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40H Series Service Manual

1. Outside cylinder only Lever knob style 3 Solid tube return lever 14 Curved return lever 15 Contour angle return lever 16 Curved no return lever 4 Round knob Trim style H 2 3 4 dia R 2 3 4 dia J Stamped Finish 605 606 611 612 613 618 619 625 626 629 630 690 Options Thick door Specify thickness if other than 1 3 4 IL Tactile lever knob SH Security head screws D Double keyed By default 052 and 054 include a cylinder ring for single keyed applications For double keyed applications specify the D option in the nomenclature For door thickness information see the table on the next page 40H Series Service Manual Trim Parts The table below lists available door thicknesses If a door s thickness falls between two thicknesses listed below round up For doors where the mortise case is not centered in the door contact your local BEST Representative Available door thicknesses 77 2 1 4 2 1 2 23 4 a 3 1 4 3 1 2 3 3 4 4 4 1 4 4 1 2 4 3 4 5 Kit components The components of each outside trim kit are described in the table below Figure 5 1 through Figure 5 4 show the components included in each outside trim kit A sectional trim example H style trim and an escutcheon trim example J style trim are shown for each kit 40H Series Service Manual not shown Cylinder set screw 410 24 x 330 Item
2. C Standard cylinder or D High security cylinder E H R amp Strim thumb turn mounting screw 2 holes F Emergency key thumb turn access os De hp m titRR EL e Do Pa P Determine trim holes based on trim type To qualify for the UL 437 high security listing use the M escutcheon and the 1E7J4 cylinder The 1E7K4 cylinder is available for use with either M trim or sectional trim but does not qualify for the UL437 high security listing This option is not available for H and HJ function locks tt Because these holes pass through the mortise pocket it is recommended that each hole be drilled separately rather than straight through BEST ACCESS SYSTEMS 1 a Division of Stanley Security Solutions Inc Installation Instructions for 45H Mortise Locks Finishing the door preparation Door edge AT ne A pad template in T dani B i l D i e 45mm ge F imm Centerline Figure2 Aligning the templates PE Align templates Note If the door is a fabricated hollow metal door determine whether it is properly reinforced to support disi the lock If door reinforcement is not adequate consult E the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the H16 Template Installation Specifications for 45H amp 47H Mortise Locks T81 166 1 Separate the 4 templates provided on the H15 Template lInstallation Template for 45H amp 47H Mortise
3. Case cover mounting screw Cover Locking lever and toggle assembly Key release shuttle assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub cam Key release lever Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45520 Mortise Case Parts N FUNCTION CASE PASSAGE LOCK Figure 4 4 N function case exploded diagram 4 8 40H Series Service Manual Mortise Case Parts N function case Refer to Figure 4 4 and the table below to find the part you need parts list 40H Series Service Manual tem 1 2 3 4 5 6 1 8 Part No Oty Description A34087 D44010 B45020 B44166 C44146 A44193 C45010 C45000 4 Eo E EON mm E ai Case cover mounting screw Cover Latchbolt sub assembly Fusible link molded assembly Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45505 4 9 Mortise Case Parts EXIT LOCK NX FUNCTION CASE NX function case exploded diagram Figure 4 5 40H Series Service Manual 4 10 NX function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 5 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45040 B45020 C44106 A34120 C44110 B44166 C44142 A44188 B44190 C44100
4. This section includes function descriptions grouped by the following function types single keyed page 3 4 double keyed page 3 7 deadlocked page 3 9 non keyed page 3 10 m special page 3 12 Note If the function is ANSI defined the ANSI designation appears by the function name Keyed cylinder Emergency in E Shading indicates that the lever knob is fixed Outside Figure 3 1 Understanding function drawings 40H Series Service Manual 3 3 Lock Functions Single keyed The following lists describe how the latchbolt deadbolt outside functions lever knob and inside lever knob operate for each single keyed 45H function A Office lock ANSI F04 Latchbolt operated by m outside key m outside lever knob when the locking toggle is in the unlocked position m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob locked by m placing the locking toggle in the locked position Outside lever knob unlocked by m placing the locking toggle in the unlocked position Inside lever knob is always unlocked AT Office lock ANSI F04 Latchbolt operated by m outside key m outside lever knob when unlocked by outside or thumb turn m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob locked by m outside key m inside thumb turn Outside lever knob unlocked by m outside key m inside turn knob Inside lever knob i
5. a For information to order screw kits see page 5 19 40H Series Service Manual 5 15 Trim Parts REPLACEMENT SPINDLES 5 16 Howtoorder To order replacement spindles use the nomenclature shown in the example below Series 40HRS Replacement spindle kits Kit number 2 40H Standard spindle 4 40H Hook spindle 1 3 4 thick door only Options Thick door Specify thickness if other than 1 3 4 40HRS 2 For door thickness information see the table below The table below lists available door thicknesses If a door s thickness falls between two thicknesses listed below round up For doors where the mortise case is not centered in the door contact your local BEST Representative Available door thicknesses 2 3 3 4 2 1 4 4 2 1 2 4 1 4 2 3 4 4 1 2 9 4 3 4 3 1 4 5 3 1 2 40H Series Service Manual Trim Parts Replacement The components of each replacement spindle kit are described in the spindles table below Figure 5 20 shows each replacement spindle Kit number 2 4 Item Description Standard Hook 1 Inside spindle B 2 Outside spindle E 3 Spring pin 1 8 x 5 8 a notshown Socket set screw for lever handle E not shown Allen wrench 1 8 P E 4 Lovver hook spindle 5 Pin 1 8 x 0 215 6 Upper hook spindle pol a For information to order screw kits see page 5 19 b For information to order an allen wrench see page 5 24 Figure 5 21 Spindle kit 2 Stand
6. security Solutions 0H S rRi S gt HEAVY DUTY MORTISE LOCKS STANLEY S GNE CCESS SYSTEMS Me y lt Va L gt IT Q gt D TT 7 Y IT 7 I O N CREDITS COPYRIGHT Copyright 2006 Stanley Security Solutions Inc and Stanley Logistics Inc All rights reserved Printed in the United States of America Information in this document is subject to change without notice and does not represent a commitment on the part of Stanley Security Solutions Inc The software described in this document are furnished under a license agreement or nondisclosure agreement This publication is intended to be an accurate description and set of instructions pertaining to its subject matter However as with any publication of this complexity errors or omissions are possible Please call your BEST distributor or Stanley Security Solutions Inc Best Access Systems at 317 849 2250 if you see any errors or have any questions No part of this manual and or databases may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose without the express written permission of Stanley Security Solutions Inc This document is distributed as is without warranty of any kind either express or implied respecting the contents of this book including but not limited to implied warranties fo
7. B44194 C44148 A44184 C44146 A44193 C45010 C45000 4 Emo Ro Em ON ER o o o oER om oo oEROoERoEoEoEoEREoE E E Case cover mounting screw Cover Locking lever and toggle assembly Key release shuttle assembly Latchbolt sub assembly Turn knob hub non deadbolt Turn knob hub spacer Key release lever Fusible link molded assembly Auxiliary bolt Toggle roller Toggle lever spring Toggle lever Deadlocking lever spring Deadlocking lever Deadlocking lever pin Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45506 4 11 Mortise Case Parts OFFICE LOCK AB FUNCTION CASE AB function case exploded diagram Figure 4 6 40H Series Service Manual 4 12 AB function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 6 and the table below to find the part you need Part No Oty Description A34087 D44010 C45032 B45060 B45020 C44104 B34032 C44110 C44144 B45090 B44 166 C44142 A44188 B44190 C44100 B44194 C44148 A44184 C44146 A44193 C45010 C45000 4 Eo Rm E ON Em ERE om oER E oE o oERE o oE oERoERoE ooo oER o E Case cover mounting screw Cover F locking lever sub assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub cam Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Auxiliary bolt Toggle roller Tog
8. Locks 181163 2 Position one of the door edge templates on the door making sure that the lock case mortise shown on the template aligns with the mortise pocket prepared in the door 3 Using the centerlines on the door edge template as a guide position the appropriate door template on each side of the door You need to take the bevel into account Tape the templates to the door Centerline EF Center punch and drill holes 1 Center punch the necessary drill points See the instructions on the template 2 Drill the holes Note 1 7o locate the center of a hole on the opposite side of the door drill a pilot hole completely through the door Note 2 For holes through the door it is best to drill halfway from each side of the door to prevent the door from splintering BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Configuring amp installing the mortise case Installation Instructions for 45H Mortise Locks Rotate latchbolt if necessary Note f a function specific mortise case was ordered some steps for configuring the case have already been performed at the factory 1 Determine whether you need to rotate the latchbolt to match the handing of the door Note The angled surface of the latchbolt must contact the strike when the door closes 2 Ifyou need to rotate the latchbolt insert a flat blade screwdriver into the latch access point approximately 1 2 into the case and press to exte
9. You notice Deadbolt will not extend Deadbolt will not retract Key will not operate latch or deadbolt 7 8 This table summarizes the possible causes for certain lock problems The causes of failure are listed in the order of likelihood The most likely cause is first and so forth For problems with the core and key such as difficulty removing or inserting the key or difficulty turning the key see the Core and Key Service Manual Possible causes include You should Lock was ordered as an R function Check the part nomenclature and ensure the R function is needed for the application Handing has been ordered Check to ensure the case and thumb incorrectly turn cylinder are the correct handing for the door If not order the correct case and thumb turn cylinder Incorrect cam has been installed Install cylinder with proper cam pg 7 6 40H Series Service Manual Armored front Auxiliary dead latch Backset Bevel Cam Core Cylinder Cylinder cam Cylinder die Cylinder ring Cylinder tap Cylinder wrench Door bevel Dummy cylinder Dummy trim 40H Series Service Manual GLOSSARY The mortise lock front and faceplate designed to prevent tampering with the cylinder retainer screw and case mounting screws A latch that prevents the latchbolt from being loided when the door is closed See loiding The distance from the faceplate to the center of the cylinder or lever knob
10. 12 MORTISE CASE PARTS 4 1 A function case office lock 4 2 AT function case office lock 4 4 W function case storeroom lock 4 4 D function case storeroom lock 4 4 ZD function case storeroom lock 4 4 INL function case intruder lock 4 4 XR function case classroom lock 4 4 R function case classroom lock 4 4 LT function case privacy lock 4 6 N function case passage lock 4 8 NX function case exit lock 4 10 AB function case office lock 4 12 B function case entrance lock 4 14 BA function case entrance lock 4 16 S function case storeroom lock 4 16 BW function case entrance lock 4 18 G function case communicating lock 4 20 B5 function case entrance lock 4 20 B7 Function case entrance lock 4 20 HJ function case hotel lock 4 22 TD function case dormitory lock 4 22 IND function case intruder lock 4 24 T function case dormitory lock 4 24 L function case privacy lock 4 26 LB function case privacy lock 4 28 TA function case dormitory lock 4 30 AD function case deadlock 4 32 WD function case deadlock 4 32 YD function case deadlock 4 32 RD function case classroom deadlock 4 34 IV 40H Series Service Manual Case only locks 4 36 How to order 4 36 Case only components 4 37 TRIM PARTS 5 1 Outside trim kits 5 2 How to order 5 2 Kit components 5 3 Inside trim kits 5 6 How to order 5 6 Kit components 5 7 Strike packages 5 10 How to order 5 10 Strike packages 5 11 Leve
11. 4 2 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45040 B45020 C44106 A34120 C44110 C44144 B45090 B44166 C44142 A44188 B44190 C44100 B44194 C44148 A44184 C44146 A44193 C45010 C45000 4 Eo Rm EON Em ER om oERE o oE o oEREoEoERoEREoE ooo oER o E Case cover mounting screw Cover Locking lever and toggle assembly Key release shuttle assembly Latchbolt sub assembly Turn knob hub non deadbolt Turn knob hub spacer Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Auxiliary bolt Toggle roller Toggle lever spring Toggle lever Deadlocking lever spring Deadlocking lever Deadlocking lever pin Hub Release lever spring Release lever sub assembly Case sub assembly Fora complete case assembly use C45507 and reconfigure the shuttle screws as needed See Changing the function for universal cases on page 6 4 4 5 Mortise Case Parts LT FUNCTION CASE PRIVACY LOCK Figure 4 3 LI function case exploded diagram 4 6 40H Series Service Manual LT function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 3 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45040 B45020 C44104 A34032 C44110 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 Eo Ro E ON ER ER o oERE o oERE omo oE om oER o E
12. 40H Series Locks are certified by Miami Dade County Code Compliance Office for use in applications requiring a design pressure rating of 100 PSF for single doors and 50 PSF for double door openings The 45H Locks meet or exceed ANSI A156 13 Series 1000 Grade 1 Operational and Grade 2 Security standards The lock case and faceplate dimensions fit the standard door preparation as specified in ANSI A115 1 The strike fits the standard door frame cutout as specified in ANSI A115 1 Lever styles 3 14 and 15 conform to California Administrative Code Title 19 and Title 24 1 1 Getting Started 45H OVERVIEW Lock All 45H Mortise Locks have the following characteristics characteristics Feature Dimensions Case size 5 7 8 x 41 4 x 1 Backset 2 3 4 Door thickness range 1 3 4 standard up to s t t All mortise functions except trim one side only functions can be installed on 5 thick doors if the mortise is centered in the door Trim one side only functions can be installed on doors up to 2 172 thick if the mortise is centered in the door Lock The following diagram shows the dimensions for the 45H mortise case dimensions and strike 1 2 40H Series Service Manual Getting Started MalA apis ase ASI OJ ww 6L a ul by Saalbap Gp ES xe d i ww 9 c UI TEJ sjejd
13. 5 25 Trim Parts 5 26 40H Series Service Manual 6 SERVICE AND MAINTENANCE 40H Series Service Manual This chapter contains instructions for servicing and maintaining 45H Lock components For instructions for servicing and maintaining 48H Locks see Troubleshooting on page 7 8 Service and Maintenance CHANGING THE HAND Changing hand quick reference Changing handing for the mortise case 6 2 This section describes how to change the hand and or bevel of the 45H mortise case The section includes a quick reference and instructions Review the diagram below to understand the hand and bevel of the door Left hand LH Outside Right hand RH Outside Left hand reverse bevel LHRB Right hand reverse bevel RHRB Figure 6 1 Explanation of the hand and bevel of the door The handing of a 45H mortise case can be changed without opening the case To change the hand you need to rotate the latchbolt For all lock functions except W and N you also need to adjust the hub toggle positions No steps are required for adjusting the bevel since the armored front on the 45H mortise case automatically adjusts to the bevel of the door when the case is installed To rotate the latchbolt 1 Confirm that you need to rotate the latchbolt to match the handing of the door Note The angled surface of the latchbolt must contact the strike when the door closes 2 To rotate the latchbolt insert a flat blade screwdriver into the
14. Cylinder deadlock Deadbolt operated by m outside key m inside thumb turn e u o Note 1 Specify the hand of the door Note 2 Inside turn knob retracts the deadbolt but does not project it Note 3 Can be used on 1 3 4 thick doors only The following pages contain exploded diagrams and parts lists for 48H mortise cases 40H Series Service Manual 48H Locks K FUNCTION CASE CYLINDER DEADLOCK L FUNCTION CASE CYLINDER DEADLOCK M FUNCTION CASE CYLINDER DEADLOCK Figure 7 2 e K L M function case K L M function Refer to Figure 7 2 and the table below to find the part you need parts list Item 1 NS DAN WB n KR W N emm ase Part No Qty Description A34087 C34351 C34011 A34194 A35022 B35402 A18724 B34353 A18722 B35399 3 Eo N m N m m E E E Case cover mounting screw Cover Turn knob hub Turn knob hub spacer Double cylinder clamp plate Case sub assembly Case mounting screw 12 12 x 3 4 PHFH Faceplate Faceplate screw 48 32 x 1 4 PHFHMS Deadbolt 1 For a complete case use B35403 and indicate the function 40H Series Service Manual 48H Locks R FUNCTION CASE CLASSROOM DEADLOCK Figure 7 3 R function parts list Item 1 2 3 not shown 4 NO ON HW wA 10 or R function case Refer to Figure 7 4 and the table below to find the part you need Part No Oty Description A34087 C34351 A63001 463002 A34194 A35022 B35402
15. Escutcheon trim Figure 5 2 052 Outside lever amp cylinder 5 4 40H Series Service Manual Trim Parts Sectional trim 2 3 Escutcheon trim Figure 5 3 053 Outside lever amp access plate All trim Figure5 4 054 Outside cylinder only 40H Series Service Manual 5 5 Trim Parts INSIDE TRIM KITS How to order To order inside trim kits use the nomenclature shown in the example below Series AOHTK Trim kit Kit number IS1 Inside lever only IS2 Inside lever amp thumb turn S3 Inside lever 8 cylinder IS4 Inside cylinder only IS5 Inside thumb turn only Lever knob style 3 Solid tube return lever 14 Curved return lever 15 Contour angle return lever 16 Curved no return lever 4 Round knob Trim style H 2 3 4 dia h 23 4 dia J Stamped Finish 605 606 611 612 613 618 619 625 626 629 630 690 Options Thick door Specify thickness if other than 1 3 4 IL Tactile lever knob SH Security head screws 40HTK IS1 14 H 626 S3 and IS4 include the cylinder ring used for double keyed applications For door thickness information see the table on the next page 5 6 40H Series Service Manual Trim Parts The table below lists available door thicknesses If a door s thickness falls between two thicknesses listed below round up For doors where the mortise case is
16. See Door bevel See Cylinder cam See Interchangeable core See Mortise cylinder A rotating part of a keyed cylinder that drives the deadbolt or latchbolt A tool for rethreading a 1 5 32 diameter cylinder A metal ring that fits around the cylinder and protects it from tampering The cylinder ring also spaces the cylinder out to the right position A tool for rethreading case threads A tool for installing removing and testing cylinders The angle on the edge of a door A nonfunctional mortise cylinder used only to plug a cylinder hole Trim only without lock Used mainly on the inactive door of a double door Glossary Emergency key Escutcheon Faceplate Figure 8 Hand of door High edge of door bevel Hub toggle Interchangeable core Life Safety Code Lock function Locking toggle Loiding Mortise cylinder Mortise cylinder cam assembly tool Mortise Mortise lock A 2 The key that retracts the deadbolt of a privacy lock CL or LT function A surface mounted plate that covers holes that were made in the door for knobs and cylinders A finished part of a mortise lock that covers the armored front See Armored front The basic shape of the interchangeable core and its housing door knob cylinder padlock and so forth See also Interchangeable core The swing direction of the door as viewed from the outside of the door A right handed RH door is hinged on the right and swi
17. Series Service Manual FIGURES GETTING STARTED 45H mortise case and strike dimensions 1 3 48H mortise case and strike dimensions 1 5 LOCK FUNCTIONS Understanding function drawings 3 3 MORTISE CASE PARTS A function case exploded diagram 4 2 AT D INL R W ZD XR function case exploded diagram 4 4 LT function case exploded diagram 4 6 N function case exploded diagram 4 8 NX function case exploded diagram 4 10 AB function case exploded diagram 4 12 B function case exploded diagram 4 14 BA S function case exploded diagram 4 16 BW function case exploded diagram 4 18 G B5 B7 function case exploded diagram 4 20 HJ TD function case exploded diagram 4 22 IND T function case exploded diagram 4 24 L function case exploded diagram 4 26 LB function case exploded diagram 4 28 TA function case exploded diagram 4 30 AD WD YD function case exploded diagram 4 32 RD function case exploded diagram 4 34 Case only lock faceplate for AB function shown 4 37 40H Series Service Manual vii Figures TRIM PARTS OS1 Outside lever only OS2 Outside lever amp cylinder OS3 Outside lever amp access plate OS Outside cylinder only IS1 Inside lever only IS2 Inside lever amp thumb turn IS3 Inside lever amp cylinder IS4 Inside cylinder only IS5 Inside thumb turn only Lip to center dimension Strike kit 1 Standard strike package 5 4 5 4 5 5 5 5 5 8 5 8 5 8 5 9 5 9 5 10
18. Series Service Manual 4 28 LB function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 14 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45060 B45020 C44104 A34120 C44110 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 Emo Rm E ON Em om oo oERE o oE E o ER E Case cover mounting screw Cover Locking lever and toggle assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub spacer Key release lever Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45511 4 29 Mortise Case Parts TA FUNCTION CASE DORMITORY LOCK Figure 4 15 TA function case exploded diagram 40H Series Service Manual 4 30 TA function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 15 and the table below to find the part you need Part No Oty Description A34087 D44010 C45032 B45060 B45020 C44104 B34032 C44110 C44144 B45090 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 Eo Case cover mounting screw Cover F Locking lever sub assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub cam Key release lever Cylinder retainer
19. You notice Knobs or levers won t turn Inside knob or lever does not remain unlocked Outside knob or lever won t lock Outside knob or lever droops Key will not operate latch or deadbolt Core will not install Deadbolt will not or is difficult to retract or extend Deadbolt on deadbolt only function will not extend Deadbolt on deadbolt only function will not retract Lock does not function properly Possible causes include a Spindle is not backed off b Trim is out of alignment Handing is reversed Handing is reversed Spindle has been twisted a Incorrect cam has been installed b Cam has fallen to an inverted position Cam has fallen to an inverted position Trim is out of alignment Lock was ordered as an RD function Handing has been ordered incorrectly Universal case is incorrectly configured You should a Unscrew the inside spindle one full turn to allow the spindle to turn freely b Loosen the trim and realign it so that the deadbolt does not bind Change the handing pg 6 2 Change the handing pg 6 2 Replace the spindle pg 5 16 Install cylinder with proper cam pg 5 20 Rotate the cam to the home position with a mortise wrench before installing the core Rotate the cam to the home position with a mortise wrench before installing the core Loosen the trim and realign it so that the deadbolt does not bind Check the part
20. between 7 00 a m and 4 00 p m eastern standard time or visit the web page www BestAccess com 40H Series Service Manual OVERVIEW WAYS TO ORDER Function specific 40H Series Service Manual locks INTRODUCING THE 40H LOCK The 40H Series Lock was designed to be easy to use while at the same time maintaining the strength durability and dependability expected of a BEST mortise lock In addition to the ability to quickly change the lock handing the universal case design of the 40H Series Lock provides the ability to reconfigure a lock into many different functions easily and quickly often by rearranging existing parts without opening the lock case The 40H Series Lock lets you postpone decisions about how the lock will be configured all the way up to the point of installation making it one of the most flexible and user friendly mortise locks available There are three ways to order 40H Series Locks function specific locks universal locks and three part locks If you know exactly what you need in a mortise lock and are confident these needs will not change order your 40H Series Locks in the traditional manner by specifying the exact function trim finish and handing The lock will be built to work exactly as specified so it may not have the ability to be converted to another function Introducing the 40H Lock Universal locks Three part locks Order a universal lock to allow for the option of cha
21. bevel u o o ooo E 3 Secure the mortise case with the case mounting ye Ig Screws Figure8 Installing the mortise case 4 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Installing the trim Installation Instructions for 45H Mortise Locks 9 Install trim mounting plates 1 For J trim position the J alignment plate not shown on the outside of the door For all trim insert the outside trim mounting plate through the door and mortise case Position the inside trim mounting plate opposite the outside trim mounting plate and screw them securely in place Caution Do not overtighten the trim mounting plate screws Overtightening may damage the locking mechanism 10 Install concealed cylinder N trim only 1 Use a cylinder wrench ED211 to thread the cylinder into the mortise case so that the groove around the cylinder is even with the door surface Caution A malfunction can occur if the cylinder is threaded in too far Secure the cylinder in the mortise case with the cylinder retainer screw See Figure 13 on page 6 11 Install escutcheons or roses 1 Position the inside and outside escutcheons or roses on the door so they are centered on the trim mounting plates For escutcheons not shown install the escutcheon screw s from the inside of the door Use the spanner wrench KD316 to install the inside and outside rose rings onto the trim mounting plates Outside mounting T
22. exit Warning situation failure to quickly unlock the door could be hazardous or even fatal y G Communicating lock ANSI F14 IND Intruder lock ANSI F33 Latchbolt operated by Latchbolt operated by m inside lever knob when deadbolt m outside key is retracted m outside lever knob when deadbolt is retracted Deadbolt operated by m outside key m inside key Outside lever knob locked by m extending the deadbolt Inside lever knob locked and unlocked by m inside key m outside key 40H Series Service Manual m inside key m outside lever knob when deadbolt is retracted m inside lever knob Deadbolt operated by m outside key m inside key m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m extending the deadbolt Outside lever knob unlocked by m retracting the deadbolt Inside lever knob is always unlocked 3 7 Lock Functions INL Intruder lock ANSI F32 Latchbolt operated by m outside and inside key m outside lever knob when not locked by inside or outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob locked and unlocked by m outside key and inside key Inside lever knob is always unlocked A W Storeroom lock ANSI F30 Latchbolt operated by m inside key m outside key Latchbolt is deadlocked by an auxiliary latch Outside lever knob is always fixed Insid
23. ieee tamen Inside Outside hole Figure 5 Mortising and drilling holes 2 Drill only those holes required for the lock function and trim See Installation Specifications for hole requirements in Template H17 H Install mortise case Remove the faceplate from the lock Mortise cavity Bevel adjusting screw Armored front Case mom M Screws OM N Q Faceplate Figure 6 Installing the mortise case NO Loosen the bevel adjusting screws on the top and bottom of the lock case and adjust the bevel of the armored front to match the door bevel Retighten the screws For R function only m Check the cylinder and lock for proper operation Caution If the handing of the R turn knob is incorrect you can be locked in f Install the lock into the mortise cavity Secure the lock case with the case mounting screws n Install trim To install 48H trim 1 Install cylinder s and ring s and fasten with cylinder clamp screw s 2 Install thumb turn if needed 3 Reinstall the faceplate Through bolts Cylinder clamp screw inside Faceplate Standard cylinder amp ring 48H High security cylinder ring amp escutcheon 49H Figure7 Installing 48H or 49H trim 4 Check the lock for proper operation To install 49H trim 1 Position inside and outside escutcheons opposite each other and screw them loosely in place 2 Put the high security cylinder s and ring s into the cylinder
24. is threaded in too far 3 Securethe cylinder in the mortise case with the cylinder retainer screw 6 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Finishing the installation Installation Instructions for 45H Mortise Locks Install inside and outside levers 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely Note Remove the label from the inside spindle With the handle pointing toward the door hinges insert the outside lever and spindles assembly into the lock from the outside of the door Slide the inside lever onto the inside spindle and secure it with the set screw Turn the levers to check that they operate smoothly 15 Install mortise case faceplate Note Most locks ship with only one faceplate The UNAB and UNR locks ship with two faceplates each allowing for multiple function configurations For AB UNAB and A UNR function locks use the faceplate that exposes the locking toggle Secure the mortise case faceplate to the mortise case with the faceplate mounting screws Check the lock for proper operation 2 o Location of set d screw ex Outside of door Inside of door Inside spindle MM WA s gt 3 Mi e KI Figure 14 Installing the levers Locking toggle Figure 15 Installing the mortise case faceplate BEST ACCESS SYSTEMS 7 a Division of Stanley Security Solutions Inc Installation Instruc
25. keyed applications we moe 40H Series Service Manual 5 7 Trim Parts 5 8 Ces Gp Sectional trim 2 Escutcheon trim Figure 5 5 S1 Inside lever only Sectional trim Escutcheon trim Figure 5 6 192 Inside lever amp thumb turn Sectional trim Escutcheon trim Figure 5 7 I53 Inside lever amp cylinder 40H Series Service Manual Trim Parts g JA T WU wa All trim Figure 5 8 194 Inside cylinder only 6 wa aa Sectional trim Figure 5 9 S5 Inside thumb turn only 40H Series Service Manual 5 9 Trim Parts STRIKE PACKAGES How to order To order strike packages use the nomenclature shown in the example below Series 40HST Strike package Kit number 1 Universal strike non handed 3R S3 strike RH LHRB 3L S3 strike LH RHRB Finish 605 606 611 612 613 618 619 625 626 629 630 690 Handing No handing Options SH Security head screws Thick door Specify thickness if other than 1 Su 7 8 LTC Flat lipped strike t 40HST 1 626 For door thickness information see the table below The table below lists available door thicknesses assuming the mortise case is centered in the door and indicates the lip to center dimension of the corresponding strike Door Lip to center thickness dimension Nomenclature example 2 1 4 1 424 40HST 3R 626 RH 2 1 4 2 1 2 1 549 40HST 3R 626 RH 2 1 2 2 3 4
26. nomenclature and ensure the RD function is needed for the application Check to ensure the case and thumb turn cylinder are the correct handing for the door If not order the correct case and thumb turn cylinder Configure the case to the desired function pg 6 4 40H Series Service Manual 48H LOCKS The following pages contain information about 48H Lock parts and maintenance 40H Series Service Manual 48H Locks FUNCTION QUICK REFERENCE 48H Description Diagram Functions page number page number K See page 7 3 See page 7 4 L See page 7 3 See page 7 4 M See page 7 3 See page 7 4 R See page 7 3 See page 7 5 FUNCTION DESCRIPTIONS The following lists describe how the deadbolt operates for 48H cylinder deadlock functions When ordering a deadlock specify the handing of the door Keyed cylinder i Deadbolt tum turn Outside E Inside Figure 7 1 Understanding function drawings Locks that secure both sides of the door are controlled by A building codes and the Life Safety Code In an emergency exit situation failure to quickly unlock the door could be hazardous Warning or even fatal 7 2 40H Series Service Manual K Cylinder deadlock Deadbolt operated by m inside thumb turn m outside key A M Cylinder deadlock Deadbolt operated by A m inside or outside key ell e L e 48H MORTISE CASE PARTS 48H Locks A L Cylinder deadlock Deadbolt operated by m outside key R
27. not centered in the door contact your local BEST Representative Available door thicknesses 2 3 3 4 2 1 4 4 2 1 2 4 1 4 2 3 4 4 1 2 9 4 3 4 3 1 4 5 3 1 2 Kit components The components of each inside trim kit are described in the table below Figure 5 5 through Figure 5 9 show the components included in each inside trim kit A sectional trim example H style trim and an escutcheon trim example J style trim are shown for each kit Kit number Description IS1 IS2 lIS3 IS4 p NH Item S52 1 Inside trim mounting plate 2 Rose or inside escutcheon assembly 3 Rose escutcheon ring 4 Inside lever notshown Socket set screw for lever handle 5 Thumb turn and rose assembly B BH NH E E 6 Thumb turn mounting screw 46 x 1 2 POH I 7 Cylinder ring 8 Wavy washer 9 Cylinder and cam assembly not shown Cylinder set screw 410 24 x 330 a IS5 is available for sectional trim only b To obtain an inside trim mounting plate with a lever spring use B45071 To obtain an inside trim mounting plate without a lever spring used with the 4 knob use B45070 c For part numbers for roses and rose rings see page 5 23 For part numbers for inside escutcheons see page 5 22 For information to order lever sets see page 5 13 For information to order screw kits see page 5 19 The inside escutcheon assembly for J trim includes an integrated thumb turn The cylinder ring provided is for double
28. om oo oE oo oEoEoEoEoE E Case cover mounting screw Cover Locking lever and toggle assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub cam Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45500 4 25 Mortise Case Parts PRIVACY LOCK L FUNCTION CASE L function case exploded diagram Figure 4 13 40H Series Service Manual 4 26 L function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 13 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45060 B45020 C44104 B34032 C44110 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 Emo Rm E ON Em om oo oERE o oE E o ER E Case cover mounting screw Cover Locking lever and toggle assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub cam Key release lever Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45509 4 27 Mortise Case Parts PRIVACY LOCK LB FUNCTION CASE LB function case exploded diagram Figure 4 14 40H
29. required application and the factory assembles the appropriate parts to fill that need WORKING WITH UNIVERSAL FUNCTIONS 2 2 The universal case design allows a number of common functions to be configured starting from three universal functions Some functions can be configured using the parts provided when ordering the complete lock Others require additional or different trim that is applied to the universal case assembly Also some of the functions normally included in the universal locks have unnecessary internal parts that are removed when the lock is ordered as a specific function limiting their ability to be converted to other functions 40H Series Service Manual Introducing the 40H Lock The table below summarizes the conversion capabilities of the 40H Universal Function Locks UNR UNT UNAB What is the default function for the universal R T AB lock Which functions can be configured when A AT Ler AB TA ordering a universal lock D N TD NX R Which functions can be built from a universal INL IND HJ case but require additional or different trim ZD XR W Which functions found in universal locks have A N L TA TD parts removed when they are ordered as specific NX functions limiting their ability to be converted The following functions must always be ordered by their specific function letters and require the case to be opened when converting to a different function m B a BY a LT m b5 gm CHB m RHB m B
30. x 1 PFH surface mounting a For information to order screw kits see page 5 19 m z En y ad 4 S a 8 T E K ow a p z J 3 4 Oii A 7 s 2 3 E 5 J 2 2 1 Double dummy trim Single dummy trim Figure 5 29 Dummy trim parts 40H Series Service Manual 5 23 Trim Parts SERVICE EQUIPMENT Tools for use with 40H Series Locks are described in the table and figure below Nomen Item clature Description Used for 1 ED212 Mortise cylinder cam Tool for assembling cams to mortise assembly tool cylinders 2 ED211 Cylinder wrench Tool for installing removing and testing cylinders 3 KD316 Spanner wrench Tool for installing sectional trim 4 1233659 Allen wrench 1 8 Tool for installing and removing the inside lever 5 ED225 Cylinder tap Tool for rethreading case threads ED221 Cylinder die Tool for rethreading 1 5 32 diameter cylinders 4 5 6 Figure 5 30 Service equipment 5 24 40H Series Service Manual Trim Parts DRIVER BITS Special driver bits for security head screws are described in the table and figure below TORX T15 TORX T25 Spanner head Figure 5 31 Driver bits Type Part number Used for TORX T15 A34457 Security head trim mounting screw thumb turn mounting screw faceplate screw TORX T25 A34458 Security head case mounting screw strike screw Spanner head A34407 Lever set screw a TORX is a registered trademark of the Camcar Division of Textron 40H Series Service Manual
31. 1 674 40HST 3R 626 RH 2 3 4 3 1 799 40HST 3R 626 RH 3 3 1 4 1 924 40HST 3R 626 RH 3 1 4 3 1 2 2 049 40HST 3R 626 RH 3 1 2 3 3 4 2 174 40HST 3R 626 RH 3 3 4 4 2 299 40HST 3R 626 RH 4 4 1 4 2 424 40HST 3R 626 RH 4 1 4 Lip to center dimension 4 1 2 2 549 40HST 3R 626 RH 4 1 2 eee Mee 4 267 sons 3R 626 RH 43 4 5 2 799 40HST 3R 626 RH 5 Figure 5 10 Lip to center dimension 5 10 40H Series Service Manual Trim Parts Strike packages The components of each strike package are described in the table below Figure 5 11 through Figure 5 14 show the components included in each strike package Kit number Item Description 1 JR 3 1 Standard strike box E 2 40HS1 Standard strike H 3 Strike screw 412 12 x 3 4 PHFH 2 2 2 4 40HS3 RH LHRB strike E 5 40HS3 LH RHRB strike B a For information to order screw kits see page 5 19 a sul J K nu 3 1 23 1 72 Figure 5 11 Strike kit 1 Standard strike package Figure 5 12 Strike kit 1 Standard strike package with flat lipped option 4 3 3 5 Figure 5 13 Strike kit 3R RH LHRB Figure 5 14 Strike kit 3L LH RHRB strike package strike package 40H Series Service Manual 5 11 Trim Parts LEVER SETS Howtoorder To order lever sets use the nomenclature shown in the example below 40HLS 14 626 Series 40HLS Lever set Lever kn
32. 3 5 See page 4 18 pig BA B5 B4 B5 See page 3 12 See page 4 20 F12 TA B7 B6 B7 See page 3 12 See page 4 20 F15 T D EW See page 3 5 See page 4 4 F14 G G C See page 3 7 See page 4 20 F15 H HJ HJ HJ See page 3 5 See page 4 22 F16 YD IND IND See page 3 7 See page 4 24 F17 AD INL INL See page 3 8 See page 4 4 F18 WD L LF See page 3 10 See page 4 26 F19 L LB L See page 3 10 See page 4 28 F20 AB LT See page 3 10 See page 4 6 F21 B N N See page 3 10 See page 4 8 F29 RD NX Y See page 3 10 See page 4 10 E20 E R J See page 3 6 See page 4 4 RD R See page 3 9 See page 4 34 Fon DUE S W See page 3 8 See page 4 16 F52 EE T FW See page 3 6 See page 4 24 F55 IND TA F See page 3 6 See page 4 30 F55 S TD FD See page 3 6 See page 4 22 W ww See page 3 8 See page 4 4 WD T See page 3 9 See page 4 32 XR See page 3 12 See page 4 4 YD S See page 3 9 See page 4 32 ZD See page 3 12 See page 4 4 UNR UNT UNAB t With the introduction of the 40H Series Lock BEST changed the mortise function letter designations to align them with the BEST cylindrical lock functions This column shows the old 30H function designation for each function i The only difference between the 35H B4 versus B5 functions and the B6 versus B7 functions was the cylinder retaining screw The B4 and B5 functions have been combined into the 45H B5 function The B6 and B7 functions have been combined into the 45H B7 function 40H Series Service Manual Lock Functions FUNCTION DESCRIPTIONS
33. 5 11 Strike kit 1 Standard strike package with flat lipped option 5 11 Strike kit 3R RH LHRB strike package 5 11 Strike kit 3L LH RHRB strike package Solid tube 5 14 Curved return Curve no return Knob 5 14 Faceplate kits Spindle kit 4 Hook replacement spindle Screw kit components Cylinders and rings Standard cylinder cam Outside J trim escutcheons Inside J trim escutcheons Roses amp rose rings Dummy trim parts Service equipment Driver bits 5 25 viii 5 15 Spindle kit 2 Standard replacement spindle 5 11 5 14 Contour angle return 5 14 5 14 5 17 5 17 5 19 5 21 5 21 5 22 5 22 5 23 5 23 5 24 40H Series Service Manual Figures SERVICE AND MAINTENANCE Explanation of the hand and bevel of the door 6 2 Rotating the latchbolt 6 3 Positioning the hub toggles 6 3 Positioning the shuttle screws and stop screw 6 5 48H Locks Understanding function drawings 7 2 K L M function case 7 4 R function case 7 5 Deadbolt trim 7 6 Strikes and strike box 7 7 40H Series Service Manual Ix Figures x 40H Series Service Manual INTRODUCTION GETTING STARTED The 40H Series Service Manual contains essential information to help you maintain your 40H Series Locks CERTIFICATIONS AND STANDARDS c UL Dus 40H Series Service Manual The 40H Series Locks are listed by Underwriters Laboratories U S and Canada for use on 3 hr A label doors The
34. 7 a G HS BH BA m LB 40H Series Service Manual 2 3 Introducing the 40H Lock WORKING WITH TRIM KITS A 40H trim kit is half of a complete trim package An outside trim kit must be matched with the appropriate inside trim kit to operate with a lock Each kit includes all parts including fasteners required for installation of the trim on one side of the door Because many lock functions share a common case assembly and differ only in trim using trim kits is an easy and efficient way to convert between functions The table below shows how to match the appropriate inside trim kit and outside trim kit with each function T Function can be created using a UNR case assembly i Function can be created using a UNAB case assembly tt Function can be created using a UNT case assembly 2 4 40H Series Service Manual Introducing the 40H Lock The following functions as well as any trim one side only applications cannot use trim kits because they contain specialized trim components 1DT m ZD m 2DT m XR m HJ m B5 gm RD m B TRIM ONE SIDE LOCKS Occasionally an application calls for a commonly used lock function with either the inside or outside lever removed These specialized configurations require a special letter designation to be appended to the function letter m Ifthe inside lever is removed an X is added to the standard function letter m If the outside lever is removed a Z is added to the standard function
35. A18724 B34353 A18722 B35399 3 E N m N m m E E o oE E Case cover mounting screw Cover R turn knob hub left hand R turn knob hub right hand Turn hub spacer Double cylinder clamp plate Case sub assembly Case mounting screw 412 12 x 3 4 PHFH Faceplate Faceplate screw 48 32 x 1 4 PHFHMS Deadbolt t For a complete case use B35403 and indicate the function and handing 40H Series Service Manual 48H Locks TRIM PARTS Figure 7 4 Deadbolt trim Parts list Refer to Figure 7 4 and the table below to find the trim part you need Item Part No Description K LM R 1 B35103 Cylinder ring assembly for E E E single keyed functions notshown B35105 Cylinder ring assembly for 2 E double keyed functions 2 See page 5 1 OS4 trim kit BH NH 2 HN See page 5 6 IS5 trim kit BH 4 B35401 Turn knob cylinder B for right hand doors not shown B35405 Turn knob cylinder u for left hand doors t Includes vvavy vvasher 7 6 40H Series Service Manual STRIKES AND STRIKE BOXES P j eg Q 1 Ko 48H Locks 0 0 2 3 Ko Figure 7 5 Strikes and strike box Parts list Refer to Figure 7 5 and the table below to determine what strike part number to use for your 1 3 4 thick door Item Part No not shown C34361 1 A34360 2 B34380 3 C18731 40H Series Service Manual Description 48HS1 strike box 48HS1 strike non beveled 48HS2 strike box 48HS2 strike beveled 48H Locks TROUBLESHOOTING
36. Cylinder retainer assembly Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45515 4 31 Mortise Case Parts AD FUNCTION CASE DEADLOCK WD FUNCTION CASE DEADLOCK YD FUNCTION CASE DEADLOCK Figure 4 16 AD WD YD function case exploded diagram 4 32 40H Series Service Manual Mortise Case Parts AD WD YD function Refer to Figure 4 16 and the table below to find the part you need case parts list 40H Series Service Manual A34087 D44010 B45060 C44104 A34194 C44111 C44144 B45090 9 C45000 o u OG 4 wn Hels 4 E Ee Eo Eoo fmm mk oE m PartNo Oty Description Case cover mounting screw Cover Deadbolt sub assembly Turn knob hub deadbolt Spacer for 38 39H Modified key release lever Cylinder retainer Cylinder retainer assembly Case sub assembly a For a complete case use C 5512 4 33 Mortise Case Parts RD FUNCTION CASE CLASSROOM DEADLOCK Figure 4 17 RD function case exploded diagram 4 34 40H Series Service Manual Mortise Case Parts RD function case Refer to Figure 4 17 and the table below to find the part you need parts list Item Part No Oty Description e 1 A34087 4 Case cover mounting screw 2 3 4 not shown 5 6 7 8 9 D44010 B45060 C44107 C44109 A34194 C44144 B45090 C44111 C45000 1 E Ee Eo o I E o
37. Description Kit number 0S1 0S2 OS3 OS4 1 Outside lever and spindle assembly NH HN Rose escutcheon ring Rose or outside escutcheon Outside trim mounting plate J alignment plate Trim mounting screw 8 32 UNC 2A d e BH NENE B E go BH NH B E J alignment plate mounting screw Cylinder and cam assembly NS DAN OV n KR WW N Wavy washer Cylinder ring pi BH H NH NH HB H NH E E 11 Emergency key E 12 Emergency rose mounting screw 2 6 x 1 2 POH 13 Emergency access rose E For information to order lever sets see page 5 13 For part numbers for roses and rose rings see page 5 23 For part numbers for outside escutcheons see page 5 22 To obtain an outside trim mounting plate with a lever spring use B45081 To obtain an outside trim mounting plate without a lever spring used with the 4 knob use B45080 d The J alignment plate B35466 is included in J trim kits only For information to order screw kits see page 5 19 The B45103 cylinder ring for single keyed functions is shown Double keyed functions use B35105 To obtain the sectional trim emergency key kit rose mounting screws and key use A35150 The outside escutcheon assembly for J trim includes an integrated emergency access rose To obtain the emergency key only use A18719 Trim Parts Sectional trim Escutcheon trim Figure 5 1 0S1 Outside lever only Sectional trim
38. E Cover Deadbolt sub assembly Turn knob hub deadbolt machined for RD RH Turn knob hub deadbolt machined for RD LH Spacer for 38 39H Cylinder retainer Cylinder retainer assembly Modified key release lever Case sub assembly a For a complete RD RH function case use C45513 For a complete RD LH function case use C45514 b For information to order screws see page 5 18 40H Series Service Manual 4 35 Mortise Case Parts CASE ONLY LOCKS How to order For most functions 40H Series Locks can be ordered as complete locks or can be assembled using a case only lock an inside trim kit and an outside trim kit A case only lock includes the items not specifically associated with inside or outside trim Cock case faceplate strike strike box fasteners for case and strike and installation instructions Note Two faceplates are provided with UNR and UNAB functions To order case only locks use the nomenclature shown in the example below Series 45HCA Case only mortise lock Function code A AB AD AT B BA BW B5 B7 C D G HJ IND INL L LB LT N NX R RD 9 T TA TD W WD XR YD ZD UNR UNI Finish 605 612 619 629 606 613 625 630 611 618 626 690 Handing No handing RH LH RHRB LHRB Options SH Security head screws 7 8 LTC Flat lipped strike 45HCA R 626 RH 4 36 40H Series Service Manual Case only components 40H Series Servic
39. N escutcheon screw 10 32 x 2 1 8 2 7 Shuttle guide pin 2 8 Hub toggle screw 2 9 Self tapping screw TD HJ BW functions H 10 Socket set screw for lever handle B 11 Upper J escutcheon screw 6 x 5 8 POH surface mounting 12 Single dummy trim mounting screw 2 8 x 1 PFH surface mounting a Security head option accepts T15 bit b Security head option accepts T25 bit c When the thick door option is selected a longer screw is provided d Security head option accepts spanner head bit 1 3 2 m 3 Qa Eh 1 We i e e 10 Q 11 uu 12 N Figure 5 23 Screw kit components 40H Series Service Manual 5 19 Trim Parts CYLINDERS AND CAMS How to order To order a cylinder and cam assembly and cylinder ring for a 40H Series Lock use the nomenclature shown in the example below 1E74 24 C258 B35103 626 5 20 Series 1E74 Standard mortise cylinder 1EG7G4 Hotel mortise cylinder 1E7G4 Cylinder length Standard 22 13 8 32 2 48 3 24 11 27 34 21 8 56 31 2 26 15j8 36 214 64 4 28 13 4 40 21 7 72 41 2 30 17 8 44 23 4 80 5 Cam t C258 Standard mortise cam Ring B35103 Single cylinder ring assembly H or R trim B35105 Double cylinder ring assembly H or R trim Finish 605 606 611 612 613 618 619 625 626 629 630 690 For 1E74 cylinders specify the cylinder length measured from the back of the cylinder head
40. a nm VA SH I P LM 1 h l I aay Figure 9 Inside mounting plate um Installing the trim mounting plates p T tj s X E Rose ring Rose Figure 11 Installing the escutcheons or roses BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Installation Instructions for 45H Mortise Locks Installing the trim Thumb turn gt HEN Figure 12 Installing the thumb turn or emergency access plate m ps 7 Cylinder retainer screw a Y Figure 13 Installing the standard cylinder Install thumb turn or emergency access plate if necessary Note 1 nstall the thumb turn on the inside of the door for the following lock functions m AB m HJ m JA m AD m L m 7D m AT m LT m WD m H m RD m YD Note 2 nstall the emergency access plate on the outside of the door for privacy function L LB LT locks 1 Orient the thumb turn so it points up when the deadbolt is retracted and towards the hinge edge of the door when the deadbolt is extended 2 Install the thumb turn or emergency access plate using the two screws provided See Figure 12 13 Install standard cylinder s 1 Make sure the washer and cylinder ring are positioned on the cylinder 2 Usea cylinder wrench ED211 to thread the cylinder into the mortise case so that the cylinder ring is flush against the door Caution A malfunction can occur if the cylinder
41. am 4 14 case parts list 4 15 function description 3 4 40H Series Service Manual B5 function case diagram 4 20 case parts list 4 21 function description 3 12 B7 function case diagram 4 20 case parts list 4 21 function description 3 12 BA function case diagram 4 16 case parts list 4 17 function description 3 5 BW function case diagram 4 18 case parts list 4 19 function description 3 5 C case and strike dimensions 45H Locks 1 3 48H Locks 1 5 case cover part drawings for 45H Locks 4 2 part drawings for 48H Locks 7 4 part numbers for 45H Locks 4 3 part numbers for 48H Locks 7 4 case cover mounting screw part drawings 4 2 part numbers for 4 3 case mounting screw part drawings for 7 4 part numbers for 7 4 case only locks components 4 37 how to order 4 36 C 1 Index case sub assembly part drawings for 45H Locks 4 2 part drawings for 48H Locks 7 4 part numbers for 45H Locks 4 3 part numbers for 48H Locks 7 4 certifications and standards 1 1 changing handing for 45H cases 6 2 changing the function for UNAB cases 6 5 UNR cases 6 4 UNT cases 6 5 cylinder retainer part drawings for 4 2 part numbers for 4 3 cylinder retainer assembly part drawings for 4 2 part numbers for 4 3 cylinders and cams how to order 5 20 part numbers for 5 21 D D function case diagram 4 4 case parts list 4 5 function description 3 5 deadbolt part drawings for 7 4 part numbers for 7 4 deadbolt sub assembly part dra
42. ard replacement spindle Figure 5 22 Spindle kit 4 Hook replacement spindle 40H Series Service Manual 5 17 Trim Parts SCREW KITS How to order To order screw kits use the nomenclature shown in the example below Series 40HSK Screw kits Kit number 1 H R S J trim screw kit 2 M N trim screw kit 3 Special purpose fasteners screw kit 4 Surface mounted trim screw kit Finish 606 612 613 626 Options Thick door Specify thickness if other than 1 3 4 SH Security head screws 40HSK 1 626 For door thickness information see the table below The table below lists available door thicknesses If a door s thickness falls between two thicknesses listed below round up For doors where the mortise case is not centered in the door contact your local BEST Representative Available door thicknesses 27 3 3 4 2 1 4 4 2 1 2 4 1 4 2 3 4 4 1 2 3 4 3 4 3 1 4 5 3 1 2 40H Series Service Manual Trim Parts Screw kits The components of screw kits are described in the table below Figure 5 23 shows the components included in each screw kit Kit number Item Description 1 2 3 4 1 Faceplate screw 48 32 x 1 4 PHFHMS 2 2 2 Strike screw case mounting screw 412 12 x 3 4 PHFH 1 3 Trim mounting screw 8 32 UNC 2A 2 2 J alignment plate mounting screw u 8 32 x 1 75 UNC 2A POHMS 5 Thumb turn mounting emergency access plate screw 6 x 1 2 POH 6 M
43. ble Contact Finishing the door preparation your local BEST representative for details Contents These installation instructions describe how to install your 45H Mortise Lock Topics covered include Finishing the door preparation 1 Configuring and installing the mortise case 3 Installing the trim serene 5 Finishing the installation sess 7 For instructions to install the following trim items see the Supplemental Installation Instructions for 45H amp 47H For hole sizes see the H15 Template Mortise Locks 181167 Installation Template m high security cylinder m vandal resistant trim for 45H amp 47H Mortise m trimonesidefunctions m occupied indicator Locks 781163 m dummy trim m holdback functions KE Identify holes to drill 1 Determine the lock function to be installed 2 Determine the inside and outside hand and bevel of the door 3 See the Holes by Function table and Figure 1 to Figure1 Identifying holes to drill determine the holes to be drilled for the lock function Functions Holes by Function A D R AB B BA BW C CHB G IND ig P RHB B5 H HJ T TA TD INL S W B7 dtd A M amp N forged trim Through Through Through Through Through Through Through Through 2 holes door door door door door door door door B Jtrimt Through Through Through Through Through door door door door door
44. curity for the control key 18 Check operation Check the operation of the lock For example check that m doorlatches and opens properly deadbolt operates properly key access works door gap is 1 8 auxiliary bolt is held inside the case when the door is closed For assistance contact your local BEST representative O 2005 Stanley Security Solutions Inc and Stanley Logistics Inc T81162 RevA 1907197 ER 7991 12 Feb 2006 8 BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc S a i b p ACCESS SYSTEMS Overview 49H inside trim C 48H Trim Q CA y NI 7 Y b o v NN 49H Cylinder AR V 49H Cylinder face Ed Mortise lock N 49H Outside e ED Faceplate escutcheon Figure 1 48H and 49H Mortise Lock overview diagram 1 Mark centerlines Caution If you use hollow metal doors decide whether the doors are reinforced enough to support the lock If the door reinforcement is not adequate consult the door manufacturer about proper reinforcement Note Prepare the door according to ANSI A115 1 before using these instructions 1 Mark the horizontal centerline of the lock on both sides of the door and on the door s edge Door to jamb gap 1 16 to 3 16 2 3 4 backset 4L a f Vertical center line of lock X Horizontal center of lock Vertical center line of door s edge Centerline of strike a d Figure 2 Marking t
45. e 4 8 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45060 B45020 C44108 A34120 C44110 C44144 B45090 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 m Eo Rmo Em ON m o om oo oE oo oEoEoEoEoE E Case cover mounting screw Cover Locking lever and toggle assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub lost motion Turn knob hub spacer Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45517 4 17 Mortise Case Parts ENTRANCE LOCK BW FUNCTION CASE BW function case exploded diagram Figure 4 9 40H Series Service Manual 4 18 BW function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 9 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45060 B45020 C44108 A34120 C44110 C44144 B45090 B44 166 C44142 B44194 C44148 A44184 C44146 A44193 C45010 A44234 C45000 4 m Eo E E oE ON mom oEoE ooo Eo EOoEoEoEo E E Case cover mounting screw Cover Locking lever and toggle assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub lost motion Turn knob hub spacer Key release lever Cylinder re
46. e Manual Mortise Case Parts The components of case only locks are described in the table below The figure below shows an example of the components included for each case only lock configuration Item Description Oty 1 40H universal strike box 1 2 40H strike 1 3 Strike screw 12 12 x 3 4 PHFH P 2 4 Faceplate screw 8 32 x 1 4 PHFHMS P 2 5 Faceplate 1 6 Case mounting screw 412 12 x 3 4 PHFH P 2 7 Mortise case assembly 1 a For strike kit information see page 5 11 b For information to order screws see page 5 18 c For faceplate kit information see page 5 15 d For part numbers for mortise cases see the appropriate parts list in this chapter i 8 v A t M 5 b H S j nisi RO 5 d i X p O l 2 3 B5 5 1 Figure 4 18 Case only lock faceplate for AB function shown 4 37 Mortise Case Parts 4 38 40H Series Service Manual TRIM PARTS 40H Series Service Manual The following pages describe the trim parts available for 45H Locks Information for how to order trim kits is provided For information about 48H trim parts see Trim parts on page 7 6 Trim Parts OUTSIDE TRIM KITS How to order To order outside trim kits use the nomenclature shown in the example below 40HTK 0S1 14 H 626 Series AOHTK Trim kit Kit number 051 Outside lever only 0S2 Outside lever amp cylinder 053 Outside lever amp emergency access plate OS4
47. e key m inside thumb turn m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m placing the locking toggle in the locked position m extending the deadbolt Outside lever knob unlocked by m outside key and placing the locking toggle in the unlocked position Inside lever knob is always unlocked TD Dormitory lock T Dormitory lock ANSI F13 Latchbolt operated by m outside lever knob when deadbolt is retracted m inside lever knob Deadbolt operated by m outside key m inside thumb turn m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m extending the deadbolt Outside lever knob unlocked by m retracting the deadbolt Inside lever knob is always unlocked Latchbolt operated by m outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside key m inside thumb turn m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob is always fixed Inside lever knob is always unlocked 40H Series Service Manual Lock Functions Double keyed The following lists describe how the latchbolt deadbolt outside functions lever knob and inside lever knob operate for each double keyed 45H function Locks that secure both sides of the door are controlled by A building codes and the Life Safety Code In an emergency
48. e lever knob is always fixed Note When required the inside cylinder may be combinated to operate by master key only A S Storeroom lock ANSI F35 Latchbolt operated by m outside and inside key m outside lever knob when the locking toggle is in the unlocked position m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key m inside key Outside lever knob locked by m placing the locking toggle in the locked position Outside lever knob unlocked by m retracting the deadbolt and placing the locking toggle in the unlocked position Inside lever knob locked by m extending the deadbolt Inside lever knob unlocked by m retracting the deadbolt 40H Series Service Manual Lock Functions Deadlocked The following lists describe how the deadbolt operates for each functions deadlocked 45H function Locks that secure both sides of the door are controlled by building codes and the Life Safety Code In an emergency exit Warning situation failure to quickly unlock the door could be hazardous or event fatal AD Deadlock ANSI F17 Deadbolt operated by m outside key m inside thumb turn A WD Deadlock ANSI F16 Deadbolt operated by m outside key m inside key 40H Series Service Manual RD Classroom deadlock ANSI F29 Deadbolt operated by m outside key m inside thumb turn Note 1 Specify the hand of the door Note 2 Inside turn knob retracts the deadbolt b
49. eries Service Manual Service and Maintenance Position 1 Position 2 Position 3 shuttle E Thumb turn hub Position 0 I cem 5 L S Position 4 ulate a Position 5 T 5 Tr Stop screw for deadbolt functions with fixed outside lever Figure 6 4 Positioning the shuttle screws and stop screw To change the position of the hub toggles See To change the position of the hub toggles on page 6 3 Changing the The UNAB mortise case can be configured for any of the following function for functions UNAB cases m AB BH TA gm ID When converting from a TA or AB function configuration to a TD function configuration install the self tapping stop screw See Figure 6 4 When converting from a TD function configuration to a TA or AB function configuration remove the stop screw See Figure 6 4 Changing the The UNT mortise case can be configured for either the L or T function function for No change to the mortise case is required when changing between UNT cases these functions only trim changes are required 40H Series Service Manual 6 5 Service and Maintenance TROUBLESHOOTING This table summarizes the possible causes for certain lock problems The causes of failure are listed in the order of likelihood The most likely cause is first and so forth For problems with the core and key such as difficulty removing or inserting the key or difficulty turning the key see the Core and Key Service Manual
50. es if necessary gt 1 Check whether the hub toggles are in the proper position for the lock See the table below and Figure 6 ceo i T ime Hub toggle positions SH pus r Function Hub toggle positions P A AB AD AT C CHB D G Inside down always unlocked amp b H HJ IND INL L LT NX R outside up lockable Re z RD RHB T TA TD WD YD a P u B BA BW B5 B7 LB SW Both up gj E R N Both down Hub toggle Hub ms Note For LH amp LHRB doors the inside is the back side of the case and the outside is the cover side of the case For RH amp RHRB doors the inside is the cover side of the case and the outside is the back side of the case 2 To change the position of a hub toggle remove the toggle screw move the toggle into the desired position and re tighten the screw Figure6 Positioning hub toggles Install stop screw deadbolt functions with fixed outside lever only Note The TD B BW H and HJ deadbolt functions which have a fixed outside lever require the stop screw ae If converting a UNAB universal deadbolt mortise case to i p one of the above functions install the self tapping stop S y screw See Figure 5 on page 3 i E 8 Install mortise case b BES 1 Drill the holes for the case mounting screws E Sram 2 Insert the mortise case into the mortise cavity k i H Note The armored front of the mortise case self adjusts M to the door
51. gle lever spring Toggle lever Deadlocking lever spring Deadlocking lever Deadlocking lever pin Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C 5502 4 13 Mortise Case Parts ENTRANCE LOCK B FUNCTION CASE B function case exploded diagram Figure 4 7 40H Series Service Manual 4 14 B function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 7 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45060 B45020 C44104 A34120 C44110 C44144 B45090 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 m Eo Rmo Em ON m o om oo oE oo oEoEoEoEoE E Case cover mounting screw Cover Locking lever and toggle assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub spacer Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45510 4 15 Mortise Case Parts BA FUNCTION CASE ENTRANCE LOCK S FUNCTION CASE STOREROOM LOCK Figure 4 8 BA 5 function case exploded diagram 4 16 40H Series Service Manual BA S function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figur
52. he centerlines on the door Note BEST suggests a 38 height as measured from floor to lock center line T811751Rev X ER 7991 19 Nov 2005 BEST ACCESS SYSTEMS Installation Instructions for 48H amp 49H Mortise Locks 2 Markthe vertical centerline of the lock on the door edge 3 Markthe vertical centerline of the lock on both sides of the door as measured from the vertical centerline on the door s edge 4 Markthe horizontal centerline of the strike on the door jamb in line with the centerline of the lock 2 Mark drill points 1 Cutthe H18 template along the dotted line and align the horizontal and vertical arrovvs to the marked centerlines on the door PA H18 template Figure 3 Marking the drill points with the template 2 Tapethe template onto the door EI Install strike 1 Using the H18 template mortise the jamb and install the strike and strike box See Installation Specifications Template H17 for dimen sions Jamb A Strike box Strike plate Ce 3188 32 combination E Qo screws 9 0 Ko Figure4 Installing the strike box and strike a Division of Stanley Security Solutions Inc Mortise and drill holes 1 Mortise the door for the lock case and faceplate Note Check the lock for function before drilling ee oni d Escutcheon 0 hole Inside cylinder G hole Q NN PA i Outside cylinder hole K function turn knob hole I P N Mortise for lock g ase amp faceplate O U
53. hole s Thread the cylinder s into the case until the cylinder head touches the inside rim of the ring 3 Secure the cylinder s with the cylinder clamp screw s aus the through bolts Reinstall the faceplate 7 Install core For 5C cores only Ec m Slidethe cylinder face down over the 5C core High security cylinder Cylinder face 5C core Y Turn 15 degrees RAN Figure8 Installing the core conta key For all cores 1 Put the control key into the core or cylinder face and turn the key 15 degrees clockwise 2 Adjustthe throw pins if needed then put the core and cylinder face into the cylinder with the control key 3 Turnthe key 15 degrees counterclockwise and remove the key Note Follow these steps to remove the core also BEST ACCESS SYSTEMS a Division of Stanley Security Solutions Inc Installation Instructions B 2 40H Series Service Manual INDEX Numerics 1DT function function description 3 11 2DT function function description 3 11 A A function case diagram 4 2 case parts list 4 3 function description 3 4 AB function case diagram 4 12 case parts list 4 13 function description 3 4 AD function case diagram 4 32 case parts list 4 33 function description 3 9 ANSI function designations 3 2 AT function case diagram 4 4 case parts list 4 5 function description 3 4 auxiliary bolt part drawings for 4 2 part numbers for 4 3 B B function case diagr
54. iption 7 3 R function case diagram 4 4 case parts list 4 5 function description 3 6 RD function case diagram 4 34 case parts list 4 35 function description 3 9 release lever spring part drawings for 4 2 part numbers for 4 3 release lever sub assembly part drawings for 4 2 part numbers for 4 3 replacement spindles components 5 17 how to order 5 16 40H Series Service Manual roses and rose rings part numbers for 5 23 S S function case diagram 4 16 case parts list 4 17 function description 3 8 screw kits components 5 19 how to order 5 18 self tapping screw part drawings for 4 18 part numbers for 4 19 service equipment 5 24 single cylinder clamp plate part drawings for 7 4 spacer for 38 39H part drawings for 4 32 part numbers for 4 33 spindles See replacement spindles strike packages components 5 11 how to order 5 10 strikes and strike boxes for 48H Locks 7 7 support technical 1 6 7 T function case diagram 4 24 case parts list 4 25 function description 3 6 TA function case diagram 4 30 case parts list 4 31 function description 3 6 TD function case diagram 4 22 case parts list 4 23 function description 3 6 technical documentation package 1 6 technical support 1 6 three part locks 2 2 toggle lever part drawings for 4 2 part numbers for 4 3 toggle lever spring part drawings for 4 2 part numbers for 4 3 toggle roller part drawings for 4 2 part numbers for 4 3 Index too
55. is centered in the door Lock The following diagram shows the dimensions of the 48H mortise case dimensions and strike 40H Series Service Manual Getting Started lt 4 hein gt 1 1 32 in gt Mortise case Y a overhead view 3 64 in 31 32 in tin Y Strike box 3 32 in overhead view gt 1 7 32 in 43 16in h E e 13 6 inj lt nin 7 32 in gt 1 sin n i A A A 1 27 32 in J 2 A16 in Y 3 inh 4 5 8 in 1 2in 442 V2in 4 7 32i T Centerline 5 3 8 in Y d Y 11 16 in lt 48HS1 Strike plate E tin PN 3 55 aceplate 32 in J E A Strike plate overhead view m 1 17 32 in Dia 1 7 3 in gt cb 1MA4in l 5 8 in de Y A A l l 6 9 64 in 47 8 in 3 Ysin 1 134 in Dia Centerline 33hein 4 Va in Y Y Y Y 11 16 in lt 48HS2 Strike plate Figure 1 2 48H mortise case and strike dimensions 40H Series Service Manual 1 5 Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation start up and maintenance of your 40H Series Locks The installation and assembly instructions also can be ordered separately Document Title Doc No Installation Instructi
56. ise Case Parts Refer to Figure 4 1 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45040 B45020 C44108 A34120 C44110 C44144 B45090 B44166 C44142 A44188 B44190 C44100 B44194 C44148 A44184 C44146 A44193 C45010 C45000 4 Eo Ro EON Em ER om oER E oE ba oER o E Case cover mounting screw Cover Locking lever and toggle assembly Key release shuttle assembly Latchbolt sub assembly Turn knob hub lost motion Turn knob hub spacer Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Auxiliary bolt Toggle roller Toggle lever spring Toggle lever Deadlocking lever spring Deadlocking lever Deadlocking lever pin Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45504 4 3 Mortise Case Parts AT FUNCTION CASE OFFICE LOCK W FUNCTION CASE STOREROOM LOCK D FUNCTION CASE STOREROOM LOCK ZD FUNCTION CASE STOREROOM LOCK INL FUNCTION CASE INTRUDER LOCK XR FUNCTION CASE CLASSROOM LOCK R FUNCTION CASE CLASSROOM LOCK i uiid Figure 4 2 AT D INL R W ZD XR function case exploded diagram 4 4 40H Series Service Manual AT D INL R W ZD XR function case parts list 40H Series Service Manual Item NS DAN WB n KR W N N N M m m m omo Oe Oe OS NO Qo Jd QN wu KR Ww NY KF O 22 Mortise Case Parts Refer to Figure
57. latch access point approximately 1 2 into the case and press to extend the latch out of the case See Figure 6 2 3 Rotate the latchbolt 180 degrees and allow it to retract 40H Series Service Manual Service and Maintenance E m Latch access point BEEEEEEEEN E N i 2 m Figure 6 2 Rotating the latchbolt To change the position of the hub toggles 1 Refer to the table below and determine the proper position for the hub toggles Function Hub toggle position A AB AD AT D G Hj Inside down always unlocked amp IND INL L LT NX R RD outside up lockable T TA TD WD XR YD ZD B BA BW B5 B7 LB S W Both up N Both down Note For LH and LHRB doors the inside is the back side of the case and the outside is the cover side of the case For RH and RHRB doors the inside is the cover side of the case and the outside is the back side of the case 2 To change the position of a hub toggle remove the toggle screw move the toggle into the desired position and re tighten the screw See Figure 6 3 c F 1 per 3 m j af N F Hub toggle Hub toggle Figure 6 3 Positioning the hub toggles I o VE M oa LEE E T iim I EH Air Sal geld 40H Series Service Manual 6 3 Service and Maintenance CHANGING THE FUNCTION FOR UNIVERSAL CASES 6 4 Changing the function for UNR cases This section provides instructio
58. letter The following table shows common applications with their corresponding speciality function designation Standard Specialty Application neto ction Description Classroom R XR R function less outside lever Storeroom D XD D function less outside lever Utility D ZD D function less inside lever Closet R ZR R function less inside lever Although only XR and ZD functions are included in this manual nearly all 40H functions can be configured as X or Z functions Contact your local BEST Representative for more details All trim one side locks use the special hook spindle to attach the remaining lever to the lock See page 5 17 for more information about the hook spindle 40H Series Service Manual 2 5 Introducing the 40H Lock 40H Series Service Manual LOCK FUNCTIONS The following pages contain function descriptions for all 45H Locks For function descriptions for 48H Locks see Function descriptions on page 7 2 40H Series Service Manual 3 1 Lock Functions FUNCTIONS BY ANSI DESIGNATION AND LOCK FUNCTION QUICK REFERENCE 45H 45H 35 37H Description Diagram ANSI No Function Function Function page number page number FOL N 1DT 1DT See page 3 11 FO2 LB 2DT 2DT See page 3 11 F04 A AT A E See page 3 4 See page 4 2 F05 E AB AW See page 3 4 See page 4 12 FOG RHB AD P See page 3 9 See page 4 32 F07 D AT See page 3 4 See page 4 4 Eds Bx B B See page 3 4 See page 4 14 BA A See page 3 5 See page 4 16 iud BW BW See page
59. locking mechanism A tool for assembling the cylinder cam to the mortise cylinder A rectangular cavity cut into the edge of a door Can also mean the act of making such a cavity A lock that fits into a mortise Other locks fit into bored holes or mount to a surface See also Mortise 40H Series Service Manual Removable core Reverse bevel Shifting cam Spanner wrench Stop screw Swing Tactile lever knob Template Glossary See Interchangeable core See Hand of door A spring loaded cam that shifts back to drive another mechanism See also Cylinder cam A wrench used to tighten a rose ring onto a door Mortise case feature that fixes the position of the outside lever for TD B BW H and HJ deadbolt function locks See Hand of door A lever knob with deep grooves cut into its surface Tactile grooves improve grip and can also serve as a warning when entering hazardous areas A precise detailed hole pattern that serves as a guide for the mortising and drilling of doors and frames 40H Series Service Manual A 3 Glossary 40H Series Service Manual B INSTALLATION INSTRUCTIONS The following pages contain m Installation Instructions for 45H Mortise Locks m Installation Instructions for 48H Mortise Locks 40H Series Service Manual B 1 T gt Installation Instructions for Op c 45H Mortise Locks A S x Certain functions trim styles and features may not be immediately availa
60. ls 5 24 trim kits See outside trim kits and inside trim kits trim kits working with 2 4 trim one side locks 2 5 trim parts for 48H Locks 7 6 troubleshooting 45H Locks 6 6 48H Locks 7 8 turn knob hub part drawings for 45H Locks 4 2 4 4 4 24 4 34 part drawings for 48H Locks 7 4 to 7 5 part numbers for 45H Locks 4 3 4 5 4 25 4 35 part numbers for 48H Locks 7 4 to 7 5 turn knob hub cam part dravvings for 4 24 part numbers for 4 25 turn knob hub spacer part drawings for 45H Locks 4 2 part drawings for 48H Locks 7 4 part numbers for 45H Locks 4 3 part numbers for 48H Locks 7 4 U universal functions working with 2 2 universal locks 2 2 W W function case diagram 4 4 case parts list 4 5 function description 3 8 ways to order 40H Locks 2 1 WD function case diagram 4 32 case parts list 4 33 function description 3 9 X XR function case diagram 4 4 case parts list 4 5 function description 3 12 C 3 Index Y YD function case diagram 4 32 case parts list 4 33 function description 3 9 Z ZD function case diagram 4 4 case parts list 4 5 function description 3 12 C 4 40H Series Service Manual
61. m 4 4 case parts list 4 5 function description 3 8 inside trim kits components 5 7 how to order 5 6 J J trim inside escutcheons 5 22 J trim outside escutcheons 5 22 K K deadlock function case diagram 7 4 case parts list 7 4 function description 7 3 key release lever part drawings for 4 2 part numbers for 4 3 key release shuttle assembly part drawings for 4 2 part numbers for 4 3 kits advantages of 2 2 L L deadlock function case parts list 7 4 function description 7 3 L function case diagram 4 26 case parts list 4 27 function description 3 10 latchbolt sub assembly part drawings for 4 2 part numbers for 4 3 LB function case diagram 4 28 case parts list 4 29 function description 3 10 lever sets components 5 13 how to order 5 12 locking lever and toggle assembly part drawings for 4 2 part numbers for 4 3 40H Series Service Manual LT function case diagram 4 6 case parts list 4 7 function description 3 10 M M deadlock function case diagram 7 4 case parts list 7 4 function description 7 3 modified key release lever part drawings for 4 32 part numbers for 4 33 N N function case diagram 4 8 case parts list 4 9 function description 3 10 NX function case diagram 4 10 case parts list 4 11 function description 3 10 O outside trim kits components 5 3 how to order 5 2 overview 45H Locks 1 2 48H Locks 1 4 R R deadlock function case diagram 7 5 case parts list 7 5 function descr
62. m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob is always fixed Inside lever knob is always unlocked 40H Series Service Manual Lock Functions BW Entrance or storeroom lock Latchbolt operated by m outside key m inside lever knob when the deadbolt is retracted Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside key m inside thumb turn Outside lever knob is always fixed Inside lever knob locked by m extending the deadbolt HJ Hotel lock ANSI F15 Latchbolt operated by m outside key m inside lever knob Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside special master key m inside thumb turn m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob is always fixed Inside lever knob is always unlocked 3 5 Lock Functions R Classroom lock ANSI F05 Latchbolt operated by m outside key m outside lever knob when unlocked by the outside key m inside lever knob Latchbolt deadlocked by an auxiliary latch Outside lever knob locked and unlocked by m outside key Inside lever knob is always unlocked TA Dormitory lock ANSI F12 3 6 Latchbolt operated by m outside key m outside lever knob when the locking toggle is in the unlocked position and the deadbolt is retracted m inside lever knob Deadbolt operated by m outsid
63. m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside emergency key m inside thumb turn Inside and outside lever knob locked by m extending the deadbolt Inside and outside lever knob unlocked by m retracting the deadbolt N Passage lock ANSI F01 Latchbolt operated by m outside lever knob m inside lever knob Inside and outside levers knobs are always unlocked 40H Series Service Manual Lock Functions 1DT Single dummy trim 2DT Double dummy trim This product is a single surface This product is a through bolt mounted lever knob for an inactive mounted pair of matching door or a non latching door levers knobs for an inactive door or a non latching door 40H Series Service Manual 3 11 Lock Functions Special The following lists describe how the latchbolt deadbolt outside functions lever knob and inside lever knob operate for each special 45H function Locks that secure both sides of the door are controlled by building codes and the Life Safety Code In an emergency exit situation failure to quickly unlock the door could be hazardous or even fatal AA B5 Entrance lock Latchbolt operated by m outside key m outside lever knob when the deadbolt is retracted m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key Inside and outside lever knob locked by m extending the deadbolt Note 1 Trim is removable from the out
64. nd the latch out of the case See Figure 4 3 Rotate the latchbolt 180 degrees and allow it to retract into the case 5 Set shuttle screws UNR case only Note 1 The UNR universal latch mortise case is shipped with the shuttle screws in position 0 and position 5 Note 2 7o position the shuttle insert a screwdriver into the opening for the thumb turn hub and rotate the shuttle m ForanN function position the shuttle towards the face of the case and move the shuttle screw from position 0 to position 1 m ForaD NX or W function position the shuttle towards the back edge of the case and move the shuttle screw from position 0 to position 3 m ForanA function position the shuttle in the middle of the case and move the shuttle screw from position 0 to position 4 Then move the shuttle screw from position 5 to position 2 Shuttle screw positions Function Shuttle screw positions A 2 amp 4 AT C INL R RHB 0 amp 5 D NX W 3 amp 5 N 1 amp 5 Latch access point Figure4 Rotating the latchbolt Position 1 Position 2 Position 3 Shuttle HH Thumb d hub Position 0 Position 4 storage Stop screw for deadbolt functions with fixed outside lever Figure 5 Setting the shuttle screws and stop screw BEST ACCESS SYSTEMS 3 a Division of Stanley Security Solutions Inc Installation Instructions for 45H Mortise Locks Configuring amp installing the mortise case 6 Position hub toggl
65. nging functions to meet future needs Three universal functions are available that can be configured to a variety of common functions all without opening the lock case When any of the universal functions are ordered as a complete lock all necessary parts Gncluding trim are provided to configure any of the functions in that group Universal locks can only be ordered with sectional rose trim If escutcheon J trim is needed order a three part lock as described below For maximum flexibility a 40H Series Lock can be ordered in three parts inside trim case only and outside trim The kits associated with each of the three parts are designed so that when combined all necessary components of a 40H Series Lock are present This method of ordering is ideal for customers who want to stock a variety of trim designs with a minimal number of lock cases THE ADVANTAGE OF KITS Often a service manual is nothing more than a parts catalog With 40H Series Locks we ve raised the bar regarding the ease of ordering installing and maintaining the lock This service manual reflects this streamlined approach When you order a part kit rather than individual components you get peace of mind knowing that the manufacturer has already gone through the work of matching up the right parts to ensure they all work together and more importantly that you get all the pieces you ll need Through the use of nomenclature you specify what you need based on the
66. ngs inward A left handed LH door is hinged on the left and swings inward If either of these doors swings outward it is a right hand reverse bevel RHRB door or a left hand reverse bevel LHRB door respectively The edge of the door that is closer to the frame Mortise case feature used upon installation to configure the inside and outside knob levers as always unlocked or lockable for selected lock functions A figure 8 shaped device that contains all mechanical parts for a masterkeyed system The interchangeable core can be removed by a special control key and can be recombinated without disassembling the lock See also Figure s A document developed by the National Fire Protection Association NFPA that regulates building construction to prevent injury in case of fire Code sections 2 4 and 5 2 1 5 apply to locks and latches The way a lock operates The function determines appropriate applications for the lock such as how the latchbolt is operated how the deadbolt is operated and how the knobs levers are locked and unlocked Mortise case feature that allows a user to lock or unlock the outside lever or knob for selected lock functions A burglary attack method that uses a credit card like object This object is inserted between the door and the frame to separate the latchbolt from the strike A threaded lock cylinder that screws directly into the lock case A key driven rotating cam attached to the back drives the
67. ns for changing the function for the 45H universal mortise cases UNR UNAB and UNT For information about which inside and outside trim kits to use with each function see Working with trim kits on page 2 4 The UNR mortise case can be configured for any of the following functions A AT D INL N NX R To convert the UNR case from one function to another you need to adjust the shuttle screw positions and possibly the hub toggle positions To adjust the shuttle screw positions Refer to the table and guidelines below Also see Figure 6 4 Note To position the shuttle insert a screwdriver into the opening for the thumb turn hub and rotate the shuttle m Foran N function position the shuttle towards the face of the case and move the shuttle screw from position 0 2 or 3 to position 1 If converting from an A function configuration move the shuttle screw from position 4 to position 5 m Fora D NX or W function position the shuttle towards the back edge of the case and move the shuttle screw from position O 1 or 2 to position 3 If converting from an A function configuration move the shuttle screw from position 4 to position 5 m Foran A function position the shuttle in the middle of the case and move the shuttle screw from position O 1 2 or 3 to position 4 Then move the shuttle screw from position 5 to position 2 Function Shuttle screw positions A 2 amp 4 AT INL R 0 amp 5 D NX W 385 N 1 amp 5 40H S
68. ob style 3 Solid tube return lever 14 Curved return lever 15 Contour angle return lever 16 Curved no return lever 4 Round knob Finish 605 606 611 612 613 618 619 625 626 629 630 690 Options Thick door Specify thickness if other than 1 3 4 TL Tactile lever knob For door thickness information see the table below The method for achieving a tactile lever can vary depending on lever style and finish The table below lists available door thicknesses If a door s thickness falls between two thicknesses listed below round up For doors where the mortise case is not centered in the door contact your local BEST Representative Available door thicknesses 2 3 3 4 2 1 4 4 2 1 2 4 1 4 2 3 4 41 2 3 4 3 4 3 1 4 5 3 1 2 40H Series Service Manual Trim Parts a For information to order screw kits see page 5 19 40H Series Service Manual Leversets The components of each lever set are described in the table below Figure 5 15 through Figure 5 19 show the components included in each lever set Part number Style Item Description Standard Tactile i 3 Solid tube lever set 1 Outside lever and spindle assembly B45120 B 5121 5 1 8 2 Inside lever B45110 B44306 not shown Socket set screw for lever handle gt K 3 8 ii 27 Curved return lever set T 1 Outside lever and spindle assembly B45140 B45141 5 47 16 2 Inside lever B45130 B45131 no
69. oded diagram 4 22 40H Series Service Manual HJ TD function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 11 and the table below to find the part you need Part No Oty Description A34087 D44010 C45032 B45060 B45020 C44104 B34032 C44110 C44144 B45090 B44166 C44142 B44194 C44148 A44184 C44146 A44193 C45010 A44234 C45000 4 Eo E Eo oE ON mom oEoEo oo eO eo Eo Eoo oE oE oE Case cover mounting screw Cover F Locking lever sub assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub cam Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Auxiliary bolt Deadlocking lever spring Deadlocking lever Deadlocking lever pin Hub Release lever spring Release lever sub assembly Self tapping screw Case sub assembly a For a complete case use C 55106 4 23 Mortise Case Parts IND FUNCTION CASE INTRUDER LOCK T FUNCTION CASE DORMITORY LOCK Figure 4 12 IND T function case exploded diagram 4 24 40H Series Service Manual IND T case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 12 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45060 B45020 C44104 B34032 C44110 C44144 B45090 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 m Eo Rmo Em ON m o
70. oej daap ww 91 ul 9t A sma 10 13 420 Jo eje d exyu1s 3UI 191u95 X0q ay i 0 19 9 JO ww g z q ANS ISHO ww G ZL X aul ia Ua WW Z 8 ul 9L Ul 91 uuu 6 zv uuu ge Ul Zef 19L c e e Ul l l uroi L uz ry l ww 9 LOL E uly A 40 Jo JUI J9 U9 ww 7 67 ww Sz Ul A k mos Ul 8 G ww G L9 E uuu 9 gz ww g Ul 9 7 C VENE NF i yL i Ul VIJ LI A Y ww t LzL ATI TA ww 9c MNase Y a Ul 8 Y Ul 8 c an wu 1 Z6 WW 70E Ul cef ayLIS JO Ul 8 c Mel i ww Z 02 I ww g ez L WW vL ul ul 8 v O yY ul 91 18 J L ww 78 L Y Y l ww 8 L lt ul v gt G 30N zu et Y MAJDS p7 ZL XZ IL Lutu g Le d _ ul v MaS HC CL X C Mal peaulaAo Mal peau110 A X0q eus ejejd 241115 ww z cc UI 8 ww Q LE L uI z GR p x i p s y Ttuuvo Vv 7 i A m D ODD ul i L uw 9 z Ul TEJ ww zL ev E Ul 9 saaibap 24 F s 1p p 06 sisnipy Dd wu 7 97 MAIA PRdYJIAO ase eS4ow 45H mortise case and strike dimensions Figure 1 1 40H Series Service Manual Getting Started 48H OVERVIEW Lock All 48H Mortise Locks have the following characteristics characteristics Feature Dimensions Case size 4 3 16 x 3 5 8 x 1 Backset 2 3 4 Door thickness range 1 3 4 standard up to s t t All mortise functions except R and trim one side only functions can be installed on 5 thick doors if the mortise
71. ons for 45H Mortise Locks T81162 Installation Instructions for 48H Mortise Locks T81175 Installation Instructions for tbe Mortise Lock Cylinder T61972 The templates required for lock installations also can be ordered separately Document Title Doc No H15 Template Installation Template for 45H amp 47H T81163 Mortise Locks H16 Template Installation Specifications for 45H amp T81166 47H Mortise Locks H18 Template Installation Template for 48H Mortise T81184 Locks H17 Template Installation Specifications for 48H amp T81183 49H Mortise Locks E01 Template for 1E Cylinders T61965 E06 Template for 1E7 4 and 1E7K4 Cylinders T61970 TECHNICAL SUPPORT Support When you have a problem with a 40H Series Lock your first resource services for help is the 40H Series Service Manual If you cannot find a satisfactory answer contact your local BEST Representative Telephone A factory trained Certified Product Specialist CPS is available in your technical area whenever you need help Before you call however please make support sure you are where the hardware is located and that you are prepared to give the following information m what happened and what you were doing when the problem arose m what you have done so far to fix the problem Best Access Systems Representatives provide telephone technical support for all 40H Series products You may locate the Representative nearest you by calling 317 849 2250 Monday through Friday
72. r sets 5 12 How to order 5 12 Lever sets 5 13 Faceplate kits 5 15 How to order 5 15 Faceplate kits 5 15 Replacement spindles 5 16 How to order 5 16 Replacement spindles 5 17 Screw kits 5 18 How to order 5 18 Screw kits 5 19 Cylinders and cams 5 20 How to order 5 20 Cylinders by door thickness Cylinder ring lengths 5 21 Escutcheon assemblies 5 22 J trim outside escutcheons 5 22 J trim inside escutcheons 5 22 Roses and rose rings 5 23 Dummy trim 5 23 Service equipment 5 24 Driver bits 5 25 40H Series Service Manual CONTENTS CONTENTS SERVICE AND MAINTENANCE 6 1 Changing the hand 6 2 Changing hand quick reference 6 2 Changing handing for the mortise case 6 2 To rotate the latchbolt 6 2 To change the position of the hub toggles 6 3 Changing the function for universal cases 6 4 Changing the function for UNR cases 6 4 To adjust the shuttle screw positions 6 4 To change the position of the hub toggles 6 5 Changing the function for UNAB cases 6 5 Changing the function for UNT cases 6 5 Troubleshooting 6 6 48H Locks 7 1 Function quick reference 7 2 Function descriptions 7 2 48H Mortise case parts 7 3 K function case cylinder deadlock 7 4 L function case cylinder deadlock 7 4 M function case cylinder deadlock 7 4 R function case classroom deadlock 7 5 Trim parts 7 6 Strikes and strike boxes 7 7 Troubleshooting 7 8 GLOSSARY A 1 INSTALLATION INSTRUCTIONS B 1 INDEX C 1 vi 40H
73. r the publication s quality performance merchantability or fitness for any particular purpose Neither Stanley Security Solutions Inc nor its dealers or distributors shall be liable to the user or any other person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by this publication The Life Safety Code is a registered trademark of the National Fire Protection Association Written and designed by Stanley Security Solutions Inc and Avalon Group Inc Indianapolis Indiana T81602 Rev 1922545 ER 7991 6 February 2006 CONTENTS GETTING STARTED 1 1 Introduction 1 1 Certifications and standards 1 1 45H overview 1 2 Lock characteristics 1 2 Lock dimensions 1 2 48H overview 1 4 Lock characteristics 1 4 Lock dimensions 1 4 Documentation package 1 6 Technical support 1 6 Support services 1 6 Telephone technical support 1 6 INTRODUCING THE 40H LOCK 2 1 Overview 2 1 Ways to order 2 1 Function specific locks 2 1 Universal locks 2 2 Three part locks 2 2 The advantage of kits 2 2 Working with universal functions 2 2 Working with trim kits 2 4 Trim one side locks 2 5 40H Series Service Manual CONTENTS LOCK FUNCTIONS 3 1 Functions by ANSI designation and lock function quick reference 3 2 Function descriptions 3 3 Single keyed functions 3 4 Double keyed functions 3 7 Deadlocked functions 3 9 Non keyed functions 3 10 Special functions 3
74. s always unlocked 3 4 AB Office lock ANSI F20 Latchbolt operated by m outside key m outside lever knob when the locking toggle is in the unlocked position m inside lever knob Latchbolt is deadlocked by an auxiliary latch Deadbolt operated by m outside key m inside thumb turn m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m placing the locking toggle in the locked position m extending the deadbolt Outside lever knob unlocked by m placing the locking toggle in the unlocked position Inside lever knob is always unlocked B Entrance lock ANSI F21 Latchbolt operated by m outside key m outside lever knob when the deadbolt is retracted m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key m inside thumb turn Inside and outside lever knob locked by m extending the deadbolt 40H Series Service Manual BA Entrance lock ANSI F08 Latchbolt operated by m outside key m outside lever knob when the locking toggle is in the unlocked position m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key m inside thumb turn Outside lever knob locked by m extending the deadbolt m placing the locking toggle in the locked position Inside lever knob locked by m extending the deadbolt D Storeroom lock ANSI F07 Latchbolt operated by m outside key
75. side only Note 2 The only difference between the 35H B4 and B5 functions was the cylinder retaining screw The B4 and B5 functions have been combined into the 45H B5 function XR Classroom lock Latchbolt operated by m outside key m inside lever knob Inside lever knob is always unlocked HEH 3 12 AA B7 Entrance lock Latchbolt operated by m inside key m outside key m outside lever knob when the deadbolt is retracted m inside lever knob when the deadbolt is retracted Deadbolt operated by m outside key m inside key Inside and outside lever knob locked by m extending the deadbolt Note 1 Trim is removable from the outside only Note 2 The only difference between the 35H B6 and B7 functions was the cylinder retaining screw The B6 and B7 functions have been combined into the 45H B7 function ZD Storeroom lock Latchbolt operated by m outside key Latchbolt is deadlocked by an auxiliary latch Outside lever is always locked 40H Series Service Manual 40H Series Service Manual MORTISE CASE PARTS The following pages contain exploded diagrams and parts lists for 45H mortise cases For exploded diagrams and parts lists for 48H mortise cases see 46H Mortise case parts on page 7 3 Mortise Case Parts OFFICE LOCK A FUNCTION CASE A function case exploded diagram Figure 4 1 40H Series Service Manual 4 2 A function case parts list 40H Series Service Manual m Mort
76. ssemblies are described in the table and escutcheons figures below Item Description Part number 1 Outside escutcheon for functions N NX C44091 2 Outside escutcheon for functions A AB AT B BA C44092 BW B5 B7 D G HJ IND INL R S T TA TD W 3 Outside escutcheon for functions L LB LT C44093 ea A 1 2 3 Figure 5 26 Outside J trim escutcheons J trim inside J trim inside escutcheon assemblies are described in the table and escutcheons figures below Item Description Part number 1 Inside escutcheon for functions A B5 D N NX R D44081 2 Inside escutcheon and turn knob assembly for functions B45200 AB AT B BA BW HJ L LB LT T TA TD 3 Inside escutcheon for functions B7 G IND INL S W D44082 P Tad b N 3 SS 1 2 3 Figure 5 27 Inside J trim escutcheons 5 22 40H Series Service Manual Trim Parts ROSES AND ROSE RINGS Rose and rose ring components are described in the table and figure below Part number Item Description Rose Ring 1 H trim A44070 B44182 2 R trim A44074 B44182 Figure 5 28 Roses amp rose rings DUMMY TRIM Dummy trim parts are described in the table and figures below Item Description Partnumber 1DT 2DT 1 Outside trim mounting plate B35027 E 2 Dummy trim assembly A45050 2 3 Inside trim mounting plate A35028 E a 4 40H Trim cassette mounting screw A44215 2 for 1 3 4 to 2 1 4 thick doors 5 Single dummy trim mounting screw A39217 2 8
77. t shown Socket set screw for lever handle gt 3 8 i 29 t Contour angle return lever set T 1 Outside lever and spindle assembly B45160 B45161 E 9 7 32 2 Inside lever B45150 B 5151 not shown Socket set screw for lever handle gt K 3 8 IK 27 8 Curve no return lever set i 1 Outside lever and spindle assembly B45182 B45183 In 4 3 g 2 Inside lever B45172 B 5173 dq not shown Socket set screw for lever handle IK 2 Knob set 1 Outside knob and spindle assembly B45180 B45181 2 Inside knob B45170 B45171 not shown Socket set screw for lever handle Trim Parts Figure 5 18 Curve no return A 1 2 Figure 5 19 Knob 5 14 40H Series Service Manual Trim Parts FACEPLATE KITS How to order To order faceplate trim kits use the nomenclature shown in the example below Series AOHFP Faceplate kit Kit number 0 AB 1 BW HJ TD 2 A 3 AT D INL NX R W 4 N LT 5 AD WD YD RD 6 Blank 7 BA S TA 8 B B5 B7 G IND L LB T Finish 605 606 611 612 613 618 619 625 626 629 630 690 Options SH Security head screws 40HFP 3 626 Kit 0 Kit 1 Kit 2 Kit 3 Kit 4 Kit 5 Kit 6 Kit 7 Kit 8 Figure 5 20 Faceplate kits Faceplate kits All faceplate kits contain the components listed in the table below Figure 5 20 shows the faceplate for each kit Item Description Oty 1 Faceplate screw 8 32 x 1 4 PHFHMS 2 2 Faceplate 1
78. tainer Cylinder retainer assembly Fusible link molded assembly Auxiliary bolt Deadlocking lever spring Deadlocking lever Deadlocking lever pin Hub Release lever spring Release lever sub assembly Self tapping screw Case sub assembly a For a complete case use C45518 4 19 Mortise Case Parts G FUNCTION CASE COMMUNICATING LOCK B5 FUNCTION CASE ENTRANCE LOCK B7 FUNCTION CASE ENTRANCE LOCK Figure 4 10 G B5 B7 function case exploded diagram 4 20 40H Series Service Manual G B5 B7 function case parts list 40H Series Service Manual m Mortise Case Parts Refer to Figure 4 10 and the table below to find the part you need Part No Oty Description A34087 D44010 C45030 B45060 B45020 C44104 A34120 C44110 C44144 B45090 B44166 A44188 B44190 C44100 C44146 A44193 C45010 C45000 4 m Eo Rmo Em ON m o om oo oE oo oEoEoEoEoE E Case cover mounting screw Cover Locking lever and toggle assembly Deadbolt sub assembly Latchbolt sub assembly Turn knob hub deadbolt Turn knob hub spacer Key release lever Cylinder retainer Cylinder retainer assembly Fusible link molded assembly Toggle roller Toggle lever spring Toggle lever Hub Release lever spring Release lever sub assembly Case sub assembly a For a complete case use C45508 4 21 Mortise Case Parts HJ FUNCTION CASE HOTEL LOCK TD FUNCTION CASE DORMITORY LOCK Figure 4 11 HJ D function case expl
79. tions for 45H Mortise Locks Finishing the installation Strike box Strike VA plate N S E E ya Filled area Figure 16 Installing the strike box and strike plate Cylinder ja E N i o A O bos ge ge Ss j Control key 3 Figure 17 Installing the core s 16 Install strike box and strike plate 1 Ifthe door jamb has not been mortised for the strike box and strike plate perform these steps a On the door jamb locate the horizontal centerline of the strike 3 8 above the centerline of the lock as well as the vertical centerline of the strike b Mortise the door jamb to fit the strike box and strike plate c Drill the holes for the screws used to install the strike box and strike plate 2 Orient the strike box so that the filled area of the box is down Then insert the strike box into the mortise in the door jamb Place the strike plate over the strike box and secure the strike with the screws provided 3 Check the position of the auxiliary bolt against the strike box Note 7he recommended gap between the door and jamb is 1 8 Install cores 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 With the control key in the core insert the core into the cylinder 3 Rotate the control key 15 degrees to the left and withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate se
80. to the end of the cylinder body For 1E7G4 thick door applications refer to the table on the next page and order the appropriate part number All functions use the standard cam The turn knob cylinder for the RD function classroom deadbolt has specialized components and must be ordered with the lock 40H Series Service Manual Trim Parts Cylinders by door The table below lists cylinders by door thicknesses If a door s thickness thickness falls between two thicknesses listed below round up For doors where the mortise case is not centered in the door contact your local BEST Representative Door thickness Standard cylinder Hotel cylinder 2 B35170 B35200 2 1 4 B35171 B35201 2 1 2 B35172 B35202 2 3 4 B35173 B35203 3 B35174 B35204 3 1 4 B35175 B35205 3 1 2 B35176 B35206 3 3 4 B35177 B35207 4 B35178 B35208 4 1 4 B35179 B35209 4 1 2 B35180 B35210 4 3 4 B35181 B35211 5 B35182 B35212 Cylinder ring lengths Ring partno Length decimal B35100 7 32 219 B35101 11 32 344 B35102 13 32 406 B35103 7 16 438 B35104 9 16 562 B35105 19 32 594 B35106 21 32 656 B35 107 25 32 719 B35108 13 16 812 B35109 5 16 C312 lt 0 So Og Standard cylinder Hotel cylinder Cylinder ring Wavy washer Figure 5 24 Cylinders and rings O 6 Figure 5 25 Standard cylinder cam 40H Series Service Manual 5 21 Trim Parts ESCUTCHEON ASSEMBLIES J trim outside J trim outside escutcheon a
81. ut does not project it A YD Deadlock ANSI F18 Deadbolt operated by m outside key Lock Functions Non keyed functions 45H function L Privacy lock ANSI F19 JL LT Privacy lock He Latchbolt operated by m outside lever knob when the deadbolt is retracted m inside lever knob Deadbolt operated by m outside emergency key m inside thumb turn m inside lever knob retracts the deadbolt and latchbolt simultaneously Outside lever knob locked by m outside emergency key m inside thumb turn Outside lever knob unlocked by m outside emergency key m inside thumb turn m inside lever knob Inside lever knob is always unlocked Latchbolt operated by m outside lever when thumb turn is unlocked m inside lever knob Outside lever knob locked by m outside emergency key m inside thumb turn Outside lever knob unlocked y m outside emergency key m inside thumb turn m inside lever knob Inside lever knob is always unlocked NX Exit lock ANSI F31 v e 3 10 Latchbolt operated by m inside lever knob Latchbolt is deadlocked by an auxiliary latch Outside lever knob is always fixed Inside lever knob is always unlocked The following lists describe how the latchbolt deadbolt outside lever knob and inside lever knob operate for each non keyed LB Privacy lock ANSI F02 EU Latchbolt operated by m outside lever knob when the deadbolt is retracted
82. wings for 4 24 part numbers for 4 25 deadlocking lever part drawings for 4 2 part numbers for 4 3 deadlocking lever pin part drawings for 4 2 part numbers for 4 3 deadlocking lever spring part drawings for 4 2 part numbers for 4 3 documentation package 1 6 double cylinder clamp plate part numbers for 7 4 driver bits 5 25 dummy trim part numbers for 5 23 C 2 F F locking lever sub assembly part drawings for 4 12 part numbers for 4 13 faceplate part drawings for 48H Locks 7 4 part numbers for 48H Locks 7 4 faceplate kits components 5 15 how to order 5 15 faceplate screw part drawings for 48H Locks 7 4 part numbers for 48H Locks 7 4 function changing for UNAB cases 6 5 changing for UNR cases 6 4 changing for UNT cases 6 5 function descriptions for 45H Locks deadlocked functions 3 9 double keyed functions 3 7 non keyed functions 3 10 single keyed functions 3 4 special functions 3 12 understanding function drawings 3 3 function descriptions for 48H Locks 7 2 function specific locks 2 1 fusible link molded assembly part drawings for 4 2 part numbers for 4 3 G G function case diagram 4 20 case parts list 4 21 function description 3 7 H handing changing for 45H cases 6 2 HJ function case diagram 4 22 case parts list 4 23 function description 3 5 hub part drawings for 4 2 part numbers for 4 3 IND function case diagram 4 24 case parts list 4 25 function description 3 7 INL function case diagra

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