Print Head Unit Replacement Training Manual
Contents
1. 9 Printer Unit Installation OER Pro 3011J 03 10 Final Functional Inspection OER Pro 3010G 03 11 Electrical Safety Test OER Pro 3010H 05 12 Inspection Results Reporting OER Pro 3010H 06 13 Revision History 14 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions Print Head Unit Replacement Page 3 of 14 OER0091V01 Equipment Material and Tool Requirements E ESD mat ESD wrist strap N No 1 Phillips screwdriver No 1 torque bit S Sony bond2. OER0091V01 Inspection Results Reporting OER Pro 3010H 06 1 0 Reporting the inspection results Used only by Olympus FSEs 1 1 Report the inspection results via mobile tech link Important Report any parts of the inspec tion that failed Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions Print Head Unit Replacement Page 14 of 14 Revision History R CN Description Author Reviewer Date Approver Date 1 1000380 Initial Document Creation OERPro Print Head Replace 17FS030 David Moriyama CB William Arroyo 12 18 09 Joel Munar 01 19 10 2 1000680 Revise OERPro Octennial PM Updates 17FS021 David Moriyama CB William Arroyo 04 30 10 Joel Munar 05 13 10 3 1001103 OT Mod 142p2032 OESPro Artwork Screw Torque 17FS020 David Moriyama GK William Arroyo 09 23 10 Joel Munar 09 28 10 Revision History OER0091V01 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written
3. part OT 9622 T Torque driver Print Head Unit Replacement Page 4 of 14 Precautions on Disassembly and Reassembly OER Pro 3010G 01 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 Precautions on Disassembly and Reassembly OER Pro 3010G 01 1 0 Chemical handling safety warnings 1 1 Select a well ventilated location when using organic solvents 1 2 Thoroughly rinse any bodily areas that have come into contact with organic solvents as soon as possible Important Not doing so may lead to potentially dangerous health risks 1 3 When using organic solvents handle with caution Important These solvents may ignite if exposed to flame 1 4 Always replace the lids back onto organic solvent containers before leaving the workbench 2 0 Sharp edges safety warning 2 1 Repair with extreme caution to avoid injury Important Tak
4. 6 Verify that the release lever is in the down position 1 7 Turn on the power 1 8 Test the print function Attach screws Print Head Unit Replacement Page 11 of Final Functional Inspection OER Pro 3010G 03 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 Final Functional Inspection OER Pro 3010G 03 1 0 Verify that the drain hose is securely attached to the facility drain 2 0 Start a performance test cycle 3 0 Perform final inspection while the test cycle runs Important For final inspection details refer to chapter 6 of the OER Pro Biomed Service Manual 4 0 Verify that there are no fluid leaks 5 0 Verify that the cycle has completed without errors 6 0 Verify the disinfectant concentration if program B was used during maintenance 7 0 Verify that the original settings have not changed LCG usage setting Program2 Program3 Leak test setting Date and time Pr
5. CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 OER Pro Biomed Print Head Unit Replacement TRAINING REPAIR MANUAL CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions Print Head Unit Replacement Page 2 of 14 OER0091V01 Table of Contents Precautions on Disassembly and Reassembly OER Pro 3010G 01 4 Printer Unit Removal OER Pro 3011J 01
6. ces is strictly prohibited Black and white printed copies are considered uncontrolled and may not contain the latest document revisions Print Head Unit Replacement Page 10 of Printer Unit Installation OER Pro 3011J 03 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 Printer Unit Installation OER Pro 3011J 03 Tools Sony bond part OT 9622 1 0 Installing the printer unit 1 1 Insert the PR harness unit into the connector part of the printer unit 1 2 Apply Sony bonding glue around and underneath the PR harness unit Printer unit PR Harness Unit Tools No 1 Phillips screwdriver Torque driver No 1 torque bit 1 3 Secure the 4 screws CUKSB2x6UO holding the printer unit at 0 08 0 01 Nm torque 1 4 Mount the paper role to the printer unit 1 5 Mount the paper holder to the printer unit 1
7. consent of Olympus America
8. e extra caution with metal parts as the edges may be sharp Print Head Unit Replacement Page 5 of 14 Precautions on Disassembly and Reassembly OER Pro 3010G 01 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 Tools ESD mat ESD wrist strap 3 0 Protecting the equipment 3 1 Use ESD safety equipment to protect the product against static electricity Important A conductive mat or wristband to discharge static electricity must be used whenever it is necessary to touch the boards or other electrical components 4 0 Precautions for parts handling 4 1 Be aware of all assembly parts and avoid dropping any parts into the chassis 4 2 Pick up any dropped parts Important Take care not to drop the screws toothed washers nuts or washers into the chassis Should any parts be dropped be sure to pick the parts up Print Head Unit Replacement Page 6 of 14 Precautions on Disassembly and Reassembly OER Pr
9. e will not be applied to the board and warping caused by stress will not occur 5 0 Precautions for handling disinfectant solutions 5 1 Preview this manual to determine if draining the LCG is required Consider replacing the internal water filter and performing a Water System Piping Disinfection prior to draining LCG 5 2 Read all precautions carefully before handling the disinfectant solution 5 3 Use disinfectant solution only as instructed Important It is especially important to know what to do if disinfectant solution comes in contact with skin Print Head Unit Replacement Page 7 of 14 Precautions on Disassembly and Reassembly OER Pro 3010G 01 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 5 4 Wear the appropriate personal protective equipment when handling the disinfectant solution Refer to the safety information provided by the disinfectant solution manufacturer Important Wearing personal protective equipme
10. ed Printed copies are for reference only and may not contain the latest document revisions OER0091V01 7 0 Recording the equipment settings 7 1 Connect the software maintenance tool and download all parameters before performing maintenance 7 2 Document all functional and operational parameters manually if the software maintenance tool is not available 7 3 Reassemble parts according to the original configuration This regards the following items especially Parts Special considerations Insulators Such as insulating tubes and mylar sheets Cables Which are clamped to avoid coming in contact with heat originating from high voltage parts Cover screws with toothed washers Which suppress the emitted noise Binders Which are used for clamping cables or harnesses Important Failure to attach parts in the original configurations poses the risk of noise radiation and reduced electrical safety even if product functions are not impaired 8 0 Other precautions 8 1 Verify only the specified parts are used Important The parts and components of this product are designed to operate under certain anticipated vibration heat chemical expo sure and voltage conditions Always replace parts with those specified in the parts list 8 2 Verify only the specified jigs and tools are used Important The use of any unspecified jigs or tools may damage the syste
11. int Head Unit Replacement Page 12 of CN1001103 17FS030 R03 Electrical Safety Test OER Pro 3010H 05 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 Electrical Safety Test OER Pro 3010H 05 Tools 1 0 Performing the electrical safety test 1 1 Perform the electrical safety test Important For final inspection details refer to chapter 6 of the OER Pro Biomed Service Manual Print Head Unit Replacement Page 13 of CN1001103 17FS030 R03 Inspection Results Reporting OER Pro 3010H 06 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions
12. m or the components under repair This will pre vent the product from functioning prop erly or performing optimally 8 3 Comply with the torque rated values if they are in the manual Print Head Unit Replacement Page 9 of 14 Printer Unit Removal OER Pro 3011J 01 Tools No 1 Phillips screwdriver 1 0 Removing the printer unit 1 1 Turn off the power 1 2 Remove the paper role with the paper role holder 1 3 Remove 4 screws holding the printer unit Remove screws Tools Screwdriver flat head 1 4 Pull printer unit out 1 5 Remove the Sony bond on the printer connector 1 6 Disconnect PR harness unit from printer connector Printer unit PR harness unit OER0091V01 Printer Unit Removal OER Pro 3011J 01 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus Medical Equipment Services of America Inc This document and the contents contained herewith remain the property of Olympus Medical Equipment Services of America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus Medical Equipment Servi
13. nt will prevent skin contact with disinfectant solution and inhalation of vapors To avoid adverse physical effects be care ful not to touch the disinfectant solution directly or inhale vapors If any disinfectant solution gets into eyes rinse immediately with large amounts of fresh water and consult a medical special ist Personal protective equipment should fit properly Chemical resistant gloves must be long enough to ensure there is no exposed skin Personal protective equipment must be inspected before use and replaced periodi cally before it becomes damaged 6 0 Electrical shock safety warnings 6 1 Turn off the power and unplug the power cord before removing the cover of the unit to avoid electrical shock 6 2 Beware of residual voltages Important The unit may contain residual charges in capacitor components Take care to avoid electric shock when opening the top cover Print Head Unit Replacement Page 8 of 14 Precautions on Disassembly and Reassembly OER Pro 3010G 01 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibit
14. o 3010G 01 CN1001103 17FS030 R03 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OER0091V01 4 3 Avoid causing damage to the cables or harnesses during disassembly and assembly 4 4 Inspect the connector to verify if a lock is present on the connector 4 5 Release the lock on the connector before pulling the connector harness out Important Use extreme care when disconnecting the cable connectors If a lock is present on the connector the lock must be released before pulling out the connector At the time of reassembly insert the con nectors or flexible cables firmly until the contact points are seated all the way Do not forget to fasten the lock Do not pinch cable parts when the cover or shield is assembled 4 6 Hold the PC boards carefully to avoid causing damage to the boards Important Do not scratch the boards or cables with tools such as screwdriver When the board is disassembled the board must be held properly so that excessive forc
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