the locking latch forward Lift the platform slightly and pull forward to gain access to the electrical connector see Figure 14 6 Unplug the electrical connector by squeezing the locking tabs on either side and pulling out the connector Lift and remove the pump platform see Figure 14 Replacing the Tubing When the pump platform has been removed replace the tubing by performing the following procedure 1 Remove the two white plastic hose clamps from the pump tube connections See F
6. Down 3 hours at 75 F 24 C Publication Number 620054210SER 6 2012 2014 Cornelius Inc Cinek D Quest Elite 2000 Hydro Carbon Service Manual APPLICATIONS This appliance is intended to be used in household and similar applications such as the following Staff kitchen areas in shops offices and other working environments e Farm houses and by clients in hotels motels and other residential type envi ronments Bed and breakfast type environments Catering and similar non retail applications PLUMBING REQUIREMENTS This dispenser must be connected to a COLD WATER system with operating pressure between 20 and 100 psi 138 and 690 kPa This water source must be capable of producing a minimum flow rate of 3 fluid ounces 88 7 milliliters per second A shut off valve should be installed in the line before the dispenser Install a regulator in the line when pressure is greater than 100 psi 690 kPa to reduce it to 50 psi 345 kPa The regulator is also necessary if the water source has pressure fluctuations The main water inlet is a 3 8 9 52 mm MFL connection Water Connection A WARNING This eguipment must be installed to comply with the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administration FDA For models installed outside the U S A you must comply with the applicable Plumbing Sanitation Code for your area Failure to comply could result
7. in serious injury death or damage to the eguipment 2012 2014 Cornelius Inc 7 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual Gne D CONCENTRATE HANDLING AND LOADING It is recommended that the concentrate be thawed in a refrigerated 35 F to 40 F 1 6 C to 4 4 C compartment for a minimum of 48 hours prior to loading it into the Quest Juice Dispenser A WARNING Concentrate must be completely thawed and within the temperature range of 35 F to 40 F 1 6 C to 4 4 C prior to loading Failing to supply concentrate inside the recommended temperature range especially below 35 F 1 6 C causes an out of BRIX drink refer to the BRIXing Procedure section for details LOADING CONCENTRATE The Quest Juice Dispenser is designed to use either disposable juice concentrate containers or the optional Cornelius generic refillable container sold separately Figure 2 Refillable Concentrate Container 1 Thoroughly shake concentrate container prior to use 2 Place concentrate containers on the dispensing platform shelf inside the refrigerated cabinet 3 Prime each pump by closing the cabinet door and press each dispense button until concentrate flows from the dispense nozzles Publication Number 620054210SER 8 2012 2014 Cornelius Inc Cines gt Quest Elite 2000 Hydro Carbon Service Manual CHANGING CONCENTRATE CONTAINERS 1 Open the cabinet door and switch on the flush bu
8. Grati QUEST ELITE 2000 HYDRO CARBON Service Manual WIN III gt gt Release Date August 18 2011 Publication Number 620054210SER Revision Date July 17 2014 Revision C Visit the Cornelius web site at www cornelius com for all your Literature needs The products technical information and instructions contained in this manual are subject to change without notice These instructions are not intended to cover all details or variations of the equipment nor to provide for every possible contingency in the installation operation or maintenance of this equipment This manual assumes that the person s working on the equipment have been trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment It is assumed that appropriate safety precautions are taken and that all local safety and con struction requirements are being met in addition to the information contained in this manual This Product is warranted only as provided in Cornelius Commercial Warranty applicable to this Product and is sub ject to all of the restrictions and limitations contained in the Commercial Warranty Cornelius will not be responsible for any repair replacement or other service required by or loss or damage resulting from any of the following occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Pr
9. ae ed iat etu fato e eee 1 Different Types of Alerts culata Orte aie e ict ue d 1 Salety MNS secco Pour eu eei ped Bue duh A dre eRe an SEU d oda eau ime d 1 Qualified Service Personnel 00 ccc m 2 Safety PrecautionS lt cel utu is s a cu E edo cas ox ade cox Oe bs a od toe Stepb 2 SHIPPING ANC Storage ss na Payer A oon aire mee Seien SEN prts dea hearts 2 Mounting in or on a Counter tou sites AL r E ee Me Lai da ct Cs 3 Safety Precautions for Quest Elite 2000 Hydro Carbon c c 22 22 3 Unit Specificallons onzas is EIU E hae AS See eee Led ete 4 Narrieplate Dallas aet amp pa nri oet e em uie PER Reed 4 Concentrate Storage euet o ye eni br qe S y vent RM qoe es 4 RecommendedClearaNCe ORG OR UA k i Ad RARE RR 5 Electrical CODneotlort s oed tette reu yd ii du C ced 5 Power Supply ams ses 0A 1544 aos Foe Cd ata ra ae 66 ofa acini E A pop dise 5 Water Connection ccc cc Pu nt a ios oh Dc Bud rM oo 6 Water Supply Requirements 0 e 6 ice Bank Pull DOWN PPM 6 ADDIICalOn S core cix d wien tte o UR n aOR AAS Roa f eo oe o CR Ser AE R ra 8 7 PlumbingRequirementS qe Soie eek Kn ae OS RE EH eR E EUER BUE 7 Concentrate Handling and Loading ccc ccc eee eee n nnn 8 Loading Concentrate 1465 es dae td etd hr n Ee REED ERE O WE TESI 8 ChangingConcentrateContainers c
10. c ccc cc ee eee eee eee ee 24 Quest Elite 2000 Hydro Carbon Service Manual SAFETY INSTRUCTIONS READ AND FoLLow ALL SAFETY INSTRUCTIONS Safety Overview Recognition Different Types of Alerts SAFETY TiPS 2012 2014 Cornelius Inc Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning caution labels on the unit decals labels or laminated cards Read and understand ALL applicable OSHA Occupational Safety and Health Administration safety regulations before operating this unit Recognize Safety Alerts This is the safety alert symbol When you see it in this manual or on the unit be alert to the potential of personal injury or damage to the unit A A DANGER Indicates an immediate hazardous situation which if not avoided WILL result in serious injury death or equipment damage A WARNING Indicates a potentially hazardous situation which if not avoided COULD result in serious injury death or eguipment damage A CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury or equipment damage Carefully read and follow all safety messages in this manual and safety signs on the unit Keep safety signs in good condition and replace missing or damaged items Learn how to operate the unit and how to use the controls properly Do not let anyone operate the unit without proper training This appliance is not intended for
11. concentrate container with one quart of extremely hot tap water approximately 140 F 60 C and place the container into the unit Dispense all of the hot water into a large container Repeat for all the remaining dispense valves 6 Remove the mixing chambers nozzles and static mixers Rinse in hot water to remove excess pulp and concentrate 7 Place the mixing chambers nozzles and static mixers in a separate container of sanitizing solution and agitate vigorously Allow the parts to soak for two minutes then rinse thoroughly with fresh tap water 8 Reinstall the static mixer nozzles and mixing chambers 13 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual C reles D bits Sanitize Pump System 1 Fill a clean concentrate container with 2 quarts 1 9L of fresh sanitizing solution 2 Place Dispense Flush Switch located on the platform assembly in the refrigerated cabinet to the Dispense position and close the door Figure 9 Dispense Flush Levers 3 Press and hold the dispense button for 90 seconds then release Allow sanitizing solution to remain in the lines for 5 minutes Figure 10 Dispense Buttons 4 After 5 minutes dispense the remaining sanitizing solution Publication Number 620054210SER 14 2012 2014 Cornelius Inc Cinek D Quest Elite 2000 Hydro Carbon Service Manual Prepare Dispenser for Use 1 Replace sanitizing solution container with a concentrate c
12. ek D Quest Elite 2000 Hydro Carbon Service Manual P BLU FUSE S Ji 2 H20 BLU Ji i H20 ORG 1 SW2 J4 2 2LED J4 3 2LED J4 4 SW2 J1 4 PITA J1 3 PI CI J3 2 S01 l J3 1 BLU J3 4 GND 1 2 WHT FUSE R EES ELECTRICAL BOX WIRING P N 720901002 Figure 18 Main Electrical Box Wiring Diagram Quest Elite 2 2012 2014 Cornelius Inc 23 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual C Gua D CORNELIUS STANDARD SERVICE CALL GUIDE Publication Number 620054210SER The table below will be used by Cornelius Inc as a STANDARD service call guide to determine fair and reasonable labor charges for warranty repairs Charges in excess of these rates will be subject to review and or adjustments The labor warranty referenced in the Certificate of Warranty in this manual applies to the replacement of the defective part Cornelius Inc will not accept labor warranty claims for water leaks applicable to the installation clogged drains adjustments of any kid including regulators pumps thermostats ratio or brix settings stratification issues preventative maintenance sanitizing etc Cornelius Inc will consider only actual service time on the equipment Charges for mileage holiday pay night charges and overtime will not be considered All labor claim that are fare reasonable and within the terms of the warranty and allotted repair times will be paid i
13. es 28VDC present box when dispense button is pressed refer to Electrical Box Wiring Diagram for VDC output location Replace VRB if Defective dispense control board necessary Push button or portion control D Test amp replace if necessary Machine continues to A Push button or portion control pad A Disconnect wire harness from rear of por dispense after dis stuck in ON position tion control and close the door If unit pense button is released or dis does not dispense on its own dispense penses without oper control board is bad stuck on ator input Relay on voltage regulator board B Disconnect 4 wire harness from lower VRB stuck on right comer of VRB If unit continues to dispense on its own VRB is defective relay stuck on 21 Publication Number 620054210SER 2012 2014 Cornelius Inc Quest Elite 2000 Hydro Carbon Service Manual ASSEMBLY DRAWINGS
14. igure 14 and remove the concentrate delivery tubes from the hose ends Loosen and remove the four screws from the pump body Remove ONLY the rear pump body half to reveal the pump tubing and rollers See Figure 15 4 Remove the old pump tubing from the pump bogy If the roller assembly comes out with the tubing place it back into the pump housing Make sure to align the roller assembly shaft keyway to the motor shaft so that the two interlock 5 Firmly press the new tubing into the pump body around the roller assembly making sure to keep the protruding ends even with each other 6 Once the tubing is in place hold the tubing with one hand capture the lower part of the tubing with the outer housing then proceed to capture the shaft of the roller assembly and push the rear pump housing into place Make sure to capture the tubing within the body and not pinch it between the halves Do not use any tool other than your finger tips to manipulate the tubing into the housing or you may damage the tubing 2012 2014 Cornelius Inc 17 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual CG rels D Cleaning the Cabinet Publication Number 620054210SER Pump Tubing Roller Assembly Figure 15 Pump Assembly 7 While holding the pump halves together with your hand reinsert the four thumb screws and tighten using a criss cross pattern as shown The thumb screws should be tightened about 1 4 turn beyo
15. inuously drips from nozzle in OFF mode Main water solenoid at base of unit or water solenoid on pump platform not shutting off completely Clean solenoid s replace parts as necessary refer to Planned Mainte nance section Concentrate warm A Cabinet fan inoperable A Check replace fan water cold Agitator motor pump inoperable or B Check replace agitator motor restricted Loss of refrigerant charge due to leak C Repair leak amp recharge system in system BRIX problem Water supply pressure too low less A Correct water supply problem to than 20 psi 1 4 bar flowing water ensure a constant 50 psi 3 5 bar pressure flowing to dispenser Water flow control binding or spring is B Clean and or replace parts as neces defective sary Improperly thawed concentrate BRIX changes as concentrate temperature C Concentrate should be 35 to 40 F 1 7 changes concentrate becomes thinner to 4 5 C prior to loading as temperature rises Pump inoperative Pump motor defective A 28VDC should be present at pump motor during dispense If voltage is present amp motor does not start No power to transformer or no 24VAC replace motor output from transformer B Confirm transformer has line voltage present on primary side If no 24VAC out Defective voltage regulator board put from secondary replace transformer VRB located inside front electrical C Confirm board produc
16. n U S Dollars Any questions regarding the warranty procedures can be directed to our Customer Services group at 800 238 3600 ITEM PAGE DESCRIPTION MAX HOURS Recovery and pump down require at least two hours depending on contamination and is not included in the allotted repair time shown above 24 2012 2014 Cornelius Inc Cornelius Inc www cornelius com
17. nd snug 8 Insert the two concentrate delivery tubes into the pump tubing ends and secure them using the new hose clamps supplied in the kit Be sure to use pliers to squeeze and tighten the hose clamps The cabinet bottom surface and walls should be inspected and cleaned annually according to the following steps 1 Remove natural rubber nozzle bushing gasket see Figure 16 and inspect it and silicone RTV If cracked clean off RTV and re apply using kit P N 729011013 per instructions provided with kit 2 Re apply nozzle bushing gasket so that the edges lie flat on the floor of the cabinet Nozzle bushing gaskets Figure 16 Nozzle bushing gaskets proper installation 3 Clean cabinet floor and walls of any spilled juice and let dry Use a mild soap detergent and plain water 4 Reinstall the pump platform in the reverse order given above 18 2012 2014 Cornelius Inc Quest Elite 2000 Hydro Carbon Service Manual TROUBLESHOOTING GUIDE The following tables contain trouble shooting information intended to aid an experienced service person in diagnosing operational problems that may occur For further assistance contact the Cornelius Customer Services department at 800 238 3600 between the hours of 7 30A M and 5 00P M Central Standard Time You must have the model and serial number Located on the right side of the dispenser when calling Table 2 Symptom Probable Cause Remedy Unit totally i
18. nfirm transformer output of 24VAC D No output from transformer 2 Replace transformer if necessary E Measure across the VDC output of the E Defective voltage regulator board board There should be 28VDC present VRB located inside front electrical when the dispense button is pressed box Replace VRB if necessary F Test amp replace if necessary F Defective dispense push button or por tion control board No concentrate dis A Concentrate container not fully A Refer to Concentrate Loading section pensed water only engaged into receptacle on pump of this manual platform B Dispense Flush lever in FLUSH posi B Move lever to DISPENSE position tion C Concentrate should be 35 to 40 F 1 7 C Concentrate too cold not properly to 4 5 C prior to loading thawed D Replace pump motor D Defective pump motor Warm drinks A Ambient air around dispenser is too A Relocate dispenser warm B Excessive demand on dispenser B Add water pre cooler or second dis C Dirty condenser coil penser D Inoperative condenser fan C Clean condenser coil E Defective Ice Bank Control D Replace condenser fan motor F Loss of refrigerant charge due to leak E Test amp replace if necessary in system F Repair leak and recharge system Publication Number 620054210SER 20 2012 2014 Cornelius Inc Quest Elite 2000 Hydro Carbon Service Manual Table 2 Symptom Probable Cause Remedy Water cont
19. nopera A No power to dispenser due to A Resetcircuit breaker Confirm tive tripped circuit breaker that breaker is correct size amp no other equipment is operating on the same circuit Also con firm that supply voltage is 1096 of nameplate specifica tion E 169958 kai broken ed Supply B Repair connection connection inside dispenser No Cooling A Line voltage not within name A Contact an electrician plate specification causing compressor overload to trip B No water in water ice bath or B Fill ice bath to proper water water level extremely low level exposing ice bank sensing probe C Defective Ice Bank Control or sensing probe C Replace D Cabinet fan inoperative result ing in warm concentrate water D Replace continues to cool E Compressor short cycles on 2012 2014 Cornelius Inc overload 1 E Excessively high discharge pressure due to restricted con F Compressor starts but hums amp denser or inoperative con trips overload denser fan motor G Defective compressor overload F Seized or shorted compressor or start capacitor replace H Compressor starts but does not G Test amp replace switch off of start winding Refrigerant leak H Relay or compressor is defec tive Test amp replace faulty item l Repair leak evacuate amp recharge system 19 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual Table 2 CE neliu
20. oduct 2 improper voltage 3 inadequate wiring 4 abuse 5b accident 6 alteration 7 misuse 8 neglect 9 unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and or repair of the Product 10 improper cleaning 11 failure to follow installation operating cleaning or maintenance instructions 12 use of non authorized parts i e parts that are not 100 compatible with the Product which use voids the entire warranty 13 Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition Contact Information To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con tact WWW cornelius com 800 238 3600 Trademarks and Copyrights This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius This document contains the original instructions for the unit described CORNELIUS INC 101 Regency Drive Glendale Heights IL Tel 1 800 238 3600 Printed in U S A C Gta gt TABLE OF CONTENTS Safety Instructions sia cl unis ak EET ug Ve EET NIE A e e ka wee Pee a si 1 Read and Follow ALL Safety Instructions c c eh 1 Safety OVerviBW xaxa vale RR RP neg eee i PERIERE Bee ee AERE 1 R COGNINON cos dtes rts Ea A eroe S ed ph ELS qb Mas Sowa SS w
21. ontainer and close the door 2 Press and hold the dispense button until juice appears from the nozzle Next dispense and discard at least two 8 oz 236 6ML cups of juice in order to prime the system and prepare it for operation SEMI ANNUALLY A CAUTION The following procedures reguire removal of the dispenser side panel s Disconnect the power cord See Figure 11 from the receptacle prior to proceeding o ENA Ke RUD Figure 11 Pull AC Plug from Wall Outlet Clean Water Inlet Strainer 1 Remove the right side panel from the dispenser Turn off the water supply to the dispenser Remove the access port from the Y shaped water inlet solenoid located on the right side of the dispenser See Figure 12 4 Clean and reinstall the stainless steel water strainer Figure 12 Right Side of Dispenser 2012 2014 Cornelius Inc 15 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual C reles D bits Clean Chassis Interior Clean the condenser cooling fins Clean the air inlet grilles located on the rear and top panels of the dispenser Clean the interior base Wipe the fan blades clean DB NT Reinstall the right side panel turn on the water supply and plug the dispenser into the power receptacle Check and Top Off Water Ice Bath 1 Remove the drip tray and lower splash panel Lower Splash Panel Cup Rest Drip Tray SSH nat A Figure 13 Drip Tray and
22. ow control according to Figure 6 Repeat steps 1 5 until the proper BRIX setting is achieved Lowers Brix by increasing water LS Raises Brix by reducing water Water Flow Controls Figure 6 BRIX Adjustment IMPORTANT When making changes to the water flow control do not rotate more than 1 4 turn per adjustment Additionally prior to taking your next BRIX reading momentarily press the corresponding dispense button several times prior to drawing a sample This clears any remnants from the dispense nozzle AND helps move the flow control to its new setting 2012 2014 Cornelius Inc 11 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual Gne PLANNED MAINTENANCE SCHEDULE DAILY Flush System 1 Move all of the Dispense Flush Switch located on the platform assembly in the refrigerated cabinet to the ON position Place an empty cup on the drip tray below each dispense nozzle Figure 7 Figure 7 Platform Assembly 2 Close the door and depress each dispense button for 2 3 seconds or until clear water flows from each dispense nozzle Figure 8 Dispense Buttons Return the Dispense Flush Switch to the OFF position Press each Dispense button for 1 to 2 seconds to release the water pressure present in the concentrate pump system Publication Number 620054210SER 12 2012 2014 Cornelius Inc Quest Elite 2000 Hydro Carbon Service Manual Clean Splash Zones amp Dispense Nozzle
23. s WEEKLY 1 Ona daily basis clean the external cabinet and splash areas using a clean damp cloth Remove and wash the cup rest and drip tray using mild dish Soap 2 Remove the dispense nozzles and static mixers by rotating each 90 and pull ing down Remove the mixing chambers by pulling straight forward Wash using mild dish soap IMPORTANT DO NOT wash nozzles static mixers or mixing chambers in a dish washer This will distort the plastic and damage the o rings Additionally do not soak them in sanitizing solution longer than 2 minutes Flush once a day for better quality drinks A WARNING Do not leave the unit in FLUSH mode Leaving the unit in flush mode may result in damage Check concentrate to water brix ratio refer to the Checking Adjusting the BRIX Setting Section Page 10 Sanitize the Juice Dispenser 2012 2014 Cornelius Inc 1 Rinse the unit with hot water 2 Prepare two 2 oz 59 ml packets of Stera Sheen Green Label sanitizing solution or similar brand by dissolving each packet in 1 gallon 3 8L of potable water to insure 200 ppm of available chlorine IMPORTANT Use potable water at 80 F 100 F 26 7 C 37 8 C Water above this range breaks down the chlorine count and minimizes sanitation 3 Remove the juice concentrate containers and place them in separate refrigerated compartment Flush the system by following the instructions in Flush System on page 12 Fill a clean empty
24. s D Symptom Probable Cause Remedy concentrate only No water dispensed No water in dispenser A Restore water B Water supply line inside refrigerated B Reconnect cabinet disconnected from pump plat form C Disassemble amp clean solenoid C Water solenoid located on pump platform Replace if necessary clogged or defective D Remove amp dlean strainer Confirm D Main water solenoid strainer located at 24VDC is present at solenoid during dis the rear of dispenser is clogged bind pense Confirm solenoid coil is not open ing or defective Disassemble amp clean solenoid E Add external regulator amp lower pres E Water supply pressure is greater than 80 sure to 50 psi 3 5 bar psi 5 5 bar forcing BRIX flow control F Unplug dispenser amp allow 2 4 hrs to closed thaw Check operation of agitator motor amp F Freeze up of water coil in ice bath ice bank control Refrigeration system may be low on charge resulting in a deformed ice bank amp freeze up of water coil in ice bath No water amp no con A Black service switch located on the A Turn on switch centrate refrigeration rear of the cabinet door in OFF posi is working oh mada B Door switch must be closed in order to B White door switch open dispense Check switch operation amp replace if necessary C Replace with 6 25 250VAC slow blow C 6 25 amp fuse inside front electrical fuse amp test box blown D Co
25. tem A freezing ambient environment will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components 2 2012 2014 Cornelius Inc Cinclus D Quest Elite 2000 Hydro Carbon Service Manual MOUNTING IN OR ON A COUNTER WARNING When installing the unit in or on a counter top the counter must be able to support a weight in excess of 140 lbs 63 5 kg to insure adequate support for the unit Failure To Comply Could Result In Serious Injury Death Or Equipment Damage SAFETY PRECAUTIONS FOR QuesT ELiTE 2000 HYDRO CARBON A WARNING Keep ventilation openings in the appliance enclosure or in the built in structure clear of obstructions A WARNING Do not damage the refrigeration circuit A WARNING Do not use electrical appliances inside the food storage compartments of the appliance unless they are of the type recommended by the manufacturer 2012 2014 Cornelius Inc 3 Publication Number 620054210SER UNIT SPECIFICATIONS 24 10 E Egi Figure 1 Unit Dimensions Nameplate Data Model QUEST ELITE 2000 Hydro Carbon 230 VAC 2 25 amps 1 phase 50 hertz 2 2020z 62 gms R 290 refrigerant Test press High side 400 psi 2757 9 kilo pascals 27 6 bar Low side 88 psi 606 7 kilo pascals 6 1 bar Concentrate Storage Two 0 8 gallon 3 0 liter disposable BIB Publication Number
26. tton see Figure 3 Flush Switch Figure 3 Dispense Flush Switch Location 2 Close the door Depress and hold the dispense button Figure 4 until clear water flows from the dispense nozzle Figure 4 Dispense Buttons 3 Open the cabinet door and return the flush button to OFF Position Depress and hold the dispense button for 1 2 seconds This relieves water pressure from the concentrate pump system 5 Load the concentrate container see Figure 5 and Loading Concentrate Section Page 8 Ze 22 Se 2 ai 2p A 25 Ld z AA AA AA 22 zz 44 14 7 Figure 5 Loading a Concentrate Container 2012 2014 Cornelius Inc Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual C Gea D BRIXING PROCEDURE SUPPLIES NOTE If concentrate is not properly thawed it will adversely affect the amount of concentrate dispensed Thawed product should be between 35 F 1 6 C to 40 F 4 4 C 1 Small 12 oz cup 354 8 ml 1 Large 21 oz cup 621 1 ml 1 Straw Paper Towels SS 1 Thermometer 1 Refractometer 1 Flat Bladed Screwdriver NOTE The refractometer shown is P N 511004000 and is available through your local Cornelius Distributor CHECKING ADJUSTING THE BRIX SETTING The following instructions are for use with a refractometer 1 Publication Number 620054210SER Dispense approximately 8 oz 237 ml of drink and discard Now draw a second 8 oz 237 ml drink
27. use by very young children or infirm persons without supervision Young children should be supervised to ensure that they do not play with the appliance 1 Publication Number 620054210SER Quest Elite 2000 Hydro Carbon Service Manual eet D Keep your unit in proper working condition and do not allow unauthorized modifications to the unit QUALIFIED SERVICE PERSONNEL A WARNING Only trained and certified electrical plumbing and refrigeration technicians should service this unit ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY DEATH OR EQUIPMENT DAMAGE SAFETY PRECAUTIONS This unit has been specifically designed to provide protection against personal injury To ensure continued protection observe the following A WARNING Disconnect power to the unit before servicing following all lock out tag out procedures established by the user Verify all of the power is off to the unit before any work is performed Failure to disconnect the power could result in serious injury death or equipment damage A CAUTION Always be sure to keep area around the unit clean and free of clutter Failure to keep this area clean may result in injury or equipment damage SHIPPING AND STORAGE Publication Number 620054210SER A CAUTION Before shipping storing or relocating the unit the unit must be sanitized and all sanitizing solution must be drained from the sys
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