Service Manual C325SM (3/99)
Contents
1. w 23 PT570P PT570 24P Series Wiring Diagram PT573 Series Wiring Schematic PT680 24P Wiring Schematic vus PT680 24SL Wiring Schematic see PT680 24P PP Wiring Schematic aaa PT680 24SL PP Wiring Schematic PT680 24P HB Wiring Schematic PT680 24SL HB Wiring Schematic sees LIST OF TABLES Figure MARC IQOTMOOQUDY REVISION Man PT550P Series Parts List PT570P PT570 24P Series Mechanical Parts List PT570P PT570 24P Series Hardware List PT573 Series Parts List esses PT680 24P and PT680 24P PP MechanicalParts List 19 PT680 24SL and PT680 24SL PP Mechanical Parts List 20 PT680 24 Series Hardware List 21 PT550P Electrical Parts List 3 ioco rer tiet nece nut 22 PT550P PP Electrical Parts List rsrs 23 PT570P Series Electrical Parts List 24 PT570 24P Series Electrical Parts List aa 24 PT573 Series Electrical Parts List oooooconnocccinoccccoooccccnooncononnncnn 25 HISTORY ual Date Comments C323SM 10 98 Original version 3 99 Revised Figure 3 preset pinouts pins 2 and 9 for up down and right left functions Pelco Manual C325SM 3 99 1 0 GENERAL 1 1 IMPORTANT SAFEGUARDS AND WARNINGS Prior to installation and2. PT550P Series PT570 Series PT573 Series PT680 24 Series Medium Duty Pan Tilt Maintenance Service Manual C325SM 3 99 Ce Pelco 300 W Pontiac Way Clovis CA 93612 5699 USA Pelco Online O http www pelco com In North America and Canada Tel 800 289 9100 or FAX 800 289 9150 DataFAX 800 289 9108 International Customers Tel 1 559 292 1981 or FAX 1 559 348 1120 DataFAX 1 559 292 0435 CONTENTS Section Page 1 0 2 0 3 0 4 0 5 0 6 0 LIST OF IL Figure GENERA aa 3 1 1 IMPORTANT SAFEGUARDS AND WARNINGS 3 DESCRIPTION tette 4 2 1 MODELS 4 2 2 OPTIONS D MAINTENANCE e nenea nenea nana nenea 6 6 6 6 7 8 3 1 SERVICING DRIVE CHAIN ASSEMBLIES SA 3 1 1 Tightening Drive Chains ern 3 1 2 Chain Drive Lubrication nn 3 2 RESETTING POTENTIOMETERS EXPLODED ASSEMBLY DIAGRAMS say WIRING DIAGRAMS eee nn ment 22 WARRANTY AND RETURN INFORMATION 32 LUSTRATIONS Servicing the Pan Tilt e E t e ERA Sealant LOCAtIONS 10 ie m x irn nre EO i Cer eat PT550P Series Exploded Assembly Diagram PT573 Series Exploded Assembly Diagram PT680 24P and PT680 24P PP Exploded Assembly Diagram PT680 24SL and PT680 24SL PP Exploded Assembly Diagram 18 PT550P Wiring Diagram area eske ason ennt nnns 22 PT550P PP Wiring Diagram
3. PRESET COM W BLK 24 D PE RA NO a N DAR DD a o 2 MODELS W PRESETS PP MODELS W HEATERS HB TILT PRESET 5 VDC W BRN FW VIO AC NEUT 120 VAC Figure 10 PT570P PT570 24P Series Wiring Diagram Table J PT570P Series Electrical Parts List Capacitor NP 1 8 MFD 250V Capacitor 1 0 MFD 600 V Connector Switch Actuator Motor w Gear Head Blanket Heater Thermostat POT 5K Ten Turn 9 Pin Mating Connector Assy or 16 Pin Mating Connector Assy Connector Pin Table K Capacitor NP 60 MFD 200V Connector Switch Actuator Motor w Gear Head Heater Blanket Thermostat POT 5K Ten Turn 9 Pin Mating Connector Assy or 16 Pin Mating Connector Assy Connector Pin AMP Microswitch Microswitch Pelco Benchmark Elmwood AMP Spectrol Spectrol AMP PT570 24P Series Electrical Parts List Sprague AMP Microswitch Microswitch Pelco Benchmark Elmwood AMP Spectrol Spectrol AMP Pelco Manual C325SM 3 99 CAPU0001 8 250 CAPU0001 0 600 CON206705 1 SWI1SM1 SWIJS138B 1758005 1758006 EH6610054 EH5510049A POT005 0K10534 1751000COMP CONA16S CON66399 1 CAPU0060 0 200 CON206063 1 SWI1SM1 SWIJS138B 5708007 1758006 EH110065A EH5510049A POT005 0K10534 1751000COMP CONA16S CON66399 1 TO FRAME SCAN CIRCUIT BOARD 13 14 11 12 2 10 37 AC NEUT 120 VAC Figure 11 PT573 Series Wiring Schematic T
4. 1 8 x 1 2 G207N x Feet 15510002 Pin Dowel 1 8 x 1 2 Hardened Steel 15510003 Body assembly 1551008COMP Tilt shaft assembly 1551009COMP Bracket PC board filter 1554000COMP Tilt table 1554037COMP Cover 1554041COMP Pull up bar 1554042COMP Gear tilt 1554044COMP Hub tilt gear 1554045COMP Plate backup tilt gear 1554046COMP Spacer body sides 1554047COMP Gear pan 1554048COMP Pin pan limit 1554049COMP Pin tilt limit 1554049TCOMP Tilt limit stop 1554050COMP Bracket pan limit 1554051 COMP Bracket tilt limit 1554052COMP Cover plate tilt shaft 1554053COMP Bearing ball 5 16 dia 1556000 Bearing 1556004 Motor gearhead 115 VDC 1558004A Pin 3 Taper x 1 1 4 17510001 Chain motor assembly 1751002COMP Sprocket 17512004 Screw worm shaft thrust adjust 1754005COMP Sprocket 1754022COMP Plate motor 1754062COMP Shaft worm gear 1754063COMP Locknut No 5 2504012COMP Bearing pan spindle 2506000 Spindle base assembly 5501021 COMP Limit stop pan 58010006 Gear tilt 7712006 Gear pan 7712007 Bearing cage only 776001 Bearing washer only 776002 Bearing 776003 Grommet neoprene GRO2172N PC Board pan tilt filter PCB5500126B Switch SWI1SM1 Switch actuator with insulator SWIJS138B Bracket AZL pot PT550P PP only 1754000COMP Gear PP pot shaft PT550P PP only 1754003COMP Sprocket motor PT550P PP only 1754004COMP Gear PT550P PP only 1754006COMP Pot Model 534 5K ohm POT005 0K10534 Bolt 1 4 20 x 5 8 hex cad ZH1 42
5. 32 x 3 4 pan phil SS Washer split lock 6 SS Washer split lock 10 SS Screw 10 32 x 1 2 soc cad Screw 6 32 x 3 4 flat slot SS Screw 2 56 x 7 16 pan phil SS Screw 4 40 x 3 8 pan phil SS Bolt 1 4 20 x 3 4 flat slot SS Pin spring roll 3 32 x 3 8 Washer internal star 4 SS Screw 6 32 x 3 8 pan phil SS Set screw 6 32 x 3 16 soc knurl blk Screw 4 40 x 3 8 pan phil SS Screw 8 32 x 2 1 4 round slot Pelco Manual C325SM 3 99 ZH6 32NUTCA ZH8 32X 500CS ZH8LWSSL ZH6 32X 750SS ZH6 32NUTSH ZH6LWSIS ZH8 32X 500SPP ZH204X436X60C ZH515X875X62 ZH1 4LWSSL ZH1 420X 625CH ZH8 32X 625CS ZH6 32X 375CS ZH8LWSIS ZH260X562X65C ZH1 4LWSIS ZH8 32NUTSH ZH8 32X 750SPP ZH6LWSSL ZH10LWSSL ZH10 32X 500CS ZH6 32X 750SFS ZH2 56X 437SPP ZH4 40X 375SPP ZH1 420X 750SFS ZHPIN3 32X3 8R ZH4LWSIS ZH6 32X 375SPP ZH6 32X 187S ZH4 40X 375SPP ZH8 32X2 25CRC 13 EXPAPTS73R Figure 5 PT573 Series Exploded Assembly Diagram 14 Pelco Manual C325SM 3 99 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2 1 2 2 1 2 1 2 2 APRONNAWHNNAHRHAHHNWHAHH HN HD Table D PT573 Series Parts List Gasket Frame scan circuit board Model PT573R Frame scan circuit board Model PT573 24R Snap ring Dowel pin 1 8 x 5 8 Dowel pin 1 8 x 1 2 Plate tilt side Plate pan side Bottom plate Tilt shaft assembly Tilt table Pull up bar Back up plate til
6. 000COMP 5734001 COMP 5734002COMP 58010006 5806005 6804049COMP 7712006 7712007 776001 776002 CAPU0060 0 200N CAPU0001 8 250 CAPU0001 0 600 CON66400 1 EH550010030 GRO2172N PT250010005 SLV16105N SWI1SM1 SWIJS138B TRS2007 Continued on next page 15 A B C D E F G H J K L M N O P Q R S T U V W X Y Z 16 ag S ooo vo gt O10 000 n OR RREANNRO ZAS 3T N EO pr NNO Table D PT573 Series Parts List continued Bolt 1 4 20 x 5 8 inch Screw 1 4 20 x 3 4 inch flat head Phillips Internal star washer 1 4 inch Split lock washer 1 4 inch not shown Set screw 10 32 x 3 16 inch Allen screw 10 32 x 1 2 inch Split lock washer 10 Flat washer 10 Flat washer 3 16 inch Not used Screw 2 56 x 7 16 inch pan head Phillips Screw 4 40 x 3 8 inch pan head Phillips Hex nut 4 40 not shown Internal star washer 4 Flat washer Set screw 6 32 x 3 16 inch Allen screw 6 32 x 3 8 inch Screw 6 32 x 3 8 inch pan head Phillips Screw 6 32 x 3 4 inch flat head Set screw 6 32 x 3 4 inch Acorn nut 6 32 Hex nut 6 32 Internal star washer 6 Split lock washer 6 Allen screw 8 32 x 1 2 inch Screw 8 32 x 1 2 inch pan head Phillips not shown Allen screw 8 32 x 5 8 inch Screw 8 32 x 3 4 inch pan head Phillips Screw 8 32 x 2 25 inch round head Hex nut 8 32 Internal star washer 8 Split lock washer 8 Roll pin Spring roll pin Z
7. 0X 625CH Set screw 10 32 x 5 16 soc knur black ZH10 32X 187S Set screw 10 32 x 5 16 soc knur black 10 32X 312S Washer flat 10 ZH204X436X60 Screw 2 56 x 1 2 pan phil SS ZH2 56X 500SPP Not Used Washer flat 3 16 VSS SPL size plt D ZH260X562X65C Screw 4 40 x 3 8 pan phil SS ZH4 40X 250SPP Screw 4 40 x 3 8 pan phil SS ZH4 40X 375SPP Washer flat 1 2 AN 960 816 ZH515X 875X62 Screw 6 32 x 1 4 pan phil SS ZH6 32X 250SPP OANDOAARWN 1 4 2 4 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 1 2 2 2 2 2 2 1 2 1 3 1 1 2 4 2 2 2 4 4 2 2 2 2 2 1 6 1 E o Continued on next page Pelco Manual C325SM 3 99 9 Table A PT550P Series Parts List continued Screw 6 32 x 3 8 soc cad ZH6 32X 375CS Screw 6 32 x 3 8 pan slot SS ZH6 32 X 375SPS Screw 6 32 x 5 8 flat slot SS ZH6 32X 625SFS Set screw 6 32 x 3 4 SS ZH6 32X 750SS Nut 6 32 a corn brass chrome ZH6 32XNUTCA Nut hex 6 32 SS ZH6 32XNUTSH Washer internal star 46 SS ZH6LWSIS Washer split lock 6 SS ZH6LWSSL Screw 8 32 x 1 2 soc cad ZH8 32X 500CS Screw 8 32 x 1 2 pan slot SS ZH8 32X 500SPS Screw 8 32 x 5 8 soc cad ZH8 32X 625CS Screw 8 32 x 3 4 pan slot SS ZH8 32X 750SPS Nut Hex 8 32 SS ZH8 32XNUTSH Washer internal 8 SS ZH8LWSIS Washer split lock 8 SS ZH8LWSSL Pin roll 3 32 x 1 2 ZHPIN3 32X1 2R Pin roll 3 32 x 3 8 ZHPIN3 32X3 8R 3 3 2 4 4 4 4 3 u OWO IO y E UNG 10 Pelco Manua
8. 8 32 x 3 8 inch pan head Phillips Allen screw 8 32 x 1 2 inch Screw 8 32 x 3 4 inch pan head Phillips Screw 8 32 x 2 25 inch pan head Phillips Screw 8 32 x 2 5 inch pan head Phillips Hex nut 8 32 Split lock washer 48 Roll pin 3 32 inch x 1 2 inch Pelco Manual C325SM 3 99 ZH1 420NUTCHN 58010007 ZH1 420X 625CH ZH1 420X 750SFS ZH1 420X1 50CX ZH1 420X1 75CS ZH1 420X2 25BSN ZH1 4LWSIS ZH10 32X 500CS ZH2 56X 437SPP ZH204X436X60C ZH260X562X65C ZH4 40X 250SPP ZH4 40X 375SPP ZH4LWSIS ZH515X875X62 ZH6 32X 375SPP ZH6 32X 500SFS ZH6 32X 7508S ZH6 32NUTCA ZH6 32NUTSH ZH6LWSIS ZH8 32X 375CS ZH8 32X 375SPP ZH8 32X 500CS ZH8 32X 750SPP ZH8 32X2 25CRS ZH8 32X2 50CPS ZH8 32NUTSH ZH8LWSSL ZHPIN3 32X1 2R 21 5 0 WIRING DIAGRAMS COMMON GROUND Figure 8 PT550P Wiring Diagram Table H PT550P Electrical Parts List idi P PETIT Capacitor 0047 tky 0047 1kv CAPUO0047 1000 0047 1000 Resistor 47ohm 1 4W RES047 0 25 P C Assembly 1551016COMP Mating Connector Assy 1751000COMP 22 Pelco Manual C325SM 3 99 COMMON GROUND PRESET 5V PAN PRESET PRESET GROUND TILT PRESET Figure 9 PT550P PP Wiring Diagram Table I PT550P PP Electrical Parts List TTT ra Tr TTT NIT T TTT TTT T Pelco Manual C325SM 3 99 23 P1 CONNECTOR ALL MODELS PT570P MODELS ONLY PAN PRESET W GREEN
9. 804038COMP 6804039COMP 6804055COMP 6804000COMP 6804007COMP 6804008COMP 6804010COMP EH400010003 PCB9000225ASSY PS304013COMP SWI1SM1 SWIJS138B 5804012COMP 5804090COMP POT005 0K10534 PT350010002 POTDARMO10 0K 6804011 COMP Continued on next page Pelco Manual C325SM 3 99 Table F PT680 24SL and PT680 24SL PP Mechanical continued Gear 6804012COMP Potentiometer mounting bracket 6804300COMP Slip ring Model PT680 24SL SR18 Slip ring Model PT68024SL PP 250010000 Neoprene grommet GRO2172 Hole plug ZH3091 Spacer 6804002COMP Model PT680 24SL PP only Table G PT680 24 Series Hardware List A B C D E F G H J K L M N O P Q R S T U V W X Y Z a b C d e par ORWOAAGONOARAAADNONGZNO ZOA ANNDO NPA Hex nut 1 4 20 Lock nut 1 4 28 Bolt 1 4 20 x 5 8 inch Screw 1 4 20 x 3 4 inch flat head Phillips Allen screw 1 4 20 x 1 5 inch Allen bolt 1 4 20 x 1 75 inch Allen screw 1 4 20 x 2 25 inch nylon Internal star washer Allen screw 10 32 x 1 2 inch Screw 2 56 x 7 16 inch pan head Phillips Flat washer 10 Flat washer 3 16 Screw 4 40 x 1 4 inch pan head Phillips Screw 4 40 x 3 8 inch pan head Phillips Internal star washer 4 Flat washer 1 2 Screw 6 32 x 3 8 inch pan head Phillips Screw 6 32 x 1 2 inch flat head Phillips Set screw 6 32 x 3 4 inch Acorn nut 6 32 Hex nut 6 32 Internal star washer 6 Allen screw 8 32 x 3 8 inch Screw
10. H1 420X 625CH ZH1 420X 750SFS ZH1 4LWSIS ZH1 4LWSSL ZH10 32X 187S ZH10 32X 500CS ZH10WSSL ZH204X436X60C ZH260X562X65C ZH2 56X 437SPP ZH4 40X 375SPP ZH4 40NUTSH ZH4LWSIS ZH515X875X62 ZH6 32X 187S ZH6 32X 375CS ZH6 32X 375SPP ZH6 32X 750SFS ZH6 32X 750SS ZH6 32NUTCA ZH6 32NUTSH ZH6LWSIS ZH6LWSSL ZH8 32X 500CS ZH8 32X 500SPP ZH8 32X 625CS ZH8 32X 750SPP ZH8 32X 2 25CRC ZH8 32NUTSH ZH8LWSIS ZH8LWSSL ZHPIN3 32x1 2R ZHPIN3 32X3 8R Pelco Manual C325SM 3 99 xs PP ONLY gt EXPAPT680 24P EXPAPT680 24P PP Figure 6 PT680 24P and PT680 24P PP Exploded Assembly Diagram Pelco Manual C325SM 3 99 17 o e EXPAPT680 24SL EXPAPT680 24SL PP Figure 7 PT680 24SL and PT680 24SL PP Exploded Assembly Diagram 18 Pelco Manual C325SM 3 99 Table E PT680 24P and PT680 24P PP Mechanical Parts List ONDA RON Model PT680 24PP only 2 4 1 1 1 4 1 1 2 1 1 2 2 1 2 2 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 2 1 1 4 8 8 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4 4 Neoprene grommet Snap ring Tilt shaft Tilt table Cover Gasket 1 8 x 1 2 x foot Pull up bar Spacer Tilt limit stop Pan limit bracket Tilt limit bracket Tilt shaft cover plate Bearing Taper pin Dowel pin Sprocket Pan chain assembly 24 VAC motor Nut lock Not used Bearing retainer ring Pan spindle bearing with retainer ring Pan limit stop S
11. M2 TILT MOTOR Figure 13 PT680 24SL Wiring Schematic Pelco Manual C325SM 3 99 27 FRONT VIEW 28 PIN CONNECTOR CONA28S e si 680 24P PP 680 24SL PP BRN COAX CORE ORG COAX SHIELD GRN BLU VIO GRY WHT UP DOWN COMMON PAN PRESET GRN WHT ONO aAROND TILT PRESET VIO WHT W BRN W RED W ORG W YEL W GRN W BLU WNIO W GRY W BLK BLKAN PRESET GROUND PRESET 5V FOCUS ZOOM LENS COMM CAM AC ENCLOSURE AC ENC AC ENC CAM AC ZOOM PRESET FOCUS PRESET GND VIDEO P2 28 POSITION PLUG VIDEO SHIELD PART CON205839 3 P1 28 PIN CONNECTOR CON205840 3 WHERE P1 28 PIN PAT OUTPUT CONNECTOR M1 PAN MOTOR M2 TILT MOTOR PIGTAIL WIRING Figure 14 PT680 24P PP Wiring Schematic 28 Pelco Manual C325SM 3 99 FRONT VIEW 28 PIN CONNECTOR CONA28S 680 24P PP 680 24SL PP BRN COAX CORE ORG COAX SHIELD GRN BLU VID GRY WHT UP DOWN COMMON W BRN W RED W ORG W YEL W GRN W BLU W VIO W GRY W BLK BLK W SL 360 PRESET PAN PRESET TILT PRESET PRESET GROUND W RED BLK EEN RED W UR PINK PRESET 45V BLK FOCUS BRN ZOOM RED 8 PDSITION SOCKET PLUG LENS COMMON ORG PART CON205839 3 CAM AC YEL AC ENC GEN ENCLOSURE AC ENC BLLI CAM AC WHT ZODM PRESET GRY FOCUS PRESET BLK W OR TAN GND VID VIDEO CORE VIDEO SHIELD sueo R PI 28 PIN CONNECTOR CON205840 3 gt WIR680 24SL PP BYBAYRZJNDROGIURUOROWESCYOJNUACO
12. ODELS PT550P Medium duty pan tilt 115 VDC PT550P FGP Medium duty pan tilt 115 VDC with special speed gearing for pan 9 sec pan speed PT550P HB Medium duty pan tilt 115 VDC with blanket heater in cover 75 watts total 120 VAC PT550P PP Medium duty pan tilt 115VDC with position feedback modifi cation Requires preset control or control having AZL option position indication meter PT550P RAD Medium duty pan tilt 115 VDC with radiation resistant wiring and white epozy paint Low level radiation resistant up to 10 rads PT570P Medium duty pan tilt 120 VAC operation PT570P PP Medium duty pan tilt 120 VAC operation with preset position option PP PT570P RAD Same as PT570P except supplied with radiation resistant white epoxy paint resistant up to 10 rads PT570 24P Medium duty pan tilt 24 VAC operation PT570 24P PP Medium duty pan tilt 24 VAC operation with preset position option PP PT570P 24P RAD Same as PT570 24P except supplied with radiation resistant white epoxy paint resistant up to 10 rads PT573R Medium duty indoor outdoor 120 VAC PT573 24R Medium duty indoor outdoor 24 VAC PT680 24P Medium duty indoor outdoor 24 VAC PT680 24P PP PT680 24P with preset positioning capabilities PT680 24SL PT680 24P with 360 pan rotation PT680 24SL PP PT680 24SL with preset positioning capabilities Pelco Manual C325SM 3 99 2 2 OPTIONS FG 570 Special high speed gears 9 4 5 per sec pa
13. RPH Figure 15 PT680 24SL PP Wiring Schematic Pelco Manual C325SM 3 99 29 FRONT VIEW 680 24P HB 28 PIN CONNECTOR CONA28S BRN COAX CORE ORG CHAX SHIELD GRN BLU VID GRY WHT BLK W BRN UP W RED DOWN W ORG W YEL O90 U 4 Q rne W GRN COMMON W BLU ENCLOSURE LENS COMM CAM AC AC ENC AC ENC 115 VAC 28 POSITION SOCKET PLUG PART CUN205839 3 NEUTRAL VIDEO CORE VIDEO SHIELD sHIELD HB CDAX PI 28 PIN CONNECTOR CON205840 3 WIR680 24P HB Figure 16 PT680 24P HB Wiring Schematic 30 Pelco Manual C325SM 3 99 680 24P HB BRN COAX CORE ORG COAX SHIELD GRN BLU VID GRY WHT BLK W BRN W RED W ORG W YEL W GRN W BLU O90 U 4 WMH FRONT VIEW 28 PIN CONNECTOR CONA28S UP DOWN COMMON GND CAM AC IRIS FOCUS ZOOM LENS COMM CAM AC AC ENC AC ENC 115 VAC 28 POSITION SOCKET PLUG PART CON205839 Pelco Manual C325SM 3 99 3 NEUTRAL ENCLOSURE VIDEO CORE VIDED SHIELD sug DI CURA PI 28 PIN CONNECTOR CUN205840 3 Figure 17 PT680 24SL HB Wiring Schematic WIR680 24SL HB 31 6 0 WARRANTY AND RETURN INFORMATION GPelco and the Pelco logo are registered trademarks of Pelco Copyright 1999 Pelco All rights reserved 32 WARRANTY Pelco will repair or replace without charge any merchandise proved defective in material or workmanship for a period
14. able L PT573 Series Electrical Parts List Frame scan circuit board Model PT573R 12501007ACOMP Frame scan circuit board Adi PT573 24R 12501007BCOMP Capacitor 1 8 MFD 250 V Model PT573R CAPU0001 8 250 Capacitor 60 MFD 200 V Model PT573 24R CAPUO060 0 200N Capacitor 1 MFD 600 V Model PT573R CAPUO001 0 600 Motor Model PT573R 1758005 Motor Model PT573 24R 5708007 Switch SWI1SM1 Switch Actuator with Insulator SWIJS138B Heater blanket EH110065A Thermostat EH5510049A Pelco Manual C325SM 3 99 25 FRONT VIEW 16 PIN CONNECTOR CONA16S 680 24P 680 24SL BRN COAX CORE ORG COAX SHIELD GRN BLU VIO a CAM AC IRIS BLK FOCUS W BRN ZOOM ENCLOSURE W RED LENS COMM W ORG CAM AC W YEL AC ENC W GRN AC ENC W BLU UP DOWN COMMON GND ONOG BON VIDEO P2 16 POSITION SOCKET PLUG VIDEO SHIELD PART CON206037 1 PIGTAIL WIRING P1 16 PIN P T OUTPUT CONNECTOR M1 PAN MOTOR M2 TILT MOTOR Figure 12 PT680 24P Wiring Schematic 26 Pelco Manual C325SM 3 99 FRONT VIEW 16 PIN CONNECTOR CONA16S 680 24P W 680 24SL RA BRN COAX CORE ORG COAX SHIELD GRN BLU VIO CAM AC GRY IRIS WHT FOCUS BLK ZOOM W BRN LENS COMM W RED CAM AC W ORG AC ENC W YEL AC ENC W GRN W BLU COMMON GND ONOG Bona ENCLOSURE VIDEO VIDEO SHIELD P2 16 POSITION SOCKET PLUG PART 4 CON206037 1 PIGTAIL WIRING WHERE P1 16 PIN PAT OUTPUT CONNECTOR M1 PAN MOTOR
15. and gears should be well greased If necessary lubricate the pan and tilt gears sprockets and chains as follows with a high quality grease ca pable of withstanding temperatures from 50 to 170 F 46 to 77 C Do the fol lowing 1 Liberally apply grease to the pan and tilt gears chains and sprockets refer to Figure 1 2 Operate the pan and tilt motors to spread the grease across the parts APPLY GREASE TO THESE LOCATIONS APPLY GREASE TO THESE LOCATIONS LOCATIONS APPLY GREASE TO THESE LOCATIONS Figure 1 Servicing the Pan Tilt 6 Pelco Manual C325SM 3 99 3 Apply additional grease if necessary 4 Reinstall the cover If the pan tilt is installed outdoors in an inverted position apply RTV silicone sealant as shown in Figure 2 3 2 RESETTING POTENTIOMETERS IMPORTANT Be very careful Models with Preset Positioning PP when resetting potentiometer switches Be sure that the pan tilt Models with preset positioning PP use potentiometer switches that are factory set to the full range of pan and tilt travel Under normal operating conditions and at has been centered between maxi Ange abs routine service intervals they do not need adjusting mum pan and tilt travel regardless of the adjustable limit stops Fail Should your pan tilt require any work on the drive mechanism other than routine ure to observe caution when reset maintenance perform the following procedure to reset the potentiome
16. est Pontiac Way Clovis CA 93612 5699 Pelco Manual C325SM 3 99
17. l C325SM 3 99 PP ONLY EXPA570 24P EXPA570 24P PP PP ONLY Figure 4 PT570P PT570 24P Series Exploded Assembly Diagram 11 Pelco Manual C325SM 3 99 OO ONOGAOND 12 4 4 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 4 4 1 1 2 2 1 2 2 2 2 2 2 DNNDDDNDNO NONNA DD ARN Table B PT570P PT570 24P Series Mechanical Parts List Ring snap NP Gasket Poron 1 8 x 1 2 Blk x ft Pin dowel 1 8 x 1 2 hardened steel Plate side tilt Plate side pan Bottom plate Tilt shaft assembly Pin dowel 1 8 x 5 8 hardened steel Gear tilt Hub tilt gear Plate backup tilt gear Tilt table Cover Pull up bar Spacer body sides Pin pan limit Pin tilt limit Tilt limit stop Cover plate tilt shaft Spindle Bearing Gasket Flange Pin 43 taper x 1 1 4 Spring tilt Bracket pan limit Bracket tilt limit Switch Switch actuator with insulator Term strip 9 pin not shown Bracket spring Bearing B46 2 Chain assembly Collar spring Sprocket Sprocket Motor plate Shaft gear train Motor gear head Motor only 120 VAC Motor only 24 VAC Worm tilt Bearing cage only Bearing washer only Bushing 1 4 tilt shaft Gear pan Worm pan Nut spindle Bearing pan spindle Limit stop pan Cap 60MF 200V Ax Bulk not shown Conn 9 Pos Recp not shown Conn CPC Pin Crimp not shown Grommet neoprene Bracket AZL pot Gea
18. n tilt speed Reduces load to 20 lb or 9 08 kg FGP 570 Special high speed gearing for pan 9 sec pan speed FGT 570 Special high speed gearing for tilt 4 5 sec tilt speed Re duces load to 20 Ib or 9 08 kg HB 570 Blanket heater in cover Allows operation to 50 F 46 C 75 watts total 120 VAC 50 60 HZ HB 680 Blanket heater in cover Allows operation to 50 F 46 C 75 watts total 120 VAC 50 60 HZ Pelco Manual C325SM 3 99 5 3 0 MAINTENANCE 3 1 SERVICING DRIVE CHAIN ASSEMBLIES Inspect the pan tilt unit every six months to ensure trouble free operation and an extended product life Harsh environments and or continuous motion applications may require more frequent maintenance Please read all of the instructions that follow before servicing the pan tilt To begin remove the three screws on the front of the pan tilt housing and lift the cover to gain access to the pan and tilt motor assemblies 3 1 1 Tightening Drive Chains Check the pan and tilt drive chains for tension A movement of 1 32 of an inch to 3 32 of an inch in the chains is acceptable If the movement of a chain exceeds 3 32 of an inch adjust the chain as follows 1 Loosen the screws securing the motor to the mounting frame 2 Pry on the motor to apply tension to the chain Do not over tension the drive chain 3 Keep tension on the chain while tightening the screws 3 1 2 Chain Drive Lubrication Sprockets chains
19. nd PT680 24SL PP Mechanical Parts List Neoprene grommet Snap ring Tilt shaft Tilt table Cover Gasket 1 8 x 1 2 x foot Pull up bar Spacer Tilt limit stop Not used Tilt limit bracket Tilt shaft cover plate Bearing Taper pin Dowel pin Sprocket Pan chain assembly 24 VAC motor Nut lock Not used Bearing retainer ring Pan spindle bearing with retainer ring Not used Sprocket Sprocket Pan worm Pan motor gearhead Tilt motor gearhead Tilt gear Pan gear Tilt gear hub Gear train bracket Worm gear shaft Tilt limit pin Pan spindle bearing with retainer ring Bearing Bearing washer Bearing Motor Tilt chain assembly Body tilt side Body pan side Bottom plate Motor plate Not used Not used Spindle Spindle flange Model PT680 24SL Spindle flange Model PT68024SL PP Gland Not used Circuit board Worm Switch Switch actuator with insulator Gear Potentiometer mounting bracket Potentiometer 5K ohm Potentiometer gear Potentiometer dual arm 10K ohm Spacer GRO2172 15510000 1551009COMP 1554037COMP 1554056BWA EH550010030 1554042COMP 1554047COMP 1554050COMP 1554052COMP 1554053COMP 1556004 17510001 15510001 1754022COMP 2701004COMP 5708007 58010001 58010008 5806000 90010028 5804022COMP 5804040COMP 5804044COMP 5804045COMP 6804047COMP 5804048COMP 6804049COMP 5804062COMP 5804063COMP 1554049TCOMP 5806000 5806002 5806003 5806005 5808000 6801002COMP 6
20. of one year after the date of shipment Excep tions to this warranty are as noted below Three years on Genex Series multiplexers server and keyboard Two years on all standard motorized and fixed focal length lenses Two years on Esprit Legacy Intercept PV1000 Series CM6700 CM8500 CM9500 CM9750 CM9760 Matrix Spectra DF5 Series and DF8 Fixed Dome products Two years on WW5700 series window wiper excluding wiper blades Two years on cameras Six months on all pan and tilts scanners or preset lenses used in continuous motion applications that is preset scan tour and auto scan modes Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment All goods requiring warranty repair shall be sent freight prepaid to Pelco Clovis California Repairs made necessary by reason of misuse alteration normal wear or accident are not covered under this warranty Pelco assumes no risk and shall be subject to no liability for damages or loss result ing from the specific use or application made of the Products Pelco s liability for any claim whether based on breach of contract negligence infringement of any rights of any party or product liability relating to the Products shall not exceed the price paid by the Dealer to Pelco for such Products In no event will Pelco be liable for any special incidental or consequential damages including loss of use loss of profit and claim
21. procket Sprocket Pan worm Pan motor gearhead Tilt motor gearhead Tilt gear Pan gear Tilt gear hub Gear train bracket Worm gear shaft Tilt limit pin Pan spindle bearing with retainer ring Bearing Bearing washer Bearing Motor Tilt chain assembly Body tilt side Body pan side Bottom plate Motor plate Spindle mount strain relief Pan limit pin Spindle Spindle flange Gland Nut Circuit board Worm Switch Switch actuator with insulator Gear Potentiometer mounting bracket Potentiometer 5K ohm Potentiometer gear Pelco Manual C325SM 3 99 GRO2172 15510000 1551009COMP 1554037COMP 1554056BWA EH550010030 1554042COMP 1554047COMP 1554050COMP 1554051COMP 1554052COMP 1554053COMP 1556004 17510001 15510001 1754022COMP 2701004COMP 5708007 58010001 58010008 5806000 58010006 90010028 5804022COMP 5804040COMP 5804044COMP 5804045COMP 6804047COMP 5804048COMP 6804049COMP 5804062COMP 5804063COMP 1554049TCOMP 5806000 5806002 5806003 5806005 5808000 6801002COMP 6804038COMP 6804039COMP 6804055COMP 6804000COMP 6804001 COMP 1554049COMP 6804007COMP 6804008COMP EH400010003 EH400010004 PCB9000225ASSY PS304013COMP SWI1SM1 SWIJS138B 5804012COMP 5804090COMP POT005 0K10534 PT350010002 19 20 o NOCIIAO NP 1 2 1 1 1 4 1 1 2 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 8 8 1 1 1 1 1 1 NON a N E r Table F PT680 24SL a
22. r PP pot shaft Sprocket motor PP Gear PP Pot 5K ohm 15510000 EH550010030 15510003 1554038COMP 1554039COMP 1554055COMP 1551009COMP 15510001 1554144COMP 6804049COMP 1554046COMP 1554037COMP 1554041COMP 1554042COMP 1554047COMP 1554049COMP 1554049TCOMP 1554050COMP 1554053COMP 1554054ACOMP 1556004 105010010 PM102A4196COMP 17510001 17510040 1554051COMP 1554052COMP SWI1SM1 SWIJS138B TRS2009 1754061COMP 5806005 1751002COMP 1754020COMP 17512004 1754022COMP 1751062WA 1754064COMP 1758006 1758005 5708007 7712006 776001 776002 PT250010005 1554048COMP 7712007 25010002 2506000 58010006 CAPUO060 0 200N CON206705 1 CON66103 2 GRO2172N 1754000COMP 1754003COMP 1754004COMP 1754006COMP POT005 0K10534 Pelco Manual C325SM 3 99 Table C PT570P PT570 24P Series Hardware List A B C D E F G H K L M N O P Q R S T U V W X Y Z zi DRRARZGRA oooo ooo mzd3 E o R lt NPAR lt ORODND Nut 6 32 acorn brass chrome Screw 8 32 x 1 2 soc cad Washer split lock 8 Set screw 6 32 x 3 4 SS Nut hex 6 32 SS Washer internal star 6 Screw 6 32 x 1 2 pan phil SS Washer flat 10 AN960C 10X064SS Washer flat 1 2 AN960 816 cad Washer split lock 1 4 SS Bolt 1 4 20 x 5 8 hex cad Screw 8 32 x 5 8 soc cad Screw 6 32 x 3 8 soc cad Washer internal star 8 SS Washer flat 3 16 VSS Washer internal star 1 4 SS Nut hex 8 32 SS Screw 8
23. s of third parties however caused whether by the negligence of Pelco or otherwise The above warranty provides the Dealer with specific legal rights The Dealer may also have additional rights which are subject to variation from state to state If a warranty repair is required the Dealer must contact Pelco at 800 289 9100 or 559 292 1981 to obtain a Repair Authorization number RA and provide the following information 1 Model and serial number 2 Date of shipment P O number Sales Order number or Pelco invoice number 3 Details of the defect or problem If there is a dispute regarding the warranty of a product which does not fall under the warranty conditions stated above please include a written explanation with the product when returned Ship freight prepaid to Pelco 300 West Pontiac Way Clovis CA 93612 5699 Method of return shipment shall be the same or equal to the method by which the item was received by Pelco RETURNS In order to expedite parts returned to the factory for repair or credit please call the factory at 800 289 9100 or 559 292 1981 to obtain an authorization number CA number if returned for credit and RA number if returned for repair Goods returned for repair or credit should be clearly identified with the assigned CA RA number and freight should be prepaid All merchandise returned for credit may be subject to a 20 restocking and refurbishing charge Ship freight prepaid to Pelco 300 W
24. t side Spacer Pan gear Pan limit pin Tilt limit pin Tilt limit stop Pan limit bracket Tilt limit bracket Tilt shaft cover plate Spindle Cover Tilt gear Bearing Taper pin Chain assembly Tilt spring Motor plate Sprocket Collar spring Sprocket Bracket spring Gear train shaft 120 VAC motor Model PT573R 24 VAC motor Model PT573 24 Motor gearhead Spindle nut Pan spindle bearing Plastic protector for circuit board Mounting flange Bottom bracket for circuit board Side bracket for circuit board Pan limit stop Bearing Tilt gear hub Tilt worm Pan worm Bearing cage Bearing washer Capacitor 60 MFD 200 V PT573 24R not shown Capacitor 1 8 MFD 250 V PT573R not shown Capacitor 1 0 MFD 600 V PT573R not shown Crimp pin not shown Gasket 1 8 x 1 2 x foot Neoprene grommet Tilt shaft bushing PVC sleeving in inches not shown Switch Switch actuator with insulator 7 pin terminal strip Pelco Manual C325SM 3 99 105010010 12501007ACOMP 12501007BCOMP 15510000 15510001 15510003 1554038COMP 1554039COMP 1554055COMP 1551009COMP 1554037COMP 1554042COMP 1554046COMP 1554047COMP 1554048COMP 1554049COMP 1554049TCOMP 1554050COMP 1554051COMP 1554052COMP 1554053COMP 1554054ACOMP 1554056BWA 1554144COMP 1556004 17510001 1751002COMP 17510040 1751062WA 17512004 1754020COMP 1754022COMP 1754061COMP 1754064COMP 1758005 5708007 1758006 25010002 2506000 57310001 5734
25. ters ting potentiometers could result in damage to the preset positioning To begin remove the three screws on the front of the pan tilt housing and lift the ability of the pan tilt cover to gain access to the pan and tilt motor assemblies 1 Remove the potentiometer gears and position the pan tilt to the middle of its WARNING NEVER maximum pan and tilt travel regardless of the position of the adjustable limit reposition the pan fixed stops That is the tilt table should be level and the fixed limit stop should be limit stop Doing so opposite the limit switch WILL DAMAGE the wiring harness and if the pan tilt has preset positioning COULD cause the pan potenti 3 Replace the potentiometer gear ometer to BREAK 2 Turn a potentiometer all the way in one direction until it stops then observing the number of turns turn it back the other way until it stops Rotate the poten tiometer half the number of turns the other way to reach the center 4 Perform steps 2 and 3 for the other potentiometer Figure 2 Sealant Locations Pelco Manual C325SM 3 99 7 4 0 EXPLODED ASSEMBLY DIAGRAMS TILT LIMIT SWITCH A PAN LIMIT SWITCH A i a 7 N NE Pelco Manual C325SM 3 99 Figure 3 PT550P Series Exploded Assembly Diagram Table A PT550P Series Parts List Gasket Conn PT1000L 1 105010010 Ring Snap Q2 18 15510000 Pin Dowel 1 8 x 5 8 Hardened Steel 15510001 Gasket
26. use of this product the following WARNINGS should be observed 1 Installation and servicing should only be done by qualified service personnel and conform to all local codes Unless the unit is specifically marked as a NEMA Type 3 3R 3S 4 4X 6 or 6P enclosure it is designed for indoor use only and it must not be installed where exposed to rain and moisture The weight of the camera lens and enclosure shall not exceed 40 Ib 18 16 kg for the PT550 PT570 and PT573 Series or 50 Ib 22 7 kg for the PT680 Series Only use replacement parts recommended by Pelco After replacement repair of this unit s electrical components conduct a resis tance measurement between line and exposed parts to verify the exposed parts have not been connected to line circuitry The installation method and materials should be capable of supporting four times the weight of the enclosure pan tilt camera and lens combination The product and or manual may bear the following marks This symbol indicates that there are important operating and maintenance instructions in the literature accompanying this unit This symbol indicates that dangerous voltage constituting a risk of electric shock is present within this unit CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRICAL SHOCK DO NOT REMOVE COVER NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL Please thoroughl
27. y familiarize yourself with the information in this manual prior to installation and operation Pelco Manual C325SM 3 99 2 0 DESCRIPTION Pan tilts in the PT550P Series are designed to remotely position a TV camera in both the horizontal and vertical attitudes Pan horizontal and tilt vertical move ments are caused by activating small DC motors in the pan tilt unit All Pelco units are equipped with adjustable limits for both pan and tilt and all motors are equipped with electrical filtering circuits to suppress RF interference The PT573R and the PT573 24R are medium duty indoor outdoor pan tilts de signed for V330APT retrofit applications Both units feature rugged worm gear final drives to minimize backlash and prevent wind drift and are fully adjustable for wear The PT570P Series and the PT570 24P Series have been engineered to provide medium duty indoor outdoor pan and tilt operation All units feature rugged worm gear final drives to minimize backlash and prevent wind drift and are fully adjust able for wear The pan tilt units of the PT680 24 Series are designed for medium duty indoor outdoor use They are factory pre wired for pan and tilt control functions motorized zoom lens operation camera power and video All connections are made at the input output connectors eliminating the need for wiring harnesses This greatly re duces installation time while increasing reliability and serviceability 2 1 M
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