2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
Contents
1. 2 Remove the washer hose from the washer noz zle 3 Push the anchor portion of washer nozzle with a thin screwdriver or other tool and remove the washer nozzle WW 00201 B INSTALLATION 1 Install in the reverse order of removal 2 Adjust the position of the washer liquid sprayer Ref to WW 18 ADJUSTMENT Rear Washer C INSPECTION Make sure the nozzle and hose are not clogged Check hoses for twist or fold D ADJUSTMENT 1 Turn the wiper switch to OFF position 2 When the vehicle stops adjust the washer injec tion position as shown in the figure Injection position A 35 mm 1 38 in B 72 X WW 00054 1 Nozzle WW 18 Wiper Control Relay WIPER AND WASHER SYSTEM 12 Wiper Control Relay uM the voltage when the wiper relay is op A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the right quarter lower trim Ref to El 45 REMOVAL Rear Quarter Trim ds iB 3 Loosen the nut to remove control unit D WW 00055 A Switch position B Voltage C ON D 12V B INSTALLATION E Install in the reverse order of removal ye ees C INSPECTION If operation is not as specified replace the switch 1 Disconnect the connector from the wiper control relay 2 Connect the positive lead from the battery to terminal 8 and the negative2. lead to terminal 6 Connect the positive lead from the voltmeter to terminal and the negative lead to ground o gt gt OO lt WW 00035 WW 19 WIPER AND WASHER SYSTEM 13 Headlight Washer A REMOVAL 1 Disconnect the ground cable from the battery 2 Remove the front grille Ref to El 18 REMOV AL Front Grille 3 Remove the headlight Ref to LI 13 REMOV AL Headlight Assembly 4 Draw out headlight washer hose 5 Disconnect hose A from valve B NOTE Washer fluid may drain from valve Put a pan under the valve then disconnect valve from hose while pinching the hose edge Headlight Washer WW 00102 6 Remove nozzle cover A po Se muxo ET WW 00109 7 Push the three pawls to remove outer nozzle Then pull out inner nozzle B NOTE Before pushing the outer nozzle pawls cover the bumper to avoid scratches WW 00110 B INSTALLATION Install in the reverse order of removal WW 20
3. 61 4 4 3 Wiper arm T2 20 2 0 14 5 WW 2 General Description WIPER AND WASHER SYSTEM 2 REAR WIPER WW 00190 1 Wiper rubber 7 Spacer B Tightening torque N m kgf m ft Ib 2 Wiper blade ASSY 8 Nut T1 6 0 0 61 4 4 3 Wiper arm 9 Cap T2 7 5 0 76 5 5 4 Wiper motor 10 Wiper arm cover T3 8 0 0 82 5 9 5 Spacer A 6 Cushion WW 3 General Description WIPER AND WASHER SYSTEM 3 WASHER TANK WW 00097 1 Washer nozzle 7 Grommet 13 Valve 2 Washer hose 8 Headlight washer motor 3 Washer tank 9 Motor bracket Tightening torque N m kgf m ft Ib 4 Washer tank cap 10 Headlight washer case T 6 0 0 61 4 4 5 Front washer motor 11 Headlight washer upper nozzle 6 Rear washer motor 12 Headlight washer lower nozzle WW 4 General Description WIPER AND WASHER SYSTEM C CAUTION Reconnect the connectors and hoses securely After reconnecting confirm that each function oper ates normally Be careful that wiring harnesses of airbag sys tem pass near electrical parts and switches Wiring harnesses and connectors of all airbag system are yellow color Do not use a tester on these circuits Care must be taken when installing the piping hose so that no bending jamming etc are caused e If even a little oil or grease such as silicon oil gets in the tank and washer passages an oil film easily forms on
4. 2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION HVAC SYSTEM HEATER VENTILATOR AND A C HVAC SYSTEM AUTO A C DIAGNOSTIC AIRBAG SYSTEM AIRBAG SYSTEM DIAGNOSTIC This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles LIGHTING SYSTEM This manual includes the procedures for maintenance disassembling reas sembling inspection and adjustment of WIPER AND WASHER SYSTEM components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual ENTERTAINMENT fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition COMMUNICATION SYSTEM When replacement of parts during repair work is needed be sure to use SUBARU genuine parts GLASS WINDOW MIRROR SEAT BELT SYSTEM BODY STRUCTURE INSTRUMENTATION DRIVER INFO IDI SEAT SE SECURITY AND LOCK SL SUNROOF T TOP CONVERTIBLE TOP cp SUNROOF EXTERIOR INTERIOR TRIM El All information illustration and specifi cations contained in this manual are based on the latest product information available at the time of publication approval EXTERIOR BODY PANEL FUJI HEAVY INDUSTRIES LTD G8080GE7 2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION CRUISE CONTROL SYSTEM CC CRUISE CONTROL SYSTEM CC H4SO DIAGNOSTIC CRUISE C
5. 7 WIPER AND WASHER SYSTEM INSPECTION 1 Inspect the continuity between each connector 1 8 17 16 65 4 3 2 1 151413 12 11 10 WW 00046 Switch position LHD and RHD for Europe model Terminal No Standard OFF 7 and 16 Less than 1 O INT 7 and 16 Less than 1 Q LO 7 and 17 Less than 1 Q HI 8 and 17 Less than 1 O Washer ON 2 and 11 Less than 1 O Washer ON 2 and 10 10 and 12 2 and 12 Less than 1 O OFF More than 1 INT 2 and 13 Less than 1 O ON 2 and 10 Less than 1 O Washer ON 2 and 10 10 and 12 2 and 12 Less than 1 O Combination Switch Wiper WIPER AND WASHER SYSTEM RHD except for Europe model Switch position Terminal No Standard OFF 3 and 12 Less than 10 INT 3 and 12 Less than 10 LO 3 and 11 Less than 10 HI 2 and 11 Less than 10 Washer ON 8 and 17 Less than 10 8 and 18 Washer ON 18 and 16 Less than 10 8 and 16 OFF 1 INT 8 and 15 Less than 19 ON 8 and 18 Less than 19 8 and 18 Washer ON 18 and 16 Less than 19 8 and 16 2 If continuity is not as specified replace the switch Intermittent operation inspection 1 Turn the wiper switch to INT 2 Adjust the intermittent control switch to MAX 3 Apply battery voltage to switch terminals 16 and 2 4 Measure the voltage between combination sw
6. ONTROL SYSTEM CC H4DOTC DIAGNOSTIC CRUISE CONTROL SYSTEM CC H4DOTC 2 5 DIAGNOSTIC IMMOBILIZER DIAGNOSTIC IM G8080GE7 SSS SSS WIPER AND WASHER SYSTEM 1 General Description 2 Wiper and Washer System 3 Combination Switch Wiper 4 Wiper 5 Washer Tank and 6 Front Wiper ALM dereie i 7 Front Wiper Motor and 8 Front Washer Nozzle pp 9 Rear Wiper Arm pp 10 Rear Wiper 11 12 Wiper Control 13 Headlight Washer etre eerie General Description WIPER AND WASHER SYSTEM 1 General Description A SPECIFICATION Front wiper motor Input 12 V 72 W or less Rear wiper motor Input 12 V 42 W or less Pump type Centrifugal Front washer motor Input 12 V 36 W or less Pump type Centrifugal Rear washer motor Input 12 V 36 W or less B COMPONENT 1 FRONT WIPER WW 00223 1 Wiper rubber 4 Wiper rink Tightening torque N m kgf m ft lb 2 Wiper blade ASSY b Wiper motor T1 6 0 0
7. e from battery 2 Remove the rear wiper arm 3 Remove the cap A nut B and spacer C from rear wiper shaft A B WW 00027 4 Remove the rear gate lower trim Ref to El 48 REMOVAL Rear Gate Trim 5 Unclip the clip of harness and disconnect the connector of wiper motor 6 Loosen the bolts to remove the wiper motor as sembly A WW 00028 B INSTALLATION 1 Install in the reverse order of removal 2 Install the rear wiper cushion with the arrow mark facing up as shown in the figure s WW 00029 Tightening torque Refer to COMPONENT in General Descrip tion Ref to WW 3 REAR WIPER COMPONENT General Description C INSPECTION 1 Connect the battery to wiper motor connector and confirm that the wiper motor operates WW 00030 2 Connect the battery to terminal of connector and remove the terminal connections with motor rotat ed and stop the wiper motor through operation WW 00031 3 Connect the battery and confirm that the motor stops at automatic stop position after the motor op erates at low speed again WW 00032 WW 17 Rear Washer WIPER AND WASHER SYSTEM 11 Rear Washer A REMOVAL 1 Remove the rear gate upper trim Ref to El 48 REMOVAL Rear Gate Trim
8. from installa tion area of motor E INSPECTION Apply battery voltage to the connector terminal of the washer motor and make sure the motor oper ates WW 00013 WW 11 Front Wiper Arm WIPER AND WASHER SYSTEM 6 Front Wiper Arm A REMOVAL 1 Open the hood 2 Remove the cap 3 Loosen the nut to remove arm WW 00047 B INSTALLATION 1 Install in the reverse order of removal 2 Operate the wiper once 3 Align the wiper blade to ceramic print point mark A of front window panel E Tightening torque Refer to COMPONENT in General Descrip tion lt Ref to WW 2 FRONT WIPER COMPO NENT General Description gt C ADJUSTMENT Operate the wiper once Align the wiper blade to ceramic print point mark A of front window panel WW 00048 WW 00048 WW 12 Front Wiper Motor and Link WIPER AND WASHER SYSTEM 7 Front Wiper Motor and Link A REMOVAL 1 Disconnect the ground cable from battery 2 Remove the cowl panel Ref to El 32 REMOV AL Cowl Panel 3 Disconnect the connector of motor 4 Loosen the bolts and nuts to remove wiper link WW 00051 B INSTALLATION 1 Install the wiper link to the vehicle and then con nect the motor connector 2 Co
9. from the stopper D WW 00198 WW 00199 A 20 mm 0 79 in 3 Insert the wiper rubber into the claw A WW 00147 E INSPECTION 1 When the wiper does not perform well inspect the following Make sure the movable part of the blade assem bly moves smoothly Make sure the wiper rubber is not deformed or damaged 2 Replace with a new part if damage is found WW 10 Washer Tank and Motor 5 Washer Tank and Motor A REMOVAL 1 Open the hood 2 Disconnect the ground cable from battery 3 Remove the two bolts hose and connector and then remove the tank WW 0001 1 4 For the model with headlight washer proceed to step 5 and 6 5 Lift the washer tank and then disconnect the con nector from headlight washer motor Disconnect washer hoses WW 00098 6 Disconnect the washer hose from the motor and then detach the washer tank WW 00099 B INSTALLATION Install in the reverse order of removal Tightening torque 6 0 N m 0 61 kgf m 4 4 ft Ib WIPER AND WASHER SYSTEM C DISASSEMBLY 1 Remove bolt and then pull out washer motor from tank Model with headlight washer WW 00100 2 Pull out the washer motor from tank WW 00012 D ASSEMBLY 1 Assemble in the reverse order of disassembly 2 Confirm that water does not leak
10. itch terminal Terminals No 7 No 2 A B F F H WW 00053 A Switch position E Non variable type I 166 sec B Voltage F 12V J 3 1 sec C MIN G OV D MAX H Approx 2 sec If operation is not as specified replace the switch WW 8 4 Wiper Blade A REMOVAL Wiper Blade WIPER AND WASHER SYSTEM 2 Make sure the wiper rubber is securely fastened to the pull stopper A While pushing the locking clip A up pull out the blade from arm to arrow direction 9 D WW 00008 WW 00037 B INSTALLATION 1 Install in the reverse order of removal 2 Confirm that the clip is locked securely C DISASSEMBLY Pull on side A of the wiper rubber stopper and re move the rubber from the blade assembly A WW 00009 D ASSEMBLY 1 METAL TYPE 1 Insert the wiper rubber onto the blade so that the stopper is in the position shown WW 00049 WW 9 Wiper Blade WIPER AND WASHER SYSTEM 2 RESIN TYPE A uy WW 00193 1 Insert the wiper rubber through the claw B gt 5D SSS 2 Insert the wiper rubber top until it protrudes about 20 mm 0 79 in
11. nnect the battery ground cable to battery 3 To confirm that the motor is at auto stop position connect the harness to motor and turn the wiper switch ON OFF once 4 Disconnect the ground cable from battery 5 Tighten the nut where rod A and link plate B is aligned in a straight line 6 Install in the reverse order of removal Tightening torque Refer to COMPONENT in General Descrip tion Ref to WW 2 FRONT WIPER COMPO NENT General Description C INSPECTION 1 When the battery is connected to wiper motor connectors and confirm that motor operates at low speed WW 00224 2 When the battery is connected to terminal of connectors and confirm that motor operates at high speed WW 00225 3 Connect the battery to terminals of connector and remove the terminal connection with motor ro tated at low speed and stop the wiper motor through operation t WW 00226 WW 13 Front Wiper Motor and Link WIPER AND WASHER SYSTEM 4 Connect the battery and confirm that the motor stops at automatic stop position after the motor op erates at low speed again m WW 00227 WW 14 Front Washer Nozzle 8 Front Washer Nozzle A REMOVAL 1 Remove the washer hose from the washer noz zle 2 Open the clips on the underside of the hood
12. the glass causing the wiper to chatter and judder Therefore be careful not to let this happen WW 5 Wiper and Washer System WIPER AND WASHER SYSTEM 2 Wiper and Washer System A WIRING DIAGRAM 1 WIPER AND WASHER FRONT Ref to WI 264 WIRING DIAGRAM Wiper and Washer System Front gt 2 WIPER AND WASHER REAR Ref to WI 265 WIRING DIAGRAM Wiper and Washer System Rear gt B INSPECTION Symptom Repair order Wiper and washers do not operate Wiper fuse F B No 14 15 Combination switch Wiper motor Wiring harness Wipers do not operate in LO or HI Combination switch Wiper motor Wiring harness Wipers do not operate in INT Combination switch Wiring harness Washer motor does not operate Washer switch Washer motor 3 Wiring harness Wipers do not operate when washer switch is ON 1 Washer motor 2 Wiring harness Washer fluid spray does not operate 1 Washer motor 2 Washer hose and nozzle Wiper motor WW 6 Combination Switch Wiper 3 Combination Switch Wiper A REMOVAL 1 Loosen the screw to remove the steering column cover yy WW 00004 2 Disconnect the connectors from combination switches 3 Loosen the screw to remove combination switch WW 00045 B INSTALLATION Install in the reverse order of removal WW
13. with a thin screwdriver or other tool and remove the washer nozzle WW 00023 B INSTALLATION 1 Install in the reverse order of removal NOTE Hoses have rib as eyemark for twist proof 2 Adjust the position of the washer liquid sprayer Ref to WW 15 ADJUSTMENT Front Washer Nozzle gt C INSPECTION Make sure the nozzle and hose are not clogged Check hoses for twist or fold D ADJUSTMENT NOTE It is not necessary to adjust the washer injection position because of spreading nozzle type WW 15 WIPER AND WASHER SYSTEM Rear Wiper Arm WIPER AND WASHER SYSTEM 9 Rear Wiper Arm C ADJUSTMENT 1 Operate the rear wiper once REMOVAL 2 Align the blade to the center of rear defogger 1 Remove the wiper arm cover A heat wire A A H5 WW 00200 WW 00191 2 Loosen the nut to remove wiper arm WW 00192 B INSTALLATION 1 Install in the reverse order of removal 2 Operate the rear wiper once 3 Align the blade to the center of rear defogger heat wire A C WW 00200 Tightening torque Refer to COMPONENT in General Descrip tion Ref to WW 3 REAR WIPER COMPONENT General Description WW 16 Rear Wiper Motor WIPER AND WASHER SYSTEM 10 Rear Wiper Motor A REMOVAL 1 Disconnect the ground cabl
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